JP4973969B2 - UV shielding water-based paint with improved leveling - Google Patents
UV shielding water-based paint with improved leveling Download PDFInfo
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- JP4973969B2 JP4973969B2 JP2001213980A JP2001213980A JP4973969B2 JP 4973969 B2 JP4973969 B2 JP 4973969B2 JP 2001213980 A JP2001213980 A JP 2001213980A JP 2001213980 A JP2001213980 A JP 2001213980A JP 4973969 B2 JP4973969 B2 JP 4973969B2
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Description
【0001】
【発明の属する技術分野】
本願発明は、レベリング性を改良した紫外線遮蔽性水性塗料に関するものである。
【0002】
水性塗料について確定した定義は存在しないが、本願発明においては、水性塗料とは、塗料中に含有される溶剤ないし分散剤のうち70%程度以上が水である塗料とする。
【0003】
水性塗料としては、ウレタン系、アクリル系、ポリエステル系等の各種樹脂ないし樹脂組成物を、水を主成分とする溶剤に溶解させたものや、水を主成分とする溶剤中にエマルジョン状態に半溶解ないし分散させたものが多く使用されている。これらの水性塗料は有機溶剤を使用しないため、あるいは有機溶剤が多量の水で希釈されているため、完全な有機溶剤系塗料に比して引火しにくく、また有機溶剤の使用量が少ないため、環境や人体に害を与える程度を低く抑えることができることで、近年水性塗料の使用量が増大していく傾向にある。
【0004】
【従来の技術】
水性塗料は前述のごとく有機溶剤系塗料に比して種々の利点を有しているが、以下に示す欠点を有することで、その改良が強く求められている。
【0005】
すなわち、水性塗料の主溶剤ないし分散剤に使用している水は通常の有機溶剤に比して表面張力が大きく、水性塗料を塗布した際の液の流動性、拡がり性、いわゆるレベリング性が劣るという欠点を有している。近年、日曜大工(DIY)ということで、一般消費者が塗料を購入し、自分で塗料を塗布することが行われているが、例えば、水性塗料をガラス板等に刷毛塗りした際に、塗布液のレベリング性が悪いために塗布厚のムラが生じる。特に、着色した水性塗料を塗布した場合には、塗布厚のムラが色ムラとなって反映されるため、商品価値が大幅に低下するという問題点がある。また、着色した水性塗料を刷毛塗りする際に、一部重ね塗りすると、重ね塗りの端部の塗布液が刷毛で削り取られる結果、その部分の塗布液の量が少なくなって、塗布厚が薄くなるが、従来の水性塗料では塗布量の少ない部分へ周囲の塗布液が拡って、すなわちレベリングして、塗布厚を平準化することができず、そのまま乾燥すると、塗布液の量の少ない部分が色の薄い筋状の模様として残るという致命的な欠点が生じる問題点がある。
【0006】
【発明が解決しようとする課題】
上述した水性塗料の有する欠点を解決する方法、すなわち水性塗料のレベリング性を改良する方法としては、水と相溶する各種有機溶剤を添加配合したり、アニオン系、カチオン系、ノニオン系の各種界面活性剤、さらにフッ素系やシリコーン系の界面活性剤を添加することが提案されているが、いずれもレベリング性改良効果は不十分であったり、また水性塗料の性能を低下させたりするという問題点があり、その解決が強くもとめられている。
【0007】
上記について、本願発明者は、まず、有機溶剤を約2.5%含有する、青色に着色した水性エマルジョンを調整し、幅3cmで、先端部にスポンジを張り付け、その上を不織布の綿で被った刷毛を用いて、その不織布の部分に、上記水性エマルジョンを所定量含浸させ、これを机上に置いたガラス板上に上から下へ約10cm塗布し、引き続きこの塗布部の端部約1cm幅の部分が重なるように重ね塗りし、さらに同様に二度目の塗布部の端部約1cm幅の部分が重なるように重ね塗りを行った。このようにして常温で乾燥すると青色透明な塗膜が得られるが、重ね塗りした刷毛の端部の塗布液が削り取られて、塗布量が少なくなって、色の薄い筋状の模様が2ヶ所発生し、そのまま室温で放置しておいても、液のレベリング性が悪いために筋状部に周囲から液が流動して平準化することがなく、乾燥した塗膜に周囲より薄い青色の筋状の模様が残るのを認めた。
