JP5020660B2 - Armature and motor - Google Patents

Description

  The present invention relates to an armature and a motor, and more particularly to an armature and a motor in which a winding is wound around a slot by a double flyer system.

2. Description of the Related Art As an electric motor that constitutes an electrical component or the like that is mounted on a vehicle, there is an electric motor that is configured by pivotally supporting an armature on a yoke in which a plurality of magnetic poles are formed by a plurality of pairs of permanent magnets.
As an armature of such a motor, a plurality of cores are externally fitted on the shaft in a laminated shape, and each core is composed of a plurality of substantially T-shaped teeth having the same shape and a teeth connecting portion that connects the teeth. A portion surrounded by the teeth and the tooth connecting portion is configured as a slot having the same shape, and a winding is wound around these slots (for example, see Patent Document 1).

  As a winding method for winding the winding around the core, a so-called double flyer method is known in which the winding is wound at two places simultaneously in a point-symmetric relationship with respect to the rotation axis. That is, a winding at the beginning of winding is performed between a pair of slots separated by a predetermined number of teeth, and this is performed on both sides in a point-symmetrical relationship with respect to the rotation axis, and then sequentially shifted to adjacent slots to similarly wind the windings. It is a method of applying.

Japanese Patent Application Laid-Open No. 2001-289817 (column 1, FIG. 5)

However, in such a winding method, as shown in FIG. 12, a space 56 is formed on the center side of the core 50 in the slots 53b and 53g located between the first windings 55a wound first. .
That is, as shown by the dotted line in FIG. 12, when winding the second winding 55b after the first winding 55a wound first, the slots 53b and 53g positioned between the first windings 55a The first winding 55a is already wound so as to hide the space on the core 50 center side of the slots 53b and 53g. Therefore, when the second winding 55b is wound, a space 56 is generated on the core 50 center side of the slots 53b and 53g.
For this reason, the position and state of the second winding 55b wound around the outer periphery of the core 50 in the space 56 and the winding 55e wound further around the outer periphery of the core 50 become unstable. Further, this unstable position and state also affects the subsequent position and state of the winding. As a result, there is a problem that rotational unbalance of the armature of the motor occurs.

In this way, armature imbalance caused by winding processing, etc., can be improved by measuring dynamic imbalance in the balance correction process in the subsequent process and performing negative correction or positive correction if it is out of specification. Is also possible. Here, the minus correction is a method in which a necessary amount of a heavy part of the core 50 that causes unbalance is scraped off by a cutter or a laser. Plus correction is a method of adding a required amount of putty or the like on a portion that is a light part of a winding or a slot and causes unbalance. However, each of these correction processes requires a dedicated work process or processing equipment, leading to an increase in product cost and a factor of reducing motor efficiency.
If the original unbalance generation amount can be reduced, the balance correction process can be abolished, but various factors affect the unbalance in the winding process that accounts for a large amount of the unbalance generation amount. For the purpose of reducing unbalance, a specification has been proposed in which a symmetrical winding is applied to a core having an even number of slots. It has been difficult to reduce it.

The present invention has been made in view of the above circumstances, and its purpose is to stabilize the position and state of the wound winding in the armature in which the winding is wound around the slot in a double flyer system, An object of the present invention is to provide an armature and a motor capable of improving the rotation balance of the armature.
It is another object of the present invention to provide an armature and a motor in which the rotation unbalance of the armature is reduced and the rotation unbalance measurement process and the balance correction process after winding are unnecessary.

According to the armature according to claim 1, the problem is that a shaft, a core having a plurality of slots that are externally fitted to the shaft, and a plurality of windings wound between the slots via an insulator that covers the slots. a armature of the motor with the line, a counter of the plurality of windings are wound together becomes between before Symbol slots spaced one pair of said slots, radially about said shaft The shaft-side bottom surface of the slot located between the first windings that are wound first from the two locations , the core of the first winding extending over substantially the entire bottom surface. The problem is solved by providing a bottom portion substantially along a line on the outer peripheral side, and in all the slots, the shaft side end portion of the winding is in contact with the shaft side bottom surface of each slot.

