JP5051829B2 - Tarpaulin fixture - Google Patents

Description

  The present invention relates to a waterproof sheet for waterproof construction for floors of buildings, sloped roofs, verandas and roof balconies of houses, or civil engineering waterproofing constructions, and the like. More specifically, a waterproof sheet fixing tool for mechanically fixing a waterproof construction surface to a waterproof construction surface. More specifically, a fixing plate whose upper surface is covered with a heat-welded layer is secured with a screw on the waterproof construction surface, and the waterproof construction surface. After laying the waterproof sheet on top, place an induction heating device on the upper surface of the waterproof sheet at a position corresponding to the fixing plate, and melt the waterproof sheet into the heat-welded layer by induction heating to waterproof the waterproof sheet. The present invention relates to a waterproof sheet fixture for fixing on a construction surface.

This type of waterproof sheet fixture A is formed in a circular shape by using a fixing plate such as a steel plate as shown in FIG. 3 (a), and has a mounting hole 3 through which a fixing screw D is penetrated at the center thereof and A screw head fixing countersink recess 4 is formed around the periphery of the fixing screw head D, and a reinforcing rib 5 is provided in order to provide a required strength as a fixture.
However, when the fixing screw is fixed with a screwdriver or the like, if it is tightened too much, it will bend from the center of the fixing plate to the outer periphery as shown in FIG. 3 (b). As a result, the welding area of the heat-welding layer 2 and the waterproof sheet is increased. Decrease and decrease in welding strength. This tendency appears strongly when the same construction method is performed after laying a heat insulating material on the waterproof construction surface. In addition, due to the influence of wind pressure repeatedly applied over a long period of time after construction, it gradually curves from the center of the fixing plate to the outer periphery, and as a result, the welding area of the heat-welded layer 2 and the waterproof sheet gradually decreases, making it durable. Problems arise.

  In order to solve the above problem, a method of changing the thickness or material of the material of the fixture itself can be considered, but in that case, there is a concern that the fixture may be expensive.

JP 2002-168226 A JP 2005-226356 A

  When fixing fixtures to the groundwork, considering the workability and cost, it is difficult to use tools with a torque adjustment function, and impact drivers are often used. If the fixing plate is tightened too much, the center of the fixing plate Curve from the outer circumference to the outer circumference. When the fixing plate and the waterproof sheet are heat-welded by induction heating or the like, the curved portion cannot be heat-welded, and the welding area of the fixing plate and the waterproof sheet is reduced, so that sufficient welding strength cannot be obtained. This tendency appears strongly when heat insulating material is used on the waterproof construction surface.

  In addition, due to the influence of wind pressure repeatedly applied over a long period of time after construction, it gradually curves from the center of the fixing plate to the outer periphery, and as a result, stress concentrates on the outer periphery of the fixing plate, and the The welding area gradually decreases, or the waterproof sheet near the outer periphery of the fixing plate is likely to be damaged, resulting in a problem in durability.

  The present invention has been made in view of such a current situation, and the object of the present invention is to provide a heat-welded layer portion outside the reinforcing rib concave portion of the fixture even when it is overtightened during screw fixing. Provided is a waterproof sheet fixture that is difficult to bend and that is difficult to bend even under the influence of wind pressure repeatedly applied over a long period after construction, and that can be manufactured at low cost without impairing the welding strength with the waterproof sheet. There is.

The present invention to achieve the above object, a waterproof sheet fixture for be interposed between the waterproof construction surface of a synthetic resin waterproof sheet fixing the waterproof sheet on a waterproof construction surface, the central portion A fixing plate formed with a mounting hole through which a fixing screw passes, and a heat welding layer coated on the top surface of the fixing plate, and the mounting surface on the top surface of the fixing plate covered with the heat welding layer. A screw head fixing countersink recess around the hole, an odd number of three or more reinforcing rib recesses formed concentrically around the mounting hole, and an outer side from the reinforcing rib recess substantially Ri der that the tarpaulin fastener, the previous SL groove, the fixing plate upper surface of the outer peripheral edge than the reinforcing rib recesses, characterized in that a two or more grooves and reaching the periphery tarpaulin fasteners are disposed at positions equally divided Ri der it has, on all of the shortest distance line toward the center from the outer peripheral edge portion, Ru der that the tarpaulin fixture was placed above reinforcing rib recesses so that the reinforcing rib recesses are present.

