JP5045397B2 - Continuous vacuum carburizing furnace - Google Patents

Continuous vacuum carburizing furnace Download PDF

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JP5045397B2
JP5045397B2 JP2007310582A JP2007310582A JP5045397B2 JP 5045397 B2 JP5045397 B2 JP 5045397B2 JP 2007310582 A JP2007310582 A JP 2007310582A JP 2007310582 A JP2007310582 A JP 2007310582A JP 5045397 B2 JP5045397 B2 JP 5045397B2
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chamber
carburizing
processed product
heat shield
cooling chamber
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JP2009132980A (en
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靖昌 廣野
寛和 松原
啓之 川村
則幸 松本
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Daido Steel Co Ltd
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Description

この発明は、直列に配置した前室、加熱室、浸炭室及び冷却室を有し、真空状態で処理品の浸炭処理をおこなう連続真空浸炭炉に関する。   The present invention relates to a continuous vacuum carburizing furnace having a front chamber, a heating chamber, a carburizing chamber, and a cooling chamber arranged in series, and performing a carburizing process on a processed product in a vacuum state.

従来、鉄合金部品などの処理品の連続真空浸炭処理をおこなう炉としては、直列に配置した前室(装入室)、加熱室、浸炭室及び冷却室を有する連続真空浸炭炉が多く用いられている(たとえば特許文献1,2参照。)。
特開2004−107705号公報 特開2006−137964号公報
Conventionally, a continuous vacuum carburizing furnace having a front chamber (charging chamber), a heating chamber, a carburizing chamber, and a cooling chamber arranged in series is often used as a furnace for performing continuous vacuum carburizing processing of processed products such as iron alloy parts. (For example, refer to Patent Documents 1 and 2.)
JP 2004-107705 A JP 2006-137964 A

ところがこれらの連続真空浸炭炉においては、処理品を各室に順次移送する移送手段としては、上記特許文献1に記載の炉ではローラハース式の移送装置を、上記特許文献2に記載の炉ではウオーキングビーム式の内部送り装置を、それぞれ用いているため、浸炭室内に設けたこれらの移送装置の各構成部材、特に鉄系合金部材が、高温下で繰返し真空浸炭処理を受ける結果、上記各構成部材に歪みを生じたり靱性が低下して脆くなり、また可動部材に煤やタールが付着堆積することとあいまって動作不良を生じ、短期間で移送装置の修理・交換などが必要となり、またこれらの保守・交換作業期間中は連続真空浸炭処理が中断され、炉操業の支障となるという問題点を有するものであった。   However, in these continuous vacuum carburizing furnaces, as a transfer means for sequentially transferring the processed products to each chamber, a roller hearth type transfer device is used in the furnace described in Patent Document 1, and walking is performed in the furnace described in Patent Document 2. Since each of the beam-type internal feeding devices is used, each component of these transfer devices provided in the carburizing chamber, particularly the iron-based alloy member, is repeatedly subjected to vacuum carburizing treatment at a high temperature. It becomes fragile due to distortion and toughness and becomes brittle, and it causes malfunction due to adhesion and accumulation of soot and tar on the movable member, and it is necessary to repair and replace the transfer device in a short period of time. During the maintenance and replacement work period, the continuous vacuum carburizing process was interrupted, which had the problem of hindering furnace operation.

この発明は上記従来の問題点を解決しようとするもので、処理品の移送装置が浸炭室内の真空浸炭雰囲気に曝されることがなく、真空浸炭に起因する移送装置の劣化や動作不良の発生を防止することができる連続真空浸炭炉を提供することを目的とする。   The present invention is intended to solve the above-mentioned conventional problems, and the transfer device for processed products is not exposed to the vacuum carburizing atmosphere in the carburizing chamber, and the transfer device is deteriorated or malfunctioned due to vacuum carburizing. An object of the present invention is to provide a continuous vacuum carburizing furnace capable of preventing the above.

上記目的を達成するために、請求項1記載の連続真空浸炭炉は、直列に配置した前室、加熱室、浸炭室及び冷却室を有する連続真空浸炭炉において、前記加熱室と前記浸炭室の間、及び前記浸炭室と前記冷却室の間に、それぞれ仕切扉を介して搬送室を設けるとともに、前記加熱室及び浸炭室及び冷却室に、それぞれ処理品支持用の架台を設け、昇降駆動される基材部上に前後両方向に伸縮駆動されるテレスコピック型のアームをそなえた移送装置を、前記各搬送室に設けて、前記移送装置により、前記各搬送室の前段側の処理室内の処理品を後段側の処理室内に移送するようにしたことを特徴とする。   In order to achieve the above object, a continuous vacuum carburizing furnace according to claim 1 is a continuous vacuum carburizing furnace having a front chamber, a heating chamber, a carburizing chamber, and a cooling chamber arranged in series, wherein the heating chamber and the carburizing chamber are provided. In addition, a transfer chamber is provided between the carburizing chamber and the cooling chamber via a partition door, and a support for supporting a processed product is provided in each of the heating chamber, the carburizing chamber, and the cooling chamber, and is driven up and down. A transfer device having a telescopic arm which is driven to extend and contract in both the front and rear directions on the base material portion to be provided in each of the transfer chambers, and a processed product in a processing chamber on the front side of each of the transfer chambers by the transfer device Is transferred to the processing chamber on the rear stage side.

この発明において「前」側とは、炉内を移送され前工程(前段)側から後工程(後段)側へと進行する処理品の進行方向上流側(前工程室側)を称し、「後」側とはその反対方向側を称し、また「左右」とは、前後方向に対する水平面上における左右方向を称するものとする。   In this invention, the `` front '' side refers to the upstream side (the front process chamber side) of the processed product that is transferred through the furnace and proceeds from the front process (front stage) side to the rear process (back stage) side. "Side" refers to the opposite direction side, and "left and right" refers to the left and right direction on the horizontal plane with respect to the front and rear direction.

請求項1記載の発明によれば、基材部上にテレスコピック型のアームをそなえた移送装置により、加熱室内の処理品を浸炭室内に、浸炭室内の処理品を冷却室内に、それぞれ移送することができ、これら移送後の移送装置はテレスコピック型のアームを短縮状態として各搬送室内に収容することができ、各搬送室と仕切扉で仕切られた浸炭室において処理品の浸炭処理をおこなうことにより、移送装置は浸炭室内の真空浸炭雰囲気に曝されることがない。   According to the first aspect of the present invention, the processed product in the heating chamber is transferred to the carburizing chamber and the processed product in the carburizing chamber is transferred to the cooling chamber by the transfer device having the telescopic arm on the base material portion. The transfer device after the transfer can be accommodated in each transfer chamber with the telescopic arm shortened, and the processed product is carburized in the carburizing chamber partitioned by each transfer chamber and the partition door. The transfer device is not exposed to the vacuum carburizing atmosphere in the carburizing chamber.

また請求項2記載の発明は、直列に配置した前室、加熱室、浸炭室及び冷却室を有する連続真空浸炭炉において、前記加熱室と前記浸炭室の間に、仕切扉を介して搬送室を設けるとともに、前記加熱室及び浸炭室及び冷却室に、それぞれ処理品支持用の架台を設け、昇降駆動される基材部上に前後両方向に伸縮駆動されるテレスコピック型のアームをそなえた移送装置を、前記搬送室及び前記冷却室にそれぞれ設けて、前記移送装置により、前記加熱室内の処理品を前記浸炭室内に、前記浸炭室内の処理品を前記冷却室内にそれぞれ移送するようにするとともに、前記冷却室に、下降状態にある前記移送装置の上側に位置する水平面上に並列配置され左右方向に移動自在にガイドされた前後方向に延びる一対の遮熱板と、該遮熱板の下面に沿って配置され前後方向に延びる開口部を隔てて炉体に固設された固定板と、前記各遮熱板を相互に近接・離間駆動して前記開口部を閉鎖・開放させる駆動機とをそなえてなる開閉シャッタ式の遮熱装置を設け、前記冷却室内に移送され架台上に支持された処理品と下降状態にある前記移送装置との間を、前記開口部を閉鎖した状態の前記遮熱板により仕切るようにしたことを特徴とする。   According to a second aspect of the present invention, there is provided a continuous vacuum carburizing furnace having a front chamber, a heating chamber, a carburizing chamber, and a cooling chamber arranged in series, and a transfer chamber between the heating chamber and the carburizing chamber via a partition door. And a heating device, a carburizing chamber, and a cooling chamber, each of which is provided with a support for supporting a processed product, and a telescopic arm that is extended and retracted in both front and rear directions on a base member that is driven up and down. Are provided in the transfer chamber and the cooling chamber, respectively, and the processed product in the heating chamber is transferred to the carburizing chamber and the processed product in the carburizing chamber is transferred to the cooling chamber by the transfer device, respectively. In the cooling chamber, a pair of heat shield plates arranged in parallel on a horizontal plane located on the upper side of the transfer device in a lowered state and extending in the front-rear direction guided to be movable in the left-right direction, and a lower surface of the heat shield plate Along And a fixed plate fixed to the furnace body with an opening extending in the front-rear direction, and a drive unit that closes and opens the opening by driving the heat shield plates close to and away from each other. An open / close shutter-type heat shield device, and the heat shield in a state in which the opening is closed between the processed product transferred to the cooling chamber and supported on a gantry and the transfer device in the lowered state. It is characterized by being partitioned by a plate.

請求項2記載の発明によれば、基材部上にテレスコピック型のアームをそなえた移送装置により、加熱室内の処理品を浸炭室内に、浸炭室内の処理品を冷却室内に、それぞれ移送することができ、これら移送後の移送装置はテレスコピック型のアームを短縮状態として搬送室内及び冷却室内に収容することができ、これら搬送室及び冷却室と仕切扉で仕切られた浸炭室において処理品の浸炭処理をおこなうことにより、移送装置は浸炭室内の真空浸炭雰囲気に曝されることがない。また浸炭室と冷却室との間には搬送室を設けずに、浸炭室からの処理品抽出用の移送装置は、浸炭室に隣合う冷却室に設けたので、上記搬送室設置分のスペースが不要であり、真空浸炭炉の炉全長、従って炉設置スペースが、小さくて済む。   According to the second aspect of the present invention, the processed product in the heating chamber is transferred to the carburizing chamber and the processed product in the carburizing chamber is transferred to the cooling chamber by the transfer device having a telescopic arm on the base member. The transfer device after the transfer can be accommodated in the transfer chamber and the cooling chamber with the telescopic arm shortened, and the carburization of the processed product in the carburizing chamber divided by the transfer chamber, the cooling chamber and the partition door. By performing the treatment, the transfer device is not exposed to the vacuum carburizing atmosphere in the carburizing chamber. In addition, a transfer device for extracting a processed product from the carburizing chamber is provided in a cooling chamber adjacent to the carburizing chamber without providing a transfer chamber between the carburizing chamber and the cooling chamber. Is not required, and the overall length of the vacuum carburizing furnace, and thus the furnace installation space, can be reduced.

また冷却室内において、冷却処理のために架台上に支持された処理品と下降状態にある移送装置との間を、開閉シャッタ式の遮熱装置の遮熱板により仕切るようにしたので、浸炭室から冷却室内に移送された直後の高温の処理品からの放射熱が移送装置に達するのが上記遮熱板に阻止され、移送装置は高温に加熱されることなく、長期にわたって支障なく使用できるのである。   Also, in the cooling chamber, the carburized chamber is divided between the processed product supported on the gantry for the cooling process and the transfer device in the lowered state by the heat shield plate of the open / close shutter type heat shield device. Since the heat shield plate prevents the radiant heat from the high-temperature processed product immediately after being transferred from the inside to the cooling chamber from reaching the transfer device, the transfer device can be used without any trouble for a long time without being heated to a high temperature. is there.

また請求項3記載の発明は、請求項2記載の連続真空浸炭炉において、前記冷却室に設けた処理品支持用の架台を、前記移送装置による処理品の受渡し位置である下降位置と、前記架台の前後方向に延びる支持梁部が前記遮熱板の上端部より上側に位置する上昇位置との間を、昇降させる架台昇降装置を設けたことを特徴とする。   The invention according to claim 3 is the continuous vacuum carburizing furnace according to claim 2, wherein a support for supporting a processed product provided in the cooling chamber is a lowered position which is a delivery position of the processed product by the transfer device, and A gantry raising / lowering device is provided for raising and lowering between a support beam portion extending in the front-rear direction of the gantry and an elevated position located above the upper end portion of the heat shield plate.

この請求項3記載の発明によれば、冷却室において架台昇降装置により、移送装置による処理品の受渡し時には架台を下降位置に、処理品の冷却処理時には架台を上昇位置に、それぞれ位置させることができるので、冷却室に設ける移送装置の昇降ストロークは格別大ストロークのものとする必要がなく、搬送室内に設ける移送装置と同型機を用いて移送装置の小型・共通化及びその制御の共通化をはかることができる。   According to the third aspect of the present invention, in the cooling chamber, the gantry lifting device can position the gantry in the lowered position when the processed product is delivered by the transfer device, and the gantry in the raised position when the processed product is cooled. Therefore, it is not necessary that the lifting and lowering stroke of the transfer device provided in the cooling chamber be of a particularly large stroke. Can measure.

