JP4909598B2 - Method of making plate material from bent material, sawmill equipment used for it - Google Patents

Method of making plate material from bent material, sawmill equipment used for it Download PDF

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JP4909598B2
JP4909598B2 JP2006019885A JP2006019885A JP4909598B2 JP 4909598 B2 JP4909598 B2 JP 4909598B2 JP 2006019885 A JP2006019885 A JP 2006019885A JP 2006019885 A JP2006019885 A JP 2006019885A JP 4909598 B2 JP4909598 B2 JP 4909598B2
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belt
dowel
raised member
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thickness
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修作 江頭
年伸 早田
英人 村上
達也 占部
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Fukuoka Prefectural Government
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本発明は、曲がり材から材をつくる方法、それに使用する製材装置に関するものである。
更に詳しくは、従来、その多くが林地に放置されていた間伐材を含む曲がり材を有効に利用して、厚さが均一で木製パレットの材料として好適な材をつくることができる方法、装置に関する。
The present invention relates to a method of making a plate member from bending material, but about the timber equipment to be used therewith.
More specifically, conventionally, a method that can be many of by effectively utilizing the bending member including thinned wood which has been left in forest land, making a suitable plate material as uniform wooden pallet material thickness, device related to.

全世界的にみると木材消費量は年々伸びており、これによって森林の面積は減少傾向にある。これに対し、国内の現状はそれとは逆であり、近年の木材価格の低迷、林業就労者人口の減少などによる林業生産活動の停滞から、資源的には充実してきた反面、森林の管理は行き届いておらず、資源の利用も十分に行われていない。   Globally, timber consumption is increasing year by year, which has led to a decrease in forest area. On the other hand, the current situation in Japan is the opposite, and due to the recent decline in timber prices and the stagnation of forestry production activities due to the decline in the population of forestry workers, the management of forests has been fulfilled on the other hand. And resources are not fully utilized.

森林は、地球温暖化対策において、CO2の吸収源として重要な位置付けになっている。この森林の機能性を十分に生かすには、健全な森林の整備が必要であり、そのためには間伐材のうち曲がり材や変色材等の低位利用材の積極的な利用も欠かせない。
しかしながら、現在は上記したように傾向として林業生産活動が停滞しており、間伐や再造林が十分に行われておらず、健全な森林の整備が困難な状況となっている。
Forests have become an important position as a source of CO 2 absorption in global warming countermeasures. In order to make full use of the functionality of this forest, it is necessary to maintain a healthy forest. For this purpose, it is essential to actively use low-level use materials such as bending materials and discoloration materials among thinned wood.
However, as described above, forestry production activities are stagnant as described above, and thinning and reforestation are not sufficiently performed, making it difficult to maintain a healthy forest.

こうした中、森林整備として国、県の助成による間伐が進められているが、間伐から生じた上記のような低位利用材は、需要の多い住宅部材としては不向きであり、原木市場に出しても需要が少なく価格も安い。また、製材しても歩留まりが悪く採算がとれない。
このため、その多くは林地に放置され、林地の荒廃の要因となっている。また、放置材は土砂崩れなどの森林災害を誘発する危険性をも有しており、間伐材の放置を減らすために、曲がり材や変色材などの低位利用材の新たな用途の開拓が求められている。
Under these circumstances, thinning with subsidies from the national and prefectural governments is being promoted as forest maintenance, but the above-mentioned low-level use materials resulting from thinning are unsuitable for high-demand housing components, and even if they are put on the log market. Low demand and low price. Moreover, even if the lumber is produced, the yield is poor and it is not profitable.
For this reason, many of them are left in the forest, causing the devastation of the forest. In addition, abandoned materials also have a risk of inducing forest disasters such as landslides, and in order to reduce the neglect of thinned wood, it is required to develop new uses for low-level materials such as bending materials and discoloration materials. ing.

なお、曲がり材を板材や角材などの構成材に加工するときに、できるだけ無駄が出ないようにしてコストダウンが図れる製材装置が従来より種々提案されている(例えば、特許文献1参照)。
特許文献1に記載された製材装置は、曲がり材から得たタイコ材の表面形状をセンサにより認識し、この認識に基づいて角材の歩留り率を最大とするのに適した目標製材軌跡を制御器により計算し、目標製材軌跡の中間平均位置を通るタイコ材の軸が鋸盤の中央位置を直進通過するように給送姿勢を制御し、鋸盤に搭載した一対の帯鋸のそれぞれが目標製材軌跡を辿るように、タイコ材の給送方向に対して横方向への鋸盤の移動と回動を制御することで、曲がり角材を得るものである。
Conventionally, various lumbering apparatuses have been proposed that can reduce the cost so as not to be wasted as much as possible when a bent material is processed into a constituent material such as a plate material or a square material (see, for example, Patent Document 1).
The lumber device described in Patent Document 1 recognizes the surface shape of a Thai material obtained from a bent material by a sensor, and based on this recognition, controls a target lumber trajectory suitable for maximizing the yield rate of the square material. The feed posture is controlled so that the axis of the Tyco wood that passes the intermediate average position of the target sawing locus passes straight through the center position of the sawing machine, and each of the pair of band saws mounted on the sawing machine is the target sawing locus As shown in Fig. 5, a curved square member is obtained by controlling the movement and rotation of the saw machine in a direction transverse to the feeding direction of the Thai material.

また、本願発明と同様にスギなどの間伐材の有効利用を図るために、構成部の全部を木でつくった木製パレットが提案されている(特許文献2参照)。
特許文献2に記載された木製パレットは、板材の接合に釘を使用せず、木製のダボと接着剤を使用するダボ接合によってつくられており、木の繊維が粗いスギでつくっても十分な強度が得られる。また、例えば耐用年数が経過したり壊れたりして処分対象となった木製パレットを処分するときに、木(板材)と金属(釘)を分別する必要がなく、手間が軽減できるという利点もある。
Moreover, in order to effectively use thinned wood such as cedar as in the present invention, a wooden pallet has been proposed in which all the components are made of wood (see Patent Document 2).
The wooden pallet described in Patent Document 2 is made by dowel joining using wooden dowels and adhesive without using nails for joining the plate materials, and even if the wood fibers are made of rough cedar, it is sufficient Strength is obtained. In addition, for example, when disposing of a wooden pallet that is subject to disposal after its useful life has elapsed or broken, there is an advantage that it is not necessary to separate wood (plate material) and metal (nail), and labor can be reduced. .

特願2002−265437Japanese Patent Application No. 2002-265437

特願2003−391208Japanese Patent Application No. 2003-391208

特許文献2に記載された木製パレットは、主に間伐材などの曲がり材を製材した板材を構成材として利用している。この曲がり材を切断加工するときには、特許文献1記載のものに代表されるような製材装置が使用されている。この製材装置は、曲がり材を例えば2〜3m程度の長いままで、所定の厚みで切断加工できるようになっているが、このために製材装置は大型化し、制御機構部も複雑で装置が高価である。   The wooden pallet described in Patent Document 2 mainly uses a plate material made of bent material such as thinned wood as a constituent material. When the bending material is cut, a sawing device represented by the one described in Patent Document 1 is used. In this lumbering apparatus, the bending material can be cut and processed with a predetermined thickness while being long, for example, about 2 to 3 m. However, the lumbering apparatus is increased in size, the control mechanism is complicated, and the apparatus is expensive. It is.