【0008】
このような問題点を解決するために、まず従来技術の延長である、水と相溶する各種有機溶剤を添加配合することを試みた。例えば、メタノール、エタノール、イソプロパノール、アセトン、メチルエチルケトン、エチレングリコール、ジエチレングリコール、プロピレングリコール、テトラエチレングリコール、ポリエチレングリコール(分子量200)、3−メチル−3−メトキシー1−ブタノール、エチレングリコールモノメチルエーテル、エチレングリコールモノブチルエーテル、トリプロピレングリコール、トリメチロールプロパン、3−ブトキシー1−ブタノール、3,5−メチル−1,5−ペンタンジオール、グリセリン、シクロヘキサノール、シクロヘキサノン、γ―ブチロラクトン、Nーメチルー2―ピロリドン等の水と相溶する有機溶剤を水性塗料に配合して、レベリング性改良効果を調べた。
【0009】
これらの有機溶剤の中には、例えばエチレングリコールモノブチルエーテルのように、配合量を20%ないし30%と増量すると、前記評価方法において、いわゆる縦筋の認められないものもあるが、これら有機溶剤を増量すると、樹脂等の相溶性が低下して、塗膜が不均一となって色ムラが発生したり、塗膜の透明性が著しく低下する等の新たな問題点の発生が認められた。また、一般にこれらの有機溶剤は消防法や労働安全衛生法といった法的規制の対象になるものであることにより、その配合量はできる限り低く抑えることが望まれる。
【0010】
同様に、水と相溶する有機溶剤の代わりに各種界面活性剤、例えばジー(2―エチルヘキシル)スルホコハク酸、オレイン酸ナトリウム、ドデシルベンゼンスルホン酸ナトリウム、フッ素系界面活性剤、例えばユニダインDS―403(ダイキン工業株式会社製)やシリコーン系界面活性剤、例えばSH−29PA(東レシリコーン株式会社製)等を配合してもレベリング性を改良することができなかった。
【0011】
【課題を解決するための手段】
本願第1発明は、炭酸エチレンを紫外線遮蔽性水性塗料に配合することにより、レベリング性を改良したことを特徴とする。
【0012】
本願第2発明は、炭酸エチレン、および水と相溶する有機系溶剤のうちの少なくとも一種とを、紫外線遮蔽性水性塗料に配合することにより、レベリング性を改良したことを特徴とする。
【0013】
上記の炭酸エチレンは、常温で固体の凝固点約36℃の白色結晶であり、安定で毒性がなく、消防法や労働安全衛生法に対しては非該当物質であり、水性塗料の低引火性で環境や人体にやさしい特徴に合致した極めて優れた化学物質である。
【0014】
炭酸エチレンは、水や多くの有機溶剤によく混合し、多くの高分子物質に対しても優れた溶解力を有する物質で、このような物質の故に、水性塗料のエマルジョンや溶液に添加しても、エマルジョンを破壊したり、樹脂成分を溶液から析出させることもなく、塗料全体に均一に相溶するため、優れたレベリング性改良効果を発現したものと推測される。また、高分子物質に対する溶解力が優れているために、塗布乾燥して得られる塗膜は、炭酸エチレン無添加系と同様の優れた透明性を保持している。
【0015】
【発明の実施の形態】
炭酸エチレンと共に配合される水と相溶する有機溶剤としては、引火性の強い溶剤、例えば、メタノール、エタノール、イソプロパノール、アセトン、メチルエチルケトン等は望ましくなく、比較的高沸点溶剤であるエチレングリコール、プロピレングリコール、テトラエチレングリコール、イソプレングリコール、3―メチルー3―メトキシー1―ブタノール、エチレングリコールモノメチルエーテル、エチレングリコールモノブチルエーテル、トリプロピレングリコール、トリメチロールプロパン、3−ブトキシー1―ブタノール、3,5―メチルー1,5−ペンタンジオール、グリセリン、γ―ブチロラクトン、 N−メチルー2−ピロリドン等が好ましい有機溶剤の例として挙げることができる。これらの有機溶剤の選定に際しては、水性塗料に使用されている樹脂の種類や水性塗料の組成を考慮する必要がある。これら有機溶剤を配合することによって、水性塗料のエマルジョンが破壊されたり、水性塗料から樹脂等の配合成分が分離するものは使用すべきではない。
【0016】
本願発明における炭酸エチレンの配合量に関しては、水性塗料の種類と組成、すなわち樹脂の種類とその配合量、水の配合量、少量ではあるが配合されていることのある有機溶剤の種類と量、その他添加配合されている物質の種類と量によって、炭酸エチレンの配合量を最適化する必要があるが、通常は炭酸エチレンおよび水と相溶する有機溶剤を配合後の水性塗料100重量部中に炭酸エチレンを0.5ないし15重量部程度配合させるようにするが、配合量をできるだけ抑えるという意味で1ないし10重量部程度になるように配合するのが望ましい。
【0017】
