JP4869916B2 - Fixing device and image forming apparatus having the fixing device - Google Patents

Description

  The present invention has a fixing member supported by a main body frame and heated, and a pressure roller, and carries a toner image at a nip portion between the fixing member and the pressure roller which are in direct contact with each other directly or via a fixing belt. The present invention relates to a fixing device that passes the recorded recording medium and fixes the toner image to the recording medium by the action of heat and pressure, and an image forming apparatus including the fixing device.

  2. Description of the Related Art Conventionally, it is well known to employ a fixing device of the above type in an image forming apparatus configured as an electronic copying machine, a printer, a facsimile, or a multifunction machine thereof. In such a fixing device, the width in the recording medium conveyance direction of the nip portion between the fixing member and the pressure roller that are in pressure contact with each other directly or via a fixing belt is referred to as a nip width. Since a large amount of heat can be applied to the toner image on the recording medium that passes through the nip portion, the temperature of the fixing member and the pressure roller can be set low, and the change in the fixing property of the toner image due to temperature variation can be suppressed. Is possible. In view of this, there has been proposed a fixing device in which the surface hardness of the fixing member is set lower than the surface hardness of the pressure roller, and the pressure roller is greatly digged into the fixing member (see Patent Document 1). For example, a fixing member having an elastic layer made of sponge is used, and a pressure roller is pressed against the surface directly or via a fixing belt, and the pressure roller is greatly digged into the fixing member. Thereby, a large nip width can be secured between the fixing member and the pressure roller, and the temperature of the fixing member and the pressure roller can be set low.

  However, when the surface hardness of the fixing member is lowered as described above, the durability of the fixing member is lowered and the life of the fixing member is shortened. For example, when a fixing member having an elastic layer made of sponge is used, the hardness of the elastic layer decreases with time, the nip width becomes larger than an appropriate value, and the elastic layer may be damaged relatively early. There is.

JP 2002-169415 A JP 2006-11104 A

  An object of the present invention is to provide a fixing device capable of ensuring a large nip width and extending the life of a fixing member, and an image forming apparatus having the fixing device.

In order to achieve the above object, the present invention includes a fixing member that is supported and heated by a main body frame, and a pressure roller that is disposed directly or opposed to the fixing member via a fixing belt, The surface hardness of the pressure roller is set to be lower than the surface hardness of the pressure roller, and a recording medium carrying a toner image is passed between the fixing member and the pressure roller so that the toner image is heated. A fixing device for fixing to a recording medium by the action of pressure, an urging member that presses the pressure roller so that the pressure roller is pressed against the fixing member directly or via the fixing belt; Pressurizing means for adjusting the pressure by which the biasing member presses the pressure roller, pressure regulating means for prohibiting the pressing force of the biasing member from acting on the pressure roller, and pressurization by the biasing member Pressed pressure roller directly or in front When the distance from the rotation center of the pressure roller to the fixing member reaches a predetermined size in a state of being pressed against the fixing member via the fixing belt, the pressure roller is further attached to the fixing member. A pressure roller stopper that prohibits approaching, and when the recording medium passes between the fixing member and the pressure roller, the pressure roller is directly or During at least a part of the time when the recording medium is not in contact with the fixing member via the fixing belt and the recording medium does not pass between the fixing member and the pressure roller, Proposes a fixing device configured to prevent the pressure roller from acting on the pressure roller.

Similarly, in order to achieve the above object, the present invention includes a fixing member that is supported and heated by a main body frame, and a pressure roller that is disposed to face the fixing member directly or via a fixing belt. The surface hardness of the fixing member is set lower than the surface hardness of the pressure roller, and a recording medium carrying a toner image is passed between the fixing member and the pressure roller to pass the toner image. A fixing device that fixes to a recording medium by the action of heat and pressure, is supported by the main body frame so as to be swingable via a pivot, and holds each end in the longitudinal direction of the pressure roller so as to be rotatable. A pair of pressure arms, a pair of pivot arms supported by the body frame via the pivot so as to be pivotable, a cam for pivoting each of the pivot arms, and a pivot for each pivot arm A pair of supported And integer lever, a pair of adjusting screws which are a pair of compression coil springs respectively disposed, screwed to the respective rotary arm between the respective adjusting lever upper wall of each pressure arm, wherein each compression coil It penetrates the inside of the spring, one end side is connected to each adjusting lever, the other end side penetrates the upper wall of each pressure arm, and the head provided on the other end side of the pressure arm A pair of pressure arm stoppers located outside the upper wall , and the adjustment lever is rotated relative to the rotation arm by rotation of the adjustment screw, and the compression coil spring is pressurized The cam is configured to adjust a pressure to pressurize the arm , and the cam includes a pressure position where the rotating arm approaches the fixing member side, and a pressure releasing position where the rotating arm is further away from the fixing member side than the pressure position. to pivot between a position, the pivoting The over arm is rotated, when the pivoting arm is in the pressing position, the pressing arm is pressurized by the compression coil spring, said fixing the pressure roller is directly or through the fixing belt as pressed against the member, the head of the previous SL pressing arm stopper are spaced from the upper wall of the pressure arm, when the pivot arm is in the depressurization position, the pressure arm the When the head of the pressure arm stopper comes into contact with the upper wall of the pressure arm so that the compression coil spring does not receive the pressure action, the recording medium passes between the fixing member and the pressure roller. The cam rotates the rotating arm to the pressure position, and at least a part of the time when the recording medium does not pass between the fixing member and the pressure roller, Rotate the pivot arm to the decompression position And the fixing member is pressed from the rotation center of the pressure roller while the pressure roller pressed by the compression coil spring is in pressure contact with the fixing member directly or via the fixing belt. A fixing device is further provided that includes a pressure roller stopper that prohibits the pressure roller from approaching the fixing member when the distance to the fixing member reaches a predetermined size. Claim 2).
The fixing device according to claim 2, wherein each of the adjusting screws is provided on each rotating arm so as to prevent the adjusting levers from rotating with respect to the rotating arms by the compression coil springs. It is advantageous that it is screwed (Claim 3).
The fixing device according to claim 2, wherein the adjustment screw is supported by the rotating arm so as to be swingable, and is rotatably supported by the pressure member. It is advantageous if the adjustment lever is configured to be pressurized via a roller in contact with the adjustment lever.

