JP4866318B2 - Packing for fireproof composite pipe - Google Patents

Packing for fireproof composite pipe Download PDF

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JP4866318B2
JP4866318B2 JP2007226825A JP2007226825A JP4866318B2 JP 4866318 B2 JP4866318 B2 JP 4866318B2 JP 2007226825 A JP2007226825 A JP 2007226825A JP 2007226825 A JP2007226825 A JP 2007226825A JP 4866318 B2 JP4866318 B2 JP 4866318B2
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packing
composite pipe
peripheral surface
fireproof composite
layer pipe
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JP2009058080A (en
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信治 山本
尊文 関口
一司 上月
博 加村
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Togawa Rubber Co Ltd
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Togawa Rubber Co Ltd
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Description

本発明は、内層管と当該内層管の外周に耐火性材料を型成形した外層管とを備えた耐火複合管に対し、前記外層管の型成形の際に取付ける耐火複合管用パッキンに関する。   The present invention relates to a fireproof composite pipe packing that is attached to a fireproof composite pipe having an inner pipe and an outer pipe formed by molding a fireproof material on the outer periphery of the inner pipe.

耐火複合管として、例えば、耐水性や耐薬品性に優れる塩化ビニル樹脂製の内層管の外周に、耐火性に優れるモルタル製の外層管を形成したものが知られている。このような耐火複合管は、耐火複合管用パッキン(以下、単に「パッキン」と称する場合がある)を外嵌した内層管を金型内に配置し、金型とパッキンと内層管とで形成される空間にモルタル等を流し込み、モルタル等を硬化させて外層管を形成することによって作製される。   As a fireproof composite pipe, for example, an outer layer pipe made of mortar having excellent fire resistance is formed on the outer periphery of an inner pipe made of vinyl chloride resin having excellent water resistance and chemical resistance. Such a fire-resistant composite pipe is formed of a mold, a packing, and an inner-layer pipe, in which an inner-layer pipe that is externally fitted with a gasket for fire-resistant composite pipe (hereinafter sometimes simply referred to as “packing”) is disposed in the mold. The outer layer pipe is formed by pouring mortar or the like into the space to be cured and curing the mortar or the like.

このため、従来のパッキンでは、耐火複合管の外層管とは特に固定されておらず、耐火複合管の配管施工時等の際にパッキンが外層管から剥離して内層管から抜け落ちるという問題があった。   For this reason, the conventional packing is not particularly fixed to the outer layer pipe of the refractory composite pipe, and there is a problem that the packing peels off from the outer layer pipe and falls off from the inner layer pipe at the time of piping construction of the refractory composite pipe. It was.

この問題に対しては、耐火複合管の外層管と当接する当接面にアンカー突起を設けた耐火複合管用パッキンが提案されている(例えば、特許文献1を参照)。このパッキンでは、アンカー突起を外層管に食い込ませた状態で硬化させることにより、パッキンと外層管との間にいわゆるアンカー効果を発生させることができる。   In order to solve this problem, a gasket for a fireproof composite pipe has been proposed in which an anchor projection is provided on a contact surface that comes into contact with an outer layer pipe of the fireproof composite pipe (see, for example, Patent Document 1). In this packing, a so-called anchor effect can be generated between the packing and the outer layer pipe by hardening the anchor protrusion in a state where the anchor protrusion is bitten into the outer layer pipe.

実用新案登録第3126548号公報Utility Model Registration No. 3126548

しかし、特許文献1に記載の耐火複合管用パッキンでは、金型とパッキンと内層管とで形成される空間にモルタル等を流し込む際に空間内の空気の逃げ場がほとんどなく、モルタル等がアンカー突起の周りにまで十分に行き渡らないまま硬化する恐れがあった。このため、アンカー突起の外層管への食い込みが不十分となり、配管施工時等におけるパッキンの耐火複合管からの脱落を完全に防止することはできなかった。   However, in the packing for fireproof composite pipe described in Patent Document 1, there is almost no air escape space in the space when the mortar is poured into the space formed by the mold, the packing, and the inner layer pipe, and the mortar is not anchor anchor projection. There was a risk of curing without spreading all around. For this reason, the anchor protrusions have not sufficiently penetrated into the outer layer pipe, and it has not been possible to completely prevent the packing from dropping from the fireproof composite pipe during piping construction.

