JP4866579B2 - Waste oil treatment method in oil refining - Google Patents

Waste oil treatment method in oil refining Download PDF

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JP4866579B2
JP4866579B2 JP2005224756A JP2005224756A JP4866579B2 JP 4866579 B2 JP4866579 B2 JP 4866579B2 JP 2005224756 A JP2005224756 A JP 2005224756A JP 2005224756 A JP2005224756 A JP 2005224756A JP 4866579 B2 JP4866579 B2 JP 4866579B2
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oil
fraction
slop
light
residual
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JP2007039539A (en
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博明 若尾
伸之 白鳥
崇智 河西
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Japan Petroleum Energy Center JPEC
Eneos Corp
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JXTG Nippon Oil and Energy Corp
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本発明は、石油精製工程において発生する廃油(スロップ油)の処理方法に関するものである。   The present invention relates to a method for treating waste oil (slop oil) generated in a petroleum refining process.

図2に、従来行われている典型的な石油精製工程の一例の概要を示す。   FIG. 2 shows an outline of an example of a typical oil refining process conventionally performed.

図2に示すように、石油精製工程において、原油タンク100内の原油は、通常、原油脱塩装置101及び加熱炉102を通して常圧蒸留塔103へと送給され、常圧蒸留塔103にて、ナフサ、灯油、軽油などの各留分毎に分留し、重質油分は残油として分離される。次いで、前記留分及び残油は、常圧蒸留塔103の下流側に配置した処理装置200における処理工程を経て石油製品とされる。   As shown in FIG. 2, in the oil refining process, the crude oil in the crude oil tank 100 is usually fed to the atmospheric distillation column 103 through the crude oil desalting apparatus 101 and the heating furnace 102, and is sent to the atmospheric distillation column 103. , Naphtha, kerosene, light oil, etc. are fractionated for each fraction, and heavy oil is separated as residual oil. Subsequently, the said fraction and residual oil are made into petroleum products through the process process in the processing apparatus 200 arrange | positioned downstream of the atmospheric distillation tower 103. FIG.

また、このような石油精製工程にては、原油脱塩装置101から発生する廃油分、装置の切換時に発生する混油や、オフスペック(規格外)製品を廃油(スロップ油)として、スロップタンク300に集めて処理している(特許文献1、2参照)。   Further, in such a petroleum refining process, waste oil generated from the crude oil desalting apparatus 101, mixed oil generated when the apparatus is switched, and off-spec (non-standard) products are used as waste oil (slop oil) in a slop tank. 300 are collected and processed (see Patent Documents 1 and 2).

現在では、このような製油所にて発生しているスロップ油は、その蒸留性状の重軽を区別することなく一つのスロップタンク300に受け入れ、その後、このスロップ油は、スロップタンク300から原油脱塩装置101へ送り出されて原油と一緒にフラクション毎に分留され、次に、次の工程の処理装置200へと送られて処理されている。一般にスロップ油は、原油や残油と同等に処理されている。   At present, slop oil generated in such refineries is accepted in one slop tank 300 without distinguishing heavy and light distillation characteristics, and thereafter, this slop oil is removed from the slop tank 300 into crude oil. It is sent to the salt device 101 and fractionated for each fraction together with the crude oil, and then sent to the processing device 200 of the next step for processing. In general, slop oil is processed in the same manner as crude oil and residual oil.

本発明者らの研究、実験の結果によれば、あるスロップ油の蒸留性状によると、留出温度(EP)が360℃以下の軽質留分が約90容量%、360℃以上の重質留分が10容量%であり、その大部分が軽油留分より軽い部分であった。   According to the results of studies and experiments conducted by the present inventors, according to the distillation properties of a certain slop oil, a light fraction having a distillation temperature (EP) of 360 ° C. or lower is about 90% by volume, and a heavy fraction having a distillation temperature of 360 ° C. or higher. The fraction was 10% by volume, most of which was lighter than the light oil fraction.

今後予定されているゼロサルファー化や、超深度脱硫等によって、製品性状はシビアな管理が要求されることから、オフスペック品の発生量の増加が予想され、相対的にスロップ油中の軽質比率が大きくなる傾向にあるものと考えられる。   As the product properties will require severe management due to the planned zero-sulfurization and ultra-deep desulfurization in the future, the amount of off-spec products is expected to increase. Is likely to increase.

本発明者らは、上記観点より、スロップ油中の軽質分が常圧蒸留塔103へと戻さなければならないほどの劣悪な性状を有しているものではなく、従って、重質分と軽質分を区別して扱うことによって、即ち、重質分は従来と同様に常圧蒸留塔103へ戻し、軽質分は常圧蒸留塔103の下流の処理装置200に戻すことが可能であると考えた。   From the above viewpoint, the present inventors do not have such a bad property that the light component in the slop oil has to be returned to the atmospheric distillation column 103. Therefore, the heavy component and the light component are not included. In other words, the heavy component can be returned to the atmospheric distillation column 103 and the light component can be returned to the processing apparatus 200 downstream of the atmospheric distillation column 103.

そこで、本発明者らは、特許文献3に記載するように、石油精製における廃油処理方法を提案した。図3を参照して、簡単に説明すると次の通りである。   Therefore, the present inventors have proposed a waste oil treatment method in petroleum refining as described in Patent Document 3. A brief description will be given with reference to FIG.

上述のように、本発明者らの研究実験の結果によると、従来法においては、スロップ油の中には、スロップ油の蒸留性状によると、360℃以下の軽質留分が約90容量%、360℃以上の重質留分が10容量%であり、その大部分が軽油留分より軽い部分とされるものがあることが分かった。   As described above, according to the results of our experiments, according to the conventional method, in the slop oil, the light fraction at 360 ° C. or less is about 90% by volume, according to the distillation properties of the slop oil. It was found that the heavy fraction at 360 ° C. or higher was 10% by volume, and that most of the heavy fraction was lighter than the light oil fraction.

そこで、特許文献3に記載の発明では、スロップ油を、軽質分からなるスロップ油(軽質スロップ油)と重質分からなるスロップ油(残油スロップ油)とに大きく分けた。残油スロップ油は、減圧軽油を含むこれより重い留分を含み、軽質スロップ油は、軽油を含むこれより軽い留分を含むものとした。   Therefore, in the invention described in Patent Document 3, the slop oil is roughly divided into a slop oil composed of a light component (light slop oil) and a slop oil composed of a heavy component (residual slop oil). The residual oil slop oil contains a heavier fraction containing vacuum gas oil, and the light slop oil contains a lighter fraction containing light oil.

