JP4877673B2 - Serrated gasket with sheet layer - Google Patents

Serrated gasket with sheet layer Download PDF

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JP4877673B2
JP4877673B2 JP2007104862A JP2007104862A JP4877673B2 JP 4877673 B2 JP4877673 B2 JP 4877673B2 JP 2007104862 A JP2007104862 A JP 2007104862A JP 2007104862 A JP2007104862 A JP 2007104862A JP 4877673 B2 JP4877673 B2 JP 4877673B2
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sheet layer
gasket
convex part
serrated
convex
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JP2008261437A (en
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潤一 宇井
正幸 池口
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Nippon Valqua Industries Ltd
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Description

本発明は、ガスケット本体の表面に形成された鋸歯形の凹凸部が膨張黒鉛などのシート層を介してシール面に食い込まれることにより十分なシール力が発揮されるシート層付き鋸歯形ガスケットに関する。   The present invention relates to a sawtooth gasket with a sheet layer in which a sufficient sealing force is exerted when a serrated uneven portion formed on the surface of a gasket body is bitten into a sealing surface through a sheet layer of expanded graphite or the like.

鋸歯形ガスケットは、シール効率を高めるために、例えば、圧延金属板からなるガスケット本体の表面に断面鋸歯形の環状凹凸溝を多数形成して、シール部における有効接触面積を小さくしたものである。このような鋸歯形ガスケットは、バルブのボンネットや管フランジ、圧力容器のカバーガスケットなどに使用されている。そして、特に、高温・高圧の水蒸気などの流体通路に好適である。   In order to increase the sealing efficiency, the sawtooth-shaped gasket is formed by, for example, forming a large number of annular concave and convex grooves having a sawtooth cross section on the surface of a gasket body made of a rolled metal plate to reduce the effective contact area at the seal portion. Such serrated gaskets are used for valve bonnets, pipe flanges, pressure vessel cover gaskets, and the like. It is particularly suitable for fluid passages such as high-temperature and high-pressure steam.

このような鋸歯形ガスケットとしては、例えば、図4に示した鋸歯形ガスケット10が知られている。この鋸歯形ガスケット10は、鋸歯形の凹凸部2aが両面に形成されたガスケット本体2と、このガスケット本体2に一体的に形成された平板状の位置決め部分2bとを有し、ガスケット本体2の外方には、膨張黒鉛などからなる円盤状の2枚のシート層4、4がそれぞれ貼付されている。 As such a sawtooth gasket, for example, the sawtooth gasket 10 shown in FIG. 4 is known. The serrated gasket 10, the gasket body 2 of the concave-convex portion 2a of the sawtooth is formed on both sides, and a plate-shaped positioning portion 2b which is integrally formed in the gasket body 2, the gasket body 2 Two disk-shaped sheet layers 4 and 4 made of expanded graphite or the like are attached to the outside.

このような従来のシール層付き鋸歯形ガスケット10は、鋸歯形の凹凸部2aを形成したステンレス鋼などからなるガスケット本体2より柔軟なシート層4が潰された場合に凹凸部2aの隙間を埋めることにより、極めて有効なシール力を発揮することができる。   Such a conventional serrated gasket 10 with a seal layer fills the gap between the concave and convex portions 2a when the flexible sheet layer 4 is crushed from the gasket body 2 made of stainless steel or the like having the serrated concave and convex portions 2a. Therefore, a very effective sealing force can be exhibited.

ところが、このようなシート層付き鋸歯形ガスケット10では、シート層4の内方端面4aが潰されて、それにより発生した膨張黒鉛などの柔軟なシート層の微粒子が、流体通路14内に入り込んでしまうという問題があった。   However, in such a sawtooth gasket with a sheet layer 10, the inner end face 4 a of the sheet layer 4 is crushed, and the fine particles of the flexible sheet layer such as expanded graphite generated thereby enter the fluid passage 14. There was a problem that.

