JP4951690B2 - Signboard character - Google Patents

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JP4951690B2
JP4951690B2 JP2010059378A JP2010059378A JP4951690B2 JP 4951690 B2 JP4951690 B2 JP 4951690B2 JP 2010059378 A JP2010059378 A JP 2010059378A JP 2010059378 A JP2010059378 A JP 2010059378A JP 4951690 B2 JP4951690 B2 JP 4951690B2
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character
light emitting
groove
flexible substrate
signboard
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JP2011191653A (en
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寛和 浅野
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SILVER MAKING CO.,LTD.
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Description

本発明は、発光ダイオードを光源として内蔵する看板文字に関する。   The present invention relates to a signboard character incorporating a light emitting diode as a light source.

発光ダイオードを光源とする看板文字は開発されている。(特許文献1参照)
この看板文字は、図1に示すように、文字本体91の長手方向に多数の発光ダイオード92を配置している。この看板文字は、発光ダイオード92を文字に沿って配置しているので、文字全体を明るく発光できる特徴がある。
Signboard characters using light emitting diodes as light sources have been developed. (See Patent Document 1)
As shown in FIG. 1, the signboard character has a large number of light emitting diodes 92 arranged in the longitudinal direction of the character body 91. This signboard character is characterized in that since the light emitting diode 92 is arranged along the character, the entire character can emit light brightly.

特開2005−331776号公報JP-A-2005-331776

しかしながら、図1に示すように、文字本体91に沿って多数の発光ダイオード92を配置する看板文字は、発光ダイオード92を配置するのに極めて手間がかかって製造コストが高くなる。それは、各々の文字によって多数の発光ダイオード92を異なる配列で配置するからである。文字の長手方向に沿って配置される発光ダイオードは、たとえば、文字本体と同じ形状に加工しているフレキシブル基板に固定して、文字本体の内部に配置される。この構造は、フレキシブル基板を文字本体の形状に加工するので、フレキシブル基板の製作に手間がかかり、また、フレキシブル基板の利用効率が悪いので、部品コストも高くなる欠点がある。   However, as shown in FIG. 1, a signboard character in which a large number of light emitting diodes 92 are arranged along the character main body 91 is extremely time consuming to arrange the light emitting diodes 92 and the manufacturing cost is high. This is because a large number of light emitting diodes 92 are arranged in different arrangements for each character. The light-emitting diodes arranged along the longitudinal direction of the character are, for example, fixed to a flexible substrate processed into the same shape as the character main body and arranged inside the character main body. Since this structure processes the flexible substrate into the shape of the character main body, it takes time to manufacture the flexible substrate, and the utilization efficiency of the flexible substrate is poor, so that there is a disadvantage that the component cost is increased.

フレキシブル基板を小さく分割して数個の発光ダイオードを固定してなる基板ユニットとし、複数の基板ユニットを文字本体に沿って配置することで、複数の発光ダイオードを文字に沿って配列することはできる。この構造は、基板ユニットを小さくすることでより小さい文字にも配置できる。ただ、基板ユニットを小さくすると、ひとつの文字本体に多数の基板ユニットを配置する必要があって、組み立てに手間がかかる欠点がある。反対に基板ユニットを大きくして、大きな文字本体に簡単に配置できるようにすると、小さい文字に基板ユニットを配置できなくなる欠点がある。したがって、この構造では、小さい文字から大きな文字まで、簡単に多数の発光ダイオードを配置できない欠点がある。   It is possible to arrange a plurality of light emitting diodes along a character by arranging a plurality of substrate units along a character body by dividing the flexible substrate into small pieces and fixing a plurality of light emitting diodes. . This structure can be placed on smaller characters by making the substrate unit smaller. However, if the substrate unit is made small, it is necessary to arrange a large number of substrate units in one character body, and there is a disadvantage that it takes time to assemble. On the other hand, if the substrate unit is enlarged so that it can be easily arranged on a large character body, there is a disadvantage that the substrate unit cannot be arranged on a small character. Therefore, this structure has a drawback that a large number of light emitting diodes cannot be arranged easily from a small character to a large character.

本発明は、さらに以上の欠点を解決することを目的に開発されたものである。本発明の重要な目的は、簡単かつ容易に、しかも小さい文字から大きな文字にも多数の発光ダイオードを能率よく配置して組み立てコストを著しく低減できる看板文字を提供することにある。   The present invention has been developed for the purpose of solving the above-mentioned drawbacks. An important object of the present invention is to provide a signboard character that can easily and easily arrange a large number of light-emitting diodes from small characters to large characters and can significantly reduce the assembly cost.

