JP4888700B2 - Scale-like knitted fabric - Google Patents

Scale-like knitted fabric Download PDF

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JP4888700B2
JP4888700B2 JP2006251959A JP2006251959A JP4888700B2 JP 4888700 B2 JP4888700 B2 JP 4888700B2 JP 2006251959 A JP2006251959 A JP 2006251959A JP 2006251959 A JP2006251959 A JP 2006251959A JP 4888700 B2 JP4888700 B2 JP 4888700B2
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tongue piece
knitted fabric
yarn
scaly
woven
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JP2008069499A (en
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義久 平井
具樹 藤川
博司 吉川
玄 宮崎
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Kawashima Selkon Textiles Co Ltd
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Kawashima Selkon Textiles Co Ltd
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本発明は、表面が鱗片状に装飾され、ショールやドレス、洋服、和服等の衣料生地、ハンドバック、財布、名刺入れ等の袋物、和装帯、ベルト等の身の回り品、靴、スリッパ、書籍等の表装生地、カーテンや家具、その他の屋内装置品の内装材等に適し、濾布やフィルターにも使用し得る鱗状織編布帛に関するものである。   The present invention is decorated with a scaly surface, such as shawls, dresses, clothes, clothes such as Japanese clothes, handbags, wallets, bags such as business card holders, Japanese clothing, belts and other personal items, shoes, slippers, books, etc. The present invention relates to a scaly knitted fabric that is suitable for an interior material for a cover fabric, curtains, furniture, and other indoor devices, and can also be used for a filter cloth and a filter.

表面が鱗片状に装飾された生地としては、スパンコールに覆われたスパンコール布帛があり、その作製に相当の熟練と手間暇を要することからコスト的に高価で付加価値の高い美術工芸品として扱われている。スパンコール布帛を安価に作製する方法として、スパンコールを両面接着テープに並べて仮接着し、その両面接着テープと共に屋根瓦を葺くように基布に仮接着し、ミシン糸目によってスパンコールを基布に縫合する方法が知られている(例えば、特許文献1参照)。   As the fabric decorated with scales, there is a sequin fabric covered with sequins, and it requires considerable skill and time to make it, so it is treated as an expensive arts and crafts with high cost. ing. As a method for producing a sequin fabric at a low cost, the sequins are temporarily bonded to a double-sided adhesive tape, temporarily bonded to the base fabric so that the roof tiles are lined together with the double-sided adhesive tape, and the sequins are sewn to the base fabric by a perforated line. A method is known (see, for example, Patent Document 1).

特開昭57−101087号公報(特公昭63−29039)JP 57-101087 A (Japanese Examined Patent Publication No. 63-29039)

特開昭57−101087号公報(特許文献1)に記載の方法では、ミシン糸目を係止し得る緻密な基布を必要とし、その基布が緻密なことから通気性と可撓性に富むスパンコール布帛は得られず、特に、基布がミシン糸目によって補強されるのでスパンコール布帛が硬く仕上がり、それにもまして、屋根瓦を葺くように両面接着テープと共にスパンコールを基布に並べるためには相当の手間・暇を要し、その工程を自動化することは困難であり、時としてスパンコールの配列斑を生じ、品質の安定したスパンコール布帛は得られない。   The method described in Japanese Patent Application Laid-Open No. 57-101087 (Patent Document 1) requires a dense base fabric that can lock perforation lines, and since the base fabric is dense, it is rich in air permeability and flexibility. No sequin fabric can be obtained, especially because the base fabric is reinforced by perforated lines so that the sequin fabric is finished hard, and even more suitable for arranging sequins on the base fabric together with double-sided adhesive tape to spread the roof tiles. Therefore, it is difficult to automate the process, and sometimes sequins are unevenly arranged, and a sequin fabric with stable quality cannot be obtained.

そこで本発明は、瓦葺き屋根のように整然と並んだ鱗片状舌片によって表面が覆われた鱗状織編布帛を効率的に得ることを目的とする。   Therefore, an object of the present invention is to efficiently obtain a scaly woven or knitted fabric whose surface is covered with scaly tongues arranged in an orderly manner like a tiled roof.

本発明に係る鱗状織編布帛は、軸糸10の片側縁または両側縁から舌片50が突出している舌片糸条40は、ベース織編地34に織編込まれて係止され、その係止される部分として軸糸10の片側縁から舌片50が突出した場合における舌片50間の窪んだ部分を有する、または、その係止される部分が全て軸糸10の両側縁から舌片50が突出した場合における舌片50間で両側縁とも窪んだ部分であり、舌片50がベース織編地34の表側と裏側の何れか一方または双方に突き出ていることを第1の特徴とする。 In the scale-like knitted fabric according to the present invention, the tongue piece yarn 40 from which the tongue piece 50 protrudes from one side edge or both side edges of the shaft yarn 10 is knitted into the base woven fabric 34 and locked. As a portion to be locked, there is a recessed portion between the tongue pieces 50 when the tongue piece 50 protrudes from one side edge of the shaft yarn 10, or all of the portions to be locked are tongues from both side edges of the shaft yarn 10. The first feature is that the tongue 50 is a concave portion on both side edges between the tongue pieces 50 when the piece 50 protrudes, and the tongue piece 50 protrudes to one or both of the front side and the back side of the base woven fabric 34. And

本発明に係る鱗状織編布帛の第2の特徴は、上記第1の特徴に加えて、舌片糸条40が、ベース織編地34を構成する地経糸20〜23・30〜33と地緯糸11〜18との何れか一方の糸条によって係止されている点にある。 The second feature of the scaly knitted fabric according to the present invention is that, in addition to the first feature described above, the tongue piece yarn 40 is composed of the ground warp yarns 20 to 23 and 30 to 33 constituting the base woven fabric 34 and the ground. in that it is locked by one of the yarn of the weft 11 to 18.

本発明に係る鱗状織編布帛の第3の特徴は、上記第1の特徴に加えて、ベース織編地34が、地経糸20〜23・30〜33と地緯糸11〜18との何れか少なくとも一方の糸条と舌片糸条40が交絡して構成されている点にある。 A third feature of the scale-like knitted fabric according to the present invention is that, in addition to the first feature, the base woven knitted fabric 34 is one of the ground warp yarns 20 to 23 and 30 to 33 and the ground weft yarns 11 to 18. At least one of the yarns and the tongue piece yarn 40 are entangled .

