JP4842770B2 - Method for producing immobilized enzyme reaction tower - Google Patents

Method for producing immobilized enzyme reaction tower Download PDF

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JP4842770B2
JP4842770B2 JP2006306285A JP2006306285A JP4842770B2 JP 4842770 B2 JP4842770 B2 JP 4842770B2 JP 2006306285 A JP2006306285 A JP 2006306285A JP 2006306285 A JP2006306285 A JP 2006306285A JP 4842770 B2 JP4842770 B2 JP 4842770B2
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immobilized enzyme
reaction tower
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JP2008118920A (en
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淳 斉藤
良孝 仙田
利照 小松
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Kao Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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  • Immobilizing And Processing Of Enzymes And Microorganisms (AREA)
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Description

本発明は、固定化酵素反応塔の製造方法に関する。   The present invention relates to a method for producing an immobilized enzyme reaction tower.

従来より、化学プラント等における化学物質の製造においては、各種反応を行う際に触媒が利用されている。たとえば、粒状に形成された触媒を円筒状の反応塔に充填しておき、この反応塔に原料油、反応液、ガスあるいはこれらの混合物を通過させて触媒表面に接触させることにより反応を行う方法が行われている。また、油脂類の加水分解においては、代表的な方法として、酵素を水不溶性の担体へ吸着させた固定化酵素を固定床型反応塔に充填し、これに油脂類と水を通液する方法が知られている。   Conventionally, in the production of chemical substances in a chemical plant or the like, a catalyst is used when performing various reactions. For example, a method of performing a reaction by filling a catalyst formed in a granular form into a cylindrical reaction tower and passing the raw material oil, reaction liquid, gas or a mixture thereof through the reaction tower and bringing them into contact with the catalyst surface Has been done. Moreover, in the hydrolysis of fats and oils, as a representative method, a method is used in which an immobilized enzyme in which an enzyme is adsorbed on a water-insoluble carrier is packed in a fixed bed type reaction tower, and the fats and oils are allowed to flow therethrough. It has been known.

固定化酵素反応塔を用いて反応を行う場合には、反応液の塔内における流れの不均一化や圧力損失増大を抑制するために、固定床型反応塔中の固体触媒又は固定化酵素は、均一な状態に充填されることが望まれる。反応に使用する固体触媒や固定化酵素を固定床型反応塔へ充填する方法としては、作業員が反応塔内又は反応塔外にて手作業により行う方法や、ベルトコンベア等の触媒充填装置による方法が一般的である。また、充填時における触媒の破壊防止を目的として、触媒を、液体と混合してスラリー状態で充填する方法(特許文献1参照)や、反応管内に液状物を充填し、続いて固体触媒を充填した後に該液状物を除去する方法(特許文献2参照)が開示されている。
特開昭61−35843号公報 特開平9−141084号公報
When the reaction is performed using an immobilized enzyme reaction tower, in order to suppress non-uniform flow of the reaction liquid in the tower and increase in pressure loss, the solid catalyst or the immobilized enzyme in the fixed bed reaction tower It is desired to be filled in a uniform state. As a method of filling the solid catalyst or immobilized enzyme used in the reaction into the fixed bed type reaction tower, a method in which an operator manually performs work inside or outside the reaction tower or a catalyst filling device such as a belt conveyor is used. The method is common. In addition, for the purpose of preventing destruction of the catalyst at the time of filling, the catalyst is mixed with a liquid and filled in a slurry state (see Patent Document 1), or the reaction tube is filled with a liquid material and subsequently filled with a solid catalyst. After that, a method for removing the liquid material (see Patent Document 2) is disclosed.
JP-A-61-35843 Japanese Patent Laid-Open No. 9-141084

一方で、湿潤状態にある固体触媒や固定化酵素を充填する場合は、ハンドリング性が著しく劣るため、通常行われる方法においては、均一充填が非常に困難となる。また、上述した特許文献の方法では、充填層の十分に高い嵩密度が得られにくく、充填効率が低くなる問題がある。更に、嵩密度が低い充填状態で液体やガスを通過させた場合、充填層の一部が陥没し、充填層内の流れの不均一化や反応効率の低下が生じる問題もあるため、更なる改良が望まれる。   On the other hand, when packing a solid catalyst or an immobilized enzyme in a wet state, the handling property is remarkably inferior, so that uniform packing becomes very difficult in a usual method. Moreover, the method of the patent document mentioned above has a problem that it is difficult to obtain a sufficiently high bulk density of the packed bed and the packing efficiency is lowered. Furthermore, when liquid or gas is passed in a packed state with a low bulk density, there is a problem that a part of the packed bed collapses, resulting in non-uniform flow in the packed bed and reduced reaction efficiency. Improvement is desired.

従って、本発明の目的は、固定床型反応塔に固定化酵素を充填する固定化酵素反応塔の製造方法において、嵩密度が高い効率的な製造方法を提供することにある。また、充填した反応塔により、酵素活性発現が高く、効率的な脂肪酸類の製造方法を提供することにある。   Accordingly, an object of the present invention is to provide an efficient production method having a high bulk density in a production method of an immobilized enzyme reaction column in which an immobilized enzyme is packed into a fixed bed type reaction column. Another object of the present invention is to provide an efficient method for producing fatty acids with a high expression of enzyme activity by a packed reaction tower.

そこで本発明者は、固定化酵素の充填時の挙動を解析した結果、油を充液させた反応塔内に、所定の圧力下で固定化酵素と油の混合スラリーを供給することにより、固定化酵素が均一で高嵩密度に充填された固定化酵素反応塔が得られ、これにより高い酵素活性が得られることを見出した。   Therefore, as a result of analyzing the behavior at the time of filling the immobilized enzyme, the present inventor, by supplying a mixed slurry of the immobilized enzyme and oil under a predetermined pressure, into the reaction tower filled with oil, It has been found that an immobilized enzyme reaction tower in which the enzyme is uniformly packed with a high bulk density is obtained, and thereby high enzyme activity is obtained.

