JP5013529B2 - Slowly-flammable polyethylene resin particles, method for producing the same, polyethylene foam beads using the same, and resin molded products - Google Patents

Slowly-flammable polyethylene resin particles, method for producing the same, polyethylene foam beads using the same, and resin molded products Download PDF

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JP5013529B2
JP5013529B2 JP2007294222A JP2007294222A JP5013529B2 JP 5013529 B2 JP5013529 B2 JP 5013529B2 JP 2007294222 A JP2007294222 A JP 2007294222A JP 2007294222 A JP2007294222 A JP 2007294222A JP 5013529 B2 JP5013529 B2 JP 5013529B2
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和樹 岡村
弘 中岫
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本発明は、遅燃性発泡性ポリエチレン系樹脂粒子、その製造方法、該遅燃性発泡性ポリエチレン系樹脂粒子を発泡して得られるポリエチレン系発泡ビーズ、該遅燃性発泡性ポリエチレン系樹脂粒子又は該ポリエチレン系発泡ビーズを発泡成形して得られる遅燃性発泡ポリエチレン系樹脂成形品に関する。   The present invention relates to a slow-flammable foamable polyethylene resin particle, a production method thereof, a polyethylene-based foamed bead obtained by foaming the slow-flammable foamable polyethylene-based resin particle, the slow-flammable foamable polyethylene-based resin particle or The present invention relates to a slow-flammable foamed polyethylene resin molded product obtained by foam molding of the polyethylene foam beads.

発泡ポリエチレン系樹脂成形品は、発泡ポリスチレン系樹脂成形品と比較して、耐衝撃性、曲げたわみ、繰り返し応力歪みの復元性に優れる特徴を生かし、精密部品や重量製品の梱包材として、また、耐熱性や耐油性に優れる特徴を生かし、衝撃吸収材、バンパー、フロアースペーサー等の自動車部材として広く採用されている。   Compared with expanded polystyrene resin molded products, expanded polyethylene resin molded products make use of the characteristics of excellent resilience of impact resistance, bending deflection, and repeated stress strain, and as packaging materials for precision parts and heavy products, Taking advantage of its excellent heat resistance and oil resistance, it is widely used as automotive parts such as shock absorbers, bumpers and floor spacers.

ポリエチレン系樹脂に発泡剤を含浸させた発泡性ポリエチレン系樹脂粒子は知られているが、ポリエチレンは燃えやすい性質を有し、特に自動車部材の燃焼性規格に合致しにくい。
ポリエチレン系樹脂に従来のポリスチレン系に使用されている臭素系難燃剤を使用すると、押出時にポリエチレンの劣化を引き起こし、強度及び発泡性を損なう問題があった。
Expandable polyethylene resin particles obtained by impregnating a polyethylene resin with a foaming agent are known. However, polyethylene has a property of being easily burned, and in particular, it is difficult to meet the flammability standards of automobile parts.
When the brominated flame retardant used in the conventional polystyrene system is used for the polyethylene resin, there is a problem in that the polyethylene is deteriorated during extrusion and the strength and foamability are impaired.

また、発泡ポリエチレン系樹脂粒子は、発泡剤を透過しやすい性質があり、従って製造後数時間で発泡剤が逸散し、発泡性が著しく低下してしまうため、製造後短時間で予備発泡して発泡粒子とする必要がある。このため、発泡剤含浸設備の近くに予備発泡機及び成型機を設置する必要があり生産拠点が限定されることから、発泡粒子や成形品の輸送費用が高く経済的に不利であった。   In addition, the expanded polyethylene resin particles have the property of being easily permeable to the foaming agent. Therefore, the foaming agent dissipates within a few hours after production and the foamability is significantly reduced. It is necessary to use expanded particles. For this reason, it is necessary to install a pre-foaming machine and a molding machine near the foaming agent impregnation equipment, and the production base is limited. Therefore, the transportation cost of foamed particles and molded products is high, which is economically disadvantageous.

また、発泡ポリエチレン系樹脂成形品は、発泡スチレン系樹脂成形品と比較して圧縮強度が劣るため、発泡スチレン系樹脂成形品と比較して発泡倍率を下げて使用する必要があり、このため、発泡スチレン系樹脂成形品と比較してコスト的に不利であった。   In addition, since the foamed polyethylene-based resin molded product has inferior compressive strength compared to the foamed styrene-based resin molded product, it is necessary to lower the expansion ratio compared to the foamed styrene-based resin molded product. It was disadvantageous in cost compared with the foamed styrene resin molded product.

これら問題点を解決する方法として、ポリエチレン系樹脂粒子に架橋剤を添加し、水、低沸点のアルコール類及びケトン類からなる分散媒中で、加熱して架橋処理するとともに、該分散媒を発泡剤として該架橋処理した樹脂粒子に含浸させる方法が提案されている(特許文献1)。   As a method for solving these problems, a crosslinking agent is added to the polyethylene resin particles, and in the dispersion medium composed of water, low-boiling alcohols and ketones, the crosslinking treatment is performed by heating, and the dispersion medium is expanded. A method of impregnating the crosslinked resin particles as an agent has been proposed (Patent Document 1).

また、ポリエチレン系樹脂粒子に重合開始剤及び架橋剤を分散させたビニル系芳香族モノマーを含浸させて重合及び架橋を行い、改質されたポリエチレン系樹脂粒子を得る方法が数多く提案されている。(特許文献2〜7)。   In addition, many methods have been proposed for obtaining modified polyethylene resin particles by impregnating polyethylene resin particles with a vinyl aromatic monomer in which a polymerization initiator and a crosslinking agent are dispersed to carry out polymerization and crosslinking. (Patent Documents 2 to 7).

特公昭53−25857号公報Japanese Patent Publication No.53-25857 特公昭58−053003号公報Japanese Patent Publication No.58-053003 特公昭45−032623号公報Japanese Examined Patent Publication No. 45-032623 特開平01−284536号公報Japanese Patent Laid-Open No. 01-284536 特開昭48−101457号公報JP-A-48-101457 特開昭49−05473号公報JP-A-49-05473 特開昭49−097884号公報JP 49-097884 A

しかしながら、上述したポリエチレン系樹脂粒子に架橋剤を添加し、水、低沸点のアルコール類及びケトン類からなる分散媒中で、加熱して架橋処理するとともに、該分散媒を発泡剤として該架橋処理した樹脂粒子に含浸させる方法については、発泡剤の保持性は優れるものの、発泡性は著しく低いものである。即ち、低沸点のアルコール類やケトン類はポリエチレン系樹脂粒子の発泡剤としての十分な機能を果たさない。   However, a crosslinking agent is added to the above-described polyethylene resin particles, and the crosslinking treatment is performed by heating in a dispersion medium composed of water, low-boiling alcohols and ketones, and the dispersion medium is used as a foaming agent. With respect to the method of impregnating the resin particles, the foaming agent is excellent, but the foaming property is extremely low. That is, low-boiling alcohols and ketones do not perform a sufficient function as a foaming agent for polyethylene resin particles.

