JP5024658B2 - Operation control method for multiple screw press - Google Patents

Operation control method for multiple screw press Download PDF

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JP5024658B2
JP5024658B2 JP2007074007A JP2007074007A JP5024658B2 JP 5024658 B2 JP5024658 B2 JP 5024658B2 JP 2007074007 A JP2007074007 A JP 2007074007A JP 2007074007 A JP2007074007 A JP 2007074007A JP 5024658 B2 JP5024658 B2 JP 5024658B2
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stock solution
moisture content
cake
screw
flow rate
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JP2008229678A (en
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学 山下
雅義 片山
博一 河崎
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Ishigaki Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B9/00Presses specially adapted for particular purposes
    • B30B9/02Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material
    • B30B9/12Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using pressing worms or screws co-operating with a permeable casing
    • B30B9/125Control arrangements

Description

この発明は、外筒とスクリュー軸を差速回転させながら凝集スラリーの固液分離を行なう複数列のスクリュープレスの運転制御方法に関し、特にスクリーンを張設した外筒の始端側とスクリュー軸との間に供給される汚泥等の処理原液の圧入圧力を一定に制御するために原液流量を一定に制御する複数連式スクリュープレスの運転制御方法に関する。   The present invention relates to an operation control method for a plurality of rows of screw presses that perform solid-liquid separation of agglomerated slurry while rotating an outer cylinder and a screw shaft at a differential speed, and in particular, between a starting end side of an outer cylinder with a screen stretched and a screw shaft. The present invention relates to an operation control method for a multiple screw press that controls the flow rate of a stock solution to be constant in order to control the press-fitting pressure of a processing stock solution such as sludge supplied therebetween.

従来のスクリュープレスは、円筒スクリーンとその内側で回転自在なスクリュー軸とを備え、このスクリュー軸の駆動回転で凝集汚泥を搬送しながら固液分離するものであり、このスクリュープレスに汚泥等の原液を供給する原液供給ポンプと、スクリュープレスに供給される原液の圧入圧力を検出する圧力検出器が設けられている。そして、スクリュープレスの運転制御方法としては、前記圧力検出器で検出される圧入圧力が略一定になるように前記原液供給ポンプの供給流量が制御される。つまり、検出圧が増大する方向では原液供給ポンプの吐出量を減少させ、検出圧が減少する方向では原液供給ポンプの吐出量を増大させる。   A conventional screw press is provided with a cylindrical screen and a screw shaft that is rotatable inside thereof, and is separated into solid and liquid while conveying the coagulated sludge by driving rotation of the screw shaft. And a pressure detector for detecting the press-fitting pressure of the raw solution supplied to the screw press. As an operation control method of the screw press, the supply flow rate of the stock solution supply pump is controlled so that the press-fit pressure detected by the pressure detector becomes substantially constant. That is, the discharge amount of the stock solution supply pump is decreased in the direction in which the detection pressure increases, and the discharge amount of the stock solution supply pump is increased in the direction in which the detection pressure decreases.

このようなスクリュープレスの運転制御方法としては、例えば特許文献1に示されている。この特許文献1では、上記の方法に加えて、円筒スクリーンを外周側から洗浄可能な洗浄装置が設けられており、上記の原液供給ポンプに該当する汚泥供給系における供給流量が洗浄開始用設定量以下になると、洗浄制御手段により洗浄装置を作動させることで、円筒スクリーンの目詰まりを解消してスクリュープレスへの供給流量を早期に回復させて、処理効率を向上させるものである。また、スクリュープレスに供給圧力の検知手段と、スクリューのトルク検出手段と、スクリューの回転数の制御手段を設け、供給圧力とトルクの検出結果によりスクリューの回転数を制御して、脱水ケーキの含水率を一定にするスクリュープレスは特許文献2に記載されている。
特開2004−90049号公報 特許第3542970号公報
As such a screw press operation control method, for example, Patent Document 1 discloses. In this patent document 1, in addition to the above method, a cleaning device capable of cleaning the cylindrical screen from the outer peripheral side is provided, and the supply flow rate in the sludge supply system corresponding to the stock solution supply pump is the set amount for starting cleaning. In the following, by operating the cleaning device by the cleaning control means, the clogging of the cylindrical screen is eliminated, the supply flow rate to the screw press is recovered early, and the processing efficiency is improved. Also, the screw press is provided with a supply pressure detection means, a screw torque detection means, and a screw rotation speed control means, and the rotation speed of the screw is controlled based on the detection result of the supply pressure and torque so that the water content of the dewatered cake A screw press that makes the rate constant is described in Patent Document 2.
JP 2004-90049 A Japanese Patent No. 3542970

従来のスクリュープレスの運転制御方法では、スクリュープレスに供給される原液の圧入圧力を一定に制御するために、スクリュープレスに供給される原液の供給流量を制御すべく原液供給ポンプの供給流量を制御するものである。しかし、実際には原液の原液濃度や脱水性の変動により処理量が変動する。例えば、原液濃度が小さいときは供給流量が多くなり、原液濃度が大きいときは供給流量が少なくなる。そのために、供給流量が変動することになるという問題点があった。また、汚泥の濃度や供給量を検知して脱水ケーキの含水率やトルクを制御するスクリュープレスでは、常時供給汚泥量や汚泥濃度の変動があり、スクリュー軸や外筒スクリーンにかかる回転トルクも変動し、脱水ケーキの含水率を均一化することが困難であるという問題点もある。   In a conventional screw press operation control method, the supply flow rate of the stock solution supply pump is controlled to control the supply flow rate of the stock solution supplied to the screw press in order to control the press-fitting pressure of the stock solution supplied to the screw press to a constant level. To do. In practice, however, the amount of processing varies depending on the concentration of the stock solution and the dehydration. For example, the supply flow rate increases when the stock solution concentration is low, and the supply flow rate decreases when the stock solution concentration is high. Therefore, there is a problem that the supply flow rate fluctuates. In addition, in a screw press that controls the moisture content and torque of the dewatered cake by detecting the sludge concentration and supply amount, the supply sludge amount and sludge concentration constantly vary, and the rotational torque applied to the screw shaft and outer cylinder screen also varies. However, there is also a problem that it is difficult to make the water content of the dehydrated cake uniform.

上記発明が解決しようとする課題を達成するために、この発明の複数連式スクリュープレスの運転制御方法は、処理原液のスラリー供給管から分岐した複数の分岐供給管に複数列のスクリュープレスを接続し、スクリーンを張設した回転自在な外筒にスクリュー軸を内設し、前記外筒の始端側に供給した処理原液を、前記スクリュー軸を差速回転させ、前記外筒の後端側に搬送しながら前記外筒のスクリーンからろ液を分離して前記外筒の後端側の排出口からケーキを取出す際に、前記外筒の始端側に供給される処理原液の圧入圧力を一定に制御するために、前記処理原液の原液流量を制御するスクリュープレスの運転制御方法において、前記処理原液の原液流量を測定し、この測定された原液流量が予め設定した基準原液流量の範囲から外れた場合に、前記複数列のスクリュー軸の回転数を制御することで、前記処理原液の原液流量を基準原液流量の範囲内に戻して基準値に制御することを特徴とするものである。   In order to achieve the problem to be solved by the above invention, an operation control method for a multiple-type screw press according to the present invention connects a plurality of rows of screw presses to a plurality of branch supply pipes branched from a slurry supply pipe of a processing stock solution. Then, a screw shaft is installed in a rotatable outer cylinder with a screen stretched, and the processing stock solution supplied to the starting end side of the outer cylinder is rotated at a differential speed to the rear end side of the outer cylinder. When separating the filtrate from the screen of the outer cylinder while transporting and removing the cake from the outlet on the rear end side of the outer cylinder, the pressure of the processing stock solution supplied to the starting end side of the outer cylinder is kept constant. In order to control, in the operation control method of the screw press for controlling the stock solution flow rate of the processing stock solution, the stock solution flow rate of the processing stock solution is measured, and the measured stock solution flow rate is out of the preset reference stock solution flow rate range. When the said plurality of rows of by controlling the rotational frequency of the screw shaft, is characterized in that to control the reference value by returning the stock flow of the processing stock solution within the range of the reference stock solution flow.

