JP4857999B2 - Insulation structure of hot water storage system - Google Patents

Description

  The present invention relates to a heat insulation structure of a hot water storage type hot water supply apparatus, and more particularly, to a heat insulation structure of a hot water storage tank of a heat pump type hot water storage water heater.

[Conventional technology]
Conventionally, in a hot water storage tank of this type of hot water storage type hot water supply apparatus, hot water heated by an external heating means such as a heat pump is stored, or heat is stored and heated by an internal electric heater to store the hot water as heat insulation and heat insulation. For this purpose, for example, a sheet-like heat insulating material such as glass wool is wound around the hot water storage tank itself by a machine or manually (see Patent Document 1). In recent years, vacuum insulation, whose heat insulation and insulation properties are significantly higher than conventional insulation and insulation, uses curved surfaces like hot water storage tanks instead of using simple flat panels, which is the original usage. An example of trial use is disclosed (see Patent Document 2).

[Problems with conventional technology]
However, if the insulation material is wrapped around the hot water storage tank as in the past, a dedicated equipment machine is required, or in a large hot water storage tank, it is impossible for one worker to work efficiently on the insulation material, and at the time of manufacturing and assembly In addition, the cost is high and the cost is high, and if it is completely fixed, there is a problem that the work of attaching and detaching the heat insulating material when performing maintenance after installing the hot water storage tank is poor. In addition, since it is necessary to heat and heat the hot water storage tank and the hot water supply piping, the heat insulating material is directly wound around these pipes separately from the heat insulating material wound around the hot water storage tank, and the same problem as described above has occurred.

  In addition, vacuum insulation materials that have been tried in recent years are high-performance and expensive, but they can be configured thinly (with a small amount) to achieve the same thermal insulation properties with the appropriate amount of use, realizing low cost. In addition, the heat insulation structure of a large hot water storage tank is very compact, and the size of the entire apparatus can be suppressed, and handling such as movement, transportation and installation can be improved.

  However, assembling a simple flat panel-shaped vacuum heat insulating material around a hot water storage tank has a problem in that workability is poor as in the prior art, and man-hours are required, resulting in an increase in cost. In addition, the vacuum heat insulating material is wrapped in glass wool, silica, foamed urethane, etc. as a core material with a gas barrier film such as plastic film or plastic metal laminate film, and the inside is evacuated and sealed and sealed. Because it is a plate-like heat insulating material, the workability of winding it around a large hot water storage tank is poor, and when a single sheet is wound, the envelope material that forms the bag and the core material that forms the vacuum layer form the side curvature of the hot water tank. It becomes a cylindrical heat insulator that is distorted due to interlayer displacement without being met, and the butt end of the cylindrical shape overlaps, or conversely, leaving a gap, and subsequent cutting and additional processing There is a problem that the heat insulation property is further deteriorated because the correction processing is impossible. This is mainly composed of two independent layers of a jacket material and a core material, and is considered to be caused by a difference in bending rigidity with respect to bending of each member and a difference in bending curvature between the inner surface and the outer surface.

In addition, when a single sheet is wound, wrinkles due to material deformation occur on the surface of the jacket material such as a plastic film or a plastic metal laminate film, and wrinkles or distortion also occur in the heat seal of the outer periphery which is hermetically welded. . If these wrinkles and strains are slight and small, they are allowed as elastic deformation of the jacket material, but if large strain is repeatedly applied, plastic deformation will occur, causing material breakage of the jacket material, and material breakage at once. Even without being damaged, microcracks and pinholes are generated, which causes the vacuum performance to deteriorate over time. In such a case, there is a problem that the original high-performance heat insulation characteristics cannot be maintained. In other words, it is difficult to wind a single vacuum heat insulating material on the outside of a large hot water storage tank in a cylindrical shape, without distortion, without leaving a gap, and it takes time, and it is manually or mechanically wound. Even so, the bag material constituting the surface of the vacuum heat insulating material is distorted and wrinkled, which causes the material of the jacket material to break, or does not lead to breakage. This may occur and this may deteriorate the heat insulation characteristics over time.
JP-A-7-243705 JP 2005-315480 A

  The present invention has been made to solve the above-described problem, and is a heat insulation for a hot water storage type water heater that can be easily attached to and detached from a large cylindrical hot water storage tank, and can maintain excellent heat insulation characteristics with a compact and inexpensive structure. The purpose is to provide a structure.

[Means of Claim 1]
In the heat insulation structure of the hot water storage hot water supply apparatus adopting the means of claim 1, a pair of inner peripheral surface shapes matched to the outer peripheral shape of the hot water storage tank, and divided into two in the circumferential direction of the hot water storage tank to form a halved shape. Since the vacuum heat insulating material is provided and the outer peripheral surface of the hot water storage tank is covered with the pair of vacuum heat insulating materials , the assembling is simplified, the number of assembling steps is greatly reduced, and the cost can be reduced. Moreover, since only the vacuum heat insulating material divided in advance in the circumferential direction is combined, each vacuum heat insulating material is free from worries about assembly deterioration and wrinkles without aging. Even if the vacuum heat insulating material is damaged for the reason, since it is divided into two parts , it is possible to slightly suppress a decrease in heat insulating performance without causing a total loss.

