JP4860764B2 - Cleaning device and cleaning method - Google Patents

Cleaning device and cleaning method Download PDF

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JP4860764B2
JP4860764B2 JP2010098439A JP2010098439A JP4860764B2 JP 4860764 B2 JP4860764 B2 JP 4860764B2 JP 2010098439 A JP2010098439 A JP 2010098439A JP 2010098439 A JP2010098439 A JP 2010098439A JP 4860764 B2 JP4860764 B2 JP 4860764B2
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cleaning
cleaning medium
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JP2010167419A (en
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明弘 渕上
達哉 佐藤
洋一 岡本
裕介 種子田
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Ricoh Co Ltd
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この発明は、洗浄対象物に付着した粉塵又は異物を除去する洗浄装置及び洗浄方法に関するものであり、特に各種電気機器等に使用する電子部品をプリント配線板に実装するはんだ付け工程で用いられるマスク治具に付着したフラックスを除去することに有効な技術である。   The present invention relates to a cleaning apparatus and a cleaning method for removing dust or foreign matters adhering to an object to be cleaned, and in particular, a mask used in a soldering process for mounting electronic components used in various electric devices and the like on a printed wiring board. This is an effective technique for removing the flux adhering to the jig.

近年、プリント基板の製造におけるフローはんだ槽によるはんだ付け工程において、はんだ付けの処理を行う領域以外をマスクするディップパレット、キャリアパレット等と呼称されるマスク治具が多く用いられている。このようなマスク治具は、繰り返し使用されるうちに、フラックスが表面に堆積して固着しマスクの精度を下げるため、定期的に洗浄する必要があった。   2. Description of the Related Art In recent years, mask jigs called dip pallets, carrier pallets, and the like that mask areas other than soldering regions are often used in a soldering process using a flow solder bath in the manufacture of printed circuit boards. Such a mask jig needs to be periodically cleaned in order to reduce the accuracy of the mask because the flux accumulates on and adheres to the surface as it is used repeatedly.

そこで、フラックス、粘着材、又は接着剤等が付着した治具等の洗浄対象物を洗浄するために、溶剤洗浄槽で洗浄対象物の上下両面に溶剤を噴射させて洗浄した後、洗浄対象物に付着した溶剤を水洗いし、洗浄対象物に温風を吹き当てて乾燥する洗浄装置がある。   Therefore, in order to clean the object to be cleaned, such as a jig, to which flux, adhesive, or adhesive is adhered, the object to be cleaned is cleaned by injecting a solvent onto the upper and lower surfaces of the object to be cleaned in a solvent cleaning tank. There is a cleaning device that washes the solvent adhering to water with water and blows hot air on the object to be cleaned.

しかしながら、溶剤を使用した洗浄装置を、フラックス等が付着した洗浄対象物の洗浄に使用した場合、溶剤を大量に使用するだけでなくフラックス等を含んだ廃液の処理及び洗浄後の乾燥処理におけるエネルギーの消費といった環境負荷が大きく、高コストになるという問題がある。   However, when a cleaning device that uses a solvent is used to clean an object to be cleaned that has adhered flux, etc., energy is not only used in a large amount of solvent, but also in the treatment of waste liquid containing flux, etc. and the drying process after cleaning. There is a problem that the environmental load such as consumption is large and the cost is high.

これらの問題を解消するため、軽量で飛翔しやすい固体からなる洗浄媒体を洗浄槽内で高速に飛翔させて、洗浄媒体を洗浄対象物に連続して接触させて洗浄対象物に付着した付着物(粉塵、粉体、膜状に固着した汚れなど)を溶剤を使用することなく分離する洗浄装置がある。この洗浄装置は、洗浄媒体が洗浄槽の内部で循環して、洗浄対象物に繰り返し衝突するため、少量の洗浄媒体でかつ乾式であっても大きな洗浄効果を発揮する。特に、可撓性を有する薄片状の洗浄媒体を用いることで、さらに少量の洗浄媒体の使用量で超音波洗浄と同等以上の洗浄能力を発揮する。   In order to solve these problems, a cleaning medium consisting of a lightweight and easy-to-fly solid is allowed to fly at high speed in the cleaning tank, and the cleaning medium is continuously brought into contact with the object to be cleaned and adhered to the object to be cleaned There is a cleaning device that separates dust, powder, and dirt adhered to a film without using a solvent. In this cleaning apparatus, the cleaning medium circulates inside the cleaning tank and repeatedly collides with the object to be cleaned, so that a large cleaning effect is exhibited even with a small amount of cleaning medium and dry. In particular, by using a flaky cleaning medium having flexibility, a cleaning capacity equivalent to or higher than that of ultrasonic cleaning can be achieved with a smaller amount of cleaning medium used.

前述の洗浄装置は、洗浄対象物を洗浄槽内に投入して洗浄媒体を衝突させるため、洗浄対象物のサイズ以上の容積を有する洗浄槽が必要であった。
しかしながら、洗浄槽を大型化してしまうと、洗浄槽の中で洗浄媒体を滞留することなく飛翔させることが困難となり、それによって洗浄媒体が洗浄対象物に衝突する頻度が低下し、洗浄能力が低下するという問題があった。このため大きな洗浄対象物の洗浄には対応しにくかった。
In the above-described cleaning apparatus, a cleaning tank having a volume equal to or larger than the size of the cleaning target object is required because the cleaning target is put into the cleaning tank and the cleaning medium collides with the cleaning target.
However, if the cleaning tank is increased in size, it becomes difficult to fly the cleaning medium without staying in the cleaning tank, thereby reducing the frequency with which the cleaning medium collides with the object to be cleaned, resulting in a decrease in cleaning capability. There was a problem to do. For this reason, it was difficult to cope with cleaning of a large object to be cleaned.

特許文献1に示された洗浄装置は、水を噴射するノズルを内蔵したケーシングの先端部が洗浄対象物に押し当てることで閉塞させ、ウォータージェットを洗浄対象物に衝突させて洗浄する。ケーシングを洗浄対象物に沿って移動させることで、洗浄した水を外部に漏らさずに回収している。   In the cleaning device disclosed in Patent Document 1, the tip of a casing having a nozzle for injecting water is pressed against a cleaning object, and the water jet collides with the cleaning object to perform cleaning. By moving the casing along the object to be cleaned, the cleaned water is collected without leaking outside.

また、特許文献2に示された窓ガラス等の洗浄装置は、洗浄器本体の周囲にシールを設けている。窓ガラスを洗浄するときには、シールを窓ガラスから離してシールと窓ガラスとの間に隙間を設けることで、洗浄器本体の内側から空気を吸引した隙間に空気流を作り、この状態で洗浄液をブラシに供給して窓ガラスを洗浄し、洗浄液と汚物とを空気流により回収している。   Moreover, the cleaning device for window glass or the like disclosed in Patent Document 2 is provided with a seal around the cleaner main body. When cleaning the window glass, the seal is separated from the window glass and a gap is provided between the seal and the window glass to create an air flow in the gap where air is sucked from the inside of the cleaner body. The glass is supplied to the brush to clean the window glass, and the cleaning liquid and filth are collected by an air flow.

特開2004−299042号公報JP 2004-299042 A 特公昭51−25653号公報Japanese Patent Publication No. 51-25653

特許文献1に示された洗浄装置に薄片状の洗浄媒体を使用した場合は、洗浄槽の開口部の間隙に洗浄媒体がうろこ状に挟まってしまう。この挟まった洗浄媒体がシールを持ち上げることで隙間を作り、洗浄媒体が飛翔する空間の外にもれ出てしまうという問題が発生する。このように洗浄媒体が漏れ出ることで洗浄媒体の量が減少してしまうと、洗浄媒体が洗浄対象物に衝突する回数が低減し、大幅に洗浄能力が低下してしまう。   When a flaky cleaning medium is used in the cleaning apparatus disclosed in Patent Document 1, the cleaning medium is scaly sandwiched between the openings of the cleaning tank. The sandwiched cleaning medium lifts the seal to create a gap, which causes a problem that the cleaning medium leaks out of the flying space. If the amount of the cleaning medium is reduced due to the leakage of the cleaning medium in this way, the number of times the cleaning medium collides with the object to be cleaned is reduced, and the cleaning ability is greatly reduced.

