JP4866748B2 - Sheet forming device - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To produce a resin sheet which has good transfer properties and is excellent in transfer uniformity. <P>SOLUTION: To the surface 100A on the minute uneven shape transfer side of a molten resin sheet 100 immediately before being contacted with a second roll 12 of a pattern roll, infrared rays are axially radiated in the roll locally in a long strip by an infrared heater 21. <P>COPYRIGHT: (C)2008,JPO&amp;INPIT

Description

  The present invention relates to a sheet forming apparatus, and more particularly to a sheet forming apparatus for transferring and molding an optical resin sheet having a fine uneven shape on a sheet surface, such as a prism sheet, by a touch roll method.

As a sheet forming apparatus for forming an optical resin sheet or the like having a fine concavo-convex shape on a sheet surface, a first roll and a second roll are used using a first roll and a second roll arranged in parallel to each other. There is known a touch roll type sheet molding apparatus in which a thermoplastic molten resin sheet is supplied from a T-die during this period and the fine irregularities formed on the outer peripheral surface of the second roll are transferred to the surface of the molten resin sheet. ing.

In the sheet forming apparatus as described above, in order to improve transferability to a resin sheet having a fine uneven shape such as an emboss pattern, the outer peripheral surface of the fine uneven shape roll immediately before contacting with the molten resin is heated by a heating means. (For example, patent document 1).
JP 2006-315295 A

  The roll of the sheet forming device is originally made by lowering the temperature of the thermoplastic molten resin below the glass transition temperature below the T-die to form the molten resin into a sheet shape, and the molded resin sheet peels better than the roll surface Since it is a roll of a cooling system that cools, the roll outer surface immediately before contacting with the molten resin is effective in improving transferability locally, as seen in the circumferential direction, without impairing the original cooling performance. In order to raise the temperature to a temperature, a heating means having directivity and a considerable heating power must be used.

  In addition, if the roll outer peripheral surface is heated in the same direction in the roll axis direction (roll width direction), the temperature at the center of the roll is high, the temperature at the end of the roll is low, and the transfer rate becomes uneven when viewed in the roll axis direction. Therefore, it is impossible to produce a resin sheet excellent in transfer uniformity.

  The present invention was made in order to solve the above-mentioned problems in the conventional sheet forming apparatus, and provides a sheet forming apparatus capable of producing a resin sheet having good transferability and excellent transfer uniformity. It is intended to provide.

  A sheet forming apparatus according to the present invention has a first roll and a second roll arranged in parallel to each other, and is more thermoplastically melted than a T die between the first roll and the second roll. In a sheet forming apparatus that is supplied with a resin sheet and transfers fine irregularities formed on the outer peripheral surface of at least one of the first roll and the second roll to the surface of the molten resin sheet. A rod-shaped infrared heater disposed along the roll axis direction between the first roll and / or the second roll and the T die in which an uneven shape is formed, the infrared heater, and the T die The T-die side shielding plate that is disposed along the roll axis direction and shields the irradiation of the infrared rays emitted from the infrared heater to the T-die, and the melting from the T-die between the rolls. A resin-side shielding plate that is disposed along the molten resin flow direction of the fat sheet and shields the infrared irradiation on the surface of the molten resin sheet immediately after flowing out of the T-die, and the T-die side shielding plate And the surface on the fine uneven shape transfer side of the molten resin sheet immediately before the infrared rays radiated from the infrared heater come into contact with the first roll and / or the second roll by the infrared shielding action by the resin side shielding plate In addition, it is radiated locally in a strip shape long in the roll axis direction.

  In the sheet molding apparatus according to the present invention, preferably, the length of the resin-side shielding plate in the molten resin flow direction differs depending on the portion in the roll axis direction, and the length on the roll end side is the length of the roll center portion. Shorter than that.

  In the sheet forming apparatus according to the present invention, preferably, the infrared heater has an interval between the molten resin flow position of the molten resin sheet facing the roll from the T-die depending on a position in the roll axis direction, The distance on the end side is shorter than the distance on the roll center.