また、この発明の複数連式スクリュープレスの運転制御方法は、前記スクリュープレスの運転制御方法において、前記処理原液に凝集剤を添加する際に、予め数段階に原液濃度範囲を設定しておくと共に、前記処理原液の原液濃度を測定し、この測定された原液濃度に基づき、各段階の原液濃度に対応した凝集剤の基準薬注率になるように凝集剤の薬注率を段階的に増減するようにしたものである。   The operation control method for a multiple screw press according to the present invention is the operation control method for the screw press, wherein when the flocculant is added to the processing stock solution, the stock solution concentration range is set in several stages in advance. Measure the stock concentration of the treatment stock solution, and gradually increase or decrease the coagulant injection rate based on the measured stock solution concentration so that the standard dosing rate of the coagulant corresponds to the stock solution concentration at each stage. It is what you do.

この発明の複数連式スクリュープレスの運転制御方法は、処理原液のスラリー供給管から分岐した複数の分岐供給管に複数列のスクリュープレスを接続し、スクリーンを張設した回転自在な外筒にスクリュー軸を内設し、前記外筒の始端側に供給した処理原液を、前記スクリュー軸を差速回転させ、前記外筒の後端側に搬送しながら前記外筒のスクリーンからろ液を分離して前記外筒の後端側の排出口からケーキを取出す際に、前記外筒の始端側に供給される処理原液の圧入圧力を一定に制御するために、前記処理原液の原液流量を制御するスクリュープレスの運転制御方法において、前記各々のスクリュープレスの脱水ケーキ排出部に配設した含水率計でケーキ含水率を測定すると共に、その平均ケーキ含水率を演算し、予め設定した基準ケーキ含水率の範囲から外れた場合に、前記凝集剤の薬注率を増減させてケーキ含水率を基準値に制御することを特徴とするものである。   The operation control method of the multiple screw press according to the present invention is such that a plurality of screw presses are connected to a plurality of branch supply pipes branched from a slurry supply pipe of a processing raw solution, and a screw is attached to a rotatable outer cylinder having a screen stretched. The process stock solution supplied to the start end side of the outer cylinder is separated from the screen of the outer cylinder while the screw shaft is rotated at a differential speed and conveyed to the rear end side of the outer cylinder. When the cake is taken out from the outlet on the rear end side of the outer cylinder, the stock solution flow rate of the processing stock solution is controlled in order to control the press-fitting pressure of the processing stock solution supplied to the starting end side of the outer cylinder to be constant. In the operation control method of the screw press, the cake moisture content is measured with a moisture meter disposed in the dewatered cake discharge portion of each screw press, and the average cake moisture content is calculated, and a preset standard When out of range of a rk moisture content, and it is characterized in that increase or decrease the dosing rate of the flocculant to control the cake moisture content to a reference value.

また、この発明の複数連式スクリュープレスの運転制御方法は、前記スクリュープレスの運転制御方法において、前記平均ケーキ含水率と個々のスクリュープレスのケーキ含水率とを比較し、前記外筒の回転数を個別に制御して、平均ケーキ含水率に調整することを特徴とするものである。   Further, the operation control method of the multiple screw press according to the present invention is the operation control method of the screw press, wherein the average cake moisture content is compared with the cake moisture content of each screw press, and the rotational speed of the outer cylinder is compared. Are controlled individually to adjust to the average cake moisture content.

また、この発明の複数連式スクリュープレスの運転制御方法は、前記スクリュープレスの運転制御方法において、前記凝集剤の薬注率を増減させてケーキ含水率を基準値に制御する際、前記薬注率に上下限値を設定し、薬注率が上下限値になった時には、薬注率の上下限値を維持しながら警報を出すようにしたものである。   Further, the operation control method of the multiple screw press according to the present invention is the operation control method of the screw press, wherein when the cake moisture content is controlled to a reference value by increasing or decreasing the chemical injection rate of the flocculant, the chemical injection is performed. An upper and lower limit value is set for the rate, and when the drug injection rate reaches the upper and lower limit value, an alarm is issued while maintaining the upper and lower limit values of the drug injection rate.

本願発明の複数連式スクリュープレスの運転制御方法は、上記課題を解決するための手段に記載している通り、スクリュープレスに供給される処理原液の圧入圧力を一定に制御するために前記処理原液の原液流量を測定し、前記処理原液の測定流量が予め設定した基準流量の範囲から外れた場合に前記スクリュー軸の回転数を増減して、原液流量も一定に制御するとともに、予め数段階に設定した原液濃度に対応するように凝集剤の薬注率も段階的に増減するようにしたので、薬品使用量の低減が可能で、最適な凝集汚泥が得られ、スクリュープレスは最も効率良く、安定した運転を行なうことができる。   As described in the means for solving the above-mentioned problems, the operation control method for the multiple screw press according to the present invention provides the processing stock solution for controlling the press-fitting pressure of the processing stock solution supplied to the screw press to be constant. When the measured flow rate of the processing stock solution deviates from the preset reference flow rate range, the number of rotations of the screw shaft is increased / decreased, the stock solution flow rate is controlled to be constant, and several steps are performed in advance. The dosage of flocculant has been increased or decreased step by step so as to correspond to the concentration of the stock solution set, so that the amount of chemical used can be reduced, and the optimal flocculent sludge can be obtained. Stable operation can be performed.

また、この発明によれば、複数列のスクリュープレスから排出される脱水ケーキの含水率を測定して平均ケーキ含水率を算出し、予め設定した基準ケーキ含水率の範囲から外れた場合に凝集剤の薬注率を増減させて、平均ケーキ含水率を基準値に維持するとともに、複数列スクリュープレスの個々のケーキ含水率も外筒の回転数を個別に制御することで、基準ケーキ含水率になるように調整するので、個々のスクリュープレスから排出される脱水ケーキの含水率は均一で最適値に維持でき、安定した脱水ケーキが得られ、埋立・焼却等の脱水後処理工程の管理が容易となり、ランニングコストを安価にすることができる。   Further, according to the present invention, the moisture content of the dehydrated cake discharged from the plurality of rows of screw presses is measured to calculate the average cake moisture content. When the moisture content is outside the preset standard cake moisture content range, the flocculant In addition to maintaining the average cake moisture content at the reference value by increasing and decreasing the chemical injection rate of each of the multiple rows of screws, the individual cake moisture content of the multi-row screw press is also controlled by individually controlling the rotation speed of the outer cylinder. Therefore, the moisture content of the dehydrated cake discharged from each screw press can be maintained at a uniform and optimal value, and a stable dehydrated cake can be obtained, making it easy to manage post-dehydration treatment processes such as landfill and incineration. Thus, the running cost can be reduced.

