JP4889211B2 - Rotary powder compression molding machine and compression molding method using the same - Google Patents

Rotary powder compression molding machine and compression molding method using the same Download PDF

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JP4889211B2
JP4889211B2 JP2004279517A JP2004279517A JP4889211B2 JP 4889211 B2 JP4889211 B2 JP 4889211B2 JP 2004279517 A JP2004279517 A JP 2004279517A JP 2004279517 A JP2004279517 A JP 2004279517A JP 4889211 B2 JP4889211 B2 JP 4889211B2
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molded product
height
compression molding
powder
discharge
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JP2006088211A (en
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諭 山本
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Kyocera Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B11/00Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
    • B30B11/02Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space
    • B30B11/08Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space co-operating with moulds carried by a turntable
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/32Discharging presses

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Description

本発明は、粉末を圧縮成形して段差を有するセラミック成形品を作製するための回転式粉末圧縮成形機とその圧縮成形方法に関するものであり、更には、その回転式粉末圧縮成形機において、下杵の杵先から水平方向に摺接して払い出すことが可能な段差を有する成形品を作製するための装置とその圧縮成形方法に関する。   The present invention relates to a rotary powder compression molding machine and a compression molding method for producing a ceramic molded product having a step by compressing powder, and in the rotary powder compression molding machine, The present invention relates to an apparatus for producing a molded product having a level difference that can be slid in a horizontal direction from the tip of a heel, and a compression molding method thereof.

従来より、例えば薬の錠剤等を成形するのに図6、図7に示されるような回転式粉末圧縮成形機が使用されている。この回転式粉末圧縮成形機は円形の回転盤101を備え、この回転盤101には複数の臼102が周方向に一定間隔で並んで取り付けられている。そして、それぞれの臼102に対応する上杵103、下杵204が上下動可能に、臼102とともに回転するように設けられ、これら上下の杵103、204は、重量調節軌道110及び低下軌道111を含む各種の案内軌道201等を摺動して、粉末供給工程130、粉末圧縮工程131、成形品分離・排出工程232などからなる圧縮成形サイクルに必要な軸線方向の動きを得るようになっている。   Conventionally, for example, a rotary powder compression molding machine as shown in FIGS. 6 and 7 has been used for molding medicine tablets and the like. The rotary powder compression molding machine includes a circular rotating disk 101, and a plurality of mortars 102 are attached to the rotating disk 101 at regular intervals in the circumferential direction. The upper and lower jaws 103 and 204 corresponding to the respective dies 102 are provided so as to be able to move up and down together with the mortar 102, and the upper and lower ridges 103 and 204 are provided with a weight adjusting track 110 and a lowering track 111. Various types of guide tracks 201 and the like are slid to obtain axial movement necessary for a compression molding cycle including a powder supply step 130, a powder compression step 131, a molded product separation / discharge step 232, and the like. .

また、粉末供給位置には粉末供給器114が設けられており、この粉末供給器114の下面開口に臨んで臼102が粉末供給器114を通過することにより、原料粉末が臼102の臼孔内に供給されるようになっている。そして、回転盤101の上方及び下方には圧縮ロール112、113が配置されており、これらの間を通過する上杵103と下杵204の杵先が互いに近づいて、供給された原料粉末が圧縮成形されるようになっている。さらに、圧縮成形された成形品200は、臼孔から排出され、回転盤101の上面に軽微に摺接するように配置された分離・排出スクレパー227によって、下杵204の杵先から払い出されると同時に回転盤101上から排出されるようになっている。(特許文献1)
一般に、粉末圧縮成形品は、円柱体や楕円体あるいは角柱体を有する。即ち、円筒状や角筒状の臼孔中に粉末を充填し、杵先が共に平面状の上杵と下杵とにより圧縮成形されるものであるが、電気部品等その用途によっては、必ずしも杵先が平面状の杵では生産できない形状の段差を有する成形品が要求される。
In addition, a powder supply unit 114 is provided at the powder supply position, and the raw material powder passes through the powder supply unit 114 while facing the lower surface opening of the powder supply unit 114, so that the raw material powder is contained in the die hole of the die 102. To be supplied. The compression rolls 112 and 113 are arranged above and below the turntable 101, and the tips of the upper punch 103 and the lower punch 204 passing between them approach each other, and the supplied raw material powder is compressed. It is designed to be molded. Further, the compression molded product 200 is discharged from the tip of the lower punch 204 by the separation / discharge scraper 227 disposed so as to be slightly slidably contacted with the upper surface of the rotating disk 101 at the same time. It is discharged from the top of the turntable 101. (Patent Document 1)
Generally, a powder compression molded product has a cylindrical body, an ellipsoid, or a prismatic body. That is, powder is filled into a cylindrical or square cylindrical mortar, and the tip of the tip is compression-molded with a planar upper and lower heel, but depending on the use such as electrical parts, it is not necessarily There is a demand for a molded product having a step having a shape that cannot be produced with a flat-shaped heel.

そこで、上杵又は下杵の杵先部に、成形品の要求する段差に符号する段部を形成し、その段部を有する杵で圧縮することによって段差を有する成形品を作製している。   Therefore, a stepped portion corresponding to the step required by the molded product is formed in the tip portion of the upper or lower punch, and the molded product having the step is manufactured by compressing with a ridge having the stepped portion.

段差を有する成形品を下杵の杵先から払い出す場合、成形品の段差が下杵の杵先の段部に引っかかり欠損することを防ぐ必要がある。例えば、非特許文献1に示されているように、従来の単軸圧縮による成形品の成形方法の基本的な考え方によれば、圧縮方向に段差を有する成形品の場合、その形状に応じて下杵を分割し、下2段成形法あるいは下3段成形法が適用される。そして特に片面が圧縮方向に段差を有し、反対側の面が平坦な成形品の場合、段差を有する面は下杵側で成形し、平坦な面は上杵側で成形するというのが常識である。また、両面ともに段差を有する成形品の場合、段差のより複雑な面を下杵側で成形し、かつ上杵側の段差をできるだけ小さくするのが一般的である。   When a molded product having a step is paid out from the tip of the lower heel, it is necessary to prevent the step of the molded product from being caught by a step portion of the heel of the lower heel and being lost. For example, as shown in Non-Patent Document 1, according to the basic concept of a conventional molding method of a molded product by uniaxial compression, in the case of a molded product having a step in the compression direction, depending on its shape The lower iron is divided and the lower two-stage molding method or the lower three-stage molding method is applied. In particular, when one side has a step in the compression direction and the opposite surface is a flat molded product, it is common sense that the surface having the step is formed on the lower side and the flat side is formed on the upper side. It is. Further, in the case of a molded product having steps on both sides, it is common to form a more complicated surface with steps on the lower side and make the step on the upper side as small as possible.