一方、ポリエチレン系樹脂粒子に重合開始剤及び架橋剤を分散させたビニル系芳香族モノマーを含浸させて重合及び架橋を行い、改質されたポリエチレン系樹脂粒子を得る方法は、ポリエチレン系樹脂粒子に対するビニル系芳香族モノマーの比率を高めることで発泡剤の保持性及び発泡成形品の強度は向上するものの、十分な発泡剤保持性を得るためにはビニル系芳香族モノマー比率を相当に高める必要があり、この場合、ポリエチレンの特徴である耐衝撃性、曲げたわみ、繰り返し応力歪みの復元性が得られなくなってしまう。   On the other hand, a method for obtaining a modified polyethylene resin particle by impregnating a polyethylene-based resin particle with a vinyl aromatic monomer in which a polymerization initiator and a crosslinking agent are dispersed to carry out polymerization and crosslinking is as follows. Although the retention of foaming agent and the strength of foamed molded products are improved by increasing the ratio of vinyl aromatic monomers, it is necessary to considerably increase the ratio of vinyl aromatic monomers in order to obtain sufficient foaming agent retention. In this case, the impact resistance, the bending deflection, and the resilience of repeated stress strain, which are the characteristics of polyethylene, cannot be obtained.

本発明は、上記に鑑みてなされたものであって、従来の発泡性ポリエチレン系樹脂粒子で課題であった発泡剤の逸散を抑制し、長期間の発泡成形性に優れ、更に発泡オレフィン系樹脂成形品の特徴である耐衝撃性、曲げたわみ、繰り返し応力歪みの復元性を維持しつつ、強度に優れる発泡性ポリエチレン系樹脂粒子、その製造方法及びそれらを用いたポリエチレン系発泡ビーズ、発泡ポリエチレン系樹脂成形品を提供するものである。   The present invention has been made in view of the above, and suppresses the dissipation of the foaming agent, which has been a problem with conventional expandable polyethylene resin particles, and has excellent long-term foam moldability. Expandable polyethylene resin particles having excellent strength while maintaining the resilience of impact resistance, bending deflection, and repeated stress strain, which are the characteristics of resin molded products, a method for producing the same, and polyethylene foam beads and foamed polyethylene using them -Based resin molded products are provided.

本発明者らは、上記課題を解決する遅燃性発泡性ポリエチレン系樹脂粒子について鋭意研究を進めたところ、押出機にて難燃性に優れる水酸化マグネシウムを特定量配合したポリエチレン核粒子の存在下に、スチレン、ブチルアクリレート等の単量体を重合し、発泡剤を含浸して得られる遅燃性発泡性ポリエチレン系樹脂粒子は、発泡剤の保持性を向上でき、また、発泡剤が逸散しても高い発泡性を維持できるとともに、高い強度を有する発泡成形品が得られることを見いだし、発明を完成させるに至った。   The inventors of the present invention have made extensive studies on the slow-flammable foamable polyethylene resin particles that solve the above-mentioned problems. The existence of polyethylene core particles containing a specific amount of magnesium hydroxide having excellent flame retardancy in an extruder. Below, the slow-flammable foamable polyethylene resin particles obtained by polymerizing monomers such as styrene and butyl acrylate and impregnating the foaming agent can improve the retention of the foaming agent. It has been found that a foamed molded product having high strength can be obtained while maintaining high foamability even when dispersed, and the present invention has been completed.

すなわち、本発明は以下の通りである。
本発明は[1]エチレン−酢酸ビニル共重合体、直鎖状低密度ポリエチレン及びアクリロニトリル−スチレン共重合体を樹脂成分として含み、かつ、樹脂成分100重量部に対して水酸化マグネシウムを15〜30重量部含む核粒子の存在下に、単量体を重合させ、発泡剤を含浸して得られる遅燃性発泡性ポリエチレン系樹脂粒子に関する。
That is, the present invention is as follows.
The present invention includes [1] ethylene-vinyl acetate copolymer, linear low-density polyethylene and acrylonitrile-styrene copolymer as resin components, and 15 to 30 magnesium hydroxide per 100 parts by weight of the resin component. The present invention relates to slow-flammable foamable polyethylene resin particles obtained by polymerizing a monomer in the presence of core parts containing parts by weight and impregnating a foaming agent.

また、本発明は、[2]核粒子と単量体の配合重量比が、10/90〜60/40である上記[1]に記載の遅燃性発泡性ポリエチレン系樹脂粒子に関する。   The present invention also relates to [2] slow-flammable foamable polyethylene resin particles according to the above [1], wherein the blending weight ratio between the core particles and the monomer is 10/90 to 60/40.

また、本発明は、[3]核粒子の樹脂成分が、エチレン−酢酸ビニル共重合体10〜80重量部、直鎖状低密度ポリエチレン10〜80重量部及びアクリロニトリル−スチレン共重合体1〜50重量部を合計が100重量部となるように含んでなるものである上記[1]または[2]に記載の遅燃性発泡性ポリエチレン系樹脂粒子に関する。   In the present invention, the resin component of [3] core particles is 10 to 80 parts by weight of ethylene-vinyl acetate copolymer, 10 to 80 parts by weight of linear low density polyethylene, and 1 to 50 of acrylonitrile-styrene copolymer. The present invention relates to the slow-flammable foamable polyethylene resin particles according to the above [1] or [2], which comprises 100 parts by weight in total.

また、本発明は、[4]単量体がスチレン及びブチルアクリレートの混合物である上記[1]、[2]または[3]に記載の遅燃性発泡性ポリエチレン系樹脂粒子に関する。   The present invention also relates to the slow-flammable foamable polyethylene resin particles according to the above [1], [2] or [3], wherein the [4] monomer is a mixture of styrene and butyl acrylate.

また、本発明は、[5]ブチルアクリレート配合比率が、単量体の合計に対して0.5〜10重量%である上記[4]記載の遅燃性発泡性ポリエチレン系樹脂粒子に関する。   The present invention also relates to the slow-flammable foamable polyethylene resin particles according to the above [4], wherein the [5] butyl acrylate blending ratio is 0.5 to 10% by weight based on the total amount of monomers.

また、本発明は、[6]核粒子の粒子径が0.1〜3.0mmである上記[1]〜[5]のいずれかに記載の遅燃性発泡性ポリエチレン系樹脂粒子に関する。   The present invention also relates to the slow-flammable foamable polyethylene resin particles according to any one of the above [1] to [5], wherein [6] the particle diameter of the core particles is 0.1 to 3.0 mm.