  According to the waterproof sheet fixture according to the present invention, by providing the groove that reaches the outer peripheral edge from the reinforcing rib recess recessed in the fixing plate, the heat-welded layer portion outside the reinforcing rib recess is hardly curved. Become. Further, since the reinforcing rib recesses are formed of an odd number and have the same shape, the reinforcing plate can be prevented from being bent into two when a load is applied to the fixing plate, and the strength of the fixing plate can be increased. In addition, the strength of the fixing plate can be further increased by adopting a structure in which the reinforcing rib recesses are arranged on the shortest distance line from the outer peripheral edge toward the center so that the reinforcing rib recesses exist. Further, it is possible to reduce the curvature generated at the time of impact when fixing the screw, and to maintain the strength of the fixing plate without being affected by the wind pressure repeatedly applied over a long period of time, so that the durability is not impaired.

  In addition, the step of providing the groove between the fixing screw mounting hole, the recessed reinforcing rib recess and the peripheral portion can be performed simultaneously with the step of forming the reinforcing rib recess of the fixing plate, so the number of steps is increased. It does not increase and can be manufactured inexpensively.

  Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the drawings. Moreover, the same code | symbol is attached | subjected to the same structural member through all the drawings.

As shown in FIG. 3A, the waterproof sheet fixing tool A according to the present invention has a heat welding layer 2 fixed on the waterproof sheet B side on the upper surface of the fixing plate 1 fixed on the waterproof construction base C. It is configured by integrating. Since the waterproof sheet fixing tool A and the fixing plate 1 cannot be distinguished from each other in the drawing, the same figure numbers are used for the waterproof sheet fixing tool A and the fixing plate 1 having the same shape.
By the way, as the waterproof construction base C, there can be mentioned a flat roof or sloped roof of a building, a floor surface of a house veranda or roof balcony, or a waterproof construction for civil engineering.

  The fixing plate 1 of the waterproof sheet fixing tool A fixed on the waterproof construction base C is rusted even in a humid state such as a stainless steel plate or a steel plate subjected to rust prevention treatment such as zinc, aluminum, magnesium plating or galvanization. A hard steel plate is preferably used.

  Moreover, the fixing plate 1 is formed in the same thickness, shape and size as the steel plate used in this type of conventional waterproof sheet fixture. For example, the thickness is about 0.5 to 2 mm, and the shape is arbitrary, such as a square or rectangular plate shape, or a circular or elliptical disk shape, and the size is one side or an outer diameter of 50 to 100 mm. Formed to a degree. In consideration of workability and workability, the fixed plate 1 is preferably circular, and the diameter is preferably 70 to 100 mm.

The heat welding layer 2 laminated and integrated on the upper surface of the fixing plate 1 is formed of a thermoplastic resin, a hot melt adhesive, or the like that is heat-welded to the waterproof sheet B by heating. The thermoplastic resin used here is polyethylene, polypropylene, ethylene-vinyl acetate copolymer, olefin resin such as EEA (ethylene ethyl acrylate), vinyl chloride resin, acrylic resin, urethane resin, thermoplastic resin. Examples of the hot melt adhesive include polyester, polyamide, and ethylene-vinyl acetate copolymer hot melt adhesives.
These thermoplastic resins, hot melt adhesives, and the like are laminated and integrated on the upper surface of the fixing plate 1 to a thickness of 0.01 to 1.0 mm by a known method such as a coating method or a sheet laminating method, thereby heat welding. Layer 2 is formed.
At this time, as the rust prevention treatment of the fixing plate 1, the thermoplastic resin may be laminated and integrated on the back surface.

  Further, a rising rib 1a is formed on the outer peripheral edge of the fixing plate 1 over the entire periphery, and a fixing screw D for fixing the fixing plate 1 (waterproof sheet fixture A) on the waterproof construction base C is provided at the center portion. A screw mounting hole 3 for passing through and a screw head fixing countersink recess 4 for forming a head D ′ of the fixing screw D so as not to protrude from the upper surface of the fixing plate 1 are formed around the screw mounting hole 3. The reinforcing rib 5 is recessed so as to surround the screw head fixing countersunk recess 4.