また請求項4記載の発明は、直列に配置した前室、加熱室、浸炭室及び冷却室を有する連続真空浸炭炉において、前記加熱室と前記浸炭室の間に、仕切扉を介して搬送室を設けるとともに、前記加熱室及び浸炭室に、それぞれ処理品支持用の架台を設け、昇降駆動される基材部上に前後両方向に伸縮駆動されるテレスコピック型のアームをそなえた移送装置を、前記搬送室及び前記冷却室にそれぞれ設けるとともに、前記冷却室に処理品支持装置として、処理品底面の左右側縁部を支承する支持片部をそなえ前記移送装置による処理品の受渡し位置に前記支持片部が位置する下降位置と該下降位置から所定ストローク上昇した上昇位置との間を、前記冷却室の上部に設けた駆動機により昇降駆動されるゴンドラを設けて、前記移送装置により、前記加熱室内の処理品を前記浸炭室内に、前記浸炭室内の処理品を前記冷却室内にそれぞれ移送するようにするとともに、前記冷却室に、下降状態にある前記移送装置の上側に位置する水平面上に並列配置され左右方向に移動自在にガイドされた前後方向に延びる一対の遮熱板と、該遮熱板の下面に沿って配置され前後方向に延びる開口部を隔てて炉体に固設された固定板と、前記各遮熱板を相互に近接・離間駆動して前記開口部を閉鎖・開放させる駆動機とをそなえてなる開閉シャッタ式の遮熱装置を設け、前記冷却室内に移送され上昇位置にある前記ゴンドラに支持された処理品と下降状態にある前記移送装置との間を、前記開口部を閉鎖した状態の前記遮熱板により仕切るようにしたことを特徴とする。   According to a fourth aspect of the present invention, there is provided a continuous vacuum carburizing furnace having a front chamber, a heating chamber, a carburizing chamber, and a cooling chamber arranged in series, and a transfer chamber between the heating chamber and the carburizing chamber via a partition door. And a heating device and a carburizing chamber, each of which includes a support for supporting a processed product and a telescopic arm that is telescopically driven in both front and rear directions on a base member that is driven to move up and down. Provided in each of the transfer chamber and the cooling chamber, and provided with support piece portions for supporting left and right side edges of the bottom surface of the processed product as the processed product support device in the cooling chamber, the support piece at the delivery position of the processed product by the transfer device A gondola that is driven up and down by a driving machine provided in the upper part of the cooling chamber between a descending position where the section is located and an ascending position that is elevated by a predetermined stroke from the descending position is provided by the transfer device. The processed product in the heating chamber is transferred to the carburizing chamber, the processed product in the carburizing chamber is transferred to the cooling chamber, and the cooling chamber is positioned above the transfer device in the lowered state. And a pair of heat shield plates extending in the front-rear direction that are arranged in parallel and guided to be movable in the left-right direction, and an opening that is disposed along the lower surface of the heat shield plate and extends in the front-rear direction. Provided with an open / close shutter type heat shield device comprising a fixed plate and a drive unit that closes and opens the opening by driving the heat shield plates close to and away from each other, and is transferred to the cooling chamber. The treatment product supported by the gondola in the raised position and the transfer device in the lowered state are partitioned by the heat shield plate in a state where the opening is closed.

請求項4記載の発明によれば、請求項2記載の発明と同様に、基材部上にテレスコピック型のアームをそなえた移送装置により、加熱室内の処理品を浸炭室内に、浸炭室内の処理品を冷却室内に、それぞれ移送することができ、これら移送後の移送装置はテレスコピック型のアームを短縮状態として搬送室内及び冷却室内に収容することができ、これら搬送室及び冷却室と仕切扉で仕切られた浸炭室において処理品の浸炭処理をおこなうことにより、移送装置は浸炭室内の真空浸炭雰囲気に曝されることがない。また浸炭室と冷却室との間には搬送室を設けずに、浸炭室からの処理品抽出用の移送装置は、浸炭室に隣合う冷却室に設けたので、上記搬送室設置分のスペースが不要であり、真空浸炭炉の炉全長、従って炉設置スペースが、小さくて済む。   According to the invention described in claim 4, similarly to the invention described in claim 2, the processed product in the heating chamber is processed into the carburizing chamber and the processing in the carburizing chamber by the transfer device provided with the telescopic arm on the base portion. The product can be transferred to the cooling chamber, and the transfer device after the transfer can be accommodated in the transfer chamber and the cooling chamber with the telescopic arm shortened. By performing the carburizing process of the processed product in the partitioned carburizing chamber, the transfer device is not exposed to the vacuum carburizing atmosphere in the carburizing chamber. In addition, a transfer device for extracting a processed product from the carburizing chamber is provided in a cooling chamber adjacent to the carburizing chamber without providing a transfer chamber between the carburizing chamber and the cooling chamber. Is not required, and the overall length of the vacuum carburizing furnace, and thus the furnace installation space, can be reduced.

また冷却室内において、移送装置による処理品の受渡し時にはゴンドラを下降位置に位置させ、冷却処理時にはゴンドラを上昇位置に、それぞれ位置させることができるので、冷却室に設ける移送装置の昇降ストロークは格別大ストロークのものとする必要がなく、搬送室内に設ける移送装置と同型機を用いて移送装置の小型・共通化及びその制御の共通化をはかることができる。またゴンドラは冷却室上部に設けた駆動機により吊下状態で昇降駆動されるので、ゴンドラの下側には昇降駆動機構を設ける必要がなく、架台を昇降駆動する場合に上下方向にかさばる架台昇降駆動装置設置のためのスペースを冷却室下部に確保したり処理品パスラインを上方位置に設定する必要がなく、冷却室下部の構造の小型・簡素化及び真空浸炭炉全体の炉高の小型化をはかることができる。   Also, in the cooling chamber, the gondola can be positioned in the lowered position when the processed product is delivered by the transfer device, and the gondola can be positioned in the raised position during the cooling process. There is no need for a stroke, and it is possible to reduce the size of the transfer device, to make it common, and to make the control common by using the same type of machine as the transfer device provided in the transfer chamber. In addition, the gondola is lifted and lowered in a suspended state by a drive unit provided in the upper part of the cooling chamber, so there is no need to provide a lift drive mechanism below the gondola. There is no need to secure the space for installing the drive unit in the lower part of the cooling chamber or to set the processing product pass line at the upper position, and the size and simplification of the structure of the lower part of the cooling chamber and the furnace height of the entire vacuum carburizing furnace are reduced. Can be measured.

そして冷却室内において、冷却処理のために上昇位置にあるゴンドラ(の支持片部上)に支持された処理品と下降状態にある移送装置との間を、開閉シャッタ式の遮熱装置の遮熱板により仕切るようにしたので、浸炭室から冷却室内に移送された直後の高温の処理品からの放射熱が移送装置に達するのが上記遮熱板に阻止され、移送装置は高温に加熱されることなく、長期にわたって支障なく使用できるのである。   Then, in the cooling chamber, between the processed product supported on the gondola (on the supporting piece part thereof) in the ascending position for the cooling process and the transfer device in the lowered state, the heat shield of the open / close shutter type heat shield device Since the partitioning is performed by the plate, the heat shield plate prevents the radiant heat from the high-temperature treated product immediately after being transferred from the carburizing chamber to the cooling chamber from reaching the transfer device, and the transfer device is heated to a high temperature. It can be used without any trouble for a long time.

また請求項5記載の発明は、請求項4記載の連続真空浸炭炉において、前記ゴンドラの左右両側面部に、該ゴンドラに支持された処理品の左右両側面に対面して配置した側部遮熱板を取付けたことを特徴とする。   According to a fifth aspect of the present invention, in the continuous vacuum carburizing furnace according to the fourth aspect, the side heat shield disposed on the left and right side surfaces of the gondola so as to face the left and right side surfaces of the processed product supported by the gondola. A board is attached.

この請求項5記載の発明によれば、浸炭室から冷却室内に移送されゴンドラ(の支持片部上)に支持された直後の高温の処理品の左右両側面部からの放射熱が側部遮熱板により遮熱されるので、この放射熱により、炉体側壁部側の冷却風循環路と処理品収容部との間の隔壁などの、処理品の左右両側に位置する炉体各部が過熱され劣化するのが防止される。   According to the fifth aspect of the present invention, the radiant heat from the left and right side surfaces of the high-temperature treated product immediately after being transferred from the carburizing chamber to the cooling chamber and supported by the gondola (on the supporting piece portion) is subjected to side heat insulation. Because it is shielded by the plate, this radiant heat causes overheating and deterioration of each part of the furnace body located on both the left and right sides of the treated product, such as the partition between the cooling air circulation path on the side of the furnace body side and the treated product containing part. Is prevented.

また請求項6記載の発明は、請求項2ないし請求項5のいずれかに記載の連続真空浸炭炉において、前記遮熱板の前後両端部に、上向きに延びる断熱板を固設し、前記遮熱板の閉鎖時に、該遮熱板と共に移動して閉鎖状態となった前記断熱板により、前記冷却室内に収容した処理品の前後両側面部と冷却室の前後両壁板との間を仕切る断熱壁体を形成させるようにしたことを特徴とする。   According to a sixth aspect of the present invention, in the continuous vacuum carburizing furnace according to any one of the second to fifth aspects, a heat insulating plate extending upward is fixedly provided at both front and rear ends of the heat shield plate, and the shield. Insulation that partitions between the front and rear side surfaces of the processed product accommodated in the cooling chamber and the front and rear wall plates of the cooling chamber by the heat insulating plate moved together with the heat shielding plate and in the closed state when the hot plate is closed It is characterized in that a wall is formed.

この請求項6記載の発明によれば、断熱板は遮熱板と一体となって開閉駆動され、処理品の移送時には開放状態となり移送の支障となることはなく、閉鎖状態では高温の処理品の前後両側面部に近い位置で該前後両側面部と冷却室の前後両壁板及び該壁板部に設けた開口部開閉用の扉との間を仕切るので、高温の処理品からの放射熱によりこれら壁板や扉部が昇温するのを防止でき、これら壁板や扉部への大掛かりな断熱材の付設や、この付設による扉の開閉ストロークの増大化などをはかる必要がなくなる。   According to the sixth aspect of the present invention, the heat insulating plate is driven to be opened and closed integrally with the heat shield plate, and is opened when the processed product is transferred and does not hinder the transfer. Since the front and rear side surfaces, the front and rear wall plates of the cooling chamber, and the door for opening and closing the opening provided in the wall plate portion are partitioned at positions close to the front and rear side surfaces, the radiant heat from the high-temperature processed product It is possible to prevent the temperature of the wall plate and the door portion from rising, and it is not necessary to attach a large-scale heat insulating material to the wall plate and the door portion and increase the opening / closing stroke of the door by this attachment.

また請求項7記載の発明は、請求項2ないし請求項6のいずれかに記載の連続真空浸炭炉において、前記遮熱板の上面側に、表面が該遮熱板の先端側に向かって上方へ湾曲し、遮熱板閉鎖時に冷却風を上方へ偏向させる整流体部を設けたことを特徴とする。   The invention according to claim 7 is the continuous vacuum carburizing furnace according to any one of claims 2 to 6, wherein the surface is on the upper surface side of the heat shield plate and the surface is directed upward toward the front end side of the heat shield plate. And a rectifying member for deflecting the cooling air upward when the heat shield is closed.

この請求項7記載の発明によれば、遮熱板閉鎖時に処理品の下方の左右中央部に位置する整流体部によって、冷却風が上方へ偏向され、冷却風がほぼ均一流となって処理品に吹付けられるので、処理品はほぼ均一に冷却され、遮熱板とは別個の整流板を処理品下方に進退自在に設けるなどの複雑な装置は不要であり、簡潔な構造の整流作用が得られる。   According to the seventh aspect of the present invention, when the heat shield plate is closed, the cooling air is deflected upward by the rectifying body portion located at the left and right central portions below the processed product, so that the cooling air becomes a substantially uniform flow. Since the product is sprayed onto the product, the treated product is cooled almost uniformly, and a complicated device such as a rectifying plate that is separate from the heat shield is provided below the product to be moved back and forth. Is obtained.

以上説明したように請求項1記載の発明によれば、浸炭室の前段側及び後段側に設けた各搬送室内に設けたテレスコピック型のアームをそなえた移送装置により、処理品の浸炭室内への送入・抽出をおこなうようにしたので、移送装置は浸炭室内の真空浸炭雰囲気に曝されることがなく、真空浸炭に起因する移送装置の劣化や動作不良の発生を防止することができる。   As described above, according to the first aspect of the present invention, the processed product is introduced into the carburizing chamber by the transfer device having the telescopic arm provided in each transfer chamber provided on the front side and the rear side of the carburizing chamber. Since the feeding / extraction is performed, the transfer device is not exposed to the vacuum carburizing atmosphere in the carburizing chamber, and it is possible to prevent the transfer device from being deteriorated or malfunctioning due to the vacuum carburizing.

また請求項2記載の発明によれば、浸炭室の前段側に設けた搬送室内及び冷却室内に設けたテレスコピック型のアームをそなえた移送装置により、処理品の浸炭室内への送入・抽出をおこなうようにしたので、移送装置は浸炭室内の真空浸炭雰囲気に曝されることがなく、真空浸炭に起因する移送装置の劣化や動作不良の発生を防止することができるとともに、浸炭室に隣合う冷却室内に移送装置を設けたので真空浸炭炉の炉長方向設置スペースが小さくて済む。また冷却室内に設けた移送装置と冷却室内に支持された処理品との間を開閉シャッタ式の遮熱装置の遮熱板により仕切るようにしたので、移送装置は処理品により高温に加熱されることなく、長期にわたって支障なく使用できる。   Further, according to the invention described in claim 2, the processed product is fed into and extracted from the carburizing chamber by a transfer device provided with a telescopic arm provided in the transfer chamber and the cooling chamber provided on the front side of the carburizing chamber. As a result, the transfer device is not exposed to the vacuum carburizing atmosphere in the carburizing chamber, can prevent the transfer device from deteriorating or malfunction due to vacuum carburizing, and is adjacent to the carburizing chamber. Since the transfer device is provided in the cooling chamber, the installation space in the furnace length direction of the vacuum carburizing furnace can be reduced. Further, since the transfer device provided in the cooling chamber and the processed product supported in the cooling chamber are partitioned by the heat shield plate of the open / close shutter type heat shield device, the transfer device is heated to a high temperature by the processed product. It can be used without any trouble for a long time.