  In the sheet forming apparatus according to the present invention, preferably, the infrared heater is a medium wavelength infrared heater having a wavelength of 2 to 3 μm.

  Preferably, the sheet forming apparatus according to the present invention is further arranged along the roll axis direction between the infrared heater and the first roll or / and the second roll, and the infrared radiation emitted by the infrared heater. A roll side shielding plate that shields irradiation of the surface of the first roll or / and the second roll.

  A sheet forming apparatus according to the present invention has a first roll and a second roll arranged in parallel to each other, and is more thermoplastically melted than a T die between the first roll and the second roll. In a sheet forming apparatus that is supplied with a resin sheet and transfers fine irregularities formed on the outer peripheral surface of at least one of the first roll and the second roll to the surface of the molten resin sheet. A rod-shaped infrared heater disposed along the roll axis direction between the first roll and / or the second roll and the T die in which an uneven shape is formed, the infrared heater, and the T die And a T-die side shielding plate that shields irradiation of the infrared rays emitted from the infrared heater to the T-die, and a molten resin that is directed between the T-die and the roll. And a resin side shielding plate that shields irradiation of the infrared rays to the molten resin sheet that has flowed out from the T die and is shielded by the T die side shielding plate and the resin side shielding plate. Due to the action, the infrared rays radiated from the infrared heater are radiated locally in a strip shape long in the roll axis direction on the surface of the first roll or / and the second roll immediately before contact with the molten resin sheet. And a roll-side shielding plate that restricts the amount of infrared radiation applied to the roll surface by the infrared heater according to the position in the roll axis direction, and is along the roll circumferential direction of the roll-side shielding plate. The length differs depending on the site in the roll axis direction, the length on the roll end side is shorter than the length of the roll center, and the amount of infrared irradiation on the roll surface is There are more roll end side than the Le central portion.

  A sheet forming apparatus according to the present invention has a first roll and a second roll arranged in parallel to each other, and is more thermoplastically melted than a T die between the first roll and the second roll. In a sheet forming apparatus that is supplied with a resin sheet and transfers fine irregularities formed on the outer peripheral surface of at least one of the first roll and the second roll to the surface of the molten resin sheet. A rod-shaped infrared heater disposed along the roll axis direction between the first roll and / or the second roll and the T die in which an uneven shape is formed, the infrared heater, and the T die And a T-die side shielding plate that shields irradiation of the infrared rays emitted from the infrared heater to the T-die, and a molten resin that is directed between the T-die and the roll. And a resin side shielding plate that shields irradiation of the infrared rays to the molten resin sheet that has flowed out from the T die and is shielded by the T die side shielding plate and the resin side shielding plate. Due to the action, the infrared rays radiated from the infrared heater are radiated locally in a strip shape long in the roll axis direction on the surface of the first roll or / and the second roll immediately before contact with the molten resin sheet. Further, in the infrared heater, the distance from the surface of the roll irradiated with infrared rays varies depending on the position in the roll axis direction, and the distance on the roll end side is shorter than the distance on the roll center.

  In the sheet forming apparatus according to the present invention, preferably, the infrared heater is of a metal sheath type with a metal pipe coating.

  The above-mentioned “the first roll or / and the second roll” is either the first roll or the second roll, and both the first roll and the second roll. Means the case.

  According to the sheet forming apparatus of the present invention, the infrared rays radiated from the infrared heater are applied to the surface of the fine uneven shape transfer side of the molten resin sheet immediately before coming into contact with the first roll or / and the second roll in the roll axis direction. Directly improves the fluidity of the molten resin sheet by directly radiating it into a long strip and directly heating the surface of the molten resin sheet on the transfer side just before coming into contact with the roll. To do.

  Irradiation of infrared rays emitted from the infrared heater to the T-die is shielded by the shielding plate, so that carbonization of the resin attached to the die lip portion due to T-die heating and non-uniform heating in the die width direction are prevented. In addition, since the irradiation to the surface of the molten resin sheet immediately after flowing out of the T die is shielded by the shielding plate, the molten resin immediately after flowing out of the T die is not heated, and the draw caused by the molten resin temperature rise It is also possible to avoid a vibration phenomenon caused by resin stretching called resonance.