また、特許文献2に示された洗浄装置により表面に凹凸を有する洗浄対象物を洗浄する場合は、洗浄対象物表面の凹凸により洗浄対象物とシールとの隙間の大きさが変動し空気流が不安定になり、洗浄媒体が外部に漏れてしまう。洗浄槽の中で洗浄媒体を循環させる洗浄装置を使用した場合は、洗浄媒体の漏れによって洗浄媒体の飛翔量が低下し、洗浄媒体が洗浄対象物に衝突する回数が少なくなるため洗浄能力が低下するという問題が発生する。   Further, when a cleaning object having a surface with unevenness is cleaned by the cleaning device disclosed in Patent Document 2, the size of the gap between the cleaning object and the seal fluctuates due to the unevenness of the surface of the cleaning object, resulting in an air flow. It becomes unstable and the cleaning medium leaks outside. When a cleaning device that circulates the cleaning medium in the cleaning tank is used, the cleaning medium flight amount decreases due to the leakage of the cleaning medium, and the cleaning medium decreases the number of times the cleaning medium collides with the object to be cleaned. Problem occurs.

本発明は、上記の事情を鑑み、洗浄対象物を洗浄槽の外側に配置することで洗浄槽の容積を小型化するとともに、洗浄媒体を洗浄槽に滞留させることなく飛翔させて表面に凹凸を有する洗浄対象物でも効率良く洗浄することができる洗浄装置及び洗浄方法を提供することを目的とするものである。   In view of the above circumstances, the present invention reduces the volume of the cleaning tank by disposing the object to be cleaned outside the cleaning tank, and causes the cleaning medium to fly without staying in the cleaning tank to make the surface uneven. An object of the present invention is to provide a cleaning apparatus and a cleaning method that can efficiently clean even an object to be cleaned.

また、洗浄媒体が漏出することを防ぎ、洗浄媒体が飛翔する空間内に洗浄媒体を速やかに戻すことで、洗浄対象物に衝突する洗浄媒体の数を維持し、安定した洗浄能力を得ることを目的とするものである。   In addition, it is possible to prevent the cleaning medium from leaking out and quickly return the cleaning medium to the space where the cleaning medium flies, thereby maintaining the number of cleaning media colliding with the object to be cleaned and obtaining a stable cleaning ability. It is the purpose.

請求項1の発明は、洗浄対象物を洗浄槽の外側に配置し、気流により飛翔する洗浄媒体を前記洗浄対象物に衝突させて洗浄する洗浄装置であって、前記洗浄媒体が飛翔し、かつ開口部を有する洗浄槽と、前記開口部に前記洗浄対象物を配置する保持部と、前記洗浄媒体を飛翔させる洗浄媒体加速手段と、前記開口部の外縁に、前記保持部で保持された洗浄対象物に対して間隙を有するように配置するプール部材と、前記保持部と前記プール部材との間隙に吸引気流を生じさせる洗浄媒体戻し部とを有し、前記洗浄媒体が飛翔する空間内の空気が吸引されることで外気との差圧が生じ、前記プール部材と前記保持部との間の間隙において前記洗浄媒体が飛翔する空間内に向けて気流を発生させることで前記間隙に滞留した前記洗浄媒体を前記洗浄槽に戻すことを特徴とする洗浄装置である
また、請求項2の発明は、請求項1記載の洗浄装置において、前記洗浄媒体加速手段は、間欠駆動によって気流の噴射と停止とを繰り返すことを特徴とするものである。
更に、請求項3の発明は、前記保持部に設けられ、前記プール部材に滞留した前記洗浄媒体を掃き取るスクレーパー部材を有することを特徴とするものである。
また、請求項4の発明は、洗浄槽内の空気を吸引している状態で洗浄槽内に気流を発生し、洗浄媒体を飛翔させて前記洗浄槽の開口部の外側に配置された洗浄対象物に前記洗浄媒体を衝突させて前記洗浄対象物を洗浄し、気流を間欠的に発生しているときに、吸引気流を前記洗浄対象物と前記洗浄槽の開口部の外縁に配置されたプール部材とで形成される間隙から前記洗浄槽に向けて発生させ、前記間隙に入り込んだ前記洗浄媒体を前記洗浄槽に戻すことを特徴とする洗浄方法である。
The invention according to claim 1, arranged washed objects outside of the cleaning tank, a cleaning apparatus for cleaning by colliding a cleaning medium flying in the cleaning target object by a gas stream, the cleaning medium fly, and A cleaning tank having an opening, a holding unit for disposing the object to be cleaned in the opening , a cleaning medium accelerating unit for causing the cleaning medium to fly, and a cleaning held on the outer edge of the opening by the holding unit A pool member arranged to have a gap with respect to the object, and a cleaning medium return unit that generates a suction airflow in the gap between the holding unit and the pool member, and in the space in which the cleaning medium flies As the air is sucked in, a differential pressure with the outside air is generated, and in the gap between the pool member and the holding part, the cleaning medium stays in the gap by generating an air flow toward the space where the cleaning medium flies. The washing medium is washed with the washing medium. A cleaning device and returning to the bath.
According to a second aspect of the present invention, in the cleaning apparatus according to the first aspect, the cleaning medium accelerating unit repeats the jetting and stopping of the airflow by intermittent driving.
Further, the invention of claim 3 is characterized by having a scraper member that is provided in the holding portion and sweeps out the cleaning medium staying in the pool member.
According to a fourth aspect of the present invention, an object to be cleaned is arranged outside the opening of the cleaning tank by generating an air flow in the cleaning tank in a state where the air in the cleaning tank is sucked and flying the cleaning medium. The cleaning medium is collided with an object to clean the object to be cleaned, and when an air flow is intermittently generated, a suction air flow is disposed at the outer edge of the object to be cleaned and the opening of the cleaning tank. The cleaning method is characterized in that the cleaning medium is generated from a gap formed by a member toward the cleaning tank, and the cleaning medium that has entered the gap is returned to the cleaning tank.

本発明により、洗浄媒体を洗浄媒体飛翔空間で滞留することなく飛翔させることができ、さらに洗浄媒体を有効に利用し、飛翔量を安定させて洗浄能力を維持することが可能となる。   According to the present invention, the cleaning medium can be allowed to fly without staying in the cleaning medium flying space, and the cleaning medium can be effectively used to stabilize the flying amount and maintain the cleaning ability.