また上記の請求項2記載の発明による効果に加えて、請求項3記載の発明によれば、冷却室に架台昇降装置を設けたので、冷却室内に設ける移送装置としては搬送室内に設ける移送装置と同型機あるいは同程度の昇降ストロークを有する移送装置を使用することができる。   Further, in addition to the effect of the invention described in claim 2, according to the invention described in claim 3, since the gantry lifting device is provided in the cooling chamber, the transfer device provided in the transfer chamber is used as the transfer device provided in the cooling chamber. The same type machine or a transfer device having a similar lifting stroke can be used.

また請求項4記載の発明によれば、上記の請求項2記載の発明による効果に加えて、ゴンドラは冷却室上部に設けた駆動機により昇降駆動されるので、架台昇降駆動装置を設ける場合に比べて冷却室の下部構造が小型・簡素化され、真空浸炭炉全体の炉高の小型化をはかることができる。   According to the invention described in claim 4, in addition to the effect of the invention described in claim 2, the gondola is driven up and down by the driving device provided in the upper part of the cooling chamber. In comparison, the lower structure of the cooling chamber is reduced in size and simplified, and the furnace height of the entire vacuum carburizing furnace can be reduced.

また上記の請求項4記載の発明による効果に加えて、請求項5記載の発明によれば、高温の処理品の左右両側面部からの放射熱が側部遮熱板により遮熱されるので、処理品の左右両側に位置する炉体各部の過熱を防止できる。   Further, in addition to the effect of the invention described in claim 4, according to the invention described in claim 5, since the radiant heat from the left and right side portions of the high-temperature processed product is shielded by the side heat shield plates, Overheating of each part of the furnace body located on the left and right sides of the product can be prevented.

また上記の効果に加えて、請求項6記載の発明によれば、高温の処理品の前後両側面からの放射熱が断熱板により断熱されるので、冷却室の前後両壁板及びその開口部開閉用の扉の過度の昇温を防止できる。   In addition to the above effect, according to the invention described in claim 6, since the radiant heat from the front and rear side surfaces of the high-temperature processed product is insulated by the heat insulating plates, both the front and rear wall plates of the cooling chamber and the openings thereof. Excessive temperature rise of the door for opening and closing can be prevented.

また上記の効果に加えて、請求項7記載の発明によれば、遮熱板の整流体部によって冷却風がほぼ均一流となって処理品に吹付けられるので、処理品がほぼ均一に冷却される。   In addition to the above effect, according to the seventh aspect of the invention, the cooling air is blown onto the processed product in a substantially uniform flow by the rectifying member of the heat shield plate, so that the processed product is cooled substantially uniformly. Is done.

以下図1〜図12に示す第1例により、この発明の実施の形態を説明する。図1において、1は連続真空浸炭炉で、2は前室(装入室)、3は加熱室、4は浸炭室、5は冷却室で、6は加熱室3と浸炭室4の間に設けた搬送室である。各室間には仕切扉11a〜11dを設け、各室(の炉殻部)は一体に連結されているが、保守時などには切離せる構造となっており、図示のように炉体下部に車輪をそなえている。12は処理品装入用の入口、13は同じく取出用の出口で、それぞれエアシリンダ式の開閉装置14,15により開閉駆動される扉16,17をそなえている。また仕切扉11a〜11dは、それぞれ横置きシリンダ式の開閉装置18により開閉駆動される。またこの炉における真空浸炭処理対象物である処理品Wは、各図において角体状に略図示してあるが、具体的には、複数段の棚板をそなえた保持具の前記棚板部に多数個の処理対象部品を保持させトレイ上に支持したものや、上記処理対象部品をバスケットに収容しトレイ上に支持したものなど、真空浸炭処理及び移送に適した形態を有するものであり、この発明においてはこれらの形態の処理単位品としてまとめられたものを処理品と称し、処理品Wの底面とは上記処理単位品の底面、具体的には上記トレイの底面などを称するものとする。   An embodiment of the present invention will be described below with reference to a first example shown in FIGS. In FIG. 1, 1 is a continuous vacuum carburizing furnace, 2 is a front chamber (charging chamber), 3 is a heating chamber, 4 is a carburizing chamber, 5 is a cooling chamber, and 6 is between the heating chamber 3 and the carburizing chamber 4. It is a provided transfer chamber. Partition doors 11a to 11d are provided between the chambers, and the chambers (furnace shell portions) are integrally connected to each other, but have a structure that can be separated at the time of maintenance or the like. It has wheels at the bottom. Reference numeral 12 denotes an inlet for charging a processed product, and reference numeral 13 denotes an outlet for taking out. The doors 16 and 17 are opened and closed by air cylinder type opening and closing devices 14 and 15, respectively. Each of the partition doors 11a to 11d is opened and closed by a horizontal cylinder type opening and closing device 18. Further, the processed product W, which is a vacuum carburization target object in this furnace, is schematically illustrated in the shape of a square body in each drawing. Specifically, the processed product W is provided on the shelf plate portion of a holder having a plurality of shelf plates. It has a form suitable for vacuum carburizing treatment and transfer, such as holding a large number of processing target parts and supporting them on a tray, or holding the above processing target parts in a basket and supporting them on a tray. In the present invention, those collected as processing unit products of these forms are referred to as processing products, and the bottom surface of the processing product W refers to the bottom surface of the processing unit products, specifically the bottom surface of the tray.

前室2から冷却室5に至る各室は、図示しない真空排気装置に接続され、さらに浸炭室4は図示しない浸炭性ガス供給源に、冷却室5は図示しない雰囲気ガス(窒素ガス)供給源に、それぞれ接続されている。また加熱室3及び浸炭室4は、それぞれ炉殻内に設けた断熱壁21,22で四周を囲繞された室内に、図示しない電熱式のヒータをそなえ、炉殻に固設された処理品W支持用の架台25,25をそなえている。この架台25は図2に示すように、処理品Wの底面の左右側縁部を支承する前後方向に延びる支持梁25aの前後両端部に支柱25bを固着したコ字状の枠体を、左右に間隔をおいて2組配設して成り、この間隔部に後述する移送装置30の伸長状態のテレスコピックアーム31(詳しくはその上部アーム34)が進入できる構造となっている。また冷却室5には、処理品W支持用の上記と同様な構成の架台25を昇降させる架台昇降装置70を設けてあり、その構成については、冷却室5の詳細構造とともに後述する。   Each chamber from the front chamber 2 to the cooling chamber 5 is connected to a vacuum exhaust device (not shown), the carburizing chamber 4 is a carburizing gas supply source (not shown), and the cooling chamber 5 is an atmospheric gas (nitrogen gas) supply source (not shown). Are connected to each other. Further, the heating chamber 3 and the carburizing chamber 4 are each provided with an unillustrated electrothermal heater in a room surrounded by heat insulating walls 21 and 22 provided in the furnace shell, and a processed product W fixed to the furnace shell. Supporting pedestals 25, 25 are provided. As shown in FIG. 2, the gantry 25 has a U-shaped frame body in which columns 25 b are fixed to both front and rear ends of a support beam 25 a extending in the front-rear direction for supporting the left and right side edges of the bottom surface of the processed product W. The two telescopic arms 31 (specifically, the upper arm 34 in detail) of the transfer device 30 to be described later can enter the space portion. The cooling chamber 5 is provided with a gantry lifting device 70 that lifts and lowers the gantry 25 having the same configuration as described above for supporting the processed product W. The configuration will be described later together with the detailed structure of the cooling chamber 5.

30は処理品W移送用の移送装置で、搬送室6,冷却室5,及びこの例では前室2にも、設けられている。この移送装置30は、図3〜図8に示す構成を有する。なおこれらの図は搬送室6に設けた移送装置30を示すものであるが、冷却室5及び前室2に設けたものも、これと同一構成を有するものである。図中、31はテレスコピックアームで、ベースアーム32に中間アーム33を長手方向に移動自在に支持し、この中間アーム33に上部アーム34を長手方向に移動自在に支持し、後述する駆動及び連動機構により中間アーム33及び上部アーム34が連動して、図示の短縮(原点)状態から図中矢印Sで示す前方及び矢印Tで示す後方へ伸長し、また短縮状態に引戻駆動されるものである。なお中間アーム33のベースアーム32への支持構造、及び上部アーム34の中間アーム33への支持構造としては、相対移動する一方のアームにアーム長手方向に並設したローラにより、他方のアームを長手方向に移動自在に支持する構造を有するものであるが、その詳細な図示は省略する。   Reference numeral 30 denotes a transfer device for transferring the processed product W, which is also provided in the transfer chamber 6, the cooling chamber 5, and the front chamber 2 in this example. The transfer device 30 has a configuration shown in FIGS. These drawings show the transfer device 30 provided in the transfer chamber 6, but those provided in the cooling chamber 5 and the front chamber 2 also have the same configuration. In the figure, 31 is a telescopic arm, and an intermediate arm 33 is supported on the base arm 32 so as to be movable in the longitudinal direction, and an upper arm 34 is supported on the intermediate arm 33 so as to be movable in the longitudinal direction. Accordingly, the intermediate arm 33 and the upper arm 34 are interlocked to extend from the illustrated shortened (origin) state to the front indicated by the arrow S and to the rear indicated by the arrow T in the drawing, and are driven back to the shortened state. . In addition, as a support structure for the base arm 32 of the intermediate arm 33 and a support structure for the intermediate arm 33 of the upper arm 34, the other arm is elongated by a roller arranged in parallel in the arm longitudinal direction on one of the relatively moving arms. Although it has a structure that is movably supported in the direction, detailed illustration thereof is omitted.

図3及び図4に示すように2組のテレスコピックアーム31,31のベースアーム32,32の前後両端部を2本の連結梁35で連結して、昇降駆動される支持部材である四角枠組状の昇降枠36を構成し、各連結梁35の左右両端部には、ガイドを兼ねた駆動片37が下向きに固設してある。38は搬送室6の炉殻6aの底部に固設した支持台で、この支持台38の四隅部に立設固着したガイド板39が、上記昇降枠36の各駆動片37に設けた縦溝に摺動自在に嵌合し、これによって昇降枠36、従って各テレスコピックアーム31は、ガイド板39により上下に昇降自在にガイドされている。   As shown in FIG. 3 and FIG. 4, a rectangular frame as a support member that is driven up and down by connecting the front and rear ends of the base arms 32 and 32 of the two telescopic arms 31 and 31 with two connecting beams 35. A driving piece 37 that also serves as a guide is fixed downward on both the left and right ends of each connecting beam 35. Reference numeral 38 denotes a support base fixedly provided at the bottom of the furnace shell 6 a of the transfer chamber 6, and guide plates 39 erected and fixed at the four corners of the support base 38 are provided in the vertical grooves provided in the drive pieces 37 of the elevating frame 36. Thus, the elevating frame 36, and thus each telescopic arm 31, is guided by a guide plate 39 so as to be movable up and down.

そして図3及び図6に示すように、支持台38の前後中央部には、炉殻6aの外部に取付けた回転駆動機40の出力軸に継手41を介して連結された駆動軸42が回転自在に支持され、この駆動軸42に設けたスプロケット43,43によりチェーン44,44を介して回転駆動される従動軸45a,45bが、図示しない軸受により支持台38の前後両端部に回転自在に支持されている。各従動軸45a,45bの両端部には、図5に示すように、この従動軸の軸心と偏心した位置に駆動ローラ46を軸支したクランク状(偏心カム状)の駆動子47を固設し、この駆動ローラ46を前記駆動片37の内面側に凹設した前後方向に延びる溝48に係合させてあり、この駆動子47及び駆動片37によって昇降枠36及びその上部支持物(処理品W移送時には処理品Wを含む)が支持されるとともに、回転駆動機40により前記チェーン駆動機構を介して従動軸45a,45bを180度回転させることにより、昇降枠36及びその上部支持物は、駆動ローラ46と従動軸45a,45bの偏心量の2倍に相当する昇降行程Yだけ、図示の下降位置から上昇し、さらにこれらの従動軸の180度回転により図示の下降位置へと下降駆動される。   As shown in FIGS. 3 and 6, a drive shaft 42 connected to an output shaft of a rotary drive machine 40 attached to the outside of the furnace shell 6a via a joint 41 is rotated at the front and rear central portion of the support base 38. The driven shafts 45a and 45b, which are supported freely and are rotationally driven via the chains 44 and 44 by the sprockets 43 and 43 provided on the drive shaft 42, can be freely rotated at both front and rear ends of the support base 38 by bearings (not shown). It is supported. As shown in FIG. 5, a crank-shaped (eccentric cam-shaped) drive element 47 that supports a drive roller 46 at a position eccentric from the axis of the driven shaft is fixed to both ends of each driven shaft 45a, 45b. The drive roller 46 is engaged with a groove 48 extending in the front-rear direction that is recessed on the inner surface side of the drive piece 37, and the lift frame 36 and its upper support ( The processed product W is included when the processed product W is transferred), and the driven shafts 45a and 45b are rotated 180 degrees via the chain drive mechanism by the rotation drive unit 40, whereby the elevating frame 36 and its upper support Is lifted from the lowering position shown in the figure by an ascent / descent stroke Y corresponding to twice the eccentric amount of the drive roller 46 and the driven shafts 45a and 45b, and further lowered to the lowering position shown in the figure by rotation of these driven shafts by 180 degrees. It is dynamic.