本発明に係る鱗状織編布帛の第4の特徴は、上記第1、第2および第3の何れかの特徴に加えて、ベース織編地34が織物であり、順次織り込まれる複数本の緯糸10〜18の中の一部の緯糸(10)を構成する軸糸10が地経糸21〜23・31〜33の上を越えて織物表面に浮き出る当該軸糸10の浮出部分41・42から、扁平断面の舌片50(51・52)が、製織方向の前後一方向または前後二方向に突き出ている点にある。   A fourth feature of the scale-like knitted fabric according to the present invention is that, in addition to any of the first, second, and third features, the base woven fabric 34 is a woven fabric, and a plurality of wefts that are sequentially woven. The shaft yarn 10 constituting a part of the weft yarns (10) of 10 to 18 rises from the raised portions 41 and 42 of the shaft yarn 10 over the ground warp yarns 21 to 23 and 31 to 33 on the fabric surface. The tongue piece 50 (51, 52) having a flat cross section protrudes in one front-rear direction or two front-rear directions in the weaving direction.

本発明に係る鱗状織編布帛の第5の特徴は、上記第1、第2、第3および第4の何れかの特徴に加えて、繰り返し織編込まれてベース織編地の長さ方向に前後する2本の軸糸10a・10bの中の一方10aの舌片51が、他方の軸糸10bの舌片52の上に触れ合う位置まで突き出ている点にある。   The fifth feature of the scaly knitted fabric according to the present invention is the lengthwise direction of the base woven fabric that is repeatedly woven and knitted in addition to any of the first, second, third, and fourth features. The tongue piece 51 of one 10a of the two axial yarns 10a and 10b that are back and forth protrudes to a position where it touches the tongue piece 52 of the other axial yarn 10b.

本発明に係る鱗状織編布帛の第6の特徴は、上記第1、第2、第3、第4および第5の何れかの特徴に加えて、軸糸10が扁平断面を成し、その軸糸10に舌片51・52が縫合されている点にある。   In addition to any of the first, second, third, fourth, and fifth features, the sixth feature of the scaly knitted fabric according to the present invention is that the axial yarn 10 has a flat cross section, The tongue pieces 51 and 52 are stitched to the shaft thread 10.

本発明に係る鱗状織編布帛の第7の特徴は、上記第1、第2、第3、第4および第5の何れかの特徴に加えて、軸糸10と舌片50が平板な基材39から切り取って一体的に構成され、軸糸10が扁平断面を成している点にある。   The seventh feature of the scaly knitted fabric according to the present invention is that the shaft yarn 10 and the tongue piece 50 are flat in addition to any of the first, second, third, fourth and fifth features. The shaft yarn 10 is integrally formed by cutting from the material 39 and has a flat cross section.

本発明に係る鱗状織編布帛の第8の特徴は、上記第1、第2、第3、第4、第5、第6および第7の何れかの特徴に加えて、複数の舌片50a・50b・50c………が軸糸10の長さ方向において隣り合って軸糸10から突き出ており、舌片50と軸糸10との境界19において隣り合う舌片50bと舌片50cの間の隙間gが、隣り合う舌片50bと舌片50cの間隔Lの10分の1以下である点にある。   In addition to any of the first, second, third, fourth, fifth, sixth and seventh features, the eighth feature of the scaly knitted fabric according to the present invention is a plurality of tongue pieces 50a. 50b and 50c are adjacent to each other in the length direction of the axial thread 10 and protrude from the axial thread 10, and between the adjacent tongue pieces 50b and 50c at the boundary 19 between the tongue piece 50 and the axial thread 10 Is that the gap g is equal to or less than 1/10 of the interval L between the adjacent tongue pieces 50b and 50c.

本発明に係る鱗状織編布帛の第9の特徴は、上記第1、第2、第3、第4、第5、第6、第7および第8の何れかの特徴に加えて、ベース織編地の長さ方向において前後する一方の軸糸10bの浮出部分42の左右の上を越える地経糸20が、その前後する他方の軸糸10aの浮出部分41の下に潜っている点にある。   In addition to any of the first, second, third, fourth, fifth, sixth, seventh and eighth features, the ninth feature of the scale-like knitted fabric according to the present invention is a base weave. The point that the ground warp yarn 20 that exceeds the left and right upper sides of the raised portion 42 of one axial yarn 10b moving back and forth in the length direction of the knitted fabric lies under the raised portion 41 of the other axial yarn 10a. It is in.

本発明に係る鱗状織編布帛の第10の特徴は、上記第1、第2、第3、第4、第5、第6、第7、第8および第9の何れかの特徴に加えて、舌片50の裏面に接着材49が積層されている点にある。   In addition to any one of the first, second, third, fourth, fifth, sixth, seventh, eighth and ninth features, the tenth feature of the scaly knitted fabric according to the present invention. The adhesive 49 is laminated on the back surface of the tongue piece 50.

本発明に係る鱗状織編布帛の第11の特徴は、上記第1、第2、第3、第4、第5、第6、第7、第8、第9および第10の何れかの特徴に加えて、舌片50が現れる鱗状織編布帛の表面28が樹脂皮膜29に被覆されている点にある。   The eleventh feature of the scale-like knitted fabric according to the present invention is any one of the first, second, third, fourth, fifth, sixth, seventh, eighth, ninth and tenth features. In addition, the surface 28 of the scaly knitted fabric on which the tongue piece 50 appears is covered with a resin film 29.

