JP4936247B2 - Synthetic resin square housing - Google Patents

Synthetic resin square housing Download PDF

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JP4936247B2
JP4936247B2 JP2006322020A JP2006322020A JP4936247B2 JP 4936247 B2 JP4936247 B2 JP 4936247B2 JP 2006322020 A JP2006322020 A JP 2006322020A JP 2006322020 A JP2006322020 A JP 2006322020A JP 4936247 B2 JP4936247 B2 JP 4936247B2
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panel
ribs
corner
wall
corner wall
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JP2008133032A (en
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浩通 斉藤
高雄 飯塚
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Yoshino Kogyosho Co Ltd
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本発明は、胴部に減圧吸収パネルを形成したポリエチレンテレフタレート樹脂製2軸延伸ブロー成形ボトルに代表される合成樹脂製角形壜体に関するものである。   The present invention relates to a rectangular prismatic body made of synthetic resin represented by a biaxially stretched blow-molded bottle made of polyethylene terephthalate resin, in which a vacuum absorbing panel is formed on a body part.

ポリエチレンテレフタレート(以下PETと記す。)樹脂製等の合成樹脂製壜体は水、スポーツ飲料水、お茶、ジュース等の飲料用として幅広く使用されている。特許文献1には角形壜体の代表例である、胴部の平断面形状が角取りした正方形状の壜体が実施例として記載されている(図4参照)。
この図4に示される壜体は合成樹脂製の2軸延伸ブロー成形された壜体1であって、上端にテーパー角筒形状をした肩部3を介して口筒部2を連設し、下端に底部8を連設した胴部4は、角取りした正方形状の角筒構造であり、胴部4を周壁5と角取りした部分であるコーナー壁6で形成している。
Synthetic resin casings such as polyethylene terephthalate (hereinafter referred to as PET) resin are widely used for beverages such as water, sports drinking water, tea and juice. Patent Document 1 describes, as an example, a square-shaped casing in which a flat cross-sectional shape of a body portion is rounded, which is a typical example of a rectangular casing (see FIG. 4).
The housing shown in FIG. 4 is a biaxially stretched blow housing 1 made of a synthetic resin, and has a mouth tube portion 2 continuously provided through a shoulder portion 3 having a tapered rectangular tube shape at the upper end. The body portion 4 having a bottom portion 8 continuously provided at the lower end has a square-shaped square tube structure with a rounded corner, and is formed by a corner wall 6 that is a portion where the body portion 4 is rounded with a peripheral wall 5.

そして、この壜体1では、各周壁5に減圧吸収パネル11が陥没状に形成しているが、内容液を殺菌の目的で80〜90℃程度の高温で充填する用途では、充填後の内容液の温度の低下に伴ない内部が減圧状態となるので、この減圧吸収パネル11が減圧状態における胴部4の局所的な陥没状の変形を防いだり、外観的に目立たないようにすると云う機能、所謂、減圧吸収機能を発揮する。また、コーナー壁6は壜体1の構造を支える柱部としての機能を担う。
特開2001−180637号公報
And in this housing | casing 1, although the decompression absorption panel 11 is formed in depression shape in each surrounding wall 5, in the use filled with the content liquid at about 80-90 degreeC for the purpose of sterilization, the content after filling Since the inside of the liquid is reduced as the temperature of the liquid is reduced, the reduced pressure absorption panel 11 prevents local depression-like deformation of the body portion 4 in the reduced pressure state and prevents the appearance from being noticeable. The so-called decompression absorption function is exhibited. Further, the corner wall 6 functions as a pillar portion that supports the structure of the housing 1.
JP 2001-180637 A

