JP4842228B2 - Electric valve unit device - Google Patents

Electric valve unit device Download PDF

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JP4842228B2
JP4842228B2 JP2007209279A JP2007209279A JP4842228B2 JP 4842228 B2 JP4842228 B2 JP 4842228B2 JP 2007209279 A JP2007209279 A JP 2007209279A JP 2007209279 A JP2007209279 A JP 2007209279A JP 4842228 B2 JP4842228 B2 JP 4842228B2
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motor
valve
valve unit
unit
positioning
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JP2009041871A (en
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雄一 林
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Rinnai Corp
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本発明は、複数のガスバーナに供給するガス量を各々調節する電動バルブユニット装置に関する。   The present invention relates to an electric valve unit device that adjusts the amount of gas supplied to a plurality of gas burners.

例えば天板に複数のガスバーナが設けられ、グリル庫内にグリルバーナが設けられたガスコンロでは、各ガスバーナやグリルバーナに供給されるガス量を個別に増減して火力を調節する必要がある。この場合、各ガスバーナやグリルバーナにガスを供給するガス供給路にバルブ装置を各々介設してもよいが、このように複数個のバルブ装置を取り付ける構成では、バルブ装置の取付スペースが大きくなり、望ましくない。   For example, in a gas stove in which a plurality of gas burners are provided on the top plate and a grill burner is provided in the grill cabinet, it is necessary to adjust the heating power by individually increasing or decreasing the amount of gas supplied to each gas burner or grill burner. In this case, a valve device may be provided in each gas supply path for supplying gas to each gas burner or grill burner. However, in the configuration in which a plurality of valve devices are mounted in this way, the mounting space of the valve device becomes large, Not desirable.

そこで、各バルブ装置をバルブユニット本体として一体に形成したものが知られている(例えば、特許文献1参照)。このものでは、各バルブ装置は手動ではなくモータによって開度が増減するので、バルブユニット本体に各バルブ装置用の複数個のモータが取り付けられている。
特開2002−31336号公報(図3,図5)
Therefore, there is known one in which each valve device is integrally formed as a valve unit body (for example, see Patent Document 1). In this device, since the opening degree of each valve device is increased or decreased by a motor rather than manually, a plurality of motors for each valve device are attached to the valve unit main body.
JP 2002-31336 A (FIGS. 3 and 5)

上記特許文献に記載されたものでは、バルブ装置はバルブユニット本体として一体に形成されているが、モータは1個ずつバルブユニット本体に固定される構成を採用している。そのため、各モータ毎にねじ止め等の固定作業を行わなければならず、またこの固定の際にモータの回転軸線を所定の位置に位置決めした状態で固定しなければならない。そのため、1個のモータを固定するのに多くの工数を要し、全てのモータの固定作業が完了するまでには非常に多くの工数を要するという不具合が生じる。   In the device described in the above-mentioned patent document, the valve device is integrally formed as a valve unit main body, but a configuration is adopted in which the motors are fixed to the valve unit main body one by one. For this reason, fixing work such as screwing must be performed for each motor, and the rotation axis of the motor must be fixed in a predetermined position at the time of fixing. For this reason, a large number of man-hours are required to fix one motor, and a very large number of man-hours are required until all the motors are fixed.

そこで本発明は、上記の問題点に鑑み、バルブユニット本体にモータを固定する作業を簡便に行うことのできる電動バルブユニット装置を提供することを課題とする。   Then, this invention makes it a subject to provide the electric valve unit apparatus which can perform the operation | work which fixes a motor to a valve unit main body simply in view of said problem.

上記課題を解決するために本発明による電動バルブユニット装置は、複数のガス供給路の各々に介設されたバルブ装置が一体に形成されたバルブユニット本体を有し、各バルブ装置の各々に連結され、バルブ装置を通過するガス量を増減調節するモータがバルブユニット本体に固定された電動バルブユニット装置において、各モータをバルブユニット本体とは別途の1個のモータユニットとして形成し、このモータユニットをバルブユニット本体に固定することにより各モータをバルブ装置に連結させると共に、バルブユニット本体に対するモータユニットの位置決めを、1個のモータの連結部と、モータの連結部以外の位置とに設けた位置決め部で行うように構成したことを特徴とする。   In order to solve the above problems, an electric valve unit device according to the present invention has a valve unit body integrally formed with a valve device interposed in each of a plurality of gas supply paths, and is connected to each of the valve devices. In the electric valve unit device in which a motor for increasing or decreasing the amount of gas passing through the valve device is fixed to the valve unit main body, each motor is formed as one motor unit separate from the valve unit main body. Each motor is connected to the valve device by fixing the motor to the valve unit main body, and the positioning of the motor unit relative to the valve unit main body is provided at one motor connecting portion and at a position other than the motor connecting portion. It is characterized in that it is configured to be performed in a part.

