JP4986556B2 - Escalator step chain elongation measurement device - Google Patents

Description

  The present invention measures the distance between a plurality of step shafts that move accompanying an escalator step chain, and measures the amount of escalator step chain extension by subtracting a predetermined reference distance. It relates to a measuring device.

  The escalator step chain is tensioned to maintain its tension state, but if the escalator step chain is stretched due to wear of pins, rollers, etc. that are components of the escalator step chain, the engagement with the sprocket is loosened and detached from the sprocket. Sometimes. Therefore, it is necessary to measure the elongation of the escalator step chain at regular intervals and check whether it is within the allowable range.

  Conventionally, when performing the inspection as described above, all steps are removed and the length of a predetermined portion is measured with a caliper. For this reason, workability is extremely poor, measurement errors are likely to occur, and time is required. Therefore, the escalator user cannot use the escalator for a long time, which is inconvenient.

  Therefore, a pair of optical sensors are installed at a predetermined distance, and the first optical sensor detects the step axis extending to each step of the escalator until the second optical sensor detects the subsequent step axis. The distance difference is calculated by multiplying the time difference by the speed of the escalator step chain and adding the predetermined distance between the first optical sensor and the second optical sensor to the calculated distance difference to obtain the distance between the step axes. A method of calculating an elongation amount by subtracting a preset reference value from the calculated step-shaft axis distance and measuring the elongation amount continuously while circulating an escalator has been proposed (for example, a patent) Reference 1).

JP 2002-241072 A

However, as described above, when the step shaft itself is the detection target of the sensor, the step shaft is attached to the escalator step chain to which grease or the like is attached, and therefore the grease or the like is also attached to the step shaft. There is a problem that the sensor is dirty and it is difficult for the sensor to properly detect the step axis that is the detection target.
Further, the step shaft, which is the detection target of the optical sensor, is formed as a round bar, and the area of the detected portion with high reflectivity on this projection surface is relatively large, so that the step shaft can be detected at an exact specific position. There was also a problem that was difficult.

  The present invention has been made in view of the above problems, and the object of the process is to accurately detect the distance between the step shafts so that the measurement error of the elongation amount is less likely to occur and the accurate elongation amount can be measured. An object of the present invention is to provide an apparatus for measuring the amount of elongation of an escalator step chain.

In order to achieve the above object, the invention according to claim 1 is characterized in that a circulatory endless escalator step chain wound between a pair of sprockets is arranged on the left and right sides, and a plurality of steps are provided on each step. In the escalator step chain elongation measuring device of the escalator that is circulated through the step shaft erected between the two step chains, the escalator step chain is attached to the fixed part at a predetermined distance along the moving direction of the escalator step chain. First and second displacement members that are displaced in contact with the step shaft, guides that guide the first and second displacement members along the displacement direction, and the first and second displacement members. and restoring means for restoring the member to the abutment previous position, for detecting the displacement of said first and second displacement members, the first and second detecting means arranged in an optical sensor, The time difference from when the first detection means detects the displacement of the first displacement member to when the second detection means detects the displacement of the second displacement member is multiplied by the moving speed of the escalator step chain. A step-axis distance calculation means for calculating the distance between the step axes by adding the calculated distance difference to the predetermined distance, and the step axis from the distance between the step axes calculated by the step-axis distance calculation means And an extension amount calculating means for calculating an extension amount between the step shafts by subtracting a preset reference distance from the gap.

  According to a second aspect of the present invention, in the first aspect, the first and second displacement members are arm members that are pivotally supported around one point of the fixed portion. It is said.

According to a third aspect of the present invention, in the first or second aspect of the present invention, a blade is erected on the first and second displacement members perpendicularly to the moving direction.

The invention according to claim 4 is characterized in that, in the invention according to any one of claims 1 to 3 , an adjusting means for adjusting the height of the elongation measuring device is provided in the fixing portion.

According to a fifth aspect of the present invention, in any one of the first to fourth aspects, a through hole is provided at each end of the first and second displacement members.