また、水性塗料中の全有機溶剤と炭酸エチレンの割合に関しては、上記のように水性塗料の種類と組成によって最適化する必要があるが、通常は全有機溶剤量と炭酸エチレン量の重量比が20以下になるように抑えるのが望ましく、特に全有機溶剤量を可能な限り少なくなるように全有機溶剤量と炭酸エチレン量の割合を決定するのが望ましい。
【0018】
炭酸エチレンの配合方法に関しては、特に限定されるものではなく、水性塗料に直接固体状の炭酸エチレンを添加し、均一な塗料系になるまで攪拌する方法も可能ではあるが、通常は、まず高樹脂分(高固形分)濃度の水性塗料を調整し、これに所定量の炭酸エチレンを溶解した水溶液、あるいは炭酸エチレンを水と有機溶剤の混合液に溶解した溶液を加えて攪拌し、均一な水性塗料エマルジョンや溶液にするのが望ましい。
【0019】
本願発明によって提供されるところの、レベリング性の改良された水性塗料は種々の用途に使用することができる。近年、DIYということで、一般消費者が特定の機能を有する塗料を購入し、各種対象物に対して自分で塗布することが広く行われるようになってきている。この際には環境や人体にやさしい水性塗料が望ましいことは当然であるが、公知の水性塗料は、前述したように、塗布された液のレベリング性(流動性、拡がり性)が悪く、塗布ムラが発生しやすく、特に着色された塗料では塗布ムラが色ムラとなって発現されるため、DIYの分野では未だに有害な有機溶剤系塗料が主流となっているのが現状である。
【0020】
本願発明の、レベリング性の改良された水性塗料ベースに、各種機能を付与した塗料、例えば紫外線遮蔽塗料は、自動車等の車両の窓ガラス、一般家庭やビル等の窓ガラス、さらにテレビのブラウン管の表面、その他フィルムやプラスチックの表面に、自分の手で容易に塗布することができる。また紫外線以外の、眼や人体に対して有害な波長の光を、遮蔽ないし減少させる目的で調製された着色塗料等も同様に各種対象物に塗布することができる。
【0021】
【実施例】
以下実施例にもとづいて本願発明を更に詳しく説明するが、本願発明はこれらの実施例により限定されるものではない。なお、実施例1、実施例2、実施例3および実施例7は、本願発明の実施例と対比して、塗布液のレベリング性評価と塗膜の外観評価するための、従来例を示すものである。
【0022】
○塗布液のレベリング性評価方法と塗膜の外観評価
レベリング性をより明確に評価すべく、試験する水性塗料100部に対して青色顔料1部を配合した着色水性塗料を作製した。
【0023】
次に、幅3cm、厚さ3mm、長さ10cmのプラスチック板の先端部を被うようにスポンジを張り付け、その上を不織布綿で被った刷毛を作製した。
【0024】
この刷毛の不織布綿の部分に試験する水性塗料を所定量含浸させ、これを机上に置いた透明なガラス板(表面を水で洗浄、ついでメタノールで洗浄し、乾燥)上に、上から下へ約10cm塗布(第1回目の塗布)し、引き続き第1回目に塗布した部分の左端から約1cmの部分が重なるように上から下へ重ね塗り(第2回目の塗布)し、さらに同様にして第2回目の塗布部の左端から約1cmの部分が重なるように上から下へ重ね塗り(第3回目の塗布)を行った。このようにして重ね塗りした際には、刷毛の右端部の部分の塗布液が削り取られるようになって、液量が少なくなり、色が薄くなった縦筋が発生する。すなわち、3回塗りすることにより、2本の縦筋が発生する。これを室温で放置して乾燥されるが、塗布液のレべリング性が悪い場合には、縦筋が残ったままの塗膜となり、レベリング性が良い場合には縦筋の部分に周囲から塗布液が流れて筋が消え、均一な塗膜が得られる。このような現象を観察することにより塗布液のレベリング性を評価した。
【0025】
また同時に塗膜の色ムラや透明性を肉眼で観察して評価した。
【0026】
(実施例1)塗料Aの作製と評価
通常の方法に従って、水性ウレタン樹脂(樹脂固形分濃度約32%)33.0部、乳化剤0.2部、水10.0部、紫外線吸収剤4.6部、エチレングリコールモノブチルエーテル(以下ブチルセロソルブと略称)2.2部からなる水性ウレタン系紫外線遮蔽塗料の元液を調整した。そして塗料としての作業性を高めるために、上記元液50部に水50部を加えて希釈し、全固形分濃度約15%の水性ウレタン系紫外線遮蔽塗料を作製した。この系の全水性塗料中のブチルセロソルブの量は約2.2%である。
【0027】
この塗料のレベリング性を評価すると、乾燥後の塗膜に2本の縦筋が明確に残り、レベリング性は不良であった。しかし、塗膜は優れた透明性を示していた。
【0028】
(実施例2)塗料Bの作製と評価
塗料Aと同様に水性紫外線遮蔽塗料の元液を調整した後、塗料Aの水50部による希釈の代わりに、ブチルセロソルブ7.8部と水42.2部からなる混合液で希釈した。この系の全水性塗料中のブチルセロソルブの量は10%である。
