JP4900639B2 - Ferritic heat resistant steel having tempered martensite structure and method for producing the same - Google Patents
Ferritic heat resistant steel having tempered martensite structure and method for producing the same Download PDFInfo
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- 229910000831 Steel Inorganic materials 0.000 title claims description 35
- 239000010959 steel Substances 0.000 title claims description 35
- 229910000734 martensite Inorganic materials 0.000 title claims description 12
- 238000004519 manufacturing process Methods 0.000 title claims description 9
- 239000000463 material Substances 0.000 claims description 15
- 239000000203 mixture Substances 0.000 claims description 7
- 229910052758 niobium Inorganic materials 0.000 claims description 7
- 229910052720 vanadium Inorganic materials 0.000 claims description 7
- 238000005496 tempering Methods 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 5
- 229910052804 chromium Inorganic materials 0.000 claims description 2
- 239000012535 impurity Substances 0.000 claims description 2
- 229910052748 manganese Inorganic materials 0.000 claims description 2
- 229910052750 molybdenum Inorganic materials 0.000 claims description 2
- 229910052759 nickel Inorganic materials 0.000 claims description 2
- 229910052721 tungsten Inorganic materials 0.000 claims description 2
- 238000001816 cooling Methods 0.000 description 16
- 238000010438 heat treatment Methods 0.000 description 11
- 238000001556 precipitation Methods 0.000 description 11
- 238000005728 strengthening Methods 0.000 description 10
- 239000002244 precipitate Substances 0.000 description 8
- 229910000859 α-Fe Inorganic materials 0.000 description 8
- 230000000694 effects Effects 0.000 description 7
- 238000012360 testing method Methods 0.000 description 7
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 6
- 230000007774 longterm Effects 0.000 description 6
- 229910001566 austenite Inorganic materials 0.000 description 5
- 230000009466 transformation Effects 0.000 description 5
- 230000006866 deterioration Effects 0.000 description 4
- 229910002092 carbon dioxide Inorganic materials 0.000 description 3
- 239000001569 carbon dioxide Substances 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- 239000006104 solid solution Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000003245 coal Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 239000005431 greenhouse gas Substances 0.000 description 1
- 150000004767 nitrides Chemical class 0.000 description 1
- 238000010606 normalization Methods 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000001376 precipitating effect Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
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Description
この出願の発明はボイラー、火力発電装置、原子力発電装置、化学工業装置等の高温構造部材として好適な焼戻しマルテンサイト組織を有するフェライト耐熱鋼に関するものであり、特に従来のフェライト系耐熱鋼と比較して高温環境下で長時間使用してもクリープ強度の低下が少ないフェライト系耐熱鋼とその製造方法に関するものである。 The invention of this application relates to a ferritic heat resistant steel having a tempered martensite structure suitable as a high-temperature structural member for boilers, thermal power generators, nuclear power generators, chemical industrial equipment, etc., and particularly compared with conventional ferritic heat resistant steels. In particular, the present invention relates to a ferritic heat-resistant steel and a method for producing the same, in which creep strength is hardly lowered even when used for a long time in a high temperature environment.
最新の高効率火力発電プラントの1ユニットが一日に消費する石炭などの燃料費は20〜30年前に建設された効率の低い発電プラントに比べると一億円程度少ないと言われている。このように、燃料消費量が少ないということはそれに対応して二酸化炭素排出量をも低減されていることになる。 It is said that the cost of fuel, such as coal, consumed by one unit of the latest high-efficiency thermal power plant per day is about 100 million yen less than a low-efficiency power plant built 20-30 years ago. In this way, the fact that the fuel consumption is small means that the carbon dioxide emission is also reduced accordingly.