また、本発明は、[7]エチレン−酢酸ビニル共重合体、直鎖状低密度ポリエチレン及びアクリロニトリル−スチレン共重合体を含む樹脂成分と、樹脂成分100重量部に対して水酸化マグネシウム15〜30重量部を配合し、溶融混練してから細粒化して核粒子とし、水性媒体中に懸濁させ、この懸濁液に単量体を加え、重合及び発泡剤含浸を行うことを特徴とする遅燃性発泡性ポリエチレン系樹脂粒子の製造方法に関する。   In addition, the present invention provides [7] a resin component containing an ethylene-vinyl acetate copolymer, a linear low density polyethylene and an acrylonitrile-styrene copolymer, and magnesium hydroxide 15-30 with respect to 100 parts by weight of the resin component. It is characterized by blending parts by weight, melt-kneading and then finely granulating into core particles, suspending in an aqueous medium, adding a monomer to this suspension, and performing polymerization and impregnation with a blowing agent. The present invention relates to a method for producing slow-flammable polyethylene resin particles.

また、本発明は、[8]単量体に、予め重合開始剤及び架橋剤を分散し、これを加えて、重合、架橋及び発泡剤含浸を行うものである上記[7]に記載の遅燃性発泡性ポリエチレン系樹脂粒子の製造方法に関する。   In addition, the present invention provides the retardation described in [7] above, in which a polymerization initiator and a crosslinking agent are dispersed in advance in the monomer [8] and added to perform polymerization, crosslinking, and impregnation with a foaming agent. The present invention relates to a method for producing flammable foamable polyethylene resin particles.

また、本発明は、[9]核粒子用樹脂成分が、エチレン−酢酸ビニル共重合体10〜80重量部、直鎖状低密度ポリエチレン10〜80重量部及びアクリロニトリル−スチレン共重合体1〜50重量部を合計が100重量部となるよう配合してなるものである上記[7]又は[8]に記載の遅燃性発泡性ポリエチレン系樹脂粒子の製造方法に関する。   In the present invention, [9] the resin component for core particles is composed of 10 to 80 parts by weight of ethylene-vinyl acetate copolymer, 10 to 80 parts by weight of linear low density polyethylene, and 1 to 50 of acrylonitrile-styrene copolymer. The present invention relates to the method for producing slow-flammable foamable polyethylene resin particles according to the above [7] or [8], wherein the weight parts are blended so that the total amount becomes 100 parts by weight.

また、本発明は、[10]上記[1]〜[6]のいずれかに記載の遅燃性発泡性ポリエチレン系樹脂粒子又は、上記[7]〜[9]のいずれかに記載の製造方法により得られる遅燃性発泡性ポリエチレン系樹脂粒子を発泡して得られるポリエチレン系発泡ビーズに関する。   The present invention also provides [10] the slow-flammable polyethylene resin particles according to any one of [1] to [6] or the production method according to any one of [7] to [9]. The present invention relates to a polyethylene foam bead obtained by foaming the slow-flammable foamable polyethylene resin particles obtained by the above.

また、本発明は、[11]上記[10]に記載のポリエチレン系発泡ビーズを発泡して得られる遅燃性発泡ポリエチレン系樹脂成形品に関する。   The present invention also relates to [11] a slow-flammable foamed polyethylene resin molded product obtained by foaming the polyethylene foamed beads described in [10].

本発明によれば、発泡剤の逸散を抑制し、長期間の発泡成形性に優れ、更に耐衝撃性、曲げたわみ、繰り返し応力歪みの復元性を維持しつつ、強度に優れる発泡性ポリエチレン系樹脂粒子、その製造方法及びそれらを用いたポリエチレン系発泡ビーズ、発泡ポリエチレン系樹脂成形品を提供することが出来る。   According to the present invention, the foaming polyethylene system which suppresses the dissipation of the foaming agent, is excellent in long-term foam moldability, and is excellent in strength while maintaining the resilience of impact resistance, bending deflection, and repeated stress strain. Resin particles, a production method thereof, polyethylene foam beads using them, and foamed polyethylene resin molded products can be provided.

以下に、本発明の実施形態について説明する。
本発明は、エチレン−酢酸ビニル共重合体、直鎖状低密度ポリエチレン及びアクリロニトリル−スチレン共重合体を樹脂成分として含み、かつ、樹脂成分100重量部に対して水酸化マグネシウムを15〜30重量部含む核粒子の存在下に、単量体を重合させ、発泡剤を含浸して得られる遅燃性発泡性ポリエチレン系樹脂粒子である。水酸化マグネシウムの量が15重量部未満では遅燃性の効果に劣り、一方30重量部を超えると発泡性や成形品強度に劣る。
Hereinafter, embodiments of the present invention will be described.
The present invention comprises an ethylene-vinyl acetate copolymer, a linear low density polyethylene and an acrylonitrile-styrene copolymer as resin components, and 15-30 parts by weight of magnesium hydroxide with respect to 100 parts by weight of the resin component. This is a slow-flammable foamable polyethylene resin particle obtained by polymerizing a monomer in the presence of the core particle and impregnating with a foaming agent. When the amount of magnesium hydroxide is less than 15 parts by weight, the effect of slow flame retardancy is inferior. On the other hand, when it exceeds 30 parts by weight, the foamability and the strength of the molded product are inferior.

本発明で用いる核粒子は、エチレン−酢酸ビニル共重合体、直鎖状低密度ポリエチレン及びアクリロニトリル−スチレン共重合体を必須成分とする樹脂成分と、水酸化マグネシウムを含む核粒子用樹脂を、溶融混練してから、細粒化して得られる。細粒化は、例えば溶融混練して押出機で押し出したものを冷却固化後、ペレタイザー等のカッターで切断することで行うことができる。
水酸化マグネシウムの配合比率は、樹脂成分100重量部に対して15〜30重量部であり、樹脂成分としては合計100重量部中、エチレン−酢酸ビニル共重合体10〜80重量部、直鎖状低密度ポリエチレン10〜80重量部及びアクリロニトリル−スチレン共重合体1〜50重量部であると、発泡性及び得られる成形品強度の点から好ましく、アクリロニトリル−スチレン共重合体の量が、2〜20重量部であるとより好ましい。
核粒子に用いられる水酸化マグネシウムは、その平均粒子径が1.2〜7.0μmであり、強熱により残存する酸化マグネシウムの量が水酸化マグネシウムの60〜70重量%のものが好ましい。
また、核粒子に用いられるエチレン−酢酸ビニル共重合体は、酢酸ビニル含有量が3〜20重量%のものであり、かつ、その密度が0.95(g/cm)以下、メルトマスフローレートが1.5〜4.0(g/10分)、ピカット温度(ビガット軟化点、JISK7206)が60〜110℃のものであると好ましい。
また、核粒子に用いられる直鎖状低密度ポリエチレン樹脂は、密度が0.94(g/cm)以下、メルトマスフローレートが1.5〜4.0(g/10分)、ピカット温度(ビガット軟化点)が80〜120℃のものであると好ましい。
また、核粒子に用いられるアクリロニトリル−スチレン共重合体が、重量平均分子量が7〜40万のものであると好ましい。
さらに、核粒子の粒子径が0.1〜3.0mmであると好ましい。
The core particles used in the present invention are prepared by melting a resin component containing ethylene-vinyl acetate copolymer, linear low density polyethylene and acrylonitrile-styrene copolymer as essential components, and a resin for core particles containing magnesium hydroxide. It is obtained by kneading and then making fine particles. The fine granulation can be performed by, for example, melting and kneading and extruding with an extruder and then cooling and solidifying and then cutting with a cutter such as a pelletizer.
The mixing ratio of magnesium hydroxide is 15 to 30 parts by weight with respect to 100 parts by weight of the resin component, and the resin component is 10 to 80 parts by weight of ethylene-vinyl acetate copolymer in a total of 100 parts by weight, linear. A low density polyethylene of 10 to 80 parts by weight and an acrylonitrile-styrene copolymer of 1 to 50 parts by weight are preferred from the viewpoint of foamability and the strength of the molded product obtained, and the amount of acrylonitrile-styrene copolymer is 2 to 20 More preferred are parts by weight.
Magnesium hydroxide used for the core particles preferably has an average particle diameter of 1.2 to 7.0 μm, and the amount of magnesium oxide remaining by ignition is 60 to 70% by weight of magnesium hydroxide.
The ethylene-vinyl acetate copolymer used for the core particles has a vinyl acetate content of 3 to 20% by weight and a density of 0.95 (g / cm 3 ) or less, and a melt mass flow rate. Is 1.5 to 4.0 (g / 10 min), and the Picat temperature (Bigat softening point, JISK7206) is preferably 60 to 110 ° C.
The linear low-density polyethylene resin used for the core particles has a density of 0.94 (g / cm 3 ) or less, a melt mass flow rate of 1.5 to 4.0 (g / 10 min), and a Picut temperature ( The bigat softening point is preferably 80 to 120 ° C.
The acrylonitrile-styrene copolymer used for the core particles preferably has a weight average molecular weight of 70,000 to 400,000.
Furthermore, it is preferable that the particle diameter of the core particle is 0.1 to 3.0 mm.