According to the first aspect of the present invention, since the vacuum heat insulating material is provided with a plurality of thin portions extending in the axial direction of the hot water storage tank on the inner peripheral surface side, the vacuum heat insulating material can be easily rounded in the circumferential direction. Can be manufactured easily and inexpensively without causing distortion or wrinkles. Therefore, there is no fear of deterioration of the heat insulation characteristics over time.

Furthermore, according to the means of Claim 1, the normal heat insulating material assembled | attached to the outer peripheral side of a vacuum heat insulating material is provided, and this normal heat insulating material seals the upper end surface of the thin part inside a vacuum heat insulating material. There is a buttocks. As a result, in the dents in the thin wall part, air convection occurs due to heat dissipation from the hot part of the hot water storage tank, and this convection leaks (flows) from the upper end surface of the thin wall part to the outside and induces a decrease in heat insulation characteristics. Therefore, since the outflow of the convection can be prevented by the collar portion, it is possible to suppress the deterioration of the heat insulating characteristics.

[Means of claim 2 ]
The heat insulating structure of the hot water storage type water heater employing the means as claimed in claim 2, instead of providing a flange portion to the normal insulation definitive the means of claim 1, the vacuum heat insulating material, contact side upper portion of the hot water storage tank When installing the vacuum heat insulating material to the hot water storage tank, the packing deforms following the dent of the thin part and seals the upper end surface of the thin part, thus preventing convection in the dent space of the thin part and insulating. The deterioration of characteristics can be suppressed.

[Means of claim 3 ]
In the heat insulation structure of the hot water storage type hot water supply apparatus adopting the means of claim 3, since the vacuum heat insulating material has small vacuum heat insulating layers that are independent in the vertical and horizontal directions, it becomes easy to bend in the vertical and horizontal directions and forms a complicated hot water storage tank shape. Since a small vacuum insulation layer is made independent, even if the vacuum insulation is damaged for some reason, at least one vacuum insulation layer is sacrificed, It is possible to minimize the deterioration, and to suppress the deterioration of the heat insulation characteristics of the high-temperature portion that has a particularly large influence.

The best mode for carrying out the present invention is to heat and heat-insulate a hot water storage tank for storing hot water heated by an external heating means of a heat pump circuit, and to coat a sheet-like vacuum heat insulating material around the hot water storage tank, A semi-cylindrical shaft is formed by providing a plurality of thin-walled portions (hereinafter referred to as slits) extending in the axial direction on the contact surface of the vacuum heat insulating material with the hot water storage tank in advance to facilitate bending (rounding). A heat insulating body having a predetermined (minimum necessary) thickness by providing a thickness gradient in the upper direction is covered and combined with at least two pieces of hot water storage tanks, and assembled on the outer peripheral side of the vacuum heat insulating material. Usually provided with a flange on the heat insulating material or a packing on the vacuum heat insulating material so as to seal the upper end surface of the thin part of the vacuum heat insulating material. Hot water storage One in which to achieve a thermal insulation structure of the link.
The best mode of the present invention will be described with three examples and two modifications shown in the drawings. Incidentally, in the following description refers to a top side of the hot water storage tank which is laid in the circumferential direction on the ground and upwards, refers to the land-side and lower. In addition, Examples 1, 2, and 3 and Modification 2 are reference examples showing an example to which the present invention is not applied, and Modification 1 shows an example to which the present invention is applied.

[Configuration of Example 1]
FIG. 1 is a schematic configuration diagram of a heat pump hot water storage hot-water heater in Embodiment 1 of the present invention. In FIG. 1, a heat pump hot water storage water heater includes a hot water supply circuit 2 that heats and supplies water by a heat pump circuit 1, a heat pump control unit A that controls the heat pump circuit 1, and a hot water supply control unit B that controls the hot water supply circuit 2. Become.

  The heat pump circuit 1 is a normal heat pump cycle including a compressor 11, a condenser 12, a decompression device 13, an evaporator 14, and a fan 15 that ventilates the outside air to the evaporator 14. The heat pump cycle is one of the refrigeration cycles that absorbs heat from the low temperature side and carries it to the high temperature side. Unlike a refrigerator that cools using normal low temperature side heat, it uses the heat on the high temperature side. It is a heat cycle that performs heating for heating and hot water supply. In other words, it is a thermal cycle with a large energy-saving effect that suppresses the burden on the global environment that collects atmospheric heat in a refrigerant and boiles hot water with that heat.

  Further, the hot water supply circuit 2 includes a refrigerant-to-water heat exchanger 3, a hot water storage tank 4, a circulation pump 5, and hot water (hot water) piping 61 from above the hot water storage tank 4 and intermediate hot water from an intermediate portion of the hot water storage tank 4. It comprises a mixing valve 6 that mixes hot water with the pipe 63, and the circulation pump 5 and the refrigerant-to-water heat exchanger 3 are connected by a pipe 64. The pipe 64 on the inlet side of the circulation pump 5 is connected to the hot water storage tank 4. On the other hand, the piping 64 on the outlet side of the refrigerant-to-water heat exchanger 3 is connected to the hot water (hot water) piping 61 side of the hot water storage tank 4 to constitute a hot water storage hot water supply circuit. .

