JP4842082B2 - Horizontal suspension jig, surface treatment apparatus, and surface treatment method for long material - Google Patents

Horizontal suspension jig, surface treatment apparatus, and surface treatment method for long material Download PDF

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JP4842082B2
JP4842082B2 JP2006282181A JP2006282181A JP4842082B2 JP 4842082 B2 JP4842082 B2 JP 4842082B2 JP 2006282181 A JP2006282181 A JP 2006282181A JP 2006282181 A JP2006282181 A JP 2006282181A JP 4842082 B2 JP4842082 B2 JP 4842082B2
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jig
long material
long
horizontal
surface treatment
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JP2008101231A (en
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敏夫 松永
行宏 笠原
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Nikkeikin Aluminum Core Technology Co Ltd
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本発明は、アルミニウム建材等の長尺材を横吊り状態に吊って処理液中で表面処理を行う際に使用する横吊り治具、及びそれを使用した表面処理装置、並びに表面処理方法に関するものである。   The present invention relates to a horizontal hanging jig used when performing surface treatment in a treatment liquid by hanging a long material such as an aluminum building material in a horizontal hanging state, a surface treatment apparatus using the jig, and a surface treatment method. It is.

トラックのアオリ板や、住宅用建材、ビル用建材等のアルミニウム製長尺材料は、表面に陽極酸化処理を施したり、さらにその後の電解着色、染色、封孔、電着塗装、乾燥等の各種の表面処理を施して使用されるのが通例である。これらの表面処理を施すには、被処理長尺材を目的の処理に従って、例えば前処理用のアルカリ水性溶液槽、酸性水溶液槽、洗浄用の水洗処理槽等の各種の処理槽に順次送給し、被処理長尺材を各種処理液等に浸漬させた後液切りをして、乾燥または焼付炉に送られる。
これら一連の処理は多数の被処理長尺材を一度に処理することが生産性の点から極めて重要である。そこで、通常多数の被処理長尺材を上下に連ねて吊り下げて処理液に浸漬させる方法が行われている。この方法に依れば、被処理長尺材が処理液から出されて乾燥炉あるいは焼付炉等の加熱炉に入るまでに、被処理長尺材は液切りされて乾燥が始まるが、上位に吊り下げられた被処理長尺材の残液が、下位に吊り下げられた被処理長尺材の乾燥箇所に垂下することがある。すると、その部分が垂痕となって仕上がり不良個所となる。この垂痕は特に加熱炉を通過すると顕著となる。前記液切り時間は10〜15分程度予定されているが、この間に液切りを行って被処理長尺材の表面をほとんど乾燥状態にすることが重要である。
Aluminum long materials such as truck tilt plates, housing building materials and building building materials are anodized on the surface, and then various types such as electrolytic coloring, dyeing, sealing, electrodeposition coating, drying, etc. Usually, it is used after being subjected to surface treatment. In order to perform these surface treatments, the long material to be treated is sequentially fed to various treatment tanks such as an alkaline aqueous solution tank for pretreatment, an acidic aqueous solution tank, and a washing treatment tank for washing according to the intended treatment. Then, the long material to be treated is immersed in various treatment liquids, and then drained, and sent to a drying or baking furnace.
In the series of processes, it is extremely important from the viewpoint of productivity to process a large number of long materials to be processed at one time. Therefore, a method is generally used in which a large number of long materials to be processed are suspended in a vertical direction and are dipped in a processing solution. According to this method, the long material to be treated is drained and dried until the long material to be treated is removed from the treatment liquid and enters a heating furnace such as a drying furnace or a baking furnace. The residual liquid of the long material to be treated that is suspended may hang down to the dried portion of the long material to be treated that is suspended downward. Then, the portion becomes a dent and becomes a defective portion. This sagging becomes noticeable especially when passing through a heating furnace. The liquid draining time is scheduled to be about 10 to 15 minutes, but it is important that the surface of the long material to be processed is almost dried by performing liquid draining during this period.