Further, in the fixing device according to any one of claims 2 to 4, and concentrically fixedly arranged pressure roller driving gear to said pressure roller, they mesh with the pressure roller drive gear, a drive motor An idler gear that transmits the rotation of the pressure roller to the pressure roller drive gear, and the idler gear is advantageously supported by a pivot that supports the pressure arm and the rotation arm on the body frame. 5 ).

The fixing device according to any one of claims 1 to 5 , wherein the fixing member has an elastic layer made of sponge, and the pressure roller stopper has a thickness of 25 to 35%. It is advantageous that the pressure roller is further prohibited from approaching the fixing member when it is compressed and deformed to the maximum (claim 6 ).

Further, in the fixing device according to claim 6 , it is advantageous that the elastic layer is made of foamed silicon rubber (claim 7 ).

Furthermore, in the fixing device according to any one of claims 2 to 7 , when the fixing device and the pressure roller are heated when the fixing device is started up, the rotating arm is in a pressure-removing position, at this time, the pressure roller is advantageously are configured to abut on the fixing member (claim 8).

In order to achieve the above object, the present invention proposes an image forming apparatus having the fixing device according to any one of claims 1 to 8 (claim 9 ).

  According to the present invention, it is possible to increase the durability of the fixing member and extend its life.

  Embodiments of the present invention will be described below in detail with reference to the drawings.

  FIG. 1 is a schematic view showing a part of a color printer which is an example of an image forming apparatus. The image forming apparatus shown here includes an image forming device 1 that forms a toner image on a recording medium, and a fixing device 2 that fixes the toner image on the recording medium. First, the outline of the image forming apparatus 1 will be clarified.

  The image forming apparatus 1 shown in FIG. 1 has first to fourth image carriers 3Y, 3M, 3C, 3BK configured as drum-shaped photosensitive members, and a yellow toner image is formed on each of the image carriers. A magenta toner image, a cyan toner image, and a black toner image are formed. A transfer belt 4 is arranged to face the first to fourth image carriers 3Y to 3BK, and this transfer belt 4 is wound around a driving roller 5 and a driven roller 6 and driven to run in the direction of arrow A.

  Since the operation of forming the toner image on each of the first to fourth image carriers 3Y, 3M, 3C, and 3BK is substantially the same, the toner image is applied to the first image carrier 3Y. Only the structure to be formed will be described. The image carrier 3Y is rotated in the clockwise direction in FIG. 1, and at this time, the surface of the image carrier is uniformly charged to a predetermined polarity by the charging roller 7. Next, the charged surface is irradiated with a light-modulated laser beam L emitted from the laser writing unit 8. As a result, an electrostatic latent image is formed on the image carrier 3Y, and the electrostatic latent image is visualized as a yellow toner image by the developing device 9.

  On the other hand, a recording medium P made of, for example, transfer paper or a resin sheet or a resin film is fed from a paper supply unit (not shown), and the recording medium P is fed between the image carrier 3Y and the transfer belt 4. Then, it is carried on the transfer belt 4 and conveyed. A transfer roller 10 is disposed at a position substantially opposite to the image carrier 3Y with the transfer belt 4 interposed therebetween, and a voltage having a polarity opposite to the charging polarity of the toner on the image carrier 3Y is applied to the transfer roller 10. As a result, the yellow toner image on the image carrier 3Y is transferred onto the recording medium P. The transfer residual toner that is not transferred to the recording medium P and remains on the image carrier 3Y is removed by the cleaning device 11.

  In exactly the same manner, a magenta toner image, a cyan toner image, and a black toner image are formed on the second to fourth image carriers 3M, 3C, and 3BK, respectively, and these toner images are transferred with a yellow toner image. The images are sequentially superimposed and transferred onto the recording medium P.

  The recording medium P on which the four color toner images are formed as described above passes through the fixing device 2, and at this time, the toner image is fixed on the recording medium P. The recording medium that has passed through the fixing device 2 is discharged onto a paper discharge tray (not shown). As described above, the image forming apparatus illustrated in FIG. 1 includes the fixing device 2 and the image forming device 1 that forms a toner image fixed by the fixing device 2 on the recording medium P.

  FIG. 2 is a front view of the fixing device 2 when the fixing device 2 is viewed from the front side of the image forming apparatus main body. The fixing device 2 shown here includes a fixing roller 12 rotatably supported by a main body frame (not shown) of the fixing device, and a cylindrical heating roller 13 also rotatably supported by the main body frame. The fixing belt 14 made of an endless belt is wound around these rollers 12 and 13. A cylindrical pressure roller 15 is disposed opposite to the fixing roller 12 with a fixing belt 14 interposed therebetween. Heaters 16 and 17 are provided inside the pressure roller 15 and the heating roller 13, respectively. Is provided.

  As will be described later, the pressure roller 15 is pressed against the fixing roller via the fixing belt 14, and the pressure roller 15 is driven to rotate counterclockwise in FIG. As a result, the fixing belt 14 is driven to rotate in the direction of the arrow B, and accordingly, the fixing roller 12 and the heating roller 13 are rotated in the clockwise direction in FIG. At this time, the heating roller 13, the fixing belt 14, the fixing roller 12 and the pressure roller 15 are respectively heated by the heaters 16 and 17, and the surfaces of the fixing belt 14 and the pressure roller 15 are maintained at a temperature suitable for fixing the toner image. Be drunk. In this state, the recording medium P carrying the unfixed toner image T on the surface is fed between the fixing belt 14 and the pressure roller 15 as indicated by an arrow C. At this time, the recording medium P is conveyed in a direction in which the toner image T carried thereon is in contact with the surface of the fixing belt 14, and the nip portion where the fixing roller 12 and the pressure roller 15 are pressed against each other via the fixing belt 14. Pass through N. In this way, the toner image on the recording medium P is subjected to pressure and heat, and is fixed on the recording medium P by these actions.

  As described above, the fixing roller 12 is an example of a fixing member that is supported and heated by the main body frame of the fixing device 2. In the fixing device 2 shown in FIG. 2, the fixing roller 12 is disposed opposite to the pressure roller 15 via the fixing belt 14, but the fixing belt 14 is omitted and the pressure roller 15 is directly attached to the fixing member. It can also be arranged oppositely. In this case, a heater for heating the fixing member may be provided inside, outside, or both of the fixing member.

