JP4978911B2 - Synthetic plastic molded product with a double wall - Google Patents

Synthetic plastic molded product with a double wall Download PDF

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JP4978911B2
JP4978911B2 JP2007145146A JP2007145146A JP4978911B2 JP 4978911 B2 JP4978911 B2 JP 4978911B2 JP 2007145146 A JP2007145146 A JP 2007145146A JP 2007145146 A JP2007145146 A JP 2007145146A JP 4978911 B2 JP4978911 B2 JP 4978911B2
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outer cylinder
peripheral wall
synthetic resin
cylinder
ring body
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JP2008296457A (en
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義雄 山内
紀義 江川
講平 中島
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Yoshino Kogyosho Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a capped cylindrical synthetic resin molding which has excellent decorative characteristic or functions due to the double walls by inserting an inner cylinder into and fixing it to an outer cylinder with a gap between them without spoiling the appearance. <P>SOLUTION: The capped cylindrical synthetic resin molding is composed of a capped cylindrical outer cylinder, an capped cylindrical inner cylinder which is inserted into and fixed to the outer cylinder with their bottom edges aligned approximately on the same height level and a synthetic resin ring which is bondable to the outer cylinder by heat welding and forms a fitting and engagement part combining and fixing the bottom edge of the outer cylinder and the bottom edge of the inner cylinder. The ring is bonded to the bottom edges of the circumferential wall of the outer cylinder by heat welding and integrated with the circumferential wall in a state that the inner cylinder is inserted into the outer cylinder. <P>COPYRIGHT: (C)2009,JPO&amp;INPIT

Description

本発明は、二重壁を有する有頂筒状の合成樹脂製成形品に関するものである。
The present invention relates to a closed top cylindrical synthetic resin molded article having a double wall.

壜体容器の口筒部に使用するキャップ体を2重壁状に形成し、加飾の目的で外側壁を透明にするものがあるが、外側壁と内側壁の間に間隙を設けることにより、より一層その加飾効果を現出させることができる。
また、2重壁を利用して外側壁をエラストマー製とすれば、硬質樹脂製の内側壁部分で螺合機能を分担できるので、キャップ体としての基本的な機能を損なうことなく柔らかい感触を付与することもできる。
The cap body used for the mouth tube part of the housing container is formed in a double wall shape and the outer wall is made transparent for the purpose of decoration, but by providing a gap between the outer wall and the inner wall The decoration effect can be made even more apparent.
Also, if the outer wall is made of elastomer using a double wall, the screwing function can be shared by the inner wall part made of hard resin, giving a soft feel without compromising the basic function of the cap body. You can also

キャップ体のような有頂筒状の成形品をこのように2重壁状にする手段としては、有頂筒状の外筒体と内筒体を成形し、2つの部材を嵌合組付けする方法、あるいは、たとえば特許文献1に記載があるような所謂2色成形により外筒体と内筒体を順番に射出成形する方法等がある。
特開2000−200522号公報
As a means for making a double-walled molded product such as a cap body like a cap body, a top-cylindrical outer cylinder body and an inner cylinder body are formed, and two members are fitted and assembled. Or a method in which the outer cylinder and the inner cylinder are sequentially injection-molded by so-called two-color molding as described in Patent Document 1, for example.
Japanese Patent Laid-Open No. 2000-200522

ここで、上記した有頂筒状の外筒体と内筒体を成形し、2つの部材を別途嵌合組付けする方法では、外筒体と内筒体を嵌合固定するための嵌合係止部を形成する必要があり、その嵌合係止部が外観を損ねてしまうという問題がある。
また、2色成形の場合には外筒体と内筒体の間に隙間を形成することが難しい。
Here, in the method of forming the above-mentioned top-cylindrical outer cylinder and inner cylinder and fitting and assembling the two members separately, the outer cylinder and the inner cylinder are fitted and fixed. There is a problem that it is necessary to form a locking portion, and the fitting locking portion impairs the appearance.
In the case of two-color molding, it is difficult to form a gap between the outer cylinder and the inner cylinder.

本発明は、外観上の美観を損ねることなく隙間を形成した状態で外筒体に内筒体を組付け固定することを課題とし、二重壁により優れた加飾性、あるいは機能を有する有頂筒状の合成樹脂製成形品を提供することを目的とする。   An object of the present invention is to assemble and fix an inner cylindrical body to an outer cylindrical body in a state where a gap is formed without impairing the appearance of the appearance. An object is to provide a synthetic resin molded product having a top tube shape.

二重壁を有する有頂筒状の合成樹脂製成形品に係る、本発明の主たる手段は、
合成樹脂製の有頂筒状の外筒体と、この外筒体に下端面を略同一高さ位置に揃えた状態で嵌入組付きする有頂筒状の内筒体と、外筒体の下端部と内筒体の下端部を組付け固定する嵌合係止部を形成する、外筒体に熱溶着による接着が可能な合成樹脂製のリング体を有し、
内筒体の下端部に外鍔状に、外筒体の下端面の内周側部分が当接する幅のフランジ片を周設し、
リング体を、外筒体と内筒体を外筒体への内筒体の嵌入組付きによる嵌合状態でインサート材としたインサート成形によるものとし、
リング体の周壁をフランジ片の外周に外嵌し、このリング体の周壁の上端面が外筒体の下端面に熱溶着により接着し、リング体が外筒体の周壁に一体連設する構成と
内筒体が周壁の下端部で外筒体の周壁の下端部に内接し、この下端部部分の上方から頂壁にかけての部分では内筒体と外筒体の間に間隙を形成する構成とする、
と云うものである。
The main means of the present invention relating to a synthetic resin molded product having a double-walled cylindrical shape,
An outer cylindrical body made of synthetic resin, an inner cylindrical body with a fitting fitted in a state where the lower end surface of the outer cylindrical body is aligned at substantially the same height position, and an outer cylindrical body A synthetic resin ring body that can be bonded by heat welding to the outer cylinder body, forming a fitting locking portion that assembles and fixes the lower end section and the lower end section of the inner cylinder body,
A flange piece with a width that the inner peripheral side portion of the lower end surface of the outer cylindrical body abuts on the lower end portion of the inner cylindrical body,
The ring body, and to be due to the insert molding an insert member outer cylinder and the inner cylinder in a fitted state according with the fitting assembly of the inner cylindrical member to the outer cylindrical body,
A structure in which the peripheral wall of the ring body is fitted on the outer periphery of the flange piece, the upper end surface of the peripheral wall of the ring body is bonded to the lower end surface of the outer cylindrical body by thermal welding, and the ring body is integrally connected to the peripheral wall of the outer cylindrical body and,
The inner cylinder is inscribed in the lower end of the peripheral wall of the outer cylinder at the lower end of the peripheral wall, and a gap is formed between the inner cylinder and the outer cylinder in a portion from above the lower end portion to the top wall. To
It is said.