また、曲がり材を切断加工した板材や角材などの構成材も、そのままの長さで使用しようとすれば、曲がり度の影響が大きくて使いにくく、用途が少ない。これを解消するために材を直材に加工しようとすると、大量の無駄が生じてしまう。
このように、森林資源である間伐材を含む曲がり材を有効利用して、森林資源をリサイクルするには障害が多く、そのシステムの構築は困難であった。
In addition, if a component material such as a plate material or a square material obtained by cutting a bent material is used as it is, the influence of the degree of bending is large, and it is difficult to use, and there are few applications. In order to solve this problem, if a material is processed into a direct material, a large amount of waste occurs.
As described above, there are many obstacles in recycling the forest resources by effectively using the bending materials including the thinned wood, which is a forest resource, and the construction of the system has been difficult.

(本発明の目的)
本発明の目的は、従来、その多くが林地に放置されていた間伐材を含む曲がり材を有効に利用して、厚さが均一で木製パレットの構成材として好適な材を無駄を少なくしてつくることができる方法を提供することである。
(Object of the present invention)
An object of the present invention, conventionally, many by effectively utilizing the bending member including thinned wood which has been left in forest, with less waste suitable plate material as a material of uniform thickness wooden pallets It is to provide a method that can be created.

また、本発明の他の目的は、簡単な構造で曲がり材を均一な厚さで製材することができる製材装置を提供することである。   Another object of the present invention is to provide a sawing apparatus capable of sawing a bent material with a uniform thickness with a simple structure.

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上記課題を解決するために本発明が講じた手段は次のとおりである。
ベルトコンベヤと、該ベルトコンベヤのベルト上面と所要の間隔をおいて通された鋸と、上記ベルトコンベヤのベルトの下側に配された隆起部材を有し、該隆起部材は、上記ベルトの送り方向において上記鋸の歯部より上手側に設けられている製材装置を使用し、
曲がり材を短尺に切断し短尺材をつくる工程、
該短尺材をベルトコンベヤに乗せて上記隆起部材側へ送る工程、
上記短尺材を鋸で一定厚さに切断する工程、を含む、曲がり材から板材をつくる方法である。
Means taken by the present invention to solve the above problems are as follows.
A belt conveyor, a saw passed through the belt upper surface of the belt conveyor at a required distance, and a raised member disposed on the lower side of the belt of the belt conveyor, wherein the raised member feeds the belt Use a sawing device provided on the upper side than the tooth portion of the saw in the direction ,
The process of cutting bent materials into short pieces to make short pieces,
A step of placing the short material on a belt conveyor and sending it to the raised member side;
A method of producing a plate material from a bent material, the method comprising a step of cutting the short material into a certain thickness with a saw.

本発明は、曲がり材を乗せて送るベルトコンベヤと、ベルトコンベヤのベルト上面と所要の間隔をおいて通された鋸と、曲がり材をベルト上面に押し付ける押さえ手段とを有する製材装置であって、ベルトコンベヤのベルトの下側に隆起部材が配され、該隆起部材は上記鋸の近傍に設けられている、製材装置である。   The present invention is a lumber apparatus having a belt conveyor for sending a bending material, a saw passed through a belt upper surface of the belt conveyor at a predetermined interval, and a pressing means for pressing the bending material against the belt upper surface, A raised member is arranged on the lower side of the belt of the belt conveyor, and the raised member is a sawing device provided in the vicinity of the saw.

製材装置では、隆起部材の位置は、ベルトの送り方向において鋸の歯部より上手側に設定するのがより好ましい。   In the sawing apparatus, the position of the raised member is more preferably set on the upper side of the saw tooth portion in the belt feeding direction.

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(作用)
本発明の作用を説明する。なお、ここでは本発明の各構成要件のそれぞれに、後述する実施の形態において各部に付与した符号を対応させて付与し説明するが、この符号の付与は、あくまで説明の理解を容易にするためであって各構成要件の上記各部への限定を意味するものではない。
(Function)
The operation of the present invention will be described. Note that, here, each constituent element of the present invention is given and described in correspondence with the reference numerals given to the respective parts in the embodiments described later, but this provision of reference numerals is only for easy understanding of the explanation. However, it does not mean that the constituent elements are limited to the above-described parts.

本願発明に係る曲がり材から板材をつくる方法によれば、例えば間伐材を含む曲がり材を、木製パレット(6)を構成する材料(60)の大きさに合わせて短尺に切断して個々の短尺材(5)の全長における曲がり度を緩和するので、切断加工したときに無駄が生じにくく、効率のよい利用が可能になる。 According to the method for producing a plate material from a bent material according to the present invention, for example, a bent material including a thinned material is cut into short pieces according to the size of the material (60) constituting the wooden pallet (6), and each short piece is cut. Since the degree of bending of the entire length of the material (5) is eased, waste is less likely to occur when cutting and efficient use is possible.

また、上記方法と、本願発明に係る製材装置(A)によれば、ベルトコンベヤ(1)のベルト(11)の下側に隆起部材(2)を配することにより、ベルト(11)上面と帯鋸(33)との間隔を一定にするので、ベルト(11)の高さが固定されて変化せず、短尺材(5)をあらかじめ設定されたほぼ正確な厚さで切断加工することができる。なお、ほぼ正確な厚さ、または本質的に一定厚さとは、多少の寸法の狂いも含む意味である。
このようにしてつくられた厚さがほぼ正確な材を木製パレット(6)の材料(60)として使用すれば、木製パレット(6)の強度や品質が安定する。
Further, according to the above method and the lumber apparatus (A) according to the present invention, by arranging the raised member (2) on the lower side of the belt (11) of the belt conveyor (1), the upper surface of the belt (11) Since the distance from the band saw (33) is constant, the height of the belt (11) is fixed and does not change, and the short material (5) can be cut with a preset almost accurate thickness. . Note that a substantially accurate thickness or an essentially constant thickness means that some dimensional deviation is included.
Using this way a substantially accurate sheet material thickness made as the material (60) of wooden pallets (6), the strength and quality of the wooden pallet (6) is stabilized.

隆起部材(2)の位置がベルト(11)の送り方向において帯鋸(33)の歯部(330)より上手側に設定してあるものは、短尺材(5)が送られてきて帯鋸(33)の歯部(330)に当たるときには、すでに高さが決まり安定もしているので、より正確で安定的な切断加工ができる。   When the position of the raised member (2) is set to the upper side of the tooth portion (330) of the band saw (33) in the feeding direction of the belt (11), the short material (5) is sent and the band saw (33 ), The height is already determined and stable, so that more accurate and stable cutting can be performed.

森林資源である間伐材を含む曲がり材を短尺に切断し短尺材(5)をつくるようにし、該短尺材(5)をベルトコンベヤ(1)に乗せて上記隆起部材(2)側へ送るようにし、上記短尺材(5)を鋸(33)で本質的に一定厚さに切断し、本質的に一定厚さに切断した構成材を使用して、構成材の接合を木製ダボ(63)と接着剤によるダボ接合で行うようにして、リサイクルが容易にでき全部が木製で大量の需要が見込まれる木製パレット(6)をつくり、処分対象となった木製パレット(6)をリサイクルすることにより、森林資源リサイクルシステムを構築できる。   Bending material including thinned wood, which is a forest resource, is cut into short pieces to make short pieces (5), and the short pieces (5) are placed on the belt conveyor (1) and sent to the raised member (2) side. The above-mentioned short material (5) is cut to an essentially constant thickness with a saw (33), and the components are joined to a wooden dowel (63) using an essentially constant thickness material. And dowel bonding with adhesives to make a wooden pallet (6) that is easy to recycle, all made of wood and for which a large demand is expected, and recycling the wooden pallet (6) that is subject to disposal Forest resource recycling system can be established.