一方、この種の壜体は、食品向けの用途等に大量に使用されて、多くの場合は使い捨てにされており、そのため、従来より省資源、包装に係るコストの低減の観点から薄肉化による軽量化が要請されている。
しかしながら、この薄肉化にも壜体の剛性、そして壜体の成形性の点からおのずと限界があり、上記したような減圧吸収パネル(以下、単にパネルと記す場合もある。)を形成した壜体では、薄肉化により、減圧時にパネルが陥没状に変形するのに伴ない、柱部としての機能を担うコーナー壁が座屈してしまうという、壜体として致命的な問題が発生してしまう場合がある。特に、減圧吸収機能を十分発揮させるために1ケの減圧吸収パネルを大きな面積にする場合に、この問題はより深刻なものとなる。
On the other hand, this type of enclosure is used in large quantities for food applications, etc., and in many cases is disposable. Therefore, from the viewpoint of saving resources and reducing costs related to packaging, it is possible to reduce the cost of packaging. There is a demand for weight reduction.
However, this reduction in thickness is naturally limited in terms of the rigidity of the casing and the moldability of the casing, and the casing in which the above-described reduced pressure absorption panel (hereinafter sometimes referred to simply as a panel) is formed. Then, as the panel is deformed in a depressed state when the pressure is reduced, a corner wall that functions as a pillar may buckle, which may cause a fatal problem as a housing. is there. In particular, this problem becomes more serious when a single vacuum absorption panel has a large area in order to fully exhibit the vacuum absorption function.

そこで、本発明は角形壜体を薄肉化する場合の、減圧吸収パネルに係る柱部としての機能を担うコーナー壁の座屈の問題を、角形壜体の形状の改良により解消することを技術的課題とするものである。   In view of this, the present invention technically solves the problem of buckling of the corner wall, which functions as a column portion related to the vacuum absorption panel, when the rectangular casing is thinned by improving the shape of the rectangular casing. It is to be an issue.

上記技術的課題を解決する本発明のうち、請求項1記載の発明の手段は、
4ケの平板状の周壁と、この周壁を角取り状に連結する4ケのコーナー壁によって構成される平断面形状が矩形状の胴部を有し、周壁に陥没状に形成した減圧吸収パネルを配設した角形壜体において、
隣接する周壁とコーナー壁の境界部分において、少なくとも、略、主たる減圧吸収パネルの左右側端部に沿った高さ範囲に縦溝状の縦リブを形成すると共に、コーナー壁の前記高さ範囲内に多数の横溝状の横リブを並列状に形成するようにし、
横リブの左右端部と隣接する縦リブの左右側端部を連結すること、にある。
Of the present invention for solving the above technical problem, the means of the invention according to claim 1 is:
A flat panel shaped peripheral wall and four corner walls connecting the peripheral walls in a chamfered shape, and a flat cross-sectional shape having a rectangular body, and a vacuum absorbing panel formed in a concave shape on the peripheral wall In the rectangular housing with
At the boundary between adjacent peripheral walls and corner walls, at least approximately, vertical groove-shaped ribs are formed in the height range along the left and right side ends of the main vacuum absorbing panel, and within the height range of the corner walls. A plurality of transverse groove-like lateral ribs are formed in parallel ,
The right and left ends of the horizontal ribs are connected to the left and right ends of the adjacent vertical ribs .

本願の発明者らは、壜体の薄肉化を検討する中で、壜体の胴部壁を薄肉化した際に、胴部を形成する周壁に形成された減圧吸収パネルでの陥没状の変形がこのパネルの左右側端部に留まらず、その端部を越えて、左右側端部に隣接する周壁を介し、壜体の柱部としての機能を果たすコーナー壁に進展し、このコーナー壁が座屈変形してしまうことを見出し、上記請求項1に記載の構成を創出するに至った。   The inventors of the present application examined the thinning of the housing, and when the body wall of the housing was thinned, the depression-like deformation in the vacuum absorption panel formed on the peripheral wall forming the body However, it does not stay at the left and right ends of the panel, and extends beyond the ends to a corner wall that functions as a pillar of the frame through a peripheral wall adjacent to the left and right ends. It discovered that it buckled, and came to create the structure of the said Claim 1.