According to the first aspect of the present invention, the first and second displacement members that contact the step shaft without directly detecting the step shaft are provided, and the displacement of the first and second displacement members is detected by the detection means. Therefore, it is possible to achieve accurate measurement of the distance between the step shafts and the extension amount of the escalator step chain without being affected by dirt due to grease or the like.
Further, since the guide for guiding the first and second displacement members along the displacement direction is provided, the first and second displacement members do not shift in a direction perpendicular to the displacement direction.
Furthermore, after the first and second displacement members abut on the step shaft, a restoring means is provided so that the first and second displacement members are restored to the position before the contact, so that the first and second displacement members are attached to the step shaft. When contacted and displaced, it can be restored to a position where the step shaft is not in contact, while when the restoring means is in an unloaded state, that is, the first and second displacement members are When the position is not in contact with the step shaft, the first and second displacement members can be held at this position.
Further, since the detection means is configured as an optical sensor, the displacement of the displacement member can be accurately detected.

  According to the second aspect of the present invention, since the first and second displacement members are the first and second arm members pivotally supported around one point of the fixed portion, the step shaft is moved. When the step axis is easily and accurately transmitted and the step axis accurately moves to a specific position, the step axis can be accurately detected by the detection means as the displacement of the arm member. Accurate measurement of step chain elongation can be achieved.

According to the invention of claim 3 , since the first and second displacement members are provided with the blades perpendicular to the displacement direction, when the first and second displacement members are rotationally displaced, The rotation operation can be stabilized by the air resistance.

According to the invention described in claim 4 , since the adjusting means for adjusting the height of the elongation measuring device is provided in the fixed part of the elongation measuring device of the escalator step chain, the elongation measuring is performed according to the model of the escalator. The height of the device can be set variably.

According to the fifth aspect of the present invention, since the through holes are provided at the respective one ends of the first and second displacement members, the sides of the first and second displacement members that are in contact with the step shafts, and the steps accordingly. The mass balance on the side rotating in the direction opposite to the moving direction of the shaft 6 can be achieved, and stable operation of the first and second displacement members is achieved.

  Embodiments of the present invention will be described below with reference to the accompanying drawings.

  FIG. 1 is a side view of an escalator 1 to which an extension measuring device 8 for an escalator step chain according to an embodiment of the present invention is attached. Although only one side is shown here, it is configured in the same way on the left and right. Each functions in the same way.

  Here, an endless escalator step chain 3 that can be circulated and wound between a pair of sprockets 2 driven by an escalator drive device 5 is disposed on the left and right, and a plurality of steps 4 are provided on each of them. Thus, the escalator is circulated via a step shaft 6 installed between the escalator step chains 3.

  Details of the configuration of the escalator step chain elongation measuring device 8 will be described below with reference to FIGS.

  FIG. 3 is a perspective view of the escalator step chain extension measuring device 8, in which the first and second arm members 10, 11 as the first and second displacement members are shorter than the actual step axis distance. In addition, it is attached to the fixed portion 9 with a predetermined distance close to the distance between the step shafts so as to come into contact with the step shaft 6 on the movement path of the step shaft 6 that moves along with the movement of the escalator step chain 3. It has become. The first and second arm members 10 and 11 are pivotally supported at one point in the fixed portion 9 and are rotated around this point as they come into contact with the step shaft 6.

  Further, when the first and second arm members 10 and 11 are not in contact with the step shaft 6, they need to be held so as to be always perpendicular to the moving direction of the step shaft 6. When these contact with the step shaft 6 and are displaced, it is necessary to restore them to a position perpendicular to the moving direction of the step shaft 6. Therefore, as shown in the drawing, a locking pin 18 is provided on the center line of each of the first and second arm members 10 and 11, and one end of a torsion coil spring 16 serving as restoring means is locked to this, and the other end is fixed. The first and second arm members 10 and 11 are not brought into contact with the step shaft 6 by being locked at a right angle mounting position of the torsion coil spring 16 with the locking bar 17 provided on the fixing portion 9, and the torsion coil When the spring 16 is in an unloaded state, the first and second arm members 10 and 11 are held so as to be always perpendicular to the moving direction of the step shaft 6, while being in contact with the step shaft 6 and displaced. When this occurs, it is restored to the unloaded state where the step shaft 6 is not in contact.