従って、図3に示すように、スロップタンクとして、残油スロップ油専用のタンク300と、軽質スロップ油専用のタンク400とを設け、軽質スロップ油と残油スロップ油とを別々のタンク、即ち、残油スロップ油タンク300と軽質スロップ油タンク400とにそれぞれ受け入れることとした。   Therefore, as shown in FIG. 3, as the slop tank, a tank 300 dedicated to the residual oil slop oil and a tank 400 dedicated to the light slop oil are provided, and the light slop oil and the residual oil slop oil are separated into separate tanks, that is, The residual oil slop oil tank 300 and the light slop oil tank 400 were accepted respectively.

このように、残油スロップ油と軽質スロップ油とを別々のタンク300、400にそれぞれ受け入れる構成としたことにより、残油スロップ油は、タンク300から原油脱塩装置101、加熱炉102を介して常圧蒸留塔103へ送り出して処理し、軽質スロップ油は、タンク400から常圧蒸留塔103の下流側に配置した処理工程の原料として戻して処理する構成とされる。   As described above, the residual oil slop oil and the light slop oil are configured to be received in the separate tanks 300 and 400, respectively, so that the residual oil slop oil is passed from the tank 300 through the crude oil desalting apparatus 101 and the heating furnace 102. The light slop oil is sent to the atmospheric distillation column 103 and processed, and the light slop oil is returned to the raw material of the processing step disposed downstream of the atmospheric distillation column 103 for processing.

つまり、上記構成により、残油を処理する残油処理工程で発生した残油スロップ油は、原油とともに常圧蒸留塔へ送り出して処理され、留分を処理する軽質処理工程で発生した軽質スロップ油は、残油処理工程又は軽質処理工程の原料として戻して処理される。   That is, with the above configuration, the residual oil slop oil generated in the residual oil treatment process for treating the residual oil is sent to the atmospheric distillation tower together with the crude oil and processed, and the light slop oil generated in the light oil treatment process for processing the fraction. Is returned and processed as a raw material for the residual oil treatment process or the light treatment process.

特許文献3に記載の発明によれば、上述のように、スロップ油を、その発生工程により残油スロップ油と軽質スロップ油を区別して扱い、残油スロップ油は従来と同様に常圧蒸留塔103へ戻し、軽質スロップ油は常圧蒸留塔103の下流の処理装置へと戻すことによって、従来の、全てのスロップ油を常圧蒸留塔103へと戻した場合に比し、常圧蒸留塔103を通過する流量に対する当該装置の原単位相当分の燃料が節約でき、その結果、省エネルギー化を図り、併せて二酸化炭素の排出量を低減することができ、又、ガソリン、軽油のサルファーフリー化や超深度脱硫化が進めば、オフスペック品発生量の観点から、前記メリットは更に増大する、といった利点を有している。
特開平5−222374号公報 特表2003−511546号公報 特願2004−027357
According to the invention described in Patent Document 3, as described above, slop oil is treated by distinguishing residual oil slop oil and light slop oil according to the generation process thereof, and the residual oil slop oil is treated with an atmospheric distillation column in the same manner as in the past. 103, and the light slop oil is returned to the processing apparatus downstream of the atmospheric distillation column 103, so that all the slop oils are returned to the atmospheric distillation column 103 as compared with the conventional case. The fuel corresponding to the basic unit of the device can be saved for the flow rate passing through 103, and as a result, it is possible to save energy and reduce carbon dioxide emissions, and to make gasoline and diesel oil sulfur-free. Further, if ultra-deep desulfurization proceeds, the advantage is further increased from the viewpoint of the amount of off-spec products generated.
JP-A-5-222374 Special table 2003-511546 gazette Japanese Patent Application No. 2004-027357

しかしながら、本発明者らの更なる研究実験の結果によると、次のことが分かった。   However, according to the results of further research and experiments by the present inventors, the following has been found.

つまり、スロップ油のうち、常圧留分を処理する軽質処理工程で発生した軽質スロップ油を、石油精製工程における中間製品と混合した混合油の処理を行うと、処理装置に汚れが発生して、処理が困難となることがある。例えば、熱交換器においては、スロップ油による汚れが内面に析出するために熱交換効率が悪化するため、所定の運転ができないことがある。   In other words, among the slop oil, if the light slop oil generated in the light processing step that processes the atmospheric pressure fraction is mixed with the intermediate product in the oil refining process, the processing equipment is contaminated. , Processing may be difficult. For example, in a heat exchanger, dirt due to slop oil is deposited on the inner surface, so that the heat exchange efficiency deteriorates, so that a predetermined operation may not be performed.

本発明者らは、軽質スロップ油を混合する中間製品油を限定することにより、問題となる汚れを回避できるとの着想を得、鋭意検討した結果、本発明を完成した。   The inventors of the present invention have obtained the idea that by limiting the intermediate product oil mixed with the light slop oil, the problem of dirt can be avoided, and as a result of intensive studies, the present invention has been completed.

本発明は、斯かる本発明者らの新規な知見に基づきなされたものである。   The present invention has been made based on such novel findings of the present inventors.

本発明の主たる目的は、スロップ油に起因する汚れによる問題を回避することのできる石油精製工程における廃油処理方法を提供することである。   The main object of the present invention is to provide a method for treating waste oil in an oil refining process, which can avoid the problem caused by dirt caused by slop oil.

本発明の他の目的は、常圧蒸留塔の燃料を削減し、その結果、省エネルギー化を図り、併せて二酸化炭素の排出量を低減できる石油精製工程における廃油処理方法を提供することである。   Another object of the present invention is to provide a method for treating waste oil in an oil refining process that can reduce fuel in an atmospheric distillation tower, thereby saving energy and reducing carbon dioxide emissions.

