JP4922766B2 - Conveying device for plate-like heat-treated material in continuous heat treatment furnace - Google Patents

Conveying device for plate-like heat-treated material in continuous heat treatment furnace Download PDF

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JP4922766B2
JP4922766B2 JP2006546554A JP2006546554A JP4922766B2 JP 4922766 B2 JP4922766 B2 JP 4922766B2 JP 2006546554 A JP2006546554 A JP 2006546554A JP 2006546554 A JP2006546554 A JP 2006546554A JP 4922766 B2 JP4922766 B2 JP 4922766B2
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wire
wires
moving
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JPWO2006059387A1 (en
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直仁 加藤
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Koyo Thermo Systems Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/52Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
    • C21D9/54Furnaces for treating strips or wire
    • C21D9/663Bell-type furnaces
    • C21D9/675Arrangements of charging or discharging devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B17/00Furnaces of a kind not covered by any preceding group
    • F27B17/0016Chamber type furnaces
    • F27B17/0025Especially adapted for treating semiconductor wafers
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/14Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment
    • F27B9/20Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path tunnel furnace
    • F27B9/201Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path tunnel furnace walking beam furnace
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/14Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment
    • F27B9/20Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path tunnel furnace
    • F27B9/24Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path tunnel furnace being carried by a conveyor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/30Details, accessories, or equipment peculiar to furnaces of these types
    • F27B9/36Arrangements of heating devices

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Tunnel Furnaces (AREA)
  • Structure Of Belt Conveyors (AREA)

Description

【技術分野】
【0001】
この発明は、例えば、連続熱処理炉において、太陽電池ウェハーのような軽量、薄物基板等の板状被熱処理物を搬送するための搬送装置に関する。
【背景技術】
【0002】
従来、この種の搬送装置としては、特許文献1または特許文献2に開示されているように、被熱処理物をまたがって載せうるように炉内を前後方向に貫通して互いに平行にのびている一対の固定ワイヤと、被熱処理物をまたがって載せうるように両固定ワイヤの外側または内側をこれと平行にのびている一対の可動ワイヤと、両可動ワイヤに載せた被熱処理物を前進させるように両可動ワイヤをウォーキング動作をさせるウォーキング機構と、両固定および可動ワイヤに張力を作用させるコイルスプリングとを備えているものが知られている。
【0003】
従来装置では、ウォーキング動作にともなう可動ワイヤの揺れが発生する。ワイヤの揺れはウォーキング動作のなかでも、上下移動時に発生し易い。一対の可動ワイヤで上下および前後動を行っていると、上下動で発生した揺れが、これに引き続いて行われる前後動の際にもそのまま残り、被熱処理物を前後方向の正確な位置で停止させることができず、停止位置にずれが生じてしまう。
【0004】
また、スプリングによってワイヤに張力を作用させるようにしているため、ワイヤが伸びた場合、ワイヤの張力が変化してしまう。
【特許文献1】
特開平10−148473号公報
【特許文献2】
実開平4−67994号公報
【発明の開示】
【発明が解決しようとする課題】
【0005】
この発明の目的は、被熱処理物の停止位置のずれを少なくして、安定した搬送を可能とし、また、ワイヤの張力に変化を生じさせることの無い連続熱処理炉における板状被熱処理物の搬送装置を提供することにある。
【課題を解決するための手段】
この発明による連続熱処理炉における板状被熱処理物の搬送装置は、被熱処理物をまたがって載せうるように炉内を前後方向に貫通して互いに平行にのびている一対の前後動ワイヤと、被熱処理物をまたがって載せうるように両前後動ワイヤの外側または内側をこれと平行にのびている一対の上下動ワイヤと、両前後動ワイヤを一定レベルにおいて前後動させる前後移動機構と、前後動ワイヤのレベルと交差するように両上下動ワイヤを上下動させる上下移動機構とを備えており、
前後移動機構が、両前後動ワイヤに個別的または総括的に張力を作用させる2つまたは1つの前後動ワイヤ張力調整用流体圧シリンダを有しており、上下移動機構が、両上下動ワイヤに個別的または総括的に張力を作用させる2つまたは1つの上下動ワイヤ張力調整用流体圧シリンダを有しているものである。
この発明による連続熱処理炉における板状被熱処理物の搬送装置では、前後動および上下動をさせるために別々のワイヤが用いられている。このため、上下動ワイヤの揺れが、前後動ワイヤに伝わることが無く、前後動時のワイヤに揺れが殆ど発生しない。したがって、被熱処理物の停止位置にずれを生じさせることを防止することができる。