(1)重合及び架橋
上記で得られた水酸化マグネシウムを含有させたポリエチレン系樹脂の核粒子を水性媒体中に懸濁させて懸濁液とする。水性媒体中への分散は、通常、攪拌翼を備えた装置を用いて行われ、その条件等に制限はない。本発明に用いられる水性媒体としては、例えばイオン交換水などが挙げられる。
(1) Polymerization and Crosslinking The polyethylene resin core particles containing magnesium hydroxide obtained above are suspended in an aqueous medium to form a suspension. Dispersion in an aqueous medium is usually performed using an apparatus equipped with a stirring blade, and there are no restrictions on the conditions. Examples of the aqueous medium used in the present invention include ion exchange water.

上記の核粒子は、分散剤と共に水性媒体中に分散することが好ましい。本発明に用いる分散剤としては、ポリビニルアルコール、ポリビニルピロリドン、メチルセルロース等の有機系分散剤、リン酸マグネシウム、リン酸三カルシウム等の難溶性無機塩が挙げられる。   The core particles are preferably dispersed in an aqueous medium together with a dispersant. Examples of the dispersant used in the present invention include organic dispersants such as polyvinyl alcohol, polyvinyl pyrrolidone, and methyl cellulose, and poorly soluble inorganic salts such as magnesium phosphate and tricalcium phosphate.

さらに、界面活性剤も用いることができる。界面活性剤としては、オレイン酸ナトリウム、ドデシルベンゼンスルホン酸ナトリウム、その他懸濁重合で一般的に使用されるアニオン系界面活性剤、ノニオン系界面活性剤などが挙げられる。   Furthermore, a surfactant can also be used. Examples of the surfactant include sodium oleate, sodium dodecylbenzenesulfonate, and other anionic surfactants and nonionic surfactants commonly used in suspension polymerization.

次に、上記懸濁液に、単量体を加えて、ポリエチレン系樹脂粒子に含浸させ、重合することができる。単量体としては、スチレン及びブチルアクリレートを使用することが、発泡性、成形品強度等の面から好ましい。前記単量体には、予め重合開始剤及び架橋剤を溶解してこれを添加することが好ましい。前記単量体として使用されるブチルアクリレートは、全単量体に対して0.5〜10重量%が好ましく、残部はスチレンであることが好ましい。0.5重量%未満では、高発泡性が得られず、10重量%を超えると、発泡粒子の収縮が大きくなり、逆に高発泡性を得ることが困難となる。
好ましくは、2〜5重量%であり、より好ましくは3〜4重量%が良好な発泡性を有することが出来る。
本発明では、スチレン、ブチルアクリレート以外の単量体を、特性を大きく阻害しない範囲で加えることが出来、メチルアクリレート、メチルメタクリレート、エチルアクリレート、エチルメタクリレート、プロピルアクリレート、プロピルメタクリレート等のアルキル(メタ)アクリレートなどを用いることが出来る。
Next, a monomer is added to the suspension, and the resin particles can be impregnated and polymerized. As the monomer, it is preferable to use styrene and butyl acrylate in terms of foamability, molded product strength, and the like. It is preferable to previously dissolve the polymerization initiator and the crosslinking agent in the monomer. The butyl acrylate used as the monomer is preferably 0.5 to 10% by weight with respect to the total monomer, and the remainder is preferably styrene. If it is less than 0.5% by weight, high foamability cannot be obtained, and if it exceeds 10% by weight, shrinkage of the foamed particles becomes large, and conversely, it becomes difficult to obtain high foamability.
Preferably, it is 2 to 5% by weight, and more preferably 3 to 4% by weight can have good foamability.
In the present invention, monomers other than styrene and butyl acrylate can be added within a range that does not greatly impair the characteristics, and alkyl (meth) such as methyl acrylate, methyl methacrylate, ethyl acrylate, ethyl methacrylate, propyl acrylate, and propyl methacrylate. Acrylate or the like can be used.

核粒子とスチレン、ブチルアクリレート等の単量体との配合重量比は、前者/後者の重量比で10/90〜60/40であることが好ましく、20/80〜50/50であることがより好ましい。60/40を超えると粒子が球形化し難くなる傾向があり、一方、10/90未満ではポリエチレン系樹脂の特徴である耐衝撃性、耐熱性、耐薬品性が低下する傾向がある。   The blending weight ratio between the core particles and the monomers such as styrene and butyl acrylate is preferably 10/90 to 60/40, and more preferably 20/80 to 50/50 in the former / latter weight ratio. More preferred. If it exceeds 60/40, the particles tend to be difficult to spheroidize. On the other hand, if it is less than 10/90, the impact resistance, heat resistance, and chemical resistance, which are the characteristics of the polyethylene resin, tend to decrease.