課題を解決するための手段及び発明の効果Means for Solving the Problems and Effects of the Invention

本発明の看板文字は、複数の発光ダイオード2を文字の長手方向に沿って配列してなる発光ダイオード2の看板であって、発光ダイオード2をプリント基板3に実装して、文字に沿って配置している。プリント基板3は、文字に沿って変形できると共に、発光ダイオード2を固定できる幅の溝底部5の両側に一対の側壁部6を有する横断面形状を溝形とするフレキシブル基板4としている。看板文字は、このフレキシブル基板4の溝底部5に所定の間隔で複数の発光ダイオード2を固定して、発光ダイオード2の接続端子2Bをフレキシブル基板4に電気接続している。看板文字は、このフレキシブル基板4の溝底部5を文字に沿って変形して、発光ダイオード2を文字の長手方向に沿って配置し、さらに、各々の発光ダイオード2をフレキシブル基板4から通電して発光させている。   The signboard character of the present invention is a signboard of the light emitting diode 2 formed by arranging a plurality of light emitting diodes 2 along the longitudinal direction of the character, and the light emitting diode 2 is mounted on the printed board 3 and arranged along the character. is doing. The printed circuit board 3 is a flexible substrate 4 that can be deformed along the characters and has a pair of side walls 6 on both sides of a groove bottom 5 having a width that can fix the light emitting diode 2 and has a groove shape. The signboard character has a plurality of light emitting diodes 2 fixed to the groove bottom 5 of the flexible substrate 4 at a predetermined interval, and the connection terminals 2B of the light emitting diodes 2 are electrically connected to the flexible substrate 4. The signboard character is formed by deforming the groove bottom portion 5 of the flexible substrate 4 along the character, arranging the light emitting diodes 2 along the longitudinal direction of the characters, and further energizing each light emitting diode 2 from the flexible substrate 4. The light is emitted.

以上の看板文字は、簡単かつ容易に、しかも小さい文字から大きな文字まで、多数の発光ダイオードを能率よく配置して組み立てコストを著しく低減できる特徴がある。それは、以上の看板文字が、発光ダイオードを実装しているプリント基板をフレキシブル基板とし、このフレキシブル基板を、溝底部の両側に一対の側壁部を有する溝形の横断面形状として、その溝底部に所定の間隔で複数の発光ダイオードを固定して、溝底部を文字に沿って変形して、複数の発光ダイオードを文字の長手方向に沿って配置しているからである。とくに、溝底部の両側に側壁部を設けて溝形としているフレキシブル基板は、溝底部を文字に沿って変形しやすく、大きな文字にあっては小さい曲率半径で湾曲し、大きな文字にあっては、大きな曲率半径で湾曲して、文字に沿って配置できる。また、両側に設けている側壁部でもって幅の狭いフレキシブル基板を補強でき、さらに側壁部に配線して、発光ダイオードを点灯できる特徴も実現する。   The signboard character described above has a feature that a large number of light emitting diodes can be efficiently arranged from a small character to a large character easily and easily, and the assembling cost can be significantly reduced. The above signboard character has a printed circuit board on which a light emitting diode is mounted as a flexible substrate, and the flexible substrate has a groove-shaped cross-sectional shape having a pair of side walls on both sides of the groove bottom. This is because the plurality of light emitting diodes are fixed at a predetermined interval, the groove bottom portion is deformed along the character, and the plurality of light emitting diodes are arranged along the longitudinal direction of the character. In particular, a flexible board that has a side wall on both sides of the groove bottom and has a groove shape easily deforms the groove bottom along the character. For large characters, it curves with a small radius of curvature. Can be curved, with a large radius of curvature, and placed along the character. Moreover, the flexible board | substrate with a narrow width | variety can be reinforced with the side wall part provided in both sides, and also the characteristic which can be light-wired to a side wall part and can light a light emitting diode is also implement | achieved.

本発明の看板文字は、フレキシブル基板4が、溝底部5に所定の間隔で複数の穴5Aを設けて穴5Aの間に連結部5Bを設けて、連結部5Bに発光ダイオード2を固定することができる。
以上の看板文字は、溝底部の幅を広くしながら、フレキシブル基板を小さい曲率半径で自由に変形しやすく、種々の大きさの文字に簡単かつ容易に、発光ダイオードを最適な位置に配置できる特徴がある。
In the signboard character of the present invention, the flexible substrate 4 is provided with a plurality of holes 5A at predetermined intervals in the groove bottom portion 5 and a connecting portion 5B is provided between the holes 5A, and the light emitting diode 2 is fixed to the connecting portion 5B. Can do.
The above signboard characters allow the flexible substrate to be freely deformed with a small radius of curvature while widening the groove bottom, allowing easy and easy placement of light emitting diodes in various sizes of characters. There is.

本発明の看板文字は、連結部5Bを、フレキシブル基板4の長手方向に直交する方向に伸びる所定の幅の帯状とすることができる。
以上の看板文字は、溝底部をさらに変形しやすく、フレキシブル基板を自由に変形して、簡単かつ容易に発光ダイオードを最適位置に配置できる特徴がある。
In the signboard character of the present invention, the connecting portion 5B can be formed in a strip shape having a predetermined width extending in a direction orthogonal to the longitudinal direction of the flexible substrate 4.
The above signboard character is characterized in that the groove bottom can be further easily deformed, the flexible substrate can be freely deformed, and the light emitting diode can be easily and easily disposed at the optimum position.