本発明は、このような従来の実情に鑑み、膨張黒鉛などのシート層を備えたガスケットにおいて、ガスケット圧縮時に破砕して生じる膨張黒鉛などのシート層の微粒子が流体通路内に入り込んでしまうのを防止することのできるシート層付き鋸歯形ガスケットを提供することを目的としている。   In the present invention, in view of such a conventional situation, in a gasket provided with a sheet layer such as expanded graphite, the particles of the expanded graphite layer and the like generated by crushing the gasket during compression compress the fine particles in the fluid passage. It is an object to provide a sawtooth gasket with a sheet layer that can be prevented.

上記目的を達成するための本発明は、
同心円状の鋸歯形凹凸部が両面に形成されたガスケット本体と、
前記鋸歯凹凸部を覆うように積層されるシート層とを備え、
前記ガスケット本体および前記シート層が一体化された状態で流体通路の継ぎ手部に装着され、この継ぎ手部を構成する第1の部材と第2の部材との間で締め付けられた場合に、前記シート層を介して前記鋸歯形凹凸部が前記第1の部材および前記第2の部材に食い込むことによりシール力が発揮されるシート層付き鋸歯形ガスケットであって、
前記鋸歯形凹凸部を構成するとともに前記流体通路に最も近い第1の凸部から2番目に近い第2の凸部までの距離をaとし、前記第2の凸部から第3の凸部、第3の凸部から第4の凸部、第4の凸部から第5の凸部、第n−1の凸部から第nの凸部までの距離をbとしたとき、
a≧2bであり、
前記シート層の径内方側端部は、前記第1の凸部と前記第2の凸部との間に配置されることを特徴としている。
To achieve the above object, the present invention provides:
A gasket body having concentric serrated irregularities formed on both sides;
And a sheet layer laminated so as to cover the serrated concavo-convex portion,
When the gasket main body and the sheet layer are integrated with each other and attached to the joint portion of the fluid passage, and tightened between the first member and the second member constituting the joint portion, the seat A serrated gasket with a sheet layer in which a sealing force is exerted by the serrated irregularities digging into the first member and the second member through a layer,
The distance from the first convex part closest to the fluid passage to the second convex part closest to the fluid passage and the second convex part to the third convex part. When the distance from the third convex part to the fourth convex part, the fourth convex part to the fifth convex part, and the distance from the n-1 convex part to the nth convex part is b,
Ri a ≧ 2b der,
An end portion on the radially inner side of the sheet layer is disposed between the first convex portion and the second convex portion .

ここで、本発明では、前記第1の凸部の高さをE,前記第2の凸部の高さをFと、前記シート層の厚さをGとしたとき、
F≦E≦(F+G)となるように設定されていることが好ましい。
Here, in the present invention, when the height of the first protrusion is E, the height of the second protrusion is F, and the thickness of the sheet layer is G,
It is preferable to set so that F ≦ E ≦ (F + G).

このような構成の本発明によれば、凹凸部における流体通路側最内方の第1の凸部が、邪魔板となって微粒子が流体通路の内方に流れ込むことを阻止することができる。 According to the present invention having such a configuration, the first convex portion on the inner side of the fluid passage in the concavo-convex portion serves as a baffle plate and can prevent the fine particles from flowing into the fluid passage.

さらに、前記シート層の径内方側端部の、前記第2の凸部Yからのはみ出し距離をcとしたとき、
c≦0.5×aであることが好ましい。
Furthermore, when the protruding distance from the second convex portion Y of the radially inner end of the sheet layer is c,
It is preferable that c ≦ 0.5 × a.

このような構成であれば、径内方側端部が潰された場合、その微粒子が流体通路内に流れ込むことを防止できる。   With such a configuration, when the radially inner end is crushed, the fine particles can be prevented from flowing into the fluid passage.

本発明に係るシート層付き鋸歯形ガスケットによれば、流体通路側最内方の第1の凸部より流体通路側ではシール層が潰されることはない。しかも、破砕により発生したシール層の微粒子は、第1の凸部より流体通路外方側の凹部内に留まるので、微粒子が流体通路に入り込むことが阻止される。これにより、コンタミの発生を防止することができる。   According to the sawtooth gasket with a sheet layer according to the present invention, the seal layer is not crushed on the fluid passage side from the innermost first convex portion on the fluid passage side. In addition, since the fine particles of the seal layer generated by crushing remain in the concave portion on the outer side of the fluid passage from the first convex portion, the fine particles are prevented from entering the fluid passage. Thereby, the occurrence of contamination can be prevented.