そして、段差を有する成形品を下杵の杵先から払い出す時に、分割された下杵の杵先面を平坦にすることで、段差を有する成形品の段差が下杵の杵先の段部に引っかかり成形品に欠損が起こることを防いでいる。
実開平5−162116号公報 日本粉末冶金工業会編著:焼結機械部品−その設計と製造−、技術書院(1987年)、159〜275頁参照
And when paying out the molded product having a step from the tip of the lower iron, the step of the molded product having the step becomes the step portion of the lower iron tip by flattening the tip surface of the divided lower iron This prevents the molded product from being damaged.
Japanese Utility Model Publication No. HEI 5-162116 Edited by Japan Powder Metallurgy Association: Sintered machine parts-design and manufacture-, Technical Shoin (1987), pp. 159-275

従来、回転式粉末圧縮成形機で段差を有する成形品を作製する場合、成形機の構造上、下杵を分割し、その分割されたそれぞれの下杵の杵先高さを自在に調整することが困難であり、成形品を下杵の杵先から払い出すときに下杵の杵先面を平坦にすることができないため、段差を有する成形品の段差が下杵の杵先の段部に引っかかり成形品に欠損を生じるという課題があった。   Conventionally, when producing a molded product having a step with a rotary powder compression molding machine, the lower punch is divided on the structure of the molding machine, and the tip height of each divided lower punch is freely adjusted. Since the tip of the lower iron cannot be flattened when the molded product is paid out from the tip of the lower iron, the step of the molded product having a step is formed on the step of the tip of the lower iron. There was a problem that the molded product was damaged and was damaged.

したがって、従来の回転式粉末圧縮成形機で、片面が圧縮方向に段差を有し、反対側の面が平坦な成形品を成形する場合、段差を有する面は上杵側で成形し、平坦な面は下杵側で成形するというのが常識であった。   Therefore, in a conventional rotary powder compression molding machine, when molding a molded product having a step in the compression direction on one side and a flat surface on the opposite side, the surface having the step is molded on the upper heel side and is flat. It was common knowledge that the surface was molded on the lower side.

そして、従来の回転式粉末圧縮成形機では、両端面ともに段差を有する成形品は、下杵の杵先から払い出すときに段差を有する成形品の段差が下杵の杵先の段部に引っかかり、成形品に欠損を生じるため成形することができない。   In a conventional rotary powder compression molding machine, when a molded product having steps on both end surfaces is stepped out from the tip of the lower iron, the step of the molded product having a step is caught by the step on the tip of the lower iron. Since the molded product has defects, it cannot be molded.

また図3に示すような段差を有する成形品を下杵の杵先から払い出す場合には、下杵の杵先面を平坦にする必要はなく、下杵の杵先から水平方向に摺接して払い出すことが可能な方向、つまり下杵の杵先上の成形品を水平方向に動かした場合に成形品の段差が下杵の杵先の段部に引っかからない方向に成形品を払い出せば、成形品に欠損が起こらない。   In addition, when a molded product having a step as shown in FIG. 3 is to be paid out from the tip of the lower iron, it is not necessary to flatten the tip surface of the lower iron, but it is slid in the horizontal direction from the lower iron tip. If the molded product is dispensed in the direction in which it can be dispensed, that is, if the molded product on the lower iron tip is moved horizontally, the step of the molded product will not catch on the step on the lower iron tip. No defects occur in the molded product.

しかし、従来の回転式粉末圧縮成形機では、成形品を分離・排出スクレパーによって下杵の杵先から払い出す位置と、成形品を分離・排出スクレパーによって回転盤外へ排出する位置が同じであり、成形品を分離・排出スクレパーによって下杵の杵先から払い出す方向が、下杵の杵先から水平方向に摺接して払い出すことが可能な方向とは異なるため、分離・排出スクレパーでは下杵の杵先から成形品を払い出す際に、下杵の杵先に成形品の段差がひっかかり成形品に欠損を生じる。そのため、従来のように段差を有する成形品を、回転盤上に配置された分離・排出スクレパーによって、下杵の杵先から払い出される同時に回転盤上から排出されるようにすることは不可能であった。   However, in the conventional rotary powder compression molding machine, the position where the molded product is discharged from the tip of the lower punch by the separation / discharge scraper is the same as the position where the molded product is discharged out of the rotating disk by the separation / discharge scraper. Since the direction in which the molded product is discharged from the tip of the lower punch by the separation / discharge scraper is different from the direction in which the molded product can be slid in the horizontal direction from the tip of the lower punch, When the molded product is dispensed from the tip of the heel, a step of the molded product is caught at the tip of the lower heel and the molded product is damaged. For this reason, it is impossible to cause a molded product having a level difference as in the conventional case to be discharged from the rotating disk at the same time as it is dispensed from the tip of the lower iron by the separation / discharge scraper arranged on the rotating disk. there were.

本発明は上記の事情に鑑みてなされたものであり、下杵の杵先から水平方向に摺接して払い出すことが可能な段差を持つ成形品の段差が、下杵の杵先に引っかかり欠損を生ずることがない回転式粉末圧縮成形機とその圧縮成形方法を提供することを目的とする。   The present invention has been made in view of the above circumstances, and a step of a molded product having a step that can be slid in the horizontal direction from the tip of the lower iron is caught by the tip of the lower iron and is lost. It is an object of the present invention to provide a rotary powder compression molding machine and a compression molding method thereof.

本発明者は鋭意検討の結果、成形品を下杵の杵先から払い出す位置である成形品分離位置と、成形品を回転盤外へ排出する位置である成形品排出位置を別の位置に設置することにより、上記目的を達成することを見出し、本発明に到達した。   As a result of intensive studies, the present inventors have determined that the molded product separation position, which is a position for discharging the molded product from the tip of the lower iron, and the molded product discharge position, which is a position for discharging the molded product to the outside of the rotating disk, are different positions. As a result of the installation, the inventors have found that the above object can be achieved, and have reached the present invention.