次に各テレスコピックアーム31は、図7に示すようにそのベースアーム32の前後中間部に設けた各駆動ボックス49内の駆動スプロケット50,50を同時に回転駆動する駆動軸51を、炉殻6aの外部に取付けた回転駆動機52の出力軸に継手53を介して連結し、この駆動軸51の回転により、テレスコピックアーム31の伸縮駆動を次のようにしておこなうようになっている。   Next, as shown in FIG. 7, each telescopic arm 31 has a drive shaft 51 for simultaneously rotating and driving the drive sprockets 50 and 50 in each drive box 49 provided at the front and rear intermediate portions of the base arm 32. The telescopic arm 31 is extended and driven by the rotation of the drive shaft 51 in the following manner by connecting to an output shaft of a rotary drive machine 52 attached to the outside via a joint 53.

すなわち、図8に略図示するように、ベースアーム32の前後両端部に内蔵・軸支したスプロケット54a,54bと、前記駆動ボックス49内に軸支したスプロケット55,55と、前記駆動スプロケット50に、駆動チェーン56を巻掛け、この駆動チェーン56に噛合う複数個の直列状に配置した歯57を中間アーム33の上辺部の左右中央部下面に下向きに突設固着してあり、駆動軸51の回転により駆動チェーン56及び歯57を介して中間アーム33が、前方(矢印S方向)あるいは後方(矢印T方向)へ駆動される。一方各アームの連動用に、中間アーム33の前端部には連動用のローラ58aが、後端部にはこれと左右位置を変えてローラ58bが、それぞれ内蔵・軸支され、上部アーム34の上辺部下面に一端部Pを固着した連動用のチェーン59aがローラ58aに巻掛けられたのち他端部をベースアーム32に固着され、また上部アーム34の上辺部下面に一端部Qを固着した連動用のチェーン59bがローラ58bに巻掛けられたのち、他端部をベースアーム32に固着されている。   That is, as schematically shown in FIG. 8, the sprockets 54 a and 54 b built and pivotally supported at both front and rear ends of the base arm 32, the sprockets 55 and 55 pivotally supported in the drive box 49, and the drive sprocket 50 The drive chain 56 is wound, and a plurality of serially arranged teeth 57 that mesh with the drive chain 56 are fixed to the lower surface of the upper side of the intermediate arm 33 so as to protrude downward. , The intermediate arm 33 is driven forward (arrow S direction) or backward (arrow T direction) via the drive chain 56 and the teeth 57. On the other hand, for the interlocking of the arms, a roller 58a for interlocking is built in and supported at the front end of the intermediate arm 33, and a roller 58b is incorporated and pivotally supported at the rear end of the intermediate arm 33. An interlocking chain 59a having one end P fixed to the lower surface of the upper side is wound around the roller 58a, and the other end is fixed to the base arm 32, and one end Q is fixed to the lower surface of the upper side of the upper arm 34. After the interlocking chain 59b is wound around the roller 58b, the other end is fixed to the base arm 32.

上記の各チェーンの配設により、図8(a)に示すように駆動軸51を矢印U方向に回転駆動すると、矢印方向に移動する駆動チェーン56により歯57を介して中間アーム33が前方(矢印S方向)へ移動し、この移動する中間アーム33のローラ58aに巻掛けたチェーン59aにより上部アーム34が中間アーム33上を該中間アーム33の移動量に等しい量(従ってベースアーム32に対しては該移動量の2倍)だけ前方へ移動して、伸長状態へと前方へ駆動される。また同図(b)に示すように駆動軸51を矢印V方向に回転駆動すると、上記と反対に中間アーム33が後方(矢印T方向)へ移動するとともに、チェーン59bにより上部アーム34が中間アーム33上を後方へ移動して、伸長状態へと後方へ駆動される。また前方へ伸長した状態から、図3に示す短縮状態に戻すときは、図8(b)と同様な駆動及びチェーン59bによる連動作用により、また後方へ伸張した状態から同じく短縮状態に戻すときは、図8(a)と同様な駆動及びチェーン59aによる連動作用により、それぞれ短縮状態に戻されるのである。   When the drive shaft 51 is rotationally driven in the direction of the arrow U as shown in FIG. 8A due to the arrangement of the chains described above, the intermediate arm 33 is moved forward (through the teeth 57) by the drive chain 56 that moves in the direction of the arrow. The upper arm 34 moves on the intermediate arm 33 by an amount equal to the amount of movement of the intermediate arm 33 (therefore, with respect to the base arm 32). (Ie, twice the amount of movement) and is moved forward to the extended state. When the drive shaft 51 is rotationally driven in the direction of arrow V as shown in FIG. 5B, the intermediate arm 33 moves backward (in the direction of arrow T) in the opposite direction, and the upper arm 34 is moved to the intermediate arm by the chain 59b. It moves backward on 33 and is driven backward to the extended state. When returning to the shortened state shown in FIG. 3 from the state extended forward, the same drive as in FIG. 8B and the interlocking action by the chain 59b, and when returning to the same shortened state from the rear extended state. By the same driving as in FIG. 8A and the interlocking action by the chain 59a, the shortened state is restored.

上記の各室に設けた移送装置30に対して、各室に設けた架台25(冷却室5においては後述する下降状態での架台25)及び図示しない炉外に設けた装入テーブル及び抽出テーブルの各上面(処理品W支持面)は、前記下降位置にある移送装置30の上面(上部アーム34の上面)位置と、これから昇降行程Yだけ上昇した上昇位置との中間位置にある。そしてたとえば搬送室6の移送装置30により、処理品Wを加熱室3内から浸炭室4内に移送するには、各仕切扉を開いた状態で、下降位置に保持したテレスコピックアーム31を前方へ伸長駆動して、上部アーム34が加熱室3の架台25上の処理品Wの下側に達したら、昇降枠36(従ってテレスコピックアーム31)を上昇駆動して処理品Wを上部アーム34上に移載し、次いでテレスコピックアーム31を短縮状態に引戻し後さらに後方へ伸長駆動して、処理品Wが浸炭室4の架台25上に達したら昇降枠36(テレスコピックアーム31)を下降駆動してその架台25上に処理品Wを移載し、テレスコピックアーム31を短縮状態に戻せば移送は完了する。他の室に設けた移送装置30によっても、同様な昇降・伸縮動作により、処理品Wの移送をおこなうことができる。なお冷却室5においては、後述する昇降駆動される架台25が、移送装置30と同室に設けられているが、下降状態の架台25上への処理品Wの移送及びこの架台25上から炉外の抽出テーブル上への処理品Wの移送は、上記と同じ移送装置30の昇降及び伸縮動作によっておこなわれる。   For the transfer device 30 provided in each of the chambers, a gantry 25 provided in each chamber (a cradle 25 in a lowered state described later in the cooling chamber 5) and a charging table and an extraction table provided outside the furnace (not shown). Each of the upper surfaces (processed product W support surfaces) is at an intermediate position between the upper surface position of the transfer device 30 (the upper surface of the upper arm 34) at the lowered position and the raised position that is raised by the ascending / descending stroke Y. For example, in order to transfer the processed product W from the heating chamber 3 into the carburizing chamber 4 by the transfer device 30 in the transfer chamber 6, the telescopic arm 31 held at the lowered position is moved forward with each partition door opened. When the upper arm 34 reaches the lower side of the processed product W on the gantry 25 of the heating chamber 3 by extending, the elevating frame 36 (and thus the telescopic arm 31) is driven upward to bring the processed product W onto the upper arm 34. Then, the telescopic arm 31 is pulled back to the shortened state and further driven to extend rearward. When the processed product W reaches the frame 25 of the carburizing chamber 4, the elevating frame 36 (telescopic arm 31) is driven downward. When the processed product W is transferred onto the gantry 25 and the telescopic arm 31 is returned to the shortened state, the transfer is completed. Also with the transfer device 30 provided in another chamber, the processed product W can be transferred by the same lifting / lowering / extending operation. In the cooling chamber 5, a platform 25 that is driven up and down, which will be described later, is provided in the same chamber as the transfer device 30. The processed product W is transferred onto the extraction table by the same lifting and lowering and expansion / contraction operations of the transfer device 30 as described above.

次に図9及び図10は、冷却室5の詳細構造を示し、61は冷却時の処理品Wの頂部及び側部を包囲する隔壁、62はこの隔壁61と炉殻5aとの間に形成した雰囲気ガスの循環路、63は雰囲気ガス循環用の送風機、64は雰囲気ガス冷却用の熱交換器から成る冷却器、65,65は循環路62の前後両端部を仕切る仕切壁であり、この仕切壁65には、隔壁61の左右巾と同じ開口幅の開口部66を設けてある。そして炉殻5aの底部に固設した支持台67上に、前記の搬送室6(及び前室2)と同じ移送装置30が設置してあり、また処理品W移送用の架台25は、架台昇降装置70により、移送装置30による処理品Wの受渡し位置である図9に鎖線で示す下降位置と、架台25の前後方向に延びる支持梁25a部が後述する遮熱板81の(整流体部81aの)上端部より上側に位置する実線で示す上側位置との間を、昇降駆動されるようになっている。   Next, FIGS. 9 and 10 show the detailed structure of the cooling chamber 5, 61 is a partition wall that surrounds the top and sides of the processed product W during cooling, and 62 is formed between the partition wall 61 and the furnace shell 5 a. The atmospheric gas circulation path, 63 is a blower for atmospheric gas circulation, 64 is a cooler composed of a heat exchanger for cooling the atmospheric gas, and 65 and 65 are partition walls that partition the front and rear ends of the circulation path 62. The partition wall 65 is provided with an opening 66 having the same opening width as the left and right width of the partition wall 61. The same transfer device 30 as the transfer chamber 6 (and the front chamber 2) is installed on a support base 67 fixed to the bottom of the furnace shell 5a, and the base 25 for transferring the processed product W is a base. The lowering position indicated by the chain line in FIG. 9, which is the delivery position of the processed product W by the transfer device 30, and the support beam 25 a portion extending in the front-rear direction of the gantry 25 are It is driven up and down between the upper position indicated by the solid line located above the upper end of 81a.

この架台昇降装置70としてこの例では、架台25の4本の長尺の支柱25bを、炉殻5aの底部を貫通させてその下端を昇降台71に連結し、この昇降台71と基礎上に設けた基台72の間に、中央部を軸73により枢着した起伏式のレバー74,75を2組介装して、軸73,73間にシリンダ部を取付けた油圧シリンダ76のピストンロッドに、レバー74,75の縁面部間に挟圧されて前後動によりレバー74,75の挟角を変化させて昇降台71を昇降駆動するローラ77を取付けて成る昇降駆動機構を用いている。上記のレバー74,75は、それぞれ一端部(図9における右端部)を昇降台71,基台72に枢着され、レバー74の他端部には基台72の底板面上を転動するローラ74aを、レバー75の他端部には昇降台71の頂板下面上を転動するローラ75aを、それぞれ軸着してある。そして油圧シリンダ76のピストンロッド引込駆動により、ローラ77を挟む両レバー74,75は挟角拡大方向に駆動されて、架台25は図9に実線で示す上昇状態となる。また油圧シリンダ76のピストンロッドを伸張方向に駆動すれば、ローラ77の前進移動に伴って、昇降台71及びその上側の各部の自重により両レバー74,75は挟角縮小方向に駆動されて、架台25は図9に鎖線で示す下降状態に切替えられるのである。   In this example, as the gantry lifting device 70, the four long columns 25 b of the gantry 25 are passed through the bottom of the furnace shell 5 a and the lower ends thereof are connected to the lifting platform 71. A piston rod of a hydraulic cylinder 76 in which two sets of undulating levers 74 and 75 having a central portion pivotally attached by a shaft 73 are interposed between the provided bases 72 and a cylinder portion is attached between the shafts 73 and 73. In addition, an elevating drive mechanism is used in which a roller 77 is attached which is nipped between the edge surfaces of the levers 74 and 75 and changes the angle between the levers 74 and 75 by moving back and forth to drive the elevating platform 71 up and down. Each of the levers 74 and 75 is pivotally attached at one end (right end in FIG. 9) to the lift 71 and base 72, and rolls on the bottom plate surface of the base 72 at the other end of the lever 74. A roller 74a and a roller 75a that rolls on the lower surface of the top plate of the elevator 71 are pivotally attached to the other end of the lever 75, respectively. Then, by driving the piston rod of the hydraulic cylinder 76, both levers 74 and 75 sandwiching the roller 77 are driven in the direction of widening the sandwich angle, and the gantry 25 is in the raised state shown by the solid line in FIG. Further, if the piston rod of the hydraulic cylinder 76 is driven in the extending direction, the levers 74 and 75 are driven in the narrowing angle reducing direction by the weight of the lifting platform 71 and its upper parts as the roller 77 moves forward. The gantry 25 is switched to a lowered state indicated by a chain line in FIG.