本願発明は上記構成を備えており、次のような効果を有する。   The present invention has the above-described configuration and has the following effects.

(a)本願発明に係る曲がり材から材をつくる方法によれば、曲がり材を、例えば木製パレットを構成する材料の大きさに合わせて短尺に切断して個々の短尺材の全長における曲がり度を緩和することにより、切断加工したときに無駄が生じにくく、効率のよい利用が可能になる。 (A) According from bending member according to the present invention a method of making a plate material, the bending member, for example by cutting the short according to the size of the material forming the wooden pallets degree bend in the entire length of each short member By mitigating this, waste is less likely to occur when cutting and efficient use is possible.

(b)本願発明に係る曲がり材から材をつくる方法と製材装置によれば、ベルトコンベヤのベルトの下側に隆起部材を配することにより、ベルト上面と鋸との間隔を一定にするので、ベルトの高さが固定され、短尺材をあらかじめ設定された正確な厚さで切断加工することができる。
このようにしてつくられた厚さが正確な材を、例えば木製パレットの材料として使用すれば、木製パレットの強度や品質が安定する。
According the bending member according to (b) the present invention to a method and timber apparatus for making a plate material, by placing a raised member on the lower side of the belt conveyor belt, so that the distance between the belt upper surface and the saw constant The height of the belt is fixed, and the short material can be cut and processed with an accurate thickness set in advance.
The thus thickness made by accurate plate material, for example be used as the material of the wooden pallet, the strength and quality of the wooden pallets is stabilized.

(c)隆起部材の位置がベルトの送り方向において鋸の歯部より上手側に設定した製材装置は、短尺材が送られてきて帯鋸の歯部に当たるときには、すでに高さが決まり安定もしているので、被加工材をより正確で安定的に切断加工することができる。 (C) In the sawing apparatus in which the position of the raised member is set on the upper side of the tooth portion of the saw in the belt feeding direction, when the short material is fed and hits the tooth portion of the band saw, the height is already determined and stable. Therefore, the workpiece can be cut more accurately and stably.

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本発明を図に示した実施例に基づき詳細に説明する。   The present invention will be described in detail based on the embodiments shown in the drawings.

図1は本発明に係る製材装置の実施の形態を示す概略側面図、
図2は製材装置の概略正面図、
図3は製材装置のベルトコンベヤのベルトを一部切り欠いて下側の隆起部材を表した説明図である。
FIG. 1 is a schematic side view showing an embodiment of a sawing apparatus according to the present invention,
FIG. 2 is a schematic front view of the lumber apparatus,
FIG. 3 is an explanatory view showing a lower raised member by partially cutting a belt of a belt conveyor of the lumber apparatus.

製材装置Aは、ベルトコンベヤ1、隆起部材2、帯鋸装置3及び押さえ装置4を備えている。製材装置Aの前後には、搬送経路が直線的な複数のベルトコンベヤ(図示省略)をループ状に配している。これにより、製材装置Aは、被切断加工材をベルトコンベヤ1によって繰り返し帯鋸装置3に通すことにより構成材(後述するデッキ部材60、ケタ部材61)に加工することができる。   The sawmill device A includes a belt conveyor 1, a raised member 2, a band saw device 3, and a pressing device 4. Before and after the lumber apparatus A, a plurality of belt conveyors (not shown) having a straight conveyance path are arranged in a loop. Thereby, the sawing apparatus A can process the material to be cut into constituent materials (a deck member 60 and a digit member 61 described later) by repeatedly passing the material to be cut through the band saw device 3.

(ベルトコンベヤ1)
ベルトコンベヤ1は、所要長さの水平かつ平坦な台板10を備えている。台板10の前後端部間には、無端状のベルト11が回し掛けられており、ベルト11は台板10の上面を滑るように回転移動する構造である。
(Belt conveyor 1)
The belt conveyor 1 includes a horizontal and flat base plate 10 having a required length. An endless belt 11 is wound between the front and rear end portions of the base plate 10, and the belt 11 is configured to rotate and move so as to slide on the upper surface of the base plate 10.

(帯鋸装置3)
ベルトコンベヤ1の送り方法の中間部には、帯鋸装置3が設けられている。帯鋸装置3は、ケーシング30を有し、その中央下部には通過ゲート31が設けてある。
ケーシング30内部には、両側に回転ホイール32、32aが設けられ、回転ホイール32、32aには、無端状の帯鋸33が回し掛けられている。
(Band saw device 3)
A band saw device 3 is provided at an intermediate portion of the feeding method of the belt conveyor 1. The band saw device 3 has a casing 30, and a passage gate 31 is provided at the center lower part thereof.
Inside the casing 30, rotary wheels 32 and 32a are provided on both sides, and an endless band saw 33 is wound around the rotary wheels 32 and 32a.

帯鋸33は、その表面がベルトコンベヤ1のベルト11の上面と所要間隔をおいて平行になるように、かつベルト11の移動方向と直交するように通されている。なお、帯鋸33の方向は、上記方向に限定されず、切断作業及び切断してできた加工材の品質に問題がなければ多少は傾斜してもよい。帯鋸33とベルト11の上面との間隔は、被切断加工材を切断するときの切断厚さとなるもので、この間隔は帯鋸33の高さを調節することにより適宜設定が可能である。   The band saw 33 is passed so that the surface thereof is parallel to the upper surface of the belt 11 of the belt conveyor 1 at a predetermined interval and orthogonal to the moving direction of the belt 11. The direction of the band saw 33 is not limited to the above direction, and may be slightly inclined if there is no problem in the quality of the cutting work and the processed material obtained by cutting. The distance between the band saw 33 and the upper surface of the belt 11 is the cut thickness when the workpiece is cut, and this distance can be appropriately set by adjusting the height of the band saw 33.

(隆起部材2)
ベルトコンベヤ1のうち、帯鋸装置3を通過する部分の台板10上面の所要位置すなわちベルト11の下側には、平面視で長方形の板状に形成された隆起部材2が設けられている。隆起部材2は、ベルト11の移動方向と直交するように、かつ台板10の幅とほぼ同じ長さに設けてあり、隆起部材2の上面から突出しない皿ネジ21で両側が台板10に固定されている(図3参照)。なお、隆起部材2の方向は、上記に限定されず多少斜めになっていてもよいし、また必ずしも直線的でなくてもよく、多少曲がっていてもよい。
(Raised member 2)
A raised member 2 formed in a rectangular plate shape in a plan view is provided at a required position on the upper surface of the base plate 10 in a portion of the belt conveyor 1 that passes through the band saw device 3, that is, below the belt 11. The raised member 2 is provided so as to be orthogonal to the moving direction of the belt 11 and substantially the same length as the width of the base plate 10, and both sides thereof are connected to the base plate 10 by a countersunk screw 21 that does not protrude from the upper surface of the raised member 2. It is fixed (see FIG. 3). In addition, the direction of the protruding member 2 is not limited to the above, but may be slightly inclined, may not necessarily be linear, and may be slightly bent.