すなわち本発明における回転式粉末圧縮成形機は回転盤と、該回転盤に設けられ上下方向に貫通する貫通孔を有する1個以上の臼と、該それぞれの臼の貫通孔に下側から摺動自在に挿入されるとともに杵先部に上記回転盤の回転方向に沿って形成された段差面であって、杵先部の少なくとも一つの側面まで形成された段差面を備えた段部を有し上記回転盤の回転に伴って移動する下杵と、上記臼と上記下杵とで囲まれるキャビティ内に粉末を供給する粉末供給手段と、上記それぞれの臼の貫通孔に上側から挿脱自在に挿入され上記回転盤の回転に伴って移動し上記粉末供給手段により供給された粉末を上記下杵と協働して加圧する上杵と、記回転盤の回転方向に対して平行でかつ向きが正反対の外力を上記上杵と下杵とで協働して加圧されて得た成形品に対して印加することにより、該成形品を記回転盤の回転に伴い下杵の杵先部から該杵先の記段差面に沿って水平方向に摺接するように払い出す成形品分離手段と、該成形品分離手段とは別の位置に設置された上記成形品分離手段により払い出された成形品を回転盤外へ排出する成形品排出手段とを含み、上記回転盤の回転にともなって、粉末供給工程、粉末圧縮工程、成形品分離工程、および成形品排出工程が順次なされることを特徴とするものである。
That is, the rotary powder compression molding machine according to the present invention slides from the lower side to the rotary disk, one or more mortars provided in the rotary disk and having through holes penetrating in the vertical direction, and the through holes of the respective mortars. A stepped surface that is freely inserted and formed at the tip of the tip along the direction of rotation of the rotating disk, and has a stepped portion that is formed up to at least one side surface of the tip of the tip. A lower punch that moves with the rotation of the rotating disk, a powder supply means that supplies powder into a cavity surrounded by the die and the lower punch, and a through hole of each of the die that can be inserted and removed from above. the inserted parallel to and faces the powder supplied by moving the powder feeding means and pestle over pressurizing in cooperation with the lower punch, with respect to the rotational direction of the upper Symbol turntable with the rotation of the rotating disk However, the opposite external force is pressed in cooperation with the upper and lower armatures. By applying To the resulting molded article, payment in sliding contact from the punch tip portion of the punch under with the rotation of the upper Symbol turntable horizontally along the upper Symbol stepped surface該杵destination molded article A molded product separating means for discharging, and a molded product discharging means for discharging the molded product discharged by the molded product separating means installed at a position different from the molded product separating means to the outside of the rotating disk, and Along with the rotation of the board, a powder supply process, a powder compression process, a molded product separation process, and a molded product discharge process are sequentially performed.

また、上記成形品分離手段は、成形品を払い出すための分離部と、成形品を分離する際
の下杵の軌道を成すための分離高さ軌道部と、分離高さ軌道部の高さを調節するための分離高さ調節部とを含み、記分離部を記臼の表面から上方へ離間した位置に配置するとともに、記成形品を記段差面に沿って排出させる際に、記下杵の記杵先部を記分離部によって上記成形品を払い出し可能となる高さ位置まで突出するように記下杵を制御したことを特徴とする。
Further, the molded product separating means includes a separation portion for discharging the molded product, a separation height track portion for forming a lower rail for separating the molded product, and a height of the separation height track portion. and a separation height adjustment unit for adjusting a with placing on the SL separating portion at a position spaced apart from the surface of the upper Kiusu upward, when discharging along the top Symbol moldings on SL stepped surface in, wherein the by the upper SL separating unit Kikine destination portion on the upper SL under punch was controlled on SL under punch to project to a height position that enables dispensing of the molded article.

さらに、上記成形品排出手段は、成形品を排出するための排出部と、成形品を排出する際の下杵の軌道を成すための排出高さ軌道部と、排出高さ軌道部の高さを調節するための排出高さ調節部とを含むことを特徴とする。   Further, the molded product discharge means includes a discharge portion for discharging the molded product, a discharge height track portion for forming a lower track for discharging the molded product, and a height of the discharge height track portion. A discharge height adjusting unit for adjusting the discharge height.

そして、本発明における回転式粉末圧縮成形機を用いた圧縮成形方法は、回転盤が回転するとともに上記上杵および下杵とを協働して加圧して得た段差を有する成形品を、上記成形品分離手段により払い出した後、上記成形品排出手段により回転盤外へ排出することを特徴とするものである。   And the compression molding method using the rotary powder compression molding machine in the present invention is a molding product having a step obtained by pressurizing the upper and lower irons in cooperation with the rotation of the rotating disk. After paying out by the molded product separating means, the molded product discharging means discharges it outside the rotating disk.

このように本発明によれば、成形品を下杵の杵先から払い出す位置と、成形品を回転盤外へ排出する位置を別の位置に設置し、成形品を下杵の杵先から水平方向に摺接して払い出すことが可能な方向、つまり下杵の杵先上の成形品を水平方向に動かした場合に下杵の杵先に成形品の段差が引っかからない方向に成形品を払い出すことで、欠損の生じない成形品を得ることができる。   As described above, according to the present invention, the position where the molded product is discharged from the tip of the lower iron and the position where the molded product is discharged out of the turntable are installed at different positions, and the molded product is removed from the tip of the lower iron. Place the molded product in a direction in which it can be slid in the horizontal direction, that is, when the molded product on the tip of the lower iron is moved horizontally, the step of the molded product does not get caught on the tip of the lower iron. By paying out, a molded product free from defects can be obtained.

以下、本発明の第1実施形態を図面に基づいて説明する。   Hereinafter, a first embodiment of the present invention will be described with reference to the drawings.

本発明における回転式粉末圧縮成形機は、図1に示されるように、回転盤101と、回転盤101に設けられ上下方向に貫通する貫通孔を有する1個以上の臼102と、それぞれの臼102の貫通孔に下側から摺動自在に挿入されるとともに杵先部に段部を有し回転盤101の回転に伴って移動する下杵104と、臼102と下杵104とで囲まれるキャビティ内に粉末を供給する粉末供給手段と、それぞれの臼102の貫通孔に上側から挿脱自在に挿入され上記回転盤101の回転に伴って移動し粉末供給手段により供給された粉末を下杵104と協働して加圧する上杵103と、上記回転盤101の回転方向に対して平行でかつ向きが正反対の外力を上杵103と段部を有する下杵104とで協働して加圧されて得た成形品100に対して印加することにより、該成形品100を下杵104の杵先部から該杵先の記段差面に沿って水平方向に摺接するように払い出す成形品分離手段128と、成形品分離手段128により払い出された段差を有する成形品100を回転盤101外へ排出する成形品排出手段129とを含む回転式粉末圧縮成形機であって、さら
に図2に示されるように、それぞれの臼102において、回転盤101の回転により、粉末供給工程130と、粉末圧縮工程131と、成形品分離工程132と、成形品排出工程133が順次なされることを特徴とするものである。
As shown in FIG. 1, a rotary powder compression molding machine according to the present invention includes a rotating disk 101, one or more mortars 102 provided in the rotating disk 101 and having through holes penetrating in the vertical direction. The lower punch 104, which is slidably inserted into the through-hole 102 from the lower side and has a stepped portion at the tip, moves with the rotation of the rotary disk 101, and is surrounded by the die 102 and the lower punch 104. Powder supply means for supplying powder into the cavities, and powders supplied by the powder supply means that are inserted into the through-holes of the respective dies 102 so as to be detachable from the upper side and move as the rotary plate 101 rotates. The upper rod 103 that pressurizes in cooperation with the upper plate 103 and an external force that is parallel to the rotation direction of the rotating disk 101 and opposite to the direction is applied in cooperation with the upper rod 103 and the lower rod 104 having the stepped portion. For molded product 100 obtained by pressing By applying to a shaped article separating means 128 to pay out the molded article 100 as sliding contact in the horizontal direction along the punch tip portion of the lower punch 104 above SL stepped surface該杵destination, the molded article separating means 128 2 is a rotary powder compression molding machine including a molded product discharging means 129 for discharging the molded product 100 having a step paid out by the above-mentioned to the outside of the turntable 101. Further, as shown in FIG. In FIG. 4, the powder supply process 130, the powder compression process 131, the molded product separation process 132, and the molded product discharge process 133 are sequentially performed by the rotation of the rotating disk 101.