すなわち、本発明は、固定床型反応塔に、固定化酵素を充填する固定化酵素反応塔の製造方法であって、反応塔に油相基質を充液させた後、酵素の単位充填高さ当りの圧力損失が0.04〜1MPa/mとなるように固定化酵素と油相基質の混合スラリーを反応塔へ供給する固定化酵素反応塔の製造方法を提供するものである。   That is, the present invention relates to a method for producing an immobilized enzyme reaction tower in which an immobilized enzyme is packed in a fixed bed type reaction tower, wherein after filling the reaction tower with an oil phase substrate, the unit packing height of the enzyme is increased. The present invention provides a method for producing an immobilized enzyme reaction tower in which a mixed slurry of an immobilized enzyme and an oil phase substrate is supplied to the reaction tower so that the pressure loss per unit is 0.04 to 1 MPa / m.

また、本発明は、当該方法により製造された固定化酵素反応塔に、油相基質と水相基質とを供給し、油脂類を加水分解する脂肪酸類の製造方法を提供するものである。   The present invention also provides a method for producing fatty acids by hydrolyzing fats and oils by supplying an oil phase substrate and an aqueous phase substrate to an immobilized enzyme reaction tower produced by the method.

本発明によれば、固定床型反応塔へ固定化酵素を均一に充填することができ、更に高嵩密度の充填層が得られることから、酵素活性を有効に発現させ、油脂類から脂肪酸類を効率的に製造することができる。   According to the present invention, the immobilized enzyme can be uniformly packed in the fixed bed type reaction tower, and a packed bed having a high bulk density can be obtained. Can be efficiently manufactured.

本発明の態様としては、固定化酵素として油脂分解酵素を固定化担体に吸着させたものを用い、油相基質との混合スラリーとして供給することで固定化酵素を固定床型反応塔へ充填する固定化酵素反応塔の製造方法であり、更に、かくして得られた反応塔へ油相基質と水相基質を流通させて、油脂類の加水分解反応により、脂肪酸類を製造する方法であることが好ましい。   As an aspect of the present invention, the immobilized enzyme is packed into a fixed bed type reaction tower by supplying an oil-degrading enzyme adsorbed on an immobilized carrier as the immobilized enzyme and supplying it as a mixed slurry with an oil phase substrate. It is a method for producing an immobilized enzyme reaction tower, and is a method for producing fatty acids by hydrolyzing fats and oils by passing an oil phase substrate and an aqueous phase substrate through the reaction tower thus obtained. preferable.

本発明で用いる固定化酵素は、固定化担体に酵素を吸着等により担持させたものである。固定化担体としては、セライト、ケイソウ土、カオリナイト、シリカゲル、モレキュラーシーブス、多孔質ガラス、活性炭、炭酸カルシウム、セラミックス等の無機担体、セラミックスパウダー、ポリビニルアルコール、ポリプロピレン、キトサン、イオン交換樹脂、疎水吸着樹脂、キレート樹脂、合成吸着樹脂等の有機高分子等が挙げられるが、特に保水力が高い点からイオン交換樹脂が好ましい。また、イオン交換樹脂の中でも、大きな表面積を有することにより酵素の吸着量を高くできるという点から、多孔質であることが好ましい。   The immobilized enzyme used in the present invention is one in which an enzyme is supported on an immobilized carrier by adsorption or the like. As the immobilization carrier, Celite, diatomaceous earth, kaolinite, silica gel, molecular sieves, porous glass, activated carbon, calcium carbonate, ceramics and other inorganic carriers, ceramic powder, polyvinyl alcohol, polypropylene, chitosan, ion exchange resin, hydrophobic adsorption Examples thereof include organic polymers such as resins, chelate resins, and synthetic adsorption resins, and ion exchange resins are particularly preferable from the viewpoint of high water retention. Of the ion exchange resins, a porous material is preferable because it has a large surface area and can increase the amount of adsorbed enzyme.

固定化担体として用いる樹脂の粒子径は100〜1000μmが好ましく、更に250〜750μmが好ましい。細孔径は10〜150nmが好ましく、更に10〜100nmが好ましい。材質としては、フェノールホルムアルデヒド系、ポリスチレン系、アクリルアミド系、ジビニルベンゼン系等が挙げられ、特にフェノールホルムアルデヒド系樹脂(例えば、ダイヤモンドシャムロック社製Duolite A-568)が酵素吸着性向上の点から好ましい。   The particle diameter of the resin used as the immobilization carrier is preferably 100 to 1000 μm, more preferably 250 to 750 μm. The pore diameter is preferably 10 to 150 nm, more preferably 10 to 100 nm. Examples of the material include phenol formaldehyde, polystyrene, acrylamide, divinylbenzene, and the like, and phenol formaldehyde resin (for example, Duolite A-568 manufactured by Diamond Shamrock) is particularly preferable from the viewpoint of improving the enzyme adsorptivity.

本発明の固定化酵素に使用する酵素は特に限定はされないが、生産性の向上効果が大きい点から、油脂類分解用酵素としてのリパーゼが好ましい。リパーゼは、動物由来、植物由来のものはもとより、微生物由来の市販リパーゼを使用することもできる。微生物由来リパーゼとしては、リゾプス(Rizopus)属、アスペルギルス(Aspergillus)属、ムコール(Mucor)属、シュードモナス(Pseudomonas)属、ジオトリケム(Geotrichum)属、ペニシリウム(Penicillium)属、キャンディダ(Candida)属等の起源のものが挙げられる。   The enzyme used for the immobilized enzyme of the present invention is not particularly limited, but lipase is preferred as an enzyme for decomposing oils and fats from the viewpoint of a large productivity improvement effect. As the lipase, not only those derived from animals and plants but also commercially available lipases derived from microorganisms can be used. Examples of microorganism-derived lipases include the genus Rizopus, Aspergillus, Mucor, Pseudomonas, Geotrichum, Penicillium, and Candida. The thing of origin is mentioned.

