JP5052824B2 - DC coaxial cable connection for power - Google Patents

Description

  The present invention relates to a connecting portion of a power DC coaxial cable having a return conductor coaxially with a central main conductor.

  FIG. 3 shows an example of a direct current coaxial cable for electric power. This DC coaxial cable has a main conductor 1 in the center, and an outer side of the inner semiconductive layer 2, a main insulating layer 3, an outer semiconductive layer 4, a return conductor 5, a return inner semiconductive layer 6, and a return insulating layer. 7, a return external semiconductive layer 8, a lead coating 9, and an anticorrosion layer 10 are sequentially provided coaxially (see FIG. 1 of Patent Document 1).

  The return conductor 5 is formed by concentrically twisting a large number of return conductor strands (copper wires) around the outer periphery of the outer semiconductive layer 4. There are two ways of twisting the return conductor wire: one-direction twist (spiral winding) in which the twist direction does not change, and SZ twist (see FIG. 2 of Patent Document 1) in which the twist direction is reversed at a constant pitch.

  When connecting such DC coaxial cables, it is also necessary to connect a return conductor at the cable connecting portion. Conventionally, as a method of connecting return conductors, a method of butt welding the return conductor strands one by one is known (see Patent Document 1).

JP 11-1111071 A

  The return conductor of a DC coaxial cable is formed by bringing adjacent return conductor wires into contact with each other and twisting them concentrically. Because the outer diameter of the reinforcing main insulator is larger, the return conductor located outside the reinforcing main insulator of the connecting portion has a larger spacing between adjacent return conductor wires than the return conductor of the cable section. Will end up.

  When the distance between the return conductor wires increases, there is a problem that the electromagnetic shielding characteristics are not sufficient. In addition, if there is a gap between the return conductor strands, it is considered that there is almost no current flow through the adjacent return conductor strands, so there is an imbalance in the current value flowing through each return conductor strand at the cable connection. When this occurs, current concentrates on some return conductor strands, and abnormal heat generation may occur.

  An object of the present invention is to prevent a decrease in electromagnetic shielding characteristics at a connection portion of a power direct-current coaxial cable and to prevent abnormal heat generation of a return conductor.

In order to achieve this object, the present invention has a main conductor at the center, an inner semiconductive layer, a main insulating layer, and an outer semiconductive layer on the outer side, and a number of return conductor wires are concentrically twisted on the outer side. In the connecting portion of the power direct-current coaxial cable having the return conductor, the gap between the return conductor wires located in the connecting portion extends directly below or immediately above the portion where the gap extends compared to the cable portion, and over the entire circumference. A metal layer that is in contact with the return conductor strand is provided continuously in the cable length direction.

According to the present invention, by providing a metal layer directly below or immediately above the return conductor of the DC coaxial cable connection portion, even if a gap between return conductor strands widens, the metal layer compensates for a decrease in electromagnetic shielding characteristics. Can do. Also with the above metal layer each return path conductor wire in electrical contact with the current distribution of each return conductor element wire for the collector passage is made uniform, because the return conductor resistance decreases, DC coaxial cable Heat generation of the return conductor at the connecting portion can be suppressed, and an increase in temperature can be suppressed.

  FIG. 1 shows an embodiment of a power DC coaxial cable connecting portion according to the present invention. The DC coaxial cables A and B to be connected are the anticorrosion layer 10, the lead sheath 9, the return insulating layer 7 (the inner and outer semiconductive layers are not shown), the outer semiconductive layer 4, the main insulating layer 3, and the inner semiconductive. The layers (not shown) are sequentially stripped to expose the main conductor 1 at the tip, and the main conductors 1 are welded together. Reference numeral 21 denotes a weld connection portion of the main conductor 1. 22 is an internal semiconductive layer of a connecting portion formed so as to straddle a welded connecting portion 21 and internal semiconductive layers (not shown) of cables on both sides thereof, and 23 is an internal semiconductive layer 22 and a main insulating layer 3 on both sides thereof. 3 is a reinforcing main insulator formed so as to straddle 3, and 24 is an external semiconducting layer of a connecting portion formed so as to straddle the reinforcing semi-insulator 23 and the external semiconducting layers 4 of the cables on both sides thereof. The outer diameter of the reinforcing main insulator 23 is larger than the outer diameter of the main insulating layer 3 of the cable. For this reason, the outer diameter of the outer semiconductive layer 24 of the connecting portion is also larger than the outer diameter of the outer semiconductive layer 4 of the cable.