さらに、前後移動機構が、両前後動ワイヤに個別的または総括的に張力を作用させる2つまたは1つの前後動ワイヤ張力調整用流体圧シリンダを有しており、上下移動機構が、両上下動ワイヤに個別的または総括的に張力を作用させる2つまたは1つの上下動ワイヤ張力調整用流体圧シリンダを有しているので、前後動ワイヤおよび上下動ワイヤに伸びが生じたとしても、その伸びは流体圧シリンダによって吸収される。したがって、ワイヤの張力が変化をすることを防止することができる。
両前後動ワイヤの伸びに差がでないときは、前後動ワイヤ張力調整用流体圧シリンダの数は1つで良く、その差がでるときは、前後動ワイヤ張力調整用流体圧シリンダの数を2つとする。同様に、両上下動ワイヤの伸びの差の有無により、前上下ワイヤ張力調整用流体圧シリンダの数が選択される。
この発明による他の連続熱処理炉における板状被熱処理物の搬送装置は、被熱処理物をまたがって載せうるように炉内を前後方向に貫通して互いに平行にのびている一対の前後動ワイヤと、被熱処理物をまたがって載せうるように両前後動ワイヤの外側または内側をこれと平行にのびている一対の上下動ワイヤと、両前後動ワイヤを一定レベルにおいて前後動させる前後移動機構と、前後動ワイヤのレベルと交差するように両上下動ワイヤを上下動させる上下移動機構とを備えており、
前後移動機構が、各前後動ワイヤの一端を連結したピストンロッドを有し、両前後動ワイヤに個別的または総括的に張力を作用させる2つまたは1つの前後動ワイヤ張力調整用流体圧シリンダと、両前後動ワイヤの他端が連結されかつ前後動ワイヤ張力調整用流体圧シリンダを装備した前後動体と、各前後動ワイヤに張力を作用させた状態で各前後動ワイヤをその長さ方向に移動させうるように各前後動ワイヤが巻き掛けられている複数の滑車と、前後動体を駆動する単軸ロボットとを備えているものである。
この発明による他の連続熱処理炉における板状被熱処理物の搬送装置では、前後駆動用単軸ロボットのスライダ動作スロークを変更することによって、ワイヤの前後動ストロークを簡単に変更することができる。これにより、長いストロークのタクト送りにも対応することが可能となる。
この発明によるさらなる他の連続熱処理炉における板状被熱処理物の搬送装置は、被熱処理物をまたがって載せうるように炉内を前後方向に貫通して互いに平行にのびている一対の前後動ワイヤと、被熱処理物をまたがって載せうるように両前後動ワイヤの外側または内側をこれと平行にのびている一対の上下動ワイヤと、両前後動ワイヤを一定レベルにおいて前後動させる前後移動機構と、前後動ワイヤのレベルと交差するように両上下動ワイヤを上下動させる上下移動機構とを備えており、
上下移動機構が、各上下動ワイヤの一端を連結したピストンロッドを有し、両上下動ワイヤに個別的または総括的に張力を作用させる2つまたは1つの上下動ワイヤ張力調整用流体圧シリンダと、炉を挟んでその前後両側に配置されている2つの上下動体とを備えており、2つの上下動体の一方の上下動体に各上下動ワイヤの他端が連結され、他方の上下動体に、各上下動ワイヤに張力を作用させるように各上下動ワイヤが巻き掛けられた複数の滑車が取付けられており、2つの上下動体が電動シリンダによって同期して駆動されるようになされているものである。
この発明によるさらなる他の連続熱処理炉における板状被熱処理物の搬送装置では、炉を挟んでその両側に配置された2つの上下動体が電動シリンダによって同期して上下動させられる。これにより、ワイヤに揺れを生じさせ難くして、安定姿勢で上下動を行わせることができる。
【発明の効果】
この発明によれば、被熱処理物の停止位置のずれを少なくして、安定した搬送を可能とし、また、ワイヤの張力に変化を生じさせることが無い。
【発明を実施するための最良の形態】
この発明の実施の形態を図面を参照しながらつぎに説明する。
以下の説明において、前後とは、図1および図2を基準として、同図の右側を前、これと反対側を後といい、左右とは、後方より見て、その左右の側を左右というものとする。
連続熱処理炉は、板状被熱処理物Wを加熱・冷却するための前後方向にのびたトンネル状炉体11と、炉体11を図示しない手段によって支持している架台12と、炉体11内を通過して被熱処理物Wを一定ストロークで前向きに搬送する搬送経路を有する搬送装置13とを備えている。
炉体11は、後端に入口21を有する加熱室23と、加熱室23と連通させられかつ前端に出口22を有する冷却室24とを有している。加熱室23の天井および床には加熱ランプ25がそれぞれ備えている。ここでは、加熱室23はその長さの中央部を省略した形で示されているが、被熱処理物Wを複数ピッチで搬送しうる長さを有している。但し、加熱室23や冷却室24の長さは、図示されたものに限らず、任意の組合せでよい。
架台12は、前後方向に角パイプ製基枠31と、基枠31の後端部に立てられている左右一対の後ポスト32と、基枠31の前端部に立てられている左右一対の前ポスト33とを備えている。
搬送装置43は、被熱処理物Wをまたがって載せうるように炉体11内を前後方向に貫通して互いに平行にのびている左右一対の前後動ワイヤ41と、被熱処理物Wをまたがって載せうるように両前後動ワイヤ41を挟んでその外側をこれと平行にのびている左右一対の上下動ワイヤ42と、両前後動ワイヤ41を一定レベルにおいて前後動させる前後移動機構43と、前後動ワイヤ41のレベルと交差するように両上下動ワイヤ42を上下動させる上下移動機構44とを備えている。
前後移動機構43は、基枠31上面の、搬送経路の前部下方に位置するように装備されている前後駆動用単軸ロボット51を有している。前後駆動用単軸ロボット51は、サーボモータ駆動の位置決め装置であって、前後方向にのびたリニアガイド52と、これにはめ被せられかつボールねじを介して前後動体を構成しているスライダ53とを備えている。スライダ53には一対の前後動ワイヤ張力調整用流体圧シリンダ54が上下および左右方向に間隔をおいてそれぞれブラケットを介して水平後向きに装備されている。両前後動ワイヤ張力調整用流体圧シリンダ54の左右方向の間隔は、両前後動ワイヤ41のそれに等しいものとして図示されているが、これには限らない。
上下移動機構44は、基枠31上面の、後ポスト32間の後方に位置するように垂直上向きに装備されている後側上下駆動用電動シリンダ61と、基枠31上面の、前ポスト33間の前方に位置するように垂直上向きに装備されている前側上下駆動用電動シリンダ62とを備えている。
両前後動ワイヤ張力調整用流体圧シリンダ54よりも上方レベルに位置するように一対の上下動ワイヤ張力調整用流体圧シリンダ63が上下および左右方向に間隔をおいてそれぞれブラケットを介して水平前向きに基枠31上面に装備されている。
両後ポスト32の上端には前後動用第1支持軸71が、その高さの中程には前後動用第2支持軸72が、その下端近くには前後動用第3支持軸73がそれぞれブラケットを介して渡し止められている。両前ポスト33の上端には前後動用第4支持軸74が、その下端近くには前後動用第5支持軸75がそれぞれブラケットを介して渡し止められている。これらの第1〜第5支持軸71〜75は、いずれも左右方向に水平にのびている。前後動用第1支持軸71には左右一対の前後動用第1滑車81が取付られている。前後動用第2支持軸72には前後動用第2滑車82が、前後動用第3支持軸73には前後動用第3滑車83がそれぞれ1つずつ取付られている。前後動用第2滑車82の取付位置は、右側の前後動ワイヤ41の位置と対応している。前後動用第3滑車83の取付位置は、左側の前後動ワイヤ41の位置と対応している。前後動用第4支持軸74および第5支持軸75には左右一対ずつの前後動用第4滑車84および第5滑車85が取付られている。
【0023】
両後ポスト32の後側面には垂直状後ガイドレール91がそれぞれ設けられている。両後ガイドレール91には摺動案内部材92を介して後上下動体93が渡されている。後上下動体93は、後方より見て、略U字状のものであって、その下端には後側上下駆動用電動シリンダ61のピストンロッドが連結されている。
【0024】
両前ポスト33の前側面には垂直状前ガイドレール94がそれぞれ設けられている。両前ガイドレール94には摺動案内部材95を介して前上下動体96が渡されている。前上下動体96は、前方より見て、略U字状のものであって、その下端には前側上下駆動用流体圧シリンダ62のピストンロッドが連結されている。