回転盤101は、一般に鉄の鋳造あるいはさらにこの表面に超硬溶射されたもの等で円盤状に形成されたものであり、通常、200〜1000mmの直径を有している。   The turntable 101 is generally formed into a disk shape by casting iron or further spraying carbide onto the surface, and usually has a diameter of 200 to 1000 mm.

そして、この回転盤101の周縁に近接する部位には、回転盤101と同材質もしくは超硬や焼入れ処理した鉄等からなる複数の臼102が周方向に所定の間隔で並んで埋め込まれており、各臼102の上面と回転盤101の上面とは面一につらなっている。   A plurality of mortars 102 made of the same material as that of the turntable 101 or made of carbide, hardened iron, or the like are embedded in a portion adjacent to the periphery of the turntable 101 at predetermined intervals in the circumferential direction. The upper surface of each die 102 and the upper surface of the turntable 101 are flush with each other.

そして、それぞれの臼102に対応して、これと同様の材質等からなる上下一対の杵(上杵103、下杵104)が設けられている。下杵104は、臼102の貫通孔に下側から上下に摺動自在に挿入されており、さらに下杵104の杵先部には、図3に示すような成形品100の要求する段差100eに符合する、図4に示すような段部104eが形成されている。また上杵103は、臼102の貫通孔に上側から摺動かつ挿脱自在に挿入されるようになっている。このように、臼102の貫通孔に下杵104が挿入されることにより、臼102と下杵104とで囲まれるキャビティ134が形成される。   A pair of upper and lower ridges (upper ridge 103 and lower ridge 104) made of the same material or the like are provided corresponding to each mortar 102. The lower punch 104 is inserted into the through hole of the mortar 102 so as to be slidable up and down from the lower side. Further, a step 100e required by the molded product 100 as shown in FIG. The step 104e as shown in FIG. Further, the upper punch 103 is inserted into the through hole of the mortar 102 so as to be slidable and detachable from above. Thus, by inserting the lower punch 104 into the through-hole of the mortar 102, a cavity 134 surrounded by the mortar 102 and the lower ridge 104 is formed.

このとき、下杵104の杵先(上端部)はキャビティ134の底をなしている。この下杵104は、回転盤101の回転に伴って移動し、後述の重量調節軌道110、分離高さ軌道部106、排出高さ軌道部108、低下軌道111及び不図示の案内軌道の上に載せられた状態で摺動して、圧縮成形サイクルに必要な軸線方向の動きを得るようになっている。具体的には、粉末供給工程では、低下軌道111の下降面に沿って下降し、重量調節軌道110により原料粉末の供給量を調節するために上昇する。そして、粉末圧縮工程では、圧縮ロール113に沿って上昇する。次に、成形品分離工程では、プレスされた段差を有する成形品100を下杵104の杵先から払い出すために、分離高さ軌道部106に沿って上昇する。その後、成形品排出工程では、排出高さ軌道部108に沿って下降する。   At this time, the tip (upper end portion) of the lower rod 104 forms the bottom of the cavity 134. The lower rod 104 moves with the rotation of the turntable 101, and is on a weight adjusting track 110, a separation height track portion 106, a discharge height track portion 108, a lowering track 111, and a guide track (not shown). It slides in the mounted state to obtain the axial movement necessary for the compression molding cycle. Specifically, in the powder supply process, the powder descends along the descending surface of the lowering trajectory 111 and rises to adjust the supply amount of the raw material powder by the weight adjusting trajectory 110. And in a powder compression process, it raises along the compression roll 113. FIG. Next, in the molded product separation step, the molded product 100 having a pressed step is raised along the separation height track portion 106 in order to pay out the molded product 100 from the tip of the lower rod 104. Thereafter, in the molded product discharge process, the molded product is lowered along the discharge height track portion 108.

また、上杵103は、後述の粉末供給器114によりキャビティ134内に供給された粉末を、下杵104との協働作業によりプレス成形するようになっている。この上杵103も下杵104と同様に回転盤101の回転に伴って移動し、案内軌道により所定の軌道上を移動して、圧縮成形サイクルに必要な軸線方向の動きを得るようになっている。   Further, the upper punch 103 press-molds the powder supplied into the cavity 134 by a powder supplier 114 (to be described later) in cooperation with the lower punch 104. The upper rod 103 also moves with the rotation of the turntable 101 like the lower rod 104, and moves on a predetermined track by the guide track to obtain the axial movement necessary for the compression molding cycle. Yes.

粉末供給工程130がなされる粉末供給位置には、臼102と下杵104とで囲まれるキャビティ134内に粉末を供給するための粉末供給手段として粉末供給器114が配置されている。この粉末供給器114の下面開口は回転盤101の上面に接しており、この下面開口に臨んで臼102が粉末供給器114を通過することにより、原料粉末が臼102のキャビティ134内に供給されるようになっている。ここで、粉末供給器114の内部には臼102内へ供給される原料粉末の密度を均一にするために、図示しない回転攪拌部材が必要により設けられる。   At a powder supply position where the powder supply process 130 is performed, a powder supplier 114 is disposed as a powder supply means for supplying powder into a cavity 134 surrounded by the die 102 and the lower punch 104. The lower surface opening of the powder supplier 114 is in contact with the upper surface of the rotating disk 101, and the raw material powder is supplied into the cavity 134 of the die 102 when the die 102 passes through the powder supplier 114 facing the lower surface opening. It has become so. Here, in order to make the density of the raw material powder supplied into the die 102 uniform inside the powder supplier 114, a rotating stirring member (not shown) is provided as necessary.

そして、この粉末供給位置における回転盤101の下方には、下杵104の下端位置を決定する位置決め手段として、下杵104の下端が摺接する重量調節軌道110が設けられている。   A weight adjusting track 110 with which the lower end of the lower rod 104 is slidably contacted is provided as a positioning means for determining the lower end position of the lower rod 104 at the powder supply position.