【0029】
この塗料Bのレベリング性は未だ不十分で、2本の縦筋が残り、塗膜の透明性が若干低下するのを認めた。
【0030】
(実施例3)塗料Cの作製と評価
塗料Aと同じ元液をブチルセロソルブ17.8部と水32.2部からなる混合液で希釈した。この系の全水性塗料中のブチルセロソルブの量は約20%である。この塗料のレベリング性は良好であるが、色ムラが強く、塗膜がくもり、透明性が低下するのが認められた。
【0031】
(実施例4)塗料Dの作製と評価
塗料Aと同じ元液を炭酸エチレン8部と水42部からなる混合液で希釈した。この系の全水性塗料中のブチルセロソルブの量は2.2%、炭酸エチレンの量は8%である。
【0032】
この塗料のレベリング性は比較的良好で、2本の縦筋は殆ど認められなかった。塗膜の透明性も良好であった。
【0033】
(実施例5)塗料Eの作製と評価
塗料Aと同じ元液を炭酸エチレン5部、ブチルセロソルブ7.8部と水36.2部からなる混合液で希釈した。この系の全水性塗料中のブチルセロソルブの量は10%、炭酸エチレンの量は5%である。
【0034】
この塗料のレベリング性は実施例4より良好であるが、塗膜の透明性が低下しているのを認めた。
【0035】
(実施例6)塗料Fの作製と評価
塗料Aと同じ元液に炭酸エチレン4部とブチルセロソルブ4.8部および塗膜の透明性を良くする目的で、ウレタン樹脂に対して優れた溶解力を有するN−メチル−2−ピロリドン3部と水39.2部からなる混合液で希釈した。この系の全水性塗料中の炭酸エチレンの量は4%、ブチルセロソルブの量は7%、N−メチル−2−ピロリドンの量は3%である。この塗料のレベリング性は実施例4よりも良好で、塗膜は優れた透明性を保持していた。
【0036】
(実施例7)塗料Gの作製と評価
通常の方法に従って、水性アクリル樹脂(樹脂固形分濃度約38%)30.0部、乳化剤0.2部、水12.0部、紫外線吸収剤5.3部、ブチルセロソルブ2.5部からなる水性アクリル系紫外線遮蔽塗料の元液を調整した。この元液50部に水50部を加えて希釈し、全固形分濃度約17%の水性アクリル系紫外線遮蔽塗料を作製した。この系の全水性塗料中のブチルセロソルブの量は2.5%である。
【0037】
この塗料は優れた透明性を示すが、実施例1と同様レベリング性は不良であった。
【0038】
(実施例8)塗料Hの作製と評価
塗料Gの元液を炭酸エチレン7部、3−ブトキシ−1−ブタノール5.5部、水37.5部からなる混合液で希釈した。この系の全水性塗料中の炭酸エチレンの量は7%、ブチルセロソルブの量は2.5%、3−ブトキシ−1−ブタノールの量は5.5%である。この塗料のレベリング性は良好で、塗膜は優れた透明性を示した。
【0039】
【発明の効果】
水性塗料は引火性が低く、環境や人体にやさしい塗料や人体にやさしい塗料として注目されているが、水は通常使用される有機溶剤に比して表面張力が極めて大きいため、ガラス板等に塗布した際の流動性、拡がり性すなわちレベリング性が悪く、塗布ムラが生じやすいという大きな欠点を有している。このようなレベリング性を改良する方法としては、従来、水と相溶する有機溶剤を加えて、水の表面張力を低下させる方法が考えられてきたが、この方法では有機溶剤を大量に添加する必要があるため、水性塗料の低引火性、環境や人体にやさしいと言った長所が損なわれるという新たな問題点が生じる結果となる。
【0040】
これに対して、炭酸エチレンは常温では白色結晶の固体で、無臭、無害の上に、消防法や労働安全衛生法の法的規制に該当しない物質で、まさに低引火性、環境や人体にやさしいことを売り物とする水性塗料に配合する化合物としては最適とも言えるものである。
【0041】
また、炭酸エチレンは水や各種有機溶剤と相溶し、各種高分子物質に対しても優れた溶解力を示し、溶剤としても作用するため、この炭酸エチレンを水性塗料に配合しても、水性塗料は安定で、エマルジョンが破壊されたり水性塗料中の樹脂が相分離することもなく、均一な塗膜を形成する。
【0042】
このように本願発明は、炭酸エチレンを配合したことで生まれる水性塗料のレベリング性を改良するものであり日曜大工(DIY)に適する水性塗料を提供するものである。且つ、低引火性、環境にやさしい水性塗料の特性を維持するものである。請求項2の発明はレベリング性の改良に加えて透過性の優れた塗膜を提供する効果を有するものである。[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an ultraviolet shielding water-based paint having improved leveling properties.