酵素の固定化を行う温度は、酵素の特性によって決定することができるが、酵素の失活が起きない0〜60℃、特に5〜40℃が好ましい。また固定化時に使用する酵素溶液のpHは、酵素の変性が起きない範囲であればよく、温度同様酵素の特性によって決定することができるが、pH3〜9が好ましい。このpHを維持するためには緩衝液を使用するが、緩衝液としては、酢酸緩衝液、リン酸緩衝液、トリス塩酸緩衝液等が挙げられる。上記酵素溶液中の酵素濃度は、固定化効率の点から酵素の飽和溶解度以下で、かつ十分な濃度であることが好ましい。また酵素溶液は、必要に応じて不溶部を遠心分離で除去した上澄や、限外濾過等によって精製したものを使用することもできる。また用いる酵素質量はその酵素活性によっても異なるが、担体質量に対して5〜1000質量%、特に10〜500質量%が好ましい。   The temperature at which the enzyme is immobilized can be determined depending on the properties of the enzyme, but is preferably 0 to 60 ° C., particularly 5 to 40 ° C. at which the enzyme is not deactivated. Moreover, the pH of the enzyme solution used at the time of immobilization may be in a range where no denaturation of the enzyme occurs, and can be determined by the characteristics of the enzyme as well as the temperature, but is preferably pH 3-9. In order to maintain this pH, a buffer solution is used. Examples of the buffer solution include an acetate buffer solution, a phosphate buffer solution, and a Tris-HCl buffer solution. The enzyme concentration in the enzyme solution is preferably not more than the saturation solubility of the enzyme and sufficient from the viewpoint of immobilization efficiency. Moreover, the enzyme solution can also use what was refine | purified by the supernatant obtained by removing the insoluble part by centrifugation, ultrafiltration, etc. as needed. Moreover, although the enzyme mass to be used varies depending on the enzyme activity, it is preferably 5 to 1000 mass%, particularly preferably 10 to 500 mass%, based on the mass of the carrier.

酵素を固定化する場合、担体と酵素を直接吸着してもよいが、高活性を発現するような吸着状態にするため、酵素吸着前に予め担体を脂溶性脂肪酸又はその誘導体で処理することが好ましい。脂溶性脂肪酸又はその誘導体と担体の接触法としては、水又は有機溶剤中にこれらを直接加えてもよいが、分散性を良くするため、有機溶剤に脂溶性脂肪酸又はその誘導体を一旦分散、溶解させた後、水に分散させた担体に加えてもよい。この有機溶剤としては、クロロホルム、ヘキサン、エタノール等が挙げられる。脂溶性脂肪酸又はその誘導体の使用質量は、担体質量に対して1〜500質量%、特に10〜200質量%が好ましい。接触温度は0〜100℃、特に20〜60℃が好ましく、接触時間は5分〜5時間程度が好ましい。この処理を終えた担体は、ろ過して回収するが、乾燥してもよい。乾燥温度は室温〜100℃が好ましく、減圧乾燥を行ってもよい。   When the enzyme is immobilized, the carrier and the enzyme may be directly adsorbed. However, in order to obtain an adsorption state that expresses high activity, the carrier may be treated with a fat-soluble fatty acid or a derivative thereof in advance before the enzyme adsorption. preferable. As a method for contacting the fat-soluble fatty acid or derivative thereof with the carrier, these may be added directly to water or an organic solvent, but in order to improve dispersibility, the fat-soluble fatty acid or derivative thereof is once dispersed and dissolved in the organic solvent. And then added to a carrier dispersed in water. Examples of the organic solvent include chloroform, hexane, ethanol, and the like. The used mass of the fat-soluble fatty acid or derivative thereof is preferably 1 to 500 mass%, particularly preferably 10 to 200 mass%, based on the mass of the carrier. The contact temperature is preferably 0 to 100 ° C, particularly preferably 20 to 60 ° C, and the contact time is preferably about 5 minutes to 5 hours. The carrier after this treatment is collected by filtration, but may be dried. The drying temperature is preferably room temperature to 100 ° C., and drying under reduced pressure may be performed.

予め担体を処理する脂溶性脂肪酸又はその誘導体のうち、脂溶性脂肪酸としては、炭素数4〜24、好ましくは炭素数8〜18の飽和又は不飽和の、直鎖又は分岐鎖の、水酸基を有していてもよい脂肪酸が挙げられる。具体的には、カプリン酸、ラウリン酸、ミリスチン酸、オレイン酸、リノール酸、α−リノレン酸、リシノール酸、イソステアリン酸等が挙げられる。また前記脂溶性脂肪酸の誘導体としては、これらの脂溶性脂肪酸と一価若しくは多価アルコール又は糖類とのエステル、リン脂質、及びこれらのエステルにエチレンオキサイドを付加したもの等が挙げられる。具体的には、上記脂肪酸のメチルエステル、エチルエステル、モノグリセライド、ジグリセライド、それらのエチレンオキサイド付加体、ポリグリセリンエステル、ソルビタンエステル、ショ糖エステル等が挙げられる。これら脂溶性脂肪酸及びその誘導体はいずれも常温で液状であることが酵素を担体に固定化する工程上好ましい。これら脂溶性脂肪酸又はその誘導体としては、上記2種以上を併用してもよく、菜種脂肪酸、大豆脂肪酸等の天然由来の脂肪酸を用いることもできる。   Among the fat-soluble fatty acids or derivatives thereof for treating the carrier in advance, the fat-soluble fatty acid has a saturated or unsaturated, linear or branched, hydroxy group having 4 to 24 carbon atoms, preferably 8 to 18 carbon atoms. Fatty acids that may be used are listed. Specific examples include capric acid, lauric acid, myristic acid, oleic acid, linoleic acid, α-linolenic acid, ricinoleic acid, isostearic acid and the like. Examples of the fat-soluble fatty acid derivatives include esters of these fat-soluble fatty acids with mono- or polyhydric alcohols or saccharides, phospholipids, and those obtained by adding ethylene oxide to these esters. Specific examples include methyl esters, ethyl esters, monoglycerides, diglycerides, ethylene oxide adducts thereof, polyglycerin esters, sorbitan esters, and sucrose esters of the above fatty acids. These fat-soluble fatty acids and derivatives thereof are preferably liquid at room temperature in terms of immobilizing the enzyme on the carrier. As these fat-soluble fatty acids or derivatives thereof, two or more of the above may be used in combination, and naturally derived fatty acids such as rapeseed fatty acids and soybean fatty acids may be used.

固定化酵素の加水分解活性は20U/g以上、更に100〜10000U/g、特に500〜5000U/gの範囲であることが好ましい。ここで酵素の1Uは、40℃において、油脂類:水=100:25(質量比)の混合液を攪拌混合しながら30分間加水分解をさせたとき、1分間に1μmolの遊離脂肪酸を生成する酵素の分解能を示す。   The hydrolysis activity of the immobilized enzyme is preferably 20 U / g or more, more preferably 100 to 10,000 U / g, and particularly preferably 500 to 5000 U / g. Here, 1 U of enzyme produces 1 μmol of free fatty acid per minute when hydrolyzed at 40 ° C. for 30 minutes while stirring and mixing a mixture of fats and oils: water = 100: 25 (mass ratio). The resolution of the enzyme is shown.