【0025】
前上下動体96のなすU字状部の対向状垂直部には上下動用第1〜第3支持軸101〜103が上から順に渡し止められている。これらの上下動用第1〜第3支持軸101〜103は、いずれも左右方向に水平にのびている。上下動用第1支持軸101には左右一対の上下動用滑車111が取付られている。上下動用第2支持軸102には上下動用第2滑車112が、上下動用第3支持軸103には上下動用第3滑車113がそれぞれ1つずつ取付られている。上下動用第2滑車112の取付位置は、右側の上下動ワイヤ42の位置と対応している。上下動用第3滑車113の取付位置は、左側の前後動ワイヤ41の位置と対応している。
【0026】
両前後動ワイヤ41および両上下動ワイヤ42は、いずれも外径0.33mm程度の複数のニクロム素線を外径を3mm程度とする程度まで撚ったものであるが、他の材料および構成等としてもよい。
【0027】
両前後動ワイヤ41のうち、左側の前後動ワイヤ41の一端は、左側の前後動ワイヤ張力調整用流体圧シリンダ54のピストンロッドに連結され、右側の前後動ワイヤ41の一端は、右側の前後動ワイヤ張力調整用流体圧シリンダ54のピストンロッドに連結されている。両前後動ワイヤ41の他端は、いずれも、前後動体であるスライダ53にブラケットを介してそれぞれ連結されている。左側の前後動ワイヤ41は、その一端から他端にかけて、前後動用第3滑車83、第1滑車81、第4滑車84および第5滑車85に順に巻き掛けられている。右側の前後動ワイヤ41は、その一端から他端にかけて、前後動用第2滑車82、第1滑車81、第4滑車84および第5滑車85に順に巻き掛けられている。
【0028】
両上下動ワイヤ42の一端は、いずれも、後上下動体93に連結されている。両上下動ワイヤ42のうち、左側の上下動ワイヤ42の一端は、左側の上下動ワイヤ張力調整用流体圧シリンダ63のピストンロッドに連結され、右側の上下動ワイヤ42の一端は、右側の上下動ワイヤ張力調整用流体圧シリンダ63のピストンロッドに連結されている。左側の上下動ワイヤ42は、その一端から他端にかけて、上下動用第1滑車111および第3滑車113に順に巻き掛けられている。右側の上下動ワイヤ42は、その一端から他端にかけて、上下動用第1滑車111および第2滑車112に順に巻き掛けられている。
【0029】
両前後動ワイヤ41には、両前後動ワイヤ張力調整用流体圧シリンダ54によって個別に張力が作用させられ、両上下動ワイヤ42には、両上下動ワイヤ張力調整用流体圧シリンダ63によって個別に張力が作用させられるようになっている。張力の調整は、精密デジタルレギュレータによってシリンダー圧を数値管理することにより行われる。
【0030】
両前後動ワイヤ41は、その長さ方向に前後駆動用単軸ロボット51によって後退限および前進限間で一定ストロークで移動させられる。そのストロークは、数値入力により容易に変更可能であり、ワークサイズや要求温度プロファイル等の変更にも対応できるようになっている。両上下動ワイヤ42は、上下駆動用電動シリンダ61、62によって上限および下限間で一定ストロークで上下動させられる。この上下動ストロークの上限は、前後動ワイヤ41よりも上方レベルであり、その下限は、前後動ワイヤ41よりも下方レベルである。前後動ワイヤ41の上下動ストロークは、数値入力等によって変更可能であり、ワイヤ41のたれ具合に対応できるようになっている。
【0031】
両前後動ワイヤ41および両上下動ワイヤ42は、以下のウォーキング動作を行うように、同期駆動される。
【0032】
いま、前後動ワイヤ41が後退限に位置させられ、上下動ワイヤ42が下限に位置させられているものとする。前後動ワイヤ41には被熱処理物Wが載せられている。この状態から、前後動ワイヤ41が被熱処理物Wを載せたまま前進させられ、前後動ワイヤ41が前進限に至ると、上下動ワイヤ42が上昇させられる。前後動ワイヤ41の側方を上昇する上下動ワイヤ42が通過させられる際に、被熱処理物Wは前後動ワイヤ41から上下動ワイヤ42に載せ替えられる。上下動ワイヤ42が上限に至ると、前後動ワイヤ41は後退させられる。前後動ワイヤ41は後退限に至ると、上下動ワイヤ42は下降させられる。上下動ワイヤ42に載せられていた被熱処理物Wは、前後動ワイヤ41の側方を下降する上下動ワイヤ42が通過させられる際に、上下動ワイヤ42から前後動ワイヤ41に載せ替えられる。これにより、1サイクルのウォーキング動作が完了する。
【0033】
さらに、ワイヤ41、42として、その全長にわたって、撚り線が用いられているが、ワイヤ全長のうち、水平部分は丸棒を用いて、滑車に巻き掛けられている部分だけに撚り線を用いるようにしてもよい。また、被熱処理物Wの保護のために、ワイヤにコーティングをしたり、チューブを被せるようにしてもよい。とくに、上下動ワイヤ42を石英等によって形成すると、ランプ光透過による被熱処理物Wの焼けムラ防止効果が期待できる。
【産業上の利用可能性】
【0034】
この発明による搬送装置は、連続熱処理炉において、太陽電池ウェハーのような軽量、薄物基板等の板状被熱処理物を搬送することを達成するのに適している。
【図面の簡単な説明】
【0035】
【図1】この発明による搬送装置の垂直縦断面図である。
【図2】同搬送装置の平面図である。
【Technical field】
[0001]
The present invention relates to a transport apparatus for transporting a plate-shaped heat-treated object such as a lightweight, thin substrate such as a solar cell wafer in a continuous heat treatment furnace.
[Background]
[0002]
Conventionally, as this type of transfer device, as disclosed in Patent Document 1 or Patent Document 2, a pair of pipes that extend in parallel in the front-rear direction through the furnace so that the object to be heat-treated can be placed over the pair. A fixed wire, a pair of movable wires extending parallel to the outside or inside of both fixed wires so that the workpieces can be placed across the workpieces, and both of the workpieces placed on the movable wires are advanced. 2. Description of the Related Art A walking mechanism that performs a walking operation of a movable wire and a coil spring that applies tension to both fixed and movable wires are known.
[0003]
In the conventional apparatus, the movable wire swings with the walking motion. Wire swinging is likely to occur when moving up and down even during walking. When moving up and down and back and forth with a pair of movable wires, the vibration generated by the up and down movement remains as it is in the subsequent back and forth movement and stops the object to be heat-treated at an accurate position in the front and back direction. It cannot be made, and the stop position will shift.