As described above, the bottom surface on the shaft side of the slot located between the first windings wound first is provided with a bottom portion substantially along the line on the outer peripheral side of the core of the first winding over substantially the entire area of the bottom surface. Therefore, in an armature in which a winding is wound between a pair of slots with a single slot separated by a double flyer method, it is possible to prevent a space from being generated on the shaft side of the slot between the first windings. It is possible to prevent the instability of the position and state of the winding from occurring due to the above. As a result, it is possible to prevent rotation unbalance of the armature of the motor. Furthermore, since the armature with improved rotation balance can be obtained by the winding process, the subsequent rotation unbalance measurement process and balance correction process can be omitted.
In all slots, the shaft side end of the winding is in contact with the shaft side bottom surface of each slot, and the winding is wound between a pair of slots with one slot separated by a double flyer system. In the armature, since there is no space between the winding and the bottom surface on the shaft side of the slot, it is possible to prevent the position and state of the winding from becoming unstable due to this space. As a result, it is possible to prevent rotation unbalance of the armature of the motor. Furthermore, since the armature with improved rotation balance can be obtained by the winding process, the subsequent rotation unbalance measurement process and balance correction process can be omitted.

Further, recesses are formed on the side surfaces of the pair of slots around which the first winding is wound so as to be substantially opposed to each other on the shaft side. A part of the line may be accommodated.
By comprising in this way, a 1st coil | winding can be guide | induced in a recessed part and the position and state of a 1st coil | winding can be stabilized. As a result, it is possible to prevent rotation unbalance of the armature of the motor.

In addition, recesses are formed on the side surfaces of the pair of slots around which the second winding next to the first winding is wound so as to be substantially opposed to each other on the shaft side. A part of the second winding may be accommodated.
By comprising in this way, a 2nd winding can be guide | induced in a recessed part and the position and state of a 2nd winding can be stabilized. As a result, it is possible to prevent rotation unbalance of the armature of the motor.

Each slot has a first-layer winding on the shaft side and a second-layer winding wound around the core outer periphery of the first-layer winding in the radial direction. In addition, on the side surface of each slot, there is a recess that is recessed toward the winding position of the other slot where the winding of the first layer is bridged. A part of the winding of the first layer may be accommodated in the recess.
By comprising in this way, the coil | winding of a 1st layer can be guide | induced in a recessed part and the position and state of a coil | winding of a 1st layer can be stabilized. As a result, it is possible to prevent rotation unbalance of the armature of the motor.

Each slot has a first-layer winding on the shaft side and a second-layer winding wound around the core outer periphery of the first-layer winding in the radial direction. The side surface of each slot is recessed toward the winding position of the other slot on which the second layer winding is bridged, and is the second layer winding and the lower layer of the winding. A recess extending over the thickness of the first layer winding may be formed, and the recess may house a part of the windings of the first layer and the second layer.
By comprising in this way, the winding of a 2nd layer can be guide | induced in a recessed part and the position and state of a winding of a 2nd layer can be stabilized. As a result, it is possible to prevent rotation unbalance of the armature of the motor.

In addition, a guide is formed on the outer peripheral side of the core of the recess so as to be inclined with respect to the side surface of the slot and guide the winding of the second layer into the recess. The wire may be in contact with the guide on the outer peripheral side of the core.
By configuring in this way, it is possible to prevent the second-layer winding wound around the outer periphery of the core from coming out of the slot.

Further, the bottom portion of the slot located between the first windings may be constituted by only the insulator or the insulator and the core.
When the bottom part of the slot located between the first windings is composed only of an insulator, the core may be formed in the same shape for all the slots, and it is possible to rotate and stack each sheet or with a constant number of sheets. It is possible to reduce the rotational imbalance caused by the thickness deviation.
When the bottom of the slot located between the first windings is composed of an insulator and a core, even if it is difficult to control the winding position by forming the bottom only with the insulator, the bottom of the slot Since it can be comprised from a core, it can prevent that space arises in the shaft side of the slot between 1st coil | windings, and it can prevent that instability of the position and state of a coil | winding resulting from this space arises.

Moreover, you may comprise as a motor provided with the said armature of any one of Claims 1 thru | or 7 .
By configuring in this way, it is possible to obtain a motor with improved armature rotation balance.