隆起部材2が設けられているのは、帯鋸33の位置より、ベルト11の移動方向において上手(かみて)側である。具体的には、隆起部材2の上手側の端辺部20と帯鋸33の歯部330との平面視での間隔(距離)が10mmになるように設定してある。この間隔は10mmに限定するものではなく、適宜設定が可能である。なお、隆起部材2は、上記のように帯鋸33の位置より上手側に限定されるものではなく、真下(同じ位置)でもよいし下手(しもて)側に配してもよい。   The raised member 2 is provided on the side closer to the belt 11 in the moving direction of the belt 11 than the position of the band saw 33. Specifically, the distance (distance) in plan view between the upper edge 20 of the raised member 2 and the tooth 330 of the band saw 33 is set to 10 mm. This interval is not limited to 10 mm and can be set as appropriate. In addition, the protruding member 2 is not limited to the upper side than the position of the band saw 33 as described above, and may be disposed directly below (same position) or on the lower side.

なお、隆起部材2の厚さは、1.5mm、幅12mmであるが、この寸法に限定されるものではない。また、隆起部材2の形状は長方形の板状に限定されるものではなく、例えば角棒状のもの、かまぼこ状のものなど、ベルト11を所要の幅にわたり同じ高さで下から底上げできるものであれば、各種形状のものが採用できる。   In addition, although the thickness of the protruding member 2 is 1.5 mm and width 12 mm, it is not limited to this dimension. Further, the shape of the raised member 2 is not limited to a rectangular plate shape. For example, the belt 11 can be raised from the bottom at the same height over the required width, such as a rectangular bar shape or a semi-cylindrical shape. For example, various shapes can be used.

(押さえ装置4)
押さえ装置4は、ベルト11に乗せて送られる被切断加工材を上から押さえてベルト11上面に押し付けるものであり、ベルト11の移動方向(矢印a:図1、図3に図示)において、上記帯鋸装置3より上手側に設けられている。
(Presser device 4)
The pressing device 4 presses the material to be cut that is sent on the belt 11 from above and presses it against the upper surface of the belt 11. In the moving direction of the belt 11 (arrow a: shown in FIGS. 1 and 3), It is provided on the upper side than the band saw device 3.

押さえ装置4は、基端が軸支され上下に回動するアーム40を有している。アーム40は下方へ向けて(図1で右回転方向)空気バネ41で付勢されている。アーム40の角度は、角度調節装置42によってアーム40を上下に回動させることにより調節可能である。   The holding device 4 has an arm 40 that pivots up and down with a base end pivotally supported. The arm 40 is biased by an air spring 41 downward (in the clockwise direction in FIG. 1). The angle of the arm 40 can be adjusted by rotating the arm 40 up and down by the angle adjusting device 42.

また、アーム40の先部にはローラ間に回転ベルトを回し掛けて構成した押さえベルト装置43が設けてある。押さえベルト装置43は、ベルト11に乗って送られる被切断加工材の上部を、回転しながらその移動を邪魔することなく押さえて、被切断加工材をベルト11上面に押し付けて固定することができる。   In addition, a pressing belt device 43 configured by turning a rotating belt between rollers is provided at the tip of the arm 40. The pressing belt device 43 can press and fix the workpiece to be cut against the upper surface of the belt 11 while pressing the upper portion of the workpiece to be sent on the belt 11 without obstructing its movement while rotating. .

(作用)
図4は製材装置で短尺材を切断加工するときの切断部の状態を示す説明図である。
図1ないし図4を参照して、本実施の形態に係る製材装置Aの作用を説明する。
(Function)
FIG. 4 is an explanatory view showing a state of a cutting portion when a short material is cut by a sawing apparatus.
With reference to FIG. 1 thru | or FIG. 4, the effect | action of the lumber apparatus A which concerns on this Embodiment is demonstrated.

製材装置Aのベルトコンベヤ1のベルト11上に、被切断加工材である短尺材5を乗せる。ベルト11を回転させて短尺材5を帯鋸装置3へ送る。
なお、ここにいう短尺材5とは、例えば2〜3mの長さの曲がり材であるスギ間伐材を、木製パレットを構成する板材の大きさに合わせて短尺に切断して個々の全長における曲がり度を緩和したものである。本実施の形態では、短尺材5の長さは1100mmに設定されている。
On the belt 11 of the belt conveyor 1 of the lumber apparatus A, the short material 5 which is a workpiece to be cut is placed. The belt 11 is rotated to feed the short material 5 to the band saw device 3.
In addition, the short material 5 here is, for example, a cedar thinning material, which is a bending material having a length of 2 to 3 m, is cut in a short length according to the size of the plate material constituting the wooden pallet, and is bent at each individual length. The degree is relaxed. In the present embodiment, the length of the short material 5 is set to 1100 mm.

帯鋸装置3の近くまで送られてきた短尺材5は、押さえ装置4の押さえベルト装置43によって上から押さえられ、ベルト11上面に押し付けられる。短尺材5は、この状態で更にベルト11によって送られる。そして、隆起部材2が設けてある位置で隆起部材2によって底上げされベルト11の送り力によって、帯鋸33で水平に切断される(図4参照)。   The short material 5 sent to the vicinity of the band saw device 3 is pressed from above by the pressing belt device 43 of the pressing device 4 and pressed against the upper surface of the belt 11. The short material 5 is further fed by the belt 11 in this state. Then, it is raised by the raised member 2 at a position where the raised member 2 is provided, and is horizontally cut by the band saw 33 by the feed force of the belt 11 (see FIG. 4).

このとき、隆起部材2によって底上げされやや高く案内されたベルト11は、短尺材5の重さによって隆起部材2上面と強く接触する。これによって、隆起部材2の上を移動するベルト11の上面の高さは連続的に安定しており、帯鋸33との間隔、すなわち切断厚さが正確に維持される。   At this time, the belt 11 raised to the bottom by the raised member 2 and guided slightly higher makes strong contact with the upper surface of the raised member 2 due to the weight of the short material 5. Thereby, the height of the upper surface of the belt 11 moving on the raised member 2 is continuously stable, and the distance from the band saw 33, that is, the cutting thickness is accurately maintained.

図5は製材装置において隆起部材を使用したときと使用しないときの製材回数と元口の厚さの精度の関係を示し、(a)は隆起部材の使用時、(b)は隆起部材の不使用時のグラフ、
図6は製材装置において隆起部材を使用したときと使用しないときの製材回数と中央の厚さの精度の関係を示し、(a)は隆起部材の使用時、(b)は隆起部材の不使用時のグラフ、
図7は製材装置において隆起部材を使用したときと使用しないときの製材回数と末口の厚さの精度の関係を示し、(a)は隆起部材の使用時、(b)は隆起部材の不使用時のグラフである。
FIG. 5 shows the relationship between the number of times of sawing and the accuracy of the thickness of the original mouth when the raised member is used and not used in the sawing device, (a) when the raised member is used, and (b) when the raised member is not used. Graph when used,
FIG. 6 shows the relationship between the number of sawing operations and the accuracy of the central thickness when the raised member is used and not used in the sawing apparatus, (a) when the raised member is used, and (b) when the raised member is not used. Time chart,
FIG. 7 shows the relationship between the number of sawing operations and the accuracy of the thickness of the end when the raised member is used and not used in the sawing apparatus, (a) when the raised member is used, and (b) when the raised member is not used. It is a graph at the time of use.