温暖化ガスである二酸化炭素の排出量削減が緊急の課題であり二酸化炭素の主要排出源である火力発電プラントのエネルギー効率向上が求められているが、その実現の鍵を握るのが高強度フェライト耐熱鋼の開発であるとも言われており、世界中で高Crフェライト耐熱鋼を改良するための研究開発が活発に行われている(特許文献1〜4)。高強度フェライト耐熱鋼のクリープ強度を向上させる方法として、鋼材中に炭化物などの第二相を析出分散させることの効果が大きいことはよく知られており、鋼材中に第二相を生成させる鋼材の強化方法は析出強化方法として実用耐熱鋼に数多く利用されている。たとえば、NbやVのMX炭窒化物は微細に析出して粗大化速度も小さいため高強度フェライト耐熱鋼の多くがNbやVのMX炭窒化物により析出強化する方法が開発されている。
従来のフェライト耐熱鋼の製造方法は、焼ならし熱処理後の焼戻し熱処理中にマルテンサイト組織の中にMX炭窒化物を析出させているためにマルテンサイト組織を構成するラスやブロックなどの境界上にMX炭窒化物が優先的に析出されていた。しかしながら析出強化の効果を高めるためには多量の微細な粒子を均一に分散させて粒子間隔を狭くすることが重要であるが、従来の方法では焼戻し熱処理中に析出するMX炭窒化物はラスやブロック境界上に優先して析出するためラス内部にMX炭窒化物を多く析出させることは困難であった。 Conventional ferritic heat-resisting steel manufacturing methods use MX carbonitrides precipitated in the martensite structure during tempering heat treatment after normalizing heat treatment. In this case, MX carbonitride was preferentially precipitated. However, in order to enhance the effect of precipitation strengthening, it is important to uniformly disperse a large amount of fine particles to narrow the particle interval. However, in the conventional method, MX carbonitride precipitated during tempering heat treatment is not lath or Since it preferentially precipitates on the block boundary, it was difficult to deposit a large amount of MX carbonitride inside the lath.
そこで、この出願発明ではラスやブロック境界ではなくラス内部にMX炭窒化物を均一に析出させてMX炭窒化物による析出強化の効果を最適化させることにより、クリープ強度を向上させるとともにラスやブロック境界近傍で優先的に生じるZ相の析出および成長に起因した材質劣化を抑制して長時間クリープ強度特性に優れたフェライト耐熱鋼を提供することを課題としている。 Therefore, in the present invention, the MX carbonitride is uniformly deposited inside the lath instead of the lath or block boundary to optimize the effect of precipitation strengthening by the MX carbonitride, thereby improving the creep strength and improving the lath or block. An object of the present invention is to provide a ferritic heat resistant steel excellent in long-term creep strength characteristics by suppressing material deterioration caused by precipitation and growth of the Z phase preferentially in the vicinity of the boundary.
この出願の発明は上記の課題を解決するものとして、第1には、鋼材の組成範囲がC:0.04〜0.2質量%、Cr:8.0〜13.5質量%、Mo:0〜2.0質量%、W:0〜4.0質量%、V:0.02〜0.35質量%、Nb:0.01〜0.2質量%、Co:0〜4.0質量%、Ni:0〜3.0質量%、N:0.002〜0.15質量%、B:0〜0.02質量%、Si:0〜0.5質量%、Mn:0〜1.0質量%、Al:0〜0.05質量%と不可避的不純物およびFeであるフェライト耐熱鋼を1000℃以上に保持した後、10時間以内に700℃未満の温度に冷却するとともに、その後400℃以上650℃未満の温度範囲の一定温度において少くとも10分以上保持した後で自然放冷し、次いで730℃以上で焼戻しすることを特徴とする焼戻しマルテンサイト組織を有するフェライト耐熱鋼の製造方法を提供する。
As the invention of this application solves the above problems, first, the composition range of the steel material is C: 0.04 to 0.2 mass%, Cr: 8.0 to 13.5 mass%, Mo: 0 to 2.0 mass%, W: 0 to 4.0 mass%, V: 0.02 to 0.35 mass%, Nb: 0.01 to 0.2 mass%, Co: 0 to 4.0 mass% %, Ni: 0-3.0 mass%, N: 0.002-0.15 mass%, B: 0-0.02 mass%, Si: 0-0.5 mass%, Mn: 0-1. 0% by mass, Al: 0 to 0.05% by mass and inevitable impurities and ferritic heat-resistant steel as Fe are kept at 1000 ° C. or higher, and then cooled to a temperature of less than 700 ° C. within 10 hours, and then 400 ° C. Hold at least 10 minutes at a constant temperature in the temperature range of 650 ° C or lower, let it cool naturally, and then baked at 730 ° C or higher. To provide a method of manufacturing a ferritic heat-resistant steel having a tempered martensite structure, wherein contribute.