  As described above, the fixing device that is the subject of the present invention includes the fixing member that is supported and heated by the main body frame, and the pressure roller that is disposed directly or via the fixing belt. The recording medium carrying the toner image is passed between the fixing member and the pressure roller, and the toner image is fixed to the recording medium by the action of heat and pressure. At this time, the surface hardness of the fixing member made of the fixing roller 12 is set lower than the surface hardness of the pressure roller 15. The Asker C hardness of the fixing roller surface is set lower than the Asker C hardness of the pressure roller surface. As a result, the pressure roller 15 that is in pressure contact with the fixing roller 12 via the fixing belt 14 can greatly elastically compress and deform the surface of the fixing roller 12 and bite into the fixing roller 12. Accordingly, a large nip width W can be secured between the fixing roller 12 and the pressure roller 15, and a large amount of toner image T on the recording medium P passing through the nip portion N between the fixing roller 12 and the pressure roller 15 can be obtained. Of heat. For this reason, the temperature of the fixing roller 12, the pressure roller 15, and the fixing belt 14 at the time of fixing the toner image can be set low, and the energy consumption can be reduced. The same applies to a fixing device in which the pressure roller 15 is in direct pressure contact with the fixing roller 12.

  Here, a more specific example of each component of the fixing device 2 described above will be described. The fixing belt 14 is formed by, for example, laminating a 20 μm silicon rubber on the surface of a substrate formed of a polyimide resin having a thickness of 90 μm, and further forming a PFA (tetrafluoroethylene-perfluoroalkyl vinyl ether copolymer) having a thickness of 20 μm thereon. ). When the fixing belt 14 is removed from the fixing roller 12 and the heating roller 13, the inner diameter of the fixing belt 14 is, for example, 75 mm. The heating roller 13 is made of an aluminum hollow cylinder having a thickness of 0.6 mm, for example, and has an outer diameter of 35 mm.

  The fixing roller 12 includes, for example, a cored bar 18 and an elastic layer 19 made of a sponge provided on the outer periphery of the cored bar 18. The elastic layer 19 is made of, for example, foamed silicon rubber having a thickness of 14 mm. The outer diameter of the fixing roller 12 is, for example, 52 mm. When foamed silicon rubber is used as the elastic layer 19, the heat resistance and durability of the fixing roller 12 can be improved as compared with the case where other sponge materials are used.

  As shown in FIGS. 3 and 4, the pressure roller 15 includes, for example, a steel hollow core 20 having a thickness of 1 mm, a silicon rubber 21 having a thickness of 1.5 mm provided on the outer periphery thereof, and a surface thereof. The outer diameter of the PFA tube 22 is 50 mm. As shown in FIG. 4, the outer diameters of the end portions 28A and 28B in the longitudinal direction of the pressure roller 15 are smaller than the outer diameter of the body portion between them, and the end portions 28A and 28B have The silicon rubber and the PFA tube are not provided, and each end of the core metal 20 is exposed.

  As described above, the elastic layer 19 of the fixing roller 12 is made of foamed silicon rubber, the surface hardness of the fixing roller 12 is lowered, and the surface hardness of the pressure roller 15 is made higher than the surface hardness of the fixing roller 12. Thus, the nip width W when the pressure roller 15 is brought into pressure contact with the fixing roller 12 can be increased. For example, the nip width W can be set to 14 mm. Since the nip width W can be increased in this way, a large amount of heat can be applied to the toner image on the recording medium P passing through the nip portion N, and the surface temperatures of the fixing belt 14 and the pressure roller 15 are set low. be able to.

  However, when this configuration is adopted, in the conventional fixing device, the durability of the fixing roller is lowered and the life of the fixing roller may be significantly shortened. In order to prevent such drawbacks, the fixing device 2 of the present example is configured as follows.

  3 and 4 are perspective views of the pressure roller 15 as viewed from the back side of the main body of the image forming apparatus, and FIG. 2 is a front view of the fixing device 2 as viewed from the direction of arrow II in FIG. 3 and 4, the symbol R indicates the back side of the image forming apparatus main body, and the symbol F indicates the front side of the image forming apparatus main body. As shown in FIGS. 3 and 4, bearings 23 </ b> A and 23 </ b> B are fitted to the longitudinal end portions 28 </ b> A and 28 </ b> B of the pressure roller 15, and the back end portion 28 </ b> B of the pressure roller 15 is fitted to the end portion 28 </ b> B. The pressure roller drive gear 24 arranged concentrically with the pressure roller 15 is fixed. Each end 28A, 28B in the longitudinal direction of the pressure roller 15 is rotatably held by the supporting devices 25A, 25B shown in FIG. 3 via the bearings 23A, 23B. The support device 25B on the back side of the image forming apparatus main body has an idler gear 26 that meshes with the pressure roller driving gear 24, whereas the support device 25A on the front side of the image forming apparatus main body is provided with such an idler gear. Although not shown, except for this point, both support devices 25A and 25B are configured symmetrically. Therefore, in the following description, only the related configuration of the support device 25A on the near side and the pressure roller 15 will be mainly described. 4 is a perspective view showing a state in which the pressure roller 15 is removed from the support devices 25A and 25B shown in FIG. 3 and the bearings 23A and 23B and the pressure roller drive gear 24 are detached from the pressure roller 15. FIG. 5 is an exploded perspective view showing a part of elements of the front support device 25A. FIG. 6 is a cross-sectional view of the front support device 25A cut along the line VI-VI in FIG. FIG. 5 is a diagram in which some components are omitted.

  As shown in FIGS. 2, 3 and 6, the support device 25A is supported by a main body frame (not shown) of the fixing device via a pivot 27A so as to be swingable in the directions of arrows D and E. 29. As shown in FIG. 5, the pressure arm 29 includes a pair of side plates 30 and 31 that face each other and an upper wall 32 that integrally connects the side plates 30 and 31. A bearing 23 </ b> A fitted to the end portion 28 </ b> A on the near side of the pressure roller 15 is supported by the edge portion 33. As shown in FIG. 3, the pressure arm of the support device 25B on the back side is also supported by the main body frame so as to be swingable via the pivot 27B, and is fitted to the end portion 28B on the back side of the pressure roller 15. However, it is supported in the same manner as described above on the pressure arm of the support device 25B on the back side. Thus, the fixing device 2 of this example is supported by the main body frame so as to be swingable via the pivot shafts 27A and 27B, and the end portions 28A and 28B in the longitudinal direction of the pressure roller 15 are connected to the bearings 23A and 23B. And a pair of pressure arms 29 that are rotatably held therebetween.