[0002]
In the present invention, the water-based paint is a paint in which about 70% or more of the solvent or dispersant contained in the paint is water.
[0003]
As water-based paints, various resins or resin compositions such as urethane-based, acrylic-based, and polyester-based ones are dissolved in a solvent containing water as a main component, or in a state of emulsion in a solvent containing water as a main component. Many dissolved or dispersed are used. Because these water-based paints do not use organic solvents, or because organic solvents are diluted with a large amount of water, they are less flammable than complete organic solvent-based paints, and the amount of organic solvents used is small. Since the degree of harm to the environment and the human body can be kept low, the amount of water-based paint used tends to increase in recent years.
[0004]
[Prior art]
Although the water-based paint has various advantages over the organic solvent-based paint as described above, the improvement thereof is strongly demanded due to the following drawbacks.
[0005]
That is, the water used in the main solvent or dispersant of the water-based paint has a larger surface tension than ordinary organic solvents, and the fluidity and spreadability of the liquid when the water-based paint is applied are inferior in so-called leveling properties. Has the disadvantages. In recent years, it is said that DIY carpenter (DIY), general consumers have purchased paints and applied paints themselves, for example, when applying water-based paints brushed on glass plates, etc. Since the leveling property of the liquid is poor, uneven coating thickness occurs. In particular, when a colored water-based paint is applied, unevenness in coating thickness is reflected as color unevenness, which causes a problem that the commercial value is greatly reduced. In addition, when applying a part of the colored water-based paint with a brush, if a part of it is overcoated, the coating liquid at the end of the overcoating is scraped off with the brush, resulting in a reduction in the amount of the coating liquid at that part and a thin coating thickness. However, with conventional water-based paints, the surrounding coating liquid spreads to a portion where the coating amount is small, i.e., leveling and the coating thickness cannot be leveled, and when it is dried as it is, the portion where the amount of coating solution is small However, there is a problem that a fatal defect occurs in that the pattern remains as a light streak pattern.
[0006]
[Problems to be solved by the invention]
Methods for solving the above-mentioned drawbacks of water-based paints, that is, methods for improving the leveling properties of water-based paints include adding and blending various organic solvents that are compatible with water, and various anionic, cationic, and nonionic interfaces. Although it has been proposed to add an activator, and also a fluorine-based or silicone-based surfactant, all of them have insufficient leveling improvement effects, and the performance of water-based paints deteriorates. There is a strong demand for a solution.
[0007]
Regarding the above, the present inventor first prepared a blue-colored aqueous emulsion containing about 2.5% of an organic solvent, pasted a sponge at the tip with a width of 3 cm, and covered it with non-woven cotton. Using a brush, the nonwoven fabric portion was impregnated with a predetermined amount of the above-mentioned aqueous emulsion, and this was applied about 10 cm from the top to the bottom on a glass plate placed on a desk. The coating was repeated so that the portion of the coating portion overlapped, and similarly, the second coating portion was overlapped so that the end portion of about 1 cm width overlapped. When dried at room temperature in this way, a blue transparent coating film can be obtained, but the coating solution at the end of the brush that has been overcoated is scraped off to reduce the amount of coating, resulting in two light-colored streak patterns. Even if it is left as it is at room temperature, the liquid leveling property of the liquid is poor, so the liquid does not flow and level out from the surroundings to the streaks. The shape pattern was admitted.
[0008]
In order to solve such problems, first, an attempt was made to add and blend various organic solvents compatible with water, which is an extension of the prior art. For example, methanol, ethanol, isopropanol, acetone, methyl ethyl ketone, ethylene glycol, diethylene glycol, propylene glycol, tetraethylene glycol, polyethylene glycol (molecular weight 200), 3-methyl-3-methoxy-1-butanol, ethylene glycol monomethyl ether, ethylene glycol mono Water such as butyl ether, tripropylene glycol, trimethylolpropane, 3-butoxy-1-butanol, 3,5-methyl-1,5-pentanediol, glycerin, cyclohexanol, cyclohexanone, γ-butyrolactone, N-methyl-2-pyrrolidone and the like A compatible organic solvent was added to the water-based paint, and the leveling improvement effect was investigated.