  A sheet forming apparatus according to a first embodiment of the present invention will be described with reference to FIGS.

  The sheet forming apparatus of the present embodiment includes a first roll (touch roll) 11, a second roll (pattern roll) 12, and a third roll 13 that are arranged in parallel to each other with a minute interval. The first roll 11 is rotated in the counterclockwise direction, the second roll 12 is rotated in the clockwise direction, and the third roll 13 is rotated in the counterclockwise direction at the same peripheral speed.

  A fine concavo-convex shape 14 (see FIG. 2) for transfer is formed on the outer peripheral surface of the second roll 12. The fine concavo-convex shape 14 is a transfer pattern having a concavo-convex pitch of 0.1 mm or less. For example, for forming a prism sheet, a sharp triangular mountain shape having a ridge line in the roll axis direction and a height of about 50 to 100 μm is used in the roll circumferential direction. Are formed with a pitch of about 50 to 100 μm.

  A T die 15 is provided in the upper part of the facing part of the first roll 11 and the second roll 12. The T-die 15 has a downward lip opening 16 that is elongated in the roll axis direction (the axial direction of the first roll 11 and the second roll 12). The first roll 11 and the second roll 12 are supplied. This sheet-like molten resin is referred to as a molten resin sheet 100.

  The molten resin sheet 100 has one surface 100A in contact with the outer peripheral surface of the second roll 12, the other surface 100B is in contact with the outer peripheral surface of the first roll 11, and is formed by roll rotation. The fine uneven shape 14 of the second roll 12 is transferred to 100A (surface on the fine uneven shape transfer side) 100A. Thereby, a resin sheet such as a prism sheet in which one surface 100A has a fine uneven shape is formed.

  Between the second roll 11 and the T die 15, a rod-shaped infrared heater 21 is disposed along the roll axis direction. The infrared heater 21 has a linear bar shape, and is arranged in parallel with the roll axis over the entire length in the roll axis direction. The infrared heater 21 is of a metal sheath type covered with a metal pipe 22 and emits infrared light having a medium wavelength of 2 to 3 μm from the entire peripheral surface.

  The infrared heater 21 is provided in the shielding box 31. The entire shielding box 31 is made of a stainless steel plate or the like, and is disposed between the infrared heater 21 and the T die 15 along the roll axis direction, and in front of the T die side shielding plate 32. Roll axis direction between the resin-side shielding plate 33 connected to the edge and disposed along the molten resin flow direction of the molten resin sheet 100 from the T die to between the rolls, and the infrared heater 21 and the second roll 12 And a roll-side shielding plate 34 disposed along the inner surface of which the inner surface is an infrared reflecting surface.

  The T-die side shielding plate 32 shields the irradiation of the surface of the infrared T-die 15 emitted by the infrared heater 21, particularly the lip portion.

  The resin side shielding plate 33 shields the irradiation of infrared rays from the infrared heater 21 on the surface of the molten resin sheet 100 immediately after flowing out from the T die 15. The length L of the resin-side shielding plate 33 in the molten resin flow direction differs depending on the position in the roll axis direction, and the length Lb on the roll end side is shorter than the length La of the roll center.

  The roll-side shielding plate 34 shields the irradiation of the infrared ray emitted from the infrared heater 21 onto the surface of the second roll 12.

  The infrared rays radiated from the infrared heater 21 are applied to the resin side shielding plate 33 and the roll side shielding plate of the shielding box 31 under the infrared shielding action by the T-die side shielding plate 32, the resin side shielding plate 33, and the roll side shielding plate 34. 34 is radiated locally from the resin side opening 35 to the surface 100A on the fine uneven shape transfer side of the molten resin sheet 100 just before coming into contact with the second roll 12 in a strip shape long in the roll axis direction.