一方、81,81は、下降状態にある移送装置30の上側に位置する水平面上に並列配置された前後方向に延びる一対の遮熱板、82,82はこの遮熱板81の下面に沿って配置され、前後方向に延びる開口部83(図11参照)を隔てて炉殻5aに固設された固定板で、この固定板82上に設けたガイド84によって、各遮熱板81は左右方向に移動自在にガイドされており、この例では遮熱板81及び固定板82は、いずれも普通鋼の型枠の表面にセラミック成形体を固定した構造である。85は遮熱板81を相互に近接離間駆動するエアシリンダ式の駆動機であり、この駆動機85及び遮熱板81,81及び固定板82,82により、開閉シャッタ式の遮熱装置80が形成されている。またこの例では遮熱板81,81の上面側には、表面が遮熱板の先端側に向って上方へ湾曲した整流体部81aを設け、また遮熱板81,81の前後両端部には、セラミック成形体から成り上向きに延びる断熱板86,86を一体に立設してあり、これらの断熱板の上端部は、仕切壁65の外面部に設けた左右方向に延びるガイド87によってガイドされている。そして図11(b)及び図12(b)に示すように各遮熱板81には、遮熱板81,81が相互に近接駆動されて開口部83を閉鎖する際に、上昇状態にある架台25の支柱25bと干渉しないように、先端部に向って開口する切欠81bを2箇所に設けてある。   On the other hand, 81 and 81 are a pair of heat shield plates extending in the front-rear direction arranged in parallel on a horizontal plane located on the upper side of the transfer device 30 in the lowered state, and 82 and 82 are along the lower surface of the heat shield plate 81. A fixed plate that is disposed and is fixed to the furnace shell 5a with an opening 83 (see FIG. 11) extending in the front-rear direction. Each heat shield plate 81 is moved in the left-right direction by a guide 84 provided on the fixed plate 82. In this example, each of the heat shield plate 81 and the fixed plate 82 has a structure in which a ceramic molded body is fixed to the surface of a form frame of ordinary steel. Reference numeral 85 denotes an air cylinder type driving machine that drives the heat shielding plate 81 close to and away from each other. By this driving machine 85, the heat shielding plates 81, 81 and the fixed plates 82, 82, an open / close shutter type heat shielding device 80 is provided. Is formed. Further, in this example, on the upper surface side of the heat shield plates 81, 81, there are provided rectifying body portions 81a whose surfaces are curved upward toward the front end side of the heat shield plates, and at both front and rear ends of the heat shield plates 81, 81. The heat insulating plates 86, 86 made of a ceramic molded body and extending upward are integrally provided upright, and the upper end portions of these heat insulating plates are guided by a guide 87 extending in the left-right direction provided on the outer surface portion of the partition wall 65. Has been. Then, as shown in FIGS. 11B and 12B, each of the heat shield plates 81 is in an elevated state when the heat shield plates 81 and 81 are driven close to each other to close the opening 83. In order not to interfere with the support column 25b of the gantry 25, two notches 81b that open toward the tip are provided.

上記の架台25の昇降動作及び遮熱板81の開閉動作を、これと関連する移送装置30の動作と合わせて説明すると、浸炭室4内の架台25上の処理品Wを冷却室5内に移送する際は、図11に示すように遮熱装置80の遮熱板81,81を後退させて開口部83を開放状態、架台25を下降状態としておき、下降状態とした前記移送装置30のテレスコピックアーム31の浸炭室4内への伸長駆動と上昇駆動に続く短縮駆動と下降駆動により、処理品Wを架台25上に移載する。(なお図11及び図12は、図10における遮熱装置80及び架台25のみを略図示するものである。)続いて図12に示すように、前記架台昇降装置70により架台25を上昇駆動して上昇位置に保持し、遮熱板81,81を相互に近接駆動して開口部83を閉鎖した状態とする。これによって各遮熱板81と同体の断熱板86,86も、同図に示すように近接駆動されて仕切壁65の開口部66(図9参照)を閉鎖した状態となる。この状態で送風機63を運転して冷却室5における処理品Wの冷却処理がおこなわれ、冷却処理後は先ず遮熱板81,81(及び断熱板86,86)を離間方向へ駆動して図11に示す開放状態とし、次いで架台25を下降位置まで下降駆動した後、移送装置30の上昇駆動及びテレスコピックアーム31の後方への伸長駆動と下降駆動により、処理品Wを図示しない炉外の抽出テーブル上に移送し、テレスコピックアーム31を短縮駆動して冷却室5内に収容した状態とすればよい。   The lifting / lowering operation of the gantry 25 and the opening / closing operation of the heat shield plate 81 will be described together with the operation of the transfer device 30 related thereto. The processed product W on the gantry 25 in the carburizing chamber 4 is put into the cooling chamber 5. When transporting, as shown in FIG. 11, the heat shield plates 81 and 81 of the heat shield device 80 are retracted to leave the opening 83 open, the gantry 25 is lowered, and the transfer device 30 is lowered. The processed product W is transferred onto the gantry 25 by the shortening drive and the descent drive following the extension drive and the lift drive of the telescopic arm 31 into the carburizing chamber 4. (Note that FIGS. 11 and 12 schematically show only the heat shield device 80 and the gantry 25 in FIG. 10.) Subsequently, as shown in FIG. The heat shield plates 81 and 81 are driven close to each other and the opening 83 is closed. As a result, the heat insulating plates 86 and 86 that are the same body as the respective heat shielding plates 81 are also driven close to each other as shown in the same figure, and the opening 66 (see FIG. 9) of the partition wall 65 is closed. In this state, the blower 63 is operated to cool the processed product W in the cooling chamber 5. After the cooling process, the heat shield plates 81 and 81 (and the heat insulating plates 86 and 86) are first driven in the separation direction. 11, and then the gantry 25 is driven downward to the lowered position, and then the processed product W is extracted outside the furnace (not shown) by the upward drive of the transfer device 30 and the backward extension and downward drive of the telescopic arm 31. It may be transferred to a table and the telescopic arm 31 is driven to be shortened so as to be accommodated in the cooling chamber 5.

上記構成の各装置をそなえた連続真空浸炭炉1により処理品Wの真空浸炭処理をおこなうには、図示しない炉外の送入テーブル上の処理品Wを前室2内に移送し待機後、加熱室3に移送して加熱処理し、加熱後の処理品Wを搬送室6を経て浸炭室4内に移送して真空浸炭処理し、次いで冷却室5内に移送して常圧下で窒素ガス循環による冷却処理後、図示しない炉外の抽出テーブル上に送出するという処理を、順次炉内搬送される複数の処理品Wに対して連続的におこなう。このとき各処理室における処理時の室内圧力調節の他、処理品Wの移送時には、仕切扉を介して隣合う2室内の圧力を同程度の圧力とするなどの圧力調節を、処理工程の進行に応じて適宜おこなう。   In order to perform the vacuum carburizing process of the processed product W by the continuous vacuum carburizing furnace 1 equipped with each apparatus having the above-described configuration, the processed product W on the delivery table (not shown) is transferred into the front chamber 2 and waited. It is transferred to the heating chamber 3 for heat treatment, and the processed product W after heating is transferred to the carburizing chamber 4 through the transfer chamber 6 and vacuum carburized, and then transferred to the cooling chamber 5 for nitrogen gas under normal pressure. After the cooling process by circulation, the process of sending out to an extraction table outside the furnace (not shown) is continuously performed on a plurality of processed products W that are sequentially conveyed in the furnace. At this time, in addition to the indoor pressure adjustment at the time of processing in each processing chamber, when the processed product W is transferred, the pressure adjustment such as the pressure in the two adjacent chambers is set to the same level through the partition door, the progress of the processing step Appropriately depending on the situation.

上記の処理品Wの加熱室3内への移送、加熱室3内の処理品Wの浸炭室4内への移送、及び浸炭室4内の処理品Wの冷却室5内への移送は、それぞれ移送装置30を用いて、前述したその昇降及び伸長・短縮駆動によりおこなわれる。そしてこれらの移送行程後の移送装置30は、テレスコピックアーム31を短縮状態として、前室2,搬送室6及び冷却室5にそれぞれ収容され、これら各室と仕切扉11a〜11dで仕切られた状態で、加熱室3における処理品Wの加熱処理、及び浸炭室4における処理品Wの真空浸炭処理がおこなわれる。   Transfer of the processed product W into the heating chamber 3, transfer of the processed product W in the heating chamber 3 into the carburizing chamber 4, and transfer of the processed product W in the carburizing chamber 4 into the cooling chamber 5, Each of them is performed by using the transfer device 30 and the above-described lifting and lowering and extension / reduction driving. And the transfer apparatus 30 after these transfer processes is accommodated in the front chamber 2, the transfer chamber 6, and the cooling chamber 5, respectively, with the telescopic arm 31 shortened, and is partitioned by these chambers and the partition doors 11a to 11d. Thus, the heat treatment of the processed product W in the heating chamber 3 and the vacuum carburizing treatment of the processed product W in the carburizing chamber 4 are performed.

これによって、搬送室6に設けた移送装置30、及び冷却室5に設けた移送装置30は、いずれも浸炭室4内の真空浸炭雰囲気に曝されて処理品Wと共に真空浸炭処理されるということがないので、これらの移送装置は真空浸炭に起因する劣化や動作不良を生じることなく、長期にわたって支障なく使用できる。また浸炭室4からの処理品W抽出用の移送装置30は冷却室5に設け、浸炭室4と冷却室5の間には移送装置設置用の搬送室を設けていないので、連続真空浸炭炉1の全長は短くて済む。   As a result, the transfer device 30 provided in the transfer chamber 6 and the transfer device 30 provided in the cooling chamber 5 are both exposed to the vacuum carburizing atmosphere in the carburizing chamber 4 and vacuum carburized along with the processed product W. Therefore, these transfer devices can be used without any trouble for a long time without causing deterioration or malfunction due to vacuum carburization. Further, since the transfer device 30 for extracting the processed product W from the carburizing chamber 4 is provided in the cooling chamber 5 and no transfer chamber is provided between the carburizing chamber 4 and the cooling chamber 5, a continuous vacuum carburizing furnace is provided. The total length of 1 is short.

また冷却室5における処理品Wの冷却処理は、前述したように下降状態の架台25上に移送装置30により真空浸炭処理後の処理品Wを移載したのち、架台25を上昇駆動して上昇位置に保持し、遮熱装置80の遮熱板81,81を相互に近接駆動して開口部83を閉鎖した状態でおこなう。これによって、架台25上に支持された処理品Wと下降状態にある移送装置30との間が遮熱板81,81により仕切られるので、特に移送直後の高温の処理品Wからの放射熱が移送装置30に達するのが遮熱板81,81によって阻止され、移送装置30は高温に加熱されることなく、長期にわたって支障なく使用できるのである。   As described above, the cooling process of the processed product W in the cooling chamber 5 is performed by moving the processed product W after the vacuum carburizing process by the transfer device 30 onto the lowered platform 25 and then driving the platform 25 upward. The heat shield plates 81 and 81 of the heat shield device 80 are driven in close proximity to each other, and the opening 83 is closed. As a result, since the processed product W supported on the gantry 25 and the transfer device 30 in the lowered state are partitioned by the heat shield plates 81, 81, the radiant heat from the high-temperature processed product W immediately after the transfer is generated. Reaching the transfer device 30 is prevented by the heat shield plates 81, 81, and the transfer device 30 can be used without any trouble for a long time without being heated to a high temperature.

そして上記の冷却処理時においては、図10において循環路62から隔壁61の下部開口部を経て炉中心側に流入する冷却風は、同図に鎖線で示す閉鎖状態の遮熱板81,81の各整流体部81aにより破線矢印で示すように上方へ偏向され、ほぼ均一流となって処理品Wに吹付けられるので、処理品Wはほぼ均一に冷却される。また遮熱板81,81と一体になって駆動された断熱板86,86が、隔壁61の開口部66を閉鎖して処理品Wの前後両側面部と、冷却室5の前後の両壁板5b,5c及びこれら壁板に設けた開口部開閉用の扉との間を仕切るので、これらの壁板や扉部が処理品Wからの放射熱により過度に昇温するのが防止される。   At the time of the above cooling process, the cooling air flowing into the furnace center side from the circulation path 62 through the lower opening of the partition wall 61 in FIG. 10 passes through the closed heat shield plates 81 and 81 shown by chain lines in FIG. Since each rectifier 81a is deflected upward as indicated by a broken line arrow and is sprayed on the processed product W in a substantially uniform flow, the processed product W is cooled substantially uniformly. Further, the heat insulating plates 86, 86 driven integrally with the heat shield plates 81, 81 close the opening 66 of the partition wall 61, and both front and rear side surfaces of the processed product W and both front and rear wall plates of the cooling chamber 5. Since the doors 5b and 5c and the doors for opening and closing the openings provided in the wall plates are partitioned, the wall plates and the door portions are prevented from being excessively heated by the radiant heat from the processed product W.

また冷却室5において、架台昇降装置70により架台25を、移送装置30により処理品Wの受渡し時には下降位置に、冷却処理時には処理品Wを遮熱板81,81より上方に保持する上昇位置に、それぞれ位置させるようにしたので冷却室5に設ける移送装置30は上記の上昇位置まで昇降できる大昇降ストロークのものとする必要はなく、搬送室6に用いる固定式の架台25上への処理品受渡し用の小昇降ストロークの移送装置30を、冷却室5においても用いることができるのである。   Further, in the cooling chamber 5, the gantry 25 is moved by the gantry lifting device 70 to the lowered position when the processed product W is delivered by the transfer device 30, and is moved to the raised position that holds the processed product W above the heat shield plates 81, 81 during the cooling process. Therefore, the transfer device 30 provided in the cooling chamber 5 does not need to have a large lifting stroke that can be moved up and down to the above-mentioned rising position, and the processed product on the fixed base 25 used in the transfer chamber 6. The transfer device 30 having a small lifting stroke for delivery can also be used in the cooling chamber 5.

次に図13〜図14に示す第2例により、この発明の実施の形態を説明する。この例の連続真空浸炭炉は、前記第1例の連続真空浸炭炉1において、冷却室5の代りに図13〜図14に示す冷却室7を用い、その他の構成は上記連続真空浸炭炉1と同じであるので、炉全体の図示は省略して、冷却室7の構成について説明する。そして冷却室7は、第1例の冷却室5における架台昇降装置70により昇降駆動される架台25の代りに、処理品Wの支持装置として、冷却室7の上部に設けた駆動機96により昇降駆動されるゴンドラ90を設けたものであり、その他の構成は冷却室5と同じであるので、図9〜図10と同一または相当部分については図9〜図10と同一符号を付して図示し、それらの詳細な説明は省略する。なお本例では上記のように架台25を用いないので、前記第1例において遮熱装置80の遮熱板81に設けた切欠81bは、設けなくてよい。   Next, an embodiment of the present invention will be described with reference to a second example shown in FIGS. The continuous vacuum carburizing furnace of this example uses the cooling chamber 7 shown in FIGS. 13 to 14 instead of the cooling chamber 5 in the continuous vacuum carburizing furnace 1 of the first example. Therefore, the illustration of the entire furnace is omitted, and the configuration of the cooling chamber 7 will be described. The cooling chamber 7 is moved up and down by a driving machine 96 provided on the upper portion of the cooling chamber 7 as a support device for the processed product W, instead of the frame 25 driven up and down by the frame lifting device 70 in the cooling chamber 5 of the first example. Since the driven gondola 90 is provided and the other configuration is the same as that of the cooling chamber 5, the same or corresponding parts as those in FIGS. 9 to 10 are denoted by the same reference numerals as those in FIGS. 9 to 10. Detailed description thereof will be omitted. In this example, since the gantry 25 is not used as described above, the notch 81b provided in the heat shield plate 81 of the heat shield device 80 in the first example may not be provided.

