JP4889027B2 - Connection structure between flexible board and terminal bracket - Google Patents

Connection structure between flexible board and terminal bracket Download PDF

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JP4889027B2
JP4889027B2 JP2007030385A JP2007030385A JP4889027B2 JP 4889027 B2 JP4889027 B2 JP 4889027B2 JP 2007030385 A JP2007030385 A JP 2007030385A JP 2007030385 A JP2007030385 A JP 2007030385A JP 4889027 B2 JP4889027 B2 JP 4889027B2
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protrusions
lower plate
plate
flexible board
terminal
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JP2008198416A (en
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正裕 近藤
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Fujikura Ltd
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本発明は、メンブレンやフレキシブル回路基板(FPC)などのフレキシブル基板と端子金具との接続構造に関する。   The present invention relates to a connection structure between a flexible board such as a membrane or a flexible circuit board (FPC) and a terminal fitting.

従来のこの種の接続構造としては、上板と下板とを備えた端子金具の下板にバレルを起立して形成し、この下板のバレルが挿入される穴を回路基板に形成し、これら穴形成個所の回路基板に同様の穴をあけた補強板を設け、前記上板を持ち上げて回路基板の穴に下板に形成されたバレルを挿入した後に上板を戻して下板と上板とで当該基板を挟んでバレルを折り曲げて上板を固定し、回路基板の印刷面と前記下板とが接触するものが知られている(特許文献1参照)。この従来例によれば、作業性を向上させ、回路表面の損傷を防止し、接続の信頼性を高めることができる。   As this type of conventional connection structure, a barrel is erected on a lower plate of a terminal fitting having an upper plate and a lower plate, and a hole into which the barrel of the lower plate is inserted is formed in a circuit board, Reinforcement plates with similar holes are provided on the circuit board at these holes, and the upper plate is lifted and a barrel formed on the lower plate is inserted into the holes of the circuit board, and then the upper plate is returned to the lower and upper plates. It is known that the upper plate is fixed by bending the barrel with the substrate sandwiched between the plate and the printed surface of the circuit board and the lower plate are in contact (see Patent Document 1). According to this conventional example, workability can be improved, damage to the circuit surface can be prevented, and connection reliability can be improved.

他の従来例としては、基台の長手方向の一端に端子が設けられ、基台の設置面上にFPCが載置され、この基台の長手方向に対して略直交した両側より延出して設置面に対向して設けられた内側に円筒状に曲げ形成された曲がり梁部の外周面と設置面とでFPCが圧着固定されるものが知られている(特許文献2参照)。これにより、曲がり梁部の外周面がFPCに面接触し、FPCへの応力集中が緩和されるので、FPCの損傷を防止できる。又、経年変化によりFPCの応力緩和によって肉厚が低下しても、曲がり梁部よりFPCに対して弾性力を付与できるのでFPCを経時的に安定して接続できる。この曲がり梁部はバネ定数が小さいので、FPCの肉厚減少に伴う弾性押圧力の減少分を小さくできる。   As another conventional example, a terminal is provided at one end in the longitudinal direction of the base, and an FPC is placed on the installation surface of the base, and extends from both sides substantially orthogonal to the longitudinal direction of the base. There is known a technique in which an FPC is pressure-bonded and fixed between an outer peripheral surface of a bent beam portion formed in a cylindrical shape on an inner side provided to face an installation surface and the installation surface (see Patent Document 2). As a result, the outer peripheral surface of the bent beam portion comes into surface contact with the FPC, and stress concentration on the FPC is alleviated, so that damage to the FPC can be prevented. Further, even if the wall thickness is reduced due to stress relaxation of the FPC due to secular change, an elastic force can be applied to the FPC from the bent beam portion, so that the FPC can be stably connected over time. Since the bent beam portion has a small spring constant, a decrease in elastic pressing force accompanying a decrease in the thickness of the FPC can be reduced.

さらに別の従来例としては、メンブレン回路を挟持する一対の金属板と、メンブレン回路を介在させた前記一対の金属板を固定的に結合する2つの結合部材と、一対の金属板の少なくとも一方に、2つの結合部材の中間に位置して、メンブレン回路に向かって突出するように形成された少なくとも1つの凸部とを備えたものが知られている(特許文献3参照)。
特開2006−172751号公報(第2頁、図1) 特許第3271952号公報(第2頁、図1) 特開2001−52769号公報(第2頁、図1)
As another conventional example, a pair of metal plates that sandwich the membrane circuit, two coupling members that fixedly couple the pair of metal plates with the membrane circuit interposed therebetween, and at least one of the pair of metal plates There has been known one provided with at least one convex portion which is located in the middle of two coupling members and is formed so as to project toward the membrane circuit (see Patent Document 3).
JP 2006-172751 A (2nd page, FIG. 1) Japanese Patent No. 3271952 (2nd page, FIG. 1) Japanese Patent Laid-Open No. 2001-52769 (second page, FIG. 1)