以下、この発明に係る複数連式スクリュープレスの運転制御方法について、図面に基づき説明する。まず、図1は本発明に使用するスクリュープレスの縦断面図であり、スクリュープレス1は、前後のフレーム8,14に支架されており、スクリーンを周部に張設した外筒2の内部に、スクリュー羽根4を巻き掛けたスクリュー軸3が内設されている。スクリュー軸3はスラリーの供給側から脱水ケーキの排出側に向かって、その軸径が拡大しており、外筒2とスクリュー軸3との間のろ過室5は供給側から排出側に向かって縮小している。スクリュー軸3に連結したスクリュー駆動軸15はフレーム14の架台21に配設した軸受22に軸支している。前記スクリュー駆動軸15にはスプロケット23が嵌着してあり、フレーム14に載置したスクリュー駆動機24に連動連結されている。   Hereinafter, an operation control method of a multiple screw press according to the present invention will be described with reference to the drawings. First, FIG. 1 is a longitudinal sectional view of a screw press used in the present invention. The screw press 1 is supported on the front and rear frames 8 and 14 and is placed inside an outer cylinder 2 with a screen stretched around its periphery. A screw shaft 3 around which a screw blade 4 is wound is provided. The shaft diameter of the screw shaft 3 increases from the slurry supply side to the dewatered cake discharge side, and the filtration chamber 5 between the outer cylinder 2 and the screw shaft 3 extends from the supply side to the discharge side. It is shrinking. A screw drive shaft 15 connected to the screw shaft 3 is pivotally supported by a bearing 22 disposed on a frame 21 of the frame 14. A sprocket 23 is fitted on the screw drive shaft 15 and is linked to a screw drive machine 24 mounted on the frame 14.

図2はスクリュープレスの供給側の拡大図であり、外筒2の始端側にフランジ6が連結されており、該フランジ6の端面にスプロケット7を嵌着し、該スプロケット7はフレーム8に載置した正逆転可能な外筒駆動機9に連動連結されており、前記外筒2を正回転あるいは逆回転できるようにしている。スクリュー軸3の始端部に供給管10が連結されており、この供給管10から供給された凝集スラリーは、供給路11よりスクリュー軸3の始端部に開口している供給孔11aからろ過室5に供給される。   FIG. 2 is an enlarged view of the supply side of the screw press. A flange 6 is connected to the starting end side of the outer cylinder 2, and a sprocket 7 is fitted to the end face of the flange 6. The sprocket 7 is mounted on a frame 8. The outer cylinder 2 is connected to the outer cylinder drive unit 9 that can be rotated in the forward and reverse directions, so that the outer cylinder 2 can be rotated forward or backward. A supply pipe 10 is connected to the start end of the screw shaft 3, and the aggregated slurry supplied from the supply pipe 10 passes through a supply hole 11 a that opens from the supply path 11 to the start end of the screw shaft 3. To be supplied.

図3はスクリュープレスの排出側の拡大図であり、外筒2の後端側に回転板12が連結されており、この回転板12がフレーム14に止着した回転板軸受13に回動自在に軸承されている。スクリュー軸3の後端部にスクリュー駆動軸15が連結してあり、このスクリュー駆動軸15には図1に示すように、スプロケット23を嵌着しており、フレーム14に載置したスクリュー駆動機24に連動連結されている。前記スクリュー駆動軸15の終端部は架台21に載置した軸受22で軸支している。また、外筒2の終端側の脱水ケーキ排出部17には、排出口16を設け、この排出口16にはプレッサー18が対設されており、このプレッサー18は移動軸19に摺動自在に吊設され、プレッサー18の後端に連結したエアーシリンダー20でケーキに背圧を加えながら、排出口16の開口量を調節するように構成されている。   FIG. 3 is an enlarged view of the discharge side of the screw press. A rotating plate 12 is connected to the rear end side of the outer cylinder 2, and the rotating plate 12 can freely rotate on a rotating plate bearing 13 fixed to the frame 14. Has been supported. A screw drive shaft 15 is connected to the rear end portion of the screw shaft 3, and a sprocket 23 is fitted on the screw drive shaft 15 as shown in FIG. 24 are linked to each other. The terminal portion of the screw drive shaft 15 is pivotally supported by a bearing 22 placed on a mount 21. The dewatered cake discharge portion 17 on the terminal end side of the outer cylinder 2 is provided with a discharge port 16, and a presser 18 is provided in the discharge port 16, and the presser 18 is slidable on the moving shaft 19. The opening of the discharge port 16 is adjusted while applying back pressure to the cake with an air cylinder 20 that is suspended and connected to the rear end of the presser 18.

再び図1を参照する。 外筒駆動機9とスクリュー駆動機24を作動し、外筒2とスクリュー軸3を逆方向に差速回転させ、スクリュー軸3の供給路11から外筒2の始端部のろ過室5に凝集スラリーを供給する。この凝集スラリーはスクリュー軸3の外周部に巻き掛けたスクリュー羽根4で外筒2の後端部へ移送される。この際、外筒2に張設しているスクリーン(図示せず)からろ液が分離し、外筒2の下方に設けたろ液トラフ26に集積して、外部に排出される。ろ過室5内の凝集スラリーは外筒2の後端側へと移送されながら、ろ過室5容積の漸減により、徐々に圧力が加えられ、さらに脱水が進行する。外筒2の終端側の排出口16に対設しているプレッサー18で排出口16の開口量を調節することによって、脱水ケーキに作用する背圧を調整し、脱水ケーキの脱水性に合った加圧圧力に調節して、脱水ケーキの含水率を調節することができる。前記脱水ケーキに作用する背圧を調整するには、上述したエアーシリンダー20に供給する流体圧を制御することによって行なう。そして、排出口16から排出された脱水ケーキは脱水ケーキ排出部17の下方に設けられた汚泥受槽27に集積し、外部に排出される。   Refer to FIG. 1 again. The outer cylinder driver 9 and the screw driver 24 are actuated to rotate the outer cylinder 2 and the screw shaft 3 in the reverse direction in the reverse direction so as to agglomerate from the supply path 11 of the screw shaft 3 to the filtration chamber 5 at the start end of the outer cylinder 2. Supply slurry. This agglomerated slurry is transferred to the rear end portion of the outer cylinder 2 by a screw blade 4 wound around the outer peripheral portion of the screw shaft 3. At this time, the filtrate is separated from a screen (not shown) stretched on the outer cylinder 2, accumulated in a filtrate trough 26 provided below the outer cylinder 2, and discharged outside. While the agglomerated slurry in the filtration chamber 5 is transferred to the rear end side of the outer cylinder 2, pressure is gradually applied due to the gradual reduction of the volume of the filtration chamber 5, and dehydration further proceeds. The back pressure acting on the dewatered cake is adjusted by adjusting the opening amount of the discharge port 16 with the presser 18 provided opposite to the discharge port 16 on the terminal end side of the outer cylinder 2, and the dewatering property of the dehydrated cake is adjusted. The moisture content of the dehydrated cake can be adjusted by adjusting the pressure. The back pressure acting on the dehydrated cake is adjusted by controlling the fluid pressure supplied to the air cylinder 20 described above. And the dewatering cake discharged | emitted from the discharge port 16 accumulates in the sludge receiving tank 27 provided in the downward direction of the dewatering cake discharge part 17, and is discharged | emitted outside.