各バルブ装置に接続されるモータを1個のモータユニットに形成すれば、モータユニットをバルブユニット本体に取り付けることにより全てのモータをバルブ装置に連結させることができる。ここで、モータユニットの位置決めには少なくとも2カ所に位置決め部を設ける必要がある。そこで、複数あるモータの連結部のうちの1個を位置決め部とし、他の位置決め部をモータの位置決め部以外に設けることとした。   If the motor connected to each valve device is formed in one motor unit, all the motors can be connected to the valve device by attaching the motor unit to the valve unit main body. Here, it is necessary to provide positioning portions in at least two places for positioning the motor unit. Therefore, one of the plurality of motor connecting portions is used as a positioning portion, and the other positioning portion is provided other than the motor positioning portion.

具体的には、上記モータユニットを、一体の板状のモータユニット板と、このモータユニット板に固定されたモータとで構成すると共に、1個のモータの連結部を円筒状に形成し、バルブユニット本体にこの円筒状の連結部が挿入される筒状の連結受け部を設け、連結受け部の内周面と連結部の外周面とで位置決めを行うと共に、この連結部の中心を通る直線に沿って長手の長穴をモータユニット板とバルブユニット本体とのいずれか一方に形成し、他方にこの長穴に挿入される突部を設けて、長穴と突部とで位置決めを行うように構成してもよい。なお、長穴は突部が挿入されればよく、従って、必ずしも貫通孔である必要はなく有底の溝状でもよい。   Specifically, the motor unit is constituted by an integral plate-like motor unit plate and a motor fixed to the motor unit plate, and a connecting portion of one motor is formed in a cylindrical shape, and a valve The unit body is provided with a cylindrical connection receiving portion into which the cylindrical connection portion is inserted, and positioning is performed between the inner peripheral surface of the connection receiving portion and the outer peripheral surface of the connection portion, and a straight line passing through the center of the connection portion. A long elongate hole is formed in either the motor unit plate or the valve unit main body, and a protrusion inserted into the elongate hole is provided on the other, so that positioning is performed between the elongate hole and the protrusion. You may comprise. The elongated hole only needs to have a protruding portion inserted therein, and therefore, the elongated hole does not necessarily have to be a through hole and may have a bottomed groove shape.

以上の説明から明らかなように、本発明は、1個のモータの連結部を位置決め部として、モータの位置を直接位置決めできるので位置決め精度を向上させることができる。ただし、2個以上の連結部を位置決め部として用いると、両連結部の相対位置精度が低下したときに位置決めができなくなり、モータ間のピッチがバルブユニット本体側のバルブ装置のピッチに対してずれることになる。そして極端な場合には、結果的にモータユニットをバルブユニット本体に取り付けることができなくなる。そこで、他の位置決め部を連結部以外に設けた。連結部は例えば円筒状に形成しなければならない等の制約を受けるが、連結部以外であれば比較的自由に形状を選択できるので、1個の連結部で位置決めされた状態でさらに必要な位置決め方向のみの位置決めができるような形状にすることができる。このため、モータユニットを正確に位置決めした状態で確実にバルブユニット本体に取り付けることができる。   As is apparent from the above description, the present invention can improve the positioning accuracy because the position of the motor can be directly positioned by using the connecting portion of one motor as the positioning portion. However, if two or more connecting portions are used as positioning portions, positioning cannot be performed when the relative positional accuracy of both connecting portions is reduced, and the pitch between the motors deviates from the pitch of the valve unit on the valve unit main body side. It will be. In extreme cases, the motor unit cannot be attached to the valve unit body as a result. Therefore, another positioning part is provided in addition to the connecting part. For example, the connecting portion is restricted to be formed in a cylindrical shape, but the shape can be selected relatively freely if it is not a connecting portion. It can be made into a shape that can be positioned only in the direction. For this reason, the motor unit can be reliably attached to the valve unit main body in a state where the motor unit is accurately positioned.