特許文献1に記載のものでは、端子の上板又は下板のみ凸部を設け、フレキシブル基板の回路と端子とを接触させる構造であるため、端子の凸部が設けられていない面と回路面とを接触させた場合に接続の信頼性に欠けるので、フレキシブル基板の回路面に合わせ、端子の向きを変える必要があった。   In the thing of patent document 1, since it is a structure which provides a convex part only in the upper board or lower board of a terminal, and contacts the circuit and terminal of a flexible substrate, the surface and circuit surface in which the convex part of a terminal is not provided Therefore, it is necessary to change the direction of the terminal in accordance with the circuit surface of the flexible substrate.

特許文献2に記載のものでは、上部には凸部を、下部には穴を設けることで両面接続を行なう構造の場合、接点形状が上下で異なるため接触力のバランスがとりにくいという不都合があった。上手くバランスがとれない場合、環境試験等を行なった際に異なる挙動となってしまうことがあった。   In the case of the structure described in Patent Document 2, in which a convex portion is provided at the upper part and a double-sided connection is provided by providing a hole at the lower part, there is a disadvantage in that it is difficult to balance the contact force because the contact shapes are different from each other. It was. If the balance is not well achieved, different behaviors may occur during environmental tests.

特許文献3に記載のものでは、端子の凸部とフレキシブル基板との回路面を一致させて接触を行なうので、作業性が悪いものであった。また、この従来例の構造では、多極化しにくいものであった。   In the thing of patent document 3, since the circuit surface of the convex part of a terminal and a flexible substrate is made to correspond and it contacts, it was a workability | workability bad. In addition, the structure of this conventional example is difficult to be multipolarized.

そこで、本発明は、フレキシブル基板の回路面が上下どちらであっても確実に回路基板と端子を接触、導通させることができ(フレキシブル基板の両面接続が可能)、従来の端子形状のまま(圧着部のみの変更)で両面接続を可能とし、上下の接触力のバランスがとりやすく接続信頼性を向上させ、フレキシブル基板の回路面を気にすることなく端子圧着作業を行なえるため作業性が向上し、大幅な工数削減となるようにしたフレキシブル基板と端子金具との接続構造を提供することを目的とする。   Therefore, the present invention can reliably contact and conduct the circuit board and the terminal regardless of whether the circuit surface of the flexible board is upper or lower (double-sided connection of the flexible board is possible), and keeps the conventional terminal shape (crimping) Can be connected on both sides, making it easy to balance the contact force between the top and bottom, improving connection reliability, and improving the workability because terminal crimping can be done without worrying about the circuit surface of the flexible board. It is an object of the present invention to provide a connection structure between a flexible board and a terminal fitting, which can greatly reduce man-hours.

上述の目的を達成するため、本発明は上板と下板とを備えた端子金具の下板にバレルを起立して形成し、この下板のバレルが挿入される孔をフレキシブル基板に形成し、この孔に挿入されたバレルを折り曲げて上板と下板とでフレキシブル基板を挟持するフレキシブル基板と端子金具との接続構造において、前記上板と下板とに突起部を形成し、前記上板または下板の長さ方向に長く形成された突起部と、前記下板または上板の幅方向に沿って長く形成された突起部とを、互いに十字に重なるように対向させ、これら突起部間でフレキシブル基板を挟持するものである。 In order to achieve the above-described object, the present invention forms a barrel upright on a lower plate of a terminal fitting having an upper plate and a lower plate, and forms a hole in the flexible substrate into which the barrel of the lower plate is inserted. in the connection structure between the flexible board and the terminal fitting for clamping a flexible substrate with upper and lower plate by bending the inserted barrel into the hole, a protrusion formed in the upper and lower plate, the upper A protrusion formed long in the length direction of the plate or the lower plate and a protrusion formed long in the width direction of the lower plate or the upper plate are opposed to each other so as to overlap each other, and these protrusions A flexible substrate is sandwiched between them.