上記構成により、リング体を外筒体に熱溶着による接着が可能な合成樹脂製とすることにより、外筒体と内筒体を、内筒体の嵌入組付きによる嵌合状態でインサート材としたインサート成形により、リング体を外筒体の下端部に熱溶着により接着し、この周壁に一体連設することができる。   With the above configuration, the ring body is made of a synthetic resin that can be bonded to the outer cylinder body by heat welding, so that the outer cylinder body and the inner cylinder body can be fitted with the insert material in a fitted state with the fitting assembly of the inner cylinder body. By performing the insert molding, the ring body can be bonded to the lower end portion of the outer cylinder body by heat welding, and can be integrally connected to the peripheral wall.

そして、リング体はインサート成形により形成されるものであるので、金型内で、内筒体の下端部に沿って溶融樹脂を流動させることにより、容易にアンダーカット状に係止する形状とすることができ、外筒体の下端部との接着部分と協働させて、外筒体と内筒体の下端部を組付け固定する嵌合係止部を形成することができる。   And since a ring body is formed by insert molding, it makes it the shape which latches in an undercut shape easily by making molten resin flow along the lower end part of an inner cylinder within a metallic mold. In addition, it is possible to form a fitting locking portion for assembling and fixing the lower end portion of the outer cylinder body and the inner cylinder body in cooperation with the adhesive portion with the lower end portion of the outer cylinder body.

また、外筒体とリング体は別部材ではあるものの、熱溶着による接着が可能な合成樹脂製であり、熱溶着により一体連設することにより、一つの部材としてすっきりした外観を付与することができる。
特に、外筒体とリング体を同一、あるいは同種の合成樹脂製とすることにより、一つの部材としてよりすっきりした外観を付与することができる。
In addition, although the outer cylinder and the ring are separate members, they are made of synthetic resin that can be bonded by thermal welding, and by connecting them integrally by thermal welding, a clean appearance can be given as one member. it can.
In particular, by making the outer cylinder body and the ring body the same or the same kind of synthetic resin, a cleaner appearance can be given as a single member.

また、嵌合体を外筒体と内筒体の間に間隙を形成する構成とすることにより、間隙が形成された二重壁を有する有頂筒状の合成樹脂製成形品を容易に成形することができ
外筒体を透明性を有するものとすることにより、立体的な加飾効果を現出させることができる。
Further, by forming a gap between the outer cylinder and the inner cylinder in the fitting body, it is possible to easily form a top-cylindrical synthetic resin molded product having a double wall in which a gap is formed. it can,
By making the outer cylinder transparent, a three-dimensional decoration effect can be exhibited.

そして、
内筒体の下端部に外鍔状に、外筒体の下端面の内周側部分が当接する幅のフランジ片を周設し、
このフランジ片の外周にリング体の周壁を外嵌し、
この周壁の上端面が外筒体の下端面に熱溶着により接着する構成とすることにより、内筒体の下端部に周設したフランジ片によりしっかりとした嵌合係止部を形成することができる。
And
A flange piece with a width that the inner peripheral side portion of the lower end surface of the outer cylindrical body abuts on the lower end portion of the inner cylindrical body,
The outer wall of the ring body is fitted around the outer periphery of the flange piece,
By adopting a configuration in which the upper end surface of the peripheral wall is bonded to the lower end surface of the outer cylindrical body by heat welding, a tight fitting locking portion can be formed by a flange piece provided around the lower end portion of the inner cylindrical body. it can.

また、フランジ片を外筒体の下端面の内周側部分が当接する幅とし、このフランジ片の外周にリング体の周壁を外嵌する構成とすることにより、フランジ片を外側に露出させることなく、外筒体の外周面とリング体の外周面をスムーズに連設することができ、係止嵌合部を目立たないようにすることができ、美観を損なうことがない。   Moreover, the flange piece is exposed to the outside by setting the flange piece to have a width that the inner peripheral side portion of the lower end surface of the outer cylindrical body comes into contact with, and fitting the outer peripheral wall of the ring body around the flange piece. In addition, the outer peripheral surface of the outer cylinder and the outer peripheral surface of the ring body can be smoothly connected to each other, so that the engagement fitting portion can be made inconspicuous, and the aesthetic appearance is not impaired.

本発明のさらに他の手段は、上記フランジ片を利用した構成に加えて、
リング体は、フランジ片に外嵌する外周壁とこの外周壁の下端から内鍔状に周接され、フランジ片の下面に当接する内鍔周片から形成される断面がL字状の周壁を有し、
この外周壁の上端面が外筒体の下端面に熱溶着により接着する構成とする、
と云うものである。
Still another means of the present invention includes a configuration using the flange piece,
The ring body has an outer peripheral wall that fits around the flange piece and an inner flange-shaped peripheral wall from the lower end of the outer peripheral wall, and an L-shaped peripheral wall that is formed from the inner flange peripheral piece that abuts the lower surface of the flange piece. Have
The upper end surface of the outer peripheral wall is configured to adhere to the lower end surface of the outer cylindrical body by thermal welding.
It is said.