油脂類の単位質量当りに付与した固定化酵素の加水分解活性(U/g−oil)と、ある加水分解率に到達するまでの所要時間は、略反比例の関係にある。固定化酵素を充填した充填層(酵素塔)を用いて加水分解を行う場合、送液条件(通液速度、温度等)により分解速度は異なるが、加水分解所要時間(充填層内の滞留時間)と充填層内に存在する油脂類の重量(g−oil)及び固定化酵素の充填重量(g)から固定化酵素の見かけ活性(発現活性)(U/g)が求められる。   The hydrolysis activity (U / g-oil) of the immobilized enzyme imparted per unit mass of fats and oils and the time required to reach a certain hydrolysis rate are in a substantially inverse relationship. When hydrolysis is carried out using a packed bed (enzyme tower) packed with immobilized enzyme, the hydrolysis rate varies depending on the liquid feeding conditions (flow rate, temperature, etc.), but the time required for hydrolysis (retention time in the packed bed) ) And the weight (g-oil) of the fats and oils present in the packed bed and the packed weight (g) of the immobilized enzyme, the apparent activity (expression activity) (U / g) of the immobilized enzyme is determined.

本発明に使用する油相基質とは主に油脂類をいうが、油脂類とはトリアシルグリセロールの他、ジアシルグリセロール、モノアシルグリセロール、又は脂肪酸類を含んでいても良く、加水分解の結果得られる脂肪酸を含んでいても良い。油相基質の具体例としては、菜種油、大豆油、ヒマワリ油、パーム油及びアマニ油等の植物油、牛脂、豚脂及び魚油等の動物油等、又はこれらの組み合わせの油脂類が挙げられる。これら油脂類は、脱臭油の他、予め脱臭されていない未脱臭油脂を用いることができるが、これら油脂類の一部又は全部に未脱臭油脂を使用することが、トランス不飽和脂肪酸、共役不飽和脂肪酸を低減し、原料油脂由来の植物ステロール、植物ステロール脂肪酸エステル、トコフェロールを残存させることができる点から好ましい。油相基質中には、前記油脂類の他に脂肪酸等の油溶性成分が混合されていても良い。脂肪酸類とは、加水分解の結果得られる脂肪酸の他、上記グリセリドの1種以上を含むものも指す。   The oil phase substrate used in the present invention mainly refers to fats and oils. The fats and oils may contain diacylglycerol, monoacylglycerol, or fatty acids in addition to triacylglycerol, and are obtained as a result of hydrolysis. May contain fatty acids. Specific examples of the oil phase substrate include vegetable oils such as rapeseed oil, soybean oil, sunflower oil, palm oil and linseed oil, animal oils such as beef tallow, pork tallow and fish oil, or a combination of these. These fats and oils can be deodorized oil and non-deodorized fats and oils that have not been deodorized beforehand. However, the use of non-deodorized fats and oils for a part or all of these fats and oils may be trans Saturated fatty acids are preferred, and the plant sterols, plant sterol fatty acid esters, and tocopherols derived from raw oils and fats are preferably left. In the oil phase substrate, oil-soluble components such as fatty acids may be mixed in addition to the oils and fats. Fatty acids refer to fatty acids obtained as a result of hydrolysis, as well as those containing one or more of the above glycerides.

本発明に使用する水相基質は水であるが、加水分解の結果得られるグリセリン等、その他の水溶性成分が混合されていても良い。   The aqueous phase substrate used in the present invention is water, but other water-soluble components such as glycerin obtained as a result of hydrolysis may be mixed.

本発明において使用する固定床型反応塔(酵素塔)は、その形状は使用するポンプの押し込み圧に耐えられるものであれば良い。また、酵素塔の周囲にジャケットを設け、酵素塔内に流通する反応液を酵素反応に適した温度に調整できるものであることが好ましい。酵素塔内の温度は、固定化酵素の活性をより有効に引き出すために、0〜60℃、更に20〜40℃とすることが好ましい。酵素塔の長さは、所望の分解率を得るのに必要な長さとすれば良いが、反応性、塔内圧力損失等の点から0.01〜10m、好ましくは0.1〜5mの範囲とすることが好ましい。   The fixed bed type reaction column (enzyme column) used in the present invention may have any shape as long as it can withstand the pushing pressure of the pump used. Moreover, it is preferable that a jacket be provided around the enzyme tower so that the reaction liquid flowing in the enzyme tower can be adjusted to a temperature suitable for the enzyme reaction. The temperature in the enzyme tower is preferably 0 to 60 ° C., more preferably 20 to 40 ° C., in order to extract the activity of the immobilized enzyme more effectively. The length of the enzyme column may be a length necessary for obtaining a desired decomposition rate, but it is in the range of 0.01 to 10 m, preferably 0.1 to 5 m from the viewpoint of reactivity, pressure loss in the column, etc. It is preferable that