  Furthermore, the bath 7 on the hot water supply side is equipped with a reheating circuit that uses the high temperature in the hot water storage tank 4 to warm the bath water that has fallen in temperature. The bath 9 is built in the hot water storage tank 4, the bath reheating heat exchanger 9 and the bath 7 are connected by a bath water circulation pipe 65, and a bath water circulation pump 8 provided in any one of the bath water circulation pipes 65. The bath water of the bath 7 is circulated in the heat exchanger 9 for bathing so that the temperature can be raised by receiving heat exchange. In this embodiment, as described above, the internal heat exchanger system in which the bath-heating heat exchanger 9 is built in the hot water storage tank 4 has been described. However, the bath-heating heat exchanger 9 is separated. Alternatively, an external heat exchanger system in which heat is exchanged with high-temperature water in the hot water storage tank 4 provided outside the hot water storage tank 4 may be used.

  As described above, the hot water storage tank 4 is filled with hot water, the upper portion is filled with hot water, the lower portion is filled with low temperature water, and the intermediate portion is maintained with a temperature distribution of medium temperature water so that the heat pump control section A and hot water supply control are maintained. Controlled by part B. For this reason, the outer surface of the hot water storage tank 4 is covered with a heat insulating material, and at least above the intermediate portion of the hot water storage tank 4, a vacuum heat insulating material 41 with high heat insulating properties is provided to suppress heat dissipation of relatively high temperature hot water. To keep warm.

  The heat pump hot water storage water heater of the present embodiment is heated by exchanging heat between the high-temperature refrigerant of the heat pump circuit 1 and low-temperature water supplied from the water supply pipe 62 into the hot water storage tank 4 in the refrigerant-to-water heat exchanger 3. The hot water is stored from above the hot water storage tank 4 via the pipe 64. However, if the pipe 64 is not connected to the hot water storage tank 4 but directly connected to the high-temperature water (hot water) pipe 61, a direct hot water supply method is possible, but until the pressure condition immediately after the start of the heat pump operation is stabilized. In order to cover the inconvenience of not being able to generate sufficient heat of condensation to warm water (hot water cannot be used immediately), a hot water storage hot water system is adopted. The adoption of the hot water storage hot water system is advantageous in that it can be used at night electricity with a lower usage fee, and the hot water hot water storage water heater of the hot water storage hot water system is an efficient and economical hot water heater. Therefore, it is important to reliably keep the hot water storage tank warm, and if sufficient heat insulation can be realized, a hot water storage hot water heater with low running cost can be realized.

Next, the hot water storage tank 4 will be described. The hot water in the hot water storage tank 4 is sufficiently kept warm, and it is necessary to cover with a heat insulating material that blocks heat dissipation so that the temperature does not decrease.
FIG. 2 is a schematic perspective view showing the insulation coating of the hot water storage tank 4 in the present embodiment of the present invention. In FIG. 2, a hot water storage tank 4 is a cylindrical tank 4a having a relatively large diameter formed from an iron plate whose surface is rust-proofed by coating or painting, or a stainless steel plate. In order to store, the upper and lower ends of the tank are sealed by the end plate 4b. The end plate 4b is provided with a pipe seat 4c that supports a pipe for supplying water or hot water at the substantially center of the end plate 4b. The pipe seat 4c has a screw hole 4d for connecting the water supply pipe 62 or the hot water pipe 61 or the like passing through the tank. A predetermined number is provided.

In addition, the outer peripheral surface of the hot water storage tank 4 has an inner peripheral surface shape that matches the outer peripheral shape of the hot water storage tank 4, and is divided into two in the circumferential direction of the hot water storage tank 4 to form a half-cylindrical heat insulation. Two bodies 40 are covered so as to sandwich the hot water storage tank 4 in pairs. Similarly, at least one hemispherical insulator 50 is coated on the upper and lower end surfaces in the axial direction of the hot water storage tank 4 so as to be in close contact with the upper end surface. And each semi-cylindrical heat insulator 40 and each hemispherical heat insulator 50 are bonded to each other so that they can be easily attached or detached, or taped to keep the airtightness around the outer periphery of each heat insulator 40, 50. It is assembled.

  Each semi-cylindrical heat insulator 40 shown in FIG. 2 has been processed into a semi-cylindrical shape in the previous (separate) process in advance, and each semi-cylindrical heat insulator 40 of the present embodiment includes a vacuum heat insulating material 41 and a normal heat insulating material. 42, and each hemispherical heat insulator 50 is usually made of a heat insulating material 42.

Next, the vacuum heat insulating material 41 constituting the semi-cylindrical heat insulating body 40 will be described. FIG. 3 shows the configuration of a planar (panel-like) vacuum heat insulating material 41, (a) is a plan view, (b) is an enlarged cross-sectional view of the main part of the plane, and (c) is a front view. is there. As shown in FIG. 3B, the vacuum heat insulating material 41 is generally formed of glass wool, silica, foamed urethane or the like as the core material 43, and is enveloped by a gas barrier film covering material 44 such as a plastic film or a plastic metal laminate film. It has excellent heat insulating properties with a heat seal 41a wrapped in a vacuum and hermetically welded by evacuating the inside.
As shown in FIG. 3C, the vacuum heat insulating material 41 has a rectangular flat plate structure in which four horizontal and vertical sides are welded and sealed with a heat seal 41a. The length of the rectangular vertical side is approximately equal to the height of the tank 4a of the hot water storage tank 4, and the length of the horizontal side is approximately half the outer peripheral length of the tank 4a. A semi-cylindrical vacuum heat insulating material 41 that is divided into two in the circumferential direction of the hot water storage tank 4 to form a semi-cylindrical heat insulating material is obtained by rounding the lateral direction of this rectangular flat plate structure into a semi -cylindrical heat insulating material (see FIG. 4).