  Thereby, the surface 100A on the fine uneven shape transfer side of the molten resin sheet 100 immediately before coming into contact with the second roll 12 is directly and efficiently heated in a strip shape long in the roll axis direction. Due to the temperature rise due to this heating, the resin fluidity of the surface 100A of the molten resin sheet 100 is improved, the transferability of the fine irregularities 14 on the surface 100A is improved, and the pattern molding transfer rate is improved. In particular, in pattern forming having a triangular acute cross section like a prism sheet, the molten resin penetrates well into the back of the pattern groove (valley), and the transfer rate is improved.

  The infrared heater 21 emits infrared light having a medium wavelength of 2 to 3 μm of resin, and by selecting a wavelength in the vicinity of the absorption wavelength of the resin, the molten resin sheet 100 easily absorbs infrared rays. Only the surface 100A of the sheet 100 is effectively heated.

  When the molten resin sheet 100 is heated by a near infrared ray having a short infrared wavelength or a far infrared ray having a long infrared wavelength, since the infrared absorption in the molten resin sheet 100 is small, not only the surface 100A but also the entire sheet thickness direction. It will be heated. When the entire sheet thickness direction is heated, in the sheet cooling by the second roll 12, the cooling on the central side in the sheet thickness direction becomes insufficient, and the molded resin sheet is separated from the second roll 12. The sheet surface temperature at that time is raised to a temperature higher than the appropriate value, and the transfer pattern is deformed.

  On the other hand, in this embodiment, since the wavelength near the absorption wavelength of the resin is selected and only the surface 100A of the molten resin sheet 100 is effectively heated, the molded resin sheet is the second roll 12. There is no problem that the transfer pattern is deformed when moving further away.

  Irradiation on the surface of the infrared T die 15 radiated from the infrared heater 21, particularly the lip portion, is shielded by the T die side shielding plate 32, so that molten resin (monomer) adheres to the lip portion of the T die 15. This is not carbonized by heating. As a result, the monomer carbide adhering to the lip portion of the T die 15 may come into contact with the molten resin flowing out from the lip portion of the T die 15 and a surface defect called a die line may occur on that portion. Avoided.

  Further, the T-die side shielding plate 32 shields the irradiation of the surface of the infrared T-die 15 radiated from the infrared heater 21, thereby preventing the T-die lip portion from being heated non-uniformly and causing non-uniform heating. It is avoided that the resin extrusion mass in the die width direction (roll axis direction) becomes non-uniform due to the change in the resin fluidity, and the sheet thickness does not vary.

  Since the irradiation of infrared rays from the infrared heater 21 on the surface of the molten resin sheet 100 immediately after flowing out of the T die 15 is blocked by the resin side shielding plate 33, the molten resin immediately after flowing out of the T die 15 is heated by infrared rays. Therefore, it is possible to avoid the occurrence of a vibration phenomenon due to resin stretching called draw resonance due to a rise in the temperature of the molten resin. In order to avoid draw resonance, the region where it is better not to heat the molten resin flowing out from the die 15 by infrared is a region about ½ of the total length of the air gap between the T die 15 and the roll on the T die 15 side.

  Further, the length L in the molten resin flow direction of the resin side shielding plate 33 differs depending on the portion in the roll axis direction, and the length Lb on the roll end side is shorter than the length La of the roll center portion. Both ends of the molten resin sheet 100 that are less likely to rise in temperature are more strongly heated by infrared rays, and the temperature uniformity of the molten resin sheet 100 in the roll axis direction is improved. Thus, the transfer rate does not become non-uniform when viewed in the roll axis direction, and a resin sheet excellent in transfer uniformity can be produced.

  Since the irradiation of the infrared rays radiated from the infrared heater 21 onto the surface of the second roll 12 is shielded by the roll-side shielding plate 34, the surface of the second roll 12 is not excessively heated by the infrared rays. This can prevent surface oxidation and deformation due to excessive heating of the roll when a copper plating roll is used so that patterning is easy.