本発明の看板文字は、フレキシブル基板4をU曲して、溝底部5の両側に側壁部6を設けることができる。
以上の看板文字は、フレキシブル基板をU曲することで自由に変形しやすく、大きな文字から小さい文字まで、複数の発光ダイオードを簡単に最適位置に配置できる特徴がある。
The signboard character of the present invention can bend the flexible substrate 4 and provide the side wall portions 6 on both sides of the groove bottom portion 5.
The above signboard characters are easily deformable by U-curving the flexible substrate, and have a feature that a plurality of light emitting diodes can be easily arranged at optimum positions from large characters to small characters.

本発明の看板文字は、断面形状を溝型として内側に溝型凹部10を有する文字本体1を備えて、この文字本体1の溝型凹部10の長手方向にフレキシブル基板4を配置することができる。
以上の看板文字は、文字本体で文字を表示し、さらに、この文字本体に沿って配置している複数の発光ダイオードで文字を明るく表示できる特徴がある。
The signboard character of the present invention includes a character main body 1 having a groove shape as a cross-sectional shape and having a groove-shaped recess 10 on the inside, and the flexible substrate 4 can be arranged in the longitudinal direction of the groove-shaped recess 10 of the character main body 1. .
The signboard characters described above are characterized in that the characters are displayed on the character main body, and the characters can be displayed brightly with a plurality of light emitting diodes arranged along the character main body.

本発明の看板文字は、発光ダイオード2が溝型凹部10の開口部13に向かって光を照射するようにフレキシブル基板4を文字本体1の溝型凹部10に収納することができる。
以上の看板文字は、文字本体の溝型凹部に配置した発光ダイオードの光を強く外部に照射して明るく発光できる特徴がある。
The signboard character of the present invention can accommodate the flexible substrate 4 in the groove-shaped recess 10 of the character body 1 so that the light-emitting diode 2 emits light toward the opening 13 of the groove-shaped recess 10.
The above signboard character is characterized in that it can emit light brightly by strongly irradiating the light of the light emitting diode disposed in the groove-shaped recess of the character body to the outside.

本発明の看板文字は、発光ダイオード2が溝型凹部10の底面14に向かって光を照射するようにフレキシブル基板4を文字本体1の溝型凹部10に収納して、溝型凹部10の底面14を透光プレート15とすることができる。
以上の看板文字は、文字本体で発光ダイオードを保護しながら、文字本体の溝型凹部に配置した発光ダイオードの光を透光プレートで外部に照射して、文字を明るく表示できる特徴がある。
In the signboard character of the present invention, the flexible substrate 4 is accommodated in the groove-shaped recess 10 of the character body 1 so that the light-emitting diode 2 emits light toward the bottom surface 14 of the groove-shaped recess 10. 14 can be a translucent plate 15.
The above signboard character is characterized in that the light can be displayed brightly by irradiating the light of the light emitting diode arranged in the groove-shaped recess of the character main body to the outside with the translucent plate while protecting the light emitting diode with the character main body.

従来の看板文字の平面図である。It is a top view of the conventional signboard character. 本発明の一実施例にかかる看板文字を示す斜視図である。It is a perspective view which shows the signboard character concerning one Example of this invention. 本発明の一実施例にかかる看板文字の分解斜視図である。It is a disassembled perspective view of the signboard character concerning one Example of this invention. 本発明の一実施例にかかる看板文字の設置状態を示す拡大断面図である。It is an expanded sectional view which shows the installation state of the signboard character concerning one Example of this invention. 本発明の他の実施例にかかる看板文字の設置状態を示す拡大断面図である。It is an expanded sectional view which shows the installation state of the signboard character concerning the other Example of this invention. 本発明の他の実施例にかかる看板文字の設置状態を示す拡大断面図である。It is an expanded sectional view which shows the installation state of the signboard character concerning the other Example of this invention. プリント基板の製造工程を示す斜視図である。It is a perspective view which shows the manufacturing process of a printed circuit board. 本発明の他の実施例にかかる看板文字の設置状態を示す拡大断面図である。It is an expanded sectional view which shows the installation state of the signboard character concerning the other Example of this invention.

以下、本発明の実施例を図面に基づいて説明する。ただし、以下に示す実施例は、本発明の技術思想を具体化するための看板文字を例示するものであって、本発明は看板文字を以下のものに特定しない。   Embodiments of the present invention will be described below with reference to the drawings. However, the example shown below illustrates the signboard character for embodying the technical idea of the present invention, and the present invention does not specify the signboard character as follows.

さらに、この明細書は、特許請求の範囲を理解しやすいように、実施例に示される部材に対応する番号を、「特許請求の範囲」および「課題を解決するための手段の欄」に示される部材に付記している。ただ、特許請求の範囲に示される部材を、実施例の部材に特定するものでは決してない。   Further, in this specification, in order to facilitate understanding of the scope of claims, numbers corresponding to the members shown in the examples are indicated in the “claims” and “means for solving problems” sections. It is added to the members. However, the members shown in the claims are not limited to the members in the embodiments.

図2に示す看板文字は、複数の発光ダイオード2を文字の長手方向に沿って配列している。この図の看板文字は、文字本体1にプリント基板3を介して発光ダイオード2を配置している。   The signboard character shown in FIG. 2 has a plurality of light emitting diodes 2 arranged in the longitudinal direction of the character. The signboard character in this figure has a light emitting diode 2 arranged on a character body 1 via a printed board 3.