なお、各グラフのデータをとったときの設定条件は、帯鋸33の張り力(7kg)、隆起部材2の厚さ(1.5mm:上記実施の形態の設定値)、隆起部材2の位置(帯鋸33の上手側10mm:上記実施の形態の設定値)、切断厚(20mm)であった。   In addition, the setting conditions when taking the data of each graph are the tension of the band saw 33 (7 kg), the thickness of the raised member 2 (1.5 mm: the set value of the above embodiment), the position of the raised member 2 ( The upper side of the band saw 33 was 10 mm: the set value of the above embodiment), and the cutting thickness (20 mm).

図5は短尺材5を切断加工した製材回数と、できた板材の元口の厚さの精度の関係を示したものである。
図5(a)に示されたように、隆起部材2を使用した場合では、板材の元口側においては、一部例外はあるが、そのほとんどが設定値である20mmの±0.5mm以内に収まっており、ほぼ正確な切断加工を行うことができた。
これに対して、隆起部材2を使用しなかった場合では、図5(b)に示すように、すべてが設定値である20mmを超えるとともに全体に安定しない値を示した。そして、最も厚いものは24mmを超えるものもあって、切断加工の精度が悪かった。
FIG. 5 shows the relationship between the number of times the short material 5 has been cut and the accuracy of the thickness of the original opening of the resulting plate material.
As shown in FIG. 5 (a), in the case where the raised member 2 is used, there are some exceptions on the former mouth side of the plate material, but most of them are within a set value of ± 0.5 mm of 20 mm. Therefore, it was possible to cut almost accurately.
On the other hand, when the raised member 2 was not used, as shown in FIG. 5B, all exceeded the set value of 20 mm and showed a value that was not stable as a whole. And the thickest ones exceeded 24 mm, and the accuracy of the cutting process was poor.

図6は短尺材5を切断加工した製材回数と、できた板材の長手方向中央の厚さの精度の関係を示したものである。
図6(a)に示されたように、隆起部材2を使用した場合では、板材の中央においては、一部例外はあるが、元口側と同様にそのほとんどが設定値である20mmの±0.5mm以内に収まっており、ほぼ正確な切断加工を行うことができた。
これに対して、隆起部材2を使用しなかった場合では、図6(b)に示すように、18mmに満たない厚さから24mmを超える厚さの間で全体に安定しない値を示し、元口側と同様に、切断加工の精度が悪かった。
FIG. 6 shows the relationship between the number of times that the short material 5 has been cut and the accuracy of the thickness at the center in the longitudinal direction of the resulting plate material.
As shown in FIG. 6 (a), in the case where the raised member 2 is used, there are some exceptions in the center of the plate material, but most of them are set values of 20 mm ± as in the case of the original mouth side. It was within 0.5 mm, and an almost accurate cutting process could be performed.
On the other hand, when the raised member 2 is not used, as shown in FIG. 6 (b), the overall value is not stable between a thickness of less than 18 mm and a thickness of more than 24 mm. Like the mouth side, the cutting accuracy was poor.

図7は短尺材5を切断加工した製材回数と、できた板材の末口の厚さの精度の関係を示したものである。
図7(a)に示されたように、隆起部材2を使用した場合では、板材の末口側においては、一部例外はあるが、元口側や中央と同様にそのほとんどが設定値である20mmの±0.5mm以内に収まっており、ほぼ正確な切断加工を行うことができた。
これに対して、隆起部材2を使用しなかった場合では、図7(b)に示すように、そのほとんどが21〜22mmの間に集中した。そこに入らないものの大多数は17mmに満たない厚さから20mmの間で全体に安定しない値を示し、元口側や中央と同様に、切断加工の精度が悪かった。
FIG. 7 shows the relationship between the number of times that the short material 5 has been cut and the accuracy of the thickness of the end of the finished plate.
As shown in FIG. 7 (a), when the raised member 2 is used, there are some exceptions on the end side of the plate material, but most of them are set values as in the case of the front side and the center. It was within ± 0.5 mm of 20 mm, and an almost accurate cutting process could be performed.
On the other hand, when the raised member 2 was not used, as shown in FIG.7 (b), most of them concentrated between 21-22 mm. Most of the things that did not enter there showed an unstable value between 20 mm and a thickness of less than 17 mm, and the accuracy of the cutting process was poor as in the front port side and the center.

上記図5ないし図7に示されたデータから、隆起部材2を使用することにより、被切断加工材である短尺材5から板材をつくるときの厚さの精度が、元口、中央、末口の各部において向上することがわかった。   From the data shown in FIG. 5 to FIG. 7, by using the raised member 2, the accuracy of the thickness when the plate material is made from the short material 5 which is the material to be cut is determined from the original opening, the center, and the end opening. It was found that each part improved.

また、このようにしてつくられた板材は、長さが1100mmであり、曲がり度が大きすぎる場合は、幅方向両側を平行に切断して所要幅の直板をつくって使用する。
このとき切断される部分は、この板材が一旦短尺にして曲がり度を緩和した短尺材からつくられているので、長尺で曲がり度の大きいものを切断する場合と比べて、明らかに少なくなり、無駄を低減できる。
Further, the plate material thus produced has a length of 1100 mm, and when the degree of bending is too large, a straight plate having a required width is produced by cutting both sides in the width direction in parallel.
The part to be cut at this time is obviously made less than the case of cutting a long and large bend, since this plate material is made from a short material that has once been shortened to reduce the bend degree, Waste can be reduced.

なお、隆起部材2を使用することによって加工寸法の精度が上がる理由は定かではないが、木材が上記のようにして切断されることにより下に残った木材が若干上反りになることが関係していると思われる。すなわち、ベルト11に載っている短尺材5が上反りになると、ベルト11上で揺り椅子のように揺れ動きやすい。このため、短尺材5が隆起部材2を使用しないで送られると、押さえ装置4である程度の固定はできても、先端がベルト11上面から浮いた状態で切断が始まり、揺れ動きを十分に抑えることができないので、切断された構成材の特に中間部の厚さの誤差が大きく寸法が安定しない(図6(b)参照)。   The reason why the accuracy of the machining dimension is improved by using the raised member 2 is not certain, but it is related to the fact that the wood left below is slightly warped when the wood is cut as described above. It seems that That is, when the short material 5 placed on the belt 11 is warped, it is easy to swing on the belt 11 like a swing chair. For this reason, when the short material 5 is sent without using the raised member 2, even if the pressing device 4 can be fixed to some extent, the cutting starts with the tip floating from the upper surface of the belt 11, and the shaking motion is sufficiently suppressed. Therefore, the thickness of the cut component is particularly large, and the dimension is not stable (see FIG. 6B).

これに対し、ベルト11の下側に隆起部材2を敷いて底上げを行うことにより、ベルト11の裏面が隆起部材2の端辺部20と上面に強く接触すると共に、上反りになった短尺材5の先端部はベルト11の高くなった部分と隙間をつくることなく乗り上げるように斜め上方に案内されて切断される。これにより、まず短尺材5の末口の切り込み厚さが正確になり、しかも切断部と押さえ装置4による固定作用によって短尺材5の揺れ動きが抑えられるので、短尺材5を全長にわたりほぼ正確な厚さで切断することが可能になるものと思われる。なお、仮に上記理由とは別のメカニズムであっても、いずれにしても本発明の範囲内であることには変わりはない。   On the other hand, by placing the raised member 2 on the lower side of the belt 11 and raising the bottom, the back surface of the belt 11 comes into strong contact with the end portion 20 and the upper surface of the raised member 2, and the short material is warped upward. The front end portion of the belt 5 is guided and cut obliquely upward so as to ride on the belt 11 with a raised portion without forming a gap. As a result, the cut thickness at the end of the short material 5 is first accurate, and the swaying movement of the short material 5 is suppressed by the fixing action of the cutting part and the pressing device 4, so that the short material 5 has an almost accurate thickness over the entire length. It will be possible to cut it. In addition, even if the mechanism is different from the above reason, there is no change in the scope of the present invention.