  Further, since the shielding box 31 is also heated by the infrared heater 21 and the temperature rises, it is possible to prevent the monomer scattered in the shielding box 31 from adhering to the shielding box 31 and solidifying. As a result, the resin foreign matter that has become larger due to adhesion and solidification on the shielding box 31 does not peel off on the roll at a certain time and adversely affects sheet molding. If necessary, an auxiliary heater for heating the shielding box 31 may be added.

  FIG. 3 shows Embodiment 2 of the sheet forming apparatus according to the present invention. 3, parts corresponding to those in FIG. 2 are denoted by the same reference numerals as those in FIG. 2, and description thereof is omitted.

  In this embodiment, a crank-shaped infrared heater 21 is used, and the distance between the infrared heater 21 and the molten resin flow position of the molten resin sheet 100 facing the roll from the T die 15 is in the roll axis direction. The roll end Nb is shorter than the interval Na at the center of the roll.

  As a result, both ends of the molten resin sheet 100 that are less likely to rise in temperature are more strongly heated by infrared rays, and the temperature uniformity in the roll axis direction of the molten resin sheet 100 is improved. A resin sheet excellent in transfer uniformity can be produced without becoming non-uniform.

  Embodiment 3 of the sheet forming apparatus according to the present invention will be described with reference to FIGS. 4 and 5, portions corresponding to those in FIGS. 1 and 2 are denoted by the same reference numerals as those in FIGS. 1 and 2, and description thereof is omitted.

  In this embodiment, the infrared heater 21 is provided in the shielding box 41. The entire shielding box 41 is made of a stainless steel plate or the like, and is disposed in front of the T die side shielding plate 32 and the T die side shielding plate 42 disposed along the roll axis direction between the infrared heater 21 and the T die 15. Roll axis direction between the resin side shielding plate 43 connected to the edge and disposed along the molten resin flow direction of the molten resin sheet 100 from the T die to between the rolls, and the infrared heater 21 and the second roll 12 And a roll-side shielding plate 44 disposed along the inner surface, and the inner surface is an infrared reflecting surface.

  The T-die side shielding plate 42 shields the irradiation of the surface of the infrared T die 15 radiated from the infrared heater 21, particularly the lip portion.

  The resin side shielding plate 33 shields the irradiation of infrared rays from the infrared heater 21 on the surface of the molten resin sheet 100 flowing out from the T die 15.

  The roll-side shielding plate 44 limits the amount of infrared radiation applied to the roll surface of the second roll 12 by the infrared heater 21 according to the position in the roll axis direction, and is along the roll circumferential direction of the roll-side shielding plate. The length M differs depending on the site in the roll axis direction, and the length Mb on the roll end side is shorter than the length Ma at the roll center.

  The infrared rays radiated from the infrared heater 21 are applied to the resin side shielding plate 43 and the roll side shielding plate of the shielding box 41 under the infrared shielding action by the T die side shielding plate 42, the resin side shielding plate 43, and the roll side shielding plate 44. From the roll-side opening 45 between the second roll 12 and the molten resin sheet 110, the second roll 12 is configured to be locally radiated in the form of a strip that is long in the roll axis direction.

  Thereby, the surface of the site | part immediately before the contact with the molten resin sheet 110 of the 2nd roll 12 is heated locally in the strip | belt shape long in a roll axial direction, and the fine unevenness | corrugation of the molten resin sheet 100 which contacts the 2nd roll 12 The temperature of the surface 100A on the shape transfer side is increased, the resin fluidity of the surface 100A of the molten resin sheet 100 is improved, the transferability of the fine irregularities 14 on the surface 100A is improved, and the pattern molding transfer rate is improved.

  The length M along the roll circumferential direction of the roll-side shielding plate 44 differs depending on the position in the roll axis direction, and the length Mb on the roll end side is shorter than the length Ma of the roll center, thereby The both ends of the roll that are less likely to rise in temperature than the center are heated more intensely by infrared rays, and the temperature uniformity in the roll axis direction of the second roll 12 is improved. This makes it possible to produce a resin sheet with excellent transfer uniformity without causing the transfer rate to be non-uniform when viewed in the roll axis direction.