According to the present invention, the shaft-side bottom surface of the slot located between the first windings wound first is the bottom portion substantially along the line on the outer peripheral side of the core of the first winding over substantially the entire bottom surface. Therefore, in the armature in which the winding is wound between a pair of slots with a single slot separated by a double flyer method, it is possible to prevent a space from being generated on the shaft side of the slot between the first windings, It is possible to prevent the winding position and state from becoming unstable due to this space. As a result, it is possible to prevent rotation unbalance of the armature of the motor. Furthermore, since the armature with improved rotation balance can be obtained by the winding process, the subsequent rotation unbalance measurement process and balance correction process can be omitted.
In all slots, the shaft side end of the winding is in contact with the shaft side bottom surface of each slot, and the winding is wound between a pair of slots with one slot separated by a double flyer system. In the armature, since there is no space between the winding and the bottom surface on the shaft side of the slot, it is possible to prevent the position and state of the winding from becoming unstable due to this space. As a result, it is possible to prevent rotation unbalance of the armature of the motor. Furthermore, since the armature with improved rotation balance can be obtained by the winding process, the subsequent rotation unbalance measurement process and balance correction process can be omitted.

Hereinafter, embodiments of the present invention will be described with reference to the drawings. The members, arrangements, and the like described below do not limit the present invention, and various modifications can be made in accordance with the spirit of the present invention.
1 to 5 relate to an embodiment of the present invention, FIG. 1 is a sectional view of a motor according to an embodiment of the present invention, FIG. 2 is a perspective view of the armature of FIG. 1, and FIG. FIG. 4 is a sectional view taken along line aa of the core and the insulator, and FIG. 5 is a sectional view taken along line aa of the armature.

  As shown in FIG. 1, the motor 10 according to the present embodiment includes a stator 11, an armature 12, a shaft 13 of the armature 12, bearing portions 14 and 15 that support the shaft 13, a brush device 16, And is housed in the housing 17.

FIG. 2 is a perspective view of the armature 12. A core 20 is press-fitted and fixed to the shaft 13.
The core 20 is formed by laminating a plurality of core sheets in the axial direction of the shaft 13, and as shown in FIG. 4, a through hole 24 is formed in the center, and the shaft 13 is inserted and integrated into the through hole 24. It has come to be. The core 20 includes ten substantially T-shaped teeth 21 having the same shape, and teeth connecting portions 22 that connect the teeth 21 radially. A portion surrounded by the teeth 21 and the teeth connecting portion 22 has a cutout shape, and the cutout portions constitute ten slots 23 (23a to 23j) having the same shape. As shown in FIG. 5, a winding 25 is wound around each of the slots 23 a to 23 j via an insulator 30.

  The commutator 40 is formed of a resin insulating material at the shaft center portion, and is fitted on one end side of the shaft 13. The shaft 13 is subjected to four-groove processing and the like, and the commutator 40 and the shaft 13 are prevented from rotating and coming off.

The insulator 30 is an insulating resin part. As shown in FIG. 3, the winding insulating portion 31 that insulates the core 20 from the winding 25, the shaft insulating portion 32, and the side portion 33 are integrated. Is formed. The side surface portion 33 includes a through-hole through which the shaft 13 is inserted, and a cylindrical shaft insulating portion 32 is provided so as to protrude from the side surface portion 33.
The winding insulating portions 31 are adjacent to each other at a predetermined interval corresponding to the slots 23 of the core 20 and are each formed in a substantially V-shaped cross section. As shown in FIG. 4, the winding insulating portion 31 is inserted into each slot 23 of the core 20 and is configured to cover the inner surface of the slot 23. The axial length of the shaft 13 of the winding insulating portion 31 is half of the length of the core 20, and as shown in FIG. 3, the same two insulators 30 are inserted into the slot from both sides in the axial direction of the shaft 13. It is configured to be able to cover the entire peripheral surface in the slot 23 by being fitted into the slot 23.