本発明によると、舌片50は、地経糸20〜23や地緯糸11〜18の交差する織編布帛の組織点においてベース織編地表面に軸糸10の一部として浮き出るので、その配列が乱れたり、その配置間隔に斑を生じることがなく、舌片50が整然と並び、表面28が舌片50に装飾され、特に、ベース織編地の長さ方向(製織方向・ウェール方向)に前後する2本の軸糸10a・10bの中の一方10aの舌片51が、他方の軸糸10bの舌片52の上に触れ合う位置まで突き出ているときは、地経糸20〜23や地緯糸11〜18が表面28に露出せず、舌片50が前後左右のみならず左右斜め方向に並んだ幾何学模様を呈するので、ショールやドレス、洋服、和服等の衣料生地、ハンドバック、財布、名刺入れ等の袋物、和装帯、ベルト等の身の回り品、靴、スリッパ、書籍等の表装生地、カーテンや家具、その他の屋内装置品の内装材等に適した美しい鱗状織編布帛が得られる。   According to the present invention, the tongue piece 50 floats as a part of the shaft yarn 10 on the surface of the base knitted fabric at the texture point of the woven / knitted fabric where the ground warp yarns 20-23 and the ground weft yarns 11-18 intersect. The tongue pieces 50 are arranged in an orderly manner and the surface 28 is decorated with the tongue pieces 50 without being disturbed or uneven in the arrangement interval, and particularly in the longitudinal direction of the base knitted fabric (weaving direction / wale direction). When the tongue piece 51 of one of the two axial yarns 10a and 10b protrudes to a position where it touches the tongue piece 52 of the other axial yarn 10b, the ground warp yarns 20-23 and the ground weft yarn 11 18 to 18 are not exposed on the surface 28, and the tongue piece 50 has a geometric pattern that is arranged not only in the front / rear / left / right but also in the diagonal direction, so that it can be used for clothes such as shawls, dresses, clothes, Japanese clothes, handbags, wallets, business card holder Bags, kimono, belts, etc. Personal belongings, shoes, slippers, mounting the fabric of the book, and the like, curtains and furniture, other beautiful scaly textile fabric that is suitable for interior material and the like of the indoor unit product can be obtained.

本発明によると、ベース織編地の長さ方向(製織方向・ウェール方向)に前後する舌片51と舌片52が屋根瓦のように重なり合って並ぶので、地経糸20〜23や地緯糸11〜18が舌片51・52に被覆され、全面が舌片51・52に覆われて美しく、表面28が擦られても地経糸20〜23や地緯糸11〜18が摩耗・損傷することがなく、耐久性に富む鱗状織編布帛が得られる。   According to the present invention, the tongue pieces 51 and the tongue pieces 52 that are back and forth in the length direction (weaving direction and wale direction) of the base woven fabric are overlapped and arranged like a roof tile, so that the ground warp yarns 20 to 23 and the weft yarn 11 -18 are covered with tongue pieces 51 and 52, and the entire surface is covered with tongue pieces 51 and 52, and even if surface 28 is rubbed, ground warps 20 to 23 and weft threads 11 to 18 may be worn or damaged. And a scaly knitted fabric rich in durability is obtained.

舌片50の先端部分25は、地経糸20〜23と地緯糸11〜18の構成するベース織編地34に阻まれることなく自由に、表面28から浮上・突出可能になっている。一方、舌片50の先端部分25は、表面28に表裏する裏側には、ベース織編地34に阻まれて移動することは出来ない。そして、ベース織編地34には、地経糸や地緯糸に囲まれた布目隙間35が形成されている。このため、流体は布目隙間35を、鱗状織編布帛の裏面側から表面側へと舌片50に妨げられることなく通過し得る。
それとは逆に、鱗状織編布帛の表面側から裏面側に向けては、舌片50に阻止されて通過し難くなる。
このように流体逆流抑止機能を有するので、空気清浄器機、液体清浄器機、廃水濾過装置等の濾過フィルター(濾布)としても有用な鱗状織編布帛が得られる。
The distal end portion 25 of the tongue piece 50 can freely float and protrude from the surface 28 without being blocked by the base woven fabric 34 formed by the ground warp yarns 20 to 23 and the weft yarns 11 to 18. On the other hand, the front end portion 25 of the tongue piece 50 cannot be moved on the back side of the front surface 28 by being obstructed by the base woven fabric 34. The base knitted fabric 34 is formed with a cloth gap 35 surrounded by ground warp and ground weft. Therefore, the fluid can pass through the fabric gap 35 from the back side to the front side of the scaly knitted fabric without being obstructed by the tongue piece 50.
On the contrary, from the front surface side to the back surface side of the scaly knitted fabric, it is blocked by the tongue piece 50 and is difficult to pass.
Thus, since it has a fluid backflow inhibiting function, a scaly knitted fabric that is useful as a filtration filter (filter cloth) for an air purifier, a liquid purifier, a wastewater filtration device or the like can be obtained.

舌片51・52がミシン糸目27によって縫合されていても(図8)、そのミシン糸目27は、唯一本の糸条(軸糸10)を補強しているだけであって、その糸条(軸糸10)に成る織編地(鱗状織編布帛)の地経糸(21〜23・31〜33)や地緯糸(軸糸10)を縫合している訳ではないので、そのミシン糸目27によって織編地(鱗状織編布帛)が補強されることはなく、織編込まれた軸糸10は、地経糸(21〜23・31〜33)と交差する組織点において前後する地緯糸や左右の地経糸に挟まれて曲折した形状となる。
このため、扁平断面を成す糸条(軸糸10)に舌片51・52が縫合されていても、そのミシン糸目27に阻害されることなく、可撓性に富む鱗状織編布帛が得られる。
Even if the tongue pieces 51 and 52 are stitched by the perforated thread 27 (FIG. 8), the perforated thread 27 only reinforces the single thread (axial thread 10), and the thread ( The ground warp yarns (21 to 23, 31 to 33) and the weft yarns (axial yarn 10) of the knitted or knitted fabric (scale woven fabric) to be the axial yarn 10) are not necessarily sewn. The woven or knitted fabric (scale-like knitted fabric) is not reinforced, and the woven and knitted axial yarn 10 is a weft and left and right and left and right and left and right at the tissue point intersecting with the ground warp yarns (21 to 23 and 31 to 33). It becomes a bent shape between the ground warps.
For this reason, even if the tongue pieces 51 and 52 are stitched to the yarn (shaft yarn 10) having a flat cross section, a flexible scaly knitted fabric is obtained without being obstructed by the perforated thread 27. .