本発明に用いる重合開始剤としては、スチレン、ブチルアクリレート等の単量体の懸濁重合法に用いられるものであれば特に制限はなく、例えば、t−ブチルパーオキサイド、ベンゾイルパーオキサイド、t−ブチルパーオキシ−2−エチルヘキシルカーボネート、t−ブチルパーベンゾエート等の有機過酸化物、アゾビスイソブチルニトリル等のアゾ化合物の1種または2種以上を使用することができる。   The polymerization initiator used in the present invention is not particularly limited as long as it can be used in the suspension polymerization method of monomers such as styrene and butyl acrylate. For example, t-butyl peroxide, benzoyl peroxide, t- One or more organic peroxides such as butyl peroxy-2-ethylhexyl carbonate and t-butyl perbenzoate, and azo compounds such as azobisisobutylnitrile can be used.

重合開始剤は、溶剤に溶解して加え、ポリエチレン系樹脂の核粒子に含浸させてもよい。この場合、重合開始剤を溶解する溶剤としては、エチルベンゼン、トルエン等の芳香族炭化水素、ヘプタン、オクタン等の脂肪族炭化水素等が用いられる。これらを用いる場合は、通常、スチレン系単量体に対して3重量%以下で使用される。
重合開始剤の使用量は、重合開始剤の種類により異なるが、一般的に単量体総量に対して0.1〜1.0重量%の範囲が好ましい。
The polymerization initiator may be added after being dissolved in a solvent and impregnated with polyethylene resin core particles. In this case, as a solvent for dissolving the polymerization initiator, aromatic hydrocarbons such as ethylbenzene and toluene, aliphatic hydrocarbons such as heptane and octane, and the like are used. When these are used, they are usually used at 3% by weight or less based on the styrene monomer.
Although the usage-amount of a polymerization initiator changes with kinds of polymerization initiator, generally the range of 0.1-1.0 weight% is preferable with respect to the monomer total amount.

なお、本発明では、オレイン酸アミド、ステアリン酸アミド等の脂肪酸モノアミド、メチレンビスステアリン酸アミド、エチレンビスステアリン酸アミド等の脂肪酸ビスアミドなどを気泡調整剤として、スチレン、ブチルアクリレート又は前記溶剤に溶解して用いてもよい。この場合、単量体総量100重量部に対して0.01〜2重量部用いることが好ましい。   In the present invention, fatty acid monoamides such as oleic acid amide and stearic acid amide, fatty acid bisamides such as methylene bis stearic acid amide and ethylene bis stearic acid amide, etc. are dissolved in styrene, butyl acrylate or the above solvent as a bubble regulator. May be used. In this case, it is preferable to use 0.01 to 2 parts by weight with respect to 100 parts by weight of the total amount of monomers.

本発明に用いる架橋剤とは、主としてポリエチレン系樹脂粒子の架橋の機能を有するものであり、好ましくは、スチレン、ブチルアクリレート等の単量体の重合温度では分解せず、架橋温度で分解するものであり、ジクミルパーオキサイド、2,5−t−ブチルパーベンゾエート、1,1―ビスターシャリブチパーオキシシクロヘキサン等の過酸化物が挙げられ、単独または2種類以上併用して用いられ、その配合量は、単量体に対して0.1〜5重量%であることが好ましい。   The cross-linking agent used in the present invention mainly has a function of cross-linking polyethylene resin particles, and preferably does not decompose at the polymerization temperature of monomers such as styrene and butyl acrylate, but decomposes at the cross-linking temperature. And peroxides such as dicumyl peroxide, 2,5-t-butyl perbenzoate, and 1,1-bister sharub tipperoxycyclohexane. These may be used alone or in combination of two or more thereof. The amount is preferably 0.1 to 5% by weight based on the monomer.

なお、本発明において、重合開始剤と架橋剤は、同じ化合物であることもあり得る。
重合開始剤及び架橋剤を含むスチレン、ブチルアクリレート等の単量体の添加は、一括して行っても分割して行ってもよい。
In the present invention, the polymerization initiator and the crosslinking agent may be the same compound.
The addition of a monomer such as styrene or butyl acrylate containing a polymerization initiator and a crosslinking agent may be performed all at once or in portions.

本発明で重合温度は、使用する重合開始剤の種類によって異なるが、60〜105℃の範囲が好ましい。また、架橋温度は使用する架橋剤の種類によって異なるが、100〜150℃の範囲が好ましい。   In the present invention, the polymerization temperature varies depending on the type of polymerization initiator used, but is preferably in the range of 60 to 105 ° C. Moreover, although a crosslinking temperature changes with kinds of crosslinking agent to be used, the range of 100-150 degreeC is preferable.

(2)発泡剤含浸工程
続いて、重合中または重合後の樹脂粒子に、発泡剤を含浸させる。発泡剤の含浸は、発泡剤を容器内に圧入し、通常前記樹脂粒子の軟化点以上の温度に上げ、樹脂粒子中に含浸させる。
(2) Foaming agent impregnation step Subsequently, the foaming agent is impregnated into the resin particles during or after polymerization. In the impregnation with the foaming agent, the foaming agent is press-fitted into the container, and the temperature is usually raised to a temperature equal to or higher than the softening point of the resin particles, and the resin particles are impregnated.

発泡剤としては、上記樹脂粒子を溶かさない発泡剤、または僅かに膨潤させるものが好ましく、具体的にはプロパン、ノルマルブタン、イソブタン、ノルマルペンタン、イソペンタン、ノルマルヘキサン等の脂肪族炭化水素、シクロヘキサン、シクロペンタン等の脂環式炭化水素が用いられる。これらは単独で使用してもよく、2種以上を混合して使用してもよい。
これらの発泡剤は、通常、発泡剤含浸前の樹脂粒子に対して5〜30重量%使用される。
As the foaming agent, a foaming agent that does not dissolve the resin particles, or those that slightly swell are preferable, specifically, aliphatic hydrocarbons such as propane, normal butane, isobutane, normal pentane, isopentane, normal hexane, cyclohexane, An alicyclic hydrocarbon such as cyclopentane is used. These may be used alone or in combination of two or more.
These foaming agents are usually used in an amount of 5 to 30% by weight based on the resin particles before impregnation with the foaming agent.

発泡剤の含浸温度は、好ましくは80℃〜140℃であり、より好ましくは90℃〜120℃である。発泡剤の含浸温度が80℃未満では、発泡剤の含浸が不十分となる傾向がある。一方、140℃を超えると樹脂粒子が扁平となり易くなる傾向がある。発泡剤の含浸が完了した後、重合系内より排出することによって、遅燃性発泡性ポリエチレン系樹脂粒子を得ることができる。   The impregnation temperature of the foaming agent is preferably 80 ° C to 140 ° C, more preferably 90 ° C to 120 ° C. If the impregnation temperature of the foaming agent is less than 80 ° C., the impregnation of the foaming agent tends to be insufficient. On the other hand, when it exceeds 140 ° C., the resin particles tend to be flat. After the impregnation of the foaming agent is completed, the slow-flammable polyethylene resin particles can be obtained by discharging from the polymerization system.