以下、図面を参照しながら本発明の好ましい実施形態について説明する。
図1は本発明の一実施例によるシート層付き鋸歯形ガスケットが装着された管継手の概略図である。
Hereinafter, preferred embodiments of the present invention will be described with reference to the drawings.
FIG. 1 is a schematic view of a pipe joint equipped with a sawtooth gasket with a sheet layer according to an embodiment of the present invention.

この管継手20では、流体通路40を構成する第1の部材22と第2の部材24との間に鋸歯形ガスケット26が装着され、この鋸歯形ガスケット26が複数本のボルト28により締め付けられている。 In this pipe joint 20, a sawtooth gasket 26 is mounted between the first member 22 and the second member 24 constituting the fluid passage 40 , and the sawtooth gasket 26 is tightened by a plurality of bolts 28. Yes.

上記鋸歯形ガスケット26は、図2に拡大して示したように、鋸歯形の凹凸部30aが両面に形成されたガスケット本体32と、鋸歯形の凹凸部30aを両側からそれぞれ覆うように積層される膨張黒鉛などからなるシート層38、38とを備えている。なお、このシート層38としては、膨張黒鉛が好ましく使用されるが、シート層は膨張黒鉛に限定されるものではなく、耐熱性を有し高圧で使用することが可能であるとともに、高いシール性が得られる材質であれば他の材質を用いることも可能である。 As shown in FIG. 2 in an enlarged manner, the sawtooth-shaped gasket 26 is laminated so as to cover the sawtooth-shaped uneven portion 30a from both sides, with the gasket body 32 having the sawtooth-shaped uneven portion 30a formed on both sides. Sheet layers 38 and 38 made of expanded graphite or the like. In addition, as this sheet layer 38, expanded graphite is preferably used, but the sheet layer is not limited to expanded graphite, and has heat resistance and can be used at high pressure, and has high sealing properties. It is possible to use other materials as long as the material can be obtained.

ガスケット本体32の径外方側すなわち流体通路40から遠い方に位置する端部は、フランジ状に延出され、これにより、第1の部材22と第2の部材24との間に位置決め部34が構成されている。そして、図1に示したように、鋸歯形ガスケット26が第1の部材22と第2の部材24との間に装着された場合に、位置決め部34の外周面34aがボルト28に当接されることにより、第1の部材22と第2の部材24との間で位置決めがなされる。これにより、ガスケットの装着時に不用意に位置ずれしてしまうことが防止される。 The end of the gasket body 32 located on the radially outer side, i.e., far from the fluid passage 40, extends in a flange shape, whereby the positioning portion 34 is interposed between the first member 22 and the second member 24. Is configured. As shown in FIG. 1, when the sawtooth gasket 26 is mounted between the first member 22 and the second member 24, the outer peripheral surface 34 a of the positioning portion 34 is brought into contact with the bolt 28. Thus, positioning is performed between the first member 22 and the second member 24. This prevents inadvertent misalignment when the gasket is attached.

本発明の特徴をなすガスケット本体32の凹凸部30aは、図3に示したように形成されている。すなわち、ガスケット本体32の両面に形成された凹凸部30aは、全体として同心円状に形成されているが、流体通路40に最も近い端部の第1の凸部Xから2番目に近い第2の凸部Yまでの距離をa、他の隣接しあう凸部間の距離は同一であり、この同一位置の距離をbとしたとき、a≧2bであるように設定されている。このように、本実施例では、最内方の第1の凸部Xから次の第2の凸部Yまでの間が最も広くなるように設定されている。 The concavo-convex portion 30a of the gasket body 32, which characterizes the present invention, is formed as shown in FIG. That is, the concavo-convex portions 30 a formed on both surfaces of the gasket body 32 are formed concentrically as a whole, but the second second closest to the first convex portion X at the end closest to the fluid passage 40. When the distance to the convex portion Y is a and the distance between other adjacent convex portions is the same, and the distance at the same position is b, a ≧ 2b is set. Thus, in this embodiment, the distance from the innermost first convex portion X to the next second convex portion Y is set to be the largest.