文字本体1は、図3の分解斜視図示すように、断面形状を溝型として内側に溝型凹部10を設けて、溝型凹部10の長手方向に、複数の発光ダイオード2を固定しているプリント基板3を配置している。   As shown in the exploded perspective view of FIG. 3, the character main body 1 has a cross-sectional shape of a groove shape and is provided with a groove-shaped recess 10 inside, and a plurality of light-emitting diodes 2 are fixed in the longitudinal direction of the groove-shaped recess 10. A printed circuit board 3 is arranged.

文字本体1は、図4の拡大断面図に示すように、底板11の両側に対向壁12を設けて、内側に溝型凹部10を設けている。底板11と対向壁12は、ステンレス等の金属板やプラスチック板で製作される。底板11は金属板やプラスチック板を文字の形状に裁断して製作され、対向壁12は金属板やプラスチック板を底板11の両側に沿う形状に曲げ加工して製作される。一対の対向壁12は、底板11の両側縁に垂直に固定されて、底板11と対向壁12とで溝型凹部10のある文字本体1が製作される。   As shown in the enlarged sectional view of FIG. 4, the character body 1 is provided with opposing walls 12 on both sides of the bottom plate 11 and a groove-shaped recess 10 on the inside. The bottom plate 11 and the facing wall 12 are made of a metal plate such as stainless steel or a plastic plate. The bottom plate 11 is manufactured by cutting a metal plate or a plastic plate into a character shape, and the opposing wall 12 is manufactured by bending the metal plate or the plastic plate into a shape along both sides of the bottom plate 11. The pair of opposing walls 12 are fixed perpendicularly to both side edges of the bottom plate 11, and the character body 1 having the groove-shaped recess 10 is manufactured by the bottom plate 11 and the opposing wall 12.

図4の文字本体1は、底板11の両側に対向壁12を連結しているが、文字本体は、一対の対向壁のみで構成することもできる。この文字本体は、一対の対向壁を文字の形状に加工して、連結ロッド(図示せず)などを介して互いに平行に連結される。一対の対向壁のみで構成される文字本体は、対向壁の間にプリント基板を介して複数の発光ダイオードを文字に沿って配置する。   Although the character main body 1 of FIG. 4 has connected the opposing wall 12 to the both sides of the baseplate 11, a character main body can also be comprised only with a pair of opposing wall. The character main body is connected in parallel to each other via a connecting rod (not shown) by processing a pair of opposing walls into a character shape. A character main body composed of only a pair of opposing walls has a plurality of light emitting diodes arranged along the characters between the opposing walls via a printed circuit board.

図2ないし図4の看板文字は、溝型凹部10の開口部13に向かって光を照射するように発光ダイオード2を文字本体1に配置している。この看板文字は、発光ダイオード2を固定しているプリント基板3を文字本体1の溝型凹部10に収納して、複数の発光ダイオード2を文字に沿って配置している。この看板文字は、図2と図4に示すように、建物の壁面20などに固定されて、発光ダイオード2で文字を表示する。図4の看板文字は、文字本体1の底板11を建物の壁面20と対向する姿勢とし、図5の看板文字は、溝型凹部10の開口部13を建物の壁面20と対向させる姿勢として文字本体1を建物などに固定している。   In the signboard character of FIGS. 2 to 4, the light emitting diode 2 is arranged on the character body 1 so as to irradiate light toward the opening 13 of the groove-shaped recess 10. In this signboard character, the printed circuit board 3 on which the light emitting diode 2 is fixed is housed in the groove-shaped recess 10 of the character body 1, and a plurality of light emitting diodes 2 are arranged along the character. As shown in FIGS. 2 and 4, the signboard character is fixed to the wall surface 20 of the building and the character is displayed by the light emitting diode 2. The signboard character in FIG. 4 has a posture in which the bottom plate 11 of the character main body 1 faces the wall surface 20 of the building, and the signboard character in FIG. 5 has a character in which the opening 13 of the groove-shaped recess 10 faces the wall surface 20 of the building. The main body 1 is fixed to a building or the like.

図4の看板文字は、発光ダイオード2の光を、壁面20から前面に照射して明るく文字を表示できる。図5の看板文字は、発光ダイオード2の発光で文字の周囲を明るく照射して、文字の輪郭を美しく表示する。   The signboard character of FIG. 4 can display a bright character by irradiating the light from the light emitting diode 2 from the wall surface 20 to the front surface. The signboard character of FIG. 5 illuminates the periphery of the character brightly by the light emission of the light emitting diode 2, and displays the outline of the character beautifully.

図4と図5の看板文字は、発光ダイオード2を光を文字本体1の開口部13から外部に照射する。この看板文字は、発光ダイオード2の光を文字本体1の外部に直接に照射して、文字を明るく発光させる。   The signboard characters of FIGS. 4 and 5 irradiate the light emitting diode 2 to the outside through the opening 13 of the character body 1. This signboard character irradiates the light of the light emitting diode 2 directly to the outside of the character main body 1 to lighten the character brightly.