When the insulator 30 is assembled to the armature 12, the winding insulating portion 31, the shaft insulating portion 32, and the side surface portion 33 respectively insulate the inner peripheral surface of the slot 23, the corresponding shaft portion, the end surface of the core 20 and the winding 25. Do.
In the state where the insulator 30 and the commutator 40 are assembled to the shaft 13, the winding 25 is hooked on the slot 23 of the core 20 and the flange portion 41 of the commutator 40 to apply the winding 25. 20 is fixed.

  As shown in FIG. 4, the insulator 30 of the present embodiment has a shape different from the shape of the inner surface of the slot 23. Since the armature 12 of the present embodiment is a double flyer system in which the winding 25 is wound from two locations facing each other in the radial direction around the shaft 13, the shape of the insulator 30 is point-symmetric about the through hole 24. Thus, the portions fitted into the slots 23a to 23e and the portions fitted into the slots 23f to 23j are configured to have the same shape.

  As shown in FIG. 5, windings 25a to 25e are wound around the slots 23a to 23j. The first winding 25a that is wound first is wound a predetermined number of times between a slot 23a that is the beginning of winding and a slot 23c that is skipped by one slot. Moreover, it winds also from the slot 23f which faced 180 degree | times by the same method substantially simultaneously. That is, the winding work is performed from two directions facing each other by 180 degrees. Thereafter, the second winding 25b to the fifth winding 25e are sequentially wound in the next slot in a counterclockwise direction.

As shown in FIG. 5, each slot 23 a to 23 j has a first layer winding on the through-hole 24 side and a second layer winding wound around the outer periphery of the core 20 of the first layer winding. The wires are laminated so as to have two layers in the radial direction.
As shown in FIGS. 4 and 5, the slots 25 a to 23 j around which the windings 25 a to 25 c are wound as the first layer are provided on the insulator 30 at the positions on the through-hole 24 side, and the first layer windings 25 a to 25 c are provided. A concave recess 34a is formed toward the inside of 25c, that is, toward the winding location of the other slots 23a-23j around which the windings 25a-25c are bridged. Part of the first layer windings 25a to 25c is accommodated in the recess 34a.

  In addition, the portion where the windings 25c to 25e are wound as the second layer far from the through hole 24 is formed on the insulator 30 toward the inside of the second layer windings 25c to 25e, that is, the windings 25c to 25e. A concave recess 34b is formed toward the winding location of the other slots 23a to 23j. The recess 34b is formed so as to extend over the thickness of the first layer and the second layer of the winding, and the recess 34b has the second layer of windings 25c to 25e and the through hole 24 side thereof. Part of the wound first-layer windings 25a to 25c is accommodated.

  The surface of the recess 34b on the outer periphery side of the core 20 is formed as a guide 34c for guiding the second layer windings 25c to 25e into the recess 34b. The guide 34c is formed obliquely with respect to the side surfaces of the slots 23a to 23j. The end portion on the through hole 24 side of the guide 34c is provided closer to the through hole 24 side than the end portion on the outer peripheral side of the core 20 of the windings 25c to 25e of the second layer, and the end portion on the outer peripheral side of the core 20 of the guide 34c is The two layers of windings 25c to 25e are provided on the outer peripheral side of the core 20 relative to the end portions on the outer peripheral side of the core 20. The outer peripheral side of the core 20 of the second-layer windings 25c to 25e is in contact with the guide 34c. The guide 34c prevents the windings 25c to 25e from being detached from the slots 23a to 23j.

  The slots 23b and 23g located between the first windings 25a wound first are formed at positions where the bottom surface on the through hole 24 side of the insulator 30 is retracted to the outer peripheral side of the core 20 with respect to the other slots. The first winding 25a has a bottom portion substantially along a line on the outer peripheral side of the core 20.

  In the present embodiment, the winding 25 is wound between a pair of slots separated by one slot. However, when the winding 25 is wound between slots separated by two or more slots, the first Two or more slots positioned between the windings 25a are surrounded not only by the first winding 25a but also by the windings 25 after the second winding 25b. Therefore, in this case, the bottom surface on the through hole 24 side of the insulator 30 of the slot located between the first windings 25a wound first is wound before the winding of the slot with these slots separated. All of the windings 25 are formed on a substantially line on the outer periphery side of the core 20 or at a position retracted toward the outer periphery side of the core 20 so as to be closer to the outer periphery side of the core 20 than this line.