図1を参照して、1は本発明によるガスコンロであり、天板11には大バーナ11a、中バーナ11b、小バーナ11cの3つのガスバーナが設けられている。また、このガスコンロ1にはグリル12が設けられており、図示しないがグリル12内には上下1対のグリルバーナが設けられている。   Referring to FIG. 1, reference numeral 1 denotes a gas stove according to the present invention, and a top plate 11 is provided with three gas burners, a large burner 11a, a middle burner 11b, and a small burner 11c. Further, the gas stove 1 is provided with a grill 12, and although not shown, a pair of upper and lower grill burners are provided in the grill 12.

図2を参照して、これら各バーナにガスを供給すると共に、ガスの供給量を個別に制御して火力を調節する電動バルブユニットが設けられている。この電動バルブユニットのバルブユニット本体2にはガスが流入するする流入口21が設けられ、各ガスバーナにガスを供給する供給口2a、2b、2c、2dが設けられている。   Referring to FIG. 2, an electric valve unit is provided that supplies gas to each of these burners and adjusts the heating power by individually controlling the gas supply amount. The valve unit main body 2 of the electric valve unit is provided with an inlet 21 through which gas flows, and supply ports 2a, 2b, 2c, and 2d that supply gas to each gas burner.

流入口21の下流には元弁22が設けられており、この元弁22が閉弁すると各バーナへのガスの供給が停止される。また、元弁22を通過したガスは各バーナへ繋がるガス供給路に分岐される。各ガス供給路には各々バルブ装置3a、3b、3c、3dが介設されている。各バルブ装置にはバーナの点火状態で開弁保持される電磁安全弁31と、ガスの供給量を増減して火力を調節する火力調節部32とが内蔵されている。この火力調節部32にはモータ4が連結されており、このモータ4によって火力調節部32を通過するガス流量が増減されるように構成されている。なお、バルブ装置3dにはガバナ30が設けられている。   A main valve 22 is provided downstream of the inlet 21, and when the main valve 22 is closed, the supply of gas to each burner is stopped. Further, the gas that has passed through the main valve 22 is branched into a gas supply path connected to each burner. Valve devices 3a, 3b, 3c, and 3d are interposed in the gas supply paths, respectively. Each valve device incorporates an electromagnetic safety valve 31 that is kept open when the burner is ignited, and a thermal power adjustment unit 32 that adjusts the thermal power by increasing or decreasing the amount of gas supplied. A motor 4 is connected to the thermal power adjustment unit 32, and the gas flow rate passing through the thermal power adjustment unit 32 is increased or decreased by the motor 4. A governor 30 is provided in the valve device 3d.

図3を参照して、バルブユニット本体2はバルブ装置を並列に並べた状態で一体になるように、アルミダイカスト鋳造により板状に形成されている。そして、バルブユニット本体2が略水平な状態で天板11の下方に取り付けられるように、1対の脚板3Lが取り付けられている。40はモータユニットであり、上記4個の各モータ4は図示のように樹脂製で一体のモータユニット板4Pに取り付けられている。そして、このように予めモータユニット40としてサブアッセンブリされた状態でバルブユニット本体2の下面に取り付けられる。   Referring to FIG. 3, the valve unit main body 2 is formed in a plate shape by aluminum die casting so that the valve devices are integrated in a state in which the valve devices are arranged in parallel. A pair of leg plates 3L is attached so that the valve unit body 2 is attached below the top plate 11 in a substantially horizontal state. Reference numeral 40 denotes a motor unit, and each of the four motors 4 is made of resin and attached to an integral motor unit plate 4P as shown. And it attaches to the lower surface of the valve unit main body 2 in the state sub-assembled beforehand as the motor unit 40 in this way.