図4はスクリュープレスの脱水ケーキ排出部に脱水ケーキの含水率計38を配設した概念図であり、スクリュープレス1の排出口16から排出される脱水ケーキの含水率を連続して測定できるようにしている。前記脱水ケーキ排出部17には、外筒2の終端部にフランジを介して着脱可能な接続管39が接続されている。そして、該接続管39には前記脱水ケーキ排出部17から排出される脱水ケーキの含水率を測定するための含水率計38が配設されている。本発明で使用する含水率計38はマイクロ波を利用したものであって、マイクロ波の送信と受信との間に生じる位相差を利用して、ケーキの含水率を測定するものであるが、使用する含水率計38はマイクロ波を利用したものに限定するものではない。前記含水率計38で測定した脱水ケーキの含水率を用いて、後述するように、原液に添加する凝集剤の薬注率を増減して、測定したケーキの含水率を運転開始時に初期設定した基準のケーキ含水率となるように制御を行うものである。   FIG. 4 is a conceptual diagram in which a dewatered cake moisture content meter 38 is disposed in the dewatered cake discharge portion of the screw press so that the moisture content of the dewatered cake discharged from the discharge port 16 of the screw press 1 can be continuously measured. I have to. A connecting pipe 39 that can be attached and detached is connected to the end portion of the outer cylinder 2 through the flange. The connecting pipe 39 is provided with a moisture content meter 38 for measuring the moisture content of the dehydrated cake discharged from the dehydrated cake discharge portion 17. The moisture meter 38 used in the present invention utilizes microwaves and measures the moisture content of the cake using the phase difference generated between transmission and reception of microwaves, The moisture content meter 38 to be used is not limited to one using microwaves. Using the moisture content of the dehydrated cake measured by the moisture content meter 38, as described later, the chemical injection rate of the flocculant added to the stock solution was increased and decreased, and the moisture content of the measured cake was initially set at the start of operation. Control is performed so that the moisture content of the standard cake is obtained.

図5はこの発明に係る複数連式スクリュープレスの運転制御方法の概略構成図であり、その運転制御システムについて説明する。汚泥貯留槽28に貯留されている処理原液は、定流量式の原液供給ポンプSPにより原液流量QSで原液供給管29を経て凝集混和槽33に供給される。そして、原液供給管29の途中には、処理原液の原液濃度CSを測定するための濃度計Dと、処理原液の原液流量QSを測定するための原液流量計Fが、原液供給ポンプSPと凝集混和槽33との間に設けられている。   FIG. 5 is a schematic configuration diagram of an operation control method for a multiple screw press according to the present invention, and the operation control system will be described. The processing stock solution stored in the sludge storage tank 28 is supplied to the agglomeration mixing tank 33 through the stock solution supply pipe 29 at a stock solution flow rate QS by a constant flow type stock solution supply pump SP. In the middle of the stock solution supply pipe 29, a concentration meter D for measuring the stock solution concentration CS of the processing stock solution and a stock solution flow meter F for measuring the stock solution flow rate QS of the processing stock solution are aggregated with the stock solution supply pump SP. It is provided between the mixing tank 33.

さらに、原液流量計Fと凝集混和槽33との間の原液供給管29の途中には、高分子溶解槽30に貯留されている高分子凝集剤が、流量調整が可能な薬液供給ポンプPPによって薬液流量QPで供給される薬液供給管31が接続されている。尚、薬液供給管31の途中には、薬液流量QPを測定するための薬液流量計FPが薬液供給ポンプPPと原液供給管29との間に設けられている。図5に示すように、原液供給管29の終端は密閉型の凝集混和槽33の底部に連結しており、高分子凝集剤を添加した汚泥を凝集混和槽33の底部から圧入し、撹拌機34で混合撹拌して凝集フロックを生成する。凝集混和槽33の上部には、スラリー供給管35が連結してあり、このスラリー供給管35から分岐した複数の分岐供給管36a、36bをそれぞれスクリュープレス1a、1bに接続しており、図2に示すスクリュープレス1の供給管10に凝集スラリーを凝集混和槽33のタンク圧で圧入供給する。この発明に係る実施の形態では、スクリュープレス1a、1bは二台設置であるが、必要に応じて台数を増設できるものである。   Further, in the middle of the stock solution supply pipe 29 between the stock solution flow meter F and the coagulation mixing tank 33, the polymer flocculant stored in the polymer dissolution tank 30 is fed by a chemical solution supply pump PP capable of adjusting the flow rate. A chemical solution supply pipe 31 that is supplied at a chemical solution flow rate QP is connected. In the middle of the chemical liquid supply pipe 31, a chemical liquid flow meter FP for measuring the chemical liquid flow rate QP is provided between the chemical liquid supply pump PP and the raw liquid supply pipe 29. As shown in FIG. 5, the end of the stock solution supply pipe 29 is connected to the bottom of a closed type agglomeration mixing tank 33, and sludge to which a polymer flocculant is added is pressed from the bottom of the agglomeration mixing tank 33 and stirred. Aggregate flocs are produced by mixing and stirring at 34. A slurry supply pipe 35 is connected to the upper part of the agglomeration mixing tank 33, and a plurality of branch supply pipes 36a and 36b branched from the slurry supply pipe 35 are connected to the screw presses 1a and 1b, respectively. The agglomerated slurry is press-fitted into the supply pipe 10 of the screw press 1 shown in FIG. In the embodiment according to the present invention, two screw presses 1a and 1b are installed, but the number can be increased as necessary.

さらに図5を参照するに、前記原液供給管29に配設した濃度計Dと原液流量計F、および薬液供給管31に配設した薬液流量計FPが薬液注入制御器32に接続しており、検出した処理原液の原液濃度CSの検出信号を薬液注入制御器32に送信して、薬液供給ポンプPPから供給される薬液流量QPを調整し、予め数段階に設定した原液濃度CSに対応する凝集剤の薬注率になるように、薬注率を制御する。また、原液流量計Fは原液流量QSの検知信号を送信する流量制御器37に接続しており、薬液流量QPと原液流量QSとを比例制御するようにしている。前記スラリー供給管35には圧力計Pが配設してあり、スクリュープレス1に供給される凝集スラリーの圧入圧力PSを計測する。この圧力計Pで計測した圧入圧力PSと予め設定している基準圧入圧力P0とを比較判断して、基準圧入圧力P0となるように原液供給ポンプSPに指令を与え、原液流量QSを増減して、圧入圧力一定制御運転を行うようにしている。実際には、圧力計Pで計測した検知信号を圧力制御器42に送信し、この圧力制御器42から原液供給ポンプSPに指令を与えるようにしている。   Further, referring to FIG. 5, a concentration meter D and a stock solution flow meter F arranged in the stock solution supply pipe 29 and a chemical solution flow meter FP arranged in the chemical solution supply pipe 31 are connected to the chemical solution injection controller 32. Then, a detection signal of the detected stock solution concentration CS of the processing stock solution is transmitted to the chemical solution injection controller 32 to adjust the chemical solution flow rate QP supplied from the chemical solution supply pump PP and correspond to the stock solution concentration CS set in advance in several stages. The dosing rate is controlled so that the dosing rate of the flocculant is reached. The stock solution flow meter F is connected to a flow rate controller 37 that transmits a detection signal of the stock solution flow rate QS, and proportionally controls the chemical solution flow rate QP and the stock solution flow rate QS. The slurry supply pipe 35 is provided with a pressure gauge P, and measures the press-fitting pressure PS of the agglomerated slurry supplied to the screw press 1. The pressure injection pressure PS measured by the pressure gauge P is compared with a preset reference pressure injection pressure P0, and a command is given to the stock solution supply pump SP so that the reference pressure injection pressure P0 is reached, and the stock solution flow rate QS is increased or decreased. Thus, the press-fit pressure constant control operation is performed. Actually, the detection signal measured by the pressure gauge P is transmitted to the pressure controller 42, and a command is given from the pressure controller 42 to the stock solution supply pump SP.