従来、アルミニウム製建材等の長尺材の表面処理を行う方法として、処理効率に優れた横吊り方式の長尺材表面処理装置が提案されている。この表面処理装置は、長尺材を横長に把持して処理槽中の表面処理液に浸漬させる方式であり、左右の昇降体ごとにこれらを駆動する左右一対の電動機が設けられており、左右の昇降体は長尺材が表面処理液中に浸漬させるときは同レベルに、長尺材の液切りをするときは異なるレベルに位置するように構成されている(例えば、特許文献1参照。)。
この方式によれば、左右の各昇降体はそれぞれ独立した電動機により個別に駆動されるので、左右の昇降体が浸漬位置にあるときは同レベルに、液切り位置にあるときは異なるレベルに位置するので、処理時には長尺材を処理槽内に無駄が生じないように浸漬することができ、また液切り時には長尺材を傾斜させて確実に液切りすることができるので、極めて効率よく処理できるとされている。
特開平09−041197号公報
2. Description of the Related Art Conventionally, as a method for performing surface treatment of a long material such as an aluminum building material, a horizontal material long material surface treatment apparatus excellent in processing efficiency has been proposed. This surface treatment apparatus is a method in which a long material is held horizontally and immersed in a surface treatment liquid in a treatment tank, and a pair of left and right electric motors for driving these are provided for each left and right lifting body. The elevating body is configured to be located at the same level when the long material is immersed in the surface treatment liquid and at a different level when the long material is drained (see, for example, Patent Document 1). ).
According to this method, the left and right lifting bodies are individually driven by independent motors, so that the left and right lifting bodies are at the same level when in the immersion position, and at different levels when in the liquid draining position. Therefore, it is possible to immerse the long material in the processing tank so as not to be wasted during processing, and it is possible to reliably drain the long material by inclining the liquid when draining, so that the processing can be performed very efficiently. It is supposed to be possible.
Japanese Patent Laid-Open No. 09-041197

しかし、上記特許文献1に開示された表面処理装置では、左右夫々に速度調整が可能で、しかも処理枠が昇降体から外れないように連動する複雑な電動機が必要となり、構造が複雑で設備コストがかさむ難点がある。
本発明は、上記実情に鑑みなされたものであって、構造が簡単で設備コストの安い長尺材の表面処理装置及び表面処理方法を提供することを目的とする。特に、同一長さの被処理長尺材を横吊り状態に吊って処理液中で表面処理を行う際に使用する横吊り治具であって、複雑な移送装置を不要とし、処理液の垂痕及び気泡跡が付かない長尺材を得るための横吊り治具と、該横吊り治具を使用した表面処理装置並びに表面処理方法を提供することを目的とする。
However, in the surface treatment apparatus disclosed in Patent Document 1, speed adjustment is possible on each of the left and right sides, and a complicated electric motor that interlocks so that the treatment frame does not come off the lifting body is required. There is a difficult point.
The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a surface treatment apparatus and a surface treatment method for a long material having a simple structure and a low equipment cost. In particular, a horizontal hanging jig used when performing surface treatment in the same length of the treated long material transverse hanging hung state treatment liquid in, and unnecessary complicated transfer device, the treatment liquid vertical It is an object of the present invention to provide a horizontal suspending jig for obtaining a long material free of traces and bubble traces, a surface treatment apparatus and a surface treatment method using the lateral suspending jig.