本発明の洗浄装置の機構構成図である。It is a mechanism block diagram of the washing | cleaning apparatus of this invention. 洗浄装置の要部を示す部分拡大断面図である。It is a partial expanded sectional view which shows the principal part of a washing | cleaning apparatus. 洗浄装置に洗浄対象物を固定した状態を示す斜視図である。It is a perspective view which shows the state which fixed the washing | cleaning target object to the washing | cleaning apparatus. 保持部にスクレーパー部材を有する洗浄装置の部分拡大断面図である。It is a partial expanded sectional view of the washing | cleaning apparatus which has a scraper member in a holding | maintenance part. 保持部に通気性を有するスクレーパー部材を有する洗浄装置の部分拡大断面図である。It is a partial expanded sectional view of the washing | cleaning apparatus which has a scraper member which has air permeability in a holding | maintenance part. 保持部に開閉弁を有するスクレーパー部材を有する洗浄装置の部分拡大断面図である。It is a partial expanded sectional view of the washing | cleaning apparatus which has a scraper member which has an on-off valve in a holding | maintenance part. 保持部に漏れ防止気流生成ノズルを有する洗浄装置の部分拡大断面図である。It is a partial expanded sectional view of the washing | cleaning apparatus which has a leak prevention airflow production | generation nozzle in a holding | maintenance part. 洗浄媒体加速方向制御ノズルの構成図である。It is a block diagram of a cleaning medium acceleration direction control nozzle. 洗浄媒体加速方向制御ノズルにより噴出する気流を示す断面図である。It is sectional drawing which shows the air current which ejects by the cleaning medium acceleration direction control nozzle. 左右2系統の噴出口を有する洗浄媒体加速ノズルの構成図である。It is a block diagram of the washing | cleaning medium acceleration nozzle which has a jet nozzle of 2 right and left systems. 保持部に設けた円弧状の洗浄媒体堰き止め部を示す正面図である。It is a front view which shows the circular arc-shaped washing | cleaning medium damming part provided in the holding | maintenance part. 複数の洗浄槽ユニットを直列に設けた洗浄装置の構成図である。It is a block diagram of the washing | cleaning apparatus which provided the some washing tank unit in series. 回転式の保持部を有する洗浄装置の構成図である。It is a block diagram of the washing | cleaning apparatus which has a rotary holding | maintenance part.

図1は、本発明の洗浄装置の装置構成を示している。図1(a)は正面図、図1(b)は(a)のA−A断面図、図1(c)は上面図である。洗浄装置1は、洗浄槽ユニット2、保持部3及び洗浄媒体戻し部8を有する。図2は、洗浄装置1の断面図を拡大したものである。図2は、保持部3で保持された洗浄対象物4に付着した付着物を気流によって飛翔する洗浄媒体5を洗浄対象物4に衝突させることで除去することを示している。   FIG. 1 shows an apparatus configuration of the cleaning apparatus of the present invention. 1A is a front view, FIG. 1B is a cross-sectional view taken along the line AA of FIG. 1A, and FIG. 1C is a top view. The cleaning device 1 includes a cleaning tank unit 2, a holding unit 3, and a cleaning medium return unit 8. FIG. 2 is an enlarged cross-sectional view of the cleaning device 1. FIG. 2 shows that the adhering matter adhering to the cleaning object 4 held by the holding unit 3 is removed by colliding the cleaning medium 5 flying by the airflow with the cleaning object 4.

この洗浄装置1で用いられる洗浄媒体5は、例えば、ポリカーボネイトやPETなどの硬くて、衝撃に対して耐久性を有する素材である。この洗浄媒体5の厚さは0.1〜0.2mmであり、1辺のサイズは5〜10mmの正方形の形状をした薄片である。本実施の形態では、上記の厚さやサイズの洗浄媒体5を用いているが、洗浄対象物4によってサイズや材質を変えることが効果的であり、これに限るものではない。   The cleaning medium 5 used in the cleaning apparatus 1 is a hard material such as polycarbonate or PET that has durability against impact. The thickness of the cleaning medium 5 is 0.1 to 0.2 mm, and the size of one side is a thin piece having a square shape of 5 to 10 mm. In the present embodiment, the cleaning medium 5 having the above-described thickness and size is used. However, it is effective to change the size and material depending on the cleaning object 4, and the present invention is not limited to this.

薄片状の洗浄媒体5は、投影面積が大きい方向に気流の力が作用した場合、空気抵抗力に対する質量が非常に小さいため気流によって容易に加速されて飛翔する。また、投影面積が小さい方向には空気抵抗が小さく、その方向へ飛翔した場合、高速運動が長距離にわたって維持される。このため洗浄媒体5の持つエネルギーが大きく、洗浄対象物4に接触したときに作用する力が大きくなって、洗浄対象物の表面に付着した付着物を有効に除去することができるとともに、洗浄媒体5を繰り返し循環して洗浄対象物4に接触する頻度が増すので洗浄効率を高めることができる。   When the airflow force acts in the direction where the projected area is large, the lamellar cleaning medium 5 is easily accelerated by the airflow and flies because the mass against the air resistance force is very small. In addition, the air resistance is small in the direction where the projected area is small, and high speed movement is maintained over a long distance when flying in that direction. For this reason, the energy of the cleaning medium 5 is large, and the force acting when the cleaning medium 4 comes into contact with the cleaning medium 4 becomes large, so that the deposits attached to the surface of the cleaning object can be effectively removed, and the cleaning medium Since the frequency of repeatedly circulating 5 and contacting the cleaning object 4 increases, the cleaning efficiency can be increased.

薄片状の洗浄媒体5は、姿勢によって空気抵抗が大きく変化するため、気流に沿って動くだけでなく急に方向を変えるなど複雑な運動をして洗浄対象物4に繰り返し接触するため、複雑な形状の洗浄対象物4の洗浄効率を高めることができる。   Since the air resistance of the flake-like cleaning medium 5 varies greatly depending on the posture, the cleaning medium 5 not only moves along the air flow but also suddenly changes its direction and repeatedly contacts the cleaning object 4, so that the cleaning medium 5 is complicated. The cleaning efficiency of the shaped cleaning object 4 can be increased.

洗浄槽ユニット2は、洗浄槽6、洗浄媒体加速部7及びプール部19を有する。洗浄槽6は、洗浄槽本体9と分離部10とを有する。洗浄槽本体9は、両側が封止された半円筒形、長方形、又は角錐形状に形成され、上部に開口部を有する。分離部10は、気体及び粉塵などは通過することができるが、洗浄媒体5が通過できないよう小孔又はスリットを多数有する。分離部10は、例えば、金網、プラスチック網、メッシュ、パンチメタル、又はスリット板といった多孔性部材で洗浄媒体5が滞留しない滑らかな形状(例えば、半円筒形)で形成される。分離部10は、洗浄槽6の内部に洗浄槽本体9と一定間隔を隔てて設けられている。   The cleaning tank unit 2 includes a cleaning tank 6, a cleaning medium acceleration unit 7, and a pool unit 19. The cleaning tank 6 includes a cleaning tank main body 9 and a separation unit 10. The cleaning tank body 9 is formed in a semi-cylindrical shape, a rectangular shape, or a pyramid shape sealed on both sides, and has an opening at the top. The separation unit 10 has a large number of small holes or slits through which gas and dust can pass but the cleaning medium 5 cannot pass through. The separation unit 10 is formed in a smooth shape (for example, a semi-cylindrical shape) in which the cleaning medium 5 does not stay with a porous member such as a wire net, a plastic net, a mesh, a punch metal, or a slit plate. The separation unit 10 is provided in the cleaning tank 6 with a predetermined interval from the cleaning tank body 9.

洗浄媒体加速部7は、複数の噴出口を有する洗浄媒体加速ノズル11、コンプレッサからなる圧縮空気供給装置12を有する。洗浄媒体加速ノズル11は、複数の噴出口を洗浄槽本体9の底面中心に沿って一直線に配置され、洗浄槽本体9と分離部10とを貫通して設けられる。圧縮空気供給装置12は、制御弁13を有する送気管14を介して洗浄媒体加速ノズル11に圧縮空気を供給し、洗浄媒体5を飛翔させる。   The cleaning medium acceleration unit 7 includes a cleaning medium acceleration nozzle 11 having a plurality of jet nozzles and a compressed air supply device 12 including a compressor. The cleaning medium accelerating nozzle 11 has a plurality of jet nozzles arranged in a straight line along the center of the bottom surface of the cleaning tank body 9, and is provided through the cleaning tank body 9 and the separation unit 10. The compressed air supply device 12 supplies compressed air to the cleaning medium accelerating nozzle 11 via the air supply pipe 14 having the control valve 13 and causes the cleaning medium 5 to fly.

