JP4965882B2 - Door car device - Google Patents

Door car device Download PDF

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JP4965882B2
JP4965882B2 JP2006105873A JP2006105873A JP4965882B2 JP 4965882 B2 JP4965882 B2 JP 4965882B2 JP 2006105873 A JP2006105873 A JP 2006105873A JP 2006105873 A JP2006105873 A JP 2006105873A JP 4965882 B2 JP4965882 B2 JP 4965882B2
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resin case
shaft
support
door
traveling body
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JP2007277937A (en
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孝憲 布施
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株式会社フロンテア
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Description

本発明は、引戸等の扉の隅に取付けて扉を円滑に移動させる戸車装置に関するものである。   The present invention relates to a door roller device that is attached to a corner of a door such as a sliding door and moves the door smoothly.

従来、車輪を取付けた枠状の走行体が少なくとも下面を開放したケース内にその下縁面から前記車輪を突出させて軸支されているとともに、前記車輪を取付けた枠状の走行体に軸支される車輪の高さと左右の位置を調整する各調整ネジが装着された構造になっている戸車装置が知られている(例えば、特開2002−70402号公報)。   2. Description of the Related Art Conventionally, a frame-like traveling body with wheels attached thereto is pivotally supported by projecting the wheels from the lower edge surface in a case having at least a lower surface opened, and the frame-like traveling body with wheels attached to the shaft. There is known a door drive device having a structure in which adjustment screws for adjusting the height of the wheel to be supported and the left and right positions are mounted (for example, JP 2002-70402 A).

そして、このような戸車装置にあっては、製造を容易にするためと製品を安価に提供するために車輪を支持する走行体を内設するケースが硬質合成樹脂材により形成したものが用いられている。   And in such a door machine apparatus, in order to facilitate manufacture and to provide a product at a low cost, a case in which a case that supports a wheel that supports a wheel is formed of a hard synthetic resin material is used. ing.

ところが、一般に安価な合成樹脂材は脆弱なことから成形したケースの強度が低く、前述の戸車装置におけるケースのように重量のある扉を支持することから大きな荷重が掛かり、特に車輪を取付けた走行体を支持する部分は扉の重量が最も加わる場所であり、長期の使用や、大きな外力が加わった時などにおいては、充分な強度を有しているとは言えない。
特開2002−70402号公報
However, in general, inexpensive synthetic resin materials are fragile, so the strength of the molded case is low, and a heavy load is applied because the heavy door is supported like the case in the above-described door drive device, especially with wheels attached. The portion that supports the body is the place where the weight of the door is most applied, and cannot be said to have sufficient strength when used for a long time or when a large external force is applied.
JP 2002-70402 A

本発明は、上記のような従来の樹脂製ケースを有する戸車装置の問題点を解決しようとするものであり、ケースの大部分を樹脂製にしても加わる重量や衝撃にも耐えうるばかりか、安価に提供することが可能な戸車装置を提供することを課題とするものである。   The present invention is intended to solve the problems of a door machine having a conventional resin case as described above, and not only can withstand the weight and impact applied even if the majority of the case is made of resin, An object of the present invention is to provide a door drive device that can be provided at low cost.

前記課題を解決するためになされた本発明は、車輪を取付けた枠状の走行体が少なくとも下面を開放した樹脂製ケース内にその下縁面から前記車輪を突出させて軸支されているとともに、前記車輪を取付けた枠状の走行体の取付位置が前記樹脂製ケースの前面部に装着された調整ネジにより調整可能であり、前記走行体を軸支している支持軸が前記樹脂製ケースに固着された金属製で樹脂製ケース両側面の前方下端部にそれぞれ配置される一対の支持板に形成される軸孔に支持されている戸車装置において、前記支持板の少なくとも軸孔を有する軸支部が前記樹脂ケース外に配置されているとともに前記支持板の軸孔を有する軸支部が前記樹脂ケースの前面部および側面に面一になるように配置されていることを特徴とする。 The present invention, which has been made to solve the above-mentioned problems, is supported by a frame-like traveling body attached with wheels, which is pivotally supported by protruding the wheels from the lower edge surface in a resin case having at least a lower surface opened. The mounting position of the frame-shaped traveling body to which the wheels are attached can be adjusted by an adjusting screw mounted on the front surface of the resin case, and the support shaft that pivotally supports the traveling body is the resin case. In a door roller apparatus supported by shaft holes formed in a pair of support plates respectively disposed at the front lower ends of both sides of the resin case made of metal fixed to the shaft, the shaft having at least the shaft holes of the support plates The support portion is disposed outside the resin case, and the shaft support portion having the shaft hole of the support plate is disposed so as to be flush with the front surface portion and the side surface of the resin case .