  In addition, a slit 41b having a thin-walled structure extending in the axial direction of the semi-cylindrical shape is provided on one side plane which is the inner side of the semi-cylindrical shape of the rectangular flat plate structure so as to easily process the semi-cylindrical shape by rounding the horizontal direction. There are several. As shown in FIG. 3B, the slit 41b has a thin-walled structure having a U-shaped or V-shaped cross-sectional shape that is recessed more than half of the thickness of the core material 43, and a jacket 44 of a gas barrier film. Is a dent with a thin-walled structure having a U-shaped or V-shaped cross-section formed while being evacuated, and is easily rounded and deformed inward, and even when rounded, the pitch between the slits 41b can be reduced. The relative movement (displacement) between the core material 43 and the jacket material 44 is small.

  In addition, since the core material 43 is arranged in a plurality of semi-cylindrical axial directions with a thin structure that is recessed more than about half of its thickness, the slit 41b is uniformly deformed when rounded. The semi-cylindrical shape is hardly twisted or bent, and a uniform semi-cylindrical shape is easy to mold. Further, since the core material 43 has a thin structure that is substantially half or more of its thickness, it can be easily bent (rounded) into a semi-cylindrical shape without breaking, and the core material 43 is separated by the slit 41b. Therefore, there is little fear that the edge of the corner portion of the core material 43 will pierce the outer cover material 44 and be damaged as in the case of breakage.

  Further, the heat seal 41a provided on all four sides of the rectangular flat plate structure is configured to be point-symmetric as shown in FIG. 3A, and the semi-cylindrical vacuum heat insulating material 41 is rounded. When the two are combined facing each other, the heat seals 41a come into close contact with each other so that they can be covered without generating a gap.

  The semi-cylindrical vacuum heat insulating material 41 shown in FIG. 4 is obtained by rounding the planar or plate-shaped vacuum heat insulating material 41 configured as described above by an equipment machine or by hand. Although a plurality of slits 41b remain inside the cylindrical shape of the semi-cylindrical vacuum heat insulating material 41, there is no bending or wrinkle between the spans of the slits 41b, so the inside of the semi-cylindrical shape is finished in a smooth arc shape. In addition, the semi-cylindrical vacuum heat insulating material 41 that can be in close contact with the outer peripheral surface of the hot water storage tank 4 without being twisted or warped also in the axial direction of the semi-cylindrical shape can be configured. Also, since the two semi-cylindrical vacuum heat insulating materials 41 having the same shape are assembled to face each other, the two-dot chain line semi-cylindrical vacuum heat insulating material 41 shown in FIG. Adhering in a substantially cylindrical shape without overlapping, maintaining sufficient heat insulating properties.

  Subsequently, the semi-cylindrical heat insulating body 40 is further improved in heat insulating characteristics and detachability by covering with the normal heat insulating material 42 that further covers the semi-cylindrical vacuum heat insulating material 41. As the semicylindrical normal heat insulating material 42, a glass wool type or urethane foam general heat insulating material is used, and a urethane foam type having rigidity to some extent is preferable for maintaining the outer shape. The semi-cylindrical heat insulating body 40 of the present embodiment shown in FIG. 2 is a semi-cylindrical normal heat insulating material 42 made of urethane foam. As shown in FIG. 2, the semi-cylindrical normal heat insulating material 42 has a semi-cylindrical outer periphery that secures an inner peripheral surface that firmly adheres the vacuum heat insulating material 41 to the inner side of the semi-cylindrical shape, or a rectangular outer periphery. This is a half prismatic heat insulator. The wall thickness between the inner periphery and the outer periphery of the normal heat insulating material 42 is usually configured by ensuring the thickness because the heat insulating property of the normal heat insulating material 42 is inferior to that of the vacuum heat insulating material 41. On the other hand, the securing of the thickness can usually increase the rigidity of the heat insulating material 42, and the predetermined thickness is determined from the viewpoints of easy handling of desorption and securing of heat insulating properties.

  In this way, the normal heat insulating material 42 having a predetermined thickness is formed by molding or rounding by an equipment machine, or by manual rounding, and is combined coaxially with the semi-cylindrical vacuum heat insulating material 41 formed in advance. A cylindrical heat insulator 40 is configured. Then, the two semi-cylindrical heat insulators 40 are combined so as to face each other with the hot water storage tank 4 interposed therebetween, and the upper and lower surfaces of the hot water storage tank 4 are covered with the hemispherical heat insulator 50 to cover the entire surface. As a result, reliable warming of the hot water storage tank 4 can be easily performed.

[Modification 1]
5 and 6 are schematic perspective views showing the configuration of the vacuum heat insulating material 41 in Modification 1 of the present invention. The vacuum heat insulating material 41 of this modification is provided with a structure that prevents heat dissipation by convection from the recess of the slit 41b extending in the axial direction on the inner side.