上記構成は、フランジ片を利用する構成において、リング体の構造をさらに特定するものであり、リング体を断面がL字状の周壁を有する構成とすることにより、フランジ片を上方と側方と下方の3方から挟持して、さらにしっかりとした嵌合係止部を形成することができる。   The above configuration further specifies the structure of the ring body in the configuration using the flange piece, and the ring body is configured to have a peripheral wall having an L-shaped cross section, so that the flange piece can be It is possible to form a tighter fitting locking portion by sandwiching from the lower three sides.

本発明のさらに他の構成は、外筒体が透明性を有すると云うものであり、
この構成により、透明性を有する外筒体を通して内筒体が見え、立体的な加飾効果を現出させることができる。
Still another configuration of the present invention is that the outer cylinder has transparency,
With this configuration, the inner cylinder can be seen through the transparent outer cylinder, and a three-dimensional decoration effect can be produced.

本発明のさらに他の構成は、成形品をキャップ体とするものであり、外筒体を透明性を有するものとして、キャップ体としての加飾効果を現出させて、壜容器と組み合わせて高級感のある商品を提供することができる。
また、たとえば内筒体がキャップとしての基本的な機能を担うようにして、外筒体にエラストマー材料を使用して、外筒体と内筒体との間隙も利用して従来にない手触り感を付与することにより、製品を差別化する効果を期待することもできる。
Still another configuration of the present invention is that the molded product is a cap body, the outer cylinder body is transparent, the decoration effect as a cap body is revealed, and it is combined with a bag container and is high-grade. A product with a feeling can be provided.
In addition, for example, the inner cylinder has a basic function as a cap, an elastomer material is used for the outer cylinder, and the gap between the outer cylinder and the inner cylinder is also used to provide an unprecedented touch feeling. By giving, the effect of differentiating the product can also be expected.

次に、上記した本発明の二重壁を有する有頂筒状の合成樹脂製成形品の成形方法について説明する。
第1の成形方法は、
両者の下端面を略同一高さ位置に揃えた状態で、合成樹脂製の有頂筒状の外筒体に有頂筒状の内筒体を嵌入組み付けした嵌合体を形成し、
この嵌合体インサート材として金型にセットし、
外筒体に熱溶着による接着が可能な合成樹脂を金型内に溶融流動させて、外筒体の周壁の下端部に熱溶着により接着し、この周壁に一体連設するリング体を形成し、
このリング体により外筒体と内筒体の下端部を係止嵌合する。
と云うものである。
Next, the molding method of the above-mentioned top-like cylindrical synthetic resin molded product having the double wall according to the present invention will be described.
The first molding method is
In the state where both lower end surfaces are aligned at substantially the same height position, a fitting body is formed by fitting and assembling the top cylindrical inner cylinder body to the top cylindrical outer cylinder body made of synthetic resin,
Set in the mold as this fitting insert material,
A synthetic resin that can be bonded to the outer cylinder by heat welding is melted and flowed into the mold and bonded to the lower end of the peripheral wall of the outer cylinder by heat welding to form a ring body integrally connected to the peripheral wall. ,
By this ring body, the outer cylinder body and the lower end portion of the inner cylinder body are locked and fitted.
It is said.

上記成形方法によれば、嵌合体をインサート材として金型内で外筒体に熱溶着による接着が可能な合成樹脂を溶融流動させて外筒体と内筒体の下端部を係止嵌合するリング体を形成するが、
このリング体を形成する溶融樹脂の一部を外筒体の下端面に流動させて、この下端面の一部を熱溶融し、リング体と外筒体を接着して一体連設することができる。
According to the above molding method, the fitting body is used as an insert material, and the synthetic resin that can be bonded to the outer cylinder body by heat welding is melted and flowed in the mold to lock and fit the lower end portion of the outer cylinder body and the inner cylinder body. To form a ring body,
A part of the molten resin forming the ring body can be flowed to the lower end surface of the outer cylindrical body, a part of the lower end surface can be thermally melted, and the ring body and the outer cylindrical body can be bonded and continuously provided. it can.

また、リング体はインサート成形により形成されるものであるので、内筒体の下端部に沿って溶融樹脂を流動させることにより、容易にアンダーカット状に係止する形状とすることができ、上記した外筒体の下端部との接着部分と協働させて、外筒体と内筒体の下端部を周状に嵌合係止部して、組付け固定することができる。   In addition, since the ring body is formed by insert molding, by flowing the molten resin along the lower end portion of the inner cylindrical body, it can be easily shaped into an undercut shape. The outer cylinder body and the lower end portion of the inner cylinder body can be fitted and locked together in a circumferential shape in cooperation with the bonded portion with the lower end portion of the outer cylinder body.

また、嵌合体を外筒体と内筒体の間に間隙を形成する構成とすることにより、間隙が形成された二重壁を有する有頂筒状の合成樹脂製成形品を容易に成形することができる。   Further, by forming a gap between the outer cylinder and the inner cylinder in the fitting body, it is possible to easily form a top-cylindrical synthetic resin molded product having a double wall in which a gap is formed. be able to.

また、第2の成形方法は、
金型内で、両者の下端面を略同一高さ位置に揃えた状態で、合成樹脂製の有頂筒状の外筒体に有頂筒状の内筒体を嵌入組み付けし、
この嵌入組付け状態で、外筒体と内筒体をインサート材として、外筒体に熱溶着による接着が可能な合成樹脂を金型内に溶融流動させて、外筒体の周壁の下端部に熱溶着により接着し、この周壁に一体連設するリング体を形成し、
このリング体により外筒体と内筒体の下端部を係止嵌合する。
と云うものである。
The second molding method is
In the mold, with the lower end surfaces of both aligned at substantially the same height position, the top cylindrical inner cylinder is fitted and assembled to the top cylindrical outer cylinder made of synthetic resin,
In this fitted and assembled state, the outer cylindrical body and the inner cylindrical body are used as insert materials, and a synthetic resin that can be bonded to the outer cylindrical body by heat welding is melted and flowed into the mold, and the lower end portion of the peripheral wall of the outer cylindrical body To form a ring body integrally connected to this peripheral wall,
By this ring body, the outer cylinder body and the lower end portion of the inner cylinder body are locked and fitted.
It is said.