  Further, the support device 25A has a rotating arm 34 whose base end side is supported by the support frame so as to be swingable in the directions of arrows D and E (FIG. 2) via the pivot shaft 27A. As shown in FIG. 5, the rotating arm 34 is fixedly supported by side walls 35 and 36 facing each other, a bottom wall 37 integrally fixed to the side walls 35 and 36, and both side walls 35 and 36. And a cradle 38. In FIG. 6, illustrations of portions other than the cradle 38 of the rotating arm 34 are omitted. The cradle 38 serves to support an adjusting screw 39 (FIG. 6) described later.

  Further, as shown in FIGS. 2 and 3, a cam follower including a roller 41 is rotatably supported on the distal end side of the rotating arm 34 via a shaft 40, and a cam shaft 50 is attached to the roller 41. A cam 42 rotatably supported by the main body frame is in contact therewith. Here, a cam 42 composed of an eccentric cam fixed to the cam shaft 50 is used. As shown in FIG. 3, the support device 25B on the back side is similarly configured, and a cam (not shown) fixedly supported by the cam shaft is in contact with a cam follower composed of a roller supported by the rotating arm. Yes. As will be described later, when these cams 42 are rotationally driven by a motor, the rotational arms 34 of both support devices 25A and 25B can swing in the directions of arrows D and E (FIG. 2). As described above, the fixing device 2 of the present example includes the pair of rotating arms 34 that are swingably supported by the main body frame via the pivot shafts 27A and 27B, and the cams 42 that rotate the rotating arms. It is doing.

As shown in FIGS. 2 and 6, an adjustment lever 43 is supported on the rotating arm 34 through a pin 44 so as to be swingable in directions indicated by arrows I and G in FIG. 6. A spring receiving member 45 is swingably supported on one end side of the adjustment lever 43 via a pin 46, and a compression coil spring is interposed between the spring receiving member 45 and the upper wall 32 of the pressure arm 29. An urging member 47 is press-fitted. Here, the lower end portion of the compression coil spring 47 is supported by the adjustment lever 43 via the spring receiving member 45, but the lower end portion of the compression coil spring 47 can be brought into direct contact with the adjustment lever 43. . The support device 25B on the back side also has an adjustment lever and a compression coil spring that are configured in exactly the same manner. As described above, the fixing device 2 of the present example includes a pair of adjustment levers 43 that are swingably supported by the respective rotation arms 34, and each adjustment lever 43 and the upper wall 32 of each pressure arm 29. A pair of compression coil springs 47 are disposed and, as shown in FIG. 6, each adjustment lever 43 is prevented from rotating relative to each rotation arm 34 by each compression coil spring 47. A pair of adjusting screws 39 screwed to the respective rotating arms 34 are provided. In this example, as will be described later, the adjustment screw 39 includes a pressure member 53 that is swingably supported by the rotating arm 34, a rotation member that is rotatably supported by the pressure member 53, and an adjustment lever 43. The adjustment lever 43 is pressurized via the roller 54 that has come into contact. And further provided an adjusting lever 43 DOO adjustment screw 39 the purpose will be described later in detail its operation.

  Further, as clearly shown in FIG. 6, a pressure arm stopper 48 constituted by a stepped screw extends through the compression coil spring 47, and is arranged at one end side (lower end side) of the pressure arm stopper 48. The formed male screw is screwed into a screw hole formed in the aforementioned spring receiving member 45. Thus, in the fixing device of this example, one end side of the pressure arm stopper 48 is connected to the adjustment lever 43 via the spring receiving member 45, but the pressure arm stopper 48 is directly connected to the adjustment lever 43. It can also be linked.

Further, the other end side (upper end side) of the pressure arm stopper 48 extends upward through a hole formed in the upper wall 32 of the pressure arm 29, and the pressure arm stopper 48 provided on the other end side. The head 49 is located above the upper wall 32. The head 49 is located outside the upper wall 32, and the head 49 can come into contact with the upper surface of the upper wall 32. The back side support device 25B is configured in exactly the same manner. As described above, the fixing device 2 of this example passes through the inside of each compression coil spring 47, one end side is connected to each adjustment lever 43, and the other end side passes through the upper wall 32 of each pressure arm 29. The head 49 provided on the other end side has a pair of pressure arm stoppers 48 positioned outside the upper wall 32 of the pressure arm 29.

  Here, as described above, the fixing roller 12, the fixing belt 14, the heating roller 13, and the pressure roller 15 shown in FIG. 2 rotate in a predetermined direction, and the recording medium P passes through the nip portion N, and the toner When the fixing operation for fixing the image T to the recording medium P is performed, the cam 42 of both the support devices 25A and 25B has a roller 42 that forms a cam follower, as shown in FIG. 41 is in pressure contact. For this reason, the rotation arm 34 is lifted high at the tip side where the roller 41 is provided, and the rotation arm 34 occupies the position closest to the fixing roller 12. If the position of the rotating arm 34 at this time is referred to as a pressurizing position, when the rotating arm 34 occupies this pressurizing position, the compression coil spring 47 has a lower end portion at the adjustment lever 43 and a spring support. The compression coil spring 47 is compressed and deformed by being pressed upward by the rotating arm 34 via the member 45, and the head 49 of the pressure arm stopper 48 is connected to the upper wall 32 of the pressure arm 29. And located above the upper wall 32. In this way, the pressure roller 15 receives pressure applied by the compression coil spring 47 via the pressure arm 29, and the pressure roller 15 is pressed against the fixing roller 12 via the fixing belt 14. As a result, the surface of the fixing roller 12 is pressed by the pressure roller 15 to be greatly compressed and deformed, a large nip width W is secured, the recording medium P passes through the nip portion N, and the toner image T is transferred to the recording medium P. To be established.

  As described above, the compression coil spring 47 is used as a biasing member that pressurizes the pressure roller 15 so that the pressure roller 15 is pressed against the fixing roller 12 as an example of the fixing member via the fixing belt 14. None, when the recording medium P passes between the fixing roller 12 and the pressure roller 15, the pressure roller 15 is pressed against the fixing roller via the fixing belt 14 by the pressing action of the biasing member. . The same applies to the case where the pressure roller is configured to be in direct pressure contact with the fixing member without using the fixing belt.