洗浄媒体戻し部8は、吸引ダクト15と吸引装置16を有し、保持部3で保持された洗浄対象物4に対して間隙22を有するように配置されたプール部材19の間隙22に吸引気流17を生じさせる。吸引装置16は、吸引管18を介して洗浄槽本体9内の空気を吸引する。吸引ダクト15は、分離部10を介して吸引ダクト15に吸引される空気や粉塵などを搬送する。この吸引装置16は洗浄媒体加速ノズル11から噴出される空気の流量に比べて十分な空気の流量を吸引し、洗浄槽本体9内を負圧にする性能を有する。なお、図2(b)で示されるように、洗浄槽6内面の一部に開口を設けて分離部10をこの開口に固定し、分離部10の外部に独立した吸引ダクト15を設けても良い。凹形状に形成されたプール部材19及び側面ガイド21は一定長さを有しており、洗浄槽本体9の両側に設けられる。このプール部材19の水平な上面の角部には、例えば厚さが約5mmの角柱形状のリニアガイド20を有する。このリニアガイド20の表面はフッ素樹脂のような滑らかな材質で形成される。またリニアガイド20は保持部3を保持し、プール部材19の平行な側面ガイド21とともに保持部3の移動を案内する。このリニアガイド20で形成されるプール部材19の水平な上面と保持部3との間隙22は洗浄媒体5が挟まらず、かつ流入する気流が高速になる大きさであれば良く、洗浄媒体5のサイズに応じて適切な条件を選択すればよい。   The cleaning medium return unit 8 includes a suction duct 15 and a suction device 16, and a suction airflow is generated in the gap 22 of the pool member 19 arranged so as to have a gap 22 with respect to the object to be cleaned 4 held by the holding unit 3. 17 is produced. The suction device 16 sucks air in the cleaning tank body 9 through the suction pipe 18. The suction duct 15 conveys air, dust, or the like sucked into the suction duct 15 via the separation unit 10. The suction device 16 has a performance of sucking a sufficient air flow rate compared to the air flow rate ejected from the cleaning medium acceleration nozzle 11 to make the inside of the cleaning tank main body 9 have a negative pressure. As shown in FIG. 2 (b), an opening may be provided in a part of the inner surface of the cleaning tank 6, the separation unit 10 may be fixed to this opening, and an independent suction duct 15 may be provided outside the separation unit 10. good. The pool member 19 and the side guide 21 formed in a concave shape have a certain length and are provided on both sides of the cleaning tank body 9. In the corner of the horizontal upper surface of the pool member 19, for example, a prismatic linear guide 20 having a thickness of about 5 mm is provided. The surface of the linear guide 20 is formed of a smooth material such as a fluororesin. The linear guide 20 holds the holding portion 3 and guides the movement of the holding portion 3 together with the parallel side guides 21 of the pool member 19. The clearance 22 between the horizontal upper surface of the pool member 19 formed by the linear guide 20 and the holding unit 3 may be of a size that does not sandwich the cleaning medium 5 and that allows the flowing airflow to be at a high speed. Appropriate conditions may be selected according to the size of the.

保持部3は、洗浄対象物4より長い板形状であり、中央部に洗浄対象物4の形状に合わせた凹形状の洗浄対象物保持部23を有する。洗浄対象物保持部23は、ウレタンゴム又は発泡樹脂などの弾性のある部材で構成されており、摩擦により洗浄対象物4を固定する。なお、洗浄対象物保持部23は、洗浄媒体によって洗浄するための気流が漏れず、洗浄媒体5が詰まってしまうような間隙を有さない洗浄対象物4を保持する構成であればどのような構成でも良い。   The holding unit 3 has a plate shape longer than the cleaning object 4, and has a concave cleaning object holding unit 23 that matches the shape of the cleaning object 4 at the center. The cleaning object holding unit 23 is made of an elastic member such as urethane rubber or foamed resin, and fixes the cleaning object 4 by friction. The cleaning object holding unit 23 has any configuration that holds the cleaning object 4 that does not have a gap that does not leak the airflow for cleaning with the cleaning medium and that the cleaning medium 5 is clogged. It may be configured.

保持部3は、例えば、直動モータ、エアシリンダ又はワイヤー駆動部等の図示しない駆動部に着脱自在に接続され、図示しない制御装置からの制御信号により駆動部を駆動し、洗浄槽ユニット2の動作と並行してプール部材19に沿って移動する。プール部材19は、保持部3で保持された洗浄対象物4の移動範囲以上の面積を有している。   The holding unit 3 is detachably connected to a driving unit (not shown) such as a linear motion motor, an air cylinder, or a wire driving unit, and drives the driving unit by a control signal from a control device (not shown). It moves along the pool member 19 in parallel with the operation. The pool member 19 has an area larger than the moving range of the cleaning object 4 held by the holding unit 3.

次に、洗浄装置1で洗浄対象物4に付着している付着物を除去する一連の動作を説明する。   Next, a series of operations for removing the adhering matter adhering to the object 4 to be cleaned by the cleaning apparatus 1 will be described.

まず、洗浄槽6に洗浄媒体5を投入する。図3(a)に示されるように、洗浄対象物4を保持部3の洗浄対象物保持部23に保持する。さらに洗浄対象物4を洗浄槽ユニット2に向けて配置し、保持部3を洗浄槽ユニット2に載置する。図示しない駆動部に保持部3を連結し、図3(b)に示されるように洗浄対象物4を洗浄槽6の上に移動する。その結果、洗浄対象物4と洗浄槽6との間に、洗浄媒体5を飛翔させる空間が形成される。この状態で図示しない制御装置で吸引装置16を駆動させると、洗浄媒体5が飛翔する空間内の空気が吸引される。洗浄媒体5が飛翔する空間内の空気が吸引されることで外気との差圧が生じ、リニアガイド20により形成されたプール部材19と保持部3との間の間隙22において、洗浄媒体5が飛翔する空間内に向けて気流が発生する。この気流はプール部材19の平坦な面を通過して層流化されて、外気を洗浄槽6内に流入させる。次に、図示しない制御装置は圧縮空気供給装置12を駆動して制御弁13を開き、洗浄媒体加速ノズル11に圧縮空気を供給することで洗浄媒体加速ノズル11から洗浄槽6内に垂直上方向の気流を発生させる。図2に示すように、この気流によって洗浄媒体5が飛翔して洗浄対象物4に衝突することで洗浄対象物4の表面に付着している付着物を効率良く除去する。洗浄対象物4に衝突した洗浄媒体5は、気流の流れと重力とによって落下し、分離部10上で吸引されながら洗浄媒体加速ノズル11の近傍に滑り落ちる。このとき、洗浄媒体5に付着した付着物が吸引される。分離部10で分離された付着物は吸気ダクト15と吸引管18とを通って吸引装置16により回収される。また、洗浄媒体加速ノズル11の近傍に落下した洗浄媒体5は、再び洗浄媒体加速ノズル11により噴射された気流によって垂直上方向に飛翔する。この動作を繰り返すことにより、洗浄装置1は洗浄対象物4の表面に付着した付着物を除去する。   First, the cleaning medium 5 is put into the cleaning tank 6. As illustrated in FIG. 3A, the cleaning target 4 is held in the cleaning target holding unit 23 of the holding unit 3. Further, the cleaning object 4 is arranged toward the cleaning tank unit 2, and the holding unit 3 is placed on the cleaning tank unit 2. The holding unit 3 is connected to a drive unit (not shown), and the cleaning object 4 is moved onto the cleaning tank 6 as shown in FIG. As a result, a space for allowing the cleaning medium 5 to fly is formed between the cleaning object 4 and the cleaning tank 6. When the suction device 16 is driven by a control device (not shown) in this state, the air in the space in which the cleaning medium 5 flies is sucked. As the air in the space in which the cleaning medium 5 flies is sucked, a differential pressure from the outside air is generated, and the cleaning medium 5 is formed in the gap 22 between the pool member 19 and the holding portion 3 formed by the linear guide 20. Airflow is generated in the flying space. This airflow passes through the flat surface of the pool member 19 and is stratified to allow outside air to flow into the cleaning tank 6. Next, a control device (not shown) drives the compressed air supply device 12 to open the control valve 13 and supplies compressed air to the cleaning medium acceleration nozzle 11 so as to vertically move upward from the cleaning medium acceleration nozzle 11 into the cleaning tank 6. Generate airflow. As shown in FIG. 2, the cleaning medium 5 flies by this air flow and collides with the object 4 to be cleaned, so that the adhering material adhering to the surface of the object 4 is efficiently removed. The cleaning medium 5 that has collided with the cleaning object 4 falls due to the flow of airflow and gravity, and slides down in the vicinity of the cleaning medium acceleration nozzle 11 while being sucked on the separation unit 10. At this time, the adhering matter adhering to the cleaning medium 5 is sucked. The deposits separated by the separation unit 10 are collected by the suction device 16 through the intake duct 15 and the suction pipe 18. In addition, the cleaning medium 5 that has dropped to the vicinity of the cleaning medium acceleration nozzle 11 flies in the vertical upward direction again by the airflow ejected by the cleaning medium acceleration nozzle 11. By repeating this operation, the cleaning apparatus 1 removes the deposits attached to the surface of the cleaning object 4.