本発明によれば、上板と下板とを備えた端子金具の下板にバレルを起立して形成し、この下板のバレルが挿入される孔をフレキシブル基板に形成し、この孔に挿入されたバレルを折り曲げて上板と下板とでフレキシブル基板を挟持するフレキシブル基板と端子金具との接続構造において、前記上板と下板とに突起部を形成し、これら突起部間でフレキシブル基板を挟持するので、フレキシブル基板の回路面が上下どちらであっても確実に回路基板と端子を接触、導通させることができる(フレキシブル基板の両面接続が可能)とともに、従来の端子形状のまま(圧着部のみの変更)で両面接続が可能である。また、上下の接触力のバランスがとりやすく接続信頼性が向上する。さらに、フレキシブル基板の回路面を気にすることなく端子圧着作業を行なえるため作業性が向上し、大幅な工数削減となる。   According to the present invention, a barrel is erected and formed in a lower plate of a terminal fitting having an upper plate and a lower plate, and a hole into which the barrel of the lower plate is inserted is formed in the flexible substrate, and is inserted into the hole. In the connection structure between the flexible board and the terminal fitting, the bent board is bent and the flexible board is sandwiched between the upper board and the lower board, and a projection is formed on the upper board and the lower board, and the flexible board is formed between the projections. Therefore, even if the circuit surface of the flexible board is either up or down, the circuit board and the terminal can be reliably contacted and conducted (double-sided connection of the flexible board is possible), and the conventional terminal shape (crimped) Double-sided connection is possible by changing only the part. In addition, it is easy to balance the upper and lower contact forces, and the connection reliability is improved. Furthermore, since the terminal crimping operation can be performed without worrying about the circuit surface of the flexible substrate, the workability is improved and the man-hours are greatly reduced.

以下に、本発明の好適な実施形態について図面を参照にして説明する。   Preferred embodiments of the present invention will be described below with reference to the drawings.

図1ないし図3は、端子金具1を示し、図1の全体斜視図において、オス端子ないしは電線が挿入固定される筒部2から連成された上板3と下板4とが平行に延び、下板4にバレル5を起立して形成し、上板3と下板4との互いに向き合った内面にそれぞれ突起部6、7を形成してある。図示するものでは、前記バレル5は、2ケ形成し、下板4の突起部7を2ケ、上板3の突起部6を2つの突起部7の間に位置するように1ケ形成してある。また、この突起部6形成個所の上板3にバネ性を付与するために、突起部6の両側に窪み部8を形成してある。また、図2のバレル5を省略した端子金具1のA−A線切断端面を図3に示し、この図3で上板3の2つの窪み部8の下面よりも突起部6が若干突出するように形成していることがわかる。   FIGS. 1 to 3 show a terminal fitting 1, and in the overall perspective view of FIG. 1, an upper plate 3 and a lower plate 4 which are coupled from a cylindrical portion 2 into which a male terminal or electric wire is inserted and fixed extend in parallel. The lower plate 4 is formed with the barrel 5 upright, and the projections 6 and 7 are formed on the inner surfaces of the upper plate 3 and the lower plate 4 facing each other. In the illustrated example, two barrels 5 are formed, and two protrusions 7 of the lower plate 4 are formed and one protrusion 6 of the upper plate 3 is positioned between the two protrusions 7. It is. In addition, in order to impart spring properties to the upper plate 3 where the protrusion 6 is formed, recesses 8 are formed on both sides of the protrusion 6. Further, FIG. 3 shows an AA line cut end surface of the terminal fitting 1 from which the barrel 5 of FIG. 2 is omitted. In FIG. 3, the protruding portion 6 slightly protrudes from the lower surface of the two recessed portions 8 of the upper plate 3. It can be seen that this is formed.

図4は、FPCなどのフレキシブル基板10を端子金具1に接続した状態を示し、フレキシブル基板10に形成された孔11に下板4に形成されたバレル5を挿入し、これらバレル5を内側へ折り曲げて上板3を抱きかかえるように上板3を下板4側に引き寄せる。   FIG. 4 shows a state in which a flexible substrate 10 such as an FPC is connected to the terminal fitting 1. The barrel 5 formed on the lower plate 4 is inserted into the hole 11 formed in the flexible substrate 10, and these barrels 5 are moved inward. The upper plate 3 is pulled toward the lower plate 4 so as to bend and hold the upper plate 3.