上記目的は本発明に係る石油精製工程における廃油処理方法にて達成される。要約すれば、本発明は、原油を常圧蒸留塔にて、残油と少なくとも一つの常圧留分に分離し、次いで、前記留分及び前記残油は、前記常圧蒸留塔の下流側に配置した処理装置にて更に処理して石油製品を製造する石油精製工程にて発生するスロップ油を石油精製工程において処理するための廃油処理方法において、
前記常圧留分を処理する軽質処理工程で発生した軽質スロップ油を、前記常圧留分の内最も重質な重質軽油留分を含み芳香族分を30容量%以上含有する中間製品油に対して0.1〜15容量%混合した混合油を、前記残油を処理する処理装置にてスロップ油処理を行うことを特徴とする廃油処理方法である。
本発明の一実施態様によると、前記軽質スロップ油は90%留出温度が160〜420℃であり、前記中間製品油は90%留出温度が450〜580℃である。
The above object is achieved by the method for treating waste oil in the oil refining process according to the present invention. In summary, the present invention separates crude oil into residual oil and at least one atmospheric distillation fraction in an atmospheric distillation tower, and then the fraction and the residual oil are downstream of the atmospheric distillation tower. In the waste oil treatment method for treating in the oil refining process slop oil generated in the oil refining process for further processing in the processing apparatus arranged in
The intermediate product oil containing 30% by volume or more of the aromatic content of light slop oil generated in the light treatment step of treating the normal pressure fraction, including the heaviest heavy light oil fraction of the normal pressure fraction. the 0.1 to 15% by volume mixed oil mixture against the a waste oil processing method and performing slop oil treatment in the process unit for processing the residual oil.
According to an embodiment of the present invention, the light slop oil has a 90% distillation temperature of 160 to 420 ° C, and the intermediate product oil has a 90% distillation temperature of 450 to 580 ° C.

本発明の他の実施態様によれば、前記処理装置において、混合油の全量を気化させないで処理する。 According to another embodiment of the present invention, the processing apparatus performs processing without vaporizing the entire amount of the mixed oil.

本発明の他の実施態様によれば、前記中間製品油は、更に、残油に由来する留分を含む。ここで、本発明の他の実施態様によれば、前記残油に由来する留分は、残油を減圧蒸留して得られる減圧軽油留分或いは残油を熱分解又は接触分解して得られる分解油である。 According to another embodiment of the invention, the intermediate product oil further comprises a fraction derived from the residual oil. Here, according to another embodiment of the present invention, the fraction derived from the prior chopped oil is a vacuum gas oil fraction or bottoms obtained by vacuum distillation residual oil thermal or catalytic cracking to obtain Cracked oil.

本発明は、軽質スロップ油を、芳香族分を30容量%以上含有する中間製品油に混合した混合油を処理装置で処理するものであり、スロップ油に起因する汚れが発生し難い。   In the present invention, a mixed oil obtained by mixing a light slop oil with an intermediate product oil containing 30% by volume or more of an aromatic component is processed by a processing apparatus, and contamination caused by the slop oil is hardly generated.

また、本発明によれば、軽質スロップ油を常圧蒸留原料とすることなく、中間製品油の一部分として利用できる。   Moreover, according to this invention, light slop oil can be utilized as a part of intermediate product oil, without using it as an atmospheric distillation raw material.

本発明は、原油を常圧蒸留塔にて、残油と少なくとも一つの常圧留分に分離し、次いで、前記留分及び残油は、常圧蒸留塔の下流側に配置した処理装置にて更に処理して石油製品を製造する石油精製工程にて発生するスロップ油を石油精製工程において処理するための廃油処理方法に関するものである。本発明は、特に、斯かる石油精製工程における廃油処理方法おいて、常圧留分を処理する軽質処理工程で発生した軽質スロップ油を、芳香族分を30容量%以上含有する中間製品油に混合した混合油を前記処理装置にてスロップ油処理を行うことを特徴とする。   The present invention separates crude oil into residual oil and at least one atmospheric distillation fraction in an atmospheric distillation tower, and then the fraction and the residual oil are disposed in a processing apparatus disposed downstream of the atmospheric distillation tower. The present invention relates to a waste oil processing method for processing slop oil generated in an oil refining process for further processing to produce a petroleum product in the oil refining process. In particular, in the waste oil treatment method in such a petroleum refining process, the present invention provides a light slop oil generated in a light treatment process for treating a normal pressure fraction as an intermediate product oil containing 30% by volume or more of an aromatic component. The mixed oil is subjected to slop oil treatment in the processing device.

つぎに、本発明における軽質スロップ油、中間製品油、及び、混合油について説明する。   Next, the light slop oil, intermediate product oil, and mixed oil in the present invention will be described.

〔軽質スロップ油〕
軽質スロップ油は、常圧留分を処理する軽質処理工程で発生したものである。
[Light slop oil]
Light slop oil is generated in a light processing step of processing a normal pressure fraction.

90%留出温度は、好ましくは160〜420℃、特には180〜380℃、97%留出温度が、好ましくは200〜380℃、特には220〜340℃である。   The 90% distillation temperature is preferably 160 to 420 ° C, particularly 180 to 380 ° C, and the 97% distillation temperature is preferably 200 to 380 ° C, particularly 220 to 340 ° C.

〔中間製品油〕
中間製品油は、芳香族分を30容量%以上、好ましくは30〜60容量%含有するものである。含有量が30容量%より少ないとスロップ油から発生する汚れを溶解しきれず、汚れが析出するといった問題が発生する。
[Intermediate product oil]
The intermediate product oil contains an aromatic content of 30% by volume or more, preferably 30 to 60% by volume. When the content is less than 30% by volume, the stain generated from the slop oil cannot be completely dissolved, causing a problem that the stain is deposited.

好ましい蒸留性状としては、90%留出温度が450〜580℃、特には500〜550℃、また、軽質スロップ油のそれよりも250〜400℃、特には300〜350℃高い。   As preferable distillation properties, the 90% distillation temperature is 450 to 580 ° C., particularly 500 to 550 ° C., and 250 to 400 ° C., particularly 300 to 350 ° C. higher than that of light slop oil.

中間製品油は、常圧留分の内最も重質な留分、及び/又は、残油に由来する留分であることが好ましい。常圧留分の内最も重質な留分とは、所謂、重質軽油留分である。残油に由来する留分としては、残油を減圧蒸留して得られる減圧軽油留分や、残油を熱分解又は接触分解して得られる分解油などがあげられる。   The intermediate product oil is preferably the heaviest fraction of the atmospheric pressure fraction and / or the fraction derived from the residual oil. The heaviest fraction in the atmospheric pressure fraction is a so-called heavy gas oil fraction. Examples of the fraction derived from the residual oil include a vacuum gas oil fraction obtained by distilling the residual oil under reduced pressure, and a cracked oil obtained by pyrolyzing or catalytically cracking the residual oil.