[0009]
Some of these organic solvents, such as ethylene glycol monobutyl ether, increase the blending amount to 20% to 30%, and in the evaluation method, there are those in which so-called vertical stripes are not recognized. Increasing the amount reduces the compatibility of resins, etc., resulting in non-uniform coating and uneven color, and the occurrence of new problems such as significantly reduced coating transparency. . In general, these organic solvents are subject to legal regulations such as the Fire Service Law and the Occupational Safety and Health Law, so it is desirable to keep the blending amount as low as possible.
[0010]
Similarly, various surfactants such as di (2-ethylhexyl) sulfosuccinic acid, sodium oleate, sodium dodecylbenzenesulfonate, fluorine-based surfactants such as Unidyne DS-403 (instead of an organic solvent compatible with water) are used. Leveling properties could not be improved even when Daikin Industries, Ltd.) or a silicone surfactant such as SH-29PA (Toray Silicone Co., Ltd.) was blended.
[0011]
[Means for Solving the Problems]
The first invention of the present application is characterized in that leveling properties are improved by blending ethylene carbonate with an ultraviolet shielding water-based paint .
[0012]
The second invention of the present application is characterized in that leveling properties are improved by blending ethylene carbonate and at least one of organic solvents compatible with water into an ultraviolet shielding water-based paint .
[0013]
The above-mentioned ethylene carbonate is a white crystal having a solidification point of about 36 ° C, which is solid at room temperature, is stable and non-toxic, is not applicable to the Fire Service Act and the Industrial Safety and Health Act, and has low flammability of water-based paints. It is an extremely excellent chemical substance that meets the characteristics of the environment and human body.
[0014]
Ethylene carbonate is a substance that mixes well with water and many organic solvents and has an excellent dissolving power for many polymer substances. Therefore, it is added to emulsions and solutions of water-based paints. However, it is presumed that an excellent leveling improvement effect was exhibited because the emulsion was uniformly dissolved in the entire coating material without destroying the emulsion or precipitating the resin component from the solution. Moreover, since the solubility with respect to a high molecular material is excellent, the coating film obtained by apply | coating and drying is maintaining the same outstanding transparency as an ethylene carbonate additive-free type | system | group.
[0015]
DETAILED DESCRIPTION OF THE INVENTION
As an organic solvent compatible with water blended with ethylene carbonate, highly flammable solvents such as methanol, ethanol, isopropanol, acetone, and methyl ethyl ketone are not desirable, and relatively high boiling point solvents such as ethylene glycol and propylene glycol. , Tetraethylene glycol, isoprene glycol, 3-methyl-3-methoxy-1-butanol, ethylene glycol monomethyl ether, ethylene glycol monobutyl ether, tripropylene glycol, trimethylolpropane, 3-butoxy-1-butanol, 3,5-methyl-1, Examples of preferable organic solvents include 5-pentanediol, glycerin, γ-butyrolactone, N-methyl-2-pyrrolidone and the like. In selecting these organic solvents, it is necessary to consider the type of resin used in the aqueous paint and the composition of the aqueous paint. By blending these organic solvents, water-based paint emulsions should not be broken, or those that can separate blended components such as resins from water-based paints should not be used.
[0016]
Regarding the blending amount of ethylene carbonate in the present invention, the type and composition of the water-based paint, that is, the type of resin and its blending amount, the blending amount of water, the kind and amount of the organic solvent that may be blended in a small amount, It is necessary to optimize the blending amount of ethylene carbonate depending on the type and amount of other added materials, but usually 100 parts by weight of water-based paint after blending ethylene carbonate and water-compatible organic solvent. About 0.5 to 15 parts by weight of ethylene carbonate is blended, but it is desirable to blend so as to be about 1 to 10 parts by weight in the sense of suppressing the blending amount as much as possible.
[0017]
In addition, the ratio of the total organic solvent and ethylene carbonate in the water-based paint needs to be optimized depending on the type and composition of the water-based paint as described above, but usually the weight ratio of the total organic solvent amount to the ethylene carbonate amount is It is desirable to suppress the amount to 20 or less, and it is particularly desirable to determine the ratio of the total organic solvent amount to the ethylene carbonate amount so as to reduce the total organic solvent amount as much as possible.