第2には、650℃未満の温度から400℃までの冷却にかかる時間を1時間以上として、上記の焼戻しマルテンサイト組織を有するフェライト耐熱鋼を製造する。
Second , ferritic heat-resistant steel having the above tempered martensite structure is produced by setting the time required for cooling from a temperature lower than 650 ° C. to 400 ° C. for 1 hour or more.
第3には、上記製造方法フェライト耐熱鋼を提供する。
Third , the above manufacturing method ferritic heat resistant steel is provided.
上記第1の発明によれば、焼入れ又は焼ならし後の冷却条件を特定することにより、クリープ強度を向上するとともにラスやブロック境界近傍で優先的に生じるZ相の析出および成長に起因した材質劣化を抑制して長時間クリープ強度特性に優れたフェライト耐熱鋼を製造することができる。 According to the first aspect of the invention, by specifying the cooling condition after quenching or normalizing, the creep strength is improved, and the material resulting from the precipitation and growth of the Z phase that occurs preferentially in the vicinity of the lath or block boundary It is possible to produce a ferritic heat resistant steel that suppresses deterioration and has excellent long-term creep strength characteristics.
上記第2の発明によれば、特定の組成範囲の鋼材を用いることにより長時間クリープ強度特性に優れたフェライト耐熱鋼をより実際的に効率的に製造することができる。 According to the second aspect of the invention, the ferritic heat-resistant steel having excellent long-term creep strength characteristics can be produced more practically and efficiently by using a steel material having a specific composition range.
上記第3の発明によれば、さらに長時間クリープ強度特性に優れたフェライト耐熱鋼を効率的に製造することができる。 According to the third aspect of the invention, it is possible to efficiently produce a ferritic heat resistant steel that is further excellent in long-term creep strength characteristics.
上記第4の発明によれば、上記製造方法により高温下で長時間使用してもクリープ強度の低下が少ないフェライト系耐熱鋼を得ることができる。 According to the fourth invention, it is possible to obtain a ferritic heat resistant steel with little decrease in creep strength even when used at a high temperature for a long time by the above production method.
MX炭窒化物による析出強化の効果を利用する従来のフェライト耐熱鋼は焼ならし熱処理後の焼戻し熱処理中にマルテンサイト組織の中にMX炭窒化物を析出させているためMX炭窒化物はラスやブロックなどの境界上において優先的に析出されていた。そこで、マルテンサイトに変態する前にMX炭窒化物を析出させることができればMX炭窒化物はより微細にしかも均一に分散析出することができる。この出願の発明は焼ならし熱処理温度からの冷却の途中で、マルテンサイトに変態する温度よりも高い温度領域で一定時間保持することにより微細に、かつ均一に分散析出したMX炭窒化物の量を増大させクリープ強度を向上するものである。すなわち、この出願の発明による高強度フェライト耐熱鋼では、鋼材を1000℃以上の温度に保持した後、10時間以内に700℃未満の温度に冷却するとともに、その後400℃以上650℃未満の温度範囲の一定温度において、少なくとも10分以上保持した後で自然放冷することにより主要な強化因子であるMX炭窒化物の析出挙動を制御してMX炭窒化物による析出強化の効果を発現させるとともに高温での長時間使用に伴う材質劣化が抑制されたフェライト鋼としている。
The conventional ferritic heat-resistant steel that uses the effect of precipitation strengthening by MX carbonitrides has MX MXNitride deposited in the martensite structure during tempering heat treatment after normalizing heat treatment. It was preferentially deposited on the boundaries of blocks and blocks. Therefore, if MX carbonitride can be precipitated before transformation into martensite, MX carbonitride can be finely and uniformly dispersed and precipitated. In the invention of this application, the amount of MX carbonitride that is finely and uniformly dispersed and precipitated by holding for a certain time in a temperature range higher than the temperature at which it transforms into martensite during cooling from the normalizing heat treatment temperature. To increase the