本発明において、酵素塔として複数の管状構造が形成された内装物又は配管が装填されたものを用いてもよい。ここで複数の管状構造は、一の管の断面が直径100mm以下の円形又は対角線長100mm以下の多角形であるのが好ましい。このような酵素塔を用いた場合、該管状構造内に固定化酵素を充填し、該管状構造内に前記原料混合物を供給して反応を行ってもよい。このような小さな断面積を有する複数の管状構造内で反応を行わせることにより、酵素塔内の流路の断面積が小さくなり、2液相となっている反応液の流れを均一にすることができる。内装物又は配管は、酵素塔内に前記断面積を有する複数の管状構造を形成できればよく、該内装物には、例えば円柱状のもの、角柱状のもの、板状のもの(仕切板)が挙げられる。すなわち、内装物又は配管は、上下方向に装填され、好ましくは柱状に装填される。より具体的には、配管を装填して多管式とする方法、酵素塔内部に上下方向の仕切板(平板、コルゲート板等)を装填する方法、円形や多角形の断面を有する内装物を装填する方法などが挙げられる。このうち、内装物を装填する場合には、内装物の装填効率の観点から、断面の形状は正三角形、正方形、正六角形が好ましい。内装物としては、例えば角パイプを束ねた形態のものが使用できる。   In this invention, you may use the thing in which the interior goods or piping in which several tubular structures were formed were loaded as an enzyme tower. Here, the plurality of tubular structures preferably have a circular cross section with a diameter of 100 mm or less or a polygon with a diagonal length of 100 mm or less. When such an enzyme tower is used, the reaction may be performed by filling the tubular structure with an immobilized enzyme and supplying the raw material mixture into the tubular structure. By carrying out the reaction in a plurality of tubular structures having such a small cross-sectional area, the cross-sectional area of the flow path in the enzyme tower is reduced, and the flow of the reaction liquid in two liquid phases is made uniform. Can do. The interior or piping only needs to be able to form a plurality of tubular structures having the cross-sectional area in the enzyme tower, and examples of the interior include columns, prisms, and plates (partition plates). Can be mentioned. That is, the interior or piping is loaded in the vertical direction, preferably in a columnar shape. More specifically, a method of loading a pipe into a multi-tube type, a method of loading a vertical partition plate (a flat plate, a corrugated plate, etc.) inside an enzyme tower, an interior having a circular or polygonal cross section The method of loading etc. is mentioned. Among these, in the case of loading the interior, the shape of the cross section is preferably a regular triangle, a square, or a regular hexagon from the viewpoint of the efficiency of loading the interior. As an interior thing, the thing of the form which bundled the square pipe, for example can be used.

配管又は内装物により形成される複数の管状構造の一の管(一流路)の断面の直径又は対角線長は100mm以下であることが好ましいが、反応性向上の観点から、更に75mm以下、更に50mm以下、特に35mm以下とすることが好ましい。   The diameter or diagonal length of the cross section of one pipe (one flow path) formed of piping or interior is preferably 100 mm or less, but from the viewpoint of improving reactivity, it is further 75 mm or less, and further 50 mm. Hereinafter, it is particularly preferable that the thickness is 35 mm or less.

酵素塔内における配管又は内装物の長さは、固定化酵素の充填厚み以上であることが、塔内の反応液全体の流れを均一化する点から好ましいが、充填厚みより短くても充填厚みの50%以上、更に75%以上の範囲であれば同様の効果が得られる。   The length of the pipe or the interior in the enzyme tower is preferably equal to or greater than the packed thickness of the immobilized enzyme from the viewpoint of uniformizing the flow of the entire reaction liquid in the tower, but the packed thickness is shorter than the packed thickness. The same effect can be obtained if the content is in the range of 50% or more and 75% or more.

また、配管又は内装物は、その全長に渡って切れ目がなくても良いが、充填した固定化酵素の交換し易さ等の作業性の点から、上下方向に複数段に分割されていることが好ましい。段数としては、酵素塔の全長にもよるが、2〜30分割、更に2〜10分割であることが好ましい。また、更に、各段の配管又は内装物は、酵素塔内への装填し易さ等の点から、それぞれ横方向に複数部分に分割されていても良い。   In addition, the pipe or the interior may not be continuous over its entire length, but is divided into a plurality of stages in the vertical direction from the viewpoint of workability such as easy replacement of the packed immobilized enzyme. Is preferred. The number of stages depends on the total length of the enzyme tower, but is preferably 2 to 30 divisions, and more preferably 2 to 10 divisions. Furthermore, the pipes or interiors of each stage may be divided into a plurality of parts in the lateral direction from the viewpoint of ease of loading into the enzyme tower.

本発明において、固定床型反応塔へ固定化酵素を充填する際に、先ず塔内へ油相基質を充液させ、その後、固定化酵素と油相基質の混合スラリーを供給する。混合スラリー中の固定化酵素濃度(混合スラリー中の固定化担体及び酵素の含有量(乾き基準))はハンドリング性及び生産性の観点から、1質量%〜50質量%、更に3質量%〜30質量%が好ましい。   In the present invention, when the immobilized enzyme is charged into the fixed bed type reaction tower, the oil phase substrate is first charged into the tower, and then the mixed slurry of the immobilized enzyme and the oil phase substrate is supplied. The immobilized enzyme concentration in the mixed slurry (content of immobilized carrier and enzyme in the mixed slurry (dry basis)) is 1% by mass to 50% by mass, and further 3% by mass to 30% from the viewpoint of handling properties and productivity. Mass% is preferred.

混合スラリーを充填する際、反応塔内の酵素充填嵩密度が低いと、反応効率の低下を招き、充分な酵素活性発現効果を期待できないことから、所望の嵩密度を得るために一定以上の圧力を付与することが必要である。一方で、過度の圧力を付与すると、耐圧性の高い酵素充填塔が必要となる他に、固定化酵素が塔内圧力増加により破砕される問題が生じる。以上の観点より、充填物の種類にもよるが、酵素の単位充填高さ当りの圧力損失(塔頂圧力を充填厚みで除した値)は0.04〜1MPa/m、更に0.05〜0.5MPa/mとすることが好ましい。また、前記圧力を得るために、スラリー供給時の通液線速度を7〜100mm/min、更に10〜50mm/minとするのが好ましい。この通液線速度(mm/min)は、1分間当りの送液量(mm3/min)(又は送液速度(10-3mL/min)ともいう)を充填層断面積(mm2)で除した商で表わされる値をいう。 When packing the mixed slurry, if the enzyme packed bulk density in the reaction tower is low, the reaction efficiency is lowered, and a sufficient enzyme activity expression effect cannot be expected. It is necessary to give On the other hand, when an excessive pressure is applied, an enzyme packed tower with high pressure resistance is required, and there is a problem that the immobilized enzyme is crushed due to an increase in the pressure in the tower. From the above viewpoint, although depending on the type of packing, the pressure loss per unit packing height of the enzyme (value obtained by dividing the tower top pressure by the packing thickness) is 0.04 to 1 MPa / m, more preferably 0.05 to The pressure is preferably 0.5 MPa / m. Moreover, in order to obtain the said pressure, it is preferable that the liquid flow rate at the time of slurry supply shall be 7-100 mm / min, Furthermore, 10-50 mm / min. The liquid flow rate (mm / min) is the amount of liquid fed per minute (mm 3 / min) (also referred to as the liquid feed rate (10 −3 mL / min)) and the packed layer cross-sectional area (mm 2 ). The value expressed by the quotient divided by.