[0004]
Further, since tension is applied to the wire by the spring, when the wire is stretched, the tension of the wire changes.
[Patent Document 1]
Japanese Patent Laid-Open No. 10-148473 [Patent Document 2]
Japanese Utility Model Publication No. 4-67994 [Disclosure of the Invention]
[Problems to be solved by the invention]
[0005]
The object of the present invention is to reduce the deviation of the stop position of the object to be heat treated, to enable stable transportation, and to convey the plate-like material to be heat treated in a continuous heat treatment furnace without causing a change in wire tension. To provide an apparatus.
[Means for Solving the Problems]
In the continuous heat treatment furnace according to the present invention, the plate-like heat-treated article conveying device includes a pair of longitudinally moving wires extending in parallel in the longitudinal direction through the furnace so as to be placed across the heat-treated article, and the heat-treated article. A pair of vertical movement wires extending parallel to the outside or the inside of both longitudinal movement wires so that they can be placed across the object, a longitudinal movement mechanism for moving the both longitudinal movement wires back and forth at a certain level, and It has a vertical movement mechanism that moves both vertical movement wires up and down to intersect the level,
The back-and-forth movement mechanism has two or one fluid pressure cylinder for adjusting the back-and-forth movement wire tension that individually or collectively applies tension to both the back-and-forth movement wires. It has two or one hydraulic cylinder for adjusting the tension of the vertical movement wire individually or collectively to apply tension.
In the apparatus for conveying a plate-like object to be heat-treated in the continuous heat treatment furnace according to the present invention, separate wires are used to move back and forth and up and down. For this reason, the sway of the vertical movement wire is not transmitted to the longitudinal movement wire, and the swaying of the wire during the longitudinal movement hardly occurs. Therefore, it is possible to prevent a shift in the stop position of the object to be heat treated.
Further, the back-and-forth movement mechanism has two or one back-and-forth movement wire tension adjusting fluid pressure cylinders that individually or collectively apply tensions to both the back-and-forth movement wires. Since there are two or one vertical movement wire tension adjusting fluid pressure cylinders that individually or collectively apply tension to the wire, even if the longitudinal movement wire and the vertical movement wire are stretched, the elongation Is absorbed by the fluid pressure cylinder. Therefore, it is possible to prevent the wire tension from changing.
When there is no difference in elongation between the two longitudinal movement wires, the number of the longitudinal pressure wire tension adjusting fluid pressure cylinders may be one. When the difference is found, the number of the longitudinal motion wire tension adjusting fluid pressure cylinders is two. I will. Similarly, the number of hydraulic cylinders for adjusting the front vertical wire tension is selected depending on whether there is a difference in elongation between the two vertical movement wires.