重量調節軌道110の直前には、低下軌道111が配置される。この低下軌道111に従う下杵104の下降時に、粉末供給器114内の原料粉末がキャビティ134内に吸い込まれて供給され、その直後に下杵104が重量調節軌道110の傾斜面を摺動して上がることによって、余剰原料粉末が粉末供給器114内に吐出され、次いで下杵104が重量調節軌道110の水平面を摺動しつつ粉末供給器114の後壁の下端で臼102の上面が摺りきられることにより、臼102への供給粉末量が秤量される。   Immediately before the weight adjustment track 110, a lowering track 111 is arranged. When the lower basket 104 descends according to the lowering track 111, the raw material powder in the powder feeder 114 is sucked into the cavity 134 and supplied, and immediately after that, the lower basket 104 slides on the inclined surface of the weight adjusting track 110. By moving up, surplus raw material powder is discharged into the powder feeder 114, and then the upper surface of the die 102 is slid at the lower end of the rear wall of the powder feeder 114 while the lower punch 104 slides on the horizontal surface of the weight adjusting track 110. As a result, the amount of powder supplied to the die 102 is weighed.

すなわち、重量調節軌道110の高さを変動させることにより、キャビティ134内への粉末供給量を変更し、言い換えれば、作製しようとする段差を有する成形品100の重量を変更できるようになっている。   That is, by changing the height of the weight adjustment track 110, the amount of powder supplied into the cavity 134 can be changed, in other words, the weight of the molded product 100 having a step to be manufactured can be changed. .

粉末圧縮工程131がなされる圧縮成形位置には、回転盤101の上方及び下方に夫々圧縮ロール112、113が配置されている。この圧縮ロール112、113はこれらの間を通過する上下の杵103、104を互いに杵先部が近づくように軸線方向に移動させ、こうして杵先間隔を狭められる上下の杵103、104によってキャビティ134内の粉末を圧縮成形するために設けられている。尚、上杵103は、この圧縮成形位置を通過すると、キャビティ134から取り出され、さらに後述の分離部105に接触しない高さまで、案内軌道(不図示)に沿って上昇するようになっている。   At the compression molding position where the powder compression step 131 is performed, the compression rolls 112 and 113 are disposed above and below the rotating disk 101, respectively. The compression rolls 112, 113 move the upper and lower ridges 103, 104 passing between them in the axial direction so that the heel portions approach each other, and thus the upper and lower ridges 103, 104 can narrow the tip interval, thereby the cavity 134. It is provided to compress the powder inside. When the upper collar 103 passes through the compression molding position, the upper collar 103 is taken out from the cavity 134 and further rises along a guide track (not shown) to a height at which the upper collar 103 does not come into contact with a separation unit 105 described later.

成形品分離工程132がなされる成形品分離位置には、成形品分離手段128が設置されている。そして上杵103の上昇とともに、または、上昇後に成形品分離手段128において、上杵103と段部104eを有する下杵104とで協働して加圧されて得た段差100eを有する成形品100は、下杵104の杵先から水平方向に摺接して払い出すことが可能な方向に圧力を加えられることによって、下杵104の杵先からずらされ、回転盤101の上面に払い出される。   A molded product separation means 128 is installed at a molded product separation position where the molded product separation step 132 is performed. And the molded product 100 which has the level | step difference 100e obtained by pressurizing with the upper collar 103 and the lower collar 104 which has the step part 104e in the molded article isolation | separation means 128 after the upper collar 103 raises. Is shifted from the tip of the lower collar 104 and delivered to the upper surface of the rotating disc 101 by applying pressure in a direction that allows sliding out in a horizontal direction from the tip of the lower collar 104.

また、成形品排出工程133がなされる成形品排出位置には、成形品排出手段129が設置されている。そして成形品排出分離手段129において、回転盤101の上面に払い出された成形品100は、回転盤101外へ排出する方向に圧力を加えられることによって、回転盤101上から外へ排出される。   A molded product discharge means 129 is installed at a molded product discharge position where the molded product discharge step 133 is performed. Then, in the molded product discharge separating means 129, the molded product 100 delivered to the upper surface of the turntable 101 is discharged from the turntable 101 to the outside by applying pressure in the direction of discharging to the outside of the turntable 101. .

かくして、本発明における回転式粉末圧縮機は、成形品分離手段128と成形品排出手段129を別の位置に設置したことによって、段差100eを有する成形品100を連続的に成形する場合、下杵104の杵先部に図4に示すような段部104eが形成されていることとなるが、この段部104eに成形品100が当接してカケや破損を生じることなく、下杵104の杵先部から該杵先の記段差面に沿って水平方向に成形品100を摺接させて払い出すことができるため、成形品100に欠損を生じることなく効率的に成形することができる。 Thus, in the rotary powder compressor according to the present invention, when the molded product 100 having the step 100e is continuously molded by installing the molded product separating means 128 and the molded product discharging means 129 at different positions, A stepped portion 104e as shown in FIG. 4 is formed at the tip portion of 104, but the molded product 100 abuts against the stepped portion 104e and does not cause chipping or breakage. it is possible along the front portion upward SL stepped surface該杵destination paid out by sliding contact with the molded article 100 in the horizontal direction, can be molded efficiently without causing defects in the molded product 100.

また、成形品分離手段128は、成形品を払い出すための分離部105と、成形品を分離する際の下杵104の軌道を成すための分離高さ軌道部106と、分離高さ軌道部106の高さを調節するための分離高さ調節部107とを含む構成になっていることが好ましい。   Further, the molded product separating means 128 includes a separation unit 105 for discharging the molded product, a separation height track unit 106 for forming a track of the lower collar 104 when separating the molded product, and a separation height track unit. It is preferable to include a separation height adjusting unit 107 for adjusting the height of 106.

分離部105は、スクレパーやエアーノズル等を用いることが可能である。そして分離部105のスクレパーやエアーノズルからの空気圧などによって、上杵103と段部104eを有する下杵104とで協働して加圧されて得た段差100eを有する成形品100は、下杵104の杵先から水平方向に摺接して払い出すことが可能な方向に圧力を加えられることによって、下杵104の杵先からずらされ、回転盤101の上面に払い出される。   The separation unit 105 can use a scraper, an air nozzle, or the like. A molded product 100 having a step 100e obtained by pressurizing the upper collar 103 and the lower collar 104 having the stepped portion 104e in cooperation with the scraper of the separating unit 105 or the air pressure from the air nozzle, etc. When pressure is applied in a direction in which it can slide out in a horizontal direction from the tip of 104, the pressure is shifted from the tip of the lower rod 104, and it is paid out to the upper surface of the turntable 101.