本発明によれば、樹脂製ケースの一部に金属製支持板を固着し、その金属製支持板で車輪を取付けた枠状を呈する走行体の支持軸両端を支持するため、支持軸の支持強度が増大してその部分に大きな力が加わった際などでも、十分に耐えられるものとなる。即ち、扉の重量が最も加わる支持軸両端部分を金属製支持板で支持することによって支持強度が強化され、耐荷重性のある戸車装置となる。従って、重量がある扉用戸車装置として最適である。また、ケースの主要部分(大部分)を比較的廉価な樹脂製とするため、装置が安価になる。   According to the present invention, the metal support plate is fixed to a part of the resin case, and the metal support plate supports both ends of the support shaft of the traveling body having a frame shape with wheels attached thereto. Even when the strength is increased and a large force is applied to the portion, it can be sufficiently tolerated. That is, by supporting the both ends of the support shaft to which the weight of the door is applied most with the metal support plate, the support strength is enhanced, and the load bearing device is constructed. Therefore, it is optimal as a heavy door door device. In addition, since the main part (most part) of the case is made of a relatively inexpensive resin, the apparatus becomes inexpensive.

また、前記金属製の支持板が、前記樹脂製ケース前面を覆う前面部と樹脂製ケース両側面の前方下端部にそれぞれ配置される支持軸の支持部とが連続して一体に形成される場合には、ケース前面部及び支持軸支持部分の強度強化が図られるとともに、ケース前面部に金属面が現れることにより、美麗であり、豪華さも得られる。   In the case where the metal support plate is formed integrally with a front portion covering the front surface of the resin case and a support portion of a support shaft respectively disposed at a front lower end portion of both sides of the resin case. In addition to enhancing the strength of the case front portion and the support shaft support portion, the appearance of a metal surface on the case front portion is beautiful and luxurious.

また、前記金属製の支持板が、前記樹脂製ケース前面に横方向に形成された溝部に嵌装する横片状の連結部と樹脂製ケース両側面の前方下端部にそれぞれ配置される支持軸の支持部とが連続して一体に形成される場合には、比較的少ない金属材料で支持軸を支持して充分な強度が得られる。   In addition, the support plate made of metal is disposed on a horizontal piece-like connecting portion fitted in a groove portion formed in a lateral direction on the front surface of the resin case and on a front lower end portion on both side surfaces of the resin case. When the support portion is formed continuously and integrally, a sufficient strength can be obtained by supporting the support shaft with a relatively small amount of metal material.

更に、前記金属製の支持板が、樹脂製ケース両側面の前方下端部にそれぞれ配置される一対の支持部からなる場合には、面積の小さな支持板でも支持軸両端を強力に支持することができるものである。従って、最小限の金属材料で充分な支持強度が得られる。   Furthermore, when the metal support plate is composed of a pair of support portions respectively disposed at the front lower end portions on both sides of the resin case, both ends of the support shaft can be strongly supported even with a support plate having a small area. It can be done. Therefore, sufficient support strength can be obtained with a minimum amount of metal material.

以上の手段を有する本発明によれば、ケースの大部分を樹脂製にして重量が加わる部分を金属製支持板で強化することで、安価で耐荷重性に優れたものとなる。   According to the present invention having the above-described means, most of the case is made of resin and the weight-added portion is reinforced with the metal support plate, so that it is inexpensive and has excellent load resistance.

以下、図面に示した本発明の実施の形態について説明する。   Hereinafter, embodiments of the present invention shown in the drawings will be described.

図1は、本発明の一実施の形態に係る戸車装置の側面図、図2はその側面に沿った断面図、図3はその正面(前面)図、図4はその背面図、図5はその底面図、図6は側面に沿った要部の拡大断面図、図7は正面に沿った要部の拡大断面図、図8は主要部の分解斜視図である。   1 is a side view of a door machine according to an embodiment of the present invention, FIG. 2 is a sectional view along the side, FIG. 3 is a front (front) view, FIG. 4 is a rear view, and FIG. FIG. 6 is an enlarged cross-sectional view of the main part along the side surface, FIG. 7 is an enlarged cross-sectional view of the main part along the front surface, and FIG. 8 is an exploded perspective view of the main part.