また、第1の凸部Xの高さをE、第2の凸部Yの高さをF、シール層38の厚さをGとしたとき、F≦E≦(F+G)となるように設定されている。このように設定することにより、第1の凸部Xにおいて、第2の凸部Yよりも強いシール力を作用させることができる。   Further, when the height of the first convex portion X is E, the height of the second convex portion Y is F, and the thickness of the seal layer 38 is G, F ≦ E ≦ (F + G) is set. Has been. By setting in this way, a stronger sealing force than that of the second convex portion Y can be applied to the first convex portion X.

一方、シート層38の内側端部38aは、図2に示したように第1の凸部Xと第2の凸部Yとの間に配置されている。
ここで、内側端部の第2の凸部Yからのはみ出し長さをcとしたとき、
c≦0.5×aの範囲に配置されている。
On the other hand, the inner end 38a of the sheet layer 38 is disposed between the first protrusion X and the second protrusion Y as shown in FIG.
Here, when the protruding length of the inner end portion from the second convex portion Y is c,
It arrange | positions in the range of c <= 0.5 * a.

第1の凸部Xと第2の凸部Yとの間隔が上記のように設定され、かつシート層38の内側端部38aが上記の位置に配置されることにより、流体通路40のシール部分では、以下のような作用効果を奏することになる。   The interval between the first convex portion X and the second convex portion Y is set as described above, and the inner end portion 38a of the sheet layer 38 is disposed at the above position, so that the seal portion of the fluid passage 40 is provided. Then, the following effects are exhibited.

すなわち、図1に示したように、第1の部材22と第2の部材24との間で鋸歯形ガスケット26が締め付けられると、先ず、シート層38,38が、鋸歯形の凹凸部30aにより押圧され、これにより潰されることになる。これにより、シート層38は、凹凸部30a間の隙間に入り込むため、シール性が良好になり、特に高温、高圧になる部分でも良好なシール性が確保される。 That is, as shown in FIG. 1, when the sawtooth gasket 26 is tightened between the first member 22 and the second member 24, first, the sheet layers 38 and 38 are formed by the serrated irregularities 30a. It will be crushed by this. Thereby, since the sheet layer 38 enters the gap between the concavo-convex portions 30a, the sealing property is good, and particularly the good sealing property is ensured even at a portion where the temperature and the pressure are high.

また、このとき、シート層38の一部が粉体または粒状物となって本体側から破砕される虞があるが、その破砕により離れ落ちた部分は、第1の凸部Xによって流体通路40内
に入り込むことが可及的に防止される。
At this time, there is a possibility that a part of the sheet layer 38 becomes a powder or a granular material and is crushed from the main body side. It is prevented as far as possible from entering.

このようにして、本実施例の鋸歯形ガスケット26を使用すれば、コンタミの発生を抑制することができる。
以上、本発明の好ましい実施例について説明したが、本発明は、この実施例に何ら限定されない。
Thus, if the sawtooth gasket 26 of the present embodiment is used, the occurrence of contamination can be suppressed.
As mentioned above, although the preferable Example of this invention was described, this invention is not limited to this Example at all.

例えば、上記実施例では、ガスケット本体32の径外方側に位置決め部34が延出されているが、このような位置決め部34が外方に延出されていない鋸歯形ガスケットにも本発明を適用することができる。また、位置決め部34と同様なフランジが径内方側に形成されたものであっても良い。さらに、鋸歯の形状や寸法、ガスケット自体の寸法や材質、凹凸部30aの最大個数n、膨張黒鉛などのシート層38の厚みなどは特に制限されない。要は、最内方側の第1の凸部Xと第2の凸部Yとの間に通常の2倍以上の間隔が確保されていれば良い。   For example, in the above-described embodiment, the positioning portion 34 is extended to the radially outer side of the gasket body 32. However, the present invention is also applied to a sawtooth gasket in which such a positioning portion 34 is not extended outward. Can be applied. Further, a flange similar to the positioning portion 34 may be formed on the radially inner side. Further, the shape and size of the saw blade, the size and material of the gasket itself, the maximum number n of the uneven portions 30a, the thickness of the sheet layer 38 such as expanded graphite, etc. are not particularly limited. In short, it is only necessary to ensure an interval twice or more the normal distance between the first convex portion X and the second convex portion Y on the innermost side.