遅燃性発泡性ポリエチレン系樹脂粒子を脱水乾燥した後、必要に応じて表面被覆剤を被覆することができる。表面被覆剤としては、例えば、ジンクステアレート、ステアリン酸トリグリセライド、ステアリン酸モノグリセライド、ひまし硬化油、静電気防止剤等である。   After dehydrating and drying the slow-flammable foamable polyethylene resin particles, a surface coating agent can be coated as necessary. Examples of the surface coating agent include zinc stearate, stearic acid triglyceride, stearic acid monoglyceride, castor oil, and antistatic agent.

本発明の遅燃性発泡性ポリエチレン系樹脂粒子は、成形品としたときの燃焼速度が遅く、自動車部材燃焼規格に合致することが出来、且つ発泡剤の保持性を向上でき、また、発泡剤が逸散しても高い発泡性を維持できるとともに、発泡オレフィン系樹脂成形品の特徴である耐衝撃性、曲げたわみ、繰り返し応力歪みの復元性を維持しつつ、強度に優れた遅燃性発泡性ポリエチレン系樹脂成形品が得られる。   The slow-flammable foamable polyethylene resin particles of the present invention have a slow burning rate when formed into a molded product, can meet automobile member combustion standards, can improve foaming agent retention, and foaming agents. High foamability is maintained while maintaining high foamability even if the spills, and maintaining the resilience of impact resistance, bending deflection, and repeated stress strain, which are the characteristics of foamed olefin resin molded products. A flexible polyethylene resin molded product is obtained.

以下、実施例に基づき、本発明についてさらに詳細に説明する。なお、本発明は下記実施例に制限されるものではない。   Hereinafter, the present invention will be described in more detail based on examples. In addition, this invention is not restrict | limited to the following Example.

[実施例1]
[エチレン−酢酸ビニル共重合体、直鎖状低密度ポリエチレン及びアクリロニトリル−スチレン共重合体に水酸化マグネシウムを配合したポリエチレン系樹脂核粒子の作製]
水酸化マグネシウム(神島化学工業株式会社製、平均粒子径3.5μm、強熱により残存する酸化マグネシウム量 65.8重量%、商品名 10A)を600g(20重量部)、酢酸ビニルを15重量%含有したエチレン−酢酸ビニル共重合体(東ソー株式会社製、ウルトラセン626、密度0.925(g/cm)、メルトマスフローレート(MFR)2.5(g/10min)、ピカット温度65℃)780g(26重量部)、直鎖状低密度ポリエチレン樹脂粒子(東ソー株式会社製、ニポロン9P51A、密度0.91(g/cm)、メルトマスフローレート2.0(g/10min)、ピカット温度96℃)2100g(70重量部)及びアクリロニトリル−スチレン共重合体粒子(電気化学工業株式会社製、AS−XGS、重量平均分子量12.7万)120g(4重量部)をヘンシェルミキサー(三井三池化工機株式会社製、FM10B)に投入し、2000rpmで1分間混合した。
次いで、この樹脂粒子混合物を押出機(株式会社池貝製、PCM−30 2軸式、ダイス径3mm、シリンダー温度230℃、ヘッド温度230℃)で溶融押出し、冷却固化後、ペレタイザー(ナカタニ機械株式会社製、カッタースピード目盛0.5、ロールスピード目盛0.5)で0.7〜1.1cmに切断し、ポリエチレン系樹脂核粒子とした。
[Example 1]
[Production of polyethylene resin core particles in which magnesium hydroxide is blended with ethylene-vinyl acetate copolymer, linear low-density polyethylene, and acrylonitrile-styrene copolymer]
Magnesium hydroxide (manufactured by Kamishima Chemical Industry Co., Ltd., average particle size 3.5 μm, amount of magnesium oxide remaining due to high heat 65.8% by weight, trade name 10A) 600 g (20 parts by weight), vinyl acetate 15% by weight Contained ethylene-vinyl acetate copolymer (manufactured by Tosoh Corporation, Ultrasen 626, density 0.925 (g / cm 3 ), melt mass flow rate (MFR) 2.5 (g / 10 min), piccat temperature 65 ° C.) 780 g (26 parts by weight), linear low density polyethylene resin particles (manufactured by Tosoh Corporation, Nipolon 9P51A, density 0.91 (g / cm 3 ), melt mass flow rate 2.0 (g / 10 min), piccat temperature 96 ° C) 2100 g (70 parts by weight) and acrylonitrile-styrene copolymer particles (manufactured by Denki Kagaku Kogyo Co., Ltd., AS-XGS, Weight average molecular weight 127,000) 120 g (4 parts by weight) a Henschel mixer (Mitsui Miike Engineering Co., Ltd., was charged into FM10B), were mixed for 1 minute at 2000 rpm.
Next, this resin particle mixture was melt-extruded by an extruder (manufactured by Ikegai Co., Ltd., PCM-30 biaxial type, die diameter 3 mm, cylinder temperature 230 ° C., head temperature 230 ° C.), cooled and solidified, and then pelletized by Nakatani Machinery Co., Ltd. Manufactured, cutter speed scale 0.5, roll speed scale 0.5) to 0.7 to 1.1 cm to obtain polyethylene-based resin core particles.

[含浸・重合・架橋工程]
5Lの耐圧攪拌容器に上記のポリエチレン系樹脂核粒子385g、脱イオン水2100g、リン酸三カルシウム11g、ドデシルベンゼンスルホン酸ナトリウム0.025gを仕込み撹拌した。
次いで、スチレン単量体682g、ブチルアクリレ−ト33gにt−ブチルパーオキサイド0.55g、ベンゾイルパーオキサイド3.4g、1,1−ビスターシャルブチルパーオキシシクロヘキサン11.8gを溶解し、このスチレン系単量体を容器内に添加し、20℃で0.5時間保温した。
その後、88℃に昇温し、6時間保温し単量体の重合を行った。次いで、リン酸三カルシウム1.1g、ドデシルベンゼンスルホン酸ナトリウム0.03g、炭酸カルシウム4.4gを添加した後、130℃に昇温し、5時間保温して架橋を行った。
[Impregnation / polymerization / crosslinking process]
In a 5 L pressure-resistant stirring vessel, 385 g of the above polyethylene resin core particles, 2100 g of deionized water, 11 g of tricalcium phosphate, and 0.025 g of sodium dodecylbenzenesulfonate were charged and stirred.
Next, 682 g of styrene monomer and 33 g of butyl acrylate were dissolved with 0.55 g of t-butyl peroxide, 3.4 g of benzoyl peroxide and 11.8 g of 1,1-bisbutylbutyl peroxycyclohexane. The polymer was added to the container and kept at 20 ° C. for 0.5 hour.
Thereafter, the temperature was raised to 88 ° C., and the temperature was maintained for 6 hours to polymerize the monomer. Next, after adding 1.1 g of tricalcium phosphate, 0.03 g of sodium dodecylbenzenesulfonate, and 4.4 g of calcium carbonate, the temperature was raised to 130 ° C. and kept for 5 hours for crosslinking.