すなわち、請求項1記載の上記構成により、周壁とコーナー壁の境界に縦リブを形成することにより上記した減圧時における減圧吸収パネルを基端とする陥没状の変形のコーナー壁への進展を効果的に抑制すると共に、横リブでコーナー壁自体の座屈強度を強化することにより、これら縦リブと横リブの作用効果が相俟って、減圧時のパネルの陥没変形に伴なうコーナー壁部分における座屈変形を効果的に防止することが可能となる。
また、溝状に形成された縦リブと横リブを連結することにより、リブの効果を3次元的に発揮させることができ、より効果的に、減圧吸収パネルを基端とする陥没状の変形のコーナー壁への進展を抑制し、コーナー壁自体の座屈強度を強化することができる。
なお、このように縦リブと横リブを連結する場合、連結箇所において縦リブと横リブの溝深さを異なるようにして段差状に連結することが好ましく、これにより陥没状の変形のコーナー壁への進展をより効果的に抑制できる。
That is, according to the above-described configuration of the first aspect, by forming vertical ribs at the boundary between the peripheral wall and the corner wall, it is possible to effectively advance the depression-like deformation to the corner wall with the decompression absorbing panel as the base at the time of decompression. In addition to the fact that the corner ribs themselves are strengthened by the lateral ribs, the effect of the vertical ribs and the lateral ribs is combined, so that the corner walls accompanying the depression deformation of the panel during decompression are combined. It becomes possible to effectively prevent buckling deformation in the portion.
Also, by connecting the vertical and horizontal ribs formed in the groove shape, the effect of the ribs can be exhibited in a three-dimensional manner, and more effectively, a depression-like deformation with the reduced pressure absorption panel as the base end The progress to the corner wall can be suppressed, and the buckling strength of the corner wall itself can be enhanced.
In addition, when connecting the vertical rib and the horizontal rib in this way, it is preferable to connect the vertical rib and the horizontal rib in different depths at the connecting portion, thereby making the corner wall of the depression-like deformation. Can be more effectively suppressed.

なお、外観(デザイン性)、減圧吸収機能、壜体の剛性等を考慮して周壁にはさまざまな態様で減圧吸収パネルが配設される。たとえば500ml程度の壜体では、周壁の略全高さ範囲に亘って1ケの縦長のパネルを配設したり、胴部を周溝で2分して上下に同程度の形状のパネルを配設したり、上に縦長のパネル、下に正方形状の小さなパネルを配設したりする。   In consideration of the appearance (designability), the reduced pressure absorption function, the rigidity of the housing, etc., the reduced pressure absorption panel is arranged in various forms on the peripheral wall. For example, in a case of about 500 ml, a vertically long panel is arranged over almost the entire height range of the peripheral wall, or panels of the same shape are arranged vertically by dividing the body part into two by a circumferential groove. Or a vertically long panel and a small square panel below.

ここで、減圧吸収機能は、配設されたパネルの中でも、主として縦長で大きな面積を有するパネルで発揮され、その大きな陥没状の変形が周壁を介してコーナー壁に及ぶため、請求項1では「主たる減圧吸収パネル」と云うように記載している。
また、縦リブや横リブを形成する高さ範囲は、必ずしも減圧吸収パネルの高さ範囲とちょうど同じにする必要はなく、陥没変形の態様を考慮しながら設定することができ、この意味合いで「略」というように記載している。
Here, the reduced-pressure absorption function is exerted mainly on a panel that is vertically long and has a large area, and the large depression-like deformation extends to the corner wall through the peripheral wall. The main vacuum decompression panel is described.
In addition, the height range for forming the vertical ribs and the horizontal ribs is not necessarily the same as the height range of the vacuum absorbing panel, and can be set while taking into consideration the mode of depression deformation. It is written as “abbreviation”.

本発明は、上記した構成となっているので、以下に示す効果を奏する。
請求項1記載の発明にあっては、縦リブにより減圧時における減圧吸収パネルを基端とする陥没状の変形のコーナー壁への進展を効果的に抑制すると共に、横リブでコーナー壁自体の座屈強度を強化することにより、縦リブと横リブの作用効果が相俟って、薄肉化によるコーナー壁部分における座屈変形を効果的に防止することができる。
Since the present invention has the above-described configuration, the following effects can be obtained.
In the first aspect of the invention, the vertical rib effectively suppresses the progress of the depression-like deformation with the decompression absorbing panel at the time of decompression to the corner wall, and the lateral rib prevents the corner wall itself. By strengthening the buckling strength, it is possible to effectively prevent the buckling deformation in the corner wall portion due to the thinning due to the combined effect of the vertical rib and the horizontal rib.