図6の看板文字は、発光ダイオード2の光が溝型凹部10の底面14に向かって光を照射する。この看板文字も、プリント基板3を文字本体1の溝型凹部10に収納して複数の発光ダイオード2を文字の形状に配置している。この看板文字は、発光ダイオード2が文字本体1の底面14に向けて光を照射するので、文字本体1の底板11、すなわち溝型凹部10の底面14を透光プレート15としている。   The signboard character of FIG. 6 irradiates light from the light emitting diode 2 toward the bottom surface 14 of the groove-shaped recess 10. This signboard character also has a printed circuit board 3 housed in a groove-shaped recess 10 of the character body 1 and a plurality of light emitting diodes 2 arranged in a character shape. Since the light emitting diode 2 irradiates light toward the bottom surface 14 of the character main body 1, the signboard character uses the bottom plate 11 of the character main body 1, that is, the bottom surface 14 of the groove-shaped recess 10 as the translucent plate 15.

図6の看板文字は、発光ダイオード2の光を、透光プレート15の底板11に透過させて外部に照射する。この看板文字は、発光ダイオード2の光を底板11に透過させて外部に照射する。したがって、この看板文字は、溝型凹部10の開口部13を閉塞することができる。溝型凹部10の開口部13を閉塞する看板文字は、発光ダイオード2を雨水などから保護して内部に配置できる。ただ、前述の図4と図5に示す看板文字も、図示しないが、文字本体の開口部を、透光性を有するプレートで閉塞して、内部に収納された発光ダイオードの光をこのプレートに透過させて外部に照射しながら、発光ダイオードを雨水などから保護できる。   The signboard character of FIG. 6 transmits the light of the light emitting diode 2 to the bottom plate 11 of the translucent plate 15 and irradiates the outside. This sign character irradiates the light from the light emitting diode 2 to the outside through the bottom plate 11. Therefore, this signboard character can block the opening 13 of the groove-type recess 10. The signboard character that closes the opening 13 of the groove-shaped recess 10 can be disposed inside while protecting the light emitting diode 2 from rainwater or the like. However, although the signboard characters shown in FIGS. 4 and 5 are not shown, the opening of the character body is closed with a light-transmitting plate, and the light of the light-emitting diode housed inside is applied to this plate. Light-emitting diodes can be protected from rainwater and the like while being transmitted and irradiated outside.

発光ダイオード2は、プリント基板3に実装され、このプリント基板3が文字本体1に収納されて、複数の発光ダイオード2が文字に沿って配置される。プリント基板3は、文字に沿って変形でき、かつ発光ダイオード2を固定できる幅の溝底部5の両側に一対の側壁部6を有する横断面形状を溝形とするフレキシブル基板4である。   The light emitting diode 2 is mounted on a printed circuit board 3, the printed circuit board 3 is accommodated in the character body 1, and a plurality of light emitting diodes 2 are arranged along the character. The printed circuit board 3 is a flexible substrate 4 that has a pair of side wall portions 6 on both sides of a groove bottom portion 5 having a width that can be deformed along a character and that can fix the light emitting diode 2 and has a groove shape.

フレキシブル基板4は、図3と図7に示すように、溝底部5に所定の間隔で複数の発光ダイオード2を固定して、発光ダイオード2の接続端子2Bをフレキシブル基板4の導電部4Bにハンダ付けなどの方法で電気接続している。フレキシブル基板4は、可撓性のある絶縁シート4Aの表面に導電部4Bを設けて、導電部4Bを発光ダイオード2の接続端子2Bに電気接続している。発光ダイオード2に接続している導電部4Bは、発光ダイオード2を点灯する電源回路(図示せず)に接続されて、発光ダイオード2に通電して発光させる。フレキシブル基板4は、溝底部5を文字に沿って変形させて、文字本体1の溝型凹部10に配置される。溝底部5が文字に沿って変形されると、その両側に連結している側壁部6も文字に沿って変形される。   As shown in FIGS. 3 and 7, the flexible substrate 4 has a plurality of light emitting diodes 2 fixed to the groove bottom portion 5 at predetermined intervals, and the connection terminals 2 </ b> B of the light emitting diodes 2 are soldered to the conductive portions 4 </ b> B of the flexible substrate 4. It is electrically connected by a method such as attaching. The flexible substrate 4 is provided with a conductive portion 4B on the surface of a flexible insulating sheet 4A, and the conductive portion 4B is electrically connected to the connection terminal 2B of the light emitting diode 2. The conductive portion 4B connected to the light emitting diode 2 is connected to a power supply circuit (not shown) that lights the light emitting diode 2, and the light emitting diode 2 is energized to emit light. The flexible substrate 4 is disposed in the groove-type recess 10 of the character body 1 by deforming the groove bottom 5 along the character. When the groove bottom portion 5 is deformed along the character, the side wall portions 6 connected to both sides thereof are also deformed along the character.