4個のモータ4には各々連結部材4a、4b、4cが取り付けられいるが、図において左端の連結部材4aとモータユニット板4Pに設けた長穴41とで各モータ4をバルブユニット本体2に対して位置決めするようにした。そして位置決めされた状態で3個の貫通孔42にネジを挿通して、モータ4をバルブユニット本体2に固定する。   Connecting members 4a, 4b, and 4c are attached to the four motors 4, respectively, but each motor 4 is connected to the valve unit main body 2 by a connecting member 4a at the left end and a long hole 41 provided in the motor unit plate 4P in the drawing. It was made to position with respect to. Then, screws are inserted through the three through holes 42 in the positioned state, and the motor 4 is fixed to the valve unit main body 2.

図4を参照して、バルブユニット本体2の下面には、各連結部材4a、4b、4cが連結される連結部に、連結部材を囲繞する囲い壁23a、23b、23cが設けられており、モータユニット40をバルブユニット本体2に連結すると、各連結部材が囲い壁内に挿入されるようにした。ただし、両端の囲い壁23a、23bの高さを中央の2つの囲い壁23cより高くした。従って、4個の連結部材が同時に囲い壁に挿入されるのではなく、最初に両端の連結部材4a、4bが囲い壁23a、23bに挿入され、続いて残りの2個の連結部材4cが囲い壁23cに挿入されるようにした。このように2段階に分けて挿入されるので、連結作業をスムーズに行うことができる。そして、位置決め部として機能する連結部材4aが挿入される囲い壁23aの内周面を機械加工しておき、連結部材4aが隙間無く囲い壁23aに挿入されるように構成した。   Referring to FIG. 4, on the lower surface of the valve unit main body 2, enclosure walls 23 a, 23 b, and 23 c that surround the coupling members are provided at coupling portions to which the coupling members 4 a, 4 b, and 4 c are coupled, When the motor unit 40 is connected to the valve unit main body 2, each connecting member is inserted into the surrounding wall. However, the height of the surrounding walls 23a and 23b at both ends was made higher than that of the central two surrounding walls 23c. Therefore, the four connecting members are not inserted into the enclosure wall at the same time, but the connecting members 4a and 4b at both ends are first inserted into the enclosure walls 23a and 23b, and then the remaining two connecting members 4c are enclosed. It was inserted into the wall 23c. Thus, since it is inserted in two stages, the connecting operation can be performed smoothly. Then, the inner peripheral surface of the surrounding wall 23a into which the connecting member 4a functioning as the positioning portion is inserted is machined so that the connecting member 4a is inserted into the surrounding wall 23a without a gap.

連結部材4aが囲い壁23aに挿入された状態では、連結部材4aを中心とした揺動方向の位置決めがなされていない。そこで、モータユニット板4Pに設けた長穴41に対して、バルブユニット本体2に形成したボス24が挿入されることによって、この揺動方向の位置決めがされるようにした。この長穴41は連結部材4aの揺動中心を通る仮想線L上であって、長手方向が仮想線Lに沿うように形成されている。従って、囲い壁23aとこのボス24との距離が多少長短しても、ボス24が長穴41に挿入されないということが生じず、従って、モータユニット40を正確に位置決めした状態で確実にバルブユニット本体2に取り付けることができる。ところで、上記実施の形態では、モータユニット板4P側に長穴を設け、バルブユニット本体2側にボスを設けたが、逆にモータユニット板4P側にボスを設け、バルブユニット本体2側に長穴を設けてもよい。   In a state where the connecting member 4a is inserted into the surrounding wall 23a, positioning in the swinging direction around the connecting member 4a is not performed. Therefore, the boss 24 formed in the valve unit body 2 is inserted into the long hole 41 provided in the motor unit plate 4P, thereby positioning in this swinging direction. The elongated hole 41 is formed on an imaginary line L that passes through the swing center of the connecting member 4a and has a longitudinal direction along the imaginary line L. Therefore, even if the distance between the surrounding wall 23a and the boss 24 is slightly longer or shorter, the boss 24 is not inserted into the elongated hole 41. Therefore, the valve unit can be reliably positioned with the motor unit 40 accurately positioned. It can be attached to the main body 2. In the above embodiment, a long hole is provided on the motor unit plate 4P side and a boss is provided on the valve unit main body 2 side. Conversely, a boss is provided on the motor unit plate 4P side and long on the valve unit main body 2 side. A hole may be provided.