芳香族分を多く含む留分である分解軽油、すなわち、(1)残油或いは重質軽油を原料とした接触分解により得られる接触分解軽油(所謂、「LCO」を含む)や、(2)残油或いは重質軽油を原料とした熱分解により得られる熱分解軽油を含む中間製品油が好ましい。中間製品油における分解軽油の含有量が、5〜60容量%、特には20〜50容量%が好ましい。   Cracked light oil which is a fraction containing a large amount of aromatics, that is, (1) catalytic cracked light oil (including so-called “LCO”) obtained by catalytic cracking using residual oil or heavy gas oil as a raw material, (2) An intermediate product oil containing pyrolysis gas oil obtained by pyrolysis using residual oil or heavy gas oil as a raw material is preferred. The content of the cracked light oil in the intermediate product oil is preferably 5 to 60% by volume, particularly 20 to 50% by volume.

〔混合油〕
混合油は、軽質スロップ油を中間製品油に配合したものであり、軽質スロップ油の配合量は0.1〜15容量%、特には0.5〜5容量%が好ましい。配合量が、0.1〜15容量%を外れると、スロップ油から発生する汚れが多く、溶解しきれず、汚れが析出するといった問題が発生する。
[Mixed oil]
The mixed oil is obtained by blending light slop oil with intermediate product oil, and the blending amount of light slop oil is preferably 0.1 to 15% by volume, particularly preferably 0.5 to 5% by volume. When the blending amount is outside the range of 0.1 to 15% by volume, there is a large amount of dirt generated from the slop oil, so that it cannot be completely dissolved and the dirt is deposited.

〔混合油の処理〕
混合油を処理する石油精製工程は、水素化精製、及び、水素化分解の少なくとも一つの工程を含むことが好ましい。
[Treatment of mixed oil]
The petroleum refining step for treating the mixed oil preferably includes at least one step of hydrorefining and hydrocracking.

混合油は、汚れを発生させないため、その全量を気化させないで処理することが好ましい。好ましい反応条件は、反応温度は250〜450℃、反応圧力は1〜25MPa、特には反応温度は300〜430℃、反応圧力は8〜25MPaである。   Since mixed oil does not generate dirt, it is preferable to process it without vaporizing the whole quantity. Preferred reaction conditions are a reaction temperature of 250 to 450 ° C., a reaction pressure of 1 to 25 MPa, particularly a reaction temperature of 300 to 430 ° C., and a reaction pressure of 8 to 25 MPa.

実施例1
以下、実施例により本発明を説明するが、本実施例により本発明が限定的に解釈されるものではない。なお、本実施例では密度はJIS K 2249に、硫黄分はJIS K 2541(紫外蛍光法)に、窒素分はJIS K 2609(化学発光法)に、臭素価はJIS K 2605、芳香族分はFIA法、オープンカラム法、蒸留性状はJIS K 2254によって測定した。
Example 1
EXAMPLES Hereinafter, although an Example demonstrates this invention, this invention is not interpreted limitedly by this Example. In this example, the density is JIS K 2249, the sulfur content is JIS K 2541 (ultraviolet fluorescence method), the nitrogen content is JIS K 2609 (chemiluminescence method), the bromine value is JIS K 2605, and the aromatic content is The FIA method, open column method, and distillation properties were measured according to JIS K 2254.

軽質スロップ油及び中間製品油に相当する各種炭化水素油の性状を表1にまとめる。   Properties of various hydrocarbon oils corresponding to light slop oil and intermediate product oil are summarized in Table 1.

本実施例にて、軽質スロップ油は製油所各装置から排出されたものであり、炭化水素油は中東系原油を常圧蒸留して得られた軽質留分である炭化水素油1と、重質軽油留分20容量%及び残油を減圧蒸留して得られた減圧留分55容量%、熱分解軽油留分25容量%との混合油である炭化水素油2である。   In this example, the light slop oil is discharged from each refinery unit, and the hydrocarbon oil is a light oil fraction obtained by atmospheric distillation of Middle Eastern crude oil, hydrocarbon oil 1 and heavy oil. This is hydrocarbon oil 2 which is a mixed oil of 20% by volume of a light gas oil fraction, 55% by volume of a vacuum fraction obtained by distillation of the residual oil under reduced pressure, and 25% by volume of a pyrolysis gas oil fraction.

Figure 0004866579
Figure 0004866579

表1に示す性状の「炭化水素油1」及び「炭化水素油2」と、「炭化水素油1」及び「炭化水素油2」にそれぞれ軽質スロップ油10容量%混合した混合油と、の熱安定性評価を行った。   Heat of “hydrocarbon oil 1” and “hydrocarbon oil 2” having the properties shown in Table 1 and a mixed oil obtained by mixing 10% by volume of light slop oil with “hydrocarbon oil 1” and “hydrocarbon oil 2”, respectively. Stability evaluation was performed.

500ml丸底フラスコに、試料油500mlを仕込み、窒素雰囲気下でマントルヒーターを用いて300℃に加熱した。5時間加熱後のろ過残渣の重量により評価を行った。   A 500 ml round bottom flask was charged with 500 ml of sample oil and heated to 300 ° C. using a mantle heater in a nitrogen atmosphere. Evaluation was made based on the weight of the filtration residue after heating for 5 hours.

その結果を表2に示す。その結果、芳香族分が少ない炭化水素油1との混合油では残渣が増加した。炭化水素油2との混合では汚れは減少した。芳香族分が少ない油との混合処理においては、汚れが発生し長期の処理が困難であることが予想される。   The results are shown in Table 2. As a result, the residue increased in the mixed oil with the hydrocarbon oil 1 having a low aromatic content. The fouling was reduced when mixed with hydrocarbon oil 2. In the mixing treatment with the oil having a low aromatic content, it is expected that the soiling occurs and the long-term treatment is difficult.

Figure 0004866579
Figure 0004866579

実施例2
次に、本発明に係る石油精製における廃油処理方法を図面に則して更に詳しく説明する。
Example 2
Next, the waste oil treatment method in oil refining according to the present invention will be described in more detail with reference to the drawings.

図1に、典型的な石油精製工程における一実施例の概要を示す。   FIG. 1 shows an overview of one embodiment in a typical oil refining process.