ここで分離部105として、スクレパーを用いることは、成形品100を下杵104の杵先から接触によって確実に払い出すことができるとともに、成形品100を回転盤101の上面のおおよそ同じ周上に払い出すことができる点で好ましい。   Here, the use of a scraper as the separating portion 105 allows the molded product 100 to be reliably paid out from the tip of the lower rod 104 by contact, and the molded product 100 is placed on approximately the same circumference on the upper surface of the turntable 101. It is preferable in that it can be paid out.

分離高さ軌道部106は、分離高さ調節部107による軌道昇降機構に支持され、この軌道昇降機構の動作により上下動されるようになっている。軌道昇降機構は、例えばサーボモータや手廻しハンドル等からなる昇降駆動装置116と分離高さ軌道部106を上端部に支持して図示しないガイドに沿って昇降される昇降軸119と、内周歯車部を有するとともにこの歯車部を昇降軸119の下部に形成したねじ部に噛み合わせて設けた歯車122と、この歯車122の外周歯車部に噛み合わされて昇降駆動装置により回転される駆動歯車125とから構成されている。   The separation height track portion 106 is supported by a track lifting mechanism by the separation height adjusting portion 107, and is moved up and down by the operation of this track lifting mechanism. The orbit raising / lowering mechanism includes, for example, a raising / lowering driving device 116 composed of a servo motor, a handwheel handle, etc., a raising / lowering shaft 119 that supports the separation height orbiting portion 106 on the upper end portion and is moved up and down along a guide (not shown), and an inner peripheral gear portion. And a gear 122 provided by meshing the gear portion with a screw portion formed in the lower portion of the lifting shaft 119, and a drive gear 125 meshed with the outer peripheral gear portion of the gear 122 and rotated by the lifting drive device. It is configured.

このように成形品分離手段128は、分離部105の高さが調節可能であり、また分離高さ軌道部106が軌道昇降機構の動作により上下動可能であることによって、段差100eを有する成形品100を回転盤101上の任意の高さで下杵104の杵先から回転盤101上へ払い出すことができる。したがって、成形品100を下杵104の杵先から回転盤101上へ払い出す場合に、成形品100を回転盤101の上面より成形品100の最大高さ以上の位置まで上げて払い出すことによって、分離部105の圧力により回転盤101の上面に落とされた成形品100が、分離部105に当たって欠損を生じさせないとともに、成形品100を成形品分離工程132に滞留させずに次工程である成形品排出工程133へ送ることができる。   Thus, the molded product separating means 128 can adjust the height of the separating portion 105, and the separated height track portion 106 can be moved up and down by the operation of the track lifting mechanism, so that the molded product having the step 100e. 100 can be dispensed onto the turntable 101 from the tip of the lower lid 104 at an arbitrary height on the turntable 101. Therefore, when the molded product 100 is discharged from the tip of the lower rod 104 onto the turntable 101, the molded product 100 is raised from the upper surface of the rotary plate 101 to a position higher than the maximum height of the molded product 100 and discharged. The molded product 100 dropped on the upper surface of the turntable 101 by the pressure of the separation unit 105 does not cause a defect when hitting the separation unit 105, and the molded product 100 is the next step without being retained in the molded product separation step 132. It can be sent to the product discharge process 133.

さらに、上記成形品排出手段129は、成形品を排出するための排出部127と、成形品を排出する際の下杵の軌道を成すための排出高さ軌道部108と、排出高さ軌道部108の高さを調節するための排出高さ調節部109とを含む構成であることが好ましい。   Further, the molded product discharge means 129 includes a discharge portion 127 for discharging the molded product, a discharge height track portion 108 for forming a lower rail for discharging the molded product, and a discharge height track portion. It is preferable to include a discharge height adjusting unit 109 for adjusting the height 108.

排出部127は、スクレパーやエアーノズル等を用いることが可能である。そして排出部127のスクレパーやエアーノズルからの空気圧などによって、成形品分離手段おいて回転盤101の上面に払い出された成形品100は、回転盤101外へ払い出される。ここで排出部127としてスクレパーを用いることは、成形品100を回転盤101上から回転盤101外へ確実に払い出すことができるとともに、成形品100をおおよそ同じ位置に払い出すことができる点で好ましい。また排出部127としてスクレパーを用いる場合には、スクレパーは臼102の回転軌跡と斜めに交差して、かつ、回転盤101の上面に軽微に摺接するように設けられて、それにより、成形品100が回転盤101上から外へ排出されるようになっている。   For the discharge unit 127, a scraper, an air nozzle, or the like can be used. Then, the molded product 100 delivered to the upper surface of the turntable 101 in the molded product separation means is delivered out of the turntable 101 by the air pressure from the scraper or air nozzle of the discharge unit 127. Here, the use of the scraper as the discharge unit 127 is that the molded product 100 can be reliably paid out from the rotary disc 101 to the outside of the rotary disc 101, and the molded product 100 can be delivered to approximately the same position. preferable. Further, when a scraper is used as the discharge portion 127, the scraper is provided so as to obliquely intersect with the rotational trajectory of the die 102 and to be in slight sliding contact with the upper surface of the turntable 101, thereby forming the molded product 100. Is discharged from the top of the turntable 101 to the outside.

排出高さ軌道部108は排出高さ調節部109による軌道昇降機構に支持され、この軌道昇降機構の動作により上下動されるようになっている。軌道昇降機構は、例えばサーボモータや手廻しハンドル等からなる昇降駆動装置117と排出高さ軌道部108を上端部に支持して図示しないガイドに沿って昇降される昇降軸120と、内周歯車部を有するとともにこの歯車部を昇降軸の下部に形成したねじ部に噛み合わせて設けた歯車123と、この歯車の外周歯車部に噛み合わされて昇降駆動装置117により回転される駆動歯車126とから構成されている。   The discharge height track portion 108 is supported by a track lifting mechanism by the discharge height adjusting portion 109, and is moved up and down by the operation of this track lifting mechanism. The orbit raising / lowering mechanism includes, for example, a raising / lowering driving device 117 composed of a servo motor, a handwheel handle, etc., a raising / lowering shaft 120 that supports the discharge height orbiting portion 108 on the upper end portion and is raised and lowered along a guide (not shown), and an inner peripheral gear portion. And a gear 123 provided by meshing the gear portion with a screw portion formed in the lower portion of the lifting shaft, and a drive gear 126 meshed with the outer peripheral gear portion of the gear and rotated by the lifting drive device 117. Has been.