図3と図7のフレキシブル基板4は、溝底部5に所定の間隔で複数の穴5Aを設けて、穴5Aの間に連結部5Bを設けている。連結部5Bの表面に発光ダイオード2は固定される。この図で示すフレキシブル基板4の連結部5Bは、フレキシブル基板4の長手方向に直交する方向に伸びる所定の幅の帯状である。   In the flexible substrate 4 shown in FIGS. 3 and 7, a plurality of holes 5A are provided at a predetermined interval in the groove bottom 5, and a connecting portion 5B is provided between the holes 5A. The light emitting diode 2 is fixed to the surface of the connecting portion 5B. The connecting portion 5 </ b> B of the flexible substrate 4 shown in this figure is a strip having a predetermined width extending in a direction orthogonal to the longitudinal direction of the flexible substrate 4.

溝底部5の横幅(W)は、文字に沿って変形でき、かつ、ここに発光ダイオード2を固定できるように、好ましくは2mm〜3mmとする。ただし、溝底部の横幅(W)は1mm〜5mmとすることもできる。溝底部の横幅(W)を狭くして、小さい曲率半径で湾曲でき、広くして大出力の大きい発光ダイオードを固定できる。溝底部5に穴5Aを設けて、穴5Aの間を連結部5Bで連結しているフレキシブル基板4は、溝底部5の横幅(W)を広くしながら小さい曲率半径で湾曲できる。   The lateral width (W) of the groove bottom 5 is preferably 2 mm to 3 mm so that it can be deformed along the characters and the light emitting diode 2 can be fixed thereto. However, the lateral width (W) of the groove bottom may be 1 mm to 5 mm. The width (W) at the bottom of the groove can be narrowed and curved with a small radius of curvature, and the light emitting diode with a large output and a large output can be fixed. The flexible substrate 4 in which the hole 5A is provided in the groove bottom part 5 and the holes 5A are connected by the connecting part 5B can be bent with a small curvature radius while widening the lateral width (W) of the groove bottom part 5.

図7のフレキシブル基板4は、所定の幅の帯状のものを中央に沿ってU曲して、溝底部5の両側に側壁部6を設けている。このフレキシブル基板4は、溝底部5をU曲部とするので、横幅(W)を広くしながら小さい曲率半径で湾曲できる。とくに、溝底部5をU曲し、かつ、ここに穴5Aを設けて連結部5Bで連結する構造は、溝底部5をより小さい曲率半径で湾曲できる。   The flexible substrate 4 of FIG. 7 is U-shaped along a center with a belt-like member having a predetermined width, and side wall portions 6 are provided on both sides of the groove bottom portion 5. Since the flexible substrate 4 has the groove bottom portion 5 as a U-curved portion, the flexible substrate 4 can be bent with a small curvature radius while widening the width (W). Particularly, the structure in which the groove bottom portion 5 is U-curved and the hole 5A is provided here and connected by the connecting portion 5B can be curved with a smaller radius of curvature.

両側の側壁部6を一定の間隔で設けている複数の連結部5Bで連結しているフレキシブル基板4は、連結部5Bに発光ダイオード2を固定する。ただし、連結部の間に設けている穴の位置に発光ダイオードを配置して、発光ダイオードの両側にある接続端子やリード線を側壁部にハンダ付けなどの方法で連結して、フレキシブル基板に発光ダイオードを固定することもできる。   The flexible substrate 4 in which the side wall portions 6 on both sides are connected by a plurality of connecting portions 5B provided at regular intervals fixes the light emitting diode 2 to the connecting portions 5B. However, light emitting diodes are arranged at the positions of the holes provided between the connecting parts, and the connection terminals and lead wires on both sides of the light emitting diodes are connected to the side wall part by soldering or the like to emit light to the flexible substrate. The diode can also be fixed.

側壁部6は、発光ダイオード2の接続端子2Bやリード線を接続する導電部4Bを表面側に設けている。導電部4Bに発光ダイオード2の接続端子2Bやリード線がハンダ付けされて、発光ダイオード2はフレキシブル基板4に電気接続され、また、固定される。   The side wall portion 6 is provided with a connection portion 2B of the light emitting diode 2 and a conductive portion 4B for connecting a lead wire on the surface side. A connection terminal 2B and a lead wire of the light emitting diode 2 are soldered to the conductive portion 4B, and the light emitting diode 2 is electrically connected to the flexible substrate 4 and fixed.

側壁部6の横幅(D)は、好ましくは3mm〜10mmとする。ただし、本発明の看板文字は、側壁部の横幅(D)を前述の範囲に特定するものでなく、たとえば、側壁部の横幅(D)を2mmないし50mmとすることもできる。とくに、大きな看板文字は、側壁部の横幅(D)を広くして、フレキシブル基板の強度を強くして、文字本体に収納される。側壁部の横幅(D)を広くすることで、側壁部を含む面内での曲げ強度を強くして、フレキシブル基板を文字本体の溝型凹部に配置できる。また、側壁部は、横幅(D)を広くしても、文字に沿って簡単に変形できる。   The lateral width (D) of the side wall 6 is preferably 3 mm to 10 mm. However, the signboard character of the present invention does not specify the lateral width (D) of the side wall portion in the above-described range, and for example, the lateral width (D) of the side wall portion can be set to 2 mm to 50 mm. In particular, large signboard characters are accommodated in the character body by increasing the width (D) of the side wall and increasing the strength of the flexible substrate. By widening the lateral width (D) of the side wall portion, the bending strength in the plane including the side wall portion can be increased, and the flexible substrate can be disposed in the groove-type recess of the character body. Further, the side wall portion can be easily deformed along the characters even if the width (D) is widened.