この飛翔する洗浄媒体洗5により洗浄対象物4を洗浄しているとき、プール部材19と保持部3との間隙22から気流が流れ込む。したがって、間隙22に入り込もうとする洗浄媒体5は、この気流によって洗浄媒体5が飛翔する空間に押し戻されて洗浄装置1の外側に漏れ出ることがなくなる。また、洗浄媒体5が間隙22に入り込んだ場合、間隙22による流路は洗浄媒体5の飛翔速度を減衰させる十分な距離があるため、洗浄媒体5は洗浄装置1の外側に漏れず最終的にはプール部材19の上に落下する。   When the cleaning object 4 is cleaned by the flying cleaning medium cleaning 5, airflow flows from the gap 22 between the pool member 19 and the holding unit 3. Therefore, the cleaning medium 5 that is about to enter the gap 22 is not pushed back into the space in which the cleaning medium 5 flies by the airflow and leaks outside the cleaning apparatus 1. Further, when the cleaning medium 5 enters the gap 22, the cleaning medium 5 does not leak to the outside of the cleaning apparatus 1 because the flow path by the gap 22 has a sufficient distance to attenuate the flying speed of the cleaning medium 5. Falls onto the pool member 19.

この洗浄媒体5を洗浄媒体加速ノズル11により飛翔させて洗浄対象物4を洗浄するとき、制御弁13を間欠駆動させることで洗浄媒体加速ノズル11からの気流の噴射と停止とを繰り返す。この気流の噴射と停止とを繰り返すことにより、洗浄媒体5が飛翔する空間の内外の差圧が大きくなるタイミングが発生し、プール部材19上に落下した洗浄媒体5を、より確実に洗浄媒体5が飛翔する空間内に引き戻すことができる。   When the cleaning medium 5 is caused to fly by the cleaning medium acceleration nozzle 11 to clean the object 4 to be cleaned, the control valve 13 is intermittently driven to repeatedly eject and stop the air flow from the cleaning medium acceleration nozzle 11. By repeating the jetting and stopping of the air flow, a timing at which the pressure difference between the inside and outside of the space in which the cleaning medium 5 flies is generated, and the cleaning medium 5 that has fallen on the pool member 19 is more reliably removed. Can be pulled back into the space where it flies.

制御装置は、制御弁13の間欠駆動と並行して保持部3を洗浄槽ユニット2のプール部材19の側面ガイド21とリニアガイド20とに沿って洗浄槽6の前後に往復移動して洗浄対象物4を洗浄する。この保持部3を少なくとも1往復させた後に、制御装置は圧縮空気供給装置12及び吸引装置16の駆動を停止して一連の洗浄動作を完了させる。   In parallel with the intermittent drive of the control valve 13, the control device reciprocates back and forth of the cleaning tank 6 along the side guide 21 and the linear guide 20 of the pool member 19 of the cleaning tank unit 2 to be cleaned. Wash object 4. After the holding unit 3 is reciprocated at least once, the control device stops driving the compressed air supply device 12 and the suction device 16 to complete a series of cleaning operations.

このように保持部3を洗浄槽6に対して往復移動させて洗浄対象物4を洗浄することにより、大きな面積を有する洗浄対象物4でも確実に洗浄することができる。   Thus, by cleaning the cleaning object 4 by reciprocating the holding unit 3 with respect to the cleaning tank 6, even the cleaning object 4 having a large area can be reliably cleaned.

これまでの説明では、吸引装置16で洗浄槽6内の空気を吸引し、プール部材19と保持部3との間隙22に発生する気流により、洗浄媒体5が間隙22に入り込むことを防ぎ、洗浄媒体5が飛翔する空間内に洗浄媒体5を戻す場合について示した。しかしながら、これと並行して洗浄槽6に対して前後に移動する保持部3の洗浄対象物保持部23近傍の前後に、図4に示されるようなモータ又はシリンダ等で間隙22を開閉するスクレーパー部材24を設けることが可能である。このように洗浄対象物保持部23の近傍の前後にスクレーパー部材24を設けることにより、制御装置で保持部3を洗浄槽6に対して前後に間欠移動させるとき、スクレーパー部材24をプール部材19の方向に接触させ、プール部材19と保持部3との間の間隙22に滞留した洗浄媒体5を掃き取って洗浄槽6内に確実に戻すことができる。   In the description so far, the air in the cleaning tank 6 is sucked by the suction device 16, and the cleaning medium 5 is prevented from entering the gap 22 due to the airflow generated in the gap 22 between the pool member 19 and the holding unit 3. The case where the cleaning medium 5 is returned to the space where the medium 5 flies is shown. However, a scraper that opens and closes the gap 22 with a motor or a cylinder as shown in FIG. 4 in front of and behind the object to be cleaned 23 of the holder 3 that moves back and forth with respect to the cleaning tank 6 in parallel with this. A member 24 can be provided. Thus, by providing the scraper member 24 in the vicinity of the vicinity of the cleaning object holding portion 23, when the holding portion 3 is intermittently moved back and forth with respect to the cleaning tank 6 by the control device, the scraper member 24 is moved to the pool member 19. The cleaning medium 5 staying in the gap 22 between the pool member 19 and the holding portion 3 can be swept away and reliably returned to the cleaning tank 6.

また、図5に示されるように、間隙22を開閉するスクレーパー部材24に替えて、パンチングメタル、スリットの開いた樹脂製の板、柔軟なフィルム、柔軟なゴム板、又はブラシなどの通気性スクレーパー部材25を利用することも可能である。このように、通気性スクレーパー部材25を洗浄対象物4に連結して駆動し、プール部材19上の洗浄媒体5を掃き取るように構成にすることで、洗浄対象物4が凹凸のある形状であっても影響なく、洗浄媒体5が飛翔する空間に洗浄媒体5を速やかに戻して、飛翔する洗浄媒体の量を維持することができる。   Further, as shown in FIG. 5, instead of the scraper member 24 for opening and closing the gap 22, a breathable scraper such as a punching metal, a resin plate having a slit, a flexible film, a flexible rubber plate, or a brush. The member 25 can also be used. In this way, the breathable scraper member 25 is connected to the cleaning target object 4 and driven to sweep the cleaning medium 5 on the pool member 19 so that the cleaning target object 4 has an uneven shape. Even if it exists, the quantity of the cleaning medium which flies can be maintained by quickly returning the cleaning medium 5 to the space where the cleaning medium 5 flies.