また、溝状に形成された縦リブと横リブを連結することにより、リブの効果を3次元的に発揮させることができ、より効果的に、減圧吸収パネルを基端とする陥没状の変形のコーナー壁への進展を抑制し、コーナー壁自体の座屈強度を強化することができる。
Also , by connecting the vertical and horizontal ribs formed in the groove shape, the effect of the ribs can be exhibited in a three-dimensional manner, and more effectively, a depression-like deformation with the reduced pressure absorption panel as the base end The progress to the corner wall can be suppressed, and the buckling strength of the corner wall itself can be enhanced.

以下、本発明の合成樹脂製角形壜体の実施態様について、実施例に沿って図面を参照しながら説明する。
図1〜3は本発明の角形壜体の一実施例を示すものであり、図1は正面図、図2は図1中のA−A線に沿っての平断面図、そして図3は図1中のB−B線に沿っての縦断面図である。この壜体1は、PET樹脂製の2軸延伸ブロー成形品である。この壜体1は口筒部2と、テーパー角筒形状をした肩部3と、平断面形状が角取りをした正4角形の角筒構造の胴部4と、底部8を有する500ml用のものである。そして胴部4は4ケの周壁5と、隣接する周壁5を角取り状に連結する4ケのコーナー壁6から形成される。
Hereinafter, embodiments of the synthetic resin prismatic casing of the present invention will be described along with examples with reference to the drawings.
1 to 3 show one embodiment of the rectangular housing of the present invention, FIG. 1 is a front view, FIG. 2 is a plan sectional view along the line AA in FIG. 1, and FIG. It is a longitudinal cross-sectional view along the BB line in FIG. The housing 1 is a biaxial stretch blow molded product made of PET resin. The housing 1 is for a 500 ml container having a mouth tube portion 2, a shoulder portion 3 having a tapered rectangular tube shape, a body portion 4 having a square tube structure having a square shape with a square section and a bottom portion 8. Is. The body 4 is formed of four peripheral walls 5 and four corner walls 6 that connect the adjacent peripheral walls 5 in a square shape.

胴部4には下部、略1/3程度の高さ位置に壜体の横方向の剛性を確保するための周溝7が形成されており、各周壁5の周溝7の上下の部分に、周壁5を陥没状にして減圧吸収パネル11(11a、11b)が形成されている。
これら減圧吸収パネル11のうち、上部分の減圧吸収パネル11aは、胴部4の高さ寸法の略2/3程度の高さ寸法を有し、減圧吸収機能の主たる部分を担うものである。
The body 4 is formed with a circumferential groove 7 at the bottom, approximately 1/3 of the height position, for securing the lateral rigidity of the housing. The decompression absorption panel 11 (11a, 11b) is formed with the peripheral wall 5 depressed.
Among these reduced pressure absorption panels 11, the upper reduced pressure absorption panel 11a has a height dimension of about 2/3 of the height dimension of the body part 4, and bears the main part of the reduced pressure absorption function.

そして、隣接する周壁5とコーナー壁6の境界部分には、減圧吸収パネル11aの左右側端部に沿って、略同じ高さ範囲に縦溝状の縦リブ14が形成されている。また、この高さ範囲内でコーナー壁6には多数(本実施例では5ケ)の横溝状の横リブ15が形成され、この横リブ15の左右端部は縦リブ14の左右側端部に連結するようにしており、縦リブ14と横リブ15がこのように連結することにより、リブ効果を3次元的に発揮させることができる。   In the boundary portion between the adjacent peripheral wall 5 and corner wall 6, vertical groove-shaped vertical ribs 14 are formed in substantially the same height range along the left and right end portions of the reduced pressure absorption panel 11 a. Within this height range, a large number (5 in this embodiment) of horizontal groove-shaped horizontal ribs 15 are formed on the corner wall 6, and the left and right ends of the horizontal ribs 15 are the left and right ends of the vertical ribs 14. By connecting the vertical ribs 14 and the horizontal ribs 15 in this way, the rib effect can be exhibited three-dimensionally.