図13〜図14において、90はゴンドラで、前後に間隔をおいて配設され下向きに開口するコ字状の2個の枠体91,91の下端部に、それぞれ断面L字形の支持材92の前後端部を固着して、処理品Wの底面の左右両縁部が(上面に)支承される支持片部93,93を設けて成る。94はこのゴンドラ90の昇降駆動装置で、炉殻7aの上部の支持台95に取付けられた同期運転される2基の電動式のねじジャッキから成る駆動機96の各出力軸(昇降軸)を、各枠体91の上梁中央部に連結され炉殻7aの貫通部で上下動自在にガイドされた2本の吊下ロッド97の上端部に、それぞれ連結して成る。またこの例では、ゴンドラ90の支持片部93上に支持された処理品Wの左右両側面に対面する2枚の側部遮熱板98を、その下縁部を支持材92の縦片部に、前後縁部を各枠体91の縦材内側面部に、それぞれ取付けることにより、ゴンドラ90に取付けてあり、この側部遮熱板98は、表面側を光輝面処理されたステンレス鋼板から成る。   13 to 14, reference numeral 90 denotes a gondola, which is provided with support members 92 each having an L-shaped cross section at the lower ends of two U-shaped frames 91, 91 that are arranged at intervals in the front-rear direction and open downward. The left and right end portions of the processed product W are fixed to each other, and left and right edge portions of the bottom surface of the processed product W are provided with support piece portions 93 and 93. Reference numeral 94 denotes an elevating drive device for the gondola 90. Each output shaft (elevating shaft) of a driving machine 96 composed of two electric screw jacks that are synchronously operated and attached to a support base 95 at the top of the furnace shell 7a. The upper ends of two suspension rods 97 connected to the center of the upper beam of each frame 91 and guided in a vertically movable manner through the through-hole of the furnace shell 7a are respectively connected. Further, in this example, two side heat shield plates 98 facing the left and right side surfaces of the processed product W supported on the support piece portion 93 of the gondola 90 are provided, and the lower edge portion thereof is the vertical piece portion of the support material 92. In addition, the front and rear edges are attached to the gondola 90 by attaching the front and rear edges to the inner side surface of the vertical member of each frame body 91, and the side heat shield plate 98 is made of a stainless steel plate having a surface treated with a bright surface. .

そして上記の昇降駆動装置94によりゴンドラ90が、冷却室7の下部に設けた移送装置30による処理品Wの受渡し位置(たとえば下降状態にある移送装置30のテレスコピックアーム31の上面から移送装置30の前記昇降行程Yの1/2程度上側の位置)に支持片部93(の上面)が位置する下降位置と、この冷却室7に設けた前記第1例と同じ開閉シャッタ式の遮熱装置80の遮熱板81の(整流体部81aの)上端部より上側の位置にゴンドラ90の下端面が位置する上昇位置との間を、昇降駆動されるように、昇降駆動装置94によるゴンドラ90の昇降ストロークが設定されている。   Then, the gondola 90 is moved from the upper surface of the telescopic arm 31 of the transfer device 30 in the lowered state by the transfer device 30 provided at the lower part of the cooling chamber 7 (for example, from the upper surface of the telescopic arm 31 of the transfer device 30 in the lowered state). A lowering position in which the support piece 93 (the upper surface thereof) is located at a position about 1/2 of the ascending / descending stroke Y), and the same open / close shutter type heat shield device 80 as the first example provided in the cooling chamber 7. Of the gondola 90 by the elevating drive device 94 so as to be driven up and down between the raised position where the lower end surface of the gondola 90 is located above the upper end of the heat shield plate 81 (of the rectifying body portion 81a). The up / down stroke is set.

この冷却室7においては、第1例の冷却室5と同様に、処理品W移送時には遮熱装置80の遮熱板81及び断熱板86は開口部開放状態としておき、移送装置30の前述した昇降及び伸長・短縮駆動により浸炭室4から抽出した処理品Wは、下降位置にあるゴンドラ90の支持片部93上へ移載し、次いでゴンドラ90を上昇駆動して上昇位置に保持し、遮熱板81,81及びこれと同体の断熱板86,86を相互に近接駆動して開口部閉鎖状態とする。この状態で処理品Wの冷却処理をおこなったのち、冷却処理後は、遮熱板81,81及び断熱板86,86を離間駆動して開放状態とし、ゴンドラ90を下降位置まで下降駆動したのち、移送装置30によりゴンドラ90の支持片部93上の処理品Wを炉外の図示しない抽出テーブル上に移送し、短縮状態とした移送装置30を冷却室7内に収容した状態とすればよい。   In this cooling chamber 7, as in the cooling chamber 5 of the first example, the heat shield plate 81 and the heat insulating plate 86 of the heat shield device 80 are kept open when the processed product W is transferred, and the transfer device 30 described above. The processed product W extracted from the carburizing chamber 4 by raising / lowering and extending / shortening driving is transferred onto the support piece 93 of the gondola 90 in the lowered position, and then the gondola 90 is driven up to be held in the raised position. The hot plates 81 and 81 and the heat insulating plates 86 and 86 which are the same as the hot plates are driven close to each other to make the opening closed. After performing the cooling process of the processed product W in this state, after the cooling process, the heat shield plates 81 and 81 and the heat insulating plates 86 and 86 are driven apart to be opened, and the gondola 90 is driven down to the lowered position. Then, the processed product W on the support piece portion 93 of the gondola 90 is transferred onto an extraction table (not shown) outside the furnace by the transfer device 30, and the shortened transfer device 30 is accommodated in the cooling chamber 7. .

上記構成の冷却室7を、第1例の連続真空浸炭炉1の冷却室5の代りに最後段部にそなえた連続真空浸炭炉においては、第1例と同様にして順次炉内搬送される処理品Wの連続真空浸炭処理がおこなわれ、この際の処理品Wの各処理室内への移送は、第1例と同様に前室2,搬送室6,及び冷却室7に設けた移送装置30によりそれぞれおこなわれる。そして冷却室7に設けた移送装置30は、第1例と同様に浸炭室4内の処理品Wの冷却室7内への移送後は冷却室7に収容され、この冷却室7と仕切扉11dで仕切られた浸炭室4内で処理品Wの真空浸炭処理がおこなわれ、これによって、浸炭室4内の真空浸炭雰囲気に曝されて処理品Wと共に真空浸炭処理されるということがないので、真空浸炭に起因する劣化や動作不良を生じることなく、長期間にわたって支障なく使用できる。また第1例と同様に浸炭室4からの処理品W抽出用の移送装置30は冷却室7に設け、浸炭室4と冷却室7の間には移送装置設置用の搬送室を設けていないので、真空浸炭炉の全長は短くて済む。   In the continuous vacuum carburizing furnace in which the cooling chamber 7 having the above configuration is provided in the last stage instead of the cooling chamber 5 of the continuous vacuum carburizing furnace 1 of the first example, it is sequentially transported in the furnace as in the first example. A continuous vacuum carburizing process of the processed product W is performed, and the transfer of the processed product W into each processing chamber at this time is performed by a transfer device provided in the front chamber 2, the transfer chamber 6, and the cooling chamber 7 as in the first example. 30 respectively. The transfer device 30 provided in the cooling chamber 7 is accommodated in the cooling chamber 7 after the processing product W in the carburizing chamber 4 is transferred into the cooling chamber 7 as in the first example. Since the carburizing chamber 4 partitioned by 11d is subjected to the vacuum carburizing process of the processed product W, it is not exposed to the vacuum carburizing atmosphere in the carburizing chamber 4 and vacuum carburized with the processed product W. It can be used without any trouble for a long time without causing deterioration and malfunction due to vacuum carburization. Similarly to the first example, the transfer device 30 for extracting the processed product W from the carburizing chamber 4 is provided in the cooling chamber 7, and no transfer chamber is provided between the carburizing chamber 4 and the cooling chamber 7. Therefore, the overall length of the vacuum carburizing furnace can be short.

また冷却室7における処理品Wの冷却処理は、前述したように下降状態のゴンドラ90上に移送装置30により真空浸炭処理後の処理品Wを移載したのち、ゴンドラ90を上昇駆動して上昇位置に保持し、遮熱装置80の遮熱板81,81を相互に近接駆動して開口部83を閉鎖した状態でおこなう。これによって、ゴンドラ90上に支持された処理品Wと下降状態にある移送装置30との間が遮熱板81,81により仕切られるので、特に移送直後の高温の処理品Wからの放射熱が移送装置30に達するのが遮熱板81,81によって阻止され、移送装置30は高温に加熱されることなく、長期にわたって支障なく使用できるのである。   As described above, the cooling process of the processed product W in the cooling chamber 7 is performed by moving the processed product W after the vacuum carburizing process onto the lowered gondola 90 by the transfer device 30 and then driving the gondola 90 upward. The heat shield plates 81 and 81 of the heat shield device 80 are driven in close proximity to each other, and the opening 83 is closed. As a result, the processed product W supported on the gondola 90 and the transfer device 30 in the lowered state are partitioned by the heat shield plates 81, 81, so that the radiant heat from the hot processed product W immediately after the transfer is generated. Reaching the transfer device 30 is prevented by the heat shield plates 81, 81, and the transfer device 30 can be used without any trouble for a long time without being heated to a high temperature.

またこの例においても第1例と同様に、冷却処理時には遮熱板81に設けた整流体部81aによる冷却風の上方への偏向作用により、第1例と同様に処理品Wはほぼ均一に冷却され、また遮熱板81,81と一体になって駆動される断熱板86,86が、隔壁61の開口部66を閉鎖して処理品Wの前後両側面部と、冷却室7の前後の両壁板7b,7c及びこれら壁板に設けた開口部開閉用の扉との間を仕切るので、これらの壁板や扉部が処理品Wからの放射熱により過度に昇温するのが防止される。また冷却室7において、ゴンドラ90を、移送装置30により処理品Wの受渡し時には下降位置に、冷却処理時には処理品Wを遮熱板81,81より上方に保持する上昇位置に、それぞれ位置させるようにしたので冷却室7に設ける移送装置30は上記の上昇位置まで昇降できる大昇降ストロークのものとする必要はなく、搬送室6に用いる固定式の架台25上への処理品受渡し用の小昇降ストロークの移送装置30を、冷却室7においても用いることができるのである。   Also in this example, as in the first example, during the cooling process, the processed product W is substantially uniform as in the first example due to the upward deflection action of the cooling air by the rectifying member 81a provided on the heat shield plate 81. Heat insulating plates 86, 86 that are cooled and driven integrally with the heat shield plates 81, 81 close the opening 66 of the partition wall 61, and both the front and rear side portions of the processed product W and the front and rear sides of the cooling chamber 7. Since the wall plates 7b and 7c and the doors for opening and closing the openings provided in the wall plates are partitioned, it is possible to prevent the wall plates and the door portions from being excessively heated by the radiant heat from the processed product W. Is done. In the cooling chamber 7, the gondola 90 is positioned at the lowered position when the processed product W is delivered by the transfer device 30, and at the raised position that holds the processed product W above the heat shield plates 81, 81 during the cooling process. Therefore, the transfer device 30 provided in the cooling chamber 7 does not need to have a large lifting stroke that can be moved up and down to the above-mentioned rising position, and is a small lifting for delivery of processed products on the fixed base 25 used in the transfer chamber 6. The stroke transfer device 30 can also be used in the cooling chamber 7.

これに加えてこの例では、ゴンドラ90は冷却室上部に設けた駆動機96(及び昇降駆動装置94)により吊下状態で昇降駆動されるので、第1例におけるような架台昇降装置70設置のための大きなスペースを冷却室下部に確保する必要がなく、冷却室7の下部の構造の小型・簡素化及び真空浸炭炉全体の炉高の小型化をはかることができる。またゴンドラ90に支持された処理品Wの左右両側面に対向して設けた側部遮熱板98により、高温の処理品Wの左右両側面からの放射熱が遮熱されるので、処理品Wの左右両側に位置する隔壁61やゴンドラ90の支持材92部等の過熱を防止できるのである。   In addition to this, in this example, the gondola 90 is driven up and down in a suspended state by a driving machine 96 (and an elevating drive device 94) provided in the upper part of the cooling chamber, so that the gantry elevating device 70 as in the first example is installed. Therefore, it is not necessary to secure a large space for the lower part of the cooling chamber, and the structure of the lower part of the cooling chamber 7 can be reduced in size and simplified and the furnace height of the entire vacuum carburizing furnace can be reduced. Further, the radiant heat from the left and right side surfaces of the high-temperature processed product W is shielded by the side heat shield plates 98 provided opposite to the left and right side surfaces of the processed product W supported by the gondola 90. Thus, overheating of the partition wall 61 and the support member 92 part of the gondola 90 located on both the left and right sides can be prevented.