The reinforcing rib recess 5 is formed to increase the strength of the fixing plate 1. However, since the waterproof sheet B is not welded to the upper surface of the reinforcing rib recess 5, the reinforcing rib recess 5 is formed on the upper surface of the fixing plate 1. It is necessary to limit the area occupied by the sheet to a range in which the welding strength with the waterproof sheet B can be maintained.
Usually, the waterproof sheet fixture A is provided at 1.0 to 5.0 pieces / m ^{2 on} the waterproof construction surface, and a drawing strength of 2500 N / 1 pieces is required in consideration of wind resistance. Accordingly, the welding strength of the waterproof sheet fixing tool A and the waterproof sheet B may be 2500 N / 1 or more. When a circular fixed disk having a diameter of 70 to 100 mm is used, the welding area ratio is 60% of the upper surface of the fixed plate 1. The above is preferable, and as the upper limit, the welding area ratio is up to 80% in consideration of the workability of the screw head fixing countersunk recess 4, the reinforcing rib recess 5, and the like.

  Further, when the fixing plate 1 (waterproof sheet fixture A) is fixed on the waterproof construction base surface C, the screw mounting holes 3 formed in the fixing plate 1 are not limited to one place, and a plurality of screw mounting holes 3 are provided. It is fixed with a number of fixing screws D.

The reinforcing rib recesses 5 are preferably formed in an odd number and have the same shape, and can be prevented from being bent into two when a load is applied to the fixing plate. If the number of reinforcing rib recesses 5 is even, it is easy to bend in a straight line (bend in two), and the strength of the fixing plate is weakened.
For example, when there are two reinforcing rib concave portions as shown in FIG. 4A, the bending strength from the dotted line portion X is not large. By using an odd number of reinforcing rib recesses 5, the strength is greatly increased because the reinforcing rib recesses 5 are not bent into two. For example, when there are three reinforcing rib recesses as shown in FIG. 4 (b), it will bend from the dotted line Y, but it will bend at three places, so the strength will be increased.

  The number of reinforcing rib recesses 5 is more preferably 3, 5 or 7 in view of strength, and 3 is the best in view of workability. The depth of the reinforcing rib recess 5 is preferably about the same as the height of the fixture.

  Furthermore, it is preferable that the reinforcing rib concave portion 5 exists somewhere on the shortest distance line (on the radiation) from the outer peripheral edge portion 8 toward the center. In other words, it is preferable to arrange the reinforcing rib recesses so that the shortest distance line from the outer peripheral edge 8 toward the center intersects with the reinforcing rib recesses. As shown in FIGS. 4 (c), 5 (e), 5 (f), and 5 (g), a reinforcing rib recess may be disposed. As shown in FIG. 4 (c), the reinforcing rib concave portion 5 'can be provided at a position where the joint portion 9 of the reinforcing rib concave portion 5 is closed. The strength of the fixing plate shown in 4 (b) is even greater.

  The number of reinforcing rib recesses 5 ′ is determined by the number and positions of the reinforcing rib recesses 5. However, when the reinforcing rib recesses 5 are an odd number, the reinforcing rib recesses 5 ′ are preferably an odd number. Moreover, it is preferable to have at least one reinforcing rib recess 5 or 5 ′ on all the shortest distance lines from the outer peripheral edge 8 toward the center.

  Since the reinforcing rib concave portion 5 ′ is an auxiliary role of the reinforcing rib concave portion 5, the depth of the reinforcing rib concave portion 5 ′ is usually shallower than that of the reinforcing rib concave portion 5, but is not particularly limited. .

  In the fixing plate 1, a groove 6 is formed at an arbitrary position from the reinforcing rib recess 5 to the outer peripheral edge 8. The groove 6 is formed by drawing (pressing) processing, the width is 0.6 to 2.0 mm, the depth is 0.6 to 2.0 mm, and preferably the width is 0.7 to 1.6 mm and the depth. Is 0.7 to 1.6 mm. Normally, one groove portion 6 is formed for one reinforcing rib concave portion 5, but two or more plural grooves may be formed for the reinforcing rib concave portion 5 [see FIG. The number of 6 is at least better than the number of reinforcing rib recesses 5, but two or more are preferable as a whole.

  Further, the width and depth are determined by the material, thickness and height of the fixing plate 1 and the shape of the reinforcing rib recesses 5 and 5 ′. If the width or depth exceeds 2.0 mm, the strength of the fixing plate is remarkably reduced, and if it is less than 0.6, the reinforcing effect cannot be obtained.