従って、本発明は上記問題点に鑑みてなされたものであり、その目的は、耐火複合管からより脱落し難い耐火複合管用パッキンを提供することにある。   Accordingly, the present invention has been made in view of the above problems, and an object of the present invention is to provide a packing for a fireproof composite pipe that is more difficult to drop off from the fireproof composite pipe.

本発明に係る耐火複合管用パッキンの特徴構成は、内層管、及び、前記内層管の外周に耐火性材料を型成形した外層管を備えた耐火複合管に対し、前記外層管の型成形の際に、前記外周面に沿うように前記外層管の端面に取付ける耐火複合管用パッキンであって、前記端面に当接する当接面と、前記外周面に面する内周面と、前記当接面に形成され、前記外層管の型成形時に前記耐火性材料が流入する流入部と、前記流入部に形成され、前記当接面とは異なる面と連通する連通部と、前記内周面に形成され、前記外周面に向けて突起するリブと、を備えた点にある。 Characteristic feature of the refractory packing composite tube according to the present invention, the inner layer pipe, and said to inner tube refractory composite pipe the refractory material with a mold molded outer tube to the outer circumferential surface of the molding of the outer layer tube In this case, a gasket for a fireproof composite pipe that is attached to the end surface of the outer layer pipe along the outer peripheral surface, the contact surface contacting the end surface, the inner peripheral surface facing the outer peripheral surface, and the contact formed on the surface, an inlet portion of the refractory material during molding of the outer layer tube flows, is formed in the inlet portion, said a communication portion for communicating with surface different from the contact surface, the inner peripheral surface And a rib that is formed and protrudes toward the outer peripheral surface .

本構成のように、外層管と当接する当接面に耐火性材料が流入する流入部を設け、流入部に当接面とは異なる面と連通する連通部を設けることにより、外層管を型成形する際に、型内の空気を連通部からに逃がしつつ耐火性材料を充填することができるため、耐火性材料を流入部にまで確実に充填することができる。
したがって、耐火性材料を硬化させると、外層管の一部が耐火複合管用パッキンに嵌合した状態となるため、耐火複合管用パッキンは外層管に対するアンカー効果により耐火複合管から脱落し難くなる。
As in this configuration, an inflow portion into which the refractory material flows is provided on the contact surface that comes into contact with the outer layer tube, and a communication portion that communicates with a surface different from the contact surface is provided in the inflow portion, thereby forming the outer layer tube into a mold. When molding, since the refractory material can be filled while letting the air in the mold escape from the communicating portion, the refractory material can be reliably filled to the inflow portion.
Therefore, when the refractory material is cured, a part of the outer layer pipe is fitted into the packing for the fire resistant composite pipe, and therefore the fire resistant composite pipe packing is difficult to drop off from the fire resistant composite pipe due to the anchor effect on the outer layer pipe.

前記流入部は、前記当接面に、周方向に沿って複数形成された凹部であることが好ましい。
本構成のように流入部を凹部とすることにより、耐火性材料は確実に凹部に溜まり硬化するため、より高いアンカー効果を得ることができる。また、凹部を周方向に複数設けることにより、外層管に対するアンカー効果を高めることができる。
The inflow portion is preferably a plurality of recesses formed in the contact surface along the circumferential direction .
By forming the inflow portion as a recess as in this configuration, the refractory material reliably accumulates in the recess and hardens, so that a higher anchor effect can be obtained. Moreover, the anchor effect with respect to an outer layer pipe | tube can be heightened by providing multiple recessed parts in the circumferential direction.

記連通部は前記凹部の一部に設けた孔部であることが好ましい。
本構成のように凹部の一部に孔部を設けることにより、凹部のその他の部分において耐火性材料を溜めつつ空気逃がすことができるため、耐火性材料を硬化させることにより外層管に対する高いアンカー効果を発生させることができる。また、前記連通部を前記凹部の一部に設けた溝部としてもよく、この場合も同様の効果を得ることができる。
It is preferred that the front Killen communication portion is a hole portion formed in a portion of the recess.
By providing a hole in a part of the recess as in this configuration, it is possible to escape the air while accumulating the refractory material in the other part of the recess, so a high anchoring effect on the outer tube by hardening the refractory material Can be generated. Further, the communication portion may be a groove provided in a part of the recess, and in this case, the same effect can be obtained.