In this embodiment, all the cores 20 are configured to include the teeth 21 having the same shape, and only the insulator 30 includes the recesses 34a and 34b, and the bottom surfaces of the insulators 30 in the slots 23b and 23g are higher than those of the other slots. Since the core 20 is formed at a position retracted to the outer peripheral side, the core 20 may have the same shape in all slots, and can be rotated and laminated for each sheet or by a constant number of sheets. It becomes possible to reduce.
As shown in FIG. 6, the core 20 itself includes recesses 26 a and 26 b along the recesses 34 a and 34 b, and the bottom surfaces of the slots 23 b and 23 g of the core 20 recede toward the outer periphery side of the core 20 relative to the other slots. You may comprise as an unusual slot shape formed in the position.
In such a configuration, since the bottom surfaces of the slots 23b and 23g of the core 20 itself are formed on the outer peripheral side of the core, the relative amount of the slots filled with the core can be assigned to the recesses 26a and 26b. As a result, the rotational imbalance can be reduced.
Further, even when it is difficult to control the winding position by forming the recesses 34a and 34b and the recessed bottom surfaces of the slots 23b and 23g only by the insulator 30, the recesses can be formed as shown in FIG. 34b and the recesses 26a and 26b of the core 20 and the bottom surfaces of the slots 23b and 23g retracted can be formed of the insulator 30 and the core 20. Therefore, even in such a case, the windings 25a to 25e can be housed in the recesses 26a and 26b and can be stabilized, and a space is created on the through hole 24 side of the slots 23b and 23g between the first windings 25a. This can prevent the occurrence of instability in the position and state of the winding due to this space.

Further, in this embodiment, as shown in FIG. 4, the insulator 30 includes the recesses 34 a and 34 b, but as shown in FIG. 7, the insulator 30 does not include the recesses 34 a and 34 b, and the slots 23 b and 23 g The bottom surface of the insulator 30 may be formed at a position retracted to the outer peripheral side of the core 20 from the other slots.
In the example of FIG. 7, as shown in FIG. 8, in the slots 23b and 23g located between the first windings 25a wound first, the bottom surface of the insulator 30 on the through hole 24 side is more than the other slots. At a position retracted toward the outer periphery side of the core 20, the first winding 25 a is formed so as to substantially follow the line on the outer periphery side of the core 20. Therefore, the first layer winding 25b in the slots 23b and 23g comes into contact with the bottom surface of the insulator 30 in the slots 23b and 23g. Therefore, in all the slots 23a to 23j, the windings 25a to 25e are in contact with the bottom surface of the slots 23a to 23j on the side of the through hole 24 of the insulator 30, and therefore, between the first layer windings 25a to 25c and the bottom surface of the slot. A space is not generated and the position and state of the winding do not become unstable, and the rotation balance of the armature 12 can be improved.
Further, in the example of FIG. 7 as well, as shown in FIG. 9, the core 20 is formed in a modified slot shape in which the bottom surfaces of the slots 23b and 23g of the core 20 are formed at positions where the bottom surface of the core 20 recedes toward the outer peripheral side of the core 20. You may form as.

Further, as shown in FIG. 10, the core 20 itself is formed with a recess 26a and a bottom surface on the through hole 24 side of the slots 23b and 23g located between the first windings 25a wound first, It may be configured as a variant slot formed so as to be substantially along the line on the outer periphery side of the core 20 of the first winding 25a at a position retracted to the outer periphery side of the core 20 from the other slots.
As shown in FIGS. 10 and 11, the recess 26 a is formed on the side surface of each of the slots 23 a to 23 j at a place where the windings 25 a to 25 c are wound as the first layer close to the through hole 24. It is comprised so that it may dent toward the inner side of the lines 25a-25c. A part of the first layer windings 25a to 25c is accommodated in the recess 26a. The core 20 of FIG. 10 is configured point-symmetrically with the through hole 24 as an axis.
In this case, by forming the bottom surfaces of the slots 23b and 23g of the core 20 so as to recede toward the outer periphery of the core, the relative amount of the slots filled with the slots 23b and 23g can be assigned to the recess 26a. It is possible to reduce the rotational imbalance as a whole.
Furthermore, in the example of FIG. 10, since the concave portion 26a of the core 20 is notched, the space factor of the windings can be improved and the motor efficiency can be improved.