  And the 1st and 2nd optical sensors 12 and 13 which are the 1st and 2nd detection means which detect the displacement of the 1st and 2nd arm members 10 and 11 are the no-load where the step shaft 6 is not contact | abutting The first and second arm members 10 and 11 in the state are provided at positions that coincide with the center lines of the first and second arm members 10 and 11 and face each other.

  When the first and second arm members 10 and 11 are displaced in the direction perpendicular to the rotation direction, the first and second optical sensors 12 and 13 detect the displacement in the perpendicular direction. Since the first and second arm members 10 and 11 cannot be accurately detected, guides 21 are provided on the left and right rotation trajectories of the first and second arm members 10 and 11 of the fixing portion 9. The first and second arm members 10 and 11 are prevented from shifting in a direction perpendicular to the rotation direction.

  Further, a blade 25 is erected on the first and second arm members 10 and 11 so as to be perpendicular to the rotation direction, and the first and second arm members 10 and 11 are rotationally displaced. At this time, the rotational motion is stabilized by air resistance.

  Further, as shown in FIG. 3, the first and second arm members 10 and 11 are provided with a square hole 26 which is a through-hole so as to reduce the overall mass, and in the first and second arm members 10 and 11. The mass balance between the side that contacts the step shaft 6 and the side that rotates in the direction opposite to the moving direction of the step shaft 6 is achieved.

  By the way, a reference marker detection sensor 14 formed of an optical sensor is provided between the first and second arm members 10 and 11, and a reference marker as shown in FIG. 7 is installed. The reference marker detection sensor 14 functions to detect the reference marker 7 attached to the step shaft 6 and mark the step marker 6 by assigning a number to each step shaft 6 that is a measurement section.

  FIG. 2 is a perspective view showing an outline in which the escalator step chain extension measuring device 8 shown in FIGS. 3 and 4 is attached to a part of the escalator 1 shown in FIG. 1, and measuring the extension amount of the escalator step chain. The device 8 is suspended on a guide rail (not shown) of the escalator 1 by two hooks 15 attached to the fixing portion 9.

  Here, since the height of the guide rail may differ depending on the model of the escalator 1, a plurality of engaging grooves 19 (four shown) are provided in the hook 15 as shown in FIG. The hook 15 is fastened by the engagement pin 20 or the like with the engagement groove 19 having an appropriate height so that the height of the hook 15 can be set variably.

  Further, an operating time difference measuring means 22, a step axis distance calculating means 23, and an extension amount calculating means 24 are connected to the first and second optical sensors 10, 11 and provided at positions not shown.

  Next, the operation of the escalator step chain elongation measuring device 8 having the above configuration will be described based on the flowchart shown in FIG.

  FIG. 4 is a flowchart showing the operation of the escalator step chain extension measuring device 8 according to the present embodiment in accordance with the operation procedure. First, when the measurement is started, the speed V of the escalator step chain 3 is set in advance. . Although the distance between the first and second arm members 10 and 11 also needs to be set in advance, it is already known because it has already been set as described above.

  First, the escalator driving device 5 shown in FIG. 1 is started, and the escalator step chain 3 is circulated (step S1). At this time, as shown in FIG. 2 and FIGS. 5 (a) to 5 (c), a reference marker 7 having a particularly high reflectance is installed on an arbitrary step shaft 6. When the reference marker 7 is moved and faces the reference marker detection sensor 14 as shown in FIG. 5A, the reference marker detection sensor 14 detects the reference marker 7 (step S2), and the calculation frequency n Is set to 1 (step S3). Since the reference marker 7 is formed with a particularly high reflectance, the reference marker detection sensor 14 detects only the reference marker 7.