さらに、図6に示されるように、スクレーパー部材24として、下部に気流により開閉自在な開閉弁26aを有するスクレーパー部材26を設けることも可能である。この開閉弁26aを有するスクレーパー部材26は、洗浄媒体加速ノズル11から気流を噴出しているとき、図6(a)に示されるように、開閉弁26aを閉じて飛翔する洗浄媒体5を堰き止めて洗浄媒体5が洗浄装置1の外側に漏れることを防ぐ。そして、洗浄媒体加速ノズル11から噴出する気流を停止して洗浄槽6内の負圧が高くなると、開閉弁26aを開いて間隙22に流入する気流により堰き止められた洗浄媒体5が洗浄槽6内に戻され、再び洗浄に使用される。   Furthermore, as shown in FIG. 6, it is also possible to provide a scraper member 26 having an opening / closing valve 26a that can be opened and closed by an air flow at the bottom as the scraper member 24. As shown in FIG. 6A, the scraper member 26 having the opening / closing valve 26a dams the cleaning medium 5 that flies by closing the opening / closing valve 26a when the air flow is ejected from the cleaning medium acceleration nozzle 11. Thus, the cleaning medium 5 is prevented from leaking outside the cleaning device 1. When the air flow ejected from the cleaning medium accelerating nozzle 11 is stopped and the negative pressure in the cleaning tank 6 increases, the cleaning medium 5 blocked by the air flow that opens the on-off valve 26a and flows into the gap 22 is removed. It is put back in and used again for cleaning.

また、気流により開閉する開閉弁26aに替えて、エアシリンダ又はモータなどの駆動部によるシャッター機構を設けることも可能である。洗浄槽6内の洗浄媒体加速ノズル11から気流を噴射しているときはこのシャッター機構を閉じ、洗浄媒体加速ノズル11から気流を噴射していないときはこのシャッター機構を開くように制御装置で制御すれば良い。   Moreover, it is also possible to provide a shutter mechanism by a drive unit such as an air cylinder or a motor, instead of the on-off valve 26a that opens and closes by airflow. The control device controls the shutter mechanism to close when the air flow is ejected from the cleaning medium acceleration nozzle 11 in the cleaning tank 6 and to open the shutter mechanism when the air flow is not ejected from the cleaning medium acceleration nozzle 11. Just do it.

これまでの説明では吸引装置16により洗浄槽6内の空気を吸引することによりプール部材19と保持部3との間の間隙22に発生する気流について説明した。これに対して、図7に示すように、漏れ防止気流生成ノズル27を保持部3に連結して設けても良い。この場合、吸引装置16により洗浄槽6内の空気を吸引するとともに、圧縮空気供給装置12から制御弁28を有する送気管29を介して加圧空気を供給して漏れ防止気流生成ノズル27から気流をプール部材19と保持部3との間の間隙22に発生させる。この間隙22に発生する気流により、洗浄媒体5が間隙22に入り込むことをより確実に防止することができる。   In the above description, the air flow generated in the gap 22 between the pool member 19 and the holding unit 3 by sucking the air in the cleaning tank 6 by the suction device 16 has been described. On the other hand, as shown in FIG. 7, a leak-proof airflow generation nozzle 27 may be connected to the holding unit 3. In this case, the air in the cleaning tank 6 is sucked by the suction device 16, and pressurized air is supplied from the compressed air supply device 12 through the air supply pipe 29 having the control valve 28, and the airflow is generated from the leakage prevention airflow generation nozzle 27. Is generated in the gap 22 between the pool member 19 and the holding portion 3. The cleaning medium 5 can be more reliably prevented from entering the gap 22 by the air flow generated in the gap 22.

また、これまで洗浄槽6に垂直上方向の気流を発生させる洗浄媒体加速ノズル11を設けた場合について説明した。図8(a)の上面図及び図8(b)のA−A断面図に示されるように、垂直上方向に対して保持部3の移動方向の前後方向に一定角度傾いた前後2系統の噴出口30a,30bを有する洗浄媒体加速方向制御ノズル31を設けて2系統の噴出口30a,30bに供給する加圧空気を切換弁32で切り替えるようにしても良い。   The case where the cleaning medium accelerating nozzle 11 that generates the vertically upward airflow is provided in the cleaning tank 6 has been described so far. As shown in the top view of FIG. 8A and the AA cross-sectional view of FIG. 8B, the front and rear two systems inclined by a certain angle in the front-rear direction of the moving direction of the holding unit 3 with respect to the vertical upward direction. The cleaning medium acceleration direction control nozzle 31 having the jet nozzles 30a and 30b may be provided, and the pressurized air supplied to the two jet nozzles 30a and 30b may be switched by the switching valve 32.

この洗浄媒体加速方向制御ノズル31を設けることで、図9に示されるように、保持部3で保持された洗浄対象物4を洗浄するため洗浄媒体5が気流で飛翔させられるとき、制御装置で切換弁32を一定周期毎に切り替え、気流の噴射方向を保持部3の移動方向の前後方向に切り替える。このような動作とすることで、洗浄媒体5が洗浄対象物4に衝突する位置を可変にすることができる。一定周期毎に洗浄媒体5が衝突する位置を可変にすることで、洗浄対象物4の表面が複雑な凹凸形状をしていても、凹凸形状の隅々までを確実に洗浄することができる。また、保持部3の移動の方向と、洗浄媒体5の加速方向とを常に対向するように制御することで、プール部材19と保持部3との間の間隙22に挟まった洗浄媒体5を保持部3に設けた通気性スクレーパー部材25で押し出して洗浄媒体5が飛翔する空間に戻す。このように制御することで、洗浄媒体5が間隙22に挟まって残留することを抑制することができる。   By providing the cleaning medium acceleration direction control nozzle 31, as shown in FIG. 9, when the cleaning medium 5 is caused to fly by an air flow in order to clean the cleaning object 4 held by the holding unit 3, The switching valve 32 is switched every fixed period, and the airflow injection direction is switched to the front-rear direction of the moving direction of the holding unit 3. By setting it as such operation | movement, the position where the washing | cleaning medium 5 collides with the washing | cleaning target object 4 can be made variable. By changing the position where the cleaning medium 5 collides at regular intervals, even if the surface of the cleaning object 4 has a complicated uneven shape, it is possible to reliably clean every corner of the uneven shape. Further, the cleaning medium 5 sandwiched in the gap 22 between the pool member 19 and the holding unit 3 is held by controlling the moving direction of the holding unit 3 and the acceleration direction of the cleaning medium 5 to always face each other. The air-permeable scraper member 25 provided in the section 3 is pushed out to return to the space in which the cleaning medium 5 flies. By controlling in this way, it is possible to suppress the cleaning medium 5 from remaining in the gap 22.

また、図10(a)、図10(b)、及び図10(c)で示されるように、洗浄媒体加速ノズル11を保持部3の移動方向と直交する長手方向に対して内部で左右に2分割し、左右2系統の噴出口33a,33bを設ける。この2系統の噴出口33a,33bに供給する加圧空気を切換弁32で切り替えるように構成しても良い。この洗浄媒体加速ノズル11に2分割した左右2系統の噴出し口33a,33bを設けた場合、保持部3には、図11で示されるように、スクレーパー部材24は円弧状に配置される。   Further, as shown in FIGS. 10A, 10B, and 10C, the cleaning medium accelerating nozzle 11 is set to the left and right in the longitudinal direction perpendicular to the moving direction of the holding unit 3. Divided into two, two right and left jet nozzles 33a and 33b are provided. You may comprise so that the pressurized air supplied to these two types of jet nozzles 33a and 33b may be switched by the switching valve 32. FIG. When the cleaning medium accelerating nozzle 11 is provided with two right and left two-part ejection ports 33a and 33b, as shown in FIG. 11, the scraper member 24 is arranged in an arc shape in the holding unit 3.