その後、105℃まで冷却し、シクロヘキサン55g、ブタン(イソブタン/n−ブタンの重量比=4/6)132gを圧入し、6時間保持した。
室温(25℃)まで冷却した後、発泡剤が含浸されたポリエチレン系樹脂粒子を取り出し、脱水乾燥した。次いでこの重合体粒子を目開き3.35mm及び1.7mmの篩で分級し、1100gの樹脂粒子を得た。得られた樹脂粒子に対し、脂肪酸モノグリセライド2.9gを加えて混合し、遅燃性発泡性ポリエチレン系樹脂粒子を得た。
得られた遅燃性発泡性ポリエチレン系樹脂粒子を、発泡スチレン系樹脂用発泡機(日立化成テクノプラント株式会社製 HBP−500LW)を用い、スチームで加熱することによって、30ml/gの発泡ビーズに予備発泡した。その後、約12時間熟成した後、発泡スチレン系樹脂用成型機(株式会社ダイセン工業製 VS−300)を用い、成形圧力0.13MPaで成形し、発泡ポリエチレン系樹脂成形品(以下、「発泡成形品」という)を得た。
Then, it cooled to 105 degreeC, cyclohexane 55g and butane (weight ratio of isobutane / n-butane = 4/6) 132g were inject | poured, and were hold | maintained for 6 hours.
After cooling to room temperature (25 ° C.), the polyethylene resin particles impregnated with the blowing agent were taken out and dehydrated and dried. Subsequently, the polymer particles were classified with a sieve having an opening of 3.35 mm and 1.7 mm to obtain 1100 g of resin particles. To the obtained resin particles, 2.9 g of fatty acid monoglyceride was added and mixed to obtain slow-flammable foamable polyethylene resin particles.
The obtained slow-flammable polyethylene-based resin particles are heated with steam using a foaming machine for foamed styrene-based resin (HBP-500LW manufactured by Hitachi Chemical Technoplant Co., Ltd.). Pre-foamed. Then, after aging for about 12 hours, using a foamed styrene resin molding machine (VS-300, manufactured by Daisen Industry Co., Ltd.), molding was performed at a molding pressure of 0.13 MPa, and a foamed polyethylene resin molded product (hereinafter referred to as “foam molding”). Product)).

なお、特性評価は以下の方法により行い、表1に示した。
・発泡剤含有量
樹脂粒子を200℃で10分間加熱し、以下の式により算出する。
発泡剤量(重量%)=[(加熱前重量−加熱後重量)/加熱前重量]×100
・100℃沸騰水3分間での発泡度
100℃沸騰水中で3分間発泡させた時の嵩倍率。
・燃焼性試験
成形品倍数30ml/gで実施した。成形品寸法100×350×12(mm)、
燃焼規格値80mm/min以下
・25%圧縮強度
JIS K7220に準拠した。
・曲げ破断距離
JIS A9511に準拠した。
得られた遅燃性発泡性ポリエチレン系樹脂粒子を開放状態で20℃、48時間放置した後の発泡剤量は6.5%、100℃沸騰水3分間での発泡度は30ml/gであった。
The characteristic evaluation was performed by the following method and is shown in Table 1.
-Foaming agent content The resin particle is heated at 200 degreeC for 10 minute (s), and it calculates with the following formula | equation.
Amount of foaming agent (% by weight) = [(weight before heating−weight after heating) / weight before heating] × 100
-Foaming degree in boiling water at 100 ° C for 3 minutes Bulk magnification when foaming in boiling water at 100 ° C for 3 minutes.
-Flammability test The test was carried out at a molded product multiple of 30 ml / g. Molded product dimensions 100 x 350 x 12 (mm),
Combustion standard value 80 mm / min or less / 25% compressive strength Conforms to JIS K7220.
-Bending fracture distance Conforms to JIS A9511.
The amount of foaming agent after leaving the obtained slow-flammable foamable polyethylene resin particles in an open state at 20 ° C. for 48 hours was 6.5%, and the degree of foaming in 100 ° C. boiling water for 3 minutes was 30 ml / g. It was.

[比較例1]
実施例1記載の[エチレン−酢酸ビニル共重合体、直鎖状低密度ポリエチレン及びアクリロニトリル−スチレン共重合体に水酸化マグネシウムを配合したポリエチレン系樹脂核粒子の作製]において、水酸化マグネシウムを300g(10重量部)とした以外は、実施例1と同様な操作を行い、発泡性ポリエチレン系樹脂粒子を得た。
得られた遅燃性発泡性ポリエチレン系樹脂粒子を開放状態で20℃、48時間放置した後の発泡剤量は6.5%、100℃沸騰水3分間での発泡度は35ml/gであった。
[Comparative Example 1]
In [Production of polyethylene-based resin core particles in which magnesium hydroxide is blended with ethylene-vinyl acetate copolymer, linear low-density polyethylene and acrylonitrile-styrene copolymer] described in Example 1, 300 g of magnesium hydroxide ( Except that the amount was 10 parts by weight), the same operation as in Example 1 was performed to obtain expandable polyethylene resin particles.
The resulting slow-flammable polyethylene resin particles were left open at 20 ° C. for 48 hours, the amount of foaming agent was 6.5%, and the degree of foaming in 100 ° C. boiling water for 3 minutes was 35 ml / g. It was.

[比較例2]
実施例1の[エチレン−酢酸ビニル共重合体、直鎖状低密度ポリエチレン及びアクリロニトリル−スチレン共重合体に水酸化マグネシウムを配合したポリエチレン系樹脂核粒子の作製]において、水酸化マグネシウムを1050g(35重量部)とした以外は、実施例1と同様な操作を行い、遅燃性発泡性ポリエチレン系樹脂粒子を得た。
得られた遅燃性発泡性ポリエチレン系樹脂粒子を開放状態で20℃、48時間放置した後の発泡剤量は6.5%、100℃沸騰水3分間での発泡度は20ml/gであった。
[Comparative Example 2]
In [Production of polyethylene-based resin core particles in which magnesium hydroxide is blended with ethylene-vinyl acetate copolymer, linear low-density polyethylene and acrylonitrile-styrene copolymer] in Example 1, 1050 g of magnesium hydroxide (35 Except for the weight part), the same operation as in Example 1 was performed to obtain slow-flammable foaming polyethylene resin particles.
The resulting slow-flammable polyethylene resin particles were left open at 20 ° C. for 48 hours, the amount of foaming agent was 6.5%, and the degree of foaming in boiling water at 100 ° C. for 3 minutes was 20 ml / g. It was.