前述した成形方法が外筒体に内筒体を嵌入組み付けした嵌合体を形成し、この嵌合体インサート材として金型にセットするのに対して、この成形方法は金型内にまず外筒体、若しくは内筒体をセットして、このセットした部材に、金型内でさらに他方の部材を嵌合してインサート成形することを特徴とするものであり、外筒体と内筒体の成形工程も含めた生産工程全体の生産性を考慮して、リング体に係るインサート成形の方法を選択することができる。   The molding method described above forms a fitting body in which the inner cylinder body is fitted and assembled to the outer cylinder body, and is set in the mold as the fitting body insert material. Alternatively, the inner cylinder is set, and the other member is further fitted in the mold to the set member, and insert molding is performed, and the outer cylinder and the inner cylinder are molded. The insert molding method for the ring body can be selected in consideration of the productivity of the entire production process including the process.

二重壁を有する有頂筒状の合成樹脂製成形品に係る、本発明の主たる構成は上記したようであり、以下に示す効果を奏する。
すなわち、リング体を外筒体に熱溶着による接着が可能な合成樹脂とすることにより、インサート成形により、リング体を外筒体の下端部に熱溶着により接着し、この周壁に一体連設することができ、外筒体とリング体を一つの部材として見せることもでき、すっきりした外観を付与することができる。
According to chromatic top cylindrical synthetic resin molded article having a double wall, the principal configuration of the present invention is as described above, achieves the following effects.
That is, by making the ring body a synthetic resin that can be bonded to the outer cylinder body by thermal welding, the ring body is bonded to the lower end portion of the outer cylinder body by insert molding, and is integrally connected to the peripheral wall. The outer cylinder and the ring can be shown as one member, and a clean appearance can be given.

そして、リング体はインサート成形により形成されるものであるので、内筒体の下端部に沿って溶融樹脂を流動させることにより、容易にアンダーカット状に係止する形状とすることができ、外筒体の下端部との接着部分と協働させて、外筒体と内筒体の下端部を周状に組付け固定する嵌合係止部を形成することができる。   Since the ring body is formed by insert molding, the molten resin can be flowed along the lower end portion of the inner cylindrical body so that the ring body can be easily locked into an undercut shape. By engaging with a bonding portion with the lower end portion of the cylindrical body, a fitting locking portion for assembling and fixing the lower end portion of the outer cylindrical body and the inner cylindrical body in a circumferential shape can be formed.

また、内筒体の下端部にフランジ片を周設することにより、このフランジ片を利用し、外観上目立たないように係止嵌合部を形成することがきる。
そして、内筒体と外筒体の間に間隙を形成することにより、外筒体を透明性を有するものとして、立体的な加飾効果をさらに効果的に現出させることができる。
In addition, by providing a flange piece around the lower end portion of the inner cylindrical body, it is possible to form the locking fitting portion using the flange piece so as not to stand out in appearance.
Then, by forming a gap between the inner cylinder body and the outer cylinder body, the outer cylinder body is made transparent and the three-dimensional decoration effect can be more effectively revealed.

さらに、リング体の断面がL字状の周壁を有するものにあっては、フランジ片を上方と側方と下方の3方から挟持して、さらにしっかりとした嵌合係止部を形成することができる。   Further, in the case where the ring body has an L-shaped peripheral wall, the flange piece is sandwiched from the upper side, the side side, and the lower side to form a more firm fitting locking portion. Can do.

外筒体が透明性を有するとするものにあっては、透明性を有する外筒体を通して内筒体が見え、立体的な加飾効果を現出させることができる。   In the case where the outer cylinder has transparency, the inner cylinder can be seen through the outer cylinder having transparency, and a three-dimensional decoration effect can be exhibited.

成形品をキャップ体とするものにあっては、外筒体を透明性を有するものとして、キャップ体としての加飾効果を現出させて、壜容器と組み合わせて高級感のある商品を提供することができる。また、外筒体にエラストマー材料を使用して従来にない手触り感を付与する等して、製品を差別化することもできる。   In the case where the molded product is a cap body, the outer cylinder body is made transparent and the decoration effect as a cap body is revealed, and a high-grade product is provided in combination with a bag container. be able to. In addition, the product can be differentiated by using an elastomer material for the outer cylinder to give an unprecedented touch feeling.

以下本発明の実施の形態を実施例に沿って図面を参照しながら説明する。
図1〜図4は本発明の二重壁を有する有頂筒状の合成樹脂製成形品の一実施例であるキャップ体1を示すものであり、図1はこのキャップ体1の縦断正面図、図2は図1中の円で囲った嵌合係止部F近傍の要部拡大縦断面図、図3はキャップ体1を構成する内筒体2と外筒体3を嵌合組付けした嵌合体10の縦断正面図、また図4はキャップ体1を構成するリング体21の縦断正面図と平面図である。
DESCRIPTION OF THE PREFERRED EMBODIMENTS Embodiments of the present invention will be described below along the examples with reference to the drawings.
1 to 4 show a cap body 1 which is an embodiment of a synthetic resin molded product having a double wall having a double wall according to the present invention. FIG. 1 is a longitudinal front view of the cap body 1. 2 is an enlarged longitudinal sectional view of the main part in the vicinity of the fitting locking portion F surrounded by a circle in FIG. 1, and FIG. 3 is a fitting assembly of the inner cylindrical body 2 and the outer cylindrical body 3 constituting the cap body 1. FIG. 4 is a longitudinal front view and a plan view of the ring body 21 constituting the cap body 1.

このキャップ体1は有頂円筒状の内筒体2と、有頂円筒状の外筒体12と、円形リング状のリング体21の3つの部材から成る。
内筒体2は乳白色のポリプロピレン(PP)樹脂製であり、外筒体12とリング体21はAS樹脂製で透明である。
The cap body 1 is composed of three members: a top cylindrical inner cylinder body 2, a top cylindrical outer cylinder body 12, and a circular ring-shaped ring body 21.
The inner cylinder 2 is made of milky white polypropylene (PP) resin, and the outer cylinder 12 and the ring body 21 are made of AS resin and are transparent.