軸糸10と舌片50とを平板な基材39から切り取って一体的に構成する場合、舌片50を軸糸10に接合する手間が省け、その切り取る舌片50を複雑な形状にすることが出来、又、その平板な基材39に多彩な地模様のプリントを施したり、複雑繊細な凹凸模様のエンボスを施すことが出来、絢爛豪華な鱗状織編布帛を得ることが出来る。   When the shaft yarn 10 and the tongue piece 50 are integrally formed by cutting from the flat base material 39, the labor for joining the tongue piece 50 to the shaft yarn 10 can be saved, and the tongue piece 50 to be cut out has a complicated shape. In addition, various flat patterns can be printed on the flat base material 39 or embossed with complicated delicate uneven patterns can be obtained, and a luxurious scale-like woven or knitted fabric can be obtained.

軸糸10の長さ方向において隣り合う舌片50a・50b・50c………の軸糸10との境界19における隙間gを、隣り合う舌片50の間隔Lの10分の1以下にすると、舌片間の隙間gがベース織編地の長さ方向(製織方向・ウェール方向)に一直線状に並んでいても、その隙間gから地経糸や緯糸が表面28に露出して鱗状織編布帛の美観が損なわれるような不都合は回避される。尚、舌片50の間隔Lの10分の1以下となる舌片間50・50の隙間gには、軸糸10に舌片50を縫合して成る舌片糸条40の隣り合う舌片50aの右側縁と舌片50bの左側縁が重なり合った隙間、或いは、基材39を裁断して成る舌片糸条40の隣り合う舌片50aと舌片50bの切れ目や裂け目のように、隣り合う舌片50と舌片50が密着してゼロ(g=0)となる隙間も包含される。   When the gap g at the boundary 19 between the tongue pieces 50 a, 50 b, 50 c... Adjacent to the axial thread 10 in the length direction of the axial thread 10 is set to 1/10 or less of the interval L between the adjacent tongue pieces 50, Even if the gap g between the tongue pieces is aligned in the length direction (weaving direction / wale direction) of the base woven fabric, the ground warp and weft are exposed to the surface 28 from the gap g, and the scaly knitted fabric Inconveniences that impair the aesthetics of are avoided. In addition, in the gap g between the tongue pieces 50 and 50 which is 1/10 or less of the interval L between the tongue pieces 50, the adjacent tongue pieces of the tongue piece thread 40 formed by sewing the tongue piece 50 to the shaft thread 10. A gap where the right edge of 50a and the left edge of tongue 50b overlap, or adjacent tongue pieces 50a and tongue pieces 50b formed by cutting the base material 39, such as cuts and tears. A gap where the matching tongue piece 50 and the tongue piece 50 come into close contact with each other and become zero (g = 0) is also included.

ベース織編地の長さ方向において前後する一方の軸糸10bの浮出部分42の左右の上を越える地経糸20が、その前後する他方の軸糸10aの浮出部分41の下に潜る織編組織になるベース織編地では、軸糸10の長さ方向において隣り合う舌片50a・50b・50c………の間隔(ピッチ)Lが、ベース織編地の長さ方向(製織方向・ウェール方向)に前後する舌片51と舌片52の間でベース織編地の幅方向において互いに半ピッチ(0.5L)づつずれることになる(図1,図4)。
このため、舌片間51・51の隙間gは、ベース織編地の長さ方向(製織方向・ウェール方向)において舌片51に前後する舌片52の先端部分25に覆われて目立たず、舌片50が前後左右および左右斜め方向に幾何学模様状に並んで蛇皮やワニ皮の観を呈し、ハンドバック、財布、名刺入れ、ベルト、婦人靴、スリッパ等の高級身の回り品の表装生地に最適の鱗状織編布帛が得られる。
The weft in which the ground warp yarn 20 that exceeds the left and right upper sides of the raised portion 42 of the one axial yarn 10b moving back and forth in the length direction of the base woven knitted fabric is under the raised portion 41 of the other axial yarn 10a. In the base knitted fabric that becomes the knitted structure, the interval (pitch) L between the tongue pieces 50a, 50b, 50c,... Adjacent in the length direction of the axial yarn 10 is the length direction (weaving direction / In the width direction of the base woven fabric, the tongue piece 51 and the tongue piece 52 back and forth in the wale direction are displaced from each other by a half pitch (0.5 L) (FIGS. 1 and 4).
For this reason, the gap g between the tongue pieces 51 and 51 is not conspicuous because it is covered with the distal end portion 25 of the tongue piece 52 that extends back and forth around the tongue piece 51 in the length direction (weaving direction and wale direction) of the base woven fabric. The tongue piece 50 is arranged in a geometric pattern in the front / rear / left / right and left / right diagonal directions, giving the appearance of snake skin and crocodile skin, and as a cover fabric for luxury personal items such as handbags, wallets, business card holders, belts, women's shoes, and slippers. An optimal scaly knitted fabric is obtained.

舌片50の裏面に接着材49を積層しておくと、ベース織編地の長さ方向(製織方向・ウェール方向)に前後する舌片51と舌片52の重合代38を接着することが出来、又、それらの舌片51・52の重なり合わない部分37を地経糸21〜23・31〜33や緯糸10〜18に接着することが出来、舌片50が剥離することのない耐久性に富む鱗状織編布帛が得られる(図5)。   If the adhesive 49 is laminated on the back surface of the tongue piece 50, the superposition margin 38 of the tongue piece 51 and the tongue piece 52 which are moved back and forth in the length direction (weaving direction / wale direction) of the base knitted fabric can be bonded. The non-overlapping portion 37 of the tongue pieces 51 and 52 can be bonded to the ground warp yarns 21 to 23 and 31 to 33 and the weft yarns 10 to 18, and the tongue piece 50 does not peel off. A scaly woven or knitted fabric rich in slab is obtained (FIG. 5).

舌片50の現れる鱗状織編布帛の表面28を樹脂皮膜29によって被覆すると(図5)、舌片間50・50の隙間から水が滲み込まず、舌片50が剥離することもなく、耐水性を有し、耐摩耗性に優れ、ハンドバック、財布、名刺入れ、ベルト、婦人靴、スリッパ等の高級身の回り品の表装生地に好適な鱗状織編布帛が得られる。   When the surface 28 of the scaly knitted fabric on which the tongue piece 50 appears is covered with the resin film 29 (FIG. 5), water does not penetrate through the gap between the tongue pieces 50, 50, and the tongue piece 50 does not peel off. A scaly knitted fabric that is excellent in wear resistance and suitable for the display fabric of high-end personal items such as handbags, wallets, business card holders, belts, women's shoes, and slippers can be obtained.