  As shown in FIG. 5, the vacuum heat insulating material 41 is provided with a plurality of slits 41b in the axial direction. The slit 41b has a U-shaped or V-shaped dent in its cross section, and is intended to prevent the outer cover material 44 from being bent or wrinkled between the spans of the slits 41b when it is rounded. It is easy to deform. However, even after rolling, the U-shaped or V-shaped dents are not crushed and are in close contact with each other, so that some space is maintained and the dent remains and is assembled to the hot water storage tank 4.

  When assembled in the hot water storage tank 4, the vacuum heat insulating material 41 can be attached in close contact with the outer peripheral surface of the hot water storage tank 4 because no deflection or wrinkle occurs between the spans of the slits 41 b. However, a space remains in the recess of the slit 41b. Air is present in this dent space to form a heat insulation layer with good heat retention characteristics, but since the dent array extends in the vertical axis direction, the air in the dent space causes convection and vacuum insulation. There is a possibility that air flows out from the dent open end of the heat seal 41 a at the upper end of the material 41 and promotes heat dissipation of the hot water storage tank 4.

  Therefore, as shown in FIG. 5, a flange 42 a that covers (covers) the heat seal 41 a at the upper end of the vacuum heat insulating material 41 is provided at the upper end of the normal heat insulating material 42. The protruding height of the flange 42a to the inside is equal to or slightly larger than the thickness of the vacuum heat insulating material 41, and even if the vacuum heat insulating material 41 is attached without being completely adhered to the hot water storage tank 4, it is normal. The inner periphery of the flange portion 42a of the heat insulating material 42 can be in close contact with the outer periphery of the hot water storage tank 4 without any gap, and the existing air between the vacuum heat insulating material 41 and the hot water storage tank 4 leaks (outflows) to the outside. There is no such thing.

  That is, the difference from Example 1 is the difference between whether or not the collar portion 42a is provided at the upper end of the normal heat insulating material 42 that is provided outside the vacuum heat insulating material 41 and maintains a predetermined rigidity. The structure and configuration of this will not change significantly. Therefore, the same operations and effects as those of the first embodiment are obtained. However, in this modification, since the heat insulating material 42 is usually provided with the flange portion 42a, it is easy to combine with the vacuum heat insulating material 41, and the hot water storage tank 4 Since the vacuum heat insulating material 41 is not displaced in the axial direction even when assembled to the hood, it can be securely attached, and at the same time, air convection between the vacuum heat insulating material 41 and the hot water storage tank 4 can be prevented. Can be prevented.

Moreover, in order to prevent the convection of the air between the vacuum heat insulating material 41 and the hot water storage tank 4, it is not restricted to the said modification 1, A convection prevention can also be aimed at by the packing structure as shown in FIG.
As shown in FIG. 6, a packing 45 having a rectangular cross section, a thickness larger than the depth of the recess 41b, and a larger width is uniformly bonded to the inner periphery of the upper end of the vacuum heat insulating material 41. ing. The packing 45 is preferably a closed-cell foamed sponge or the like, and is flexible so that the deformation can sufficiently follow the presser in the thickness direction.

  When the semi-cylindrical heat insulating body 40 with the packing 45 as shown in FIG. 6 is assembled to the hot water storage tank 4, first, the semi-cylindrical heat insulating body 40 comes into contact with the hot water storage tank 4 and is further pushed into the packing 45. Is deformed (collapsed), and the inside of the vacuum insulating material 41 of the inner layer is assembled in close contact with the outer periphery of the hot water storage tank 4. At this time, a part of the crushed packing 45 enters the dent space in the thickness direction, closes the dent above the slit 41 b, and the rest is thin in the width direction and stretches flatly to expand the tank of the hot water storage tank 4. Close contact with the outer periphery.

  Therefore, even if convection occurs in the air existing between the vacuum heat insulating material 41 and the hot water storage tank 4, the convection is stopped by the packing 45 and does not leak (outflow) to the outside. Therefore, it is possible to prevent a decrease in heat insulation performance. The position where the packing 45 is bonded and fixed to the vacuum heat insulating material 41 may be inside the heat seal 41 a at the upper end of the vacuum heat insulating material 41. However, as the shape of the packing 45 at this time, it is sufficient if the thickness is equal to a sufficient crushing margin and the width is equal to the width of the heat seal 41a.

[Effect of Example 1]
In the heat insulating structure of the hot water storage tank 4 of the heat pump type hot water storage hot water supply apparatus of the present embodiment, when the semi-cylindrical vacuum heat insulating material 41 is formed by rolling the planar or plate-shaped vacuum heat insulating material 41, the inside of the vacuum heat insulating material 41 in advance. Since a plurality of slits 41b extending in the axial direction are provided to facilitate rounding, there is no bending or wrinkling between the spans of the plurality of slits 41b, and therefore the vacuum heat insulating material 41 may be damaged. In addition, the inside of the cylindrical shape can be finished in a smooth arc shape. In addition, the semi-cylindrical vacuum heat insulating material 41 that easily adheres to the outer periphery of the hot water storage tank 4 can be easily formed without causing twisting or warping in the axial direction of the semi-cylindrical shape.
Further, since the semi-cylindrical heat insulating body 40 is configured by combining the semi-cylindrical vacuum heat insulating material 41 and the semi-cylindrical normal heat insulating material 42 having a predetermined rigidity, the heat insulation is compact and easy to handle such as desorption. The body can be formed.
Since at least two or more semi-cylindrical heat insulators 40 are assembled to face each other with the hot water storage tank 4 interposed therebetween, and the upper and lower surfaces of the hot water storage tank 4 are covered with the hemispherical heat insulator 50 to cover the entire surface. Easy assembly is possible, and the number of assembly steps can be greatly reduced, leading to cost reduction.