本発明では、水平ビームと該水平ビームに取り付けた複数の治具柱を備え、該複数の治具柱のうち前記複数の同一長さの長尺材の端部に相当する箇所にある治具柱は前記水平ビームの鉛直線に対して対向する他の治具柱側に6度〜15度の角度を保って傾斜しており、前記傾斜させた治具柱と前記長尺材の他端側の治具柱は、前記水平ビームの鉛直線に対して同じ所定角度を保って平行に取り付けられており、前記複数の治具柱には、前記傾斜させた治具柱に前記複数の同一長さの長尺材の一端を揃えて保持し、該長尺材の他端側の治具柱に該長尺材の他端を一端より高い位置に保持して傾斜させて横吊りに保持するための保持具が取り付けられ、前記所定の角度に傾斜した治具柱に取り付けられた保持具は、複数の同一長さの長尺材を前記傾斜した治具柱の軸方向に対して直角に保持するように取り付けられている長尺材の横吊り治具を使用することとした。 In the present invention, the jig is provided with a horizontal beam and a plurality of jig columns attached to the horizontal beam, and the jig is located at a position corresponding to the ends of the plurality of long members having the same length among the plurality of jig columns. The column is inclined at an angle of 6 degrees to 15 degrees on the other jig column side facing the vertical line of the horizontal beam, and the tilted jig column and the other end of the long material The side jig columns are attached in parallel with the same predetermined angle with respect to the vertical line of the horizontal beam, and the plurality of jig columns are identical to the inclined jig columns. Hold one end of the long material with the same length, hold the other end of the long material at a position higher than the one end, and hold it sideways on a jig column on the other end of the long material. holder for the attached, said predetermined angle holder which is attached to the angled jig pillars, the elongated member of the plurality of identical length It was decided to use a horizontal lifting jig elongated member is mounted so as to hold at right angles to the axial direction of the swash the jig pillar.

このような長尺材の横吊り治具を使用して、水平ビームの鉛直方向に対して対向する他の治具柱側に所定角度を保つように傾斜した治具柱に、複数の同一長さの長尺材の一端を揃えて保持し、他端を前記一端より上方位置になるように横吊りして、横吊り治具を処理槽に対し上下移動するだけで、上記課題を解決することができる。
また、長尺材の横吊り治具をこのように構成することにより、長尺材を多数保持することができ、処理液は長尺材を伝わって流れ長尺材の下端から滴下するが、その下位に相当する長尺材の一端は取り付けた治具柱の傾斜角度分ずれて存在することになるので、処理液が下位の長尺材に垂れる範囲が狭くなる利点がある。
さらに、保持具をこのように取り付けることにより、長尺材の荷重を所定の角度に傾斜した治具柱でしっかりと受け止めることができ、長尺材と給電用の導電保持具を密着させて接触抵抗を低くすることが可能となる。
また、処理液中で長尺材が水平に対して6度〜15度の角度に保たれている場合は、長尺材表面に発生した気泡あるいは処理液中に巻き込まれた空気等の気泡が上昇する。即ち、被処理長尺材が下方に開口を持つチャンネル材または中空材である場合には、該チャンネル部あるいは該中空部に気泡が集中しても気泡はチャンネル部あるいは中空部を伝わって上方向にあるチャンネル部あるいは中空部端末から逃げ、気泡跡がつかない利点がある。
また、傾斜治具柱にこの程度の傾斜を与えておけば、処理液が下位にある長尺材に垂れることがなく、下位にある長尺材に処理液の垂痕が付かないので製品歩留まりが向上する。
Using such a long material horizontal hanging jig, a plurality of identical lengths are attached to a jig column inclined so as to maintain a predetermined angle on the other jig column side facing the vertical direction of the horizontal beam. The above-mentioned problem can be solved by simply holding one end of the long material and holding the other end horizontally so that the other end is located above the one end and moving the horizontal hanging jig up and down relative to the treatment tank. be able to.
In addition, by configuring the long material horizontally hanging jig in this way, a large number of long materials can be held, and the treatment liquid flows along the long material and drops from the lower end of the long material, Since one end of the long material corresponding to the lower portion exists by an amount corresponding to the inclination angle of the attached jig column, there is an advantage that a range in which the processing liquid hangs down on the lower long material is narrowed.
Furthermore, by attaching the holder in this way, the load of the long material can be firmly received by the jig column inclined at a predetermined angle, and the long material and the conductive holder for feeding are brought into close contact with each other. The resistance can be lowered.
In addition, when the long material is kept at an angle of 6 degrees to 15 degrees with respect to the horizontal in the processing liquid, bubbles such as air bubbles generated on the surface of the long material or air entrained in the processing liquid are generated. To rise. That is, when the long material to be processed is a channel material or a hollow material having an opening below, even if bubbles concentrate on the channel part or the hollow part, the bubbles propagate upward through the channel part or the hollow part. Escape from the channel part or the hollow part terminal in, and there is an advantage that the bubble trace does not stick.
In addition, if this inclination is given to the inclined jig column, the processing liquid will not drip on the lower material, and the lower material will not be marked with the processing liquid. Will improve.