図1は、ベース織編地34が織成された鱗状織編布帛を図示する。
ベース織編地34の織組織は、地経糸(20〜23・30〜33)と地緯糸(11〜18)とによる平織組織となっている。
軸糸10a・10bは、地緯糸(11〜18)を8回繰り返して織り込む毎に1回の割合で織り込まれている。
その織り込み箇所では、軸糸10が、順次織り込まれる3本単位の地緯糸(16〜18)と平織組織を構成する8本単位の地経糸(20〜23・30〜33)の中の1本の地経糸20(30)の下に潜り、その残りの7本の地経糸(20〜23・30〜33)の上を越える緯二重織組織となっている。
FIG. 1 illustrates a scaly knitted fabric in which a base woven fabric 34 is woven.
The woven structure of the base woven knitted fabric 34 is a plain woven structure of ground warp yarns (20 to 23, 30 to 33) and weft yarns (11 to 18).
The shaft yarns 10a and 10b are woven at a rate of once every time the weft yarns (11 to 18) are woven eight times.
At the weaving location, the axial yarn 10 is one of the three units of weft yarn (16-18) and the eight units of ground warp yarn (20-23.30-33) constituting the plain weave structure. This is a weft double weave structure that lies under the ground warp yarn 20 (30) and exceeds the remaining seven ground warp yarns (20-23, 30-33).

製織方向において前後隣り合う2本の軸糸10a・10bの中の何れか1本の軸糸10aの上を越える地経糸30は、その前後隣り合う他の軸糸10bの下を潜り、その軸糸10bの上を越える地経糸20は、先の軸糸10aの下を潜っている。
即ち、製織方向において前後する一方の軸糸10bの浮出部分42の左右の上を越える地経糸20は、その前後する他方の軸糸10aの浮出部分41の下を潜り、他方の軸糸10aの浮出部分42の左右の上を越える地経糸30は、先の一方の軸糸10bの浮出部分41の下を潜る。
In the weaving direction, the ground warp yarn 30 that exceeds the top of any one of the two axial yarns 10a and 10b adjacent to each other in the weaving direction dives under the other axial yarn 10b adjacent to the front and back, and the shaft The ground warp yarn 20 exceeding the yarn 10b is under the previous shaft yarn 10a.
That is, the ground warp yarn 20 that passes over the left and right sides of the raised portion 42 of the one axial yarn 10b that moves back and forth in the weaving direction dives under the raised portion 41 of the other axial yarn 10a that goes back and forth, and the other axial yarn. The ground warp yarn 30 that extends over the left and right sides of the raised portion 42 of 10a dives under the raised portion 41 of the one axial yarn 10b.

8本単位の地経糸(20〜23・30〜33)の中の残りの6本の地経糸(21〜23・31〜33)は、その上下する2本の地経糸20・30の間に3本づつ配置され、常に軸糸10の下を潜っている。
その製織方向において前後する2本の軸糸10a・10bの中の一方10aの舌片51は、他方の軸糸10bの舌片52の上に触れ合う位置まで突き出ている。
このため、鱗状織編布帛の表面は、舌片50が前後左右および左右斜め方向に幾何学模様状に並んで蛇皮やワニ皮の観を呈することになる。
The remaining 6 ground warp yarns (21-23, 31-33) in the 8 unit ground warp yarns (20-23, 30-33) are placed between the two upper and lower ground warp yarns 20, 30. Three each are arranged and always under the shaft yarn 10.
The tongue piece 51 of one 10a out of the two axial yarns 10a and 10b moving back and forth in the weaving direction protrudes to a position where it touches the tongue piece 52 of the other axial yarn 10b.
For this reason, the surface of the scaly knitted fabric has the appearance of a snake skin or crocodile skin with the tongue pieces 50 arranged in a geometric pattern in the front-rear, left-right, and right-left diagonal directions.

図2は、地緯糸11と軸糸10の両側縁から舌片50a・50bが突出している舌片糸条40を交互に織り込み、2本単位の地経糸21と地経糸22と搦織組織を構成して織成された鱗状織編布帛を図示する。
軸糸10の片側縁から突出している舌片50aは、製織方向において前後する2本の地緯糸11aの上を越えて表側に突き出ており、他の片側縁から突出している舌片50bは、前後する他の地緯糸11bの下に沈んで裏側に突き出ており、鱗状織編布帛の両面が舌片50に覆われている。
FIG. 2 shows that the tongue piece threads 40 having tongue pieces 50a and 50b projecting alternately from both side edges of the weft yarn 11 and the shaft yarn 10 are alternately woven into two units of the ground warp yarn 21, the ground warp yarn 22 and the weave texture. A scale-shaped knitted fabric constructed and woven is illustrated.
The tongue piece 50a protruding from one side edge of the shaft yarn 10 protrudes to the front side over the two ground weft yarns 11a moving back and forth in the weaving direction, and the tongue piece 50b protruding from the other side edge is It sinks under the other weft yarns 11b that move back and forth and protrudes to the back side, and both sides of the scaly knitted fabric are covered with the tongue pieces 50.

図3は、緯糸挿入式ラッシェル経編機によって編成された鱗状織編布帛を図示する。
地経糸30は、各コース毎に鎖編目を形成してウェール方向に一直線状に続く鎖編紐45を形成している。
その鎖編目のニードルループ43とシンカーループ44の間に地緯糸11と舌片糸条40を1コースおきに交互に挿入され、地緯糸11と舌片糸条40によってコース方向において隣り合う鎖編紐45と鎖編紐45の間が連結されて鱗状織編布帛が構成され、ウェール方向において前後する舌片糸条の舌片51・52は、隣り合う鎖編紐45と鎖編紐45の間においてウェール方向に連続して表側に突き出ている。
FIG. 3 illustrates a scaly knitted fabric knitted by a weft insertion type Raschel warp knitting machine.
The ground warp yarn 30 forms a chain stitch for each course and forms a chain braid 45 that continues straight in the wale direction.
Between the needle loop 43 and the sinker loop 44 of the chain stitch, the weft yarn 11 and the tongue piece yarn 40 are alternately inserted every other course, and the chain knitting adjacent in the course direction by the weft yarn 11 and the tongue piece yarn 40. The string 45 and the chain braid 45 are connected to form a scaly knitted fabric, and the tongue pieces 51 and 52 of the tongue piece yarns that move back and forth in the wale direction are formed between the adjacent chain braid 45 and the chain braid 45. It protrudes to the front side continuously in the wale direction.