なお、本発明は上記した形態に限定されるものではなく、本発明の要旨を逸脱しない範囲内において種々の変更を加えてもかまわない。   In addition, this invention is not limited to an above-described form, You may add a various change in the range which does not deviate from the summary of this invention.

本発明の一実施の形態の構成を示す図The figure which shows the structure of one embodiment of this invention ガスの流れを示すブロック図Block diagram showing gas flow 電動バルブユニットの外観図External view of electric valve unit モータの位置決めを示す側面図Side view showing motor positioning モータの位置決めを示す平面図Top view showing motor positioning

符号の説明Explanation of symbols

1 ガスコンロ
2 バルブユニット本体
2a 供給口
3a、3b、3c、3d バルブ装置
4 モータ
4a、4b、4c 連結部材
11 天板
23a、23b、23c 囲い壁
24 ボス
40 モータユニット
41 長穴
4P モータユニット板
DESCRIPTION OF SYMBOLS 1 Gas cooker 2 Valve unit main body 2a Supply port 3a, 3b, 3c, 3d Valve apparatus 4 Motor 4a, 4b, 4c Connecting member 11 Top plate 23a, 23b, 23c Enclosure wall 24 Boss 40 Motor unit 41 Elongated hole 4P Motor unit plate

Claims (2)

複数のガス供給路の各々に介設されたバルブ装置が一体に形成されたバルブユニット本体を有し、各バルブ装置の各々に連結され、バルブ装置を通過するガス量を増減調節するモータがバルブユニット本体に固定された電動バルブユニット装置において、各モータをバルブユニット本体とは別途の1個のモータユニットとして形成し、このモータユニットをバルブユニット本体に固定することにより各モータをバルブ装置に連結させると共に、バルブユニット本体に対するモータユニットの位置決めを、1個のモータの連結部と、モータの連結部以外の位置とに設けた位置決め部で行うように構成したことを特徴とする電動バルブユニット装置。   A valve unit interposed in each of a plurality of gas supply paths has a valve unit body integrally formed, and a motor that is connected to each of the valve devices and adjusts the amount of gas passing through the valve device is adjusted by a valve. In the electric valve unit device fixed to the unit body, each motor is formed as one motor unit separate from the valve unit body, and each motor is connected to the valve device by fixing this motor unit to the valve unit body. In addition, the electric valve unit device is configured such that the positioning of the motor unit with respect to the valve unit main body is performed by a positioning portion provided at one motor connecting portion and a position other than the motor connecting portion. . 上記モータユニットを、一体の板状のモータユニット板と、このモータユニット板に固定されたモータとで構成すると共に、1個のモータの連結部を円筒状に形成し、バルブユニット本体にこの円筒状の連結部が挿入される筒状の連結受け部を設け、連結受け部の内周面と連結部の外周面とで位置決めを行うと共に、この連結部の中心を通る直線に沿って長手の長穴をモータユニット板とバルブユニット本体とのいずれか一方に形成し、他方にこの長穴に挿入される突部を設けて、長穴と突部とで位置決めを行うことを特徴とする請求項1に記載の電動バルブユニット装置。   The motor unit is composed of an integral plate-shaped motor unit plate and a motor fixed to the motor unit plate, and a connecting portion of one motor is formed in a cylindrical shape, and the cylinder is formed in the valve unit body. A cylindrical connection receiving portion into which the connecting portion is inserted, positioning is performed between the inner peripheral surface of the connection receiving portion and the outer peripheral surface of the connection portion, and a long line is formed along a straight line passing through the center of the connection portion. An elongated hole is formed in one of the motor unit plate and the valve unit main body, and a protrusion is inserted into the elongated hole on the other, and positioning is performed between the elongated hole and the protrusion. Item 4. The electric valve unit device according to Item 1.
JP2007209279A 2007-08-10 2007-08-10 Electric valve unit device Active JP4842228B2 (en)

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JP4912978B2 (en) * 2007-08-10 2012-04-11 リンナイ株式会社 Valve unit device
JP5898577B2 (en) * 2012-06-25 2016-04-06 Ckd株式会社 Fluid control unit, fluid control integrated unit
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