一方、前記流量制御器37に送信された原液流量QSと予め設定している基準原液流量Q0とを比較判断して、基準原液流量Q0となるようにスクリュープレス1のスクリュー駆動機24に指令を与え、スクリュー軸3の回転数Mを増減して、原液流量一定制御運転を行うようにしている。   On the other hand, a comparison is made between the stock solution flow rate QS transmitted to the flow rate controller 37 and a preset reference stock solution flow rate Q0, and a command is given to the screw driver 24 of the screw press 1 so that the reference stock solution flow rate Q0 is obtained. The rotational speed M of the screw shaft 3 is increased / decreased, and the stock solution flow rate constant control operation is performed.

また、図5に示すスクリュープレス1a、1bに設けた含水率計38a、38bは含水率制御器40に接続し、この含水率制御器40は指示器41a、41bに接続するとともに、薬液注入制御器32に接続している。そして、指示器41a、41bはスクリュープレス1a、1bの外筒駆動機9a、9bと接続している。前記含水率計38a、38bにより計測された脱水ケーキのケーキ含水率Wa、Wbの検知信号を含水率制御器40に送信し、ケーキ含水率Wa、Wbの平均ケーキ含水率Wを算出する。この平均ケーキ含水率Wと予め設定している基準ケーキ含水率W0とを比較判断して、基準ケーキ含水率W0となるように薬液注入制御器32に指令を与え、薬注率Aを増減する。そして、それぞれのケーキ含水率Wa、Wbと平均ケーキ含水率Wとを比較判断して、平均ケーキ含水率Wとなるように指示器41a、41bから、外筒駆動機9a、9bに指令を与え、外筒の回転数Na、Nbを増減して、ケーキ含水率Wa、Wbを制御するようにしている。   Further, the moisture content meters 38a and 38b provided in the screw presses 1a and 1b shown in FIG. 5 are connected to a moisture content controller 40. The moisture content controller 40 is connected to the indicators 41a and 41b, and the chemical solution injection control. Connected to the vessel 32. The indicators 41a and 41b are connected to the outer cylinder drivers 9a and 9b of the screw presses 1a and 1b. Detection signals of the cake moisture content Wa and Wb of the dehydrated cake measured by the moisture meter 38a and 38b are transmitted to the moisture content controller 40, and the average cake moisture content W of the cake moisture content Wa and Wb is calculated. The average cake moisture content W is compared with the preset reference cake moisture content W0, and a command is given to the chemical injection controller 32 so as to obtain the reference cake moisture content W0. . Then, each cake moisture content Wa, Wb and the average cake moisture content W are compared and judged, and an instruction is given from the indicators 41a, 41b to the outer cylinder drive units 9a, 9b so as to obtain the average cake moisture content W. The cake moisture contents Wa and Wb are controlled by increasing or decreasing the rotational speeds Na and Nb of the outer cylinder.

次に、図6のフローチャートに基づき、本発明に係る複数連式スクリュープレスの運転制御方法について説明する。スクリュープレス1を安定して運転するには、スクリュープレス1に供給される処理原液の圧入圧力PSを一定に制御することを基本としている。そこで、前記圧入圧力PSを一定に制御するために、スクリュープレス1に供給される処理原液の原液流量QSを制御すべく原液供給ポンプSPの回転数を制御するものである。そして、前記圧入圧力PSの一定制御運転と並行して、複数台(本発明に係る実施の形態では二台)のスクリュープレス1a、1bから排出される脱水ケーキのケーキ含水率Wa、Wbを測定して、平均ケーキ含水率Wを算出し、この平均ケーキ含水率Wが基準ケーキ含水率W0になるように、高分子凝集剤の薬注率Aを増減すべく薬液供給ポンプPPの回転数を制御するものである。   Next, based on the flowchart of FIG. 6, the operation control method of the multiple screw press according to the present invention will be described. In order to operate the screw press 1 in a stable manner, the press-fitting pressure PS of the processing stock solution supplied to the screw press 1 is basically controlled to be constant. Therefore, in order to control the press-fitting pressure PS to be constant, the rotational speed of the stock solution supply pump SP is controlled to control the stock solution flow rate QS of the processing stock solution supplied to the screw press 1. In parallel with the constant control operation of the press-fitting pressure PS, the cake moisture contents Wa and Wb of the dewatered cake discharged from a plurality of screw presses 1a and 1b (two in the embodiment according to the present invention) are measured. Then, the average cake moisture content W is calculated, and the number of revolutions of the chemical supply pump PP is set so as to increase or decrease the chemical injection rate A of the polymer flocculant so that the average cake moisture content W becomes the reference cake moisture content W0. It is something to control.

さらに図6に基づき、より詳細に説明する。まず、スクリュープレス1a、1bの駆動を開始して、外筒2a、2bとスクリュー軸3a、3bを差速回転させる。そして、以下の項目について初期設定を行なう。
1:基準圧入圧力P0
2:基準原液流量Q0
3:基準薬注率A0
4:上限薬注率Amax
5:下限薬注率Amin
6:基準ケーキ含水率W0
Furthermore, it demonstrates in detail based on FIG. First, driving of the screw presses 1a and 1b is started, and the outer cylinders 2a and 2b and the screw shafts 3a and 3b are rotated at a differential speed. Then, initial settings are made for the following items.
1: Reference press-fit pressure P0
2: Standard stock solution flow rate Q0
3: Standard injection rate A0
4: Upper limit drug injection rate Amax
5: Lower limit drug injection rate Amin
6: Standard cake moisture content W0

引続いて、原液供給ポンプSPで供給される処理原液の原液濃度CSを濃度計Dで測定し、この測定値が予め3〜5段階の範囲に分割しておいた原液濃度CS1、CS2…のどの範囲に属するかを比較する。そして、薬注率Aも各段階の原液濃度CS1、CS2…に対応する薬注率A1、A2…を予め設定しておく。そこで、前記測定した原液濃度CSに応じた薬注率Aから、前記初期設定を行なった基準薬注率A0の切替を行い、適正な凝集剤の添加を行なうように基準薬注率A0の設定を変更する。前記原液濃度CSと基準薬注率A0の監視は通常、決められた時刻がくれば自動的に実施してもよく、あるいは任意な時刻に手動で実施してもよいものである。   Subsequently, the stock solution concentration CS of the processing stock solution supplied by the stock solution supply pump SP is measured by the densitometer D, and this measured value is a stock solution concentration CS1, CS2,. Compare to which range it belongs. And the chemical injection rate A is set in advance to the chemical injection rates A1, A2,... Corresponding to the stock solution concentrations CS1, CS2,. Therefore, the standard dosing rate A0 is set so that the initial setting of the standard dosing rate A0 is switched from the dosing rate A corresponding to the measured stock solution concentration CS and the appropriate flocculant is added. To change. Monitoring of the stock solution concentration CS and the reference drug injection rate A0 is usually performed automatically when a predetermined time arrives, or may be manually performed at an arbitrary time.