図の発光ダイオード2はチップタイプで、チップ2Aの両側に一対の接続端子2Bを設けている。チップタイプの発光ダイオード2は、両端に設けている接続端子2Bを側壁部6にハンダ付けなどの方法で接続して、しっかりと強固にフレキシブル基板4に固定される。ただし、フレキシブル基板に固定される発光ダイオードは、必ずしもチップタイプとする必要はない。発光ダイオードには、一対のリード線を後端から伸びるように設けている砲弾形のものも使用できる。砲弾形の発光ダイオードは、透明のプラスチックに発光チップを埋設して、後端に一対のリード線を引き出す構造としている。この発光ダイオードは、一対のリード線を、側壁部の導電部にハンダ付けしてフレキシブル基板に接続されて、発光部をフレキシブル基板の溝底部に配置する。   The light emitting diode 2 in the figure is a chip type, and a pair of connection terminals 2B are provided on both sides of the chip 2A. The chip-type light emitting diode 2 is firmly and firmly fixed to the flexible substrate 4 by connecting the connection terminals 2B provided at both ends to the side wall portion 6 by a method such as soldering. However, the light emitting diode fixed to the flexible substrate does not necessarily have to be a chip type. As the light emitting diode, a bullet-shaped one provided with a pair of lead wires extending from the rear end can be used. The bullet-shaped light emitting diode has a structure in which a light emitting chip is embedded in a transparent plastic and a pair of lead wires are drawn out at the rear end. In this light emitting diode, a pair of lead wires is soldered to the conductive portion of the side wall portion and connected to the flexible substrate, and the light emitting portion is disposed at the groove bottom portion of the flexible substrate.

溝底部5に所定の間隔で複数の発光ダイオード2を固定しているフレキシブル基板4は、溝底部5を文字に沿って湾曲して、文字本体1の溝型凹部10に入れて固定される。横幅(W)の広い溝底部5の文字本体1は、図8に示すように、複数列のフレキシブル基板4を文字に沿って湾曲して、溝型凹部10に収納して固定される。   The flexible substrate 4 in which the plurality of light emitting diodes 2 are fixed to the groove bottom portion 5 at a predetermined interval is fixed by inserting the groove bottom portion 5 along the character into the groove-shaped recess 10 of the character body 1. As shown in FIG. 8, the character main body 1 of the groove bottom portion 5 having a wide width (W) is curved along the characters and accommodated in the groove-shaped recess 10 to be fixed.

小さい看板文字は、図2ないし図6に示すように、発光ダイオード2を1列に配置して文字に沿って発光させる。文字本体1の溝型凹部10に収納されたフレキシブル基板4は、側壁部6を文字本体1の対向壁12の内面に接着して固定され、あるいはU曲されたフレキシブル基板4の復元力、すなわち両側の側壁部6が拡開しようとする復元力で、側壁部6を文字本体1の対向壁12に押し付けて固定する。さらに、図5と図8に示すように、溝型凹部10にフレキシブル基板4を配置する状態で、溝型凹部10にポッティング樹脂7を充填し、このポッティング樹脂7でフレキシブル基板4を文字本体1に固定することもできる。ポッティング樹脂7でフレキシブル基板4を文字本体1に固定する看板文字は、フレキシブル基板4を確実に位置ずれしないように文字本体1に固定できる。   As shown in FIGS. 2 to 6, small signboard characters are arranged in a single row with the light emitting diodes 2 to emit light along the characters. The flexible substrate 4 housed in the groove-shaped recess 10 of the character body 1 is fixed by adhering the side wall 6 to the inner surface of the opposing wall 12 of the character body 1, or the restoring force of the U-curved flexible substrate 4, ie, The side wall 6 is pressed against the opposing wall 12 of the character main body 1 and fixed by the restoring force that the side wall 6 on both sides tries to expand. Further, as shown in FIGS. 5 and 8, the potting resin 7 is filled in the groove-shaped recess 10 in a state in which the flexible substrate 4 is disposed in the groove-shaped recess 10, and the flexible substrate 4 is attached to the character body 1 with the potting resin 7. It can also be fixed to. The signboard character that fixes the flexible substrate 4 to the character body 1 with the potting resin 7 can be fixed to the character body 1 so that the flexible substrate 4 is not misaligned.