充填物の種類にもよるが、反応塔内の充填率は0.4〜0.55が好ましい。この充填率とは、充填嵩密度(kg/m3)を充填粒子の真密度(kg/m3)で除した値で表される。 Although it depends on the kind of packing, the packing rate in the reaction tower is preferably 0.4 to 0.55. This filling rate is represented by a value obtained by dividing the filling bulk density (kg / m 3 ) by the true density (kg / m 3 ) of the packed particles.

固定床の断面積が大きい場合には、前記通液線速度を得るために、大流量で混合スラリーを供給する必要が生じる。しかしこの方法では、送液するポンプ内部において強い剪断力がかかり、固定化酵素が破砕する恐れがあることから、混合スラリーと同時に油相基質を反応塔へ供給する方法が好ましい。同時に供給する方法としては、混合スラリーと油相基質を、酵素塔へ直結する異なる配管にて行うことが好ましい。これにより、混合スラリーは小流量で供給することで固定化酵素への剪断力付与が低減でき、また油相基質を前記線速度にて供給することで、油相基質を所望の充填率で固定化酵素を充填することができ、酵素活性の高い固定化酵素反応塔を得ることができる。なお、混合スラリーと同時に反応塔へ供給する油相基質の通液線速度は、前記スラリー供給時の通液線速度と同じであることが好ましい。   When the cross-sectional area of the fixed bed is large, it is necessary to supply the mixed slurry at a large flow rate in order to obtain the liquid flow rate. However, in this method, since a strong shearing force is applied inside the pump for feeding the liquid and the immobilized enzyme may be crushed, a method of supplying the oil phase substrate to the reaction tower simultaneously with the mixed slurry is preferable. As a method of supplying simultaneously, it is preferable to carry out the mixed slurry and the oil phase substrate in different pipes directly connected to the enzyme tower. As a result, the mixed slurry can be supplied at a small flow rate to reduce the application of shearing force to the immobilized enzyme, and the oil phase substrate can be fixed at the desired filling rate by supplying the oil phase substrate at the linear velocity. The immobilized enzyme reaction tower having high enzyme activity can be obtained. In addition, it is preferable that the liquid flow rate of the oil phase substrate supplied to the reaction tower simultaneously with the mixed slurry is the same as the liquid flow rate at the time of slurry supply.

得られた固定化酵素反応塔を用いれば、効率良く酵素反応を行うことができる。得られた固定化酵素反応塔を用いた反応時における反応液の通液線速度は、好ましくは1〜400mm/min、更に5〜200mm/minであるのが好ましい。ここで、反応液は、前記油相基質、すなわち油脂類であるのが好ましい。通液線速度を上げることによる充填塔内圧力の増大に伴ない、通液が困難となり、耐圧性の高い酵素充填塔が必要となる他に、固定化酵素が塔内圧力増加により破砕される場合が生じることもあるため、通液線速度は400mm/min以下とすることが好ましい。また、生産性の点から通液線速度は1mm/min以上とすることが好ましい。固定化酵素の発現活性は、通液線速度により変化するため、最適な通液線速度を選定して反応条件を決定することで、所望の生産能力、製造コストに見合った反応を行うことができる。   If the obtained immobilized enzyme reaction tower is used, an enzyme reaction can be performed efficiently. The flow rate of the reaction liquid during the reaction using the obtained immobilized enzyme reaction tower is preferably 1 to 400 mm / min, more preferably 5 to 200 mm / min. Here, the reaction solution is preferably the oil phase substrate, that is, fats and oils. As the pressure in the packed column increases by increasing the liquid flow rate, liquid passing becomes difficult and an enzyme packed column with high pressure resistance is required. In addition, the immobilized enzyme is crushed by the increased pressure in the column. Since a case may arise, it is preferable that the liquid flow rate is 400 mm / min or less. Further, from the viewpoint of productivity, it is preferable that the liquid flow rate is 1 mm / min or more. Since the expression activity of the immobilized enzyme changes depending on the flow rate, the reaction can be performed according to the desired production capacity and manufacturing cost by selecting the optimal flow rate and determining the reaction conditions. it can.

酵素塔内の反応液の滞留時間は、油脂類の加水分解反応の平衡状態を回避し、固定化酵素の活性をより有効に引き出し、生産性を向上させる点から30秒〜60分、更に1分〜40分とすることが好ましい。滞留時間(min)とは、充填層の厚み(mm)に空隙率を乗じ、これを通液線速度(mm/min)で除した値で表わされる。   The residence time of the reaction liquid in the enzyme tower is 30 seconds to 60 minutes from the point of avoiding the equilibrium state of the hydrolysis reaction of fats and oils, more effectively drawing out the activity of the immobilized enzyme, and improving productivity. It is preferable to set to 40 minutes. The residence time (min) is represented by a value obtained by multiplying the thickness (mm) of the packed bed by the porosity and dividing this by the liquid linear velocity (mm / min).

本発明においては、反応性、生産性等の兼ね合いから、酵素塔を通過した反応液をそのまま反応終了物としても良く、また、一旦油水分離を行った後に新しい水を加えて上記と同様の方法で再度同一の酵素塔へ供給し、所望の反応率が得られるまで繰り返し通過させても良い。また、一旦油水分離を行った後に上記と同様の方法で再度、別の酵素塔へ供給して連続反応を行っても良い。また、複数の酵素塔を用いて油水分離を行いながら、油相を次の酵素塔へ、水相を前の酵素塔へ供給することにより、より分解率の高い油相を新鮮な水相と反応させる擬似向流法で行っても良い。油水分離としては、自然沈降型、遠心分離型等の油水分離器が一般に使用されるが、特に限定されない。   In the present invention, from the viewpoint of reactivity, productivity, etc., the reaction solution that has passed through the enzyme tower may be used as a reaction-finished product as it is, or a method similar to the above by adding fresh water after oil-water separation once. In this case, the same enzyme column may be supplied again until the desired reaction rate is obtained. Alternatively, once the oil / water separation is performed, it may be supplied again to another enzyme tower by the same method as described above to perform a continuous reaction. In addition, while performing oil-water separation using a plurality of enzyme towers, by supplying the oil phase to the next enzyme tower and the aqueous phase to the previous enzyme tower, the oil phase having a higher decomposition rate is replaced with a fresh water phase. You may carry out by the pseudo countercurrent method made to react. As the oil / water separation, an oil / water separator such as a natural sedimentation type or a centrifugal separation type is generally used, but is not particularly limited.