  On the other hand, immediately after the rear end of the recording medium P exits the nip portion N, the cams 42 of both the support devices 25A and 25B are rotated by the rotation of the cam shaft 50, and as shown in FIG. A small-diameter portion 42B having a small radius contacts the roller 41. For this reason, the turning arm 34 turns around the central axis of the pivot 27A in the direction of arrow E, and the distal end side of the movable arm 34 moves downward. Thus, the rotating arm 34 occupies a position farther from the fixing roller 12 than the pressing position shown in FIG. If the position of the rotating arm 34 at this time is referred to as a depressurizing position, when the rotating arm 34 occupies this depressurizing position, the pressure applied to the compression coil spring 47 by the rotating arm 34 is reduced. Since the compression coil spring 47 is weakened, the compression amount of the compression coil spring 47 is smaller than that when the rotating arm 34 is in the pressure position shown in FIG. Press contact with the upper wall 32. Thereby, the pressure of the compression coil spring 47 does not act on the pressure roller 15, and the pressure contact force of the pressure roller 15 with respect to the fixing roller 12 is greatly reduced or the pressure roller 15 is separated from the fixing roller 12. . As described above, the pressure roller 15 may be separated from the fixing roller 12 when the rotating arm 34 occupies the pressure-removing position. However, in the fixing device of the present example, the rotating arm 34 has The pressure arm stopper 48 is formed so that the pressure roller 15 comes into light contact with the fixing roller 12 even when the pressure release position is reached. The reason will be described later.

  Immediately before the leading edge of the recording medium P enters the nip portion N, the cams 42 of both the support devices 25A and 25B rotate, and the large diameter portion 42A again comes into pressure contact with the roller 41 as shown in FIG. As a result, the pressure roller 15 is pressed against the fixing roller 12 with a large force, and a large nip width W is obtained. The recording medium P passes through the nip portion N as described above, and the toner image T is transferred to the recording medium. Fixed on P.

  As described above, the pressure arm stopper 48 constitutes pressure regulating means for prohibiting the pressure applied by the urging member composed of the compression coil spring 47 from acting on the pressure roller 15, and the fixing roller 12 and the pressure roller When the recording medium P is not passing between the pressure roller 15 and the pressure roller 15, the pressure regulating means prevents the pressure applied by the compression coil spring 47 from acting on the pressure roller 15, and the pressure roller 15 and the fixing roller 12 are pressed against each other. Can weaken power. As a result, the durability of the fixing roller 12 can be improved and its life can be extended compared to a fixing device in which the fixing roller and the pressure roller are always in pressure contact with each other.

In the illustrated fixing device 2, immediately before the leading end of the recording medium P enters the nip portion N, the rotating arm 34 is rotated to the pressure position, and the pressure contact force between the fixing roller 12 and the pressure roller 15 is increased. Immediately after the rear end of the recording medium P exits the nip portion N, the rotating arm 34 is rotated to the pressure-removing position so that the pressure contact force between the fixing roller 12 and the pressure roller 15 is weakened. . When a plurality of recording media P are continuously passed through the nip portion N, the rotating arm 34 is rotated to the pressurizing position immediately before the leading end of the first recording medium enters the nip portion N. Immediately after the rear end of the last recording medium exits the nip portion N, the rotating arm 34 is configured to rotate to the depressurization position. However, when the recording medium does not pass through the nip portion, The durability of the fixing roller 12 can also be improved by rotating the moving arm 34 to the pressure releasing position to weaken the pressure contact force between the fixing roller 12 and the pressure roller 15. In short, when the recording medium P passes between the fixing member made of the fixing roller 12 and the pressure roller 15, the pressure roller 15 is directly or directly applied by the pressing action of the urging member made of the compression coil spring 47. Pressure regulation comprising a pressure arm stopper 48 is performed at least at a part of the time when the recording medium P does not pass between the fixing member and the pressure roller while being pressed against the fixing member via the fixing belt 14. The pressing force of the urging member does not act on the pressure roller 15 by the means. More specifically, the cam 42 includes a pressure position where the rotation arm 34 approaches the fixing member side composed of the fixing roller 12 and a pressure releasing position where the rotating arm 34 is further away from the fixing member side than the pressure position. to pivot between an a the pivoting arm 34 is rotated, when the rotating arm 34 is in the pressing position, the pressure arm 29 is pressurized by the compression coil spring 47, the pressure as the roller 15 is pressed against the fixing member directly or via the fixing belt 14, the head 39 of the pressure arm stopper 48 is spaced apart upper wall 3 2 or these pressure arm 29, pivot arm 34 Is in the pressure releasing position, the head 49 of the pressure arm stopper 48 abuts against the upper wall 32 of the pressure arm 29 so that the pressure arm 29 is not subjected to the pressure action of the compression coil spring 47. Recording between the fixing member and the pressure roller 15 When the medium P passes, the cam 42 rotates the rotating arm 34 to the pressure position, and at least a part of the time when the recording medium P does not pass between the fixing member and the pressure roller 15. In other words, the cam 42 is configured to rotate the rotating arm 34 to the pressure-reducing position.

  As described above, when the rotating arm 34 rotates, the direction of the compression coil spring 47 slightly changes along with this, and the lower end of the compression coil spring 47 has a pin 46 attached to the adjustment lever 43. Therefore, the spring receiving member 45 swings with the change in the direction of the compression coil spring 47, and the spring force of the compression coil spring 47 is correctly set. This is transmitted to the adjustment lever 43.

  Further, in the fixing device 2 of the present example, the rotating arm 34 is in pressure contact with the cam 42 via the roller 41 rotatably supported on the tip end side thereof, so that the roller 41 also rotates when the cam 42 rotates. Thus, the torque required to rotate the cam 42 can be kept small.

  As described above, when the recording medium P does not pass through the nip portion N, the pressure contact force between the fixing roller 12 and the pressure roller 15 is weakened, and the time during which the fixing roller 12 and the pressure roller 15 are pressed with a large force is shortened. By doing so, it is possible to extend the life of the fixing roller 12, but the elastic layer 19 of the fixing roller 12 always deteriorates with time and the hardness thereof is lowered. At this time, as the elastic layer of the fixing roller 1 deteriorates, the nip width between the fixing roller and the pressure roller changes when the pressure roller is simply kept in pressure contact with the fixing roller. It is known that there is a difference between the case where the pressure roller is brought into pressure contact with the fixing roller and the distance between the axes of both rollers is kept constant (see Patent Document 2).