このようにスクレーパー部材24を円弧状に配置し、洗浄媒体加速ノズル11の左右2系統の噴出口33a,33bから一定周期毎に交互に気流を噴出させた場合、一方の噴出口33aから噴出された気流は、気流ガイド部材34と円弧状のスクレーパー部材24とに沿って流れる。この円弧状のスクレーパー部材24に沿って流れる気流は洗浄槽6に戻る流路を形成し、洗浄対象物4に衝突した洗浄媒体5を洗浄槽6内に戻す。したがって、洗浄媒体5を洗浄装置1の外側に漏らすことなく確実に洗浄媒体5が飛翔する空間の中に戻して洗浄媒体5を再利用することができる。その結果、洗浄能力を安定させることができる。   In this way, when the scraper member 24 is arranged in an arc shape and air currents are alternately ejected from the left and right system jet outlets 33a and 33b of the cleaning medium acceleration nozzle 11 at regular intervals, the scraper member 24 is jetted from one jet outlet 33a. The airflow flows along the airflow guide member 34 and the arc-shaped scraper member 24. The airflow flowing along the arcuate scraper member 24 forms a flow path that returns to the cleaning tank 6, and returns the cleaning medium 5 that has collided with the cleaning object 4 into the cleaning tank 6. Therefore, the cleaning medium 5 can be reused by reliably returning it to the space in which the cleaning medium 5 flies without leaking to the outside of the cleaning device 1. As a result, the cleaning ability can be stabilized.

洗浄装置1に1組の洗浄槽ユニット2を設けた場合について説明してきたが、図12では、例えば、3組の洗浄槽ユニット2a〜2cを直列に配置した構成としている。この場合、洗浄槽ユニット2a〜2cは、それぞれが洗浄対象物保持部23とその近傍に設けた通気性スクレーパー部材25とに独立して対応するように直列に配置される。さらに、図12では、洗浄槽ユニット2a〜2cが保持部3の移動方向に対して一定間隔で配置され、各洗浄媒体加速ノズル11の気流の噴射方向を保持部3の移動方向に対して異ならせる。例えば、洗浄槽ユニット2aに有する洗浄媒体加速ノズル11の気流の噴射方向を保持部3の移動方向に対して60度とし、洗浄槽ユニット2bに有する洗浄媒体加速ノズル11の気流の噴射方向を保持部3の移動方向に対して90度とし、洗浄槽ユニット2cに有する洗浄媒体加速ノズル11の気流の噴射方向を保持部3の移動方向に対して120度とすることができる。そして洗浄対象物4を保持した保持部3を洗浄槽2a側から移動し、保持部3で保持された洗浄対象物4が洗浄槽ユニット2a〜2cの位置にあるときに、各洗浄槽ユニット2a〜2cの洗浄媒体加速ノズル11から気流を噴射して洗浄媒体5を飛翔させて洗浄対象物4を洗浄する。   Although the case where one set of cleaning tank units 2 is provided in the cleaning apparatus 1 has been described, in FIG. 12, for example, three sets of cleaning tank units 2a to 2c are arranged in series. In this case, the cleaning tank units 2a to 2c are arranged in series so as to independently correspond to the cleaning object holding unit 23 and the air-permeable scraper member 25 provided in the vicinity thereof. Further, in FIG. 12, the cleaning tank units 2 a to 2 c are arranged at regular intervals with respect to the moving direction of the holding unit 3, and the jet direction of the airflow of each cleaning medium acceleration nozzle 11 is different from the moving direction of the holding unit 3. Make it. For example, the jet direction of the air flow of the cleaning medium acceleration nozzle 11 included in the cleaning tank unit 2a is set to 60 degrees with respect to the moving direction of the holding unit 3, and the injection direction of the air flow of the cleaning medium acceleration nozzle 11 included in the cleaning tank unit 2b is maintained. 90 degrees with respect to the moving direction of the unit 3, and the jet direction of the air flow of the cleaning medium acceleration nozzle 11 included in the cleaning tank unit 2 c can be set to 120 degrees with respect to the moving direction of the holding unit 3. And when the holding | maintenance part 3 holding the washing | cleaning target object 4 is moved from the washing tank 2a side and the washing | cleaning target object 4 hold | maintained by the holding | maintenance part 3 exists in the position of washing tank unit 2a-2c, each washing tank unit 2a. The cleaning object 4 is cleaned by jetting an air stream from the cleaning medium acceleration nozzle 11 of ~ 2c to fly the cleaning medium 5.

このように洗浄装置1に複数の洗浄槽ユニット2a〜2cを設け、各洗浄槽ユニット2a〜2cで異なる角度で洗浄媒体5を気流で飛翔させて洗浄対象物4を洗浄することにより、洗浄対象物4が複雑な凹凸形状を備えていても異なる方向から洗浄媒体5を衝突させることができる。したがって、洗浄対象物4をムラ無く洗浄することができる。なお、洗浄槽ユニット2の数が十分あれば、保持部3を往復させる必要が無いのは言うまでもない。また、洗浄槽ユニット2の数が十分あれば、洗浄対象物4が保持された複数の保持部3を連続して投入して洗浄することができ、複数の洗浄対象物4を連続して短時間で洗浄することができる。   In this way, the cleaning apparatus 1 is provided with a plurality of cleaning tank units 2a to 2c, and the cleaning medium 5 is blown by an air current at different angles in each of the cleaning tank units 2a to 2c to clean the cleaning object 4, thereby cleaning the object to be cleaned. Even if the object 4 has a complicated uneven shape, the cleaning medium 5 can be collided from different directions. Therefore, the cleaning object 4 can be cleaned without unevenness. Needless to say, if the number of cleaning tank units 2 is sufficient, it is not necessary to reciprocate the holding unit 3. Further, if the number of cleaning tank units 2 is sufficient, a plurality of holding parts 3 holding the cleaning object 4 can be continuously put in and cleaned, and the plurality of cleaning objects 4 can be continuously shortened. Can be cleaned in time.

次に、図13を用いて、回転式の保持部3aを有する洗浄装置1aについて説明する。図13(a)、図13(a)のA−A断面図である図13(b)が示すように洗浄装置1aの洗浄槽ユニット2は、半円筒形状をしたプール部材19を有する。プール部材19の内面角部には、図13(b)が示すように1対の円弧状ガイド20a有する。保持部3aは円筒形状に形成され、外周部を複数等分、例えば4等分した位置に洗浄対象物保持部23を有する。保持部3aは各洗浄対象物保持部23の近傍に通気性を有するスクレーパー部材25を有し、図示しないモータによって回転駆動される。   Next, the cleaning apparatus 1a having the rotary holding unit 3a will be described with reference to FIG. As shown in FIG. 13B, which is a cross-sectional view taken along line AA in FIGS. 13A and 13A, the cleaning tank unit 2 of the cleaning device 1a includes a pool member 19 having a semi-cylindrical shape. A pair of arcuate guides 20a are provided at the inner corners of the pool member 19 as shown in FIG. The holding part 3a is formed in a cylindrical shape, and has a cleaning object holding part 23 at a position obtained by dividing the outer peripheral part into a plurality of equal parts, for example, four equal parts. The holding part 3a has a scraper member 25 having air permeability in the vicinity of each cleaning object holding part 23, and is rotated by a motor (not shown).