〔固定化リパーゼの調製〕
DuoliteA-568(ダイヤモンドシャムロック社製、粒径分布100〜1000μm)1重量部をN/10のNaOH溶液10質量部中で1時間攪拌した。ろ過した後10質量部のイオン交換水で洗浄し500mMの酢酸緩衝液(pH7)10質量部でpHの平衡化を行った。その後50mMの酢酸緩衝液(pH7)10質量部で2時間づつ2回pHの平衡化を行った。この後ろ過を行い担体を回収した後、エタノール5質量部でエタノール置換を30分行った。ろ過した後、リシノール酸を1質量部含むエタノール5質量部を加え30分間、リシノール酸を担体に吸着させた。その後ろ過し、担体を回収し、50mMの酢酸緩衝液(pH7)5質量部で30分づつ4回洗浄し、エタノールを除去し、ろ過して担体を回収した。その後市販のリパーゼ(リパーゼAYアマノ天野製薬(株))1質量部を50mMの酢酸緩衝液(pH7)9質量部に溶解した酵素液と5時間接触させ、固定化を行った。ろ過し固定化酵素を回収して50mMの酢酸緩衝液(pH7)10質量部で洗浄を行い、固定化していない酵素やタンパクを洗浄した。その後実際に分解を行う大豆油を4質量部加え12時間攪拌した。以上の操作はいずれも20℃で行った。その後ろ過して油脂と分離し、固定化酵素とした。2700U/g(乾燥重量)の加水分解活性(発現すべき活性)を示す固定化リパーゼが得られた。固定化酵素の質量基準平均粒子径は451μmであった。
(Preparation of immobilized lipase)
1 part by weight of Duolite A-568 (manufactured by Diamond Shamrock, particle size distribution: 100 to 1000 μm) was stirred for 1 hour in 10 parts by weight of N / 10 NaOH solution. After filtration, it was washed with 10 parts by mass of ion-exchanged water, and the pH was equilibrated with 10 parts by mass of 500 mM acetate buffer (pH 7). Thereafter, the pH was equilibrated twice with 10 parts by mass of 50 mM acetate buffer (pH 7) every 2 hours. Thereafter, filtration was performed to recover the carrier, followed by ethanol replacement with 5 parts by mass of ethanol for 30 minutes. After filtration, 5 parts by mass of ethanol containing 1 part by mass of ricinoleic acid was added and ricinoleic acid was adsorbed on the carrier for 30 minutes. Thereafter, filtration was performed, and the carrier was recovered. The carrier was washed with 5 parts by mass of 50 mM acetate buffer (pH 7) four times for 30 minutes, ethanol was removed, and the carrier was recovered by filtration. Thereafter, 1 part by mass of a commercially available lipase (Lipase AY Amano Amano Pharmaceutical Co., Ltd.) was contacted with an enzyme solution dissolved in 9 parts by mass of 50 mM acetate buffer (pH 7) for 5 hours for immobilization. The immobilized enzyme was collected by filtration and washed with 10 parts by mass of 50 mM acetate buffer (pH 7) to wash the enzyme and protein that were not immobilized. Thereafter, 4 parts by mass of soybean oil to be actually decomposed was added and stirred for 12 hours. All the above operations were performed at 20 ° C. Then, it filtered and isolate | separated from fats and oils, and was set as the immobilized enzyme. An immobilized lipase having a hydrolysis activity (activity to be expressed) of 2700 U / g (dry weight) was obtained. The mass-based average particle size of the immobilized enzyme was 451 μm.

<実施例1>
ジャケット付きのステンレス製カラム(内径22mm、高さ1500mm)に菜種油を充液させた後、前記固定化リパーゼ5.0kg(乾燥重量)と菜種油を混合したスラリー充填物(スラリー濃度13重量%,乾燥重量基準)を0.005L/min(カラム内線速度13mm/min)で供給した。結果を表1に示す。
<Example 1>
A jacketed stainless steel column (inner diameter: 22 mm, height: 1500 mm) is filled with rapeseed oil, and then the slurry is mixed with 5.0 kg (dry weight) of the immobilized lipase and rapeseed oil (slurry concentration 13 wt%, dried) (Weight basis) was supplied at 0.005 L / min (in-column linear velocity 13 mm / min). The results are shown in Table 1.

<実施例2>
断面が24mm×24mmの正方形(肉厚1.5mm)で、高さ300mmの角パイプを16本束ねた内装物(段数5、合計高さ1500mm)を装填したジャケット付きのステンレス製カラム(内径200mm、高さ1600mm)に菜種油を充液させて後、前記固定化リパーゼ11kg(乾燥重量)と菜種油を混合したスラリー充填物(スラリー濃度5重量%,乾燥重量基準)を1.1L/min(カラム内線速度43mm/min)で供給した。結果を表1に示す。
<Example 2>
Stainless steel column with jacket (inner diameter 200 mm) loaded with an interior (5 steps, total height 1500 mm) with 16 square pipes of 300 mm height and a square with a cross section of 24 mm x 24 mm (wall thickness 1.5 mm) The rapeseed oil was charged to a height of 1600 mm), and then 11 kg (dry weight) of the immobilized lipase and rapeseed oil were mixed with a slurry packing (slurry concentration 5 wt%, based on dry weight) of 1.1 L / min (column The inner speed was 43 mm / min). The results are shown in Table 1.

<実施例3>
断面が24mm×24mmの正方形(肉厚1.5mm)で、高さ300mmの角パイプを584本束ねた内装物(段数5、合計高さ1500mm)を装填したジャケット付きのステンレス製カラム(内径685mm、高さ1600mm)に菜種油を充液させて後、前記固定化リパーゼ96kg(乾燥重量)と菜種油を混合したスラリー充填物(スラリー濃度13重量%,乾燥重量基準)を5.7L/minで供給した。スラリーを供給している間中、菜種油をカラムへ5.7L/min(カラム内線速度20mm/min)で供給し続けた。結果を表1に示す。
<Example 3>
A stainless steel column with a jacket (inner diameter 685 mm) loaded with an interior (5 stages, total height 1500 mm) with 584 square pipes with a square section (wall thickness 1.5 mm) with a cross section of 24 mm x 24 mm and a height of 300 mm The rapeseed oil is charged to a height of 1600 mm, and then a slurry filling (slurry concentration 13 wt%, based on dry weight) in which 96 kg (dry weight) of the immobilized lipase and rapeseed oil are mixed is supplied at 5.7 L / min. did. While supplying the slurry, rapeseed oil was continuously supplied to the column at 5.7 L / min (in-column linear velocity 20 mm / min). The results are shown in Table 1.