本発明の長尺材の横吊り治具においては、所定の角度に傾斜し、前記複数の同一長さの長尺材の一端を揃えて保持した治具柱に取り付けられた保持具が、導電保持具であることが好ましい In the long material horizontal hanging jig of the present invention, the holding tool attached to the jig column which is inclined at a predetermined angle and holds one end of the plurality of long materials having the same length aligned is electrically conductive. A holding tool is preferred .

保持具をこのように構成すれば、長尺材の一端を揃えて確実に保持し、しかも長尺材へ揃えて給電することができるようになる。If the holder is configured in this way, one end of the long material is aligned and securely held, and power can be supplied to the long material.

本発明の長尺材の表面処理装置は、処理槽の向かい合う側壁の上面に軌条を敷設し、該軌条上を走行可能な門型架台を備え、該門型架台の横梁に前記本発明の長尺材の横吊り治具の両端を門型架台に備えた上下動手段で上下させて長尺材を処理槽内の処理液中に浸漬・引き上げするように構成した長尺材の表面処理装置とした。
このような表面処理装置とすれば、設備も簡単で単純な操作によって長尺材を処理液に浸漬・引き上げすることが可能で、しかも処理液が下位にある長尺材に垂れる範囲が狭くなり、処理液の垂痕及び気泡跡が付かなくなるので製品歩留まりが向上する。
A surface treatment apparatus for a long material according to the present invention is provided with a gate-type gantry that lays a rail on the upper surface of opposite side walls of a treatment tank, and can run on the rail, and the lateral beam of the gate-type gantry has a A surface treatment device for a long material constructed such that both ends of a horizontal material hanging jig are moved up and down by means of vertical movement provided on a gate-type gantry and the long material is dipped and pulled up in the treatment liquid in the treatment tank. It was.
With such a surface treatment device, it is possible to immerse and pull a long material into the treatment liquid by simple and simple operation, and the range in which the treatment liquid hangs down on the lower material is narrowed. In addition, the yield of the product is improved because the traces of the processing liquid and the traces of bubbles are not attached.

本発明の長尺材の表面処理装置は、処理槽の向かい合う側壁の上面に給電用軌条を敷設し、長尺材の横吊り治具を降下させて横吊り治具の水平ビームを該給電用軌条上に載置することにより、導電保持具に電力を供給するように構成したものであっても良い。
このような構造とすれば、電解処理を施す必要がある場合には、簡単な操作で確実に給電することが可能になる。
The surface treatment apparatus for a long material according to the present invention has a power supply rail laid on the upper surface of the opposite side walls of the treatment tank, and the horizontal beam of the horizontal suspension jig is lowered by lowering the horizontal suspension jig of the long material. You may comprise so that electric power may be supplied to a conductive holder by mounting on a rail.
With such a structure, when it is necessary to perform electrolytic treatment, it is possible to reliably supply power with a simple operation.