この洗浄装置1aは、洗浄槽6に所定量の洗浄媒体5を投入された状態で、洗浄対象物投入位置35で洗浄対象物4を保持部3aの洗浄対象物保持部23に固定し、洗浄対象物保持部3aを時計回りに回転する。この回転により保持部3aに保持された洗浄対象物4が洗浄槽ユニット2の位置に達すると、洗浄槽ユニット2を駆動して洗浄槽6内を吸気するとともに、洗浄媒体加速ノズル11から気流を噴射して洗浄媒体5を飛翔させて洗浄対象物4を洗浄する。この洗浄対象物4を洗浄しているとき、保持部3aを時計回りと反時計回りに往復駆動して洗浄対象物4の全面を洗浄することも可能である。洗浄対象物4の洗浄が終了すると、洗浄媒体加速ノズル11は気流の噴出を停止する。そして、洗浄槽6内の吸気を停止して保持部3aを時計回りに回転し、洗浄対象物保持部23が洗浄対象物回収位置36に達すると洗浄対象物4を回収することができる。この動作を繰り返して洗浄対象物4を洗浄する。   The cleaning device 1a fixes the cleaning object 4 to the cleaning object holding part 23 of the holding part 3a at the cleaning object input position 35 in a state where a predetermined amount of the cleaning medium 5 is put into the cleaning tank 6, and performs cleaning. The object holding part 3a is rotated clockwise. When the cleaning object 4 held by the holding unit 3a reaches the position of the cleaning tank unit 2 by this rotation, the cleaning tank unit 2 is driven to suck in the cleaning tank 6, and air current is generated from the cleaning medium acceleration nozzle 11. The cleaning target 5 is cleaned by spraying and flying the cleaning medium 5. When the cleaning object 4 is being cleaned, it is possible to clean the entire surface of the cleaning object 4 by reciprocally driving the holding portion 3a clockwise and counterclockwise. When the cleaning of the cleaning object 4 is completed, the cleaning medium acceleration nozzle 11 stops the jet of airflow. Then, when the suction in the cleaning tank 6 is stopped and the holding unit 3a is rotated clockwise, and the cleaning target holding unit 23 reaches the cleaning target recovery position 36, the cleaning target 4 can be recovered. This operation is repeated to clean the cleaning object 4.

薄片状の洗浄媒体を用いた洗浄装置1を使用し、顧客から回収した使用済の装置の部品を洗浄し、洗浄した部品を再度組み立てて装置を復元することで、装置の再生品として利用することができる。   Using the cleaning device 1 using the lamellar cleaning medium, cleaning the used device parts collected from the customer, reassembling the cleaned parts and restoring the device, it can be used as a recycled product of the device be able to.

1;洗浄装置、2;洗浄槽ユニット、3;保持部、
4;洗浄対象物、5;洗浄媒体、6;洗浄槽、7;洗浄媒体加速部、
8;洗浄媒体戻し部、9;洗浄槽本体、10;分離部、
11;洗浄媒体加速ノズル、12;圧縮空気供給装置、13;制御弁、
14;送気管、15;吸引ダクト、16;吸引装置、17;吸引気流、
18;吸引管、19;プール部材、20;リニアガイド、21;側面ガイド、
22;間隙、23;洗浄対象物保持部、24;スクレーパー部材、
25;通気性スクレーパー部材、26;開閉弁を有するスクレーパー部材、
27;漏れ防止気流生成ノズル、28;制御弁、29;送気管、30;噴出口、
31;洗浄媒体加速方向制御ノズル、32;切換弁、33;噴出口、
34;気流ガイド部材、35;洗浄対象物投入位置、
36;洗浄対象物回収位置。
1; Cleaning device, 2; Cleaning tank unit, 3; Holding part,
4; cleaning object, 5; cleaning medium, 6; cleaning tank, 7; cleaning medium acceleration unit,
8; Cleaning medium return part, 9; Cleaning tank body, 10; Separation part,
11; Cleaning medium acceleration nozzle, 12; Compressed air supply device, 13; Control valve,
14; air pipe, 15; suction duct, 16; suction device, 17; suction airflow,
18; suction pipe, 19; pool member, 20; linear guide, 21; side guide,
22; gap, 23; cleaning object holding part, 24; scraper member,
25; Breathable scraper member; 26; Scraper member having an on-off valve;
27; Leakage prevention airflow generation nozzle, 28; Control valve, 29; Air supply pipe, 30;
31; Cleaning medium acceleration direction control nozzle, 32; Switching valve, 33;
34; Airflow guide member, 35;
36: Position for collecting the object to be cleaned.

Claims (4)

洗浄対象物を洗浄槽の外側に配置し、気流により飛翔する洗浄媒体を前記洗浄対象物に衝突させて洗浄する洗浄装置であって、
前記洗浄媒体が飛翔し、かつ開口部を有する洗浄槽と、
前記開口部に前記洗浄対象物を配置する保持部と、
前記洗浄媒体を飛翔させる洗浄媒体加速手段と、
前記開口部の外縁に、前記保持部で保持された洗浄対象物に対して間隙を有するように配置するプール部材と、
前記保持部と前記プール部材との間隙に吸引気流を生じさせる洗浄媒体戻し部と
を有し、
前記洗浄媒体が飛翔する空間内の空気が吸引されることで外気との差圧が生じ、前記プール部材と前記保持部との間の間隙において前記洗浄媒体が飛翔する空間内に向けて気流を発生させることで前記間隙に滞留した前記洗浄媒体を前記洗浄槽に戻すことを特徴とする洗浄装置。
Place the object to be cleaned on the outside of the cleaning tank, a cleaning apparatus for cleaning by colliding a cleaning medium flying in the cleaning target object by a gas stream,
A cleaning tank in which the cleaning medium flies and has an opening;
A holding part for disposing the object to be cleaned in the opening;
Cleaning medium accelerating means for flying the cleaning medium;
A pool member arranged on the outer edge of the opening so as to have a gap with respect to the cleaning object held by the holding part;
A cleaning medium return unit that generates a suction airflow in a gap between the holding unit and the pool member ;
As the air in the space where the cleaning medium flies is sucked, a differential pressure with the outside air is generated, and an air flow is directed toward the space where the cleaning medium flies in the gap between the pool member and the holding portion. A cleaning apparatus , wherein the cleaning medium staying in the gap is returned to the cleaning tank .
請求項1記載の洗浄装置において、The cleaning device according to claim 1,
前記洗浄媒体加速手段は、間欠駆動によって気流の噴射と停止とを繰り返すことを特徴とする洗浄装置。The cleaning apparatus according to claim 1, wherein the cleaning medium accelerating unit repeats jetting and stopping of the airflow by intermittent driving.
請求項1記載の洗浄装置において、The cleaning device according to claim 1,
前記保持部に設けられ、前記プール部材に滞留した前記洗浄媒体を掃き取るスクレーパー部材を有することを特徴とする洗浄装置。A cleaning apparatus comprising a scraper member that is provided in the holding unit and sweeps out the cleaning medium retained in the pool member.
浄槽内の空気を吸引している状態で洗浄槽内に気流を発生し、
洗浄媒体を飛翔させて前記洗浄槽の開口部の外側に配置された洗浄対象物に前記洗浄媒体を衝突させて前記洗浄対象物を洗浄し、
気流を間欠的に発生しているときに、吸引気流を前記洗浄対象物と前記洗浄槽の開口部の外縁に配置されたプール部材とで形成される間隙から前記洗浄槽に向けて発生させ、前記間隙に入り込んだ前記洗浄媒体を前記洗浄槽に戻すことを特徴とする洗浄方法。
The airflow generated in the cleaning tank in a state that sucks air in washing Kiyoshiso,
The cleaning medium is made to fly by causing the cleaning medium to collide against a cleaning target disposed outside the opening of the cleaning tank by flying the cleaning medium,
When an air flow is generated intermittently, a suction air flow is generated from a gap formed by the object to be cleaned and a pool member arranged at an outer edge of the opening of the cleaning tank toward the cleaning tank, A cleaning method, wherein the cleaning medium that has entered the gap is returned to the cleaning tank.
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