  In addition, since the two semi-cylindrical vacuum heat insulating materials 41 having the same shape are assembled to face each other, the semi-cylindrical vacuum heat insulating materials 41 are in close contact with each other in a substantially cylindrical shape without causing a gap or an overlap at the butt portion. Maintain sufficient thermal insulation properties. In addition, since the semi-cylindrical vacuum heat insulating material 41 is assembled with the flange portion in the normal heat insulating material 42 or with the packing 45 interposed, it is possible to prevent the convection generated in the slit 41b and to have excellent heat insulating characteristics. Can be maintained. Further, the damage or breakage of the vacuum heat insulating material 41 at the time of assembly has been sufficiently eliminated by the use of the heat insulating structure of the present invention, but any of the vacuum heat insulating materials 41 is temporarily damaged for some reason. Even in the case of receiving, since the vacuum heat insulating material 41 is divided into a plurality of parts, it is possible to slightly suppress the deterioration of the heat insulating performance without causing total loss.

[Configuration of Example 2]
FIG. 7 is a schematic perspective view showing the configuration of the vacuum heat insulating material 41 in Embodiment 2 of the present invention. Fig.7 (a) is a typical perspective view which shows the structure of the vacuum heat insulating material 41 in case the thickness of the vacuum heat insulating material 41 changes to an axial direction uniformly, FIG.7 (b) is a vacuum heat insulating material. It is a typical perspective view which shows the structure of the vacuum heat insulating material 41 in case the thickness of 41 changes to an axial direction in steps.
The vacuum heat insulating material 41 of the present embodiment has a thickness gradient in the axial direction, and the upper side in the axial direction of the vacuum heat insulating material 41 that insulates the high temperature side of the temperature distribution generated in the hot water storage tank 4 is thick. On the contrary, the axially lower side of the vacuum heat insulating material 41 that insulates the low temperature side of the hot water storage tank 4 is configured to be thin.

  The heat pump hot water storage water heater of the present embodiment is heated by exchanging heat between the high-temperature refrigerant of the heat pump circuit 1 and water supplied from the water supply pipe 62 into the hot water storage tank 4 in the refrigerant-to-water heat exchanger 3. The hot water is stored from above the hot water storage tank 4 via the pipe 64. Therefore, when the heat pump circuit 1 operates stably, the water supply that exchanges heat with the high-temperature refrigerant in the refrigerant-to-water heat exchanger 3 is heated to nearly boiling, while the water supply part of the hot water storage tank 4 is close to room temperature. Water is supplied at temperature. That is, a temperature gradient is generated above and below the hot water storage tank 4, and heat dissipation is larger in the upper high temperature part where the temperature difference with the outside air is larger than the lower low temperature part where the temperature difference is small. In other words, if the thickness is set, the heat insulation characteristic becomes excessive in the lower low temperature part, and conversely, if the heat insulation characteristic (that is, the thickness) is set based on the lower low temperature part, the heat insulation characteristic in the high temperature part is insufficient. .

  Therefore, the heat insulating material structure in which the heat insulating properties are uniformly changed in proportion to the temperature gradient of the hot water storage tank 4 is the vacuum heat insulating material 41 having a uniform wall thickness change in FIG. Moreover, the temperature gradient of the hot water storage tank 4 is divided into two large and small for convenience, and the thickness on the side with the large temperature gradient is thickened, the thickness on the small side is thin, and the thickness is changed in two steps. 7 (b) is a vacuum heat insulating material 41 that changes stepwise. This is the major difference from the first embodiment, and there is no significant difference in other structures and configurations.

  Thereby, it becomes possible to obtain an optimal heat insulation characteristic with respect to a temperature gradient, and it is possible to maintain a sufficient heat insulation characteristic with a minimum amount of use of an expensive vacuum heat insulating material. Therefore, the cost increase with respect to using a vacuum heat insulating material can be suppressed.

[Modification 2]
FIG. 8 is a schematic perspective view showing the configuration of the vacuum heat insulating material 41 in Modification 2 of the present invention.
Vacuum heat insulating material 41 of the present modification, each semi-cylindrical vacuum heat insulating material 41 is constituted as respective two-piece is divided into two in the axial direction, the thickness respective to each piece which is axially divided A difference is provided, and a thickness gradient is provided stepwise in the axial direction . In other words, the upper semi- cylindrical vacuum heat insulating material 41 that forms a pair with a thick wall thickness and the lower semi- cylindrical vacuum heat insulating material 41 that forms a pair with a thin wall thickness are used in combination. It is something that can be done. The difference from Example 2 (particularly FIG. 7 (b)) is the difference in whether the formation of the thickness gradient is constituted by continuous integration or by division independence, and the other structures and configurations are large. There is no difference.