In another continuous heat treatment furnace according to the present invention, a plate-like heat-treated article conveying device includes a pair of longitudinally moving wires that extend through the furnace in the front-rear direction and extend parallel to each other so that the object to be heat-treated can be placed across the furnace. A pair of vertical movement wires that extend parallel to the outside or the inside of both longitudinal movement wires so that the workpiece can be placed across the workpiece, a longitudinal movement mechanism that causes the longitudinal movement wires to move back and forth at a certain level, and longitudinal movement It has a vertical movement mechanism that moves both vertical movement wires up and down so as to intersect the level of the wire,
Two or one longitudinal pressure wire tension adjusting fluid pressure cylinders, each of which has a piston rod connected to one end of each longitudinal motion wire, and which individually or collectively applies tension to both longitudinal motion wires; A longitudinally moving body in which the other ends of the longitudinally moving wires are connected and equipped with a fluid pressure cylinder for adjusting the longitudinally moving wire tension, and each longitudinally moving wire in the longitudinal direction with tension applied to each longitudinally moving wire. A plurality of pulleys around which the longitudinal movement wires are wound so as to be movable and a single-axis robot that drives the longitudinal movement body are provided.
In the apparatus for transferring a plate-like object to be heat-treated in another continuous heat treatment furnace according to the present invention, the forward / backward movement stroke of the wire can be easily changed by changing the slider operation stroke of the front / rear drive single-axis robot. Thereby, it is possible to cope with tact feed of a long stroke.
In another still further continuous heat treatment furnace according to the present invention, a plate-like heat-treated article conveying device includes a pair of longitudinally moving wires that extend in parallel in the front-rear direction through the furnace so that the object to be heat-treated can be placed. A pair of vertical movement wires extending parallel to the outside or the inside of both longitudinal movement wires so that the object to be heat-treated can be placed, a longitudinal movement mechanism for moving the longitudinal movement wires back and forth at a certain level, A vertical movement mechanism that moves both vertical movement wires up and down to intersect the level of the movement wire,
The vertical movement mechanism has a piston rod that connects one end of each vertical movement wire, and two or one vertical pressure wire tension adjusting fluid pressure cylinders that individually or collectively apply tension to both vertical movement wires; , And two vertical moving bodies arranged on both front and rear sides of the furnace, the other vertical movement body is connected to one vertical movement body of the two vertical movement bodies, the other vertical movement body, A plurality of pulleys around which each vertical movement wire is wound so as to apply tension to each vertical movement wire are attached, and two vertical movement bodies are driven synchronously by an electric cylinder. is there.
In still another continuous heat treatment furnace conveying apparatus according to the present invention, two vertically moving bodies arranged on both sides of the furnace are moved up and down synchronously by an electric cylinder. Thereby, it is difficult to cause the wire to sway, and the vertical movement can be performed in a stable posture.
【Effect of the invention】
According to this invention, the shift of the stop position of the object to be heat-treated is reduced, stable conveyance is possible, and there is no change in the tension of the wire.
BEST MODE FOR CARRYING OUT THE INVENTION
Embodiments of the present invention will be described below with reference to the drawings.
In the following description, front and rear refer to FIG. 1 and FIG. 2 as a reference, the right side of FIG. 1 refers to the front, the opposite side refers to the rear, and the left and right refers to the left and right sides as viewed from the rear. Shall.
The continuous heat treatment furnace includes a tunnel-like furnace body 11 extending in the front-rear direction for heating and cooling the plate-like heat-treated object W, a gantry 12 that supports the furnace body 11 by means not shown, and the interior of the furnace body 11. And a transfer device 13 having a transfer path for passing the heat-treated object W forward with a constant stroke.
The furnace body 11 has a heating chamber 23 having an inlet 21 at the rear end, and a cooling chamber 24 communicated with the heating chamber 23 and having an outlet 22 at the front end. Heating lamps 25 are respectively provided on the ceiling and floor of the heating chamber 23. Here, although the heating chamber 23 is shown in a form in which the central portion of the length is omitted, the heating chamber 23 has such a length that the workpiece W can be conveyed at a plurality of pitches. However, the lengths of the heating chamber 23 and the cooling chamber 24 are not limited to those shown in the figure, and may be any combination.
The gantry 12 includes a square pipe base frame 31 in the front-rear direction, a pair of left and right rear posts 32 standing at the rear end of the base frame 31, and a pair of left and right fronts standing at the front end of the base frame 31. And a post 33.
The transfer device 43 can be placed across the pair of left and right motion wires 41 extending through the furnace body 11 in the front-rear direction and extending parallel to each other and the workpiece W so that the workpiece W can be placed across the workpiece. Thus, a pair of left and right vertical movement wires 42 extending outside in parallel with both the longitudinal movement wires 41, a longitudinal movement mechanism 43 for moving the both longitudinal movement wires 41 back and forth at a constant level, and a longitudinal movement wire 41 And a vertical movement mechanism 44 that moves both the vertical movement wires 42 up and down so as to cross the level of the vertical movement.
The front-rear moving mechanism 43 includes a front-rear driving single-axis robot 51 that is mounted on the upper surface of the base frame 31 so as to be positioned below the front part of the transport path. A single-axis robot 51 for longitudinal driving is a servomotor-driven positioning device, and includes a linear guide 52 extending in the front-rear direction, and a slider 53 that covers the linear guide 52 and constitutes a longitudinally moving body via a ball screw. I have. A pair of longitudinally moving wire tension adjusting fluid pressure cylinders 54 are mounted on the slider 53 horizontally and rearwardly via brackets at intervals in the vertical and horizontal directions. Although the distance in the left-right direction of both the longitudinal movement wire tension adjusting fluid pressure cylinders 54 is illustrated as being equal to that of the both longitudinal movement wires 41, it is not limited thereto.