運転が開始されると、スクリュープレス1に供給される処理原液の圧入圧力PSは圧力計Pで検知され、この検知信号は圧力制御器42に送信される。前記圧力制御器42で、送信されてきた圧入圧力PSと予め設定している基準圧入圧力P0とを比較演算する。そして、凝集スラリーの圧入圧力PSが基準圧入圧力P0より大きい場合(PS>P0)、原液供給ポンプSPの回転速度を減速すべく、圧力制御器42より原液供給ポンプSPに指令を与えて原液流量QSを減少させる。一方、圧入圧力PSが基準圧入圧力P0より小さい場合(PS<P0)、原液供給ポンプSPの回転速度を増速すべく、圧力制御器42より原液供給ポンプSPに指令を与えて原液流量QSを増加させる。上述したように、前記圧入圧力の制御を行い、圧入圧力Psがほぼ基準圧入圧力P0に維持されるものである。   When the operation is started, the press-fitting pressure PS of the processing stock solution supplied to the screw press 1 is detected by the pressure gauge P, and this detection signal is transmitted to the pressure controller 42. The pressure controller 42 compares the transmitted press-fit pressure PS with a preset reference press-fit pressure P0. When the press-fitting pressure PS of the agglomerated slurry is larger than the reference press-fitting pressure P0 (PS> P0), a command is given from the pressure controller 42 to the stock solution supply pump SP to reduce the rotation speed of the stock solution supply pump SP, and the stock solution flow rate. Reduce QS. On the other hand, when the press-fit pressure PS is smaller than the reference press-fit pressure P0 (PS <P0), a command is given from the pressure controller 42 to the stock solution supply pump SP to increase the rotation speed of the stock solution supply pump SP, and the stock solution flow rate QS is set. increase. As described above, the press-fitting pressure is controlled, and the press-fitting pressure Ps is substantially maintained at the reference press-fitting pressure P0.

そして、スクリュープレス1に供給される処理原液の圧入圧力PSを一定に制御するためには、処理原液の原液流量QSをパラメーターとして流量制御を行なう。前記原液供給ポンプSPの原液流量QSは流量計Fで計測し、測定した原液流量QSと予め設定している基準原液流量Q0とを比較演算する。そして、原液流量QSが基準原液流量Q0との差αから外れた場合、スクリュー軸の回転数Mを増減させ、原液流量QSが基準原液流量Q0に等しくなるように流量制御を行なうものである。   In order to control the press-fitting pressure PS of the processing stock solution supplied to the screw press 1 at a constant level, flow control is performed using the stock solution flow rate QS of the processing stock solution as a parameter. The stock solution flow rate QS of the stock solution supply pump SP is measured by the flow meter F, and the measured stock solution flow rate QS is compared with a preset reference stock solution flow rate Q0. When the stock solution flow rate QS deviates from the difference α from the reference stock solution flow rate Q0, the rotational speed M of the screw shaft is increased or decreased to control the flow rate so that the stock solution flow rate QS becomes equal to the reference stock solution flow rate Q0.

前記流量制御について詳述すると、前記流量計Fで計測した原液流量QSの測定値は流量制御器37に送信される。前記流量制御器37で送信されてきた原液流量QSと予め設定している基準原液流量Q0とを比較演算する。そして、原液流量QSが基準原液流量Q0より多い場合(QS−Q0>α)、原液流量QSを減少すべく、流量制御器37よりスクリュー駆動機24に指令を与え、スクリュー軸の回転数Mを減少させる。一方、原液流量QSが基準原液流量Q0より少ない場合(Q0−QS>α)、原液流量QSを増加すべく、流量制御器37よりスクリュー駆動機24に指令を与え、スクリュー軸の回転数Mを増加させる。上述したように、スクリュー軸の回転数の増減によって原液流量の制御を行い、原液流量QSがほぼ基準原液流量Q0に維持されるものである。   The flow rate control will be described in detail. The measured value of the stock solution flow rate QS measured by the flow meter F is transmitted to the flow rate controller 37. The stock solution flow rate QS transmitted by the flow rate controller 37 is compared with a preset reference stock solution flow rate Q0. When the stock solution flow rate QS is larger than the reference stock solution flow rate Q0 (QS-Q0> α), a command is given from the flow controller 37 to the screw driver 24 to reduce the stock solution flow rate QS, and the rotational speed M of the screw shaft is set. Decrease. On the other hand, when the stock solution flow rate QS is smaller than the reference stock solution flow rate Q0 (Q0−QS> α), a command is given from the flow controller 37 to the screw driver 24 to increase the stock solution flow rate QS, and the rotational speed M of the screw shaft is set. increase. As described above, the stock solution flow rate is controlled by increasing / decreasing the rotational speed of the screw shaft, and the stock solution flow rate QS is substantially maintained at the reference stock solution flow rate Q0.

また、本発明の実施の形態は、前記圧入圧力一定制御及び原液流量一定制御運転と並行して、脱水ケーキのケーキ含水率も設定値とすべく、制御を行なっている。図6に基づき、ケーキ含水率の制御方法について詳述する。前述した基準薬注率A0の設定後、スクリュープレス1a、1bに付属の含水率計38a、38bで前記スクリュープレス1a、1bから排出される脱水ケーキのケーキ含水率Wa、Wbを測定し、この測定値は含水率制御器40に送信される。前記含水率制御器40で送信されてきたケーキ含水率Wa、Wbの平均ケーキ含水率W{W=(Wa+Wb)/2}を演算する。そして、平均ケーキ含水率Wが予め設定している基準ケーキ含水率W0より高い場合{W−W0>β(β:基準ケーキ含水率W0の許容差)}、平均ケーキ含水率Wを低下すべく、含水率制御器40より薬液注入制御器32を経由して薬液供給ポンプPPに指令を与え、薬注率Aを増加させる。一方、平均ケーキ含水率Wが基準ケーキ含水率W0より低い場合(W0−W>β)、平均ケーキ含水率Wを上昇すべく、含水率制御器40より薬液注入制御器32を経由して薬液供給ポンプPPに指令を与え、薬注率Aを減少させる。上述したように、薬注率Aの制御を行なって平均ケーキ含水率Wがほぼ基準ケーキ含水率W0に維持されるものである。なお、前記ケーキ含水率一定制御運転を維持すべく、増減する薬注率Aの範囲は、前記基準薬注率A0の±20%〜±30%を限度とする。   In the embodiment of the present invention, the control is performed so that the cake moisture content of the dewatered cake is set to the set value in parallel with the constant press-fitting pressure control and the constant flow control. Based on FIG. 6, the control method of a cake moisture content is explained in full detail. After setting the reference chemical injection rate A0, the moisture content meters 38a and 38b attached to the screw presses 1a and 1b are used to measure the cake moisture content Wa and Wb of the dehydrated cake discharged from the screw presses 1a and 1b. The measured value is transmitted to the moisture content controller 40. An average cake moisture content W {W = (Wa + Wb) / 2} of the cake moisture content Wa and Wb transmitted by the moisture content controller 40 is calculated. When the average cake moisture content W is higher than the preset reference cake moisture content W0 {W−W0> β (β: tolerance of the reference cake moisture content W0)}, the average cake moisture content W should be reduced. Then, a command is given from the moisture content controller 40 to the chemical supply pump PP via the chemical injection controller 32 to increase the chemical injection rate A. On the other hand, when the average cake moisture content W is lower than the reference cake moisture content W0 (W0−W> β), the chemical solution is supplied from the moisture content controller 40 via the chemical solution injection controller 32 to increase the average cake moisture content W. A command is given to the supply pump PP, and the chemical injection rate A is decreased. As described above, the chemical injection rate A is controlled so that the average cake moisture content W is substantially maintained at the reference cake moisture content W0. In addition, in order to maintain the cake moisture content constant control operation, the range of the chemical injection rate A that is increased or decreased is limited to ± 20% to ± 30% of the reference chemical injection rate A0.