  The improvement in the resin fluidity of the molten resin sheet 100 by roll heating has a large temperature dependence of the resin viscosity, and the change in the resin viscosity by heating the molten resin is large. It is suitable for sheet forming when it is easy to generate.

  FIG. 6 shows Embodiment 4 of the sheet forming apparatus according to the present invention. In FIG. 6, portions corresponding to those in FIG. 5 are denoted by the same reference numerals as those in FIG. 5, and description thereof is omitted.

  In this embodiment, an infrared heater 21 having a curved shape in a crank shape is used, the distance from the roll surface of the infrared irradiation is different depending on the position in the roll axis direction, and the distance Rb on the roll end side is the center of the roll. It is shorter than the interval Ra between the parts.

  The both ends of the roll that are less likely to rise in temperature than the center of the roll are heated more intensely by infrared rays, and the temperature uniformity in the roll axis direction of the second roll 12 is improved. This makes it possible to produce a resin sheet with excellent transfer uniformity without causing the transfer rate to be non-uniform when viewed in the roll axis direction.

  In the above-described embodiment, since the roll for transferring the fine uneven shape is the second roll 12, the infrared heater 21 and the shielding boxes 31 and 41 are provided on the second roll 12 side. However, when the roll for transferring the fine uneven shape is the first roll 11, the infrared heater 21 and the shielding boxes 31, 41 may be similarly provided on the first roll 11 side. In the case where both the first roll 11 and the second roll 12 are used to transfer the fine uneven shape, and the front and back double-side transfer is performed, the infrared heater 21 and the shielding boxes 31 and 41 are provided on the first roll 11. It may be provided on both the side and the second roll 12 side.

BRIEF DESCRIPTION OF THE DRAWINGS It is a whole block diagram which shows Embodiment 1 of the sheet forming apparatus by this invention. It is a front view of the principal part of the sheet forming apparatus by Embodiment 1. It is a top view which shows the principal part of Embodiment 2 of the sheet forming apparatus by this invention. It is a whole block diagram which shows Embodiment 3 of the sheet forming apparatus by this invention. FIG. 6 is a plan view of a main part of a sheet forming apparatus according to a third embodiment. It is a front view which shows the principal part of Embodiment 4 of the sheet forming apparatus by this invention.

Explanation of symbols

DESCRIPTION OF SYMBOLS 11 1st roll 12 2nd roll 13 3rd roll 14 Fine uneven | corrugated shape 15 T die 16 Lip opening 21 Infrared heater 22 Metal pipe 31 Shielding box 32 T die side shielding board 33 Resin side shielding board 34 Roll side shielding board 35 Resin-side opening 41 Shielding box 42 T-die side shielding plate 43 Resin-side shielding plate 44 Roll-side shielding plate 45 Roll-side opening 100 Molten resin sheet

Claims (8)