前記溝部は前記内周面と連通することが好ましい。It is preferable that the groove portion communicates with the inner peripheral surface.

以下、本発明の実施の形態を図面に基づいて説明する。ただし、本発明は以下の実施の形態および図面に記載される構成に限定されるものではなく、本発明の意図を逸脱しない範囲において、種々の改変等が可能である。
ここでは、本発明に係る耐火複合管用パッキン(以下、「パッキン」と称する)100を、図4及び5に示すように耐火複合管としての耐火二層管継手300に適用した場合を例として説明する。
Hereinafter, embodiments of the present invention will be described with reference to the drawings. However, the present invention is not limited to the configurations described in the following embodiments and drawings, and various modifications can be made without departing from the spirit of the present invention.
Here, a case where the fireproof composite pipe packing (hereinafter referred to as “packing”) 100 according to the present invention is applied to a fireproof double-layer pipe joint 300 as a fireproof composite pipe as shown in FIGS. 4 and 5 will be described as an example. To do.

本実施形態に係るパッキン100を適用する耐火二層管継手300は、硬質塩化ビニル等の合成樹脂製の内層管301と、内層管301の外周にモルタル等の耐火性材料を型成形した外層管302とを備えており、同様に内層管501と外層管502とを備える耐火二層管500と接合して用いる。
耐火二層管継手300では、耐火二層管500と接合する部位において内層管301及び外層管302が拡径するよう設けてあり、内層管301に耐火二層管500の露出した内層管501が嵌入できるようになっている。
A fireproof two-layer pipe joint 300 to which the packing 100 according to this embodiment is applied includes an inner layer pipe 301 made of a synthetic resin such as hard vinyl chloride, and an outer layer pipe formed by molding a refractory material such as mortar on the outer periphery of the inner layer pipe 301. 302 is used in the same manner as a fireproof two-layer pipe 500 including an inner layer pipe 501 and an outer layer pipe 502.
In the fireproof two-layer pipe joint 300, the inner layer pipe 301 and the outer layer pipe 302 are provided so that the diameters of the inner layer pipe 301 and the outer layer pipe 302 are expanded at a portion where the fireproof two layer pipe 500 is joined. It can be inserted.

パッキン100は、例えば、ポリエチレン等の合成ゴムや合成樹脂等で形成してあり、耐火二層管継手300に、外層管302と耐火二層管500の外層管502とが対向する部位において外層管302に当接させて装着してある。パッキン100は、耐火二層管継手300に対し、外層管302を型成形する際に取り付けて使用する。例えば、図6に示すように、パッキン100を内層管301に外嵌したものを金型400の内に配置し、金型400とパッキン100と内層管301とで形成される空間内にモルタル等の耐火性材料を充填し、硬化させる。   The packing 100 is formed of, for example, synthetic rubber such as polyethylene, synthetic resin, or the like, and the outer layer pipe is formed at a portion where the outer layer pipe 302 and the outer layer pipe 502 of the fire resistant two-layer pipe 500 face the fire-resistant two-layer pipe joint 300. It is attached in contact with 302. The packing 100 is attached to the fireproof two-layer pipe joint 300 when the outer layer pipe 302 is molded. For example, as shown in FIG. 6, an outer fitting of the packing 100 to the inner layer pipe 301 is placed in the mold 400, and mortar or the like is formed in a space formed by the mold 400, the packing 100 and the inner layer pipe 301. Fill with refractory material and let it harden.