図5は、図4のB−B線の切断端面であり、上板3と下板4とでフレキシブル基板10を挟持し、突起部6、7でフレキシブル基板10を波形に変形させ、かつ窪み部8の底をフレキシブル基板10に強く押し付けると、図3に示すように高さの違いから上板3の突起3の個所のバネ性が作用して上方に撓む。図5に示すような撓みにより突起6によるフレキシブル基板10への押圧力が高まり、挟持を確実なものとすることができる。   FIG. 5 is a cut end surface taken along line B-B in FIG. 4. The flexible substrate 10 is sandwiched between the upper plate 3 and the lower plate 4, the flexible substrate 10 is deformed into a wave shape by the protrusions 6 and 7, and the depression is formed. When the bottom of the portion 8 is strongly pressed against the flexible substrate 10, the spring property of the protrusion 3 of the upper plate 3 acts due to the difference in height as shown in FIG. Due to the bending as shown in FIG. 5, the pressing force of the protrusions 6 on the flexible substrate 10 is increased, and the clamping can be ensured.

図6に示す実施形態は、フレキシブル基板10(特にFPCに有効)に硬質な補強板12を設け、この補強板12の個所で端子金具1との接続を図るようにした例を示す。補強板12の下板4に形成された2つの突起部7に当る個所は、突起部7が挿通する穴をあけておく。   The embodiment shown in FIG. 6 shows an example in which a flexible reinforcing plate 12 (especially effective for FPC) is provided with a hard reinforcing plate 12, and connection with the terminal fitting 1 is attempted at the reinforcing plate 12. In a place where the two projecting portions 7 formed on the lower plate 4 of the reinforcing plate 12 contact each other, a hole through which the projecting portion 7 is inserted is formed.

上下板3、4に形成された3つの突起部6、7は、2つの突起部7の中央に突起部6が位置し、図5の断面形状では「W型」をなしている。このようなW型接続構造により、フレキシブル基板10(メンブレン回路も含む)の回路面が上下どちらであっても確実に端子金具1と接触させ、導通させることができる。   The three protrusions 6 and 7 formed on the upper and lower plates 3 and 4 have the protrusion 6 positioned at the center of the two protrusions 7 and have a “W shape” in the cross-sectional shape of FIG. With such a W-type connection structure, the flexible substrate 10 (including the membrane circuit) can be reliably brought into contact with the terminal metal fitting 1 regardless of whether the circuit surface thereof is up or down.

ないし図11に示す実施形態は、フレキシブル基板10をより一層強く挟持できるようにし、接続を強固にしたものを示す。すなわち、下板4に形成された2つの突起部7の間隔を、先の実施形態に比べて広くし、これら突起部7の中間で上板3の突起部6に対向する下板4の個所に長さ方向に長い中央突起部70を形成したものである。他の突起部6、7は上下板3、4の幅方向に沿って長いものであり、突起部6と中央突起部70とは、十字に重なる形になる。また、突起部7は窪み部8と対向し、互いに十字に重なる形になる。つまり、上板3に、長さ方向に長い2つの突起部(下板3との対向面側へ突出する窪み部8の下面)を形成するとともに、これら2つ突起部の中間に幅方向に沿って長い1つの突起部6を形成し、前記下板4に、幅方向に沿って長い2つの突起部7を形成するとともに、これら2つの突起部7の中間に長さ方向に長い1つの突起部(中央突起部70)を形成し、上板3の3つの突起部(2つの窪み部8の下面と1つの突起部6)と下板4の3つの突起部(2つの突起部7と1つの中央突起部70)とを、それぞれ互いに十字に重なるように対向させ、これら突起部間でフレキシブル基板を挟持するものである。
なお、図10及び図11に示すように、前記上板3と下板4とに形成した各々3つの突起部は、中央に位置する1つの突起部6,70が、他の突起部8,70よりも突出するように形成されている。
The embodiment shown in FIG. 7 to FIG. 11 shows a structure in which the flexible substrate 10 can be clamped more strongly and the connection is strengthened. That is, the interval between the two protrusions 7 formed on the lower plate 4 is wider than that of the previous embodiment, and the lower plate 4 is located in the middle of the protrusions 7 and faces the protrusion 6 of the upper plate 3. A central projection 70 that is long in the longitudinal direction is formed. The other protrusions 6 and 7 are long along the width direction of the upper and lower plates 3 and 4, and the protrusion 6 and the central protrusion 70 overlap each other in a cross shape. Further, the protruding portion 7 faces the hollow portion 8 and overlaps with each other in a cross shape. In other words, the upper plate 3 is formed with two protrusions that are long in the length direction (the lower surface of the recessed portion 8 that protrudes toward the surface facing the lower plate 3), and in the width direction between these two protrusions. A long projecting portion 6 is formed along the bottom plate 4, and two long projecting portions 7 are formed along the width direction on the lower plate 4. A projection (center projection 70) is formed, and three projections on the upper plate 3 (the lower surface of the two depressions 8 and one projection 6) and three projections on the lower plate 4 (two projections 7). And one central protrusion 70) are opposed to each other so as to overlap each other, and a flexible substrate is sandwiched between these protrusions.
As shown in FIGS. 10 and 11, each of the three protrusions formed on the upper plate 3 and the lower plate 4 has one protrusion 6, 6 located at the center, and the other protrusions 8, 70. It is formed so as to protrude from 70.