A first roll and a second roll arranged in parallel with each other, and a thermoplastic molten resin sheet is supplied from a T-die between the first roll and the second roll; In the sheet molding apparatus for transferring the fine unevenness formed on the outer peripheral surface of at least one of the first roll and the second roll to the surface of the molten resin sheet,
A rod-shaped infrared heater disposed along the roll axis direction between the first roll or / and the second roll and the T-die in which fine irregularities are formed on the outer peripheral surface;
A T-die side shielding plate that is disposed along the roll axis direction between the infrared heater and the T die, and shields irradiation of the infrared rays emitted from the infrared heater to the T die;
A resin-side shielding plate that is disposed along the molten resin flow direction of the molten resin sheet from the T die to between the rolls and shields irradiation of the infrared rays on the surface of the molten resin sheet immediately after flowing out of the T die; Have
By the infrared shielding action by the T-die side shielding plate and the resin side shielding plate, the fineness of the molten resin sheet immediately before the infrared rays emitted from the infrared heater come into contact with the first roll or / and the second roll. A sheet forming apparatus characterized by being locally radiated in a strip shape long in the roll axis direction on the surface of the concavo-convex shape transfer side.   The length of the molten resin flow direction of the resin side shielding plate is different depending on the portion in the roll axis direction, and the length on the roll end side is shorter than the length of the roll center portion. The sheet forming apparatus as described.   In the infrared heater, the distance from the molten resin flow position of the molten resin sheet facing between the rolls from the T die differs depending on the position in the roll axial direction, and the distance on the roll end side is the distance between the roll center portions. The sheet forming apparatus according to claim 1, wherein the sheet forming apparatus is shorter.   The sheet forming apparatus according to any one of claims 1 to 3, wherein the infrared heater is a medium wavelength infrared heater having a wavelength of 2 to 3 µm.   Arranged between the infrared heater and the first roll or / and the second roll along the axial direction of the roll, the first roll of infrared rays emitted from the infrared heater or / and the second roll. 5. The sheet forming apparatus according to claim 1, further comprising a roll-side shielding plate that shields irradiation on the surface of the roll. A first roll and a second roll arranged in parallel with each other, and a thermoplastic molten resin sheet is supplied from a T-die between the first roll and the second roll; In the sheet molding apparatus for transferring the fine unevenness formed on the outer peripheral surface of at least one of the first roll and the second roll to the surface of the molten resin sheet,
A rod-shaped infrared heater disposed along the roll axis direction between the first roll or / and the second roll and the T-die in which fine irregularities are formed on the outer peripheral surface;
A T-die side shielding plate that is disposed along the roll axis direction between the infrared heater and the T die, and shields irradiation of the infrared rays emitted from the infrared heater to the T die;
A resin-side shielding plate that is disposed along the molten resin flow direction from the T die to between the rolls and shields the irradiation of the infrared rays with respect to the molten resin sheet that has flowed out of the T die;
The portion of the infrared ray radiated by the infrared heater due to the infrared shielding action by the T-die side shielding plate and the resin side shielding plate is a portion immediately before the contact of the first roll or / and the second roll with the molten resin sheet. Is configured to be locally radiated in a strip shape long in the roll axis direction,
Furthermore, it has a roll side shielding plate which restricts the amount of infrared rays irradiated to the roll surface by the infrared heater according to a site in the roll axis direction, and the length along the roll circumferential direction of the roll side shielding plate is the roll axis direction. The length of the roll end side is shorter than the length of the roll center, and the amount of infrared irradiation on the roll surface is greater on the roll end than on the roll center. A sheet forming apparatus characterized by the above. A first roll and a second roll arranged in parallel with each other, and a thermoplastic molten resin sheet is supplied from a T-die between the first roll and the second roll; In the sheet molding apparatus for transferring the fine unevenness formed on the outer peripheral surface of at least one of the first roll and the second roll to the surface of the molten resin sheet,
A rod-shaped infrared heater disposed along the roll axis direction between the first roll or / and the second roll and the T-die in which fine irregularities are formed on the outer peripheral surface;
A T-die side shielding plate that is disposed along the roll axis direction between the infrared heater and the T die, and shields irradiation of the infrared rays emitted from the infrared heater to the T die;
A resin-side shielding plate that is disposed along the molten resin flow direction from the T die to between the rolls and shields the irradiation of the infrared rays with respect to the molten resin sheet that has flowed out of the T die;
The portion of the infrared ray radiated by the infrared heater due to the infrared shielding action by the T-die side shielding plate and the resin side shielding plate is a portion immediately before the contact of the first roll or / and the second roll with the molten resin sheet. Is configured to be locally radiated in a strip shape long in the roll axis direction,
Further, the infrared heater has a sheet forming apparatus characterized in that the distance from the roll surface of the infrared irradiation differs depending on the position in the roll axis direction, and the distance on the roll end side is shorter than the distance on the roll center. .   The sheet forming apparatus according to any one of claims 1 to 7, wherein the infrared heater is of a metal sheath type that is covered with a metal pipe.

Images