このようなパッキン100は、図1〜5に示すように、外層管302の端面と当接する当接面10、当接面と略平行な外面20、内周面30、外周面40を備える。
当接面10には、外層管302の成形時にモルタル等の耐火性材料が流入する流入部としての凹部11が周方向に等間隔に9個設けてある。凹部11の開口面の形状は楕円形状であり、凹部11の開口面と平行な断面の面積が凹部11の深さ方向に沿って等しくなるように設けてある。また、凹部11のそれぞれの底面12には、当接面10とは異なる面の一例である外面20と連通する連通部としての孔部13が設けてある。
As shown in FIGS. 1 to 5, the packing 100 includes a contact surface 10 that contacts the end surface of the outer layer tube 302, an outer surface 20 that is substantially parallel to the contact surface, an inner peripheral surface 30, and an outer peripheral surface 40.
The contact surface 10 is provided with nine recesses 11 at equal intervals in the circumferential direction as inflow portions into which a refractory material such as mortar flows during molding of the outer tube 302. The shape of the opening surface of the recess 11 is elliptical, and is provided so that the area of the cross section parallel to the opening surface of the recess 11 is equal along the depth direction of the recess 11. In addition, each bottom surface 12 of the recess 11 is provided with a hole portion 13 as a communication portion that communicates with an outer surface 20 which is an example of a surface different from the contact surface 10.

内周面30には、内層管301の外径の寸法公差を吸収するためのリブ31が周方向に複数設けてある。また、内周面30と当接面10との角部に面取りがなされており、耐火複合管用パッキン100が内層管301に外嵌し易いようになっている。
外周面40は、当接面10の側から外面20の側へ縮径するテーパー状に形成してある。
The inner circumferential surface 30 is provided with a plurality of ribs 31 in the circumferential direction for absorbing the dimensional tolerance of the outer diameter of the inner layer tube 301. Further, the corners of the inner peripheral surface 30 and the contact surface 10 are chamfered so that the fireproof composite tube packing 100 can be easily fitted on the inner layer tube 301.
The outer peripheral surface 40 is formed in a taper shape whose diameter is reduced from the contact surface 10 side to the outer surface 20 side.

パッキン100の寸法は、装着する耐火二層管継手300の寸法によって変わり、特に限定されるものではないが、本実施形態においては、パッキン100の内径を125mm、外径を140mm、厚みを5mmとし、凹部11の開口面の長径を10mm、短径を5mm、深さを5mm、孔部13の内径を1mmとして形成してある。   The dimensions of the packing 100 vary depending on the dimensions of the fireproof two-layer pipe joint 300 to be attached, and are not particularly limited. In this embodiment, the inner diameter of the packing 100 is 125 mm, the outer diameter is 140 mm, and the thickness is 5 mm. The major axis of the opening surface of the recess 11 is 10 mm, the minor axis is 5 mm, the depth is 5 mm, and the inner diameter of the hole 13 is 1 mm.

このように構成されたパッキン100は、図6に示すように、外層管302の成形時において、パッキン100と内層管302と金型400によって形成される空間にモルタル等を充填口401から充填すると、空間内(凹部11の内を含む)の空気は孔部13を介して外面20の側へと抜け、モルタル等は凹部11にまで充填される。このため、モルタル等が硬化して外層管302が形成された後は、外層管302の一部がパッキン100の凹部11に嵌合した状態となる。したがって、パッキン100は外層管302に対するアンカー効果により耐火複合管から脱落し難くすることができる。   As shown in FIG. 6, the packing 100 configured in this way is filled with mortar or the like through a filling port 401 in a space formed by the packing 100, the inner layer tube 302, and the mold 400 when the outer layer tube 302 is formed. The air in the space (including the inside of the recess 11) escapes to the outer surface 20 side through the hole 13, and the mortar and the like are filled up to the recess 11. For this reason, after mortar etc. harden | cure and the outer layer pipe | tube 302 is formed, a part of outer layer pipe | tube 302 will be in the state fitted to the recessed part 11 of the packing 100. FIG. Therefore, the packing 100 can be made difficult to fall off the fireproof composite pipe due to the anchor effect on the outer layer pipe 302.

この際、パッキン100の内周面30に設けたリブ31は、内周面30と内層管301との間に間隙を作ることができるため、内層管301の寸法公差を吸収するだけでなく、金型400内の空気を逃がすこともできる。 At this time, the rib 31 provided on the inner peripheral surface 30 of the packing 100 can create a gap between the inner peripheral surface 30 and the inner layer pipe 301, so that not only the dimensional tolerance of the inner layer pipe 301 is absorbed, Air in the mold 400 can also escape.