ここで、上部分の減圧吸収パネル11aのように縦長で大きな面積の減圧吸収パネルは、減圧吸収機能を効果的に発揮できるが、一方で、減圧状態になると、このパネル11aが大きく陥没状の変形を始め、特に胴壁を薄肉化した場合にはこの変形が、減圧吸収パネル12aの左右に位置する周壁5に進展し、さらには壜体1の柱部としての機能を果たすコーナー壁6に進展し、このコーナー壁6が座屈変形してしまうという問題を有する。   Here, a vertically long and large-area vacuum absorbing panel such as the upper vacuum absorbing panel 11a can effectively exhibit the vacuum absorbing function. On the other hand, the panel 11a is greatly depressed in a reduced pressure state. In particular, when the body wall is thinned, the deformation progresses to the peripheral walls 5 positioned on the left and right sides of the reduced pressure absorption panel 12a, and further to the corner wall 6 that functions as a pillar portion of the housing 1. It has a problem that the corner wall 6 is buckled and deformed.

その点、上述したように縦リブ14と横リブ15を配設することにより、縦リブ14により、この減圧吸収パネル11aを基端とする陥没状の変形のコーナー壁6への進展を効果的に抑制することができると共に、コーナー壁6自体の座屈強度を横リブ15で強化することにより、これら縦リブ14と横リブ15の作用効果が相俟って、薄肉化によるコーナー壁6部分における座屈変形を効果的に防止することができる。   In that respect, by disposing the vertical ribs 14 and the horizontal ribs 15 as described above, the vertical ribs 14 effectively advance the depression-like deformation to the corner wall 6 with the reduced pressure absorption panel 11a as the base end. In addition, by strengthening the buckling strength of the corner wall 6 itself with the lateral ribs 15, the effect of the longitudinal ribs 14 and the lateral ribs 15 is combined, and the corner wall 6 part due to thinning is combined. Can effectively prevent buckling deformation.

また、前述したように縦リブ14と横リブ15が連結することにより、リブ効果を3次元的に発揮させることができ、より効果的に、減圧吸収パネル11aを基端とする陥没状の変形のコーナー壁6への進展を抑制し、コーナー壁6自体の座屈強度を強化することができる。
なお、このように縦リブ14と横リブ15を連結する場合、本実施例のように(図2参照)、連結箇所において縦リブ14と横リブ15の溝深さを異なるようにして段差状に連結することが好ましく、これにより陥没状の変形のコーナー壁6への進展をより効果的に抑制できる。
Further, as described above, by connecting the vertical ribs 14 and the horizontal ribs 15, the rib effect can be exhibited in a three-dimensional manner, and more effectively, a depression-like deformation with the reduced pressure absorption panel 11 a as the base end. The progress to the corner wall 6 can be suppressed, and the buckling strength of the corner wall 6 itself can be enhanced.
When the vertical ribs 14 and the horizontal ribs 15 are connected in this way, as in the present embodiment (see FIG. 2), the groove depths of the vertical ribs 14 and the horizontal ribs 15 are made different at the connecting points. It is preferable to connect to, and thereby, the progress of the depression-like deformation to the corner wall 6 can be more effectively suppressed.

また、下部分の減圧吸収パネル11bは減圧吸収機能の一部を担うものではあるが、面積が小さいので当該部分における陥没状の変形が周辺の周壁5に進展する可能性は小さく、本実施例ではこのパネル11bに対応した縦リブ14や横リブ15を形成していない。   In addition, although the lower-pressure absorbing panel 11b in the lower part bears a part of the reduced-pressure absorbing function, since the area is small, there is little possibility that the depression-like deformation in the part propagates to the peripheral wall 5 in the periphery. Then, the vertical rib 14 and the horizontal rib 15 corresponding to this panel 11b are not formed.

また、上部分の減圧吸収パネル11aは縦長で大きな面積のものであるので、このパネル11a自体の中でも局所的な陥没変形が発生し易いため、本実施例のように多数(本実施例では5ケ)の横溝状の凹部12を形成する(図3参照)ことが好ましい。   In addition, since the vacuum absorption panel 11a in the upper portion is vertically long and has a large area, local depression deformation is likely to occur in the panel 11a itself, and thus a large number (5 in this embodiment) as in this embodiment. It is preferable to form a horizontal groove-shaped recess 12 (see FIG. 3).