前記平均ケーキ含水率Wを低下すべく、増加させる薬注率Aの範囲が前記基準薬注率A0の+20%〜+30%の上限を超えた場合、予め設定している上限値Amaxに達すると警報を出すとともに、この上限値Amaxを維持しながらスクリュープレス1の運転を継続する。一方、減少させる薬注率Aの範囲が前記基準薬注率A0の−20%〜−30%の下限を超えた場合、予め設定している下限値Aminに達すると警報を出すとともに、この下限値Aminを維持しながらスクリュープレス1の運転を継続する。そして、警報を手動で停止するとともに、前記原液濃度CSと基準薬注率A0の監視を手動で再度実施して、基準薬注率A0の切替があれば、運転工程の最初に戻り圧入圧力一定制御運転から再スタートを行なうものとする。尚、基準薬注率A0の切替が無ければ、運転工程の変更は行なわず、現状の運転を継続する。   When the range of the chemical injection rate A to be increased to decrease the average cake water content W exceeds the upper limit of + 20% to + 30% of the reference chemical injection rate A0, when the preset upper limit value Amax is reached While giving an alarm, the operation of the screw press 1 is continued while maintaining the upper limit value Amax. On the other hand, when the range of the dose rate A to be decreased exceeds the lower limit of −20% to −30% of the reference dose rate A0, an alarm is issued when the preset lower limit value Amin is reached, and this lower limit is set. The operation of the screw press 1 is continued while maintaining the value Amin. Then, the alarm is manually stopped and the stock solution concentration CS and the reference drug injection rate A0 are manually monitored again, and if the reference drug injection rate A0 is switched, the operation is returned to the beginning of the operation process and the press-fitting pressure is constant. Restart from control operation. If there is no switching of the reference drug injection rate A0, the current operation is continued without changing the operation process.

そして、前記平均ケーキ含水率Wが基準ケーキ含水率W0とほぼ等しくなるか、それ以下になれば、平均ケーキ含水率Wとスクリュープレス1aから排出される脱水ケーキのケーキ含水率Waとを比較し、ケーキ含水率Waが平均ケーキ含水率Wより高い場合{Wa−W>δ(δ:平均ケーキ含水率Wの許容差)}、ケーキ含水率Waを低下すべく外筒駆動機9aの回転数を減少させて、スクリュー軸3aとの差速を漸減させる。前記外筒駆動機9aの回転数が0となり、外筒2aが停止状態になっても、なおケーキ含水率Waが平均ケーキ含水率Wより高い場合には、外筒駆動機9aを逆回転させてスクリュー軸3aの回転方向と同じ方向に外筒2aを回転させ、さらに差速を漸減させるものとする。一方、ケーキ含水率Waが平均ケーキ含水率Wより低い場合(W−Wa>δ)、ケーキ含水率Waを上昇すべく外筒駆動機9aの回転数を増加させて、スクリュー軸3aとの差速を漸増させる。また、スクリュープレス1bから排出される脱水ケーキのケーキ含水率Wbについても、前記スクリュープレス1aと同様の方法で制御を行ない、複数列のスクリュープレス1a、1b…から排出される脱水ケーキのケーキ含水率Wa、Wb…を個別に制御して平均ケーキ含水率Wとほぼ等しくなるようにする。   When the average cake moisture content W becomes substantially equal to or less than the reference cake moisture content W0, the average cake moisture content W is compared with the cake moisture content Wa of the dehydrated cake discharged from the screw press 1a. When the cake moisture content Wa is higher than the average cake moisture content W {Wa-W> δ (δ: tolerance of the average cake moisture content W)}, the rotational speed of the outer cylinder drive 9a to reduce the cake moisture content Wa And the speed difference with the screw shaft 3a is gradually reduced. Even if the rotational speed of the outer cylinder driving device 9a becomes 0 and the outer cylinder 2a is stopped, if the cake moisture content Wa is higher than the average cake moisture content W, the outer cylinder driving device 9a is reversely rotated. The outer cylinder 2a is rotated in the same direction as the rotation direction of the screw shaft 3a, and the differential speed is gradually reduced. On the other hand, when the cake moisture content Wa is lower than the average cake moisture content W (W−Wa> δ), the rotational speed of the outer cylinder drive 9a is increased to increase the cake moisture content Wa, and the difference from the screw shaft 3a. Increase speed gradually. Also, the water content Wb of the dehydrated cake discharged from the screw press 1b is controlled in the same manner as the screw press 1a, and the water content of the cake of the dehydrated cake discharged from the plurality of rows of screw presses 1a, 1b. The rates Wa, Wb... Are individually controlled so as to be approximately equal to the average cake moisture content W.

上述したように、外筒2a、2bとスクリュー軸3a、3bとの差速を増加すれば、結果としてスクリュー軸3a、3bの回転数を増加したのと同じ効果が得られ、凝集スラリーの外筒2a、2b内での滞留時間が短かくなり、脱水時間も短縮され、スクリュープレス1a、1bから排出される脱水ケーキのケーキ含水率Wa、Wbは上昇する。逆に、外筒2a、2bとスクリュー軸3a、3bとの差速を減少すれば、結果としてスクリュー軸3a、3bの回転数を減少させたのと同じ効果が得られ、凝集スラリーの外筒2a、2b内での滞留時間が長くなり、脱水時間も延長され、スクリュープレス1a、1bから排出される脱水ケーキのケーキ含水率Wa、Wbは低下する。   As described above, if the differential speed between the outer cylinders 2a and 2b and the screw shafts 3a and 3b is increased, the same effect as that obtained by increasing the rotational speed of the screw shafts 3a and 3b can be obtained. The residence time in the cylinders 2a and 2b is shortened, the dehydration time is shortened, and the cake moisture contents Wa and Wb of the dehydrated cake discharged from the screw presses 1a and 1b are increased. Conversely, if the differential speed between the outer cylinders 2a, 2b and the screw shafts 3a, 3b is reduced, the same effect as that obtained by reducing the rotational speed of the screw shafts 3a, 3b can be obtained. The residence time in 2a, 2b becomes longer, the dehydration time is extended, and the cake moisture content Wa, Wb of the dehydrated cake discharged from the screw press 1a, 1b is lowered.

この発明に係る複数連式スクリュープレスの運転制御方法は、スクリュープレスへの凝集スラリーを、圧入圧力を一定制御する運転を行ないながら供給するとともに、スクリュー軸の回転数を制御することによって原液供給流量も一定に保持する運転を継続しながら、夫々のスクリュープレスから排出される脱水ケーキの含水率を測定し、運転開始時に予め設定した汚泥濃度に対応した凝集剤の薬注率を些少変化させることにより、脱水ケーキの含水率を均一、且つ一定に保つことができる。そして、夫々の外筒の回転数を個別に制御して、複数台のスクリュープレスから排出される脱水ケーキの水分差を無くすることもできる。このような運転制御方法により、汚泥の性状変化に対応して脱水ケーキの含水率を一定に保つことができ、凝集剤の使用量を減少できる。また、脱水ケーキの性状が安定するので、脱水後の処理工程の管理が容易となり、複数列のスクリュープレスを同時に制御するので、下水混合生汚泥、下水消化汚泥、活性余剰汚泥等の大量処理が必要な処理場に最適なスクリュープレスとして利用できるものである。   The operation control method of the multiple screw press according to the present invention supplies the coagulated slurry to the screw press while performing an operation for controlling the press-fitting pressure to a constant level, and controls the rotational speed of the screw shaft to control the stock solution supply flow rate. The moisture content of the dewatered cake discharged from each screw press is measured while the operation is maintained at a constant level, and the flocculant drug injection rate corresponding to the sludge concentration set in advance at the start of operation is slightly changed. Thus, the moisture content of the dehydrated cake can be kept uniform and constant. And the rotation speed of each outer cylinder can be controlled individually, and the water | moisture-content difference of the dewatering cake discharged | emitted from several screw press can also be eliminated. By such an operation control method, the moisture content of the dewatered cake can be kept constant corresponding to the change in the sludge properties, and the amount of the flocculant used can be reduced. In addition, since the properties of the dewatered cake are stable, it is easy to manage the treatment process after dewatering, and multiple rows of screw presses are controlled simultaneously, so that mass treatment of sewage mixed raw sludge, sewage digested sludge, activated surplus sludge, etc. It can be used as a screw press that is optimal for the required treatment plant.