The vertical movement mechanism 44 is provided between the rear vertical drive electric cylinder 61 mounted vertically upward so as to be positioned behind the rear post 32 on the upper surface of the base frame 31 and the front post 33 on the upper surface of the base frame 31. And a front vertical drive electric cylinder 62 that is vertically oriented so as to be positioned in front of the vehicle.
A pair of vertically moving wire tension adjusting fluid pressure cylinders 63 are positioned horizontally above the both front and rear moving wire tension adjusting fluid pressure cylinders 54 so as to be horizontally forwardly spaced from each other through brackets. It is equipped on the upper surface of the base frame 31.
A first support shaft 71 for longitudinal movement is provided at the upper end of both rear posts 32, a second support shaft 72 for longitudinal movement is provided at the middle of the height, and a third support shaft 73 for forward and backward movement is provided near the lower end thereof. It is blocked through. A fourth support shaft 74 for forward and backward movement is secured to the upper ends of the front posts 33, and a fifth support shaft 75 for forward and backward motion is secured to the lower ends thereof via brackets. These first to fifth support shafts 71 to 75 all extend horizontally in the left-right direction. A pair of left and right first pulleys for longitudinal movement 81 are attached to the first longitudinal support shaft 71. A second pulley 82 for longitudinal movement is attached to the second support shaft 72 for longitudinal movement, and a third pulley 83 for longitudinal movement is attached to the third support shaft 73 for longitudinal movement, respectively. The attachment position of the second longitudinal movement pulley 82 corresponds to the position of the right longitudinal movement wire 41. The attachment position of the third longitudinal pulley 83 is corresponding to the position of the left longitudinal movement wire 41. A pair of left and right fourth pulleys 84 and fifth pulleys 85 are attached to the fourth support shaft 74 and the fifth support shaft 75, respectively.
[0023]
Vertical rear guide rails 91 are provided on the rear side surfaces of the rear posts 32, respectively. A rear vertical moving body 93 is passed to both rear guide rails 91 via a sliding guide member 92. The rear vertical moving body 93 is substantially U-shaped when viewed from the rear, and a piston rod of the rear vertical driving electric cylinder 61 is connected to the lower end thereof.
[0024]
Vertical front guide rails 94 are provided on the front side surfaces of the front posts 33, respectively. Front vertical moving bodies 96 are passed to both front guide rails 94 via sliding guide members 95. The front vertical moving body 96 is substantially U-shaped when viewed from the front, and a piston rod of the front vertical driving fluid pressure cylinder 62 is connected to the lower end thereof.
[0025]
Vertically moving first to third support shafts 101 to 103 are stopped in order from the top to the opposing vertical part of the U-shaped part formed by the front vertical moving body 96. These first to third support shafts 101 to 103 for vertical movement all extend horizontally in the left-right direction. A pair of left and right vertical pulleys 111 are attached to the vertical vertical first support shaft 101. A second pulley 112 for vertical movement is attached to the second support shaft 102 for vertical movement, and a third pulley 113 for vertical movement is attached to the third support shaft 103 for vertical movement, respectively. The attachment position of the second pulley 112 for vertical movement corresponds to the position of the vertical movement wire 42 on the right side. The mounting position of the third pulley 113 for vertical movement corresponds to the position of the left-right longitudinal movement wire 41.
[0026]
Both the longitudinal motion wire 41 and the vertical motion wire 42 are each made by twisting a plurality of nichrome wires having an outer diameter of about 0.33 mm to an outer diameter of about 3 mm, but other materials and configurations Etc.
[0027]
One end of the left and right movement wire 41 is connected to the piston rod of the left and right movement wire tension adjusting fluid pressure cylinder 54, and one end of the right and left movement wire 41 is connected to the right and left movement wire 41. It is connected to the piston rod of the fluid pressure cylinder 54 for adjusting the moving wire tension. The other ends of both the longitudinal motion wires 41 are respectively connected to a slider 53, which is a longitudinal motion body, via a bracket. The left front / rear movement wire 41 is wound around the third pulley 83, the first pulley 81, the fourth pulley 84, and the fifth pulley 85 in order from one end to the other end. The front-rear movement wire 41 on the right side is wound around the second pulley 82, the first pulley 81, the fourth pulley 84, and the fifth pulley 85 in order from one end to the other end.
[0028]
One end of each of the vertical movement wires 42 is connected to the rear vertical movement body 93. Of the two vertical motion wires 42, one end of the left vertical motion wire 42 is connected to the piston rod of the left vertical motion wire tension adjusting fluid pressure cylinder 63, and one end of the right vertical motion wire 42 is connected to the right vertical motion wire 42. It is connected to the piston rod of the fluid pressure cylinder 63 for adjusting the moving wire tension. The left vertical movement wire 42 is wound around the first pulley 111 and the third pulley 113 in order from one end to the other end. The right vertical motion wire 42 is wound around the first pulley 111 and the second pulley 112 in order from one end to the other end.
[0029]
Both longitudinal movement wires 41 are individually tensioned by both longitudinal movement wire tension adjusting fluid pressure cylinders 54, and both vertical movement wires 42 are individually separated by both vertical movement wire tension adjusting fluid pressure cylinders 63. Tension can be applied. The tension is adjusted by numerically managing the cylinder pressure with a precision digital regulator.