Then, after the step shaft 6 with the reference marker 7 is detected by the reference marker detection sensor 14 in step S <b> 2, it further moves and comes into contact with the first arm member 10. Thereby, as shown in FIG.5 (b), this 1st arm member 10 is rotationally displaced to the position which does not oppose the 1st optical sensor 12, and this 1st optical sensor 12 detects this displacement. Step S4). The time when the first optical sensor 12 detects the displacement of the first arm member 10 is _T1,1 .

At time T _{1, 1,} since the predetermined distance D ₀ between the first and second arm members 10 and 11 is set slightly shorter than the distance D _n between a real footstep axis as described above, FIG. 5 As shown in (b), the subsequent step shaft 6 ′ has not yet reached the position where it abuts against the second arm member 11.

However, when the step shaft 6 further moves, the subsequent step shaft 6 'abuts against the second arm member 11, and the second arm member 11 moves to the second optical sensor as shown in FIG. 5C. 13 is rotated and displaced to a position that does not face 13. The displacement is detected by the second optical sensor 13 (step S5), and the detected time is _T1,2 .

Then, the operation time difference ΔT ₁ (= T _1,2 −T) between the times T _1,1 and T _1,2 corresponding to Steps S4 and S5 in FIG. 4 or FIGS. _{1, 1} ) is measured by the operating time difference measuring means 22 (step S6). At this time, for example, a pulse is oscillated every 100 μs and counted to measure the operating time difference ΔT ₁ .

Next, the operation time difference ΔT ₁ measured in step S 6 is multiplied by a preset speed V of the escalator step chain, and the actual step axis distance D ₁ and the predetermined distance D between the first and second arm members are calculated. A distance difference ΔD ₁ from ₀ is calculated (ΔD ₁ = ΔT ₁ · V), and a predetermined distance D ₀ between the first and second arm members 10 and 11 is added to the distance difference ΔD ₁ (D ₁ = ΔD ₁ + D ₀ ). Thus, between the actual footstep axis distance D ₁ is calculated (step S7).

Then, an elongation amount δ ₁ is calculated by subtracting a preset reference distance D _s from the actual step axis distance D ₁ calculated in step S7 (δ ₁ = D ₁ −D _s ), and the elongation amount. δ ₁ is stored by a storage means (not shown) (step S8).

Then, the reference marker detection sensor 14 determines whether it has detected the reference marker 7 (step S9), and if the reference marker detection sensor 14 does not detect the reference markers 7, the upper Symbol same, the subsequent The first optical sensor 12 detects the displacement of the first arm member 10 by the step shaft 6 ' (step S10), and further adds 1 to the previous calculation frequency 1 so that n = 2 (step S11), and step S5. ˜Step S8 is repeated to calculate δ ₂ and stored by the storage means (step S8). Steps S5 to S11 are performed for a predetermined number of measurement sections (a predetermined number of steps between axes).

  If the reference marker detection sensor 14 detects the reference marker 7 in step S9, it is further determined whether or not the reference marker 7 has been detected a predetermined number of times. If the predetermined number of times has not been reached, in step S3 Set n = 1 again and repeat the measurement as described above. At this time, in step S8, the measurement value is stored for each circumference and each measurement section.

For example, when the predetermined number of times (the number of laps of the escalator step chain 3) is set to 5 and the reference marker detection sensor 14 detects the fifth reference marker 7 in step S12, each measurement calculated and stored in step S8. Of the five measured values in the section (between each step axis), the average value of the three measured values excluding the maximum value and the minimum value is calculated to obtain an elongation amount δ _n (n = 1, 2, 3,...) Is output (step S13), and then the circulation of the escalator step chain 3 is stopped (step S14), and the extension amount measurement of the escalator step chain 3 is terminated.

As described above, in the present embodiment, the displacement of the arm members 10 and 11 with which the step shaft 6 abuts is detected without directly detecting the step shaft 6 that is contaminated by the grease or the like adhering to the escalator step chain 3. Since it is configured, it is possible to achieve an accurate measurement of the distance D _n between the step shafts and the elongation amount δ _n of the escalator step chain 3 without being affected by dirt due to grease or the like.