内筒体2の周壁4の下端には外鍔状にフランジ片5が、外筒体12の周壁14の下端面の内周側部分に当接する幅に周接されている。また、このフランジ片5には軸対称の位置に一対の貫通孔5hが形成されている。
また、周壁4の内側に同軸心状に内周面に螺条を形成した螺合筒7が垂下設されており、この螺合筒7により壜体の口筒部に螺合組付けされる。
At the lower end of the peripheral wall 4 of the inner cylindrical body 2, a flange piece 5 is circumferentially contacted with a width that contacts the inner peripheral side portion of the lower end surface of the peripheral wall 14 of the outer cylindrical body 12. The flange piece 5 is formed with a pair of through holes 5h at axially symmetric positions.
Further, a screwing cylinder 7 having a screw thread formed on the inner peripheral surface is coaxially provided on the inner side of the peripheral wall 4, and is screwed and assembled to the mouth tube portion of the housing by the screwing cylinder 7. .

リング体21は、上記フランジ片5に外嵌する外周壁22aと、この外周壁22aの下端から内鍔状に周接され、フランジ片5の下端面に当接する内鍔周片22bとから形成される、断面がL字状の周壁22を有し、内鍔周片22bの上面には上記したフランジ片5の貫通孔5hに嵌入する貫通片24が起立設している。   The ring body 21 is formed from an outer peripheral wall 22 a that is fitted on the flange piece 5, and an inner flange peripheral piece 22 b that is circumferentially contacted in an inner flange shape from the lower end of the outer peripheral wall 22 a and contacts the lower end surface of the flange piece 5. In addition, a peripheral wall 22 having an L-shaped cross section is provided, and a through piece 24 fitted into the through hole 5h of the flange piece 5 is provided upright on the upper surface of the inner flange peripheral piece 22b.

上記のような内筒体2と外筒体12とリング体21の3つの部材の嵌合状態では、内筒体2の周壁4の下端部は、外筒体12の周壁14の下端部に内接して隙間がないが、この内接する下端部の上方から頂壁3、13にかけての部分には間隙Gが形成されている。   In the fitting state of the three members of the inner cylindrical body 2, the outer cylindrical body 12 and the ring body 21 as described above, the lower end portion of the peripheral wall 4 of the inner cylindrical body 2 is connected to the lower end portion of the peripheral wall 14 of the outer cylindrical body 12. Although there is no gap inscribed, a gap G is formed in a portion from above the inscribed lower end portion to the top walls 3 and 13.

また、リング体21の外周壁22aの上端面は、同じAS樹脂で形成される外筒体12の周壁14の下端面の外周側部分に熱溶着により接着しており(図2中の接着部A参照)、この接着部Aにより外筒体12の周壁14の外周面とリング体21の外周壁22aの外周面は段差もなくスムーズに一体状に連結されている。
また貫通片24の上端面も外筒体12の周壁14の下端面に熱溶着している。
Further, the upper end surface of the outer peripheral wall 22a of the ring body 21 is bonded by thermal welding to the outer peripheral side portion of the lower end surface of the peripheral wall 14 of the outer cylindrical body 12 formed of the same AS resin (the bonding portion in FIG. 2). A), the outer peripheral surface of the peripheral wall 14 of the outer cylindrical body 12 and the outer peripheral surface of the outer peripheral wall 22a of the ring body 21 are smoothly and integrally connected by the adhesive portion A without any step.
The upper end surface of the penetrating piece 24 is also thermally welded to the lower end surface of the peripheral wall 14 of the outer cylindrical body 12.

そして、上記のようなリング体21と、接着部Aにより外筒体12と内筒体2の下端部を周状に組付き固定する嵌合係止部Fが形成される。リング体21の周壁22の断面をL字状とすることにより、フランジ片5を上方と側方と下方の3方から挟持するので、この嵌合係止部Fにより外筒体12と内筒体2をしっかりと組付き固定することができる。
また、リング体21の貫通片24とフランジ5の貫通孔5hにより、キャップ体1の螺合や螺脱操作の際に外筒体12と内筒体2が空回りするのを防ぐ機能が発揮される。
The ring body 21 and the bonding portion A as described above form a fitting locking portion F for assembling and fixing the lower end portions of the outer cylindrical body 12 and the inner cylindrical body 2 in a circumferential shape. By making the cross section of the peripheral wall 22 of the ring body 21 into an L shape, the flange piece 5 is clamped from the upper side, the side, and the lower side. The body 2 can be firmly assembled and fixed.
Further, the through piece 24 of the ring body 21 and the through hole 5h of the flange 5 have a function of preventing the outer cylinder body 12 and the inner cylinder body 2 from spinning idle when the cap body 1 is screwed or unscrewed. The

そして、上記のような構成の2重壁を有するキャップ体1にあっては、外筒体12と内筒体2の間に形成される間隙Gの作用も相俟って、透明な外筒体12の中に乳白色の内筒体1が、浮かんでいるような視覚効果が発揮される。   In the cap body 1 having the double wall configured as described above, the transparent outer cylinder is combined with the action of the gap G formed between the outer cylinder 12 and the inner cylinder 2. A visual effect such that the milky white inner cylinder 1 floats in the body 12 is exhibited.

さらに外周壁22aの上端面が同一材料で形成される外筒体12の下端面に熱溶着することにより、外周壁22aの外周面を外筒体12の周壁14の外周面に段差もなくスムーズに一体状に連結することができ、嵌合係止部Fを構成するために使用される、第3の部材であるリング体21は、外から見ると外筒体12と同一部材として認識され、全体としてすっきりとした外観とすることができる。   Further, the outer peripheral surface of the outer peripheral wall 22a is smoothly welded to the outer peripheral surface of the peripheral wall 14 of the outer cylindrical body 12 by thermally welding the upper end surface of the outer peripheral wall 22a to the lower end surface of the outer cylindrical body 12 formed of the same material. The ring body 21, which is a third member used for constituting the fitting locking portion F, is recognized as the same member as the outer cylinder body 12 when viewed from the outside. As a whole, a clean appearance can be obtained.