図1は本発明の一実施例に係る鋸歯形ガスケットの概略断面図である。FIG. 1 is a schematic sectional view of a sawtooth gasket according to an embodiment of the present invention. 図2は図1に示した鋸歯形ガスケットの拡大断面図である。2 is an enlarged cross-sectional view of the sawtooth gasket shown in FIG. 図3は図1に示した鋸歯形ガスケットの寸法構成を示した概略図である。FIG. 3 is a schematic view showing a dimensional configuration of the sawtooth gasket shown in FIG. 図4は従来の鋸歯形ガスケットの断面図である。FIG. 4 is a cross-sectional view of a conventional sawtooth gasket.

符号の説明Explanation of symbols

22 第1部材
24 第2部材
26 鋸歯形ガスケット
30a 凹凸部
32 ガスケット本体
38 シート層(膨張黒鉛層)
40 流体通路
E 第1の凸部の高さ
F 第2の凸部の高さ
G シート層の厚さ
X 第1の凸部
Y 第2の凸部
22 1st member 24 2nd member 26 Sawtooth-shaped gasket 30a Uneven part 32 Gasket body 38 Sheet layer (expanded graphite layer)
40 Fluid passage E Height of first convex portion F Height of second convex portion G Thickness of sheet layer
X 1st convex part
Y Second convex part

Claims (3)

同心円状の鋸歯形凹凸部が両面に形成されたガスケット本体と、
前記鋸歯凹凸部を覆うように積層されるシート層とを備え、
前記ガスケット本体および前記シート層が一体化された状態で流体通路の継ぎ手部に装着され、この継ぎ手部を構成する第1の部材と第2の部材との間で締め付けられた場合に、前記シート層を介して前記鋸歯形凹凸部が前記第1の部材および前記第2の部材に食い込むことによりシール力が発揮されるシート層付き鋸歯形ガスケットであって、
前記鋸歯形凹凸部を構成するとともに前記流体通路に最も近い第1の凸部から2番目に近い第2の凸部までの距離をaとし、前記第2の凸部から第3の凸部、第3の凸部から第4の凸部、第4の凸部から第5の凸部、第n−1の凸部から第nの凸部までの距離をbとしたとき、
a≧2bであり、
前記シート層の径内方側端部は、前記第1の凸部と前記第2の凸部との間に配置されることを特徴とするシート層付き鋸歯形ガスケット。
A gasket body having concentric serrated irregularities formed on both sides;
And a sheet layer laminated so as to cover the serrated concavo-convex portion,
When the gasket main body and the sheet layer are integrated with each other and attached to the joint portion of the fluid passage, and tightened between the first member and the second member constituting the joint portion, the seat A serrated gasket with a sheet layer in which a sealing force is exerted by the serrated irregularities digging into the first member and the second member through a layer,
The distance from the first convex part closest to the fluid passage to the second convex part closest to the fluid passage and the second convex part to the third convex part. When the distance from the third convex part to the fourth convex part, the fourth convex part to the fifth convex part, and the distance from the n-1 convex part to the nth convex part is b,
Ri a ≧ 2b der,
A serrated gasket with a sheet layer , wherein a radially inner end of the sheet layer is disposed between the first convex portion and the second convex portion .
前記第1の凸部の高さをE,前記第2の凸部の高さをFと、前記シート層の厚さをGとしたとき、
F≦E≦(F+G)となるように設定されていることを特徴とする請求項1に記載のシート層付き鋸歯形ガスケット。
When the height of the first protrusion is E, the height of the second protrusion is F, and the thickness of the sheet layer is G,
The sawtooth gasket with a sheet layer according to claim 1, wherein F ≦ E ≦ (F + G) is set.
前記シート層の径内方側端部の、前記第2の凸部からのはみ出し距離をcとしたとき、c≦0.5×aであることを特徴とする請求項1に記載のシート層付き鋸歯形ガスケット。   2. The sheet layer according to claim 1, wherein c ≦ 0.5 × a, where c is a protruding distance from the second convex portion of the radially inner end portion of the sheet layer. With serrated gasket.
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