  Since the guide 21 for guiding the first and second arm members 10, 11 along the displacement direction is provided, the first and second arm members 10, 11 are perpendicular to the displacement direction. Since the first and second optical sensors 12 and 13 do not detect the displacement in the vertical direction without being shifted in the direction, accurate detection of the first and second arm members 10 and 11 is possible. Achieved.

  Further, the reference marker 7 is detected by the reference marker detection sensor 14, and the calculation frequency is set between the step axes that are the measurement sections. For example, the extension amount is within an allowable range in the section of n = 3. If not, the parts can be exchanged only for the section corresponding to this.

Furthermore, since the first and second displacement members are the first and second arm members 10 and 11 pivotally supported around one point of the fixing portion 9, the step shaft 6 can be easily and accurately moved. When the step shaft 6 is accurately moved to a specific position, the step shaft 6 can be accurately detected by the detection means as the displacement of the first and second arm members 10 and 11. Therefore, accurate measurement of the step axis distance D _{n and} the extension amount δ _n of the escalator step chain 3 can be achieved.

  Further, since the first and second arm members 10 and 11 are provided with the blade 25 perpendicular to the displacement direction, when the first and second arm members 10 and 11 are rotationally displaced, the air The rotation operation can be stabilized by the resistance.

  Furthermore, since the square holes 26 are provided at the respective ends of the first and second arm members 10 and 11, the sides of the first and second arm members 10 and 11 that are in contact with the step shaft 6 and the steps are associated therewith. The mass balance on the side rotating in the direction opposite to the moving direction of the shaft 6 can be achieved, and stable operation of the first and second arm members 10 and 11 is achieved.

Then, the first and second arm members 10 and 11 are attached to the fixed portion 13 at a predetermined distance D ₀ is close to the distance D _n between short and the tread stage axis than the distance D _n between a real footstep axis mutually Therefore, even if there is an error in the speed V of the escalator step chain 3, the second optical sensor 13 detects the first arm member 10 after the first optical sensor 12 detects the first arm member 10. Only the difference ΔD _n calculated from the operating time difference ΔT _n until the detection of is affected, and the error of the step axis distance D _n decreases, so the error of the extension amount δ _n can also be reduced. Therefore, it is desirable to approximate as much as possible the predetermined distance D ₀ in the step between axis distance D _n.

  Further, by providing the torsion coil spring 16 so that the first and second arm members 10 and 11 are restored to positions where they do not contact the step shaft 6, the first and second arm members 10 and 11 are When the step shaft 6 contacts and is displaced, it can be restored to the state where the step shaft 6 does not contact, while the torsion coil spring 16 is in an unloaded state, that is, the first When the second arm members 10 and 11 are not in contact with the step shaft 6, the first and second arm members 10 and 11 are always perpendicular to the moving direction of the step shaft 6. Can be retained.

  Furthermore, since the detection means for detecting each displacement of the first and second arm members 10 and 11 is configured as the first and second optical sensors 10 and 11, the displacement of the first and second arm members 10 and 11 is determined. Can be accurately detected.

  In the above-described embodiment, the first and second displacement members are arm members pivotally supported at one point of the fixed portion 13. However, the first and second displacement members are moved downward by being pushed by the step shaft 6, for example. Thus, it may be formed as a member that reciprocates up and down, restored to an upper position in a no-load state.

  In FIG. 2, the escalator step chain elongation measuring device 8 is attached on the right side with respect to the ascending direction of the escalator 1. It can be changed so that it can be used on the left side with respect to the ascending direction.

Furthermore, in the above embodiment, the predetermined distance D ₀ between the first and second arm members 10 and 11 is set slightly shorter than the actual step axis distance D _n , but this is the actual step axis distance. D is set slightly longer than _n, it may be configured to calculate the distance D _n between a real footstep axis by subtracting the distance difference computed from the time difference.

  In the above embodiment, the reference marker detection sensor 14 is repeated until the reference marker 7 is detected five times. However, for example, when the measurement value of the predetermined step axis number × 5 times is detected in advance. May be set to end the measurement.