次に、図1のキャップ体1は、外筒体12に内筒体2を嵌入組み付けした嵌合体10(図3参照)をインサート材としたインサート射出成形法により製造することができる。(勿論、外筒体12と内筒体2の成形工程も含めた生産工程全体の生産性を考慮して予め外筒体12と内筒体2を嵌合した嵌合体10を金型にセットするのではなく、金型内で外筒体12と内筒体2を嵌合する方法も選択することができる。)
その成形手順は概略次の(1)〜(4)に記載するようである。
(1)AS樹脂製の外筒体12の中にPP樹脂製の内筒体2を嵌入組付けして嵌合体10とする。この際、外筒体12の下端面の内周側部分が内筒体2のフランジ片5に当接し、その嵌入限界が決まる。また、下端部で内筒体2が外筒体12に内接する。
(2)嵌合体10をインサート材として射出成形金型にセットする。
(3)射出成形により金型内で溶融状態のAS樹脂を、外筒体12の周壁14の下端面と内筒体2のフランジ片5が当接した部分の近傍に周状に流動、充填してリング体21を形成する。
Next, the cap body 1 of FIG. 1 can be manufactured by an insert injection molding method using a fitting body 10 (see FIG. 3) in which the inner cylinder body 2 is fitted and assembled to the outer cylinder body 12 as an insert material. (Of course, the fitting body 10 in which the outer cylinder body 12 and the inner cylinder body 2 are fitted in advance is set in the mold in consideration of the productivity of the entire production process including the molding process of the outer cylinder body 12 and the inner cylinder body 2. Instead of this, a method of fitting the outer cylinder 12 and the inner cylinder 2 in the mold can also be selected.)
The molding procedure is roughly described in the following (1) to (4).
(1) The inner cylinder 2 made of PP resin is fitted into the outer cylinder 12 made of AS resin to form the fitting body 10. At this time, the inner peripheral side portion of the lower end surface of the outer cylindrical body 12 abuts on the flange piece 5 of the inner cylindrical body 2, and its insertion limit is determined. Further, the inner cylinder 2 is inscribed in the outer cylinder 12 at the lower end.
(2) The fitting body 10 is set as an insert material in an injection mold.
(3) AS resin melted in the mold by injection molding flows and fills in the vicinity of the portion where the lower end surface of the peripheral wall 14 of the outer cylinder 12 and the flange piece 5 of the inner cylinder 2 abut. Thus, the ring body 21 is formed.

上記手順の成形方法において、リング体21の成形では、溶融樹脂が、図4(a)に示されるような内鍔周片22bの下面に対応する位置に配設されるピンゲートPGから供給され、リング体21を形成する金型キャビティの全周に流動し、保圧充填されるが、この際溶融樹脂がインサート材として金型内にセットされた嵌合体10のフランジ5の先端部の形状に沿って流動し、保圧充填されるので、フランジ5の先端部の下面あるいは先端面5eに密着するように、内鍔周片22bと外周壁22aが形成される。   In the molding method of the above procedure, in the molding of the ring body 21, the molten resin is supplied from a pin gate PG disposed at a position corresponding to the lower surface of the inner flange peripheral piece 22b as shown in FIG. The resin flows into the entire circumference of the mold cavity forming the ring body 21 and is filled with pressure. At this time, the molten resin is inserted into the mold as an insert material in the shape of the tip of the flange 5 of the fitting body 10. Accordingly, the inner peripheral peripheral piece 22b and the outer peripheral wall 22a are formed so as to be in close contact with the lower surface of the front end portion of the flange 5 or the front end surface 5e.

また、溶融樹脂の上記保圧充填により、外周壁22aを形成する溶融樹脂が外筒体12の周壁14の下端面に押圧状に接触し、この下端面の一部を溶融し、外周壁22aの上端面と周壁14の下端面が熱溶着により接着して接着部Aが形成され(図2参照)、上記リング体21の内鍔周片22bと外周壁22aと、この外周壁22aと接着した外筒体12の周壁14の下端面によりフランジ5の先端部を3方から囲むようにして、嵌合係止部Fが形成される。   In addition, the molten resin forming the outer peripheral wall 22a comes into contact with the lower end surface of the peripheral wall 14 of the outer cylindrical body 12 in a pressing manner by the above pressure holding filling of the molten resin, and a part of the lower end surface is melted. The upper end surface of the ring body and the lower end surface of the peripheral wall 14 are bonded by thermal welding to form an adhesive portion A (see FIG. 2), and the inner flange peripheral piece 22b and the outer peripheral wall 22a of the ring body 21 are bonded to the outer peripheral wall 22a. The fitting locking portion F is formed so that the lower end surface of the peripheral wall 14 of the outer cylindrical body 12 surrounds the front end portion of the flange 5 from three directions.

また、一部の溶融樹脂はフランジ片5に形成された貫通孔5hを流動し、外筒体12の周壁14の下端面に熱溶着により接着して、貫通片24を形成する。 Further, a part of the molten resin flows through the through-hole 5 h formed in the flange piece 5 and adheres to the lower end surface of the peripheral wall 14 of the outer cylindrical body 12 by thermal welding to form the through-piece 24.

なお、インモール成形方法によれば、第3の部材であるリング体21による嵌合係止部Fは外筒体12および内筒体2の下端部の形状と組み合わせて、さまざまな態様で形成することができる。
5は嵌合係止部Fの他の例を図2と同様に示す要部拡大縦断正面図であり、フランジ片5とリング体21の周壁22にそれぞれ傾斜面5s、22sを形成し、両傾斜面5s、22sを当接するようにして接着部Aと協働的に嵌合係止部Fを形成したものである。
In addition, according to the in-mold molding method, the fitting locking portion F by the ring body 21 which is the third member is formed in various modes in combination with the shapes of the lower end portions of the outer cylinder body 12 and the inner cylinder body 2. can do.
Figure 5 is fitted Gogakaritome portion Ri enlarged longitudinal sectional front view showing another example similar to FIG. 2 of F, respectively inclined surface 5s the peripheral wall 22 of the flange piece 5 and the ring member 21, form the 22s Then, the fitting locking portion F is formed in cooperation with the adhesive portion A so that both the inclined surfaces 5s and 22s are in contact with each other.