本実施形態に示す戸車装置は、主として樹脂製ケース1と、車輪2を取付けた枠状の走行体3と、樹脂製ケース1の一部に固着された前記車輪2を取付けた枠状の走行体3を支持するための金属製支持板5とで構成されている。   The door pulley apparatus shown in the present embodiment is mainly a frame-shaped traveling body with a resin-made case 1, a frame-shaped traveling body 3 with wheels 2 attached thereto, and the wheels 2 fixed to a part of the resin-made case 1. It comprises a metal support plate 5 for supporting the body 3.

そして、樹脂製ケース1は例えばポリアミドやポリアセタール等の合成樹脂で形成され、外観形状が略鞍状形状になっている。また、樹脂製ケース1には軸ピン6に車輪2が軸支された枠状の走行体3が内設されている。更に詳しく説明すると、樹脂製ケース1の前面部1aを覆う前板部5a及び両前方下端に延びる前記走行体3の支持軸4の軸支部5b,5bを有する略椅子状の金属支持板5が固着されている。   The resin case 1 is made of, for example, a synthetic resin such as polyamide or polyacetal, and has a substantially bowl-like appearance. The resin case 1 has a frame-shaped traveling body 3 in which a wheel 2 is pivotally supported on a shaft pin 6. More specifically, a substantially chair-shaped metal support plate 5 having a front plate portion 5a that covers the front surface portion 1a of the resin case 1 and shaft support portions 5b and 5b of the support shaft 4 of the traveling body 3 extending to the front lower ends of the two cases. It is fixed.

更に、金属製支持板5が固着された樹脂製ケース1の前面部1aには、前記走行体3に支持された車輪2の上下位置と左右位置を調整する上下調整ネジ7と左右調整ネジ8が装着され、これらの上下調整ネジ7と左右調整ネジ8を含んだ上下調整機構9及び左右調整機構10が樹脂製ケース1に内蔵されている。   Further, on the front surface portion 1a of the resin case 1 to which the metal support plate 5 is fixed, a vertical adjustment screw 7 and a left / right adjustment screw 8 for adjusting the vertical position and the horizontal position of the wheel 2 supported by the traveling body 3 are provided. The vertical adjustment mechanism 9 including the vertical adjustment screw 7 and the horizontal adjustment screw 8 and the horizontal adjustment mechanism 10 are built in the resin case 1.

本実施の形態における上下調整機構9は、スクリュネジからなる上下調整ネジ7とそれに螺合する移動片11で構成され、上下調整ネジ7を左右に回動すると、枠状の走行体3の上部切欠3aに係合する移動片11が前後に移動し枠状の走行体3が上下に回動して上下位置が調整される。   The vertical adjustment mechanism 9 in the present embodiment is composed of a vertical adjustment screw 7 made of a screw screw and a moving piece 11 screwed to the screw, and when the vertical adjustment screw 7 is turned to the left and right, an upper notch of the frame-like traveling body 3 is formed. The movable piece 11 engaged with 3a moves back and forth, and the frame-shaped traveling body 3 rotates up and down to adjust the vertical position.

また、左右調整機構10は、フラットな左右調整ネジ8と、その先端に偏心して設けられた円板12と、枠状の走行体3内に挟持された略楕円孔14を有するスライダー13で構成されている。左右調整ネジ8を左右に回動すると、偏心した円板12が回動しスライダー13を取付けた枠状の走行体3が左右に移動して左右位置が調整される。また金属製支持板5とスライダー13間には、摩擦板15とコイルばね16が介在されてコイルばね16の付勢力と摩擦板15で任意の位置で係止して車輪2を所望の調整位置に設定することができる。   The left / right adjusting mechanism 10 includes a flat left / right adjusting screw 8, a disc 12 eccentrically provided at the tip thereof, and a slider 13 having a substantially elliptical hole 14 sandwiched in the frame-like traveling body 3. Has been. When the left / right adjustment screw 8 is rotated left and right, the eccentric disc 12 is rotated, and the frame-like traveling body 3 to which the slider 13 is attached moves to the left and right to adjust the left / right position. Further, a friction plate 15 and a coil spring 16 are interposed between the metal support plate 5 and the slider 13 to lock the wheel 2 at a desired adjustment position by engaging the biasing force of the coil spring 16 and the friction plate 15 at an arbitrary position. Can be set to