図8は木製パレットの斜視図、
図9は木製パレットの平面視説明図、
図10はデッキ部材とケタ部材の固定構造を示す要部断面図である。
FIG. 8 is a perspective view of a wooden pallet,
FIG. 9 is a plan view explanatory diagram of a wooden pallet,
FIG. 10 is a cross-sectional view of a principal part showing a fixing structure of the deck member and the digit member.

ここで、製材装置Aでつくられる板材(デッキ部材)を使用して作製される木製パレット6の構造を説明する。   Here, the structure of the wooden pallet 6 produced using the board | plate material (deck member) produced with the sawing apparatus A is demonstrated.

木製パレット6は、複数のデッキ部材60と、連結部材である三本のケタ部材61と、ダボ63により構成されている。各デッキ部材60及び各ケタ部材61は、上記のように材料としてスギの間伐材を製材したものを使用している。各ケタ部材61は、デッキ部材60の両端と中央に等間隔で平行に配置されている。各ケタ部材61の上下の面611、612には、それぞれ五枚ずつのデッキ部材60が接合(固着または固定)されている。
各デッキ部材60は、ケタ部材61と直交する方向へ設けられており、各デッキ部材60の間には所要幅の隙間64が設けられている。
The wooden pallet 6 includes a plurality of deck members 60, three digit members 61 that are connecting members, and a dowel 63. Each deck member 60 and each digit member 61 are made of cedar thinning as a material as described above. Each digit member 61 is arranged in parallel at equal intervals at both ends and the center of the deck member 60. Five deck members 60 are bonded (fixed or fixed) to the upper and lower surfaces 611 and 612 of each digit member 61.
Each deck member 60 is provided in a direction orthogonal to the digit member 61, and a gap 64 having a required width is provided between the deck members 60.

各ケタ部材61の間には、二箇所にフォークリフトトラックのフォークや吊り紐などを差し込んで通すための差込部65が二箇所に設けられている。
デッキ部材60と各ケタ部材61の接合部の構造を図10を参照して説明する。なお、図10ではデッキ部材60と中央のケタ部材61の接合部の構造を示しているが、デッキ部材60と両端のケタ部材61の接合部の構造も同様である。
Between each digit member 61, the insertion part 65 for inserting and passing the fork of a forklift truck, a hanging string, etc. in two places is provided in two places.
The structure of the joint portion between the deck member 60 and each digit member 61 will be described with reference to FIG. Although FIG. 10 shows the structure of the joint portion between the deck member 60 and the central digit member 61, the structure of the joint portion between the deck member 60 and the digit member 61 at both ends is the same.

各デッキ部材60と各ケタ部材61の交差する部分には、それぞれ三箇所に接合部が設けられている。接合部の構造は、ダボ継ぎである。すなわち、各デッキ部材60の接合面601にはダボ穴602が設けられている。ダボ穴602の穴底はデッキ部材60の厚みの中間部分に位置しており、外面603側には貫通していない。また、各ケタ部材61の接合面となる上下の面611、612にはダボ穴613が設けられている。   At the intersections of the deck members 60 and the digit members 61, there are three joint portions. The structure of the joint is a dowel joint. That is, dowel holes 602 are provided in the joint surfaces 601 of the deck members 60. The bottom of the dowel hole 602 is located in the middle part of the thickness of the deck member 60 and does not penetrate to the outer surface 603 side. In addition, dowel holes 613 are provided in the upper and lower surfaces 611 and 612 that are the joining surfaces of the digit members 61.

各デッキ部材60と各ケタ部材61は、まず各デッキ部材60または各ケタ部材61のうち何れか一方のダボ穴に接着剤を適量注入または塗布してダボ63を差し込み、次に他方のダボ穴に接着剤を適量注入または塗布し、差し込まれているダボ63の突出している側に嵌め入れるようにして接合面601と上下の面611、612を合わせ、接着することにより組み立てられている。また、ダボ63にあらかじめ接着剤を付着させることは任意である。本実施の形態では、接着剤として水性ビニル系接着剤が使用されている。なお、水性ウレタン系接着剤や水性高分子イソシアネート系接着剤など他の接着剤を使用することもできる。   Each deck member 60 and each digit member 61 first insert or apply an appropriate amount of adhesive into one of the dowel holes of each deck member 60 or each digit member 61, and then insert the dowel 63, and then the other dowel hole. An appropriate amount of an adhesive is injected or applied to the bonding surface 601 and the upper and lower surfaces 611 and 612 so as to be fitted to the protruding side of the inserted dowel 63 and assembled. Further, it is optional to attach an adhesive to the dowel 63 in advance. In this embodiment, a water-based vinyl adhesive is used as the adhesive. It should be noted that other adhesives such as an aqueous urethane adhesive and an aqueous polymer isocyanate adhesive can be used.

ダボ63は、材料としてブナが使用されている。ダボ63は、外周面に多数の螺旋状の溝(または条)を設けた構造である。ダボ63の直径は、圧縮することによって、デッキ部材60、ケタ部材61に設けられているダボ穴602、613の内径よりやや小さく形成されている。本実施の形態では、ダボ63の直径がダボ穴602、613の内径より0.2mm径小に形成されており、ほとんど抵抗なく手差しが可能である。また、ダボ穴602、613に接着剤を入れ、ダボ63を差し込んだときに接着剤がダボ穴602、613から溢れるので、溢れた接着剤でデッキ部材60とケタ部材61の接合面を広く接着することができ、パレット全体の強度や品質が向上する。   The dowel 63 uses beech as a material. The dowel 63 has a structure in which a large number of spiral grooves (or strips) are provided on the outer peripheral surface. The diameter of the dowel 63 is formed to be slightly smaller than the inner diameters of the dowel holes 602 and 613 provided in the deck member 60 and the digit member 61 by being compressed. In this embodiment, the diameter of the dowel 63 is formed to be 0.2 mm smaller than the inner diameter of the dowel holes 602 and 613, and manual feeding is possible with almost no resistance. In addition, since the adhesive overflows from the dowel holes 602 and 613 when the adhesive is put into the dowel holes 602 and 613 and the dowel 63 is inserted, the joint surface between the deck member 60 and the digit member 61 is widely bonded with the overflow adhesive. Can improve the strength and quality of the whole pallet.

ダボ63は、ダボ穴602、613に差し込むことにより接着剤が付着して接着剤の成分(液分)を吸収することにより膨張する。各デッキ部材60と各ケタ部材61は、接着剤による接着力とダボ63が膨張する力が相まって、より強固に固着される。これにより、デッキ部材60とケタ部材61の接合が確実に行われ、木製パレット全体としての強度が向上する。ダボ63の直径は上記のようにダボ穴602、613より径小のものに限定されるものではなく、同径またはやや径大に形成してダボ穴に打ち込み、接合部に圧力を加えて組み立てるようにしてもよい。   When the dowel 63 is inserted into the dowel holes 602 and 613, the adhesive adheres to the dowel 63 and absorbs the component (liquid component) of the adhesive to expand. Each deck member 60 and each digit member 61 are more firmly fixed due to the combination of the adhesive force by the adhesive and the force with which the dowel 63 expands. Thereby, joining of the deck member 60 and the digit member 61 is performed reliably, and the intensity | strength as the whole wooden pallet improves. The diameter of the dowel 63 is not limited to a diameter smaller than that of the dowel holes 602 and 613 as described above, but is formed to have the same diameter or slightly larger diameter, driven into the dowel hole, and assembled by applying pressure to the joint portion. You may do it.