次に、図6は、本発明の成形品の他の実施例を示す縦断正面図である。
この成形品はキャップ体1であり、図1に示されるキャップ体1に比較してリング体21の形状に特徴を有する。
すなわち、本実施例のリング体21は、図1のリング体21と同様に外周壁22aと内鍔周片22bを有し、さらに外周壁22aの上端面から、外筒体12の周壁に外嵌する筒状の側周壁22cを起立設した構成としており、外周壁22aの上端面が外筒体12の周壁14の下端面に熱溶着により接着すると共に、側周壁22cの内周面も周壁14の外周面に熱溶着により接着し、接着部Aが形成されている。
Next, FIG. 6 is a longitudinal front view showing another embodiment of the molded article of the present invention.
This molded product is a cap body 1, which is characterized by the shape of the ring body 21 as compared with the cap body 1 shown in FIG. 1.
That is, the ring body 21 of the present embodiment has an outer peripheral wall 22a and an inner flange peripheral piece 22b in the same manner as the ring body 21 in FIG. 1, and is further provided on the outer wall of the outer cylinder 12 from the upper end surface of the outer peripheral wall 22a. The tubular side peripheral wall 22c to be fitted is erected, and the upper end surface of the outer peripheral wall 22a is bonded to the lower end surface of the peripheral wall 14 of the outer cylindrical body 12 by heat welding, and the inner peripheral surface of the side peripheral wall 22c is also a peripheral wall. Adhering part A is formed by bonding to the outer peripheral surface of 14 by heat welding.

そして、上記のような構成とすることにより、キャップ体1の周壁は3重壁になり、この3重壁を利用してさらに高度な加飾性や、機能を付与することができる。   And by setting it as the above structures, the surrounding wall of the cap body 1 turns into a triple wall, A further advanced decorating property and a function can be provided using this triple wall.

以上、本発明の二重壁を有する有頂筒状の合成樹脂製成形品およびその成形方法についての実施の形態を実施例に沿って説明したが、本発明の実施の形態は上記実施例に限定されるものではない。
たとえば、上記実施例では成形品をキャップ体1としたが、本発明はキャップ体1の他にも、一般的に二重壁を有する有頂筒状の合成樹脂製成形品に適用することができる。
As described above, the embodiments of the synthetic resin molded product having a double wall and the molding method according to the present invention have been described according to the examples. However, the embodiments of the present invention are described in the above examples. It is not limited.
For example, although the molded product is the cap body 1 in the above embodiment, the present invention can be applied to a synthetic resin molded product having a double-walled synthetic resin in addition to the cap body 1. it can.

また、上記実施例では優れた加飾性を付与するためにキャップ体1の外筒体12を透明性としたが、このような加飾性だけでなく2重壁を利用してさまざまな機能を発揮させることができる。たとえば内筒体2によりキャップ体1としての基本的な機能を発揮させて、外筒体12を熱可塑性のエラストマー樹脂で形成し、従来にない手触り感を現出させたりすることもできる。
また、上記実施例ではリング体21を、外筒体12と同じ樹脂製としたが、使用目的に応じて、外筒体12に熱溶着による接着が可能な合成樹脂の中から選択することができる。
Moreover, in the said Example, in order to provide the outstanding decorating property, although the outer cylinder 12 of the cap body 1 was made into transparency, not only such decorating property but various functions using a double wall. Can be demonstrated. For example, the basic function as the cap body 1 can be exhibited by the inner cylindrical body 2, and the outer cylindrical body 12 can be formed of a thermoplastic elastomer resin, thereby making it possible to present a feeling of unprecedented touch.
In the above embodiment, the ring body 21 is made of the same resin as that of the outer cylindrical body 12. However, depending on the purpose of use, the ring body 21 may be selected from synthetic resins that can be bonded to the outer cylindrical body 12 by thermal welding. it can.

また、前述したようにインモール成形方法によれば、第3の部材であるリング体21による嵌合係止部Fの形成態様は、大きな自由度を有し、図2あるいは図5に示した例の他にもさらにさまざまな構成とすることができる。
In addition, as described above, according to the in-mold molding method, the form of formation of the fitting locking portion F by the ring body 21 as the third member has a great degree of freedom, and is shown in FIG. 2 or FIG. In addition to the examples, various other configurations can be adopted.

以上説明したように本発明の二重壁を有する有頂筒状の合成樹脂製成形品は、外観上の美観を損ねることなく外筒体に内筒体を組付け固定したものであり、二重壁による外観上の美観を生かして化粧料容器等の分野での幅広い展開が期待される。   As described above, the synthetic resin molded product having a double-walled cylindrical shape according to the present invention is obtained by assembling and fixing the inner cylinder to the outer cylinder without impairing the appearance. A wide range of developments in the field of cosmetic containers, etc. are expected by taking advantage of the aesthetic appearance of heavy walls.

本発明の成形品の一実施例を示す縦断正面図である。It is a vertical front view which shows one Example of the molded article of this invention. 図1の成形品の嵌合係止部近傍を拡大した要部拡大縦断面図である。It is the principal part expansion longitudinal cross-sectional view which expanded the fitting locking part vicinity of the molded product of FIG. 図1の成形品の嵌合体を示す縦断正面図である。It is a vertical front view which shows the fitting body of the molded article of FIG. 図1の成形品のリング体を示す(a)縦断正面図と、(b)平面図である。It is the (a) vertical front view which shows the ring body of the molded article of FIG. 1, and (b) top view. 合係止部の他の形成態様の例を示す要部拡大縦断正面図である。Is an enlarged longitudinal sectional front view showing an example of another formation of the fitting engagement portion. 本発明の成形品の他の実施例を示す縦断正面図である。It is a vertical front view which shows the other Example of the molded article of this invention.