本発明の長尺材の表面処理方法の一つは、上記に記載の本発明の長尺材の横吊り治具に、複数の長尺材を縦1列に配置して取付けて斜め横吊りに保持し、次いで該長尺材を横吊り保持した横吊り治具を前記本発明の長尺材の表面処理装置を使用して、処理槽の処理液内に浸漬して長尺材に表面処理を施した後、該横吊り治具を前記処理液から引き上げ、長尺材に付着していた処理液を液切りする表面処理方法とした。
この方法によれば、簡単な操作で多量の長尺材を処理液に浸漬・引き上げることができ、所定角度に傾斜させた治具柱に複数の同一長さの長尺材の一端を揃えて保持し、該長尺材の他端側の治具柱に長尺材の他端を一端より高い位置に保持して傾斜しているので処理液が長尺材の下端から滴り落ち、しかも長尺材の一端は取り付けた治具柱の傾斜角度分ずれて存在することになるので下位に取り付けられた長尺材に処理液が滴下する範囲が狭くなり、垂痕に依る製品の仕上がり不良を未然に防ぐことができるようになる。
One of the surface treatment methods for a long material according to the present invention is a slanted horizontal suspension in which a plurality of long materials are arranged in a vertical row and attached to the above-described horizontal material jig for the long material according to the present invention. Next, using the surface treatment apparatus for the long material of the present invention, the horizontal suspending jig for horizontally suspending and holding the long material is immersed in the treatment liquid of the treatment tank to surface the long material. After the treatment, the horizontal suspension jig was pulled up from the treatment liquid, and the surface treatment method was used to drain the treatment liquid adhering to the long material.
According to this method, it is possible to immerse and pull a large amount of long materials into the processing liquid with a simple operation, and align one end of a plurality of long materials with a jig column inclined at a predetermined angle. The jig column on the other end side of the long material is inclined while holding the other end of the long material at a position higher than the one end, so that the treatment liquid drip from the lower end of the long material and is long. One end of the scale material will be shifted by the inclination angle of the attached jig column, so the range in which the treatment liquid will drip on the long material attached at the lower position will be narrowed, resulting in poor product finish due to pitting marks. It will be possible to prevent it.

本発明の長尺材の表面処理方法の他の一つは、上記に記載の本発明の長尺材の横吊り治具に、複数の長尺材をその側面からの投影が重ならないようにかつ他端または一端からの投影が千鳥状になるように複数列配置して取り付けて斜め横吊りに保持し、次いで該長尺材を横吊り保持した横吊り治具を前記本発明の長尺材の表面処理装置を使用して、処理槽の処理液内に浸漬して長尺材に表面処理を施した後、該横吊り治具を前記処理液から引き上げ、長尺材に付着していた処理液を液切りする長尺材の表面処理方法とした。
この方法によっても、簡単な操作で多量の長尺材を処理液に浸漬・引き上げることができ、所定角度に傾斜させた治具柱に複数の同一長さの長尺材の一端を揃えて保持し、該長尺材の他端側の治具柱に長尺材の他端を一端より高い位置に保持して傾斜しているので処理液が長尺材の下端から滴り落ち、しかも長尺材の一端は取り付けた治具柱の傾斜角度分ずれて存在することになるので下位に取り付けられた長尺材に処理液が滴下する範囲が狭くなり、垂痕に依る製品の仕上がり不良を未然に防ぐことができるようになる。さらに、電流密度が乱されずに均一な表面処理を施すことができる。
Another one of the surface treatment methods for the long material of the present invention is to prevent the projection of a plurality of long materials from the side surfaces of the long material horizontal suspension jig of the present invention described above. In addition, the horizontal suspension jig of the present invention is provided with a plurality of rows arranged so that projections from the other end or one end are arranged in a staggered manner and held obliquely and then suspended horizontally. After the surface treatment is performed on the long material by immersing it in the treatment liquid of the treatment tank using the surface treatment apparatus for the material, the lateral suspension jig is pulled up from the treatment liquid and adhered to the long material. The surface treatment method of the long material for draining the treated liquid was used.
Even with this method, it is possible to immerse and pull a large amount of long material into the processing solution with a simple operation, and align and hold one end of multiple long materials of the same length on a jig column inclined at a predetermined angle. Since the jig column on the other end side of the long material is inclined while holding the other end of the long material at a position higher than the one end, the treatment liquid dripped from the lower end of the long material, and the long length Since one end of the material will be shifted by the inclination angle of the fixture column attached, the area where the treatment liquid will drip on the long material attached at the lower position will be narrowed, resulting in poor product finish due to pitting marks. Will be able to prevent. Furthermore, a uniform surface treatment can be performed without disturbing the current density.