creep strength. That is, in the high-strength ferritic heat-resisting steel according to the invention of this application, the steel material is kept at a temperature of 1000 ° C. or higher, and then cooled to a temperature of less than 700 ° C. within 10 hours, and thereafter a temperature range of 400 ° C. or more and less than 650 ° C. At a constant temperature of at least 10 minutes, it is allowed to cool naturally after standing for at least 10 minutes to control the precipitation behavior of MX carbonitride, which is the main strengthening factor, and to exert the effect of precipitation strengthening by MX carbonitride. Ferritic steel with suppressed material deterioration due to long-term use in
従来に比べて、クリープ速度は1/2以下に、クリープ破断時間は2倍以上になることも可能とされる。 Compared with the prior art, the creep speed can be reduced to 1/2 or less, and the creep rupture time can be increased to twice or more.
そして、この出願の発明においては、650℃未満の温度から400℃までの冷却に掛かる時間を1時間以上とすることが好適に考慮される。これにより従来に比べて、析出物の量は1.5倍以上に増加し、クリープ速度は1/2以下に減少することになる。
In the invention of this application, it is preferably considered that the time required for cooling from a temperature lower than 650 ° C. to 400 ° C. is 1 hour or more. As a result, the amount of precipitates is increased 1.5 times or more and the creep rate is reduced to ½ or less as compared with the prior art.
この出願の発明は、材料開発という実用面だけでなく、第二相の析出挙動や強化機構に関する基礎学問の領域においても重要な新知見を提供するものでありその技術的効果は多大である。なお、この出願の発明の効果は鋼材の組成範囲が厳密に限定されるものではないが、特定の組成範囲とすることにより、高温下での長時間使用に伴う材質劣化がさらに抑制されたフェライト耐熱鋼を製造することが可能となる。たとえば、組成範囲を特定の範囲にするに際しては、下記のようなことが考慮される。 The invention of this application provides important new knowledge not only in the practical aspect of material development but also in the field of basic studies related to the precipitation behavior of the second phase and the strengthening mechanism, and its technical effect is enormous. The effect of the invention of this application is not strictly limited to the composition range of the steel material, but by making it a specific composition range, the ferrite in which the material deterioration associated with long-term use at high temperatures is further suppressed. Heat-resistant steel can be manufactured. For example, the following is considered when the composition range is set to a specific range.
C:炭化物あるいは炭窒化物を形成し、強度向上のために0.04質量%以上の添加が有効であるが、0.2質量%を超えての添加は、長時間域での強度を低下させる。 C: Carbide or carbonitride is formed, and addition of 0.04% by mass or more is effective to improve the strength, but addition exceeding 0.2% by mass lowers the strength in the long time range. Let
Cr:耐酸化性の確保のため、8.0質量%以上の添加が必要であるが、13.5質量%を超えての添加は、デルタフェライト相を生成させ、強度を低下させる。 Cr: Addition of 8.0% by mass or more is necessary to ensure oxidation resistance, but addition exceeding 13.5% by mass generates a delta ferrite phase and lowers the strength.
Mo:固溶強化のために添加が考慮されるが、2.0質量%を超えての添加は脆化を促進する。 Mo: Although addition is considered for solid solution strengthening, addition exceeding 2.0 mass % promotes embrittlement.
W:固溶強化のために添加が考慮されるが、4.0質量%を超えての添加は脆化を促進する。 W: Addition is considered for strengthening solid solution, but addition exceeding 4.0% by mass promotes embrittlement.