図4は、緯糸挿入式横編機によって編成された鱗状織編布帛を図示する。
舌片糸条40は、地緯糸11の編成するベース織編地34の2コースおきに挿入され、その挿入されたコースにおいて隣り合うニードルループ43aとニードルループ43bを軸糸10が交互に潜り、そして越えてベース織編地34に係止され、舌片50は2ウェールにつき1個の割合で表側に突き出ている。
FIG. 4 illustrates a scaly knitted fabric knitted by a weft insertion type flat knitting machine.
The tongue piece yarn 40 is inserted every two courses of the base woven knitted fabric 34 knitted by the weft yarn 11, and the axial yarns 10 alternately dive through the adjacent needle loop 43a and needle loop 43b in the inserted course. Then, it is locked to the base woven fabric 34 and the tongue piece 50 protrudes to the front side at a rate of one piece per two wales.

舌片、特に、舌片と軸糸を一体的に構成することになる基材39には、織物、編物、不織布等の布帛、和紙、洋紙、天然皮革、人工皮革、金属箔、プラスチックフイルム等を原材料として使用することが出来、それらの基材39には、多彩な地模様をプリントし、複雑繊細な凹凸模様をエンボスし、金属蒸着加工する等して、装飾が適宜施される。
基材39は、布帛(織物、編物、不織布)を基布とし、その上に装飾性の高い高級織物や天然皮革、多彩な地模様や複雑繊細な凹凸模様、金属蒸着等の施された化粧シートを貼り合わせて複層積層構造とすることも出来る。
Tongue pieces, in particular, the base material 39 that integrally constitutes the tongue pieces and the shaft yarn are woven fabrics, knitted fabrics, non-woven fabrics, Japanese paper, western paper, natural leather, artificial leather, metal foil, plastic films, etc. These base materials 39 are appropriately decorated by printing various ground patterns, embossing complicated delicate uneven patterns, and performing metal deposition.
The base material 39 is made of a fabric (woven fabric, knitted fabric, non-woven fabric) as a base fabric, on which a highly decorative high-quality fabric or natural leather, a variety of ground patterns, complicated delicate uneven patterns, metal deposition, etc. Sheets can be laminated to form a multilayer structure.

軸糸10に舌片50を縫合する場合、舌片50にはスパンコールや螺鈿、金属箔を使用することが出来る(図8)。   When the tongue piece 50 is sutured to the shaft thread 10, sequins, screws, and metal foil can be used for the tongue piece 50 (FIG. 8).

基材39から切り取って舌片50と軸糸10を一体的に構成する場合、舌片50は軸糸10から鋸刃のようにジグザグに突き出た形状にすることも出来る(図6)。そのように一定の周期をもって舌片50a・50b・50cが突き出た軸糸10では(図6図8)、その舌片間の窪んだ部分26の上を地経糸20・30が越えるようにベース織編地を設計する。
尚、参考例として、軸糸10をジグザグに折れ曲がった波形状にし、その突き出た部分をもって舌片50としたものも示す(図7)。
If cut from the substrate 39 integrally constitute the tongue 50 and axonemal 10, the tongue 50 is Ru can also be a shape projecting in a zigzag as saw blade from axonemal 10 (FIG. 6). In the axial thread 10 in which the tongue pieces 50a, 50b, and 50c protrude with such a constant period (FIGS. 6 and 8), the ground warp threads 20 and 30 pass over the recessed portion 26 between the tongue pieces. Design base knitted fabric.
In addition, as a reference example, the axial thread 10 is formed into a wave shape bent in a zigzag, and the protruding portion is a tongue piece 50 (FIG. 7).

舌片50と軸糸10を一体的に基材39から切り取るためには、その切取線36に沿ってレーザービームを照射し、或いは、超音波を当て、或いは、カッター(刃物)を当て、或いは、切取線36に沿って基材39に抜触剤を印捺して溶触・破断する方法が採られる(図9)。   In order to cut the tongue piece 50 and the shaft thread 10 integrally from the base material 39, a laser beam is irradiated along the cut line 36, an ultrasonic wave is applied, a cutter (cutlery) is applied, or A method is employed in which a release agent is printed on the base material 39 along the cut line 36 to weld and break (FIG. 9).

織物を基材39とし、カッターによって裁断し、或いは、抜触剤によって溶触・破断する場合、軸糸10の長さ方向を、その基材である織物(39)のバイアス方向、つまり、地経糸と緯糸との双方に同時に交差する織物(39)の斜め方向に設定するとよい。
そのようにすると、その裁断口から経糸や緯糸が解れ出し難く、又、舌片50や軸糸10の周縁から経糸や緯糸の先端が解れ出ても、その解れ出た先端部分が毛房状(パイル)を成すことにもなるので、舌片50や軸糸10の周縁での肌触りがよくなり、却って触感風合いのよい鱗状織編布帛が得られることにもなる。尚、本発明に言う”舌片糸条”には、軸糸から太さの10倍以上の長さの多数の繊維や糸条が無方向に突き出ていて催し物会場や宴会場等の室内装飾に使用されるモール糸は含まれない。
When the woven fabric is used as the base material 39 and cut by a cutter or welded and broken by a release agent, the length direction of the shaft yarn 10 is set to the bias direction of the woven fabric (39) as the base material, that is, the ground warp yarn. It is good to set to the diagonal direction of the textile fabric (39) which cross | intersects both a weft and a weft simultaneously.
By doing so, it is difficult for the warp and weft to be unwound from the cutting opening, and even if the tip of the warp or weft is unwound from the periphery of the tongue piece 50 or the shaft yarn 10, the unraveled tip portion is a hair-like shape. (Pile) is also formed, so that the touch at the periphery of the tongue piece 50 and the shaft yarn 10 is improved, and on the contrary, a scaly knitted fabric with a good tactile feel is obtained. In the “tongue piece yarn” referred to in the present invention, a large number of fibers and yarns having a length more than 10 times the thickness of the shaft yarn protrude in a non-directional direction, and are used for interior decorations such as entertainment venues and banquet halls. Does not include morne yarn used in