  Thereby, it becomes possible to obtain an appropriate heat insulation characteristic with respect to the temperature gradient, and there are the same operations and effects as those of the second embodiment. Further, in the present modification, the thick semi-cylindrical vacuum heat insulating material 41 and the thin semi-cylindrical vacuum heat insulating material 41 are divided and provided independently. Can be manufactured with a small size, making manufacturing much easier and reducing costs.

  In addition, the assembly to the hot water storage tank 4 tends to increase the number of assembly steps because the number of pieces is four or more. However, since the one piece itself is small, it is easy to handle, and conversely, the assembly step can be reduced. . Moreover, since each semi-cylindrical vacuum heat insulating material 41 is miniaturized and assembled independently, it is possible to sufficiently eliminate the occurrence of damage or breakage during the assembly. Even when one of them is damaged, the vacuum heat insulating material 41 is divided into at least four or more, so that the heat insulation performance can be reduced by a quarter or less at worst. Furthermore, since the division is performed independently with the axis direction perpendicular to the axis, it is easy to suppress the deterioration of the heat insulation characteristics in the high-temperature portion where the influence is large.

[Effect of Example 2]
In the heat insulation structure of the hot water storage tank 4 of the heat pump hot water storage hot water supply apparatus of this embodiment, when the semi-cylindrical vacuum heat insulating material 41 is formed by rolling the planar or plate-like vacuum heat insulating material 41, the axial thickness gradient is increased. Since the upper side is thicker and the lower side is thinner, the heat insulation effect of the high temperature heat dissipation region above the hot water storage tank 4 is improved, and the lower heat dissipation region is reduced to the minimum necessary vacuum heat insulating material. The heat can be kept at the usage amount of 41, and appropriate heat insulation can be realized while suppressing an increase in cost. Further, by dividing the vacuum heat insulating material 41 into at least two or more independent in the axial direction , even if any one of the vacuum heat insulating materials 41 is damaged for some reason, the high temperature portion having a large influence is used. It is easy to suppress the deterioration of the heat insulation property.

  FIG. 9 shows a configuration of a planar (panel-like) vacuum heat insulating material 41 in Example 3 of the present invention, FIG. 9A is a plan view, and FIG. 9B is an enlarged sectional view of the plane. (C) is a front view. As shown in FIG. 9 (b), the vacuum heat insulating material 41 is generally made of glass wool, silica, foamed urethane or the like as the core material 43, and is enveloped by a gas barrier film covering material 44 such as a plastic film or a plastic metal laminate film. The heat seal 41a is provided in such a manner that the inside is evacuated and hermetically welded by evacuating the inside, and has excellent heat insulating properties as in the first embodiment. As shown in FIG. 9B, the first embodiment is different from the first embodiment in that the vacuum heat insulating material 41 is easily rounded and the slits 41b for preventing bending and wrinkling inside the jacket material 44 even when rounded. Part of the developed shape of the vacuum heat insulating material 41 shown in FIG. 9C is replaced with a heat seal 41a for forming a plurality of independent vacuum heat insulating layers vertically and horizontally, or a plurality of heat seals 41a are newly added. It is a provided rectangular flat plate structure. The subdivision in the present embodiment is one in which one heat seal 41a is provided in the horizontal direction and three in the vertical direction, and a total of eight independent vacuum heat insulating layers are formed.

  The length of the vertical side of the rectangular vacuum heat insulating material 41 is substantially equal to the tank height of the hot water storage tank 4, and the length of the horizontal side is approximately half the outer peripheral length of the tank. The finishing of the semi-cylindrical vacuum heat insulating material 41 by rounding the horizontal direction is not changed.

  As in the first embodiment, a semicylindrical normal heat insulating material 42 having a predetermined thickness and maintaining a predetermined rigidity and a semicylindrical vacuum heat insulating material 41 formed in advance are coaxially combined. The shape heat insulating body 40 is comprised. Then, the two semi-cylindrical heat insulators 40 are combined so as to face each other with the hot water storage tank 4 interposed therebetween, and the upper and lower surfaces of the hot water storage tank 4 are covered with the hemispherical heat insulator 50 to cover the entire surface. As a result, reliable warming of the hot water storage tank 4 can be easily performed.

[Effect of Example 3]
In the heat insulation structure of the hot water storage tank 4 of the heat pump type hot water storage hot water supply apparatus of the present embodiment, when forming a semi-cylindrical heat insulating material by rolling the planar or plate-shaped vacuum heat insulating material 41, a plurality of the vacuum heat insulating materials 41 are arranged vertically and horizontally. Since the heat seal 41a is provided to form a plurality of independent subdivision heat insulation layers, it is easy to be rounded as in the case of the slit 41b, and bending or wrinkle is generated inside the jacket material 44 even when rounded. Therefore, no damage or the like occurs, and the hot water tank 4 can be assembled closely.

Further, the semi-cylindrical heat insulating body 40 composed of the semi-cylindrical vacuum heat insulating material 41 and the semi-cylindrical normal heat insulating material 42 can have the same structure as in the first and second embodiments. The same action and effect are exhibited. Further, the occurrence of scratches or breakage during assembly is sufficiently eliminated, but even if any of the vacuum heat insulating materials 41 is damaged for some reason, independent subdivision vacuum insulation is provided. Since a plurality of layers are provided, it is easy to suppress a decrease in heat insulating property that remains even if one layer is sacrificed, in particular, a decrease in heat insulating property in a high-temperature portion that has a great influence.
Further, by increasing the number of subdivisions, a large number of independent vacuum heat insulating layers can be formed, the degree of freedom of shape is increased, and it is easy to bend vertically and horizontally, and it is possible to deal with complicated tank shapes.