V:炭窒化物を形成し、強度向上のために0.02質量%以上の添加が有効であるが、未固溶析出物が増加するため、0.35質量%を超えての添加は、強度向上に有効ではない。 V: Carbonitride is formed, and addition of 0.02% by mass or more is effective for improving the strength. However, since insoluble precipitates increase, addition exceeding 0.35% by mass is It is not effective for strength improvement.
Nb:炭窒化物を形成し、強度向上のために0.01質量%以上の添加が有効であるが、未固溶析出物が増加するため、0.2重量%を超えての添加は、強度向上に有効ではない。 Nb: Carbonitride is formed, and the addition of 0.01% by mass or more is effective for improving the strength. However, since undissolved precipitates increase, addition exceeding 0.2% by weight It is not effective for strength improvement.
Co:デルタフェライト相の生成を抑制して、高強度確保のために添加が考慮されるが、長時間強度を低下させるため、4.0質量%を超えての添加は有効ではない。 Co: Addition is considered in order to suppress the formation of the delta ferrite phase and ensure high strength, but in order to reduce the strength for a long time, addition exceeding 4.0 mass % is not effective.
Ni:デルタフェライト相の生成を抑制して、高強度確保のために添加が考慮されるが、フェライトとオーステナイトの変態温度を下げるため、3.0質量%を超えての添加は有効ではない。 Ni: Addition is considered to suppress the formation of the delta ferrite phase and ensure high strength. However, addition of more than 3.0% by mass is not effective in order to lower the transformation temperature of ferrite and austenite.
N:窒化物あるいは炭窒化物を形成し、強度向上のために0.002質量%以上の添加が有効であるが、0.15質量%を超えての添加は製造上困難である。 N: Nitride or carbonitride is formed, and addition of 0.002% by mass or more is effective for improving the strength, but addition exceeding 0.15% by mass is difficult in production.
B:析出物を微細化させ、高温での安定性を向上させるため、0.02質量%程度までの
添加が強度向上のために考慮される。
B: In order to refine the precipitate and improve the stability at high temperature, the addition up to about 0.02% by mass is considered for improving the strength.
Si:脱酸素成分等として考慮されるが、0.5質量%を超える場合には析出物の粗大化が進むことになる。 Si: Considered as a deoxygenated component or the like, but when it exceeds 0.5 mass %, the coarsening of the precipitate proceeds.
Mn:Siと同様に考慮されるが、1質量%を超える場合には析出物の粗大化が進み、延性が低下することになる。 Although it considers similarly to Mn: Si, when it exceeds 1 mass %, the coarsening of a precipitate will advance and ductility will fall.
Al:0.05質量%以下の添加が考慮される。 Al: Addition of 0.05% by mass or less is considered.
そこで、以下にこの出願の発明を実施例を用いてさらに詳しく説明する。もちろん以下の例によって発明が限定されることはない。 Therefore, the invention of this application will be described in more detail below using examples. Of course, the invention is not limited by the following examples.
表1の組成を有する供試材について、表2に示す条件で熱処理を行った。 About the test material which has a composition of Table 1, it heat-processed on the conditions shown in Table 2. FIG.
なお、いずれの場合も焼戻しは、765℃で30分間行い、その後自然空冷させた。 In each case, tempering was performed at 765 ° C. for 30 minutes, and then natural air cooling was performed.
標準(No.1)は通常の焼ならし熱処理で行なわれている焼ならし温度の1050℃から空気中の自然放冷により室温まで冷却させたものである。この場合には、700℃以下になるまでの時間は15分以内である。また、比較例(No2)は焼ならし温度からの冷却の途中の765℃で24hr保持した後、空気中の自然放冷により室温まで冷却させたものである。一方、本願発明(No4〜No5)は、焼ならし温度からの冷却の途中、600℃および500℃の各温度でそれぞれ30分間保持した後、空気中の自然放冷により室温まで冷却させたものである。 The standard (No. 1) is cooled from the normalizing temperature of 1050 ° C., which is carried out in the normal normalizing heat treatment, to room temperature by natural cooling in the air. In this case, the time until it becomes 700 ° C. or less is within 15 minutes. The comparative example (No. 2) was held at 765 ° C. during cooling from the normalizing temperature for 24 hours and then cooled to room temperature by natural cooling in the air. On the other hand, the present invention (No 4 ~No5) is during the cooling from the normalizing temperature and, after holding for 30 minutes each at each temperature of 600 ° C. and 500 ° C., allowed to cool to room temperature by natural cooling in air Is.