舌片50の裏面の接着材49には一般市販のものを使用することが出来、接着材49は、接着性樹脂組成物に成る接着性塗料(接着剤)の舌片の裏面に塗布した塗膜であってもよいし、接着性樹脂組成物に成る接着性フイルムであってもよい。その接着性樹脂は、熱融着性樹脂であってもよい。軸糸10と舌片50を平板な基材39から切り取って一体的に構成する場合、接着性塗料(接着剤)を基材39の裏面に塗布積層し、又、接着性フイルムを接着剤を介して基材39の裏面に接着積層、或いは、接着性フイルムを基材39の裏面に直接融着積層してもよい。
熱融着性樹脂に成る接着材49では、それをTダイ押出成形機から溶融フイルムとして押し出して基材39の裏面に直接融着積層することも出来る。
A commercially available material can be used as the adhesive 49 on the back surface of the tongue piece 50. The adhesive material 49 is a coating applied to the back surface of the tongue piece of an adhesive paint (adhesive) made of an adhesive resin composition. It may be a film or an adhesive film comprising an adhesive resin composition. The adhesive resin may be a heat-sealable resin. When the shaft yarn 10 and the tongue piece 50 are cut out from the flat base material 39 and are integrally formed, an adhesive paint (adhesive) is applied and laminated on the back surface of the base material 39, and the adhesive film is applied with the adhesive. The adhesive film may be laminated on the back surface of the base material 39, or the adhesive film may be directly fused and laminated on the back surface of the base material 39.
The adhesive 49 made of a heat-fusible resin can be extruded as a melt film from a T-die extruder and directly fused and laminated on the back surface of the substrate 39.

鱗状織編布帛の表面28を被覆する樹脂皮膜29も、接着材49と同様に、一般市販の接着性塗料や接着性樹脂組成物、接着性フイルム等であってもよく、その中でもポリウレタン樹脂を主材とするものが好適に使用される。   Similarly to the adhesive 49, the resin film 29 covering the surface 28 of the scaly knitted fabric may be a general commercially available adhesive paint, adhesive resin composition, adhesive film, etc. Among them, polyurethane resin may be used. The main material is preferably used.

本発明の鱗状織編布帛は、ショールやドレス、洋服、和服等の衣料生地、ハンドバック、財布、名刺入れ等の袋物、和装帯、ベルト等の身の回り品、靴、スリッパ、書籍等の表装生地、カーテンや家具、その他の屋内装置品の内装材等に適し、濾布やフィルター等の流体逆流制禦部材、その他、模形屋根瓦等に使用することも出来る。   The scaly knitted fabric of the present invention is a shawl, dress, clothes, clothes such as Japanese clothes, handbags, wallets, bags such as business card holders, Japanese clothing, belts and other personal items, shoes, slippers, books such as books, It is suitable for curtains, furniture, interior materials for other indoor equipment, etc., and can be used for fluid backflow control members such as filter cloths and filters, and other types of roof tiles.

本発明に係る鱗状織編布帛の一部切截平面図である。It is a partially cut plan view of the scaly knitted fabric according to the present invention. 本発明に係る鱗状織編布帛の一部切截斜視図である。It is a partially cut-away perspective view of a scaly knitted fabric according to the present invention. 本発明に係る鱗状織編布帛の一部切截平面図である。It is a partially cut plan view of the scaly knitted fabric according to the present invention. 本発明に係る鱗状織編布帛の一部切截平面図である。It is a partially cut plan view of the scaly knitted fabric according to the present invention. 本発明に係る鱗状織編布帛の断面図である。It is sectional drawing of the scaly knitted fabric which concerns on this invention. 本発明に係る舌片糸条の斜視図である。It is a perspective view of a tongue piece thread concerning the present invention. 片糸条の参考例の斜視図である。It is a perspective view of the reference example of a tongue piece thread. 本発明に係る舌片糸条の斜視図である。It is a perspective view of a tongue piece thread concerning the present invention. 本発明に係る舌片糸条を構成する基材の斜視図である。It is a perspective view of the base material which comprises the tongue piece thread which concerns on this invention.

符号の説明Explanation of symbols

10:軸糸(緯糸)
11〜18:緯糸
19:境界
20〜23:地経糸
25:舌片の先端部分
26:窪んだ部分
27:ミシン糸目
28:表面
29:樹脂皮膜
30〜33:地経糸
34:ベース織編地
35:布目隙間
36:切取線
37:重なり合わない部分
38:重合代
39:基材
40:舌片糸条
41〜42:浮出部分
43:ニードルループ
44:シンカーループ
45:鎖編紐
49:接着材
50〜52:舌片
g :隙間
L :間隔
10: Shaft yarn (weft)
11 to 18: Weft 19: Boundary 20 to 23: Ground warp 25: Tongue portion 26: Recessed portion 27: Perforated thread 28: Surface 29: Resin film 30 to 33: Ground warp 34: Base knitted fabric 35 : Fabric gap 36: Cut line 37: Non-overlapping portion 38: Polymerization allowance 39: Base material 40: Tongue piece yarns 41 to 42: Lifting portion 43: Needle loop 44: Sinker loop 45: Chain braid 49: Adhesive 50 to 52: tongue piece g: gap L: interval

Claims (11)