  By forming the groove 6 in the fixing plate 1, a reinforcing effect can be obtained. The reinforcing effect means that by forming a groove portion, a tensile force acts between each groove portion on the heat welding layer 2 in the groove direction, and the bending resistance (bending resistance) strength of the metal piece of the heat welding layer portion. As will be described later, as shown in FIG. 5, the difference in the amount of change with respect to the curvature of the waterproof sheet fixture having the groove 6 and the waterproof sheet fixture having no groove 6 is large. With a load of 2500 N required for wind resistance, the amount of change with respect to the curve is reduced by about 30% compared to the case without the groove 6 and the effect of the groove 6 is prolonged. Durability is also significantly improved.

  The countersink shape for screw fixing is generally the shape that matches the fixing screw, but there are also shapes that match the countersunk screw, and those around the hole are flat There is also. Either case is possible.

  EXAMPLES Next, although an Example is given and this invention is demonstrated in more detail, this invention is not limited to these Examples.

<Experimental example 1>
Experiments were performed using the waterproof sheet fixture (with grooves) shown in FIG. 1 and the waterproof sheet fixture (without grooves) shown in FIG. Both the grooved and non-grooved fixtures have a diameter of 87 mm. The waterproof sheet fixture shown in FIG. 1 has a groove that reaches the outer peripheral edge from the reinforcing rib recess 5 with a width of 0.9 mm and a depth of 1.2 mm. In FIG. 2, no groove is formed. The amount of change of each waterproof sheet fixture A with respect to the curvature was measured by the following method.
[Method of measuring the amount of change of the waterproof sheet fixture against bending]
After inserting the screw into the screw hole at the center of the waterproof sheet fixture, place a 150mm diameter, 1.5mm thick vinyl chloride waterproof sheet with the fixture in the center, and chlorinate by electromagnetic induction heating. Vinyl waterproof sheets were heat-sealed to the respective waterproof sheet fixtures. After fixing the outer periphery of the vinyl chloride tarpaulin with a special jig and fixing the screw thread part inserted from the screw hole of the tarpaulin fixing tool with another special jig, using a tensile tester, Tensile tests were conducted on 9 points from 500N to 2500N in increments of 250N. The special jig is fixed to each load, the test body is pulled and stopped, the test body is removed, and the vinyl chloride waterproof sheet is peeled from the waterproof sheet fixture. The waterproof sheet fixture was placed on a horizontal glass plate, the height of the curved state was measured, and the height before testing of the waterproof sheet fixture was subtracted to obtain the amount of change.
The result is shown in FIG. 6, and the amount of change is significantly smaller in the waterproof sheet fixing tool with the groove, and the resistance to bending is greatly improved by forming the groove in the waterproof sheet fixing tool. I understand that.

<Experimental example 2>
Experimental Example 2-1
As shown in FIG. 4 (a), a waterproof sheet fixture having two reinforcing rib recesses 5 and having grooves 1.0mm wide and 1.0mm deep from each reinforcing rib 5 to the outer periphery is used. did. First, a 30 mm polystyrene foam heat insulating layer was laid on the waterproof construction base, and the waterproof sheet fixture was disposed thereon, and screws were fixed to the waterproof construction base with an impact driver. Next, the waterproof sheet made of vinyl chloride was welded and fixed to the waterproof sheet fixing tool by an induction heating device, and allowed to cool until the waterproof sheet fixing tool reached room temperature. After allowing to cool, a vinyl chloride waterproof sheet was cut open, and the welding rate was confirmed by the following method. As a result, the welding rate was 63%. Further, when the amount of change in the waterproof sheet fixture was measured when the load in the above-mentioned “Method of measuring the amount of change in the waterproof sheet fixture against bending” was 2000 N, the amount of change was 8.3 mm.
[Method of calculating welding rate]
The welding rate is calculated by subtracting the area of the groove portion 6 from the upper surface of the waterproof sheet fixture and outside the reinforcing rib recesses 5 and 5 ', and setting the area that can be welded to the waterproof sheet as 100%. Calculate by measuring (such as applying graph paper).

Experimental Example 2-2
As shown in FIG. 4 (b), use is made of a waterproof sheet fixture having three reinforcing rib recesses 5 and a groove having a width of 1.0 mm and a depth of 1.0 mm extending from each reinforcing rib 5 to the outer periphery. Except for the above, the same operation as in Experimental example 2-1 was performed, and the welding rate was confirmed to be 70%. Further, when the amount of change of the waterproof sheet fixture was measured when the load of the above-mentioned “Method of measuring the amount of change of the waterproof sheet fixture against bending” was 2000 N, it was bent in three along the dotted line Y, and the amount of change was 6 mm. It was. The amount of change was smaller than that of Experimental Example 2-1 shown in FIG.