そして、前記金属製支持板5は、例えば図8に示すように、前記樹脂製ケース1の前面部1aを覆う前板部5aに前記樹脂製ケース1の前面部1aに装着される上下調整ネジ7と左右調整ネジ8の露出孔5c,5dおよび図1乃至3に示す扉に戸車装置を取付けるための取付ネジ17の露出孔5eがそれぞれ形成されており、また、前記軸支部5b,5bには走行体3の支持軸4を軸支する軸孔5f,5fがそれぞれ形成されている。   The metal support plate 5 is, for example, as shown in FIG. 8, a vertical adjustment screw that is attached to the front surface portion 1 a of the resin case 1 on a front plate portion 5 a that covers the front surface portion 1 a of the resin case 1. 7 and exposure holes 5c and 5d of the left and right adjustment screw 8 and an exposure hole 5e of the mounting screw 17 for attaching the door machine device to the door shown in FIGS. 1 to 3, respectively, are formed in the shaft support portions 5b and 5b. Are formed with shaft holes 5f and 5f for supporting the support shaft 4 of the traveling body 3, respectively.

また、本実施の形態では、樹脂製ケース1の前面部1aの下部に前記金属製支持板5の下部に一体的に形成した軸支部5b,5bの嵌装溝1b,1bが形成されており、簡単な構成で且つきわめて安定した状態で金属製支持板5を樹脂製ケース1に固着可能となっている。尚、金属製支持板5の樹脂製ケース1への固着には嵌着、接着、溶着など従来周知の各種の固着手段を用いることができる。   Further, in the present embodiment, fitting grooves 1b, 1b of shaft support portions 5b, 5b formed integrally with the lower portion of the metal support plate 5 are formed below the front surface portion 1a of the resin case 1. The metal support plate 5 can be fixed to the resin case 1 with a simple configuration and in an extremely stable state. For fixing the metal support plate 5 to the resin case 1, various conventionally known fixing means such as fitting, bonding, and welding can be used.

このように本実施の形態によれば、前板部5aにより樹脂製ケース1の前面部1aの全体を覆う構成であり、前板部5aに一体的に形成した軸支部5b,5bがきわめて安定したものとなり、長期間使用しても樹脂製ケース1に亀裂等が生ずることのない耐荷重性のあるものとなるばかりか、ケース前面部1a全体が金属面となることから美観的にも優れており、豪華さが高められる。   As described above, according to the present embodiment, the front plate portion 5a covers the entire front surface portion 1a of the resin case 1, and the shaft support portions 5b and 5b formed integrally with the front plate portion 5a are extremely stable. In addition to having a load resistance that does not cause cracks in the resin case 1 even when used for a long period of time, it is also aesthetically pleasing since the entire case front 1a is a metal surface. The luxury is enhanced.

また、図9は本発明の異なる実施の形態に係る戸車装置を示すものであり、樹脂製ケース18の前面部18aの下端部に溝部18bを形成して、その溝部18bに金属製支持板19の横片状の連結部19aを装着固着して、ケース前面部18aを横切り支持軸の両端周囲近傍を覆う略立体H字状の金属製支持板19を設けたものであり、この形態の戸車装置によれば、比較的少ない金属材料で車輪を取付けた支持板の支持軸両端を支持するための強度が得られる。   FIG. 9 shows a door apparatus according to another embodiment of the present invention. A groove portion 18b is formed at the lower end portion of the front surface portion 18a of the resin case 18, and a metal support plate 19 is formed in the groove portion 18b. The horizontal piece-shaped connecting portion 19a is attached and fixed, and a substantially three-dimensional H-shaped metal support plate 19 that covers the vicinity of both ends of the support shaft across the case front surface portion 18a is provided. According to the apparatus, the strength for supporting both ends of the support shaft of the support plate on which the wheel is mounted with a relatively small amount of metal material can be obtained.

更に、図10は本発明の更に異なる実施の形態に係る戸車装置を示すものであり、樹脂製ケース20の前面部20a下端に装着切欠21a,21bを形成し、その装着切欠21a,21bに支持軸の両端周囲近傍を覆う一対の金属製支持板22を装着固着してその金属製支持板22で支持板の支持軸を支持するものである。   Further, FIG. 10 shows a door cart apparatus according to still another embodiment of the present invention, wherein mounting notches 21a and 21b are formed at the lower end of the front portion 20a of the resin case 20, and are supported by the mounting notches 21a and 21b. A pair of metal support plates 22 that cover the vicinity of both ends of the shaft are mounted and fixed, and the support shaft of the support plate is supported by the metal support plate 22.

この形態の戸車装置によれば、更に少ない金属材料で車輪を取付けた枠状の走行体の支持軸両端を支持する十分な強度が得られる。   According to the door pulley device of this embodiment, sufficient strength to support both ends of the support shaft of the frame-like traveling body with wheels attached with a smaller amount of metal material can be obtained.