[0018]
The blending method of ethylene carbonate is not particularly limited, and it is possible to add solid ethylene carbonate directly to the aqueous paint and stir until a uniform paint system is obtained. A water-based paint having a resin (high solid content) concentration is prepared, and an aqueous solution in which a predetermined amount of ethylene carbonate is dissolved or a solution in which ethylene carbonate is dissolved in a mixed solution of water and an organic solvent is added and stirred. It is desirable to make it an aqueous paint emulsion or solution.
[0019]
The water-based paint with improved leveling properties provided by the present invention can be used in various applications. In recent years, DIY has been widely used by general consumers to purchase paints having specific functions and apply them to various objects themselves. In this case, it is a matter of course that a water-based paint that is friendly to the environment and the human body is desirable. However, as described above, the known water-based paint has poor leveling properties (fluidity and spreadability) of the applied liquid, and coating unevenness. In particular, in the field of DIY, organic solvent-based paints that are still harmful are still the mainstream because colored unevenness causes uneven application of color and color unevenness.
[0020]
The paint with various functions added to the water-based paint base with improved leveling property according to the present invention, for example, an ultraviolet shielding paint, is used for a window glass of a vehicle such as an automobile, a window glass of a general household or a building, and a cathode ray tube of a television. It can be easily applied to the surface and other film and plastic surfaces with your own hands. In addition, colored paints and the like prepared for the purpose of shielding or reducing light having a wavelength harmful to the eyes and human body other than ultraviolet rays can be similarly applied to various objects.
[0021]
【Example】
EXAMPLES Hereinafter, although this invention is demonstrated in more detail based on an Example, this invention is not limited by these Examples. In addition, Example 1, Example 2, Example 3, and Example 7 show the conventional example for leveling property evaluation of a coating liquid, and the external appearance evaluation of a coating film compared with the Example of this invention. It is.
[0022]
A colored water-based paint in which 1 part of a blue pigment was blended with 100 parts of the water-based paint to be tested was prepared in order to more clearly evaluate the leveling property evaluation method of the coating liquid and the appearance evaluation level of the coating film.
[0023]
Next, a sponge was applied so that the tip of a plastic plate having a width of 3 cm, a thickness of 3 mm, and a length of 10 cm was covered, and a non-woven cotton was applied thereon.
[0024]
A non-woven cotton portion of the brush is impregnated with a predetermined amount of a water-based paint to be tested, and this is placed on a transparent glass plate (washed with water, then washed with methanol, and dried) placed on a desk, from top to bottom. Apply about 10 cm (the first application), and then repeat the application from the top to the bottom so that the part about 1 cm overlaps the left end of the first application (the second application). Overpainting (third coating) was performed from top to bottom so that a portion of about 1 cm from the left end of the second coating portion overlapped. When overcoating is performed in this manner, the coating liquid at the right end portion of the brush is scraped off, resulting in a decrease in the amount of liquid and generation of vertical stripes with a lighter color. That is, two vertical stripes are generated by applying three times. This is left to dry at room temperature, but when the leveling property of the coating solution is poor, it becomes a coating film with vertical stripes remaining, and when the leveling property is good, the vertical stripes are exposed from the surroundings. The coating solution flows, the streaks disappear, and a uniform coating film is obtained. By observing such a phenomenon, the leveling property of the coating solution was evaluated.
[0025]
At the same time, the color unevenness and transparency of the coating film were observed and evaluated with the naked eye.
[0026]
(Example 1) Production and evaluation of paint A According to a usual method, 33.0 parts of an aqueous urethane resin (resin solid concentration of about 32%), 0.2 part of an emulsifier, 10.0 parts of water, an ultraviolet absorber 4. A base solution of an aqueous urethane-based ultraviolet shielding coating comprising 6 parts and 2.2 parts of ethylene glycol monobutyl ether (hereinafter abbreviated as butyl cellosolve) was prepared. And in order to improve workability | operativity as a coating material, 50 parts of water was added and diluted to 50 parts of the said original liquid, and the water-based urethane type ultraviolet-ray shielding coating material of about 15% of total solid concentration was produced. The amount of butyl cellosolve in the total water-based paint of this system is about 2.2%.
[0027]
When the leveling property of this paint was evaluated, two vertical streaks remained clearly in the dried coating film, and the leveling property was poor. However, the coating film showed excellent transparency.
[0028]
(Example 2) Preparation and evaluation of paint B After preparing the base liquid of the water-based ultraviolet shielding paint in the same manner as paint A, instead of diluting paint A with 50 parts of water, 7.8 parts of butyl cellosolve and 42.2 of water Diluted with a mixture of parts. The amount of butyl cellosolve in the total water-based paint of this system is 10%.
[0029]
The leveling property of the paint B was still insufficient, and two vertical stripes remained, and it was recognized that the transparency of the coating film was slightly lowered.