It is sectional drawing of the motor which concerns on one Embodiment of this invention. It is a perspective view of the armature of FIG. It is an isometric view explanatory drawing which shows the coupling | bonding of the core and insulator which concern on one Embodiment of this invention. It is an aa sectional view of a core and an insulator. It is an aa line sectional view of an armature. It is an aa line sectional view of a core and an insulator concerning a modification. It is the sectional view on the aa line of the core and insulator which concern on another Example. It is the sectional view on the aa line of the armature which concerns on another Example. It is the aa sectional view taken on the line of the core and insulator concerning the modification of other examples. It is the aa line sectional view of the core and insulator concerning other examples. It is the sectional view on the aa line of the armature concerning another example. It is explanatory drawing of the armature which concerns on a prior art example.

Explanation of symbols

10: Motor, 11: Stator, 12: Armature, 13: Shaft,
14, 15... Bearing portion, 16... Brush device, 17. Housing, 20.
21. Teeth, 22. Teeth connecting portion, 23, 23 a to 23 j.
24... Through hole, 25, 25 a to 25 e... Winding, 25 a... First winding, 25 b.
25e, fifth winding, 26a, 26b, 34a, 34b, recess, 34c, guide,
30 ... Insulator, 31 ... Winding insulation part, 32 ... Shaft insulation part, 33 ... Side face part,
40 ... Commutator, 41 ... Buttocks, 50 ... Core, 53b, 53g ... Slot,
55a: First winding, 55b: Second winding, 55e: Winding, 56: Space

Claims (8)

A motor armature comprising a shaft, a core having a plurality of slots that are externally fitted to the shaft, and a plurality of windings wound between the slots via an insulator that covers the slots,
The plurality of windings are wound between a pair of the slots with one slot therebetween, and are sequentially wound from two locations facing each other in the radial direction around the shaft,
The shaft-side bottom surface of the slot positioned between the first windings wound first includes a bottom portion substantially along the line on the outer peripheral side of the core of the first winding over substantially the entire area of the bottom surface. ,
In all the slots, the shaft-side end portion of the winding is in contact with the shaft-side bottom surface of each slot. On the side surfaces of the pair of slots around which the first winding is wound, concave portions are formed on the shaft side so as to be substantially opposed to each other,
Wherein the recess, the armature of claim 1, wherein a part of said first winding is accommodated. On the side surfaces of the pair of slots around which the second winding next to the first winding is wound, concave portions are formed on the shaft side so as to substantially face each other,
Wherein the recess, the armature of claim 1, wherein a part of said second winding is accommodated. In each of the slots, the first-layer winding on the shaft side and the second-layer winding wound around the core outer periphery of the first-layer winding are laminated in the radial direction,
On the side surface of each slot, a recess is formed at the winding location of the first layer winding, the recess being recessed toward the winding location of the other slot on which the first layer winding is bridged. ,
Wherein the recess, the armature of claim 1, wherein a part of said first layer of windings are accommodated. In each of the slots, the first-layer winding on the shaft side and the second-layer winding wound around the core outer periphery of the first-layer winding are laminated in the radial direction,
A side surface of each slot is recessed toward the winding position of the other slot on which the second layer winding is bridged, and the second layer winding and the lower layer of the winding are the first layer. A recess extending over the thickness of one layer of winding is formed,
The armature according to claim 1, wherein a part of the winding of the first layer and the second layer is accommodated in the recess. On the outer peripheral side of the core of the recess, a guide that is formed obliquely with respect to the side surface of the slot and guides the winding of the second layer into the recess is formed.
The armature according to claim 5 , wherein the winding of the second layer is in contact with the guide on the outer peripheral side of the core. 2. The armature according to claim 1, wherein the bottom portion of the slot located between the first windings is constituted by only the insulator or the insulator and the core. Motor, characterized in that it comprises the armature according to any one of claims 1 to 7.

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