焼ならし熱処理後、室温まで冷却した供試材から電解抽出残渣を採取して析出相の化学成分を分析した。図1は各供試材の析出相に含まれているVとNbの質量%を示したものである。焼ならし温度から直接室温まで冷却させた標準(No1)に比べて、冷却途中で特定の温度で保持した試料では、析出相に含まれるVとNbの量が増加している。焼ならし温度からの冷却途中で保持することにより、MX炭窒化物の析出が生じていることが分かる。 After the normalizing heat treatment, the electrolytic extraction residue was collected from the specimen cooled to room temperature, and the chemical components of the precipitated phase were analyzed. FIG. 1 shows the mass % of V and Nb contained in the precipitated phase of each specimen. Compared with the standard (No. 1) that is cooled directly from the normalizing temperature to room temperature, the amount of V and Nb contained in the precipitated phase is increased in the sample held at a specific temperature during cooling. It can be seen that the MX carbonitride precipitates by holding during the cooling from the normalizing temperature.
なお、供試材のマルテンサイト変態温度は約380℃であった。したがって、焼ならし温度からの冷却途中で保持した、500〜765℃の温度域ではオーステナイト相である。以上のことから、焼きならし温度からの冷却の途中で所定温度で保持した供試材では保持温度において、オーステナイト相中にMX炭窒化物が析出していることがわかる。 The martensitic transformation temperature of the test material was about 380 ° C. Therefore, it is an austenite phase in the temperature range of 500 to 765 ° C. maintained during cooling from the normalizing temperature. From the above, it can be seen that MX carbonitride is precipitated in the austenite phase at the holding temperature in the test material held at a predetermined temperature during cooling from the normalizing temperature.
図2はそれぞれについて焼戻し熱処理を行なった後、試験温度600℃、応力120MPaでクリープ試験を実施して求めたクリープ速度と時間との関係を示したものである。 FIG. 2 shows the relationship between the creep rate and time obtained by performing a creep test at a test temperature of 600 ° C. and a stress of 120 MPa after tempering heat treatment.
比較例(No.2)におけるクリープ速度の急激な変化は、765℃で24hの保持中にオーステナイト相が強度の低いフェライト相に変態してしまったためであると考えられる。このため、オーステナイト相のフェライト相への変態を避けるため焼ならし温度から700℃以下までの冷却に要する時間は10時間以下に制限する必要がある。一方、600℃および500℃の各温度で30分保持した本願発明(No4〜No5)では、標準熱処理の場合に比べて小さなクリープ速度であることが示されている。クリープ速度が1/2以下、クリープ破断時間が2倍以上となる。 The rapid change in the creep rate in the comparative example (No. 2) is considered to be due to the transformation of the austenite phase to a low strength ferrite phase during 24 hours at 765 ° C. For this reason, in order to avoid transformation of the austenite phase to the ferrite phase, it is necessary to limit the time required for cooling from the normalizing temperature to 700 ° C. or less to 10 hours or less. On the other hand , the present invention (No. 4 to No. 5 ) held at 600 ° C. and 500 ° C. for 30 minutes shows that the creep rate is smaller than that of the standard heat treatment. The creep speed is ½ or less, and the creep rupture time is twice or more.
この結果から、焼ならし温度からの冷却の途中で本発明の熱処理条件を適用することによりクリープ強度が向上することがわかる。 From this result, it is understood that the creep strength is improved by applying the heat treatment condition of the present invention during the cooling from the normalizing temperature.
Claims (3)
A ferritic heat-resistant steel having a tempered martensite structure, which is manufactured by the method according to claim 1 or 2 .
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