  In FIG. 8, the nip width W between the fixing roller and the pressure roller pressed against each other on the vertical axis is taken, and the number of recording media passing through the nip portion between the fixing roller and the pressure roller rotating on the horizontal axis ( It is a graph showing the number of sheets passed). The broken line X indicates the change over time in the nip width W when the pressure roller is simply brought into pressure contact with the fixing roller from the beginning. The time-dependent change of the nip width W when the distance is kept constant is shown. In both cases, the initial nip width W is the same at NI. Further, NU indicates an upper limit value of the nip width W, and NL indicates a lower limit value of the nip width W. When the nip width W is larger than the upper limit value NU, when the recording medium is thin paper, the glossiness of the toner image after fixing is deteriorated, or an excessive amount of heat is applied to the toner on the recording medium. There is a risk that a hot offset occurs in which a part of the toner is transferred to the fixing belt. On the other hand, when the nip width is narrower than the lower limit value NL, the amount of heat applied to the toner on the recording medium is reduced, and there is a possibility that a fixing failure of the toner image occurs.

  When the fixing roller and the pressure roller are simply brought into pressure contact with each other without restricting the distance between the shafts of the fixing roller and the pressure roller from the beginning, as shown by the broken line X, the nip width W When the number of sheets passed exceeds 140K, the nip width W exceeds the upper limit NU, and if the sheet is further passed, the elastic layer made of foamed silicone rubber of the fixing roller breaks and breaks. End up.

  On the other hand, when the distance between the shafts of the fixing roller and the pressure roller that are in pressure contact with each other from the beginning is kept constant, as can be seen from the alternate long and short dash line Y, the nip width W is reduced before the number of sheets to be passed reaches 50K. The decrease in the surface hardness of the fixing roller gradually subsides when the number of sheets passing is less than the lower limit value NL and exceeds 150K. In this way, the nip width W immediately falls below the lower limit NL, and the fixing roller cannot be used.

  As described above, the nip width is set to the upper limit at an early stage both when the axial distance between the fixing roller and the pressure roller is constant from the beginning and when the fixing roller and the pressure roller are simply pressed from the beginning. It can be seen that the life of the fixing roller is very short because it exceeds NU or falls below the lower limit NL.

  On the other hand, in the fixing device 2 of this example, as shown in FIGS. 6 and 9, a pressure roller stopper 51 (not shown in other drawings) is fixed to a main body frame (not shown), and the fixing roller When the use of the new fixing roller 12 is started, that is, when the new fixing roller 12 starts to be used, the pressure roller 15 is pressurized by the compression coil spring 47 as shown in FIG. The pressure roller stopper 51 is prevented from coming into contact with the bearing 23 </ b> A fitted to the pressure roller 15 even in a state where the pressure roller is in pressure contact with the pressure roller 15. A pressure roller stopper (not shown) having the same configuration is also disposed on the inner bearing 23B shown in FIG. In this state, as the number of sheets of the recording medium P increases, the elastic layer 19 of the fixing roller 12 deteriorates and its hardness gradually decreases. As a result, the pressure roller 15 brought into pressure contact with the fixing roller 12 gradually approaches the fixing roller 12 side, and the nip width W gradually increases. Finally, as shown in FIG. 9, the peripheral surfaces 55A and 55B (see FIG. 4) of the respective bearings 23A and 23B hit the pressure roller stoppers 51 provided corresponding to the respective bearings. The roller 15 is prohibited from approaching the fixing roller 12 any more. With this configuration, the life of the fixing roller 12 can be greatly extended. That is, as indicated by the solid line Z in FIG. 8, the initial nip width W is set to NI as in the case of the broken line X and the alternate long and short dash line Y, and the sheet feeding of the recording medium is started in this state. In the initial stage, as shown in FIG. 2, the bearings 23 </ b> A and 23 </ b> B are separated from the pressure roller stoppers 51. In this state, as the elastic layer 19 of the fixing roller 12 deteriorates and the hardness thereof decreases, the nip width W increases as in the case of the broken line X, but before the nip width W reaches the upper limit value NU. At the time M, the bearings 23 </ b> A and 23 </ b> B come into contact with the pressure roller stoppers 51. Therefore, the pressure roller 15 is prohibited from approaching the fixing roller 12 any more, but thereafter, the nip width W gradually decreases. Since the decrease of the nip width W is extremely gradual as can be seen from the solid line Z in FIG. 8, the nip width W remains within the range between the upper limit value NU and the lower limit value NL for a long period of time. In the example shown, the nip width W remains between the upper limit value NU and the lower limit value NL even when the number of sheets to be passed reaches 600K.

  As described above, the fixing device 2 of this example is configured so that the pressure roller 15 pressed by the urging member including the compression coil spring 47 is in pressure contact with the fixing roller 12 through the fixing belt 14. When the distance from the rotation center of 15 to the fixing roller 12 reaches a predetermined size, a pressure roller stopper 51 is provided that prohibits the pressure roller 15 from approaching the fixing roller 12 any more. . Naturally, such a configuration can also be applied to a fixing device in which the pressure roller is in direct contact with the fixing roller without using a fixing belt.

  In the fixing device 2 of the present example, not only the above-described configuration but also the time during which the pressure roller 15 is pressed against the fixing roller 12 can be shortened as described above, so that the life of the fixing roller 12 is greatly extended. It is possible. In other words, even if the nip width W between the pressure roller 15 and the fixing roller 12 is set large, it is possible to prevent the life of the fixing roller 12 from being greatly shortened. Specifically, when the thickness of the elastic layer 19 made of sponge is compressed and deformed to 25 to 35% in a state where the fixing roller 12 and the pressure roller 15 are pressed against each other by the pressure of the compression coil spring 47, The pressure roller stopper 51 can be configured to prohibit the pressure roller 15 from approaching the fixing roller 12 any more. By securing such a large nip width W, the temperature of the fixing belt 14 and the pressure roller 15 when fixing the toner image can be set low, and power consumption can be suppressed.