次に図15及び図2〜図12に示す第3例により、この発明の実施の形態を説明する。なおこの例の連続真空浸炭炉は、冷却室の構造及び冷却室と浸炭室の間に搬送室を設けた点が前記第1例と異なるが、その他の構成は第1例と同じであるので、第1例と同一または相当部分については第1例の各図と同一符号を付して図示する。図15において、101は連続真空浸炭炉で、2は前室(装入室)、3は加熱室、4は浸炭室、8は冷却室で、6は加熱室3と浸炭室4の間に設けた搬送室、9は浸炭室4と冷却室8の間に設けた搬送室である。各室間には仕切扉11a〜11eを設け、各室(の炉殻部)は一体に連結されているが、保守時などには切離せる構造となっており、図示のように炉体下部に車輪をそなえている。12は処理品装入用の入口、13は同じく取出用の出口で、それぞれエアシリンダ式の開閉装置14,15により開閉駆動される扉16,17をそなえている。また仕切扉11a〜11eは、それぞれ横置きシリンダ式の開閉装置18により開閉駆動される。またこの炉における真空浸炭処理対象物である処理品Wは、各図において角体状に略図示してあるが、この点は前記第1例と同じであり、具体的な処理品の支持形態や処理品Wの底面の指称部位などについては、第1例において前述した通りである。   Next, an embodiment of the present invention will be described with reference to a third example shown in FIGS. The continuous vacuum carburizing furnace of this example is different from the first example in that the structure of the cooling chamber and the transfer chamber is provided between the cooling chamber and the carburizing chamber, but the other configuration is the same as the first example. The same or corresponding parts as those in the first example are denoted by the same reference numerals as those in the first example. In FIG. 15, 101 is a continuous vacuum carburizing furnace, 2 is a front chamber (charging chamber), 3 is a heating chamber, 4 is a carburizing chamber, 8 is a cooling chamber, and 6 is between the heating chamber 3 and the carburizing chamber 4. The provided transfer chamber 9 is a transfer chamber provided between the carburizing chamber 4 and the cooling chamber 8. Partition doors 11a to 11e are provided between the chambers, and the chambers (furnace shell portions) are integrally connected to each other, but have a structure that can be separated at the time of maintenance or the like. It has wheels at the bottom. Reference numeral 12 denotes an inlet for charging a processed product, and reference numeral 13 denotes an outlet for taking out. The doors 16 and 17 are opened and closed by air cylinder type opening and closing devices 14 and 15, respectively. Each of the partition doors 11a to 11e is driven to open and close by a horizontal cylinder type opening and closing device 18. Further, the processed product W which is the object of vacuum carburization processing in this furnace is schematically illustrated in the shape of a rectangular body in each figure, but this point is the same as the first example, and the specific support form of the processed product and The designated part on the bottom surface of the processed product W and the like are as described above in the first example.

前室2から冷却室8に至る各室は、図示しない真空排気装置に接続され、さらに浸炭室4は図示しない浸炭性ガス供給源に、冷却室8は図示しない雰囲気ガス(窒素ガス)供給源に、それぞれ接続されている。また加熱室3及び浸炭室4は、それぞれ炉殻内に設けた断熱壁21,22で四周を囲繞された室内に、図示しない電熱式のヒータをそなえ、冷却室8は炉殻内に設けた隔壁23で四周を囲繞された室内に冷却用雰囲気を循環させる送風機24、及び隔壁23の左右両側に形成したガス循環路に設けた図示しない冷却器とをそなえている。また加熱室3及び浸炭室4及び冷却室8は、炉殻に固設された処理品W支持用の架台25をそれぞれそなえている。この架台25は図2に示すように、処理品Wの底面の左右側縁部を支承する前後方向に延びる支持梁25aの前後両端部に支柱25bを固着したコ字状の枠体を、左右に間隔をおいて2組配設して成り、この間隔部に後述する移送装置30の伸長状態のテレスコピックアーム31(詳しくはその上部アーム34)が進入できる構造となっている。   Each chamber from the front chamber 2 to the cooling chamber 8 is connected to a vacuum exhaust device (not shown), the carburizing chamber 4 is a carburizing gas supply source (not shown), and the cooling chamber 8 is an atmospheric gas (nitrogen gas) supply source (not shown). Are connected to each other. The heating chamber 3 and the carburizing chamber 4 are each provided with an electric heating heater (not shown) in a room surrounded by four heat insulating walls 21 and 22 provided in the furnace shell, and the cooling chamber 8 is provided in the furnace shell. A blower 24 that circulates a cooling atmosphere in a room surrounded by the partition wall 23 on four sides, and a cooler (not shown) provided in gas circulation paths formed on the left and right sides of the partition wall 23 are provided. The heating chamber 3, the carburizing chamber 4, and the cooling chamber 8 are each provided with a support 25 for supporting the processed product W fixed to the furnace shell. As shown in FIG. 2, the gantry 25 has a U-shaped frame body in which columns 25 b are fixed to both front and rear ends of a support beam 25 a extending in the front-rear direction for supporting the left and right side edges of the bottom surface of the processed product W. The two telescopic arms 31 (specifically, the upper arm 34 in detail) of the transfer device 30 to be described later can enter the space portion.

30は処理品W移送用の移送装置で、搬送室6,搬送室9,及びこの例では前室2にも、設けられている。この移送装置30は、図3〜図8に示す構成を有する。なおこれらの図は搬送室6に設けた移送装置30を示すものであるが、搬送室9及び前室2に設けたものも、これと同一構成を有するものである。そして移送装置30は第1例と同じ構成を有し、その各部の動作も前述した通りであるので、詳細な説明は省略する。   Reference numeral 30 denotes a transfer device for transferring the processed product W, which is also provided in the transfer chamber 6, the transfer chamber 9, and the front chamber 2 in this example. The transfer device 30 has a configuration shown in FIGS. These drawings show the transfer device 30 provided in the transfer chamber 6, but those provided in the transfer chamber 9 and the front chamber 2 also have the same configuration. Since the transfer device 30 has the same configuration as that of the first example and the operation of each part is also as described above, detailed description thereof is omitted.

上記の各室に設けた移送装置30に対して、各室に設けた架台25及び図示しない炉外に設けた装入テーブルの各上面(処理品W支持面)は、前述した下降位置にある移送装置30の上面(上部アーム34の上面)位置と、これから昇降行程Yだけ上昇した上昇位置との中間位置にある。そしてたとえば搬送室6の移送装置30により、処理品Wを加熱室3内から浸炭室4内に移送するには、各仕切扉を開いた状態で、下降位置に保持したテレスコピックアーム31を前方へ伸長駆動して、上部アーム34が加熱室3の架台25上の処理品Wの下側に達したら、昇降枠36(従ってテレスコピックアーム31)を上昇駆動して処理品Wを上部アーム34上に移載し、次いでテレスコピックアーム31を短縮状態に引戻し後さらに後方へ伸長駆動して、処理品Wが浸炭室4の架台25上に達したら昇降枠36(テレスコピックアーム31)を下降駆動してその架台25上に処理品Wを移載し、テレスコピックアーム31を短縮状態に戻せば移送は完了する。他の室に設けた移送装置30によっても、同様な昇降・伸縮動作により、処理品Wの移送をおこなうことができる。   With respect to the transfer device 30 provided in each chamber described above, the gantry 25 provided in each chamber and each upper surface (processed product W support surface) of the charging table provided outside the furnace (not shown) are in the lowered position described above. It is at an intermediate position between the position of the upper surface of the transfer device 30 (the upper surface of the upper arm 34) and the ascending position that has been raised by the ascent / descent stroke Y. For example, in order to transfer the processed product W from the heating chamber 3 into the carburizing chamber 4 by the transfer device 30 in the transfer chamber 6, the telescopic arm 31 held at the lowered position is moved forward with each partition door opened. When the upper arm 34 reaches the lower side of the processed product W on the gantry 25 of the heating chamber 3 by extending, the elevating frame 36 (and thus the telescopic arm 31) is driven upward to bring the processed product W onto the upper arm 34. Then, the telescopic arm 31 is pulled back to the shortened state and further extended backward, and when the processed product W reaches the frame 25 of the carburizing chamber 4, the lifting frame 36 (telescopic arm 31) is driven downward. When the processed product W is transferred onto the gantry 25 and the telescopic arm 31 is returned to the shortened state, the transfer is completed. Also with the transfer device 30 provided in another chamber, the processed product W can be transferred by the same lifting / lowering / extending operation.

上記構成の各装置をそなえた連続真空浸炭炉101により処理品Wの真空浸炭処理をおこなうには、図示しない炉外の送入テーブル上の処理品Wを前室2内に移送し待機後、加熱室3に移送して加熱処理し、加熱後の処理品Wを搬送室6を経て浸炭室4内に移送して真空浸炭処理し、次いで浸炭処理後の処理品Wを搬送室9を経て冷却室8内に移送して常圧下で窒素ガス循環による冷却処理後、図示しないフォーク等の抽出装置により炉外に送出するという処理を、順次炉内搬送される複数の処理品Wに対して連続的におこなう。このとき各処理室における処理時の室内圧力調節の他、処理品Wの移送時には、仕切扉を介して隣合う2室内の圧力を同程度の圧力とするなどの圧力調節を、処理工程の進行に応じて適宜おこなう。   In order to perform the vacuum carburizing process of the processed product W by the continuous vacuum carburizing furnace 101 provided with each apparatus of the above configuration, the processed product W on the delivery table (not shown) is transferred into the front chamber 2 and waited. It is transferred to the heating chamber 3 for heat treatment, the heated processed product W is transferred into the carburizing chamber 4 through the transfer chamber 6 and vacuum carburized, and then the processed product W after the carburizing process is transferred through the transfer chamber 9. After being transferred into the cooling chamber 8 and cooled by nitrogen gas circulation under normal pressure, a process of sending it out of the furnace by means of an extraction device such as a fork (not shown) is sequentially applied to a plurality of processed products W transported in the furnace. Do it continuously. At this time, in addition to the indoor pressure adjustment at the time of processing in each processing chamber, when the processed product W is transferred, the pressure adjustment such as the pressure in the two adjacent chambers is set to the same level through the partition door, the progress of the processing step Appropriately depending on the situation.

上記の処理品Wの加熱室3内への移送、加熱室3内の処理品Wの浸炭室4内への移送、及び浸炭室4内の処理品Wの冷却室8内への移送は、それぞれ移送装置30を用いて、前述したその昇降及び伸長・短縮駆動によりおこなわれる。そしてこれらの移送行程後の移送装置30は、テレスコピックアーム31を短縮状態として、前室2,搬送室6及び搬送室9にそれぞれ収容され、これら各室と仕切扉11a〜11dで仕切られた状態で、加熱室3における処理品Wの加熱処理、及び浸炭室4における処理品Wの真空浸炭処理がおこなわれる。   Transfer of the processed product W into the heating chamber 3, transfer of the processed product W in the heating chamber 3 into the carburizing chamber 4, and transfer of the processed product W in the carburizing chamber 4 into the cooling chamber 8 are as follows: Each of them is performed by using the transfer device 30 and the above-described lifting and lowering and extension / reduction driving. And the transfer apparatus 30 after these transfer processes is accommodated in the front chamber 2, the transfer chamber 6, and the transfer chamber 9, respectively, with the telescopic arm 31 in a shortened state, and is separated from these chambers by partition doors 11a to 11d. Thus, the heat treatment of the processed product W in the heating chamber 3 and the vacuum carburizing treatment of the processed product W in the carburizing chamber 4 are performed.

これによって、搬送室6に設けた移送装置30、及び搬送室9に設けた移送装置30は、いずれも浸炭室4内の真空浸炭雰囲気に曝されて処理品Wと共に真空浸炭処理されるということがないので、これらの移送装置は真空浸炭に起因する劣化や動作不良を生じることなく、長期にわたって支障なく使用できるのである。   Thus, both the transfer device 30 provided in the transfer chamber 6 and the transfer device 30 provided in the transfer chamber 9 are exposed to the vacuum carburizing atmosphere in the carburizing chamber 4 and are vacuum carburized along with the processed product W. Therefore, these transfer devices can be used without any trouble over a long period of time without causing deterioration or malfunction due to vacuum carburization.

この発明は上記各例に限定されるものではなく、たとえば遮熱板81,断熱板86,側部遮熱板98等の材質は、上記以外のものとしてもよく、また遮熱板81を整流体部81aを有しない平板状のものとしたり、断熱板86及び側部遮熱板98を省略することも可能である。また移送装置30におけるテレスコピックアーム31の伸縮駆動機構及び昇降機構や、架台昇降装置70、ゴンドラ90の昇降駆動装置94などの各具体的構成は、上記以外のものとしてもよい。また上記各例では前室2にも他室と同じくテレスコピック型のアームをそなえた移送装置30を設けたが、処理品の炉外から前室2内への及び前室2から加熱室3内への移送装置としては、他の形式の移送装置を用いてもよい。   The present invention is not limited to the above examples. For example, the heat shield plate 81, the heat insulating plate 86, the side heat shield plate 98, etc. may be made of materials other than those described above. It is also possible to use a flat plate without the fluid part 81a, or to omit the heat insulating plate 86 and the side heat shield plate 98. The specific configurations of the telescopic arm 31 such as the telescopic drive mechanism and the lifting mechanism, the gantry lifting device 70, and the lifting drive device 94 of the gondola 90 in the transfer device 30 may be other than those described above. In each of the above examples, the front chamber 2 is also provided with a transfer device 30 having a telescopic arm as in the other chambers, but the processed product is moved from the outside of the furnace to the front chamber 2 and from the front chamber 2 to the heating chamber 3. Other types of transfer devices may be used as the transfer device.