なお、本実施例の木製パレット6のサイズは、パレットの大きさが長さ1100mm、幅1100mm、厚さ148mm、デッキ部材60の大きさが長さ1100mm、幅120mm、厚さ24mm、ケタ部材61の大きさが長さ1100mm、幅50mm、厚さ100mmであるが、これに限定するものではない。また、ダボ63のサイズは、長さ40mm、直径11.8mmのものを使用しているが、これに限定するものではない。   The size of the wooden pallet 6 of this embodiment is 1100 mm in length, 1100 mm in width, 148 mm in thickness, and 1100 mm in length in the deck member 60, 120 mm in width, 24 mm in thickness, and a digit member 61. The size is 1100 mm in length, 50 mm in width, and 100 mm in thickness, but is not limited thereto. The size of the dowel 63 is 40 mm long and 11.8 mm in diameter, but is not limited to this.

(作 用)
図8ないし図10を参照して、木製パレット6の作用を説明する。
木製パレット6は、ダボ63が接着剤でダボ穴602、613に接着されるので、デッキ部材60やケタ部材61あるいはダボ63の材料として、木質が軟らかいスギの間伐材を使用した場合でも、釘を使用した場合のように緩むことがなく、従来のものと比較して接合部分の強度に実質的に差は生じない。
(Work)
The operation of the wooden pallet 6 will be described with reference to FIGS.
Since the wooden pallet 6 is bonded to the dowel holes 602 and 613 with an adhesive, the wooden pallet 6 is nail even when thinned cedar with soft wood is used as the material of the deck member 60, the digit member 61 or the dowel 63. Therefore, there is no substantial difference in the strength of the joint portion compared to the conventional one.

なお、製材装置Aで切断加工した板材でつくったデッキ部材60は、上記したように厚さがあらかじめ決まられた厚さで一定であるので、パレット全体としての強度や品質が安定する。従って、各部材の材料としてスギの間伐材等を支障なく利用することができる。   In addition, since the deck member 60 made of the plate material cut and processed by the lumber apparatus A has a predetermined thickness as described above, the strength and quality of the entire pallet are stabilized. Therefore, a cedar thinning material or the like can be used as a material for each member without any problem.

木質のデッキ部材60とケタ部材61が、木質のダボ63と接着剤により接合されている構造であるので、リサイクル処理する場合も、従来のように釘を使用したものと相違して釘を除去する手間がかからず、そのままチッパーにかけて細片化することができる。従って、木製パレット6は、廃棄された後も廃材をチップ化してチップボードに加工したり、パルプの材料とするなどリサイクルすることが簡単に効率よくできる。   Since the wooden deck member 60 and the digit member 61 are joined to the wooden dowel 63 by an adhesive, the nail is removed even when recycled, unlike the conventional one using a nail. It does not require time and effort, and can be cut into pieces by chipping. Therefore, the wooden pallet 6 can be easily and efficiently recycled after being discarded, by converting the waste material into chips and processing them into chipboard, or using them as pulp materials.

釘を使用した従来のパレットは、釘の酸化により錆が発生し、物品をこの上に載せた時に錆が付着し商品価値を低下させてしまうこともあったが、すべて木質である木製パレット6では、このような問題は生じない。   In the conventional pallet using nails, rust is generated due to oxidation of the nail, and when the article is placed on the pallet, the rust adheres and may reduce the commercial value. Then, such a problem does not arise.

また、ダボ穴602がデッキ部材60の厚み方向の外面603側に貫通しないように設けられており、デッキ部材60の外面603に穴が開かないので、外観が見苦しくならない。また、ダボ穴602、613にボンド等の接着剤を入れ、ダボ63を差し込んだときに接着剤がダボ穴602、613から溢れるので、デッキ部材60とケタ部材61の接合面での接着が確実に行われ、パレット全体の強度が向上する。   Further, the dowel hole 602 is provided so as not to penetrate the outer surface 603 side of the deck member 60 in the thickness direction, and the outer surface 603 of the deck member 60 is not opened, so the appearance is not unsightly. In addition, since an adhesive such as a bond is put in the dowel holes 602 and 613 and the dowel 63 is inserted, the adhesive overflows from the dowel holes 602 and 613, so that the bonding at the joining surface of the deck member 60 and the digit member 61 is ensured. The strength of the entire pallet is improved.

ダボ63の直径は、圧縮することによってダボ穴602、613の内径より小さく形成されており、デッキ部材60とケタ部材61はダボ穴602、613に挿入したダボ63に接着剤の成分を吸収させ膨張させて接着してある。これにより、接着剤による接着力とダボ63がダボ穴602、613内部で膨張する力が相まって、ダボ63とダボ穴602、613がより強固に固着されるので、デッキ部材60とケタ部材61の接合が確実に行われ、木製パレット全体としての強度が向上する。   The diameter of the dowel 63 is smaller than the inner diameter of the dowel holes 602 and 613 by compression, and the deck member 60 and the digit member 61 cause the dowel 63 inserted into the dowel holes 602 and 613 to absorb the adhesive component. Inflated and bonded. As a result, the adhesive force of the adhesive and the force with which the dowel 63 expands inside the dowel holes 602 and 613 are combined, and the dowel 63 and the dowel holes 602 and 613 are more firmly fixed. Bonding is ensured and the strength of the whole wooden pallet is improved.

組み立て時(製造時)において、ダボ63をダボ穴602、613に差し込む作業が手差しでも可能となり、ダボ63を打ち込む場合と比べて組み立てが容易にでき組み立ての自動化(機械化)がしやすくなる。   At the time of assembly (manufacturing), the operation of inserting the dowel 63 into the dowel holes 602 and 613 can be performed manually, and the assembly can be facilitated and automation (mechanization) can be facilitated as compared with the case where the dowel 63 is driven.

図11は森林資源リサイクルシステムの説明図である。
図1ないし図11を参照して、森林資源リサイクルシステムについて説明する。
FIG. 11 is an explanatory view of the forest resource recycling system.
Referring to FIGS. 1 to 11, it will be described forest resources recycling system.

(1)地域の森林資源である間伐材を含む曲がり材を集める。
(2)曲がり材を上記した方法で木製パレット6を構成する材料の大きさに合わせて短尺に切断し、個々の短尺材5の曲がり度を緩和しておく。
(3)上記したように製材装置Aによって短尺材5を本質的に一定厚さの板状に加工する。
(1) Collect bentwood, including thinned wood, which is a local forest resource.
(2) The bending material is cut into short pieces in accordance with the size of the material constituting the wooden pallet 6 by the above-described method, and the bending degree of the individual short pieces 5 is relaxed.
(3) The short material 5 is processed into a plate having an essentially constant thickness by the sawing apparatus A as described above.