軸糸(10)の片側縁または両側縁から舌片(50)が突出している舌片糸条(40)は、ベース織編地(34)に織編込まれて係止され、その係止される部分として軸糸(10)の片側縁から舌片(50)が突出した場合における舌片(50)間の窪んだ部分を有する、または、その係止される部分が全て軸糸(10)の両側縁から舌片(50)が突出した場合における舌片(50)間で両側縁とも窪んだ部分であり、舌片(50)がベース織編地(34)の表側と裏側の何れか一方または双方に突き出ていることを特徴とする鱗状織編布帛。 The tongue piece thread (40) from which the tongue piece (50) protrudes from one side edge or both side edges of the shaft yarn (10) is woven and locked into the base woven fabric (34), and the locking is performed. As a portion to be formed, there is a recessed portion between the tongue pieces (50) when the tongue piece (50) protrudes from one side edge of the shaft yarn (10), or all the portions to be locked are the shaft yarn (10 ) When the tongue piece (50) protrudes from both side edges of the base knitted fabric (34) , and the tongue piece (50) is depressed on either the front side or the back side of the base woven fabric (34). A scaly knitted or knitted fabric characterized by protruding in either or both. 舌片糸条(40)が、ベース織編地(34)を構成する地経糸(20〜23・30〜33)と地緯糸(11〜18)との何れか一方の糸条によって係止されている前掲請求項1に記載の鱗状織編布帛。 Tongue Kataito Article (40), locking by either hand of the yarn of the base woven knitted fabric (34) and ground warp threads that make up the (20-23, 30-33) and ground weft yarns (11 to 18) 2. The scaly knitted fabric according to claim 1, which is described above. ベース織編地(34)が、地経糸(20〜23・30〜33)と地緯糸(11〜18)との何れか少なくとも一方の糸条と舌片糸条(40)が交絡して構成されている前掲請求項1に記載の鱗状織編布帛。   The base woven knitted fabric (34) is configured by interlacing at least one of the warp yarns (20-23, 30-33) and the weft yarns (11-18) and the tongue piece yarn (40). 2. The scaly knitted fabric according to claim 1, which is described above. ベース織編地(34)が織物であり、順次織り込まれる複数本の緯糸(10〜18)の中の一部の緯糸(10)を構成する軸糸(10)が地経糸(21〜23・31〜33)の上を越えて織物表面に浮き出る当該軸糸(10)の浮出部分(41・42)から、扁平断面の舌片(50・51・52)が、製織方向の前後一方向または前後二方向に突き出ている前掲請求項1と2と3の何れかに記載の鱗状織編布帛。   The base knitted fabric (34) is a woven fabric, and the axial yarn (10) constituting a part of the weft yarns (10) among the plurality of weft yarns (10-18) that are sequentially woven is ground warp yarns (21-23. 31 to 33) From the raised portion (41, 42) of the shaft yarn (10) that floats on the surface of the fabric over the upper side, the tongue piece (50, 51, 52) having a flat cross-section is one direction in the weaving direction. 4. The scaly knitted or knitted fabric according to any one of claims 1, 2 and 3, projecting in two front and rear directions. 繰り返し織編込まれてベース織編地の長さ方向に前後する2本の軸糸(10a・10b)の中の一方(10a)の舌片(51)が、他方の軸糸(10b)の舌片(52)の上に触れ合う位置まで突き出ている前掲請求項1と2と3と4の何れかに記載の鱗状織編布帛。 The tongue piece (51) of one (10a) of the two axial yarns (10a, 10b) that is repeatedly woven and knitted back and forth in the length direction of the base woven fabric is connected to the other axial yarn (10b). The scaly knitted fabric according to any one of claims 1, 2, 3 and 4, which protrudes to a position where it touches the tongue piece (52). 軸糸(10)が扁平断面を成し、その軸糸(10)に舌片(51・52)が縫合されている前掲請求項1と2と3と4と5の何れかに記載の鱗状織編布帛。   The scaly shape according to any one of claims 1, 2, 3, 4 and 5, wherein the axial thread (10) has a flat cross section, and a tongue piece (51, 52) is stitched to the axial thread (10). Woven knitted fabric. 軸糸(10)と舌片(50)が平板な基材(39)から切り取って一体的に構成され、軸糸(10)が扁平断面を成している前掲請求項1と2と3と4と5の何れかに記載の鱗状織編布帛。   The axial thread (10) and the tongue piece (50) are cut from a flat base material (39) to be integrally formed, and the axial thread (10) has a flat cross-section as described above. The scaly knitted fabric according to any one of 4 and 5. 複数の舌片(50a・50b・50c………)が軸糸(10)の長さ方向において隣り合って軸糸(10)から突き出ており、舌片(50)と軸糸(10)との境界(19)において隣り合う舌片(50b)と舌片(50c)の間の隙間(g)が、隣り合う舌片(50b)と舌片(50c)の間隔(L)の10分の1以下である前掲請求項1と2と3と4と5と6と7の何れかに記載の鱗状織編布帛。   A plurality of tongue pieces (50a, 50b, 50c,...) Are juxtaposed in the longitudinal direction of the axial thread (10) and protrude from the axial thread (10), and the tongue piece (50) and the axial thread (10) The gap (g) between the adjacent tongue piece (50b) and the tongue piece (50c) at the boundary (19) is 10 minutes of the interval (L) between the adjacent tongue piece (50b) and the tongue piece (50c). The scaly knitted fabric according to any one of claims 1, 2, 3, 4, 5, 6, and 7, which is 1 or less. ベース織編地の長さ方向において前後する一方の軸糸(10b)の浮出部分(42)の左右の上を越える地経糸(20)が、その前後する他方の軸糸(10a)の浮出部分(41)の下に潜っている前掲請求項1と2と3と4と5と6と7と8の何れかに記載の鱗状織編布帛。   The ground warp yarn (20) that goes over the left and right of the raised portion (42) of one axial yarn (10b) that runs back and forth in the length direction of the base knitted fabric is lifted by the other axial yarn (10a) that runs back and forth. 9. The scaly knitted fabric according to any one of claims 1, 2, 3, 4, 5, 6, 7, and 8, which is under the protruding portion (41). 舌片(50)の裏面に接着材(49)が積層されている前掲請求項1と2と3と4と5と6と7と8と9の何れかに記載の鱗状織編布帛。   The scaly knitted fabric according to any one of claims 1, 2, 3, 4, 5, 6, 7, 8, and 9, wherein an adhesive (49) is laminated on the back surface of the tongue piece (50). 舌片(50)が現れる鱗状織編布帛の表面(28)が樹脂皮膜(29)に被覆されている前掲請求項1と2と3と4と5と6と7と8と9と10の何れかに記載の鱗状織編布帛。   The surface (28) of the scaly knitted knitted fabric in which the tongue piece (50) appears is coated with a resin film (29). Claims 1, 2, 3, 4, 5, 6, 7, 8, 9, 10 A scaly knitted fabric according to any one of the above.
JP2006251959A 2006-09-16 2006-09-16 Scale-like knitted fabric Expired - Fee Related JP4888700B2 (en)

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