  When the nip width is set large as described above, it is necessary to press the pressure roller 15 against the fixing roller 12 with a large force using the compression coil spring 47 having a large spring force. However, the compression coil spring 47 having a large spring force has a large variation in the spring force. Therefore, when the pressure roller 15 is pressed against the fixing roller 12 using the compression coil spring 47, the pressure contact force and nip of these rollers are reduced. The width may vary in the longitudinal direction.

  Therefore, in the fixing device 2 of this example, a pressing force adjusting unit is provided that adjusts the pressure with which the urging member including the compression coil spring 47 presses the pressing roller 15. Hereinafter, a specific example of the pressure adjusting means will be described.

  As shown in FIGS. 5 and 6, the pivot arm 34 has the above-described receiving base 38, and as shown in FIG. 6, the adjusting screw 39 is inserted into the screw hole formed in the receiving base 38. It is screwed. In addition, a pressure member 53 is swingably supported on both side walls 35 and 36 of the rotation arm 34 via a support pin 52, and the tip end surface of the adjusting screw 39 is provided on one end side of the pressure member 53. Are in contact. A roller 54 is rotatably supported on the other end side of the pressure member 53, and this roller 54 is in contact with the upper surface of the adjustment lever 43.

As shown in FIG. 2, the adjusting screw 39 shown in FIG. 6 is rotated in a state where the rotating arm 34 is rotated to the pressure position and the pressure roller 15 is pressed against the fixing roller 12 by the compression coil spring 47. 6 is engaged with a screwdriver (not shown) and the adjusting screw 39 is turned to press the pressing member 53 with the tip surface of the screw 39, and the pressing member 53 is moved to the direction indicated by the arrow K in FIG. Rotate in the direction. Then, the roller 54 supported by the pressure member 53 presses one end side of the adjustment lever 43 downward, so that the adjustment lever 43 rotates around the pin 44 and the other end side of the adjustment lever 43 moves upward. Lift up. As a result, the compression coil spring 47 is compressed by being pressed from below via the spring receiving member 45, so that the spring force is strengthened and the pressure contact force of the pressure roller 15 against the fixing roller 12 is increased. If the adjusting screw 39 is turned in the reverse direction, the spring force of the compression coil spring 47 is weakened and the pressure contact force of the pressure roller 15 against the fixing roller 12 is lowered. The spring force of the compression coil spring can be adjusted by rotating the adjusting screw in the same manner on the back side of the support device 25B.

As described above, the fixing device 2 of the present example includes the pair of adjustment screws 39 screwed to the respective rotation arms 34, the pair of adjustment levers 43 that are swingably supported by the respective rotation arms 34, and the respective rotations. A pair of pressure members 53 supported by the arm 34 so as to be swingable and rotated by the respective adjustment screws 39 , are rotatably supported by the pressure members 53, and are pressed against the respective adjustment levers 43. The adjusting lever 43 includes a roller 54 for rotating the adjusting lever 43, and the adjusting lever 43 is rotated with respect to the rotating arm 34 by the rotation of the adjusting screw 39, thereby compressing the compression coil. The spring 47 is configured to be able to adjust the pressure for pressing the pressure roller 15. Accordingly, for example, by adjusting the urging force of each compression coil spring 47 in the image forming apparatus manufacturing factory, the pressure contact force and the nip width W between the pressure roller 15 and the fixing roller 12 can be adjusted correctly.

  As shown in FIG. 3 and described above, the pressure roller drive gear 24 is fixed to the inner end 28B of the pressure roller 15 concentrically with the pressure roller 15. An idler gear 26 meshes with the pressure roller drive gear 24, and the rotation of a drive motor (not shown) is transmitted to the pressure roller drive gear 24 via the idler gear 26, whereby the pressure roller 15 is counteracted in FIG. It is configured to be rotated in the clockwise direction. At that time, the idler gear 26 is rotatably supported by a pivot 27B that supports the pressure arm and the rotation arm of the support device 25B on the back side on the main body frame. The rotation center of the pressure arm and the rotation center of the idler gear 26 coincide with each other. Therefore, when the rotation arm 34 is rotated as described above to switch the pressure contact force of the pressure roller 15 to the fixing roller 12, the pressure arm 29 is rotated and the pressure roller 15 is fixed to the fixing roller. Also when moving with respect to 12, the distance between the axes of the idler gear 26 and the pressure roller drive gear 24 is always kept constant. Accordingly, in any state, rotation can be stably transmitted from the idler gear 26 to the pressure roller driving gear 24.

  By the way, when the fixing device 2 is started up, the fixing roller 12, the fixing belt 14, the heating roller 13, and the pressure roller 15 are indicated by arrows in FIG. 2 while keeping the rotating arm 34 at the pressure-removing position shown in FIG. 7. While rotating in the direction shown, the heaters 16 and 17 are heated to heat the pressure roller 15, the fixing belt 14 and the fixing roller 12, and the fixing belt 14 and the pressure roller 15 are suitable for fixing a toner image. The temperature is raised to a predetermined temperature. As described above, when the fixing device 2 is started up and the fixing roller 12 and the pressure roller 15 are heated, the rotating arm 34 is in the pressure-removing position. At this time, as described above, the pressure roller 15 is in light contact with the fixing roller 12 via the fixing belt 14. In the case of a fixing device without a fixing belt, the pressure roller 15 directly contacts the fixing roller 12 lightly. As described above, when the fixing device 2 is started up, the rotating arm 34 is in the pressure-removing position, so that the fixing roller 12 and the pressure roller 15 come into contact with each other with a very small pressure, thereby improving the durability of the fixing roller 12. At this time, since the fixing roller 12 and the pressure roller 15 are in contact with each other via the fixing belt 14, heat is transmitted from the fixing belt 14 side to the pressure roller 15, thereby the fixing device 2. The start-up time can be shortened. In the fixing device 2 of this example, a heater 16 is also provided inside the pressure roller 15, and the pressure roller 15 is heated from the inside when the fixing device is started up. It takes a long time to heat the surface of the pressure roller 15 to a predetermined temperature. However, in the fixing device 2 of this example, since the pressure roller 15 is in contact with the fixing belt 14 at the time of starting up, heat is applied to the pressure roller 15 also from the fixing belt 14 side. The surface of the pressure roller 15 rises to a predetermined temperature in a short time, and as a result, the start-up time of the fixing device can be shortened. The same applies to a fixing device without a fixing belt.