また、金型400を型締めする際には、外周面40が金型400によって削られる場合があり、削屑の処理が問題となる。このため、本実施形態のように外周面40をテーパー状にして金型400と当接する面積を小さくすれば、金型400によって削られる外周面40の面積が小さくなり削屑の量を減らすことができる。   Further, when the mold 400 is clamped, the outer peripheral surface 40 may be scraped by the mold 400, which causes a problem of scrap disposal. For this reason, if the outer peripheral surface 40 is tapered as in this embodiment and the area in contact with the mold 400 is reduced, the area of the outer peripheral surface 40 cut by the mold 400 is reduced and the amount of chips is reduced. Can do.

〔別実施形態〕
上記の実施形態においては、連通部として凹部11の底面12に孔部13を設けた場合を例として説明したが、これに限定されず、連通部としては、例えば、図7〜9に示すような凹部11のそれぞれの側面15から内周面30に連通する溝部14とすることもできる。この場合では、外層管302を成形する際の空気は溝部14から内周面30の側へと抜けるため、モルタル等を凹部11に流入させることができる。この場合において、内周面30にリブを設けておけば、溝部14からの空気がより抜け易くなり好ましい。
[Another embodiment]
In the above embodiment, the case where the hole portion 13 is provided in the bottom surface 12 of the recess 11 as the communication portion has been described as an example. However, the present invention is not limited to this, and examples of the communication portion include those shown in FIGS. It can also be set as the groove part 14 connected to the internal peripheral surface 30 from each side surface 15 of the concave part 11. In this case, the air at the time of forming the outer layer pipe 302 escapes from the groove portion 14 to the inner peripheral surface 30 side, so that mortar or the like can flow into the concave portion 11. In this case, it is preferable to provide a rib on the inner peripheral surface 30 because air from the groove portion 14 is more easily removed.

上記の実施形態においては、凹部11を周方向に9個設けた場合を例として説明したが、凹部11の数は特に制限はなく、パッキン100のサイズ等に応じて適宜変更することができる。
凹部11の開口面の形状は、楕円形状に限定されず、真円状、四角状等、任意に選択可能であり、周方向に延びる溝状でもよい。また、凹部11は、内周面が凹部11の深さ方向に沿って深くなるほど拡径または縮径するテーパー状にすることもできる。
In the above embodiment, the case where nine concave portions 11 are provided in the circumferential direction has been described as an example. However, the number of the concave portions 11 is not particularly limited, and can be appropriately changed according to the size of the packing 100 or the like.
The shape of the opening surface of the recess 11 is not limited to an elliptical shape, and may be arbitrarily selected from a perfect circle shape, a square shape, and the like, and may be a groove shape extending in the circumferential direction. Further, the concave portion 11 can be tapered so that the inner peripheral surface becomes deeper or smaller in diameter as the inner peripheral surface becomes deeper along the depth direction of the concave portion 11.

上記の実施形態においては、流入部として凹部11を設けた場合を例として説明したが、流入部は、凹部11の底面12の全部に貫通孔を設けた孔部でもよい。   In the above embodiment, the case where the concave portion 11 is provided as the inflow portion has been described as an example. However, the inflow portion may be a hole portion provided with a through hole in the entire bottom surface 12 of the concave portion 11.

上記の実施形態においては、パッキン100を耐火二層管継手300に適用した場合を例として説明したが、耐火二層管500に適用することもできる。また、内層管301と外層管302とから構成される耐火二層管に限らず、三層以上の耐火複合管に対しても適用することができる。   In the above embodiment, the case where the packing 100 is applied to the fireproof two-layer pipe joint 300 has been described as an example. However, the packing 100 may be applied to the fireproof two-layer pipe 500. Further, the present invention can be applied not only to a fire-resistant double-layer pipe composed of an inner-layer pipe 301 and an outer-layer pipe 302 but also to a fire-resistant composite pipe having three or more layers.

本発明に係る耐火複合管用パッキンは、建築物に配設されるユーティリティ管、空調用通気管、配電管等の耐火複合管に適用することができる。   The packing for fireproof composite pipes according to the present invention can be applied to fireproof composite pipes such as utility pipes, air conditioning vent pipes, power distribution pipes and the like disposed in buildings.