この発明の実施の形態の第1例を示す連続真空浸炭炉の略示縦断面図である。1 is a schematic longitudinal sectional view of a continuous vacuum carburizing furnace showing a first example of an embodiment of the present invention. 図1及び図15のA−A線断面図である。It is the sectional view on the AA line of FIG.1 and FIG.15. 図1の連続真空浸炭炉における移送装置の縦断面図である。It is a longitudinal cross-sectional view of the transfer apparatus in the continuous vacuum carburizing furnace of FIG. 図3のB−B線断面図(平面図)である。FIG. 4 is a cross-sectional view (plan view) taken along line BB in FIG. 3. 図4のC−C線部分拡大断面図である。FIG. 5 is a partial enlarged cross-sectional view taken along the line CC of FIG. 4. 図3のD−D線断面図である。It is the DD sectional view taken on the line of FIG. 図3のE−E線断面図である。It is the EE sectional view taken on the line of FIG. 図3の移送装置の駆動機構を示す模式的説明図である。It is typical explanatory drawing which shows the drive mechanism of the transfer apparatus of FIG. 図1の連続真空浸炭炉における冷却室の縦断面図(図10におけるG−G線断面図)である。It is a longitudinal cross-sectional view (GG sectional view taken on the line in FIG. 10) of the cooling chamber in the continuous vacuum carburizing furnace of FIG. 図9のF−F線断面図である。FIG. 10 is a sectional view taken along line FF in FIG. 9. 図10における遮熱装置の開放状態を示す略示断面図(a)及びH−H線断面図(b)である。It is the schematic sectional drawing (a) which shows the open state of the heat shield in FIG. 10, and HH sectional view taken on the line (b). 図10における遮熱装置の閉鎖状態を示す略示断面図(a)及びI−I線断面図(b)である。It is the schematic sectional drawing (a) and II sectional view taken on the line (b) which show the closed state of the heat shield in FIG. この発明の実施の形態の第2例を示す冷却室の縦断面図である。It is a longitudinal cross-sectional view of the cooling chamber which shows the 2nd example of embodiment of this invention. 図13のJ−J線断面図である。It is the JJ sectional view taken on the line of FIG. この発明の実施の形態の第3例を示す連続真空浸炭炉の略示縦断面図である。It is a schematic longitudinal cross-sectional view of the continuous vacuum carburizing furnace which shows the 3rd example of embodiment of this invention.

符号の説明Explanation of symbols

1…連続真空浸炭炉、2…前室、3…加熱室、4…浸炭室、5…冷却室、6…搬送室、7…冷却室、8…冷却室、9…搬送室、11a〜11e…仕切扉、25…架台、30…移送装置、31…テレスコピックアーム、36…昇降枠、40…回転駆動機、52…回転駆動機、56…駆動チェーン、59a…チェーン、59b…チェーン、61…隔壁、63…送風機、66…開口部、70…架台昇降装置、71…昇降台、76…油圧シリンダ、80…遮熱装置、81…遮熱板、81a…整流体部、82…固定板、83…開口部、85…駆動機、86…断熱板、90…ゴンドラ、91…枠体、93…支持片部、94…昇降駆動装置、96…駆動機、98…側部遮熱板、101…連続真空浸炭炉。   DESCRIPTION OF SYMBOLS 1 ... Continuous vacuum carburizing furnace, 2 ... Front chamber, 3 ... Heating chamber, 4 ... Carburizing chamber, 5 ... Cooling chamber, 6 ... Transfer chamber, 7 ... Cooling chamber, 8 ... Cooling chamber, 9 ... Transfer chamber, 11a-11e ... partition door, 25 ... gantry, 30 ... transfer device, 31 ... telescopic arm, 36 ... elevating frame, 40 ... rotary drive, 52 ... rotary drive, 56 ... drive chain, 59a ... chain, 59b ... chain, 61 ... Bulkhead, 63 ... Blower, 66 ... Opening, 70 ... Stand lift, 71 ... Raft, 76 ... Hydraulic cylinder, 80 ... Heat shield, 81 ... Heat shield, 81a ... Rectifier, 82 ... Fixed plate, DESCRIPTION OF SYMBOLS 83 ... Opening part, 85 ... Drive machine, 86 ... Heat insulation board, 90 ... Gondola, 91 ... Frame, 93 ... Supporting piece part, 94 ... Lifting drive device, 96 ... Drive machine, 98 ... Side part heat shield board, 101 ... continuous vacuum carburizing furnace.

Claims (7)

直列に配置した前室、加熱室、浸炭室及び冷却室を有する連続真空浸炭炉において、
前記加熱室と前記浸炭室の間、及び前記浸炭室と前記冷却室の間に、それぞれ仕切扉を介して搬送室を設けるとともに、前記加熱室及び浸炭室及び冷却室に、それぞれ処理品支持用の架台を設け、
昇降駆動される基材部上に前後両方向に伸縮駆動されるテレスコピック型のアームをそなえた移送装置を、前記各搬送室に設けて、前記移送装置により、前記各搬送室の前段側の処理室内の処理品を後段側の処理室内に移送するようにしたことを特徴とする連続真空浸炭炉。
In a continuous vacuum carburizing furnace having a front chamber, a heating chamber, a carburizing chamber and a cooling chamber arranged in series,
A transfer chamber is provided between the heating chamber and the carburizing chamber and between the carburizing chamber and the cooling chamber via partition doors, respectively, and each of the heating chamber, the carburizing chamber, and the cooling chamber is used for supporting a processed product. The base of
A transfer device having a telescopic arm that is expanded and contracted in both front and rear directions on a base member that is driven up and down is provided in each of the transfer chambers. By the transfer device, a processing chamber on the front side of each of the transfer chambers is provided. A continuous vacuum carburizing furnace characterized in that the processed product is transferred into a processing chamber on the rear stage side.
直列に配置した前室、加熱室、浸炭室及び冷却室を有する連続真空浸炭炉において、
前記加熱室と前記浸炭室の間に、仕切扉を介して搬送室を設けるとともに、前記加熱室及び浸炭室及び冷却室に、それぞれ処理品支持用の架台を設け、
昇降駆動される基材部上に前後両方向に伸縮駆動されるテレスコピック型のアームをそなえた移送装置を、前記搬送室及び前記冷却室にそれぞれ設けて、前記移送装置により、前記加熱室内の処理品を前記浸炭室内に、前記浸炭室内の処理品を前記冷却室内にそれぞれ移送するようにするとともに、
前記冷却室に、下降状態にある前記移送装置の上側に位置する水平面上に並列配置され左右方向に移動自在にガイドされた前後方向に延びる一対の遮熱板と、該遮熱板の下面に沿って配置され前後方向に延びる開口部を隔てて炉体に固設された固定板と、前記各遮熱板を相互に近接・離間駆動して前記開口部を閉鎖・開放させる駆動機とをそなえてなる開閉シャッタ式の遮熱装置を設け、前記冷却室内に移送され架台上に支持された処理品と下降状態にある前記移送装置との間を、前記開口部を閉鎖した状態の前記遮熱板により仕切るようにしたことを特徴とする連続真空浸炭炉。
In a continuous vacuum carburizing furnace having a front chamber, a heating chamber, a carburizing chamber and a cooling chamber arranged in series,
A transfer chamber is provided between the heating chamber and the carburizing chamber via a partition door, and a support for supporting a processed product is provided in each of the heating chamber, the carburizing chamber, and the cooling chamber,
A transfer device having a telescopic arm that is extended and retracted in both the front and rear directions on a base member that is driven up and down is provided in each of the transfer chamber and the cooling chamber, and the processed product in the heating chamber is provided by the transfer device. The carburizing chamber, and the processed products in the carburizing chamber are transferred to the cooling chamber, respectively.
In the cooling chamber, a pair of heat shield plates arranged in parallel on a horizontal plane located on the upper side of the transfer device in a lowered state and extending in the front-rear direction guided to be movable in the left-right direction, and a lower surface of the heat shield plate And a fixed plate fixed to the furnace body with an opening extending in the front-rear direction, and a drive unit that closes and opens the opening by driving the heat shield plates close to and away from each other. An open / close shutter-type heat shield device is provided, and the shield member in a state where the opening portion is closed is provided between the processed product transferred to the cooling chamber and supported on the gantry and the transfer device in the lowered state. A continuous vacuum carburizing furnace characterized by being partitioned by a hot plate.
前記冷却室に設けた処理品支持用の架台を、前記移送装置による処理品の受渡し位置である下降位置と、前記架台の前後方向に延びる支持梁部が前記遮熱板の上端部より上側に位置する上昇位置との間を、昇降させる架台昇降装置を設けたことを特徴とする請求項2記載の連続真空浸炭炉。   A support for supporting a processed product provided in the cooling chamber is configured such that a lowered position, which is a delivery position of the processed product by the transfer device, and a support beam portion extending in the front-rear direction of the mount are above the upper end of the heat shield plate. The continuous vacuum carburizing furnace according to claim 2, further comprising a gantry lifting device that moves up and down between the elevated positions. 直列に配置した前室、加熱室、浸炭室及び冷却室を有する連続真空浸炭炉において、
前記加熱室と前記浸炭室の間に、仕切扉を介して搬送室を設けるとともに、前記加熱室及び浸炭室に、それぞれ処理品支持用の架台を設け、
昇降駆動される基材部上に前後両方向に伸縮駆動されるテレスコピック型のアームをそなえた移送装置を、前記搬送室及び前記冷却室にそれぞれ設けるとともに、前記冷却室に処理品支持装置として、処理品底面の左右側縁部を支承する支持片部をそなえ前記移送装置による処理品の受渡し位置に前記支持片部が位置する下降位置と該下降位置から所定ストローク上昇した上昇位置との間を、前記冷却室の上部に設けた駆動機により昇降駆動されるゴンドラを設けて、前記移送装置により、前記加熱室内の処理品を前記浸炭室内に、前記浸炭室内の処理品を前記冷却室内にそれぞれ移送するようにするとともに、
前記冷却室に、下降状態にある前記移送装置の上側に位置する水平面上に並列配置され左右方向に移動自在にガイドされた前後方向に延びる一対の遮熱板と、該遮熱板の下面に沿って配置され前後方向に延びる開口部を隔てて炉体に固設された固定板と、前記各遮熱板を相互に近接・離間駆動して前記開口部を閉鎖・開放させる駆動機とをそなえてなる開閉シャッタ式の遮熱装置を設け、前記冷却室内に移送され上昇位置にある前記ゴンドラに支持された処理品と下降状態にある前記移送装置との間を、前記開口部を閉鎖した状態の前記遮熱板により仕切るようにしたことを特徴とする連続真空浸炭炉。
In a continuous vacuum carburizing furnace having a front chamber, a heating chamber, a carburizing chamber and a cooling chamber arranged in series,
A transfer chamber is provided between the heating chamber and the carburizing chamber through a partition door, and a support for supporting a processed product is provided in each of the heating chamber and the carburizing chamber,
A transfer device having a telescopic arm that is driven to extend and retract in both the front and rear directions on the base member that is driven up and down is provided in each of the transfer chamber and the cooling chamber, and a processing product support device is provided in the cooling chamber. A support piece for supporting the left and right side edges of the product bottom is provided between a lowered position where the support piece is located at the delivery position of the processed product by the transfer device and a raised position where a predetermined stroke is raised from the lowered position. A gondola that is driven up and down by a drive unit provided in the upper part of the cooling chamber is provided, and the processing product in the heating chamber is transferred to the carburizing chamber and the processing product in the carburizing chamber is transferred to the cooling chamber by the transfer device, respectively. As well as
In the cooling chamber, a pair of heat shield plates arranged in parallel on a horizontal plane located on the upper side of the transfer device in a lowered state and extending in the front-rear direction guided to be movable in the left-right direction, and a lower surface of the heat shield plate And a fixed plate fixed to the furnace body with an opening extending in the front-rear direction, and a drive unit that closes and opens the opening by driving the heat shield plates close to and away from each other. An opening / closing shutter type heat shield device is provided, and the opening is closed between the processed product that is transferred to the cooling chamber and supported by the gondola in the raised position and the transfer device in the lowered state. A continuous vacuum carburizing furnace characterized by being partitioned by the heat shield plate in a state.
前記ゴンドラの左右両側面部に、該ゴンドラに支持された処理品の左右両側面に対面して配置した側部遮熱板を取付けたことを特徴とする請求項4記載の連続真空浸炭炉。   The continuous vacuum carburizing furnace according to claim 4, wherein side heat shield plates arranged to face the left and right side surfaces of the processed product supported by the gondola are attached to the left and right side surfaces of the gondola. 前記遮熱板の前後両端部に、上向きに延びる断熱板を固設し、
前記遮熱板の閉鎖時に、該遮熱板と共に移動して閉鎖状態となった前記断熱板により、前記冷却室内に収容した処理品の前後両側面部と冷却室の前後両壁板との間を仕切る断熱壁体を形成させるようにしたことを特徴とする請求項2ないし請求項5のいずれかに記載の連続真空浸炭炉。
A heat insulating plate extending upward is fixed to both front and rear ends of the heat shield plate,
When the heat shield plate is closed, the heat insulating plate moved together with the heat shield plate to be in a closed state, between the front and rear side surfaces of the processed product accommodated in the cooling chamber and the front and rear wall plates of the cooling chamber. The continuous vacuum carburizing furnace according to any one of claims 2 to 5, wherein a heat insulating wall for partitioning is formed.
前記遮熱板の上面側に、表面が該遮熱板の先端側に向かって上方へ湾曲し、遮熱板閉鎖時に冷却風を上方へ偏向させる整流体部を設けたことを特徴とする請求項2ないし請求項6のいずれかに記載の連続真空浸炭炉。   The rectifier body is provided on the upper surface side of the heat shield plate, the surface of which is curved upward toward the front end side of the heat shield plate, and deflects the cooling air upward when the heat shield plate is closed. The continuous vacuum carburizing furnace according to any one of claims 2 to 6.
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