図1に示す石油精製工程にて、原油は、原油タンク100から連続的に供給され、原油脱塩装置101で脱塩、脱水、固形分の除去が行われる。原油脱塩装置101を出た原油は、更に加熱炉102にて適当な温度にまで加熱されて常圧蒸留塔103に送給される。   In the oil refining process shown in FIG. 1, crude oil is continuously supplied from the crude oil tank 100, and desalting, dehydration, and solid content removal are performed by the crude oil desalting apparatus 101. The crude oil leaving the crude oil desalting apparatus 101 is further heated to an appropriate temperature in the heating furnace 102 and fed to the atmospheric distillation tower 103.

次いで、常圧蒸留塔103にて、ガス分を回収し、そして、ナフサ分、灯油分、軽油分、重質軽油分等の留分を留出させ、留出しない重質油分を残油として分離する。これら、各留出分、残油は、処理装置200へと送給して処理され、最終石油製品とされる。   Next, the atmospheric gas distillation column 103 collects the gas component, and distills fractions such as naphtha, kerosene, light oil, and heavy gas oil, and the heavy oil that does not distill as residual oil. To separate. These distillates and residual oil are sent to the processing apparatus 200 for processing, and the final petroleum product is obtained.

つまり、本実施例によると、ガス分は、ガス回収装置201でLPGを回収し、LPGは製品とされる。ナフサ分は、そのまま石油化学原料とされる他、ナフサ水素化精製装置202にて脱硫処理等がされ、更には、接触改質装置203にて改質され、ガソリンの調合に用いられる。灯油分は、灯油水素化精製装置204にて脱硫処理等がされ、硫黄分、窒素分を除いて製品灯油として、或いは、精製ナフサを調合してジェット燃料とする。   That is, according to the present embodiment, LPG is recovered from the gas component by the gas recovery device 201, and LPG is made into a product. The naphtha is directly used as a petrochemical raw material, subjected to desulfurization treatment by the naphtha hydrorefining device 202, and further reformed by the catalytic reforming device 203 and used for blending gasoline. The kerosene component is desulfurized in the kerosene hydrorefining device 204, and the sulfur and nitrogen components are removed as product kerosene, or refined naphtha is blended into jet fuel.

軽油分は、そのまま軽油として使用するものもあるが、多くは軽油水素化精製装置205にて脱硫処理がされ、硫黄分を除いて、ディーゼル軽油とする。   Some diesel oil components are used as diesel oil as they are, but many are desulfurized by diesel oil hydrorefining device 205 to remove diesel sulfur diesel diesel oil.

また、重質軽油分は、軽油水素化精製装置215にて脱硫処理がされ、硫黄分を除いて、A重油とする。   Further, the heavy gas oil is desulfurized by the gas oil hydrorefining device 215, and the sulfur content is removed to obtain A fuel oil.

残油は、そのまま重油として用いることもあり、必要に応じて直接脱硫装置による脱硫にて、硫黄分を除いてC重油などの製品重油に調合される。   The residual oil may be used as heavy oil as it is, and if necessary, it is blended into product heavy oil such as C heavy oil by desulfurization using a direct desulfurization apparatus, excluding sulfur.

又、残油を減圧蒸留装置206にて減圧蒸留し、残油を含まない減圧軽油と、残油である減圧残油とに分離する。得られた減圧軽油を間接脱硫装置207にて脱硫処理した減圧脱硫軽油とし、この減圧脱硫軽油を接触分解装置208にて分解し、分解ガソリンを作る。分解ガソリンは、調合して製品ガソリンにする。また、減圧脱硫軽油はA重油に調合する。   In addition, the residual oil is distilled under reduced pressure in a vacuum distillation apparatus 206, and separated into a vacuum gas oil that does not contain residual oil and a vacuum residual oil that is a residual oil. The obtained vacuum gas oil is converted into a vacuum desulfurized gas oil that has been desulfurized by the indirect desulfurization device 207, and this vacuum desulfurized gas oil is decomposed by the catalytic cracking device 208 to produce cracked gasoline. Cracked gasoline is blended into product gasoline. The vacuum desulfurized gas oil is blended with A heavy oil.

更に、減圧残油は、直接脱硫装置210にて直接脱硫してC重油とされる。或いは、重油熱分解装置209にて熱分解して熱分解油と石油コークスにする。石油コークスはコークスとして製品となる。熱分解油は、直接脱硫装置210で副生した留分とともに間接脱硫装置207の原料とされる。   Further, the vacuum residue is directly desulfurized by the direct desulfurization apparatus 210 to be C heavy oil. Alternatively, it is pyrolyzed with a heavy oil pyrolyzer 209 to form pyrolyzed oil and petroleum coke. Petroleum coke becomes a product as coke. The pyrolysis oil is used as a raw material for the indirect desulfurization device 207 together with the fraction by-produced in the direct desulfurization device 210.

又、場合によっては、残油は、図1に一点鎖線にて示すように、直接脱硫装置210で脱硫された後、分解装置、例えば流動接触分解装置216或いは熱分解装置などにより分解し、分解ガソリンとC重油にする処理工程を有することができる。   In some cases, the residual oil is desulfurized by a direct desulfurization device 210 and then decomposed by a cracking device such as a fluid catalytic cracking device 216 or a thermal cracking device, as shown by a one-dot chain line in FIG. It can have a process of making gasoline and C heavy oil.

上記石油精製工程によれば、各装置の運転切換時に混油が生じたり、或いは、規格外の性状を有した(オフスペック)製品が発生することがある。この場合には、これらの油をスロップ油としてスロップタンクに集め、製品として出荷しないようにする。   According to the above oil refining process, mixed oil may be produced when the operation of each apparatus is switched, or a product with off-standard properties (off-spec) may be generated. In this case, these oils are collected in a slop tank as slop oil and are not shipped as a product.

本発明者らの研究実験の結果によると、スロップ油の中には、スロップ油の蒸留性状によると、360℃以下の軽質留分が約90容量%、360℃以上の重質留分が10容量%であり、その大部分が軽油留分より軽い部分とされるものがあることが分かった。   According to the results of the experiments conducted by the present inventors, among the slop oils, according to the distillation properties of the slop oil, the light fraction at 360 ° C. or lower is about 90% by volume, and the heavy fraction at 360 ° C. or higher is 10%. It was found that some of the volume was lighter than the light oil fraction.