1…文字本体
2…発光ダイオード 2A…チップ
2B…接続端子
3…プリント基板
4…フレキシブル基板 4A…絶縁シート
4B…導電部
5…溝底部 5A…穴
5B…連結部
6…側壁部
7…ポッティング樹脂
10…溝型凹部
11…底板
12…対向壁
13…開口部
14…底面
15…透光プレート
20…壁面
91…文字本体
92…発光ダイオード
1 ... character body 2 ... light emitting diode 2A ... chip
2B ... Connection terminal 3 ... Printed circuit board 4 ... Flexible substrate 4A ... Insulating sheet
4B ... conductive part 5 ... groove bottom 5A ... hole
5B: Connecting part 6 ... Side wall part 7 ... Potting resin 10 ... Groove-shaped recess 11 ... Bottom plate 12 ... Opposite wall 13 ... Opening part 14 ... Bottom 15 ... Translucent plate 20 ... Wall surface 91 ... Text body 92 ... Light emitting diode

Claims (7)

複数の発光ダイオード(2)を文字の長手方向に沿って配列してなる発光ダイオード(2)の看板であって、発光ダイオード(2)がプリント基板(3)に実装されて、文字に沿って配置されると共に、このプリント基板(3)が、文字に沿って変形でき、かつ発光ダイオード(2)を固定できる幅の溝底部(5)の両側に一対の側壁部(6)を有する横断面形状を溝形とするフレキシブル基板(4)で、
このフレキシブル基板(4)の溝底部(5)に所定の間隔で複数の発光ダイオード(2)が固定されて、発光ダイオード(2)の接続端子(2B)をフレキシブル基板(4)に電気接続しており、
このフレキシブル基板(4)の溝底部(5)が文字に沿って変形されて、発光ダイオード(2)が文字の長手方向に沿って配置され、さらに、各々の発光ダイオード(2)がフレキシブル基板(4)から通電されて発光するようにしてなる看板文字。
It is a signboard of a light emitting diode (2) formed by arranging a plurality of light emitting diodes (2) along the longitudinal direction of the character, and the light emitting diode (2) is mounted on the printed circuit board (3), along the character The cross section having a pair of side wall portions (6) on both sides of a groove bottom portion (5) having a width which can be deformed along the characters and can fix the light emitting diode (2), while being disposed Flexible substrate (4) with a groove shape,
A plurality of light emitting diodes (2) are fixed to the groove bottom (5) of the flexible substrate (4) at predetermined intervals, and the connection terminals (2B) of the light emitting diode (2) are electrically connected to the flexible substrate (4). And
The groove bottom (5) of the flexible substrate (4) is deformed along the characters, the light emitting diodes (2) are arranged along the longitudinal direction of the characters, and each light emitting diode (2) is Signboard characters that emit light when energized from 4).
前記フレキシブル基板(4)が、溝底部(5)に所定の間隔で複数の穴(5A)を設けて穴(5A)の間に連結部(5B)を設けて、連結部(5B)に発光ダイオード(2)を固定してなる請求項1に記載される看板文字。   The flexible substrate (4) is provided with a plurality of holes (5A) at predetermined intervals in the groove bottom part (5), and a connecting part (5B) is provided between the holes (5A) to emit light to the connecting part (5B). The signboard character according to claim 1, wherein the diode (2) is fixed. 前記連結部(5B)が、フレキシブル基板(4)の長手方向に直交する方向に伸びる所定の幅の帯状である請求項2に記載される看板文字。   The signboard character according to claim 2, wherein the connecting portion (5B) has a strip shape with a predetermined width extending in a direction orthogonal to the longitudinal direction of the flexible substrate (4). 前記フレキシブル基板(4)がU曲されて溝底部(5)の両側に側壁部(6)を設けてなる請求項1ないし3のいずれかに記載される看板文字。   The signboard character according to any one of claims 1 to 3, wherein the flexible substrate (4) is U-bent and side walls (6) are provided on both sides of the groove bottom (5). 断面形状を溝型として内側に溝型凹部(10)を有する文字本体(1)を有し、この文字本体(1)の溝型凹部(10)の長手方向に前記フレキシブル基板(4)を配置してなる請求項1ないし4のいずれかに記載される看板文字。   It has a character body (1) having a groove shape recess (10) on the inside with a cross-sectional shape as a groove shape, and the flexible substrate (4) is arranged in the longitudinal direction of the groove shape recess (10) of this character body (1) The signboard character according to any one of claims 1 to 4. 前記発光ダイオード(2)が前記溝型凹部(10)の開口部(13)に向かって光を照射するようにフレキシブル基板(4)を前記文字本体(1)の溝型凹部(10)に収納してなる請求項5に記載される看板文字。   The flexible substrate (4) is housed in the groove-shaped recess (10) of the character body (1) so that the light emitting diode (2) emits light toward the opening (13) of the groove-shaped recess (10). The signboard character described in claim 5. 前記発光ダイオード(2)が溝型凹部(10)の底面(14)に向かって光を照射するようにフレキシブル基板(4)を前記文字本体(1)の溝型凹部(10)に収納しており、前記溝型凹部(10)の底面(14)を透光プレート(15)としてなる請求項5に記載される看板文字。   The flexible substrate (4) is housed in the groove-shaped recess (10) of the character body (1) so that the light emitting diode (2) emits light toward the bottom surface (14) of the groove-shaped recess (10). The signboard character according to claim 5, wherein the bottom surface (14) of the groove-shaped recess (10) is a translucent plate (15).
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