かくして、本発明における回転式粉末圧縮成形機の成形品排出手段129は、排出高さ軌道部106が軌道昇降機構の動作により上下動可能であることによって、段差100eを有する成形品100を回転盤101外へ排出する場合に、下杵104の杵先位置を任意の高さにすることができる。したがって、成形品100を回転盤101外へ払い出す場合に、段部104eを有する下杵104の杵先を回転盤101の上面より下げることによって、成形品100が、下杵104の杵先と排出部127に挟まれて欠損することを防ぐとともに、下杵104の杵先が排出部127と当たって破損することを防ぐことができる。   Thus, the molded product discharge means 129 of the rotary powder compression molding machine according to the present invention allows the molded product 100 having the step 100e to be turned on the rotary disk by the discharge height track portion 106 being vertically movable by the operation of the track lifting mechanism. When discharging outside 101, the tip position of the lower eyelid 104 can be set to an arbitrary height. Therefore, when the molded product 100 is paid out of the turntable 101, the molded product 100 can be moved from the tip of the lower guide 104 by lowering the tip of the lower guide 104 having the stepped portion 104 e from the upper surface of the turntable 101. It is possible to prevent the tip of the lower rod 104 from hitting the discharger 127 and damaging it while preventing the pinch by the discharger 127 from being lost.

そして本発明における回転式粉末圧縮成形機の圧縮成形方法は、図5に示されるような成形品分離手段128と成形品排出手段129によって、段差100eを有する成形品100は段部104eを有する下杵104の杵先から払い出され、回転盤101外へ払い出される。すなわち、成形品分離手段において図5(a)のように下杵104が分離高さ軌道部106の傾斜面を摺動して上がることによって成形品100がキャビティ134から取り出され、同図(b)のように回転盤101の上面より成形品100の最大高さ以上の位置まで上げられる。次いで下杵104が分離高さ軌道部106の水平面を摺動しつつ、同図(c)のように回転盤101の上面より成形品100の最大高さ以上の位置に取り付けられた分離部105により、成形品100は下杵104の杵先から水平方向に摺接して払い出すことが可能な方向に圧力を加えられてずらされ、同図(d)のように回転盤101の上面に払い出される。   In the compression molding method of the rotary powder compression molding machine according to the present invention, the molded product 100 having the step 100e has the step 104e by the molded product separation means 128 and the molded product discharge means 129 as shown in FIG. It is paid out from the tip of the heel 104 and paid out to the turntable 101. That is, in the molded product separating means, the molded product 100 is taken out from the cavity 134 by the lower rod 104 sliding up the inclined surface of the separation height track portion 106 as shown in FIG. ) To a position higher than the maximum height of the molded product 100 from the upper surface of the turntable 101. Next, while the lower rod 104 slides on the horizontal surface of the separation height track portion 106, the separation portion 105 attached to a position higher than the maximum height of the molded product 100 from the upper surface of the rotating disk 101 as shown in FIG. Thus, the molded product 100 is displaced by applying pressure in a direction in which the molded product 100 can be slid in the horizontal direction from the tip of the lower rod 104 and discharged, and is discharged onto the upper surface of the turntable 101 as shown in FIG. It is.

ここで成形品100を下杵104の杵先から回転盤101上へ払い出す場合に、成形品100を回転盤101の上面より成形品100の最大高さ以上の位置まで上げて払い出すことによって、分離部105の圧力により回転盤101の上面に落とされた成形品100が、分離部105に当たって欠損を生じさせないとともに、成形品100を成形品分離工程132に滞留させずに次工程である成形品排出工程133へ送ることができる。   When the molded product 100 is discharged from the tip of the lower rod 104 onto the turntable 101, the molded product 100 is raised from the upper surface of the rotary plate 101 to a position higher than the maximum height of the molded product 100 and discharged. The molded product 100 dropped on the upper surface of the turntable 101 by the pressure of the separation unit 105 does not cause a defect when hitting the separation unit 105, and the molded product 100 is the next step without being retained in the molded product separation step 132. It can be sent to the product discharge process 133.

そして成形品排出手段129において(e)のように排出高さ軌道部108の水平面が、分離高さ軌道部106の水平面より下にされることによって、下杵104の杵先が回転盤101と同一面まで下げられ、成形品100が下杵104の杵先と排出部127に挟まれて欠損することを防ぐとともに、下杵104の杵先が排出部127と当たって破損することを防ぐことができる。   Then, in the molded product discharging means 129, as shown in (e), the horizontal surface of the discharge height track portion 108 is made lower than the horizontal surface of the separation height track portion 106, so that the tip of the lower rod 104 and the turntable 101 are moved. It is lowered to the same surface to prevent the molded product 100 from being sandwiched between the tip of the lower collar 104 and the discharge portion 127 and to be lost, and to prevent the tip of the lower collar 104 from hitting the discharge portion 127 and being damaged. Can do.

尚、本発明の回転式粉末圧縮成形装置に使用される粉末原料としては、薬剤、セラミック(アルミナ、フェライト、ジルコニア等)、樹脂粉末、粉末冶金用粉末、電池用粉末などが適用できる。   As the powder raw material used in the rotary powder compression molding apparatus of the present invention, chemicals, ceramics (alumina, ferrite, zirconia, etc.), resin powder, powder metallurgy powder, battery powder, etc. can be applied.

本発明の回転式粉末圧縮成形機の一実施形態を示す概略断面図である。It is a schematic sectional drawing which shows one Embodiment of the rotary powder compression molding machine of this invention. 本発明の回転式粉末圧縮成形機の一実施形態を示す要部平面図である。It is a principal part top view which shows one Embodiment of the rotary powder compression molding machine of this invention. (a)〜(d)は本発明の回転式粉末圧縮成形機を用いて得た成形品の種々の例を示す斜視図である。(A)-(d) is a perspective view which shows the various examples of the molded article obtained using the rotary powder compression molding machine of this invention. (a)〜(d)は本発明の回転式粉末圧縮成形機の下杵の種々の例を示す斜視図である。(A)-(d) is a perspective view which shows the various examples of the lower arm of the rotary powder compression molding machine of this invention. 本発明の回転式粉末圧縮成形機を用いた成形方法における成形品分離手段と成形品排出手段の工程を説明する正面図である。It is a front view explaining the process of the molded article isolation | separation means and molded article discharge means in the shaping | molding method using the rotary powder compression molding machine of this invention. 従来の回転式粉末圧縮成形機を示す概略断面図である。It is a schematic sectional drawing which shows the conventional rotary powder compression molding machine. 従来の回転式粉末圧縮成形機を示す要部平面図である。It is a principal part top view which shows the conventional rotary powder compression molding machine.