そこで、本実施例では、スロップ油を、軽質分からなるスロップ油(軽質スロップ油)と重質分からなるスロップ油(残油スロップ油)とに大きく分けた。残油スロップ油は、減圧軽油を含むこれより重い留分を含み、軽質スロップ油は、軽油を含むこれより軽い留分を含むものとした。   Therefore, in this example, the slop oil was roughly divided into a slop oil composed of a light component (light slop oil) and a slop oil composed of a heavy component (residual oil slop oil). The residual oil slop oil contains a heavier fraction containing vacuum gas oil, and the light slop oil contains a lighter fraction containing light oil.

特に、本実施例では、軽質スロップ油は、常圧留分を処理する軽質処理工程で発生したものである。   In particular, in this embodiment, the light slop oil is generated in the light processing step of processing the atmospheric pressure fraction.

従って、軽質スロップ油は、上述のように、90%留出温度が、好ましくは160〜420℃、特には180〜380℃、97%留出温度が、好ましくは200〜380℃、特には220〜340℃である。   Accordingly, as described above, the light slop oil has a 90% distillation temperature, preferably 160 to 420 ° C, particularly 180 to 380 ° C, and a 97% distillation temperature, preferably 200 to 380 ° C, particularly 220. ~ 340 ° C.

また、本実施例によれば、スロップタンクとして、残油スロップ油専用のタンク300と、軽質スロップ油専用のタンク400とを設け、軽質スロップ油と残油スロップ油とを別々のタンク、即ち、残油スロップ油タンク300と軽質スロップ油タンク400とにそれぞれ受け入れることとした。   Further, according to the present embodiment, as the slop tank, the tank 300 dedicated to the residual oil slop oil and the tank 400 dedicated to the light oil slop oil are provided, and the light oil slop oil and the residual oil slop oil are separated into separate tanks, that is, The residual oil slop oil tank 300 and the light slop oil tank 400 were accepted respectively.

本発明の特徴は、常圧留分を処理する軽質処理工程で発生した軽質スロップ油を、芳香族分を30容量%以上含有する中間製品油に混合した混合油を前記処理装置にてスロップ油処理を行う構成にある。この構成については後で更に詳しく説明する。   A feature of the present invention is that a mixed oil obtained by mixing a light slop oil generated in a light treatment step for treating a normal pressure fraction with an intermediate product oil containing 30% by volume or more of an aromatic component is added to the slop oil in the processing apparatus. It is in the configuration for processing. This configuration will be described in more detail later.

また、本実施例によれば、残油スロップ油と軽質スロップ油とを別々のタンク300、400にそれぞれ受け入れる構成としたことにより、残油スロップ油は、タンク300から原油脱塩装置101、加熱炉102を介して常圧蒸留塔103へ送り出して処理することができる。   In addition, according to the present embodiment, the residual oil slop oil and the light slop oil are received in the separate tanks 300 and 400, respectively. It can be sent to the atmospheric distillation column 103 via the furnace 102 and processed.

次に、軽質スロップ油の処理工程について説明する。   Next, the light slop oil treatment process will be described.

本実施例にて、常圧留分を処理する軽質処理工程は、ナフサ、ガソリン、灯油、軽油又は重質軽油を主成分とする留分を処理対象とする、水素化精製、接触改質又は接触分解の工程とすることができ、前記残油処理工程は、(1)常圧残油の減圧蒸留、水素化精製、熱分解若しくは接触分解、(2)減圧残油の水素化精製、熱分解若しくは接触分解、又は、(3)常圧残油の減圧蒸留による留出分の水素化精製、水素化分解、熱分解若しくは接触分解の工程とすることができる。   In the present embodiment, the light treatment process for treating the atmospheric pressure fraction is a hydrorefining, catalytic reforming, or the like, which treats a fraction mainly composed of naphtha, gasoline, kerosene, light oil or heavy light oil. The residual oil treatment step includes (1) vacuum distillation of atmospheric residual oil, hydrorefining, thermal cracking or catalytic cracking, (2) hydrorefining of vacuum residual oil, heat It can be a process of hydrocracking, hydrocracking, thermal cracking or catalytic cracking of a distillate by distillation under reduced pressure or catalytic cracking or (3) atmospheric residue.

また、前記軽質スロップ油は、上述のように、芳香族分を30容量%以上、好ましくは30〜60容量%含有する中間製品油に混合される。   Further, as described above, the light slop oil is mixed with an intermediate product oil containing an aromatic content of 30% by volume or more, preferably 30 to 60% by volume.

中間製品油は、上述のように、好ましい蒸留性状としては、90%留出温度が450〜580℃、特には500〜550℃、また、軽質スロップ油のそれよりも250〜400℃、特には300〜350℃高いものであり、常圧留分の内最も重質な留分、及び/又は、残油に由来する留分であることが好ましい。   As described above, the intermediate product oil has a 90% distillation temperature of 450 to 580 ° C., particularly 500 to 550 ° C., preferably 250 to 400 ° C. than that of light slop oil. It is higher by 300 to 350 ° C., and is preferably the heaviest fraction of the atmospheric pressure fraction and / or the fraction derived from the residual oil.

常圧留分の内最も重質な留分とは、所謂、重質軽油留分である。残油に由来する留分としては、残油を減圧蒸留して得られる減圧軽油留分や、残油を熱分解又は接触分解して得られる分解油などがあげられる。   The heaviest fraction in the atmospheric pressure fraction is a so-called heavy gas oil fraction. Examples of the fraction derived from the residual oil include a vacuum gas oil fraction obtained by distilling the residual oil under reduced pressure, and a cracked oil obtained by pyrolyzing or catalytically cracking the residual oil.

芳香族分を多く含む留分である分解軽油、すなわち、(1)残油或いは重質軽油を原料とした接触分解により得られる接触分解軽油(所謂、「LCO」を含む)や、(2)残油或いは重質軽油を原料とした熱分解により得られる熱分解軽油を含む中間製品油が好ましい。上述のように、中間製品油における分解軽油の含有量が、5〜60容量%、特には20〜50容量%が好ましい。   Cracked light oil which is a fraction containing a large amount of aromatics, that is, (1) catalytic cracked light oil (including so-called “LCO”) obtained by catalytic cracking using residual oil or heavy gas oil as a raw material, (2) An intermediate product oil containing pyrolysis gas oil obtained by pyrolysis using residual oil or heavy gas oil as a raw material is preferred. As described above, the content of the cracked light oil in the intermediate product oil is preferably 5 to 60% by volume, particularly 20 to 50% by volume.