この発明に係る複数連式スクリュープレスの運転制御方法に使用するスクリュープレスの一部縦断側面図である。It is a partial longitudinal cross-sectional side view of the screw press used for the operation control method of the multiple screw press which concerns on this invention. 同じく、スクリュープレスの原液供給側の拡大図である。Similarly, it is an enlarged view of the stock solution supply side of the screw press. 同じく、スクリュープレスのケーキ排出側の拡大図である。Similarly, it is an enlarged view of the cake discharge side of the screw press. 同じく、含水率計を付属したスクリュープレスの概略図である。Similarly, it is the schematic of the screw press which attached the moisture meter. この発明に係る複数連式スクリュープレスの運転制御方法の概略構成図である。It is a schematic block diagram of the operation control method of the multiple screw press which concerns on this invention. この発明に係る複数連式スクリュープレスの運転制御方法のフローチャートである。It is a flowchart of the operation control method of the multiple screw press which concerns on this invention.

符号の説明Explanation of symbols

1、1a、1b スクリュープレス
2 外筒
3 スクリュー軸
16 排出口
17 脱水ケーキ排出部
35 スラリー供給管
36a、36b 分岐供給管
38 含水率計
A0 基準薬注率
A 薬注率
Amax 上限値
Amin 下限値
CS、CS1、CS2 原液濃度
PS 圧入圧力
Q0 基準原液流量
QS 原液流量
W0 基準ケーキ含水率
W 平均ケーキ含水率
Wa、Wb ケーキ含水率
1, 1a, 1b Screw press 2 Outer cylinder 3 Screw shaft 16 Discharge port 17 Dehydrated cake discharge part 35 Slurry supply pipe 36a, 36b Branch supply pipe 38 Moisture content meter A0 Reference chemical injection rate A Chemical injection rate Amax Upper limit Amin Lower limit CS, CS1, CS2 Stock solution concentration PS Press-in pressure Q0 Standard stock solution flow rate QS Stock solution flow rate W0 Standard cake water content W Average cake water content Wa, Wb Cake water content

Claims (3)

処理原液のスラリー供給管(35)から分岐した複数の分岐供給管(36a、36b・・・)に複数列のスクリュープレス(1a、1b・・・)を接続し、スクリーンを張設した回転自在な外筒(2)にスクリュー軸(3)を内設し、前記外筒(2)の始端側に供給した処理原液を、前記スクリュー軸(3)を差速回転させ、前記外筒(2)の後端側に搬送しながら前記外筒(2)のスクリーンからろ液を分離して前記外筒(2)の後端側の排出口(16)からケーキを取出す際に、前記外筒(2)の始端側に供給される処理原液の圧入圧力(PS)を一定に制御するために、前記処理原液の原液流量(QS)を制御するスクリュープレスの運転制御方法において、前記処理原液の原液流量(QS)を測定し、この測定された原液流量(QS)が予め設定した基準原液流量(Q0)の範囲から外れた場合に、前記複数列のスクリュー軸(3)の回転数(M)を制御することで、前記処理原液の原液流量(QS)を基準原液流量(Q0)の範囲内に戻して基準値に制御すると同時に、前記各々のスクリュープレス(1a、1b・・・)の脱水ケーキ排出部(17)に配設した含水率計(38a、38b・・・)でケーキ含水率(Wa、Wb・・・)を測定して、その平均ケーキ含水率(W)を演算し、予め設定した基準ケーキ含水率(W0)の範囲から外れた場合に、前記凝集剤の薬注率(A)を増減させて平均ケーキ含水率(W)を基準値に制御すると共に、前記平均ケーキ含水率(W)と個々のスクリュープレス(1a、1b・・・)のケーキ含水率(Wa、Wb・・・)とを比較し、前記外筒(2)の回転数(Na、Nb・・・)を個別に制御して、平均ケーキ含水率(W)に調整することを特徴とする複数連式スクリュープレスの運転制御方法。 A plurality of screw presses (1a, 1b,...) Connected to a plurality of branch supply pipes (36a, 36b,...) Branched from the processing solution slurry supply pipe (35), and a screen is stretched. A screw shaft (3) is installed in the outer cylinder (2), and the processing stock solution supplied to the starting end side of the outer cylinder (2) is rotated at a differential speed to rotate the screw shaft (3). ) While separating the filtrate from the screen of the outer cylinder (2) while transporting it to the rear end side and taking out the cake from the outlet (16) on the rear end side of the outer cylinder (2), the outer cylinder In the operation control method of the screw press for controlling the stock solution flow rate (QS) of the processing stock solution in order to control the press-fitting pressure (PS) of the processing stock solution supplied to the starting end side of (2), the processing stock solution The stock solution flow rate (QS) is measured, and this measured stock solution flow rate (QS) Is out of the range of the preset reference stock solution flow rate (Q0), the rotational speed (M) of the plurality of rows of screw shafts (3) is controlled to control the stock solution flow rate (QS) of the processing stock solution. At the same time as returning to the range of the stock solution flow rate (Q0) and controlling to the reference value, the moisture content meter (38a, disposed in the dewatered cake discharge section (17) of each screw press (1a, 1b...) 38b...), The cake moisture content (Wa, Wb...) Is measured, the average cake moisture content (W) is calculated, and it is out of the preset standard cake moisture content (W0) range. In addition, the average cake moisture content (W) and the individual screw presses (1a, 1b,...) Are controlled by increasing / decreasing the chemical injection rate (A) of the flocculant to control the average cake moisture content (W).・) Compare the moisture content of the cake (Wa, Wb ...) And the rotational speed (Na, Nb · · ·) of the outer cylinder (2) to individually control the average multiple communication type screw press operation control method characterized by adjusting the cake moisture content (W) . 前記処理原液に凝集剤を添加する際に、予め数段階に原液濃度範囲を設定しておくと共に、前記処理原液の原液濃度(CS)を測定し、この測定された原液濃度(CS)に基づき、各段階の原液濃度(CS1、CS2・・・)に対応した凝集剤の基準薬注率(A0)になるように凝集剤の薬注率(A)を段階的に増減することを特徴とする請求項1に記載の複数連式スクリュープレスの運転制御方法。   When the flocculant is added to the processing stock solution, the stock solution concentration range is set in advance in several stages, and the stock solution concentration (CS) of the processing stock solution is measured. Based on the measured stock solution concentration (CS) , Characterized in that the flocculant drug injection rate (A) is increased or decreased step by step so that the flocculant standard drug injection rate (A0) corresponding to the stock solution concentration (CS1, CS2,...) At each stage is obtained. An operation control method for a multiple screw screw press according to claim 1. 前記凝集剤の薬注率(A)を増減させて平均ケーキ含水率(W)を基準値に制御する際、前記薬注率(A)に上下限値(Amax、Amin)を設定し、薬注率(A)が上下限値(Amax、Amin)になった時には、薬注率(A)の上下限値(Amax、Amin)を維持しながら警報を出すことを特徴とする請求項1に記載の複数連式スクリュープレスの運転制御方法。 When controlling the average cake water content (W) to a reference value by increasing or decreasing the chemical injection rate (A) of the flocculant, upper and lower limit values (Amax, Amin) are set to the chemical injection rate (A), Note ratio (a) is the upper limit value (Amax, Amin) when it is, the upper and lower limits of the Kusurichuritsu (a) (Amax, Amin) in claim 1, characterized in that alert while maintaining An operation control method of the multiple screw press described.
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