以上、本発明の実施形態を述べたが、本発明は上記実施形態に限定されるものではなく、例えば、戸車装置を取付けるための取付ネジは、実施形態では1本であるが、2本設ける構成にしてもよく、その他の部分の構成も、使用場所や用途等に応じて任意に変えられるものである。   As mentioned above, although embodiment of this invention was described, this invention is not limited to the said embodiment, For example, although the attachment screw for attaching a door-drive apparatus is one in embodiment, two are provided. The configuration of the other parts may be arbitrarily changed according to the place of use, application, and the like.

本発明の優れた実施の形態に係る戸車装置の側面図である。It is a side view of the door machine concerning the excellent embodiment of the present invention. 図1の側面に沿った断面図である。It is sectional drawing along the side surface of FIG. 図1の正面(前面)図である。FIG. 2 is a front (front) view of FIG. 1. 図1の背面図である。It is a rear view of FIG. 図1の底面図である。It is a bottom view of FIG. 図1に示した実施の形態についての側面に沿った要部の拡大断面図である。It is an expanded sectional view of the principal part along the side surface about embodiment shown in FIG. 図1に示した実施の形態についての正面に沿った要部の拡大断面図である。It is an expanded sectional view of the principal part along the front about the embodiment shown in FIG. 図1に示した実施の形態における主要部の分解斜視図である。It is a disassembled perspective view of the principal part in embodiment shown in FIG. 本発明のことなる実施の形態に係る戸車装置の主要部の分解斜視図である。It is a disassembled perspective view of the principal part of the door machine which concerns on embodiment different from this invention. 本発明の更に異なる実施の形態に係る戸車装置の主要部の分解斜視図である。It is a disassembled perspective view of the principal part of the door machine which concerns on further different embodiment of this invention.

符号の説明Explanation of symbols

1,18,20 樹脂製ケース、1a 前面部、2 車輪、3 枠状の走行体、4 支持軸、5,19,22 金属製支持板、7 上下調整ネジ、8 左右調整ネジ
1,18,20 resin case, 1a front part, 2 wheels, 3 frame-shaped running body, 4 support shaft, 5,19,22 metal support plate, 7 vertical adjustment screw, 8 horizontal adjustment screw

Claims (1)

車輪を取付けた枠状の走行体が少なくとも下面を開放した樹脂製ケース内にその下縁面から前記車輪を突出させて軸支されているとともに、前記車輪を取付けた枠状の走行体の取付位置が前記樹脂製ケースの前面部に装着された調整ネジにより調整可能であり、前記走行体を軸支している支持軸が前記樹脂製ケースに固着された金属製で樹脂製ケース両側面の前方下端部にそれぞれ配置される一対の支持板に形成される軸孔に支持されている戸車装置において、前記支持板の少なくとも軸孔を有する軸支部が前記樹脂ケース外に配置されているとともに前記支持板の軸孔を有する軸支部が前記樹脂ケースの前面部および側面に面一になるように配置されていることを特徴とする戸車装置。 A frame-like traveling body to which a wheel is attached is pivotally supported by protruding the wheel from a lower edge surface in a resin case having at least a lower surface opened, and the frame-like traveling body to which the wheel is attached is attached. The position can be adjusted by an adjustment screw attached to the front surface of the resin case, and a support shaft that pivotally supports the traveling body is made of metal on both sides of the resin case fixed to the resin case. In the door cart apparatus supported by the shaft holes formed in the pair of support plates respectively disposed at the front lower end portions, the shaft support portions having at least the shaft holes of the support plates are disposed outside the resin case and A door drive device characterized in that a shaft support portion having a shaft hole of a support plate is disposed so as to be flush with a front surface portion and a side surface of the resin case .
JP2006105873A 2006-04-07 2006-04-07 Door car device Expired - Fee Related JP4965882B2 (en)

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JP2006105873A JP4965882B2 (en) 2006-04-07 2006-04-07 Door car device

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JP2007277937A JP2007277937A (en) 2007-10-25
JP4965882B2 true JP4965882B2 (en) 2012-07-04

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Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4941641Y1 (en) * 1969-03-26 1974-11-15
JPS4812457Y1 (en) * 1970-11-02 1973-04-04
JPH10169293A (en) * 1996-12-12 1998-06-23 K G Partek Kk Adjustment sash roller
JPH10227170A (en) * 1997-02-17 1998-08-25 Shinkansai Bearing Co Ltd Sash sheave for sliding door
JP4707228B2 (en) * 2000-12-28 2011-06-22 株式会社WEST inx Door car device

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