Figure 0005013529
Figure 0005013529

本発明の実施例1の遅燃性発泡性ポリエチレン系樹脂粒子は、これを20℃で48時間放置した後においても、発泡剤量は6.5%であり、発泡剤の逸散を抑制し、長期間の発泡成形性に優れる。また、発泡度は30ml/gであり、密度0.033g/cmの発泡成形品を得ることが出来た。また、燃焼性は、規格の80mm/minに対し、70mm/minで難燃性であり、曲げたわみ、応力歪みの復元性にも優れる。一方、比較例1の水酸化マグネシウム量を少なくしたものでは、燃焼性に劣り、水酸化マグネシウム量を多くした比較例2は、燃焼性に優れるが、成形品倍率(発泡倍率)が小さく、密度の低い成形品を得ることが出来なかった。 The slow-flammable foamable polyethylene resin particles of Example 1 of the present invention have a foaming agent amount of 6.5% even after leaving them at 20 ° C. for 48 hours, and suppress the dissipation of the foaming agent. Excellent long-term foam moldability. The foaming degree was 30 ml / g, and a foamed molded product having a density of 0.033 g / cm 3 could be obtained. In addition, the flammability is incombustible at 70 mm / min with respect to the standard 80 mm / min, and is excellent in bending deflection and stress strain recovery. On the other hand, the comparative example 1 with a reduced amount of magnesium hydroxide is inferior in combustibility, and the comparative example 2 in which the amount of magnesium hydroxide is increased is superior in combustibility, but the molded article magnification (foaming ratio) is small and the density is high. It was not possible to obtain a molded product having a low thickness.

本発明の遅燃性発泡性ポリエチレン系樹脂粒子及びそれから得られる発泡成形品は、自動車用部材、包装用梱包材、及び断熱材等の様々な用途に用いることができる。   The slow-flammable foamable polyethylene resin particles of the present invention and the foam-molded product obtained therefrom can be used for various applications such as automobile members, packaging materials, and heat insulating materials.

Claims (11)

エチレン−酢酸ビニル共重合体、直鎖状低密度ポリエチレン及びアクリロニトリル−スチレン共重合体を樹脂成分として含み、かつ、樹脂成分100重量部に対して水酸化マグネシウムを15〜30重量部含む核粒子の存在下に、単量体を重合させ、発泡剤を含浸して得られる遅燃性発泡性ポリエチレン系樹脂粒子。 A core particle comprising ethylene-vinyl acetate copolymer, linear low-density polyethylene and acrylonitrile-styrene copolymer as a resin component, and 15-30 parts by weight of magnesium hydroxide with respect to 100 parts by weight of the resin component Late-flammable foamable polyethylene resin particles obtained by polymerizing monomers in the presence and impregnating a foaming agent. 核粒子と単量体の配合重量比が、10/90〜60/40である請求項1に記載の遅燃性発泡性ポリエチレン系樹脂粒子。 The flame retardant foamable polyethylene resin particles according to claim 1, wherein the blending weight ratio of the core particles and the monomer is 10/90 to 60/40. 核粒子の樹脂成分が、エチレン−酢酸ビニル共重合体10〜80重量部、直鎖状低密度ポリエチレン10〜80重量部及びアクリロニトリル−スチレン共重合体1〜50重量部を合計が100重量部となるように含んでなるものである請求項1または2に記載の遅燃性発泡性ポリエチレン系樹脂粒子。 The resin component of the core particles is 10 to 80 parts by weight of ethylene-vinyl acetate copolymer, 10 to 80 parts by weight of linear low density polyethylene, and 1 to 50 parts by weight of acrylonitrile-styrene copolymer. The slow-flammable foamable polyethylene resin particles according to claim 1 or 2, which are contained as described above. 単量体がスチレン及びブチルアクリレートの混合物である請求項1、2または3に記載の遅燃性発泡性ポリエチレン系樹脂粒子。 The slow-flammable foamable polyethylene resin particles according to claim 1, 2 or 3, wherein the monomer is a mixture of styrene and butyl acrylate. ブチルアクリレート配合比率が、単量体の合計に対して0.5〜10重量%である請求項4に記載の遅燃性発泡性ポリエチレン系樹脂粒子。 5. The slow-flammable foamable polyethylene resin particles according to claim 4, wherein the blending ratio of butyl acrylate is 0.5 to 10% by weight based on the total amount of monomers. 核粒子の粒子径が0.1〜3.0mmである請求項1〜5のいずれかに記載の遅燃性発泡性ポリエチレン系樹脂粒子。 The particle diameter of a core particle is 0.1-3.0 mm, The flame-retardant foaming polyethylene-type resin particle in any one of Claims 1-5. エチレン−酢酸ビニル共重合体、直鎖状低密度ポリエチレン及びアクリロニトリル−スチレン共重合体を含む樹脂成分と、樹脂成分100重量部に対して水酸化マグネシウム15〜30重量部を配合し、溶融混練してから細粒化して核粒子とし、水性媒体中に懸濁させ、この懸濁液に単量体を加え、重合及び発泡剤含浸を行うことを特徴とする遅燃性発泡性ポリエチレン系樹脂粒子の製造方法。 A resin component containing an ethylene-vinyl acetate copolymer, a linear low-density polyethylene and an acrylonitrile-styrene copolymer, and 15-30 parts by weight of magnesium hydroxide are blended with 100 parts by weight of the resin component, and melt-kneaded. Then, the particles are finely divided into core particles, suspended in an aqueous medium, a monomer is added to the suspension, and polymerization and foaming agent impregnation are performed. Manufacturing method. 単量体に、予め重合開始剤及び架橋剤を分散し、これを加えて、重合、架橋及び発泡剤含浸を行うものである請求項7に記載の遅燃性発泡性ポリエチレン系樹脂粒子の製造方法。 The production of the slow-flammable foamable polyethylene resin particles according to claim 7, wherein a polymerization initiator and a crosslinking agent are dispersed in advance in the monomer and added to perform polymerization, crosslinking and impregnation with a foaming agent. Method. 核粒子用樹脂成分が、エチレン−酢酸ビニル共重合体10〜80重量部、直鎖状低密度ポリエチレン10〜80重量部及びアクリロニトリル−スチレン共重合体1〜50重量部を合計が100重量部となるよう配合してなるものである請求項7又は8に記載の遅燃性発泡性ポリエチレン系樹脂粒子の製造方法。 The resin component for the core particles is composed of 10 to 80 parts by weight of an ethylene-vinyl acetate copolymer, 10 to 80 parts by weight of a linear low density polyethylene and 1 to 50 parts by weight of an acrylonitrile-styrene copolymer. The method for producing slow-flammable foamable polyethylene resin particles according to claim 7 or 8, wherein the composition is blended as described above. 請求項1〜6のいずれかに記載の遅燃性発泡性ポリエチレン系樹脂粒子又は、請求項7〜9のいずれかに記載の製造方法により得られる遅燃性発泡性ポリエチレン系樹脂粒子を発泡して得られるポリエチレン系発泡ビーズ。 The slow-flammable foamable polyethylene resin particles according to any one of claims 1 to 6 or the slow-flammable foamable polyethylene resin particles obtained by the production method according to any of claims 7 to 9 is foamed. Polyethylene foam beads obtained. 請求項10に記載のポリエチレン系発泡ビーズを発泡して得られる遅燃性発泡ポリエチレン系樹脂成形品。 A slow-flammable foamed polyethylene resin molded product obtained by foaming the polyethylene foam beads according to claim 10.
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