  The fixing device according to the present invention is not limited to an image forming apparatus that forms a full-color image, but can be widely used in an image forming apparatus that forms a single-color image.

1 is a cross-sectional view illustrating an outline of an image forming apparatus. FIG. 3 is a front view of the fixing device. It is a perspective view of a pressure roller and its supporting device. It is a disassembled perspective view which shows a pressure roller, the bearing removed from the pressure roller, and a pressure roller drive gear. It is a disassembled perspective view of the pressurization arm and rotation arm of a support apparatus. FIG. 4 is an enlarged cross-sectional view taken along line VI-VI in FIG. FIG. 3 is a front view of a fixing device similar to that of FIG. 2, showing a state when a rotating arm is rotated to a pressure releasing position. It is a figure which shows the relationship between nip width | variety and the number of paper passing. FIG. 3 is a front view of a fixing device similar to that of FIG. 2, showing a state when a bearing abuts against a pressure roller stopper.

Explanation of symbols

2 fixing device 14 fixing belt 15 pressure roller 19 elastic layer 24 pressure roller driving gear 26 idler gear 27A, 27B pivot 29 pressure arm 32 upper wall 34 rotating arm 39 adjusting screw 42 cam 43 adjusting lever 47 compression coil spring 48 addition Pressure arm stopper 49 Head 51 Pressure roller stopper
53 Pressure member
54 Roller P Recording medium T Toner image

Claims (9)

A fixing member supported by the main body frame and heated; and a pressure roller disposed opposite to the fixing member directly or via a fixing belt, the surface hardness of the fixing member being the surface of the pressure roller A fixing device that is set lower than the hardness, passes a recording medium carrying a toner image between the fixing member and a pressure roller, and fixes the toner image to the recording medium by the action of heat and pressure An urging member that presses the pressure roller so that the pressure roller is pressed against the fixing member directly or via the fixing belt, and a pressure at which the urging member presses the pressure roller. and pressure adjusting means for adjusting a pressure limitation means and the pressure roller which is pressurized by the biasing member directly or the fixing belt pressing force prohibits the acting on the pressure roller of the urging member Via the fixing member When the distance from the rotation center of the pressure roller to the fixing member reaches a predetermined size in contact with the pressure roller, the pressure roller stopper prohibits the pressure roller from further approaching the fixing member. When the recording medium passes between the fixing member and the pressure roller, the pressure roller is brought into pressure contact with the fixing member directly or via the fixing belt by the pressing action of the biasing member. Then, at least at a part of the time when the recording medium does not pass between the fixing member and the pressure roller, the pressing force of the urging member is prevented from acting on the pressure roller by the pressure regulating means. The fixing device is configured to. A fixing member supported by the main body frame and heated; and a pressure roller disposed opposite to the fixing member directly or via a fixing belt, the surface hardness of the fixing member being the surface of the pressure roller A fixing device that is set lower than the hardness, passes a recording medium carrying a toner image between the fixing member and a pressure roller, and fixes the toner image to the recording medium by the action of heat and pressure A pair of pressure arms supported by the main body frame so as to be swingable via a pivot, and rotatably holding respective end portions in the longitudinal direction of the pressure roller, and the pivot via the pivot. A pair of rotating arms supported swingably on the main body frame, a cam for rotating each of the rotating arms, a pair of adjustment levers supported swingably on each of the rotating arms, and each adjustment lever And each pressure arm A pair of compression coil springs respectively disposed between the upper wall of a pair of adjusting screws which are screwed into the respective rotary arm, wherein through the interior of the compression coil spring, one end each of the control lever A pair of pressure arms, the other end passing through the upper wall of each pressure arm, and the head provided on the other end side is located outside the upper wall of the pressure arm. and a stopper, the adjusting lever is pivoted relative to the pivot arm by the rotation of the adjustment screw, the compression coil spring is configured to adjust the pressure applied to the pressure arm, The cam is rotated so that the rotating arm rotates between a pressing position where the rotating arm approaches the fixing member side and a depressurizing position which is further away from the fixing member side than the pressing position. the rotating arm is rotated, the pivoting arm is the pressure圧位On one occasion, the pressure arm is pressurized by the compression coil spring such that said pressure roller is pressed against the fixing member directly or via the fixing belt, the head of the previous SL pressing arm stopper Is separated from the upper wall of the pressurizing arm, and the pressurizing arm is not subjected to the pressurizing action of the compression coil spring when the rotating arm is in the depressurizing position. When the head of the arm stopper comes into contact with the upper wall of the pressure arm and the recording medium passes between the fixing member and the pressure roller, the cam rotates the rotating arm to the pressure position. The cam is configured to rotate the rotating arm to the depressurization position at least at a part of the time when the recording medium does not pass between the fixing member and the pressure roller. And the compression carp The distance from the rotation center of the pressure roller to the fixing member is set to a predetermined size in a state where the pressure roller pressed by the spring is pressed against the fixing member directly or via the fixing belt. A fixing device including a pressure roller stopper that prohibits the pressure roller from further approaching the fixing member when it reaches . The fixing device according to claim 2, wherein each of the adjusting screws is screwed to each of the rotating arms so as to prevent the adjusting levers from rotating with respect to the rotating arms by the compression coil springs. . The adjustment screw includes a pressure member that is swingably supported by the rotating arm, and a roller that is rotatably supported by the pressure member and is in contact with the adjustment lever. the fixing device according to claim 2 or 3 that pressurize. A pressure roller drive gear fixedly disposed concentrically with the pressure roller; and an idler gear meshing with the pressure roller drive gear and transmitting the rotation of the drive motor to the pressure roller drive gear; the idler gear is fixing device according to any one of the pressure arm and claims 2 to 4 a pivot arm that is supported on a pivot for supporting the main body frame. The fixing member has an elastic layer made of sponge, and the pressure roller stopper further approaches the fixing member when the thickness of the elastic layer is compressed to 25 to 35%. The fixing device according to claim 1 , wherein the fixing device is configured to prohibit this . The fixing device according to claim 6, wherein the elastic layer is made of foamed silicon rubber . The rotation arm is in a pressure-removing position when the fixing member and the pressure roller are heated at the time of starting up the fixing device, and at this time, the pressure roller is in contact with the fixing member. The fixing device according to any one of 2 to 7. An image forming apparatus comprising the fixing device according to claim 1.

Images