(4)板状に加工したものをデッキ部材60として使用し、上記した木製パレット6をつくる。
(5)耐用年数が経過したり壊れたりして処分対象となった木製パレット6を燃料にするなど公知処理手段でリサイクルする。
(6)森林資源は、一方では良質な木材の生産によって建築物などをつくるために使用され、これらも最終的には同様にリサイクルされる。
(4) The above-described wooden pallet 6 is made by using a plate-shaped material as the deck member 60.
(5) Recycle by a known processing means such as using the wooden pallet 6 which has been subject to disposal after its useful life has passed or broken.
(6) Forest resources, on the other hand, are used to produce buildings by producing good quality timber, and these are eventually recycled as well.

このように、その多くが林地に放置されていた間伐材を含む曲がり材を有効に利用し、リサイクルが容易にできる全部が木製で大量の需要が見込まれる木製パレット6をつくり、処分対象となった木製パレット6をリサイクルすることにより、優れた森林資源リサイクルシステムを構築できる。   In this way, most of the bentwood, including thinned wood that has been abandoned in the forest, is effectively used, and a wooden pallet 6 that can be easily recycled and made of a large amount of wood is expected to be disposed of. By recycling the wooden pallet 6, an excellent forest resource recycling system can be constructed.

なお、本明細書で使用している用語と表現は、あくまで説明上のものであって限定的なものではなく、上記用語、表現と等価の用語、表現を除外するものではない。また、本発明は図示されている実施の形態に限定されるものではなく、技術思想の範囲内において種々の変形が可能である。   Note that the terms and expressions used in the present specification are merely explanatory and not restrictive, and do not exclude terms and expressions equivalent to the above terms and expressions. The present invention is not limited to the illustrated embodiment, and various modifications can be made within the scope of the technical idea.

本発明に係る製材装置の実施の形態を示す概略側面図。The schematic side view which shows embodiment of the sawing apparatus which concerns on this invention. 製材装置の概略正面図。The schematic front view of a lumber apparatus. 製材装置のベルトコンベヤのベルトを一部切り欠いて下側の隆起部材を表した説明図。Explanatory drawing which expressed the lower protruding member by notching a part of the belt of the belt conveyor of a lumber apparatus. 製材装置で短尺材を切断加工するときの切断部の状態を示す説明図。Explanatory drawing which shows the state of a cutting part when cutting a short material with a lumber apparatus. 製材装置において隆起部材を使用したときと使用しないときの製材回数と元口の厚さの精度の関係を示し、(a)は隆起部材の使用時、(b)は隆起部材の不使用時のグラフ。The relation between the number of times of sawing and the accuracy of the thickness of the original opening when the raised member is used and when not used in the sawing apparatus is shown, (a) when the raised member is used, (b) when the raised member is not used Graph. 製材装置において隆起部材を使用したときと使用しないときの製材回数と中央の厚さの精度の関係を示し、(a)は隆起部材の使用時、(b)は隆起部材の不使用時のグラフ。The relationship between the number of sawing operations and the accuracy of the center thickness when a raised member is used and when not used in a sawing apparatus is shown, (a) is a graph when the raised member is used, and (b) is a graph when the raised member is not used. . 製材装置において隆起部材を使用したときと使用しないときの製材回数と末口の厚さの精度の関係を示し、(a)は隆起部材の使用時、(b)は隆起部材の不使用時のグラフ。The relationship between the number of sawing operations and the accuracy of the thickness of the end opening when the raised member is used and when not used in the sawing device is shown, (a) when the raised member is used, and (b) when the raised member is not used. Graph. 木製パレットの斜視図。The perspective view of a wooden pallet. 木製パレットの平面視説明図。Plan view explanatory drawing of a wooden pallet. デッキ部材とケタ部材の固定構造を示す要部断面図。The principal part sectional drawing which shows the fixation structure of a deck member and a digit member. 森林資源リサイクルシステムの説明図。Explanatory drawing of a forest resource recycling system.

A 製材装置
1 ベルトコンベヤ
10 台板
11 ベルト
2 隆起部材
20 端辺部
21 皿ネジ
3 帯鋸装置
30 ケーシング
31 通過ゲート
32、32a 回転ホイール
33 帯鋸
330 歯部
4 押さえ装置
40 アーム
41 空気バネ
42 角度調節装置
43 ベルト装置
5 短尺材
6 木製パレット
60 デッキ部材
601 接合面
602 ダボ穴
603 外面
61 ケタ部材
611、612 面
613 ダボ穴
63 ダボ
64 隙間
65 差込部
A Sawmill 1 Belt conveyor 10 Base plate 11 Belt 2 Raised member 20 Edge 21 Countersunk screw 3 Band saw device 30 Casing 31 Passing gate 32, 32a Rotating wheel 33 Band saw 330 Tooth part 4 Holding device 40 Arm 41 Air spring 42 Angle adjustment Device 43 Belt device 5 Short material 6 Wooden pallet 60 Deck member 601 Joint surface 602 Dowel hole 603 External surface 61 Digit member 611,612 surface 613 Dowel hole 63 Dowel 64 Gap 65 Insertion part

Claims (2)

ベルトコンベヤ(1)と、該ベルトコンベヤ(1)のベルト(11)上面と所要の間隔をおいて通された鋸(33)と、上記ベルトコンベヤ(1)のベルト(11)の下側に配された隆起部材(2)を有し、該隆起部材(2)は、上記ベルト(11)の送り方向において上記鋸(33)の歯部(330)より上手側に設けられている製材装置を使用し、
曲がり材を短尺に切断し短尺材(5)をつくる工程、
該短尺材(5)をベルトコンベヤ(1)に乗せて上記隆起部材(2)側へ送る工程、
上記短尺材(5)を鋸(33)で一定厚さに切断する工程、
を含む、
曲がり材から板材をつくる方法。
A belt conveyor (1), a saw (33) passed through the upper surface of the belt (11) of the belt conveyor (1) at a predetermined interval, and a lower side of the belt (11) of the belt conveyor (1). A sawing device provided with a raised member (2) arranged on the upper side of the tooth portion (330) of the saw (33) in the feeding direction of the belt (11). Use
The process of making a short material (5) by cutting the bent material into short pieces,
Sending the short material (5) onto the belt conveyor (1) and feeding it to the raised member (2) side;
Cutting the short material (5) to a constant thickness with a saw (33),
including,
A method of making plate material from bent material.
曲がり材(5)を乗せて送るベルトコンベヤ(1)と、
上記ベルトコンベヤ(1)のベルト(11)上面と所要の間隔をおいて通された鋸(33)と、
曲がり材(5)を上記ベルト(11)上面に押し付ける押さえ手段(4)と、
を有する製材装置であって、
上記ベルトコンベヤ(1)のベルト(11)の下側に隆起部材(2)が配され、該隆起部材(2)は、上記ベルト(11)の送り方向において上記鋸(33)の歯部(330)より上手側にある、
製材装置。
A belt conveyor (1) for sending the bent material (5)
A saw (33) passed through the belt (11) upper surface of the belt conveyor (1) at a required interval;
Holding means (4) for pressing the bending material (5) against the upper surface of the belt (11),
A sawing device comprising:
A raised member (2) is disposed below the belt (11) of the belt conveyor (1), and the raised member (2) is a tooth portion of the saw (33) in the feeding direction of the belt (11) ( 330)
Sawmill equipment.
JP2006019885A 2006-01-27 2006-01-27 Method of making plate material from bent material, sawmill equipment used for it Expired - Fee Related JP4909598B2 (en)

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