符号の説明Explanation of symbols

100:成形品
100e:段差
101:回転盤
102:臼
103:上杵
104:段部を有する下杵
104e:段部
105:分離部
106:分離高さ軌道部
107:分離高さ調節部
108:排出高さ軌道部
109:排出高さ調節部
110:重量調節軌道
111:低下軌道
112:圧縮ロール(上)
113:圧縮ロール(下)
114:粉末供給器
116:昇降駆動装置(分離高さ軌道部用)
117:昇降駆動装置(排出高さ軌道部用)
119:昇降軸(分離高さ軌道部用)
120:昇降軸(排出高さ軌道部用)
122:歯車(分離高さ軌道部用)
123:歯車(排出高さ軌道部用)
125:駆動歯車(分離高さ軌道部用)
126:駆動歯車(排出高さ軌道部用)
127:排出部
128:成形品分離手段
129:成形品排出手段成形品分離工程
130:粉末供給工程
131:粉末圧縮工程
132:成形品分離工程
133:成形品排出工程
134:キャビティ
200:成形品
201:各種の案内軌道
204:下杵
227:分離・排出スクレパー
232:成形品分離・排出工程
100: Molded product 100e: Step 101: Turntable 102: Mill 103: Upper punch 104: Lower punch 104e having a stepped portion: Stepped portion 105: Separating portion 106: Separating height track portion 107: Separating height adjusting portion 108: Discharge height track 109: Discharge height adjustment unit 110: Weight adjustment track 111: Decreasing track 112: Compression roll (upper)
113: Compression roll (bottom)
114: Powder feeder 116: Elevating drive device (for separation height track)
117: Elevating drive device (for discharge height track)
119: Elevating shaft (for separation height track)
120: Elevating shaft (for discharge height track)
122: Gear (for separated height raceway)
123: Gear (for discharge height track)
125: Drive gear (for separated height raceway)
126: Drive gear (for discharge height track)
127: Discharge unit 128: Molded product separation means 129: Molded product discharge means Molded product separation process 130: Powder supply process 131: Powder compression process 132: Molded product separation process 133: Molded product discharge process 134: Cavity 200: Molded product 201 : Various guide tracks 204: Lower arm 227: Separation / discharge scraper 232: Molded product separation / discharge process

Claims (4)

回転盤と、該回転盤に設けられ上下方向に貫通する貫通孔を有する1個以上の臼と、該それぞれの臼の貫通孔に下側から摺動自在に挿入されるとともに杵先部に上記回転盤の回転方向に沿って形成された段差面であって、杵先部の少なくとも一つの側面まで形成された段差面を備えた段部を有し上記回転盤の回転に伴って移動する下杵と、上記臼と上記下杵とで囲まれるキャビティ内に粉末を供給する粉末供給手段と、上記それぞれの臼の貫通孔に上側から挿脱自在に挿入され上記回転盤の回転に伴って移動し上記粉末供給手段により供給された粉末を上記下杵と協働して加圧する上杵と、記回転盤の回転方向に対して平行でかつ向きが正反対の外力を上記上杵と下杵とで協働して加圧されて得た成形品に対して印加することにより、該成形品を記回転盤の回転に伴い下杵の杵先部から該杵先の記段差面に沿って水平方向に摺接するように払い出す成形品分離手段と、該成形品分離手段とは別の位置に設置された、上記成形品分離手段により払い出された成形品を回転盤外へ排出する成形品排出手段とを含み、上記回転盤の回転にともなって、粉末供給工程、粉末圧縮工程、成形品分離工程、および成形品排出工程が順次なされることを特徴とする回転式粉末圧縮成形機。 A rotating disk, one or more mortars provided in the rotating disk and having through-holes penetrating in the vertical direction, and slidably inserted from below into the through-holes of the respective mortars and at the tip portion A step surface formed along the rotation direction of the turntable, the step surface having a step surface formed up to at least one side surface of the tip portion, and moving along with the rotation of the turntable. A powder supply means for supplying powder into a cavity surrounded by a pestle, the mortar and the lower pestle, and inserted through the through holes of the mortars so as to be detachable from the upper side, and moves as the rotating plate rotates. a punch upper pressurizing in cooperation with the lower punch the powder supplied by the powder supply means to the upper SL parallel to and on the orientation above the opposite force pestle with respect to the rotation direction of the rotating disk lower punch To the molded product obtained by pressurizing in cooperation with A molded article separating means for paying goods and the sliding contact from the punch tip portion of the punch under with the rotation of the upper Symbol turntable horizontally along the upper Symbol stepped surface該杵destination, the molded article separating means And a molded product discharging means for discharging the molded product discharged by the molded product separating means , which is installed at another position, to the outside of the rotating disk. With the rotation of the rotating disk, the powder supply process, the powder compression A rotary powder compression molding machine in which a process, a molded product separation process, and a molded product discharge process are sequentially performed. 上記成形品分離手段は、成形品を払い出すための分離部と、成形品を分離する際の下杵の軌道を成すための分離高さ軌道部と、分離高さ軌道部の高さを調節するための分離高さ調節部とを含み、記分離部を記臼の表面から上方へ離間した位置に配置するとともに、記成形品を記段差面に沿って排出させる際に、記下杵の記杵先部を記分離部によって上記成形品を払い出し可能となる高さ位置まで突出するように記下杵を制御したことを特徴とする請求項1に記載の回転式粉末圧縮成形機。 The molded product separating means adjusts the height of the separation portion for dispensing the molded product, the separation height raceway for forming the lower rail for separating the molded product, and the separation height raceway portion. and a separation height adjusting unit for, with disposing the upper SL separating portion at a position spaced apart from the surface of the upper Kiusu upward, when discharging along the top Symbol moldings above Symbol stepped surface, the upper SL separating unit Kikine destination portion on the upper SL under punch according to claim 1, characterized in that it has control over the SL under punch so as to protrude to a height position that enables dispensing of the molded article Rotary powder compression molding machine. 上記成形品排出手段は、成形品を排出するための排出部と、成形品を排出する際の下杵の軌道を成すための排出高さ軌道部と、排出高さ軌道部の高さを調節するための排出高さ調節部とを含むことを特徴とする請求項1または2に記載の回転式粉末圧縮成形機。   The above-mentioned molded product discharge means adjusts the height of the discharge portion for discharging the molded product, the discharge height track portion for forming the lower rail when discharging the molded product, and the height of the discharge height track portion The rotary powder compression molding machine according to claim 1, further comprising a discharge height adjusting unit for performing the operation. 請求項1〜3の何れかに記載の回転式粉末圧縮成形機を用いた圧縮成形方法であって、上記回転盤が回転するとともに上記上杵および下杵とを協働して加圧して得られた段差を有する成形品を、上記成形品分離手段により回転盤上へ払い出した後、上記成形品排出手段により回転盤外へ排出することを特徴とする圧縮成形方法。   A compression molding method using the rotary powder compression molding machine according to any one of claims 1 to 3, wherein the rotating disk rotates and pressurizes the upper and lower collars in cooperation. A compression molding method characterized by discharging a molded product having a stepped difference onto the rotating disk by the molded product separating means and then discharging the molded article out of the rotating disk by the molded product discharging means.
JP2004279517A 2004-09-27 2004-09-27 Rotary powder compression molding machine and compression molding method using the same Expired - Fee Related JP4889211B2 (en)

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