本実施形態に係るパッキンの平面図Top view of packing according to this embodiment 本実施形態に係るパッキンの側面図Side view of packing according to this embodiment 本実施形態に係るパッキンの斜視図The perspective view of the packing which concerns on this embodiment 本実施形態に係るパッキンを耐火複合管に取り付けた状態を示す斜視図The perspective view which shows the state which attached the packing which concerns on this embodiment to the fireproof composite pipe 本実施形態に係るパッキンを耐火複合管に取り付けた状態を示す断面図Sectional drawing which shows the state which attached the packing which concerns on this embodiment to the fireproof composite pipe 耐火複合管を製造する工程を示す模式図Schematic diagram showing the process of manufacturing refractory composite pipes 別実施形態に係るパッキンの平面図Plan view of packing according to another embodiment 別実施形態に係るパッキンの側面図Side view of packing according to another embodiment 別実施形態に係るパッキンの斜視図Perspective view of packing according to another embodiment

符号の説明Explanation of symbols

10 当接面
11 凹部(流入部)
12 底面
13 孔部(連通部)
14 溝部(連通部)
15 側面
20 外面
30 内周面
31 リブ
40 外周面
100 耐火複合管用パッキン
300 耐火二層管継手(耐火複合管)
301 内層管
302 外層管
400 金型
10 Contact surface 11 Concave portion (inflow portion)
12 bottom 13 hole (communication part)
14 Groove (communication part)
DESCRIPTION OF SYMBOLS 15 Side surface 20 Outer surface 30 Inner peripheral surface 31 Rib 40 Outer peripheral surface 100 Packing for fireproof composite pipes 300 Fireproof two-layer pipe joint (fireproof composite pipe)
301 Inner layer tube 302 Outer layer tube 400 Mold

Claims (5)

内層管、及び、前記内層管の外周に耐火性材料を型成形した外層管を備えた耐火複合管に対し、前記外層管の型成形の際に、前記外周面に沿うように前記外層管の端面に取付ける耐火複合管用パッキンであって、
前記端面に当接する当接面と、
前記外周面に面する内周面と、
前記当接面に形成され、前記外層管の型成形時に前記耐火性材料が流入する流入部と、
前記流入部に形成され、前記当接面とは異なる面と連通する連通部と、
前記内周面に形成され、前記外周面に向けて突起するリブと、を備えた耐火複合管用パッキン。
Inner tubes, and said to inner tube refractory composite pipe the refractory material with a mold molded outer tube to the outer peripheral surface of, during molding of the outer layer tube, wherein the outer layer along the outer circumferential surface A fireproof composite pipe packing attached to the end face of the pipe,
A contact surface that contacts the end surface ;
An inner peripheral surface facing the outer peripheral surface;
Wherein formed on the contact surface, an inlet portion of the refractory material during molding of the outer layer tube flows,
A communicating portion formed in the inflow portion and communicating with a surface different from the contact surface ;
A fireproof composite pipe packing comprising: a rib formed on the inner peripheral surface and protruding toward the outer peripheral surface .
前記流入部は、前記当接面に、周方向に沿って複数形成された凹部である請求項1に記載の耐火複合管用パッキン。 2. The fireproof composite pipe packing according to claim 1, wherein the inflow portion is a plurality of recesses formed in the contact surface along a circumferential direction . 3. 前記連通部は前記凹部の一部に設けた孔部である請求項2に記載の耐火複合管用パッキン The packing for a fireproof composite pipe according to claim 2, wherein the communication part is a hole provided in a part of the recess . 前記連通部は前記凹部の一部に設けた溝部である請求項2に記載の耐火複合管用パッキン。 The packing for a fireproof composite pipe according to claim 2, wherein the communication part is a groove provided in a part of the recess. 前記溝部は前記内周面と連通する請求項4に記載の耐火複合管用パッキン。The packing for a fireproof composite pipe according to claim 4, wherein the groove communicates with the inner peripheral surface.
JP2007226825A 2007-08-31 2007-08-31 Packing for fireproof composite pipe Active JP4866318B2 (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01118282A (en) * 1987-10-30 1989-05-10 Toshiba Corp Sleep reproducing device
JP2529253Y2 (en) * 1990-04-05 1997-03-19 宣夫 福久 Edge gauge
JP2006001071A (en) * 2004-06-16 2006-01-05 Ngk Spark Plug Co Ltd Mold, cylindrical body manufacturing apparatus and cylindrical body manufacturing method using the same
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