軽質スロップ油を中間製品油に配合した混合油は、軽質スロップ油の配合量が0.1〜15容量%、特には0.5〜5容量%が好ましい。   The mixed oil obtained by blending light slop oil with intermediate product oil preferably has a light slop oil content of 0.1 to 15% by volume, particularly 0.5 to 5% by volume.

また、混合油を処理する石油精製工程は、水素化精製、及び、水素化分解の少なくとも一つの工程を含むことが好ましい。   Moreover, it is preferable that the petroleum refining process which processes mixed oil contains at least 1 process of hydrorefining and hydrocracking.

混合油は、汚れを発生させないため、その全量を気化させないで処理することが好ましい。好ましい反応条件は、反応温度は250〜450℃、反応圧力は1〜25MPa、特には反応温度は300〜430℃、反応圧力は8〜25MPaである。   Since mixed oil does not generate dirt, it is preferable to process it without vaporizing the whole quantity. Preferred reaction conditions are a reaction temperature of 250 to 450 ° C., a reaction pressure of 1 to 25 MPa, particularly a reaction temperature of 300 to 430 ° C., and a reaction pressure of 8 to 25 MPa.

更に、図1を参照して、具体的に説明する。   Further specific description will be given with reference to FIG.

本実施例によると、軽質スロップ油は、常圧蒸留された留分を処理するための処理装置200、例えば、ナフサ水素化精製装置202、灯油水素化精製装置204、軽油水素化精製装置205、重質軽油水素化精製装置215、接触改質装置203などからのスロップ油である。   According to the present embodiment, the light slop oil is processed into a processing apparatus 200 for processing a fraction distilled at atmospheric pressure, for example, a naphtha hydrotreating apparatus 202, a kerosene hydrotreating apparatus 204, a light oil hydrotreating apparatus 205, It is slop oil from the heavy gas oil hydrorefining device 215, the catalytic reforming device 203, and the like.

本実施例によると、軽質スロップ油aは、重油間接脱硫装置207に原料として送出される。   According to the present embodiment, the light slop oil a is sent to the heavy oil indirect desulfurization apparatus 207 as a raw material.

重油間接脱硫装置207には、常圧蒸留して得られた重質軽油留分b、残油を減圧蒸留して得られた減圧蒸留装置206からの減圧軽油留分c、更に、減圧残油を熱分解して得られた重油熱分解装置209からの熱分解軽油留分d、が原料として供給される。   The heavy oil indirect desulfurization unit 207 includes a heavy gas oil fraction b obtained by atmospheric distillation, a vacuum gas oil fraction c obtained from the vacuum distillation unit 206 obtained by vacuum distillation of the residual oil, and a vacuum residual oil. The pyrolyzed light oil fraction d from the heavy oil pyrolyzer 209 obtained by pyrolyzing is supplied as a raw material.

本実施例にて、重質軽油留分b、減圧軽油留分c、及び、熱分解軽油留分dを含む混合油は、実施例1で説明した「炭化水素油2」に相当するもので、混合油における各留分の割合は、重質軽油留分bが20容量%、減圧軽油留分cが55容量%、及び、熱分解軽油留分dが25容量%、とした。   In this example, the mixed oil containing the heavy gas oil fraction b, the vacuum gas oil fraction c, and the pyrolysis gas oil fraction d corresponds to the “hydrocarbon oil 2” described in Example 1. The proportion of each fraction in the mixed oil was 20% by volume for heavy gas oil fraction b, 55% by volume for vacuum gas oil fraction c, and 25% by volume for pyrolysis gas oil fraction d.

軽質スロップ油aは、実施例1で説明した「軽質スロップ油」に相当するもので、又、実施例1で説明したように、上記混合油に対して、10容量%にて混合した。   The light slop oil a corresponds to the “light slop oil” described in Example 1, and as described in Example 1, 10% by volume was mixed with the mixed oil.

間接脱硫装置207の反応条件は、反応温度350℃、反応圧力8.0MPa、であった。   The reaction conditions of the indirect desulfurization apparatus 207 were a reaction temperature of 350 ° C. and a reaction pressure of 8.0 MPa.

本実施例によれば、間接脱硫装置207において、混合油の全量を気化させないで処理することができ、また、スロップ油に起因する汚れの発生はなかった。これは、中間製品油が芳香族を多く含むため、溶解性が高く、汚れの発生が抑制されたものと思われる。   According to this example, in the indirect desulfurization apparatus 207, the entire amount of the mixed oil could be processed without being vaporized, and there was no occurrence of dirt due to the slop oil. This is because the intermediate product oil contains a large amount of aromatics, so that the solubility is high and the occurrence of dirt is suppressed.

以上の結果により、本実施例によれば、軽質スロップ油を常圧蒸留原料とすることなく、中間製品油の一部分として利用できることが分かった。   From the above results, it was found that according to the present example, the light slop oil can be used as a part of the intermediate product oil without using the atmospheric distillation raw material.

本発明の他の実施例によれば、図1に一点鎖線で示すように、軽質スロップ油aを、残油を処理するための直接脱硫装置210に送出して処理することも可能である。   According to another embodiment of the present invention, as shown by a one-dot chain line in FIG. 1, it is also possible to send the light slop oil a to the direct desulfurization device 210 for processing the residual oil for processing.

本実施例において、残油を処理するための残油処理工程である直接脱硫装置210、減圧蒸留装置206、更には、間接脱硫装置207、重油熱分解装置209、流動接触分解装置208からのスロップ油である「残油スロップ油」は、タンク300から原油脱塩装置101、加熱炉102を介して常圧蒸留塔103へ送り出して処理することができる。   In this embodiment, slops from the direct desulfurization apparatus 210, the vacuum distillation apparatus 206, the indirect desulfurization apparatus 207, the heavy oil pyrolysis apparatus 209, and the fluid catalytic cracking apparatus 208, which are residual oil treatment steps for treating the residual oil. The “residual slop oil” that is oil can be sent out from the tank 300 to the atmospheric distillation tower 103 via the crude oil desalting apparatus 101 and the heating furnace 102 for processing.