[0030]
Both the longitudinal motion wires 41 are moved in the length direction by a single stroke robot 51 for a longitudinal drive between the backward limit and the forward limit with a constant stroke. The stroke can be easily changed by numerical value input, and can cope with changes in the work size, the required temperature profile, and the like. Both the vertical movement wires 42 are moved up and down at a constant stroke between the upper and lower limits by the electric cylinders 61 and 62 for vertical driving. The upper limit of the vertical movement stroke is an upper level than the longitudinal movement wire 41, and the lower limit thereof is a lower level than the longitudinal movement wire 41. The vertical movement stroke of the longitudinal movement wire 41 can be changed by numerical input or the like, and can respond to the degree of sagging of the wire 41.
[0031]
Both the longitudinal motion wires 41 and the vertical motion wires 42 are driven synchronously so as to perform the following walking operation.
[0032]
Now, it is assumed that the longitudinal movement wire 41 is positioned at the retreat limit, and the vertical movement wire 42 is positioned at the lower limit. An object to be heat-treated W is placed on the longitudinal movement wire 41. From this state, when the forward / backward moving wire 41 is advanced with the workpiece W placed thereon, and the forward / backward moving wire 41 reaches the forward limit, the up / down moving wire 42 is raised. When the up-and-down motion wire 42 that moves up the side of the back-and-forth motion wire 41 is passed, the workpiece W is transferred from the back-and-forth motion wire 41 to the up-and-down motion wire 42. When the vertical movement wire 42 reaches the upper limit, the longitudinal movement wire 41 is retracted. When the longitudinal movement wire 41 reaches the retreat limit, the vertical movement wire 42 is lowered. The heat-treated object W placed on the vertical movement wire 42 is transferred from the vertical movement wire 42 to the front / rear movement wire 41 when the vertical movement wire 42 descending to the side of the vertical movement wire 41 is passed. Thereby, the walking operation of one cycle is completed.
[0033]
Furthermore, as the wires 41 and 42, stranded wires are used over the entire length thereof, but in the total length of the wires, the horizontal portion uses a round bar, and the stranded wire is used only for the portion wound around the pulley. It may be. Further, in order to protect the object to be heat-treated W, a wire may be coated or a tube may be covered. In particular, when the vertical movement wire 42 is formed of quartz or the like, it is possible to expect the effect of preventing the unevenness of the object to be heat-treated W from burning due to lamp light transmission.
[Industrial applicability]
[0034]
The conveying apparatus according to the present invention is suitable for achieving conveyance of a plate-like heat-treated object such as a lightweight, thin substrate such as a solar cell wafer in a continuous heat treatment furnace.
[Brief description of the drawings]
[0035]
FIG. 1 is a vertical longitudinal sectional view of a conveying apparatus according to the present invention.
FIG. 2 is a plan view of the transfer device.

Claims (4)

被熱処理物をまたがって載せうるように炉内を前後方向に貫通して互いに平行にのびている一対の前後動ワイヤと、被熱処理物をまたがって載せうるように両前後動ワイヤの外側または内側をこれと平行にのびている一対の上下動ワイヤと、両前後動ワイヤを一定レベルにおいて前後動させる前後移動機構と、前後動ワイヤのレベルと交差するように両上下動ワイヤを上下動させる上下移動機構とを備えており、
前後移動機構が、各前後動ワイヤの一端を連結したピストンロッドを有し、両前後動ワイヤに個別的または総括的に張力を作用させる2つまたは1つの前後動ワイヤ張力調整用流体圧シリンダと、両前後動ワイヤの他端が連結されかつ前後動ワイヤ張力調整用流体圧シリンダを装備した前後動体と、各前後動ワイヤに張力を作用させた状態で各前後動ワイヤをその長さ方向に移動させうるように各前後動ワイヤが巻き掛けられている複数の滑車と、前後動体を駆動する単軸ロボットとを備えている連続熱処理炉における板状被熱処理物の搬送装置。
A pair of longitudinally moving wires that pass through the furnace in the longitudinal direction so as to be placed across the object to be heat-treated and extend parallel to each other, and the outside or inside of both the longitudinally-moving wires so as to be able to be placed across the object to be heat-treated A pair of vertically moving wires extending in parallel with this, a longitudinally moving mechanism for moving the longitudinally moving wires back and forth at a certain level, and a vertically moving mechanism for vertically moving the vertically moving wires so as to intersect the level of the longitudinally moving wire And
Two or one longitudinal pressure wire tension adjusting fluid pressure cylinders, each of which has a piston rod connected to one end of each longitudinal motion wire, and which individually or collectively applies tension to both longitudinal motion wires; A longitudinally moving body in which the other ends of the longitudinally moving wires are connected and equipped with a fluid pressure cylinder for adjusting the longitudinally moving wire tension, and each longitudinally moving wire in the longitudinal direction with tension applied to each longitudinally moving wire. An apparatus for conveying a plate-shaped heat-treated object in a continuous heat treatment furnace, comprising a plurality of pulleys around which a longitudinally moving wire is wound so as to be movable, and a single-axis robot that drives a longitudinally moving body.