端子金具の斜視図。The perspective view of a terminal metal fitting. バレルを省略した端子金具の斜視図。The perspective view of the terminal metal fitting which abbreviate | omitted the barrel. 図2のA−A線切断端面図。The AA cut | disconnection end elevation of FIG. 接続状態の斜視図。The perspective view of a connection state. 図4のB−B線切断端面図。The BB line | wire cut end elevation of FIG. 他の実施形態を示す背面側から見た斜視図。The perspective view seen from the back side showing other embodiments. 別の実施形態を示す端子金具の斜視図。The perspective view of the terminal metal fitting which shows another embodiment. 図7のバレルを省略した端子金具の斜視図。The perspective view of the terminal metal fitting which abbreviate | omitted the barrel of FIG. 接続状態の斜視図。The perspective view of a connection state. 図8のC−C線切断端面図。The CC sectional view taken on the line of FIG. 図9のD−D線切断端面図。FIG. 10 is an end view taken along the line D-D in FIG. 9.

符号の説明Explanation of symbols

1 端子金具
3 上板
4 下板
5 バレル
6、7 突起部
10 フレキシブル基板
11 孔
DESCRIPTION OF SYMBOLS 1 Terminal metal fitting 3 Upper board 4 Lower board 5 Barrel 6, 7 Protrusion part 10 Flexible board 11 Hole

Claims (3)

上板と下板とを備えた端子金具の下板にバレルを起立して形成し、この下板のバレルが挿入される孔をフレキシブル基板に形成し、この孔に挿入されたバレルを折り曲げて上板と下板とでフレキシブル基板を挟持するフレキシブル基板と端子金具との接続構造において、
前記上板と下板とに突起部を形成し、
前記上板または下板の長さ方向に長く形成された突起部と、前記下板または上板の幅方向に沿って長く形成された突起部とを、互いに十字に重なるように対向させ、これら突起部間でフレキシブル基板を挟持することを特徴とするフレキシブル基板と端子金具との接続構造。
Form the barrel upright on the lower plate of the terminal fitting with the upper and lower plates, form a hole in the flexible board to insert the barrel of this lower plate, and fold the barrel inserted in this hole In the connection structure of the flexible board and the terminal fitting that sandwich the flexible board between the upper plate and the lower plate,
Protruding portions are formed on the upper plate and the lower plate,
The protrusions formed long in the length direction of the upper plate or the lower plate and the protrusions formed long along the width direction of the lower plate or the upper plate are opposed to each other so as to overlap each other in a cross shape. A connection structure between a flexible board and a terminal fitting, wherein the flexible board is sandwiched between protrusions.
前記上板に、長さ方向に長い2つの突起部を形成するとともに、これら2つの突起部の中間に幅方向に沿って長い1つの突起部を形成し、
前記下板に、幅方向に沿って長い2つの突起部を形成するとともに、これら2つの突起部の中間に長さ方向に長い1つの突起部を形成し、
前記上板の3つの突起部と前記下板の3つの突起部とを、それぞれ互いに十字に重なるように対向させ、これら突起部間でフレキシブル基板を挟持することを特徴とする請求項1に記載のフレキシブル基板と端子金具との接続構造。
On the upper plate, two protrusions that are long in the length direction are formed, and one protrusion that is long along the width direction is formed between the two protrusions,
On the lower plate, two long protrusions along the width direction are formed, and one long protrusion in the length direction is formed between the two protrusions,
The three protrusions of the upper plate and the three protrusions of the lower plate are opposed to each other so as to overlap each other, and a flexible substrate is sandwiched between the protrusions. Connection structure of flexible substrate and terminal fittings.
前記上と下板とに形成した各々3つの突起部は、中央に位置する1つの突起部が、他の突起部よりも突出していることを特徴とする請求項2に記載のフレキシブル基板と端子金具との接続構造。 3. The flexible board and the terminal fitting according to claim 2 , wherein each of the three protrusions formed on the upper and lower plates has one protrusion located at the center protruding from the other protrusions. Connection structure.
JP2007030385A 2007-02-09 2007-02-09 Connection structure between flexible board and terminal bracket Expired - Fee Related JP4889027B2 (en)

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