[0030]
(Example 3) Production and evaluation of paint C The same original solution as paint A was diluted with a mixed solution composed of 17.8 parts of butyl cellosolve and 32.2 parts of water. The amount of butyl cellosolve in the total water-based paint of this system is about 20%. Although the leveling property of the paint was good, it was recognized that the color unevenness was strong, the coating film was cloudy, and the transparency was lowered.
[0031]
(Example 4) Preparation and evaluation of paint D The same original solution as paint A was diluted with a mixed solution consisting of 8 parts of ethylene carbonate and 42 parts of water. The amount of butyl cellosolve in this all-water paint is 2.2% and the amount of ethylene carbonate is 8%.
[0032]
The leveling property of this paint was relatively good, and two vertical stripes were hardly recognized. The transparency of the coating film was also good.
[0033]
(Example 5) Preparation and evaluation of paint E The same stock solution as paint A was diluted with a mixed solution consisting of 5 parts of ethylene carbonate, 7.8 parts of butyl cellosolve and 36.2 parts of water. The amount of butyl cellosolve in this all-water paint is 10% and the amount of ethylene carbonate is 5%.
[0034]
Although the leveling property of this paint was better than that of Example 4, it was recognized that the transparency of the coating film was lowered.
[0035]
(Example 6) Preparation and evaluation of paint F For the purpose of improving transparency of 4 parts of ethylene carbonate, 4.8 parts of butyl cellosolve and a coating film in the same original solution as paint A, it has excellent dissolving power for urethane resin. The mixture was diluted with a mixed solution consisting of 3 parts of N-methyl-2-pyrrolidone and 39.2 parts of water. The amount of ethylene carbonate in this all-water paint is 4%, the amount of butyl cellosolve is 7%, and the amount of N-methyl-2-pyrrolidone is 3%. The leveling property of this paint was better than that of Example 4, and the coating film maintained excellent transparency.
[0036]
(Example 7) Production and evaluation of paint G According to a usual method, 30.0 parts of an aqueous acrylic resin (resin solid content concentration of about 38%), 0.2 part of emulsifier, 12.0 parts of water, UV absorber 5. A base solution of an aqueous acrylic ultraviolet shielding coating composed of 3 parts and 2.5 parts of butyl cellosolve was prepared. 50 parts of this original solution was diluted with 50 parts of water to prepare an aqueous acrylic ultraviolet shielding paint having a total solid concentration of about 17%. The amount of butyl cellosolve in the total water-based paint of this system is 2.5%.
[0037]
Although this paint exhibited excellent transparency, the leveling property was poor as in Example 1.
[0038]
(Example 8) Preparation and evaluation of coating material H The original solution of coating material G was diluted with a mixed solution consisting of 7 parts of ethylene carbonate, 5.5 parts of 3-butoxy-1-butanol, and 37.5 parts of water. The amount of ethylene carbonate in this all-water paint is 7%, the amount of butyl cellosolve is 2.5%, and the amount of 3-butoxy-1-butanol is 5.5%. The leveling property of this paint was good, and the coating film showed excellent transparency.
[0039]
【Effect of the invention】
Water-based paints have low flammability and are attracting attention as environmentally friendly and human-friendly paints. However, water has a very large surface tension compared to commonly used organic solvents, so it is applied to glass plates. In this case, the fluidity and spreadability, that is, leveling properties are poor, and there is a great disadvantage that uneven coating tends to occur. As a method for improving such leveling properties, a method of reducing the surface tension of water by adding an organic solvent compatible with water has been conventionally considered. In this method, a large amount of organic solvent is added. As a result, there arises a new problem that the advantages of water-based paints such as low flammability, environment and human body are impaired.
[0040]
In contrast, ethylene carbonate is a white crystalline solid at room temperature, is odorless and harmless, and does not fall under the legal regulations of the Fire Services Act or the Industrial Safety and Health Act. It is truly flammable and friendly to the environment and the human body. It can be said that it is optimal as a compound to be blended in water-based paints for sale.
[0041]
In addition, ethylene carbonate is compatible with water and various organic solvents, exhibits excellent dissolving power for various polymer substances, and acts as a solvent. The coating is stable and forms a uniform coating without destroying the emulsion or causing phase separation of the resin in the aqueous coating.
[0042]
Thus, this invention improves the leveling property of the water-based paint produced by mix | blending ethylene carbonate, and provides the water-based paint suitable for DIY (DIY). In addition, it maintains the characteristics of a low flammability and environmentally friendly water-based paint. The invention of claim 2 has an effect of providing a coating film having excellent permeability in addition to the improvement of leveling property.
Claims (4)
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