Experimental Example 2-3
As shown in FIG. 4 (c), there are three reinforcing rib recesses 5, and there are three reinforcing rib recesses 5 ′ at the joint 9 of the reinforcing rib recess 5. The welding rate was found to be 90% when operated in the same manner as in Experimental Example 2-1, except that a waterproof sheet fixture having a groove portion with a width of 1.0 mm and a depth of 1.0 mm formed on the outer periphery was used. When the amount of change of the waterproof sheet fixture was measured when the load was 2000 N, it was bent in three along the dotted line Z, and the amount of change was 3.5 mm. The amount of change was smaller than that of Experimental Example 2-2 shown in FIG.

  It can be seen from Experimental Example 1 that “the amount of change of the waterproof sheet fixture with respect to the curvature” is reduced by the effect of the groove. Moreover, by comparing the experimental example 2-1 and the experimental example 2-2, the odd number of reinforcing rib recesses 5 reduces the “change amount of the waterproof sheet fixing tool against bending” and increases the welding rate. I understand that By comparing Experimental Example 2-2 and Experimental Example 2-3, the reinforcing rib recesses 5 and 5 ′ are arranged on any shortest distance line (on the radiation) from the outer peripheral edge portion 9 toward the center. It can be seen that “the amount of change of the waterproof sheet fixing device with respect to the curvature” is reduced and the welding rate is increased.

  Even if the waterproof sheet fixing tool of the present invention is over-tightened at the time of screw fixing, the heat-welded layer portion outside the reinforcing rib recess of the fixing tool is not curved, and the welding strength with the waterproof sheet is not lowered. In addition, it is possible to maintain the strength of the fixed plate without being affected by wind pressure that is repeatedly applied over a long period of time, and it can be manufactured at low cost without impairing its durability. can do.

The perspective view of the waterproof sheet fixing tool with a groove part concerning the experiment example 1. FIG. The perspective view of the waterproof sheet fixing tool without a groove part concerning the experiment example 1. FIG. (A) Sectional drawing which shows the example of construction. (B) Sectional drawing which shows the waterproof sheet fixing tool curved by tightening a screw too much. (A) The perspective view of the waterproof sheet fixing tool concerning Experimental example 2-1. (B) A perspective view of a waterproof sheet fixture according to Experimental Example 2-2. (C) The perspective view of the waterproof sheet fixing tool concerning Experimental example 2-3. (D) The perspective view of the waterproof sheet fixing tool concerning this invention. (E) The perspective view of the waterproof sheet fixing tool concerning this invention. (F) a perspective view of a waterproof sheet fastener. (G) a perspective view of a waterproof sheet fastener. The graph which shows the variation | change_quantity of the waterproof sheet fixing tool A with respect to curvature.

Explanation of symbols

A: Waterproof sheet fixing tool B: Waterproof sheet C: Waterproof construction base D: Fixing screw D ': Screw head X, Y, Z: Bending point 1: Fixing plate 1a: Rising rib 2: Thermal welding layer 3 : Screw mounting hole 4: Countersink recess for screw head fixing 5, 5 ': Reinforcing rib recess 6: Groove 7: Thermal insulation 8: Peripheral portion 9: Joint portion of reinforcing rib recess

Claims (3)

Waterproof construction surface and is interposed between the synthetic resin waterproofing sheet a tarpaulin fixture for fixing the waterproof sheet on a waterproof construction surface,
A fixing plate formed with a mounting hole through which a fixing screw passes in the center ;
A heat welding layer coated on the upper surface of the fixing plate,
On the upper surface of the fixing plate covered with the heat welding layer,
Around the mounting hole, a countersink recess for fixing the screw head of the fixing screw,
Three or more odd number of reinforcing rib recesses formed concentrically around the mounting hole;
Two or more grooves and reaching the outer peripheral portion from the reinforcing rib recesses
Tarpaulin fastener, wherein provided. Before SL groove portion, tarpaulin fixture of claim 1, characterized in that it is arranged substantially evenly divided positions said fixing plate upper surface of the outer peripheral edge than the reinforcing rib recesses. Tarpaulin fastener according to claim 1 or 2, wherein the reinforcing rib recesses are placed so as to exist in all the shortest distance line toward the center from the outer peripheral edge.

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