従って、本発明においても、図3に関連して説明した発明と同様に、スロップ油を、その発生工程により残油スロップ油と軽質スロップ油を区別して扱い、残油スロップ油は従来と同様に常圧蒸留塔103へ戻し、軽質スロップ油は常圧蒸留塔103の下流の処理装置へと戻すことによって、従来の、全てのスロップ油を常圧蒸留塔103へと戻した場合に比し、常圧蒸留塔103を通過する流量に対する当該装置の原単位相当分の燃料が節約でき、その結果、省エネルギー化を図り、併せて二酸化炭素の排出量を低減することができる。又、ガソリン、軽油のサルファーフリー化や超深度脱硫化が進めば、オフスペック品発生量の観点から、前記メリットは更に増大する。   Therefore, in the present invention, as in the invention described with reference to FIG. 3, the slop oil is treated by distinguishing the residual oil slop oil and the light slop oil according to the generation process. Returning to the atmospheric distillation column 103, the light slop oil is returned to the processing apparatus downstream of the atmospheric distillation column 103, so that all of the conventional slop oil is returned to the atmospheric distillation column 103, The fuel corresponding to the basic unit of the apparatus with respect to the flow rate passing through the atmospheric distillation column 103 can be saved. As a result, energy saving can be achieved, and the emission amount of carbon dioxide can be reduced. In addition, if gasoline or light oil is made sulfur-free or ultra-deep desulfurized, the above-mentioned merit is further increased from the viewpoint of the amount of off-spec products generated.

本実施例において、軽質スロップ油が全てのスロップ油に占める割合を90%とし、原油処理量に対するスロップ油の発生する割合を2.5%とすれば、日本で年間処理される原油量は234,964,381KLであり、常圧蒸留処理に必要な燃料単位が9.5L/KLであることから、日本全体で燃料消費量を50,789KL減らすことができ、約16万tの二酸化炭素の発生を低減することができる。   In this example, if the ratio of light slop oil to all slop oil is 90% and the ratio of slop oil generated to the crude oil throughput is 2.5%, the amount of crude oil processed annually in Japan is 234. 964,381 KL and the fuel unit required for atmospheric distillation is 9.5 L / KL, which can reduce fuel consumption by 50,789 KL throughout Japan, Generation can be reduced.

本発明の廃油処理方法を実施する石油精製工程の一実施例の概要を示す線図である。It is a diagram which shows the outline | summary of one Example of the oil refinery process which enforces the waste-oil processing method of this invention. 石油精製工程の一例の概要を示す線図である。It is a diagram which shows the outline | summary of an example of an oil refinery process. 廃油処理方法を実施する石油精製工程の先行技術の概要を示す線図である。It is a diagram which shows the outline | summary of the prior art of the oil refinery process which implements a waste oil processing method.

符号の説明Explanation of symbols

100 原油タンク
101 原油脱塩装置
102 加熱炉
103 常圧蒸留塔
200 処理装置
201 ガス回収装置
202 ナフサ水素化精製装置
203 接触改質装置
204 灯油水素化精製装置
205、215 軽油水素化精製装置
206 減圧蒸留装置
207 間接脱硫装置
208、216 接触分解装置
209 重油熱分解装置
210 直接脱硫装置
300 残油スロップ油タンク
400 軽質スロップ油タンク
DESCRIPTION OF SYMBOLS 100 Crude oil tank 101 Crude oil desalination apparatus 102 Heating furnace 103 Atmospheric distillation tower 200 Processing apparatus 201 Gas recovery apparatus 202 Naphtha hydrorefining apparatus 203 Contact reformer 204 Kerosene hydrotreating apparatus 205, 215 Light oil hydrotreating apparatus 206 Depressurization Distillation unit 207 Indirect desulfurization unit 208, 216 Catalytic cracking unit 209 Heavy oil thermal decomposition unit 210 Direct desulfurization unit 300 Residual oil slop oil tank 400 Light slop oil tank

Claims (5)

原油を常圧蒸留塔にて、残油と少なくとも一つの常圧留分に分離し、次いで、前記留分及び前記残油は、前記常圧蒸留塔の下流側に配置した処理装置にて更に処理して石油製品を製造する石油精製工程にて発生するスロップ油を石油精製工程において処理するための廃油処理方法において、
前記常圧留分を処理する軽質処理工程で発生した軽質スロップ油を、前記常圧留分の内最も重質な重質軽油留分を含み芳香族分を30容量%以上含有する中間製品油に対して0.1〜15容量%混合した混合油を、前記残油を処理する処理装置にてスロップ油処理を行うことを特徴とする廃油処理方法。
Crude oil is separated into a residual oil and at least one atmospheric distillation fraction in an atmospheric distillation column, and then the fraction and the residual oil are further processed in a processing apparatus disposed downstream of the atmospheric distillation tower. In a waste oil processing method for processing slop oil generated in an oil refining process to produce a petroleum product by processing in the oil refining process,
The intermediate product oil containing 30% by volume or more of the aromatic content of light slop oil generated in the light treatment step of treating the normal pressure fraction, including the heaviest heavy light oil fraction of the normal pressure fraction. waste oil treatment method with 0.1 to 15 volume% mixed oil mixture, and performing a slop oil treatment in the process unit for processing the residual oil for the.
前記軽質スロップ油は90%留出温度が160〜420℃であり、前記中間製品油は90%留出温度が450〜580℃であることを特徴とする請求項1に記載の廃油処理方法。The waste oil treatment method according to claim 1, wherein the light slop oil has a 90% distillation temperature of 160 to 420 ° C, and the intermediate product oil has a 90% distillation temperature of 450 to 580 ° C. 前記処理装置において、混合油の全量を気化させないで処理することを特徴とする請求項1又は2に記載の廃油処理方法。 The waste oil processing method according to claim 1 or 2, wherein the processing apparatus performs processing without vaporizing the entire amount of the mixed oil. 前記中間製品油は、更に、残油に由来する留分を含むことを特徴とする請求項1〜3のいずれかの項に記載の廃油処理方法。 The waste oil treatment method according to any one of claims 1 to 3, wherein the intermediate product oil further includes a fraction derived from residual oil. 記残油に由来する留分は、残油を減圧蒸留して得られる減圧軽油留分或いは残油を熱分解又は接触分解して得られる分解油であることを特徴とする請求項4に記載の廃油処理方法。 Fraction derived from the pre-chopped oil in claim 4, characterized in that the vacuum gas oil fraction or bottoms obtained residual oil was distilled under reduced pressure is an exploded oil obtained by pyrolysis or catalytic cracking The waste oil processing method as described .
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