  In addition, although the Example of this invention demonstrated the heat insulation structure of the hot water storage tank of a heat pump type hot water storage water heater, it is not restricted to this, For example, heating other than a heat pump type like an electric heater provided in the hot water storage tank The present invention can be applied even to a hot water supply device that produces hot water at a hot water supply device, and may also be applied to a hot water supply device that does not have a bath water replenishment circuit. Further, the present invention is not limited to a cylindrical hot water storage tank, and can be applied to a hot water storage tank having a complicated outer shape that uses a lot of curved surfaces. Good.

It is a schematic block diagram of a heat pump hot water storage hot water supply apparatus (Example 1). (Example 1) which is a typical perspective view which shows the semi-cylindrical heat insulation body coating | cover of a hot water storage tank. The structure of a planar (development shape) vacuum heat insulating material is shown, (a) is a plan view, (b) is an enlarged sectional view of the main part of the plane, and (c) is a front view (Example) 1). The structure of a semicylindrical vacuum heat insulating material is shown, (a) is a top view, (b) is a front view (Example 1). It is a typical perspective view which shows the structure of a semi-cylindrical vacuum heat insulating material (modification 1). It is a typical perspective view which shows the structure of a semi-cylindrical vacuum heat insulating material (modification 1). The structure of a semi-cylindrical vacuum heat insulating material is shown, (a) is a typical perspective view which shows the structure of the semi-cylindrical vacuum heat insulating material with which the thickness gradient of an axial direction changes uniformly, (b) is wall thickness. (Example 2) which is a typical perspective view which shows the structure of the semi-cylindrical vacuum heat insulating material from which a gradient changes in steps. It is a typical perspective view which shows the structure of the semi-cylindrical vacuum heat insulating material which forms the thickness gradient of an axial direction in steps and independently (modification 2). The structure of the planar (expanded shape) vacuum heat insulating material provided with a plurality of subdivided vacuum heat insulating layers vertically and horizontally is shown, (a) is a plan view, and (b) is an enlarged cross-sectional view of the main part of the plane. (C) is a front view (Example 3).

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Heat pump circuit 2 Hot water supply circuit 3 Refrigerant to water heat exchanger 4 Hot water storage tank 5 Circulation pump 6 Mixing valve 7 Bath 8 Bath water circulation pump 9 Bath heat exchanger 11 Compressor 12 Condenser 13 Decompression device 14 Evaporator 15 Fan 40 Semi-cylindrical insulator 41 Vacuum insulator (semi-cylindrical vacuum insulator)
41a Heat seal 41b Slit (thin part)
42 Normal insulation (semi-cylindrical normal insulation)
42a collar 43 core material 44 jacket material 45 packing 50 hemispherical heat insulator 61 high temperature water piping (hot water piping)
62 Water supply piping 63 Medium temperature water piping

Claims (3)

A heat insulation structure of a hot water storage type hot water supply apparatus having a hot water storage tank for storing hot water heated by a heating means, a hot water discharge pipe for discharging hot water stored above the hot water storage tank, and a water supply pipe for supplying water to the hot water storage tank. And
A pair of vacuum heat insulating materials that have an inner peripheral surface shape that matches the outer peripheral shape of the hot water storage tank and that are divided into two in the circumferential direction of the hot water storage tank to form a half shape, and are assembled to the outer peripheral side of the vacuum heat insulating material Usually equipped with insulation,
In the vacuum heat insulating material, on the inner peripheral surface side, a plurality of thin portions extending in the axial direction of the hot water storage tank are formed, and the outer peripheral surface of the hot water storage tank is covered with the pair of vacuum heat insulating materials ,
The heat insulating structure for a hot water storage type hot water supply apparatus, wherein the normal heat insulating material has a flange portion that seals an upper end surface of the thin wall portion of the vacuum heat insulating material . A heat insulation structure of a hot water storage type hot water supply apparatus having a hot water storage tank for storing hot water heated by a heating means, a hot water discharge pipe for discharging hot water stored above the hot water storage tank, and a water supply pipe for supplying water to the hot water storage tank. And
A pair of vacuum heat insulating materials having an inner peripheral surface shape that matches the outer peripheral shape of the hot water storage tank and being divided into two in the circumferential direction of the hot water storage tank to form a half shape,
The outer peripheral surface of the hot water storage tank is covered with the pair of vacuum heat insulating materials,
The vacuum heat insulating material is formed with a plurality of thin portions extending in the axial direction of the hot water storage tank on the inner peripheral surface side, and a packing is provided at the upper end portion on the contact side with the hot water storage tank,
When assembling the vacuum heat insulating material to the hot water storage tank, the packing is deformed following the dent of the thin wall portion, and the upper end surface of the thin wall portion is sealed, and the heat insulating structure of the hot water storage type hot water supply apparatus. In the heat insulation structure of the hot water storage type hot water supply apparatus according to any one of claims 1 and 2,
The said heat insulation material has the small vacuum heat insulation layer which became independent vertically and horizontally, The heat insulation structure of the hot water storage type hot-water supply apparatus characterized by the above-mentioned .

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