以上、実施例に沿って本願発明の実施形態を説明したが、勿論本願発明はこの実施例に限定されるものではない。
たとえば、減圧吸収パネルの配設態様はさまざまな態様があり、胴部の略全高さ範囲に亘って縦長に1ケのパネルを配設したり、図4に示されるように上下に略同じ形状のパネルを配設する場合にも、本願発明の縦リブと横リブの協働的な作用効果が発揮される。また、壜体の容量も500ml程度のものに限定されるものではないし、胴部の平断面形状が長方形状の角形壜体とすることもできる。また、PET樹脂製の壜体に限らずたとえばポリプロピレン樹脂製等の他の樹脂製の壜体にも適用される。
As mentioned above, although embodiment of this invention was described along the Example, of course, this invention is not limited to this Example.
For example, there are various modes of arrangement of the vacuum absorbing panel, and one panel is arranged in the longitudinal direction over almost the entire height range of the trunk portion, or substantially the same shape up and down as shown in FIG. Even when this panel is disposed, the cooperative action effect of the vertical rib and the horizontal rib of the present invention is exhibited. Further, the capacity of the casing is not limited to about 500 ml, and a rectangular casing having a rectangular cross section of the trunk portion may be used. Further, the present invention is not limited to a PET resin casing, and may be applied to other resin casings such as a polypropylene resin.

本発明の合成樹脂製角形壜体は上記説明したように、胴壁を薄肉化する場合の、減圧吸収パネルに係るコーナー壁の座屈の問題を解消したものであり、省資源、コスト低減の観点で幅広い展開が期待される。   As described above, the synthetic resin square casing of the present invention eliminates the problem of buckling of the corner wall according to the reduced pressure absorption panel when the body wall is thinned, thereby saving resources and reducing costs. A wide range of development is expected from the perspective.

本発明の角形壜体の一実施例を示す全体正面図である。It is a whole front view which shows one Example of the square housing of this invention. 図1の壜体の、A−A線に沿って示す平断面図である。It is a plane sectional view shown along the AA line of the case of Drawing 1. 図1の壜体の、B−B線に沿って示す縦断面図である。It is a longitudinal cross-sectional view shown along the BB line of the housing of FIG. 従来の角形壜体の一例を示す全体正面図である。It is a whole front view which shows an example of the conventional square housing.

符号の説明Explanation of symbols

1 ;壜体
2 ;口筒部
3 ;肩部
4 ;胴部
5 ;周壁
6 ;コーナー壁
8 ;底部
11(11a、11b);減圧吸収パネル
12;凹部
14;縦リブ
15:横リブ
DESCRIPTION OF SYMBOLS 1; Housing 2; Mouth part 3; Shoulder part 4; Body part 5; Peripheral wall 6; Corner wall 8; Bottom part 11 (11a, 11b);

Claims (1)

4ケの平板状の周壁(5)と、該周壁(5)を角取り状に連結する4ケのコーナー壁(6)によって構成される平断面形状が矩形状の胴部(4)を有し、前記周壁(5)に陥没状に形成した減圧吸収パネル(11)を配設した角形壜体において、
隣接する前記周壁(5)とコーナー壁(6)の境界部分において、略、主たる減圧吸収パネル(11)の左右側端部に沿った高さ範囲に縦溝状の縦リブ(14)を形成すると共に、前記コーナー壁(6)の前記高さ範囲内に多数の横溝状の横リブ(15)を並列状に形成するようにし
前記横リブ(15)の左右端部と隣接する縦リブ(14)の左右側端部を連結した合成樹脂製角形壜体。
It has a body part (4) having a rectangular plane cross section composed of four flat peripheral walls (5) and four corner walls (6) connecting the peripheral walls (5) in a chamfered shape. And in the rectangular housing provided with the vacuum absorbing panel (11) formed in a depressed shape on the peripheral wall (5),
At the boundary portion between the adjacent peripheral wall (5) and the corner wall (6), vertical groove-shaped vertical ribs (14) are formed in a height range substantially along the left and right end portions of the main vacuum absorbing panel (11). And a plurality of lateral groove-shaped lateral ribs (15) are formed in parallel in the height range of the corner wall (6) ,
A synthetic resin prismatic casing in which left and right ends of the horizontal rib (15) are connected to left and right ends of the adjacent vertical rib (14) .
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