符号の説明Explanation of symbols

1 ;キャップ体
2 ;内筒体
3 ;頂壁
4 ;周壁
5 ;フランジ片
5e;先端面
5s;傾斜面
5h;貫通孔
7 ;螺合筒
10;嵌合体
12;外筒体
13;頂壁
14;周壁
21;リング体
22;周壁
22a;外周壁
22b;内鍔周片
22c;側周壁
22s;傾斜面
24;貫通片
A ;接着部
F ;嵌合係止部
G ;間隙
PG;ピンゲート
DESCRIPTION OF SYMBOLS 1; Cap body 2; Inner cylinder 3; Top wall 4; Peripheral wall 5; Flange piece 5e; Tip surface 5s; Inclined surface 5h; Through-hole 7; Screwing cylinder 10; Fitting body 12; 14; peripheral wall 21; ring body 22; peripheral wall 22a; outer peripheral wall 22b; inner flange peripheral piece 22c; side peripheral wall 22s; inclined surface 24; penetrating piece A; adhesive portion F; fitting locking portion G;

Claims (5)

合成樹脂製の有頂筒状の外筒体(12)と、
該外筒体(12)に下端面を略同一高さ位置に揃えた状態で嵌入組付きする有頂筒状の内筒体(2)と、
前記外筒体(12)の下端部と内筒体(2)の下端部を組付け固定する嵌合係止部(F)を形成する、前記外筒体(12)に熱溶着による接着が可能な合成樹脂製のリング体(21)を有し、
前記内筒体(2)の下端部に外鍔状に、外筒体(12)の下端面の内周側部分が当接する幅のフランジ片(5)を周設し、
前記リング体(21)を、前記外筒体(12)と内筒体(2)を該外筒体(12)への内筒体(2)の嵌入組付きによる嵌合状態でインサート材としたインサート成形によるものとし、
前記リング体(21)の周壁(22)をフランジ片(5)の外周に外嵌し、該リング体(21)の周壁(22)の上端面が前記外筒体(12)の下端面に熱溶着により接着し、前記リング体(21)が外筒体(12)の周壁(14)に一体連設する構成とし
前記内筒体(2)が周壁(4)の下端部で外筒体(12)の周壁(14)の下端部に内接し、該下端部部分の上方から頂壁(3、13)にかけての部分では内筒体(2)と外筒体(12)の間に間隙を形成する構成としたことを特徴とする二重壁を有する有頂筒状の合成樹脂製成形品。
A cylindrical outer cylinder (12) made of synthetic resin;
A top-cylindrical inner cylinder (2) attached to the outer cylinder (12) with the lower end surfaces aligned at substantially the same height position; and
The outer cylinder (12) is bonded to the outer cylinder (12) by heat welding, forming a fitting locking part (F) for assembling and fixing the lower end of the outer cylinder (12) and the lower end of the inner cylinder (2). It has a synthetic resin ring body (21),
A flange piece (5) having a width in contact with the inner peripheral side portion of the lower end surface of the outer cylinder (12) is provided around the lower end of the inner cylinder (2),
The ring body (21), the outer cylindrical body (12) and the inner cylindrical body (2) are inserted into the outer cylindrical body (12) with the insert member in a fitted state by fitting the inner cylindrical body (2). and due to the the insert molding,
The peripheral wall (22) of the ring body (21) is externally fitted to the outer periphery of the flange piece (5), and the upper end surface of the peripheral wall (22) of the ring body (21) is the lower end surface of the outer cylindrical body (12). Adhering by thermal welding, the ring body (21) is integrally connected to the peripheral wall (14) of the outer cylindrical body (12) ,
The inner cylinder (2) is inscribed in the lower end of the peripheral wall (14) of the outer cylinder (12) at the lower end of the peripheral wall (4), and extends from above the lower end portion to the top wall (3, 13). In a portion, a synthetic resin molded product having a double-walled synthetic resin, characterized in that a gap is formed between the inner cylinder (2) and the outer cylinder (12) .
リング体(21)はフランジ片(5)に外嵌する外周壁(22a)と該外周壁(22a)の下端から内鍔状に周接され、前記フランジ片(5)の下面に当接する内鍔周片(22b)から形成される断面がL字状の周壁(22)を有する構成とし、前記外周壁(22a)の上端面が外筒体(12)の下端面に熱溶着により接着する構成とした請求項記載の合成樹脂製成形品。 The ring body (21) has an outer peripheral wall (22a) fitted on the flange piece (5) and an inner flange from the lower end of the outer peripheral wall (22a), and is in contact with the lower surface of the flange piece (5). The cross section formed from the flange piece (22b) has a L-shaped peripheral wall (22), and the upper end surface of the outer peripheral wall (22a) is bonded to the lower end surface of the outer cylinder (12) by thermal welding. configuration and claims 1 synthetic resin molded article according. フランジ片(5)に一対の貫通孔(5h)を形成し、リング体(21)のインサート成形により、該リング体(21)の内鍔周片(22b)の上面を基端として前記貫通孔(5h)に貫通状に嵌入する貫通片(24)を起立形成した請求項2記載の合成樹脂製成形品。A pair of through-holes (5h) is formed in the flange piece (5), and the through-hole is formed by insert molding of the ring body (21) with the upper surface of the inner peripheral piece (22b) of the ring body (21) as a base end. The synthetic resin molded product according to claim 2, wherein a penetrating piece (24) is formed upright in (5h). 外筒体(12)が透明性を有する構成とした請求項1、2または3記載の合成樹脂製成形品。 The synthetic resin molded product according to claim 1, 2, or 3, wherein the outer cylindrical body (12) is configured to have transparency. 成形品をキャップ体とした求項1、2、3または4記載の合成樹脂製成形品。
The molded article as the cap member was Motomeko 1, 2, 3 or 4 synthetic resin molded article according.
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