  The escalator 1 has an ascending and descending, but is provided with a switch that reverses the first and second displacement members and the first and second detecting means so that they can be used for both. It is desirable to set a program for performing the above operation so that it can be used both in the upstream and downstream.

  Furthermore, in the said embodiment, although the 1st and 2nd detection means was comprised as an optical sensor, this is comprised so that a metal plate may contact and energize with the displacement of a 1st and 2nd displacement member. However, the detecting means such as detecting this current may be constituted by mechanical means or electrical means.

It is the schematic of the whole escalator. It is a perspective view which shows the attachment state of the elongation amount measuring apparatus of an escalator step chain. It is a perspective view of the elongation amount measuring apparatus of an escalator step chain. It is a flowchart which shows the effect | action of the elongation measuring apparatus of an escalator step chain according to an operation | movement procedure. (A), (b), it illustrates the operation of (c) the time _T 0, _{respectively,} T 1, _1, elongation measuring apparatus of escalator step chain at _{T 1, 2.}

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Escalator 2 Sprocket 3 Escalator step chain 4 Step 5 Escalator drive device 6 Step shaft 6 'Subsequent step shaft 7 Reference marker 8 Escalator step chain elongation measuring device 9 Fixed part 10 First arm member 11 Second arm member DESCRIPTION OF SYMBOLS 12 1st optical sensor 13 2nd optical sensor 14 Reference marker detection sensor 15 Hook 16 Torsion coil spring 17 Locking bar 18 Locking pin 19 Engaging groove 20 Engaging pin 21 Guide 22 Operating time difference measuring means 23 Step axis Distance calculation means 24 Elongation amount calculation means 25 Blade 26 Square hole D ₀ Predetermined distance between first and second arm members D _n Step distance between shafts ΔD _n Distance difference D _s Reference distance δ _n Elongation amount

Claims (5)

A circulatorless endless escalator step chain wound between a pair of sprockets is arranged on the left and right, and a plurality of steps are provided on each step via a step shaft built between the two step chains. in elongation measuring apparatus of the escalator step chain of the escalator over circulating Te,
First and second displacements attached to the fixed portion (9) at a predetermined distance (D ₀ ) from each other along the moving direction of the escalator step chain (3) and abutting and displacing the step shaft (6) Members (10, 11);
A guide (21) for guiding the first and second displacement members (10, 11) along the displacement direction;
Restoring means (16) for restoring the first and second displacement members (10, 11) to their pre-contact positions;
First and second detection means (12, 13) composed of optical sensors for detecting displacement of the first and second displacement members (10, 11);
After the first detection means (12) detects the displacement of the first displacement member (10), the second detection means (13) detects the displacement of the second displacement member (11). The distance difference (ΔD _n ) calculated by multiplying the time difference up to the moving speed (V) of the escalator step chain (3) is added to the predetermined distance (D ₀ ), and the distance between the step axes (D _n ) Step-axis distance calculation means (23) for calculating
By subtracting a preset reference distance (D _s ) between the step axes from the distance between the step axes calculated by the step axis distance calculation means (23), the amount of extension (δ An elongation amount measuring device (8) for an escalator step chain, comprising an elongation amount calculating means (24) for calculating _n ).   The escalator according to claim 1, wherein the first and second displacement members (10, 11) are arm members pivotally supported about one point of the fixed portion (9). Step chain elongation measurement device (8). 3. The amount of elongation of an escalator step chain according to claim 1 or 2 , wherein a blade (25) is erected on the first and second displacement members (10, 11) perpendicularly to the moving direction. Device (8). The extension amount of the escalator step chain according to any one of claims 1 to 3 , wherein the fixing portion (9) is provided with an adjusting means for adjusting the height of the extension amount measuring device (8). Measuring device (8). The extension amount of the escalator step chain according to any one of claims 1 to 4 , wherein a through hole (26) is provided at each end of the first and second displacement members (10, 11). Measuring device (8).

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