  The connection work up to the formation of the external semiconductive layer 24 of the connection portion is the same as the conventional one. In this embodiment, the return conductor 5 is welded in the region P where the external semiconductive layer 4 of one cable A is exposed, and the thermal buffer layer 25 is provided in the region P. The thermal buffer layer 25 is preferably formed by winding the semiconductive cushion tape from the outer semiconductive layer 4 of the cable A to the outer semiconductive layer 24 of the connection portion so that the outer diameter is uniform. Usually, since the difference in outer diameter between the main insulation layer of the cable and the reinforcing main insulation of the connection portion is about 6 to 40 mm, the thickness of the thermal buffer layer by the semiconductive cushion tape winding is about 3 to 20 mm. Become. The winding thickness of the semiconductive cushion tape necessary to prevent thermal damage due to heat during return conductor welding is 3 mm or more. The winding thickness of this semiconductive cushion tape is the same as that of the cable during the return conductor welding operation. The thickness is sufficient to prevent damage to the outer semiconductive layer and the main insulating layer.

  After forming the thermal buffer layer 25 as described above, the metal layer 26 is provided on the thermal buffer layer 25, the external semiconductive layer 24 of the connection portion, and the external semiconductive layer 24 of the cables A and B. The metal layer 26 is preferably formed by winding a copper mesh tape, but may be formed by winding a metal tape such as a lead tape, a copper tape or an aluminum tape.

  After the metal layer 26 is provided, the return conductors 5 of both cables are welded and connected on the metal layer 26 in the region P where the thermal buffer layer 25 is provided. Reference numeral 27 denotes a welding connection portion of the return conductor 5. Since the thermal buffer layer 25 is provided on the external semiconductive layer 4 of the cable A, the external semiconductive layer 4, the main insulating layer 3, and the outside of the connection portion are heated by heat when welding the return conductor 5. There is no possibility that the semiconductive layer 24 and the reinforcing main insulator 23 are thermally damaged.

When the return conductor 5 is connected by welding, the return conductor strands may be welded one by one, or a plurality of return conductor strands may be bundled and the strand bundles may be welded together. If the wire bundles are welded together, the number of times of welding can be reduced, and the welding work can be performed efficiently. For example, when connecting DC coaxial cables with a main conductor cross-sectional area of 400 mm ² and return conductor strands of φ2.6 mm x 55 strands, butt welding with a bundle of return conductor strands in groups of 5 The number of times is 11 times.

  The connection work after the return conductor 5 is connected by welding is the same as in the prior art. That is, the reinforced return insulator 28 may be formed so as to straddle the return insulation layer 7 of both cables, and the lead coating 29 and the anticorrosion layer 30 may be provided. A return internal semiconductive layer of the connecting portion is provided inside the reinforced return insulator 28 so as to straddle the return internal semiconductive layers of both cables, and the return paths of both cables are provided outside the reinforced return insulator 28. A return external semiconductive layer of the connecting portion is provided so as to straddle the external semiconductive layer, but the illustration is omitted.

  In the connecting portion of the DC coaxial cable configured as described above, the outer diameter of the reinforcing main insulator 23 is larger than the outer diameter of the main insulating layer 3 of the cable, so that the reinforcing main insulator 23 and the thermal buffer layer 25 are. The return conductor 5 located on the outer side of the cable has a larger gap between the strands than the cable portion. However, since the metal layer 26 is provided immediately below the return conductor 5, sufficient electromagnetic shielding characteristics can be ensured. it can. Further, since the metal layer 26 is provided, the current distribution for each return conductor in the cable connection portion is made uniform, and the return conductor resistance is lowered, so that the heat generation of the return conductor can be suppressed and the temperature rise is suppressed. be able to.

  FIG. 2 shows another embodiment of the present invention. This embodiment is different from the embodiment of FIG. 1 in that the metal layer 26 is provided directly above the return conductor 5 instead of immediately below. Since the other configuration is the same as that of the embodiment of FIG. Even with such a configuration, the same effect as in the first embodiment can be obtained.

The longitudinal cross-sectional view which shows one Embodiment of the direct-current coaxial cable connection part for electric power which concerns on this invention. Similarly, the longitudinal cross-sectional view which shows other embodiment. The cross-sectional view which shows an example of the direct current | flow coaxial cable for electric power.

Explanation of symbols

1: Cable main conductor 2: Cable inner semiconductive layer 3: Cable main insulating layer 4: Cable outer semiconductive layer 5: Return conductor 7: Cable return insulating layer 21: Main conductor weld 22: Connection Inner semiconductive layer 23: Reinforcement main insulator 24: Connection outer semiconductive layer 25: Thermal buffer layer 26: Metal layer 27: Return conductor weld

Claims (1)

Direct current for power having a main conductor at the center, an inner semiconductive layer, a main insulating layer, and an outer semiconductive layer on the outside, and a return conductor formed by concentrically twisting a number of return conductor wires on the outside in connection of the coaxial cable, directly below or directly above the portion where the gap between the strands of the return conductor located on the connecting portion is spread as compared to the cable portion, in succession and the cable length direction over the entire circumference, return A connecting portion of a power DC coaxial cable, characterized in that a metal layer in contact with a conductor wire is provided.

Images