<比較例1>
断面が24mm×24mmの正方形(肉厚1.5mm)で、高さ300mmの角パイプを584本束ねた内装物(段数5、合計高さ1500mm)を装填したジャケット付きのステンレス製カラム(内径685mm、高さ1600mm)に菜種油を充液させて後、前記固定化リパーゼ96kg(乾燥重量)と菜種油を混合したスラリー充填物(スラリー濃度13重量%,乾燥重量基準)を5.7L/min(カラム内線速度4mm/min)で供給した。結果を表1に示す。
<Comparative Example 1>
A stainless steel column with a jacket (inner diameter 685 mm) loaded with an interior (5 stages, total height 1500 mm) with 584 square pipes with a square section (wall thickness 1.5 mm) with a cross section of 24 mm x 24 mm and a height of 300 mm , Rapeseed oil was charged to a height of 1600 mm), and then a slurry filling (slurry concentration 13 wt%, based on dry weight) mixed with 96 kg (dry weight) of the immobilized lipase and rapeseed oil was added to 5.7 L / min (column The inner speed was 4 mm / min). The results are shown in Table 1.

<実施例4>
実施例3でスラリー充填した固定床反応器を用いて、反応器上部より菜種油と蒸留水を10:6で混合した液を320kg/hで送液し、加水分解反応を行った。その結果、得られた分解油の分解率は88%であった。なお、分解率は、分析により求めた酸価をケン化価で除することにより算出した。また、酸価は、American Oil Chemists. Society Official Method Ca 5a-40により、ケン化価はAmerican Oil Chemists. Society Official Method Cd 3a-94により測定した。
<Example 4>
Using the fixed bed reactor filled with slurry in Example 3, a mixture of rapeseed oil and distilled water at a ratio of 10: 6 was fed from the top of the reactor at 320 kg / h to conduct a hydrolysis reaction. As a result, the decomposition rate of the obtained cracked oil was 88%. The decomposition rate was calculated by dividing the acid value obtained by analysis by the saponification value. The acid value was measured by American Oil Chemists. Society Official Method Ca 5a-40, and the saponification value was measured by American Oil Chemists. Society Official Method Cd 3a-94.

<比較例2>
比較例1でスラリー充填した固定床反応器を用いて、実施例4と同様の手順で加水分解反応を行った。その結果、分解率は62%であった。
<Comparative example 2>
The hydrolysis reaction was carried out in the same procedure as in Example 4 using the fixed bed reactor filled with the slurry in Comparative Example 1. As a result, the decomposition rate was 62%.

Figure 0004842770
Figure 0004842770

表1に示した結果から、固定床型反応へ酵素スラリーを供給する際に、一定以上の圧力を充填層へかかるように行うことで充填嵩密度が向上し、効率よく充填できることが明らかとなった。更に、本発明を用いて充填した反応塔で加水分解反応を行うことにより、高い酵素発現活性が得られ、反応効率が向上できることが明らかとなった。   From the results shown in Table 1, it is clear that when the enzyme slurry is supplied to the fixed bed type reaction, the packing bulk density is improved by applying a pressure of a certain level or more to the packed bed, and the packing can be efficiently performed. It was. Furthermore, it has been clarified that a high enzyme expression activity can be obtained and the reaction efficiency can be improved by performing a hydrolysis reaction in a reaction tower packed using the present invention.

Claims (5)

固定床型反応塔に、固定化酵素を充填する固定化酵素反応塔の製造方法であって、反応塔に油相基質を充液させた後、酵素の単位充填高さ当りの圧力損失が0.04〜1MPa/mとなるように固定化酵素と油相基質の混合スラリーを反応塔へ供給する固定化酵素反応塔の製造方法。   A method for producing an immobilized enzyme reaction tower in which an immobilized enzyme is packed in a fixed bed type reaction tower, wherein after the oil phase substrate is filled in the reaction tower, the pressure loss per unit packing height of the enzyme is zero. A method for producing an immobilized enzyme reaction tower in which a mixed slurry of an immobilized enzyme and an oil phase substrate is supplied to the reaction tower so that the pressure is 0.04 to 1 MPa / m. 前記固定化酵素と油相基質の混合スラリーを供給する際の通液線速度が7〜100mm/minである請求項1記載の固定化酵素反応塔の製造方法。   The method for producing an immobilized enzyme reaction tower according to claim 1, wherein a liquid flow rate when supplying the mixed slurry of the immobilized enzyme and the oil phase substrate is 7 to 100 mm / min. 前記固定化酵素と油相基質の混合スラリーを供給する際に、同時に油相基質を反応塔へ供給する請求項1又は2記載の固定化酵素反応塔の製造方法。   3. The method for producing an immobilized enzyme reaction tower according to claim 1, wherein when the mixed slurry of the immobilized enzyme and the oil phase substrate is supplied, the oil phase substrate is simultaneously supplied to the reaction tower. 前記固定床型反応塔が、複数の管状構造が形成された内装物又は配管が装填されているものである請求項1〜3いずれか1項に記載の固定化酵素反応塔の製造方法。   The method for producing an immobilized enzyme reaction tower according to any one of claims 1 to 3, wherein the fixed bed type reaction tower is loaded with an interior or a pipe in which a plurality of tubular structures are formed. 前記固定化酵素が固定化リパーゼであり、前記油相基質が植物油、動物油又はこれらの組み合わせの油脂類である請求項1〜4いずれか1項に記載の固定化酵素反応塔の製造方法。   The method for producing an immobilized enzyme reaction tower according to any one of claims 1 to 4, wherein the immobilized enzyme is an immobilized lipase, and the oil phase substrate is an oil or fat of vegetable oil, animal oil, or a combination thereof.
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