被熱処理物をまたがって載せうるように炉内を前後方向に貫通して互いに平行にのびている一対の前後動ワイヤと、被熱処理物をまたがって載せうるように両前後動ワイヤの外側または内側をこれと平行にのびている一対の上下動ワイヤと、両前後動ワイヤを一定レベルにおいて前後動させる前後移動機構と、前後動ワイヤのレベルと交差するように両上下動ワイヤを上下動させる上下移動機構とを備えており、
上下移動機構が、各上下動ワイヤの一端を連結したピストンロッドを有し、両上下動ワイヤに個別的または総括的に張力を作用させる2つまたは1つの上下動ワイヤ張力調整用流体圧シリンダと、炉を挟んでその前後両側に配置されている2つの上下動体とを備えており、2つの上下動体の一方の上下動体に各上下動ワイヤの他端が連結され、他方の上下動体に、各上下動ワイヤに張力を作用させるように各上下動ワイヤが巻き掛けられた複数の滑車が取付けられており、2つの上下動体が電動シリンダによって同期して駆動されるようになされている連続熱処理炉における板状被熱処理物の搬送装置。
A pair of longitudinally moving wires that pass through the furnace in the longitudinal direction so as to be placed across the object to be heat-treated and extend parallel to each other, and the outside or inside of both the longitudinally-moving wires so as to be able to be placed across the object to be heat-treated A pair of vertically moving wires extending in parallel with this, a longitudinally moving mechanism for moving the longitudinally moving wires back and forth at a certain level, and a vertically moving mechanism for vertically moving the vertically moving wires so as to intersect the level of the longitudinally moving wire And
The vertical movement mechanism has a piston rod that connects one end of each vertical movement wire, and two or one vertical pressure wire tension adjusting fluid pressure cylinders that individually or collectively apply tension to both vertical movement wires; , And two vertical moving bodies arranged on both front and rear sides of the furnace, the other vertical movement body is connected to one vertical movement body of the two vertical movement bodies, the other vertical movement body, A plurality of pulleys around which each vertical motion wire is wound so as to apply tension to each vertical motion wire are attached, and the two vertical motion bodies are driven synchronously by an electric cylinder, and are continuously heat-treated A device for conveying a plate-shaped heat-treated material in a furnace.
被熱処理物をまたがって載せうるように炉内を前後方向に貫通して互いに平行にのびている一対の前後動ワイヤと、被熱処理物をまたがって載せうるように両前後動ワイヤの外側または内側をこれと平行にのびている一対の上下動ワイヤと、両前後動ワイヤを一定レベルにおいて前後動させる前後移動機構と、前後動ワイヤのレベルと交差するように両上下動ワイヤを上下動させる上下移動機構とを備えており、
前後移動機構が、各前後動ワイヤの一端を連結したピストンロッドを有し、両前後動ワイヤに個別的または総括的に張力を作用させる2つまたは1つの前後動ワイヤ張力調整用流体圧シリンダと、両前後動ワイヤの他端が連結されかつ前後動ワイヤ張力調整用流体圧シリンダを装備した前後動体と、各前後動ワイヤに張力を作用させた状態で各前後動ワイヤをその長さ方向に移動させうるように各前後動ワイヤが巻き掛けられている複数の滑車と、前後動体を駆動する単軸ロボットとを備えており、
上下移動機構が、各上下動ワイヤの一端を連結したピストンロッドを有し、両上下動ワイヤに個別的または総括的に張力を作用させる2つまたは1つの上下動ワイヤ張力調整用流体圧シリンダと、炉を挟んでその前後両側に配置されている2つの上下動体とを備えており、2つの上下動体の一方の上下動体に各上下動ワイヤの他端が連結され、他方の上下動体に、各上下動ワイヤに張力を作用させるように各上下動ワイヤが巻き掛けられた複数の滑車が取付けられており、2つの上下動体が電動シリンダによって同期して駆動されるようになされている連続熱処理炉における板状被熱処理物の搬送装置。
A pair of longitudinally moving wires that pass through the furnace in the longitudinal direction so as to be placed across the object to be heat-treated and extend parallel to each other, and the outside or inside of both the longitudinally-moving wires so as to be able to be placed across the object to be heat-treated A pair of vertically moving wires extending in parallel with this, a longitudinally moving mechanism for moving the longitudinally moving wires back and forth at a certain level, and a vertically moving mechanism for vertically moving the vertically moving wires so as to intersect the level of the longitudinally moving wire And
Two or one longitudinal pressure wire tension adjusting fluid pressure cylinders, each of which has a piston rod connected to one end of each longitudinal motion wire, and which individually or collectively applies tension to both longitudinal motion wires; A longitudinally moving body in which the other ends of the longitudinally moving wires are connected and equipped with a fluid pressure cylinder for adjusting the longitudinally moving wire tension, and each longitudinally moving wire in the longitudinal direction with tension applied to each longitudinally moving wire. It has a plurality of pulleys around which each of the longitudinal movement wires is wound so that it can be moved, and a single-axis robot that drives the longitudinal movement body,
The vertical movement mechanism has a piston rod that connects one end of each vertical movement wire, and two or one vertical pressure wire tension adjusting fluid pressure cylinders that individually or collectively apply tension to both vertical movement wires; , And two vertical moving bodies arranged on both front and rear sides of the furnace, the other vertical movement body is connected to one vertical movement body of the two vertical movement bodies, the other vertical movement body, A plurality of pulleys around which each vertical motion wire is wound so as to apply tension to each vertical motion wire are attached, and the two vertical motion bodies are driven synchronously by an electric cylinder, and are continuously heat-treated A device for conveying a plate-shaped heat-treated material in a furnace.
前後動ワイヤ張力調整用流体圧シリンダのシリンダ圧または上下動ワイヤ張力調整用流体圧シリンダのシリンダ圧は、レギュレータによって自動調整される請求項1〜3のいずれか1つに記載の連続熱処理炉における板状被熱処理物の搬送装置。  4. The continuous heat treatment furnace according to claim 1, wherein the cylinder pressure of the fluid pressure cylinder for adjusting the longitudinal wire tension or the cylinder pressure of the fluid pressure cylinder for adjusting the vertical wire tension is automatically adjusted by a regulator. A device for transporting plate-shaped workpieces.
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