本発明によれば簡単な構造の長尺材の横吊り治具を採用することにより、処理液の液切り及び気泡跡付着防止を確実に行うことができるようになる。従って低い設備投資をして簡単な表面処理装置となり、単純な操作で表面処理長尺材の仕上がり品質が良く、製品歩留まりも高いので経済効果は極めて大きい。 According to the present invention, by adopting a long material horizontal suspension jig having a simple structure, it becomes possible to reliably remove the treatment liquid and prevent bubble trace adhesion . Accordingly, the surface treatment apparatus becomes simple with low capital investment, and the finished product of the long surface treatment material is simple and has a high finished product yield.

図1は、本発明の長尺材の表面処理装置の主要部の構造を説明する側面図である。
本発明の長尺材の表面処理装置20は、処理槽5の向かい合う側壁5a、5bの上面に軌条21a,21bを敷設し、該軌条21a,21b上を走行可能な門型架台22を備え、該門型架台22の横梁24に本発明の長尺材の横吊り治具1の水平ビーム3の両端3a,3bをワイヤー25a,25bで吊り下げ、該ワイヤー25a,25bを専用の巻き取り支持部26a、26bを介して専用の電動機27により上下させて被処理長尺材2を処理槽5内の処理液8中に浸漬・引き上げするように構成されている。また、電動機27を正逆回転させることにより横吊り治具1ごと被処理長尺材2を処理槽5内の処理液8中に浸漬・引き上げできるようになっている。尚、図中9,14は保持具、23a,23bは門型架台22を構成する門柱、28a,28bは給電用軌条である。
FIG. 1 is a side view for explaining the structure of the main part of a surface treatment apparatus for a long material according to the present invention.
A surface treatment apparatus 20 for a long material according to the present invention includes rails 21a and 21b laid on the upper surfaces of opposing side walls 5a and 5b of a treatment tank 5, and includes a portal frame 22 that can travel on the rails 21a and 21b. Both ends 3a and 3b of the horizontal beam 3 of the long horizontal suspension jig 1 of the present invention are suspended by the wires 25a and 25b on the horizontal beam 24 of the portal frame 22, and the wires 25a and 25b are supported for winding. The long material 2 to be processed is configured to be dipped and pulled up in the processing liquid 8 in the processing tank 5 by being moved up and down by a dedicated electric motor 27 via the parts 26a and 26b. Further, by rotating the electric motor 27 forward and backward, the long material 2 to be processed can be immersed and pulled up in the processing liquid 8 in the processing tank 5 together with the horizontal suspension jig 1. In the figure, 9 and 14 are holders, 23a and 23b are gate pillars constituting the portal frame 22, and 28a and 28b are power supply rails.

次に、本発明の長尺材の横吊り治具について説明する。
本発明の長尺材の横吊り治具1は、主として図1の水平ビーム3と該水平ビーム3に取り付けた相対向する一対の治具柱4a,4bからなっている。一対の治具柱4a,4bのうち少なくとも一方は、水平ビーム3の鉛直線に対して所定角度を保つように傾斜して取り付けておく。
治具柱4a,4bの間には、多数の長尺材2が保持具9,14によって斜め横にして保持されている。図中実線は横吊り治具1を上方に引き上げて液切り状態にしたところを示し、二点鎖線は横吊り治具1を降下させて長尺材2を処理液8中に浸漬させた状態を示している。
Next, the long hanging jig of the long material of the present invention will be described.
The long material horizontal hanging jig 1 of the present invention mainly comprises a horizontal beam 3 in FIG. 1 and a pair of jig columns 4 a and 4 b opposed to each other attached to the horizontal beam 3. At least one of the pair of jig pillars 4 a and 4 b is attached with an inclination so as to maintain a predetermined angle with respect to the vertical line of the horizontal beam 3.
Between the jig columns 4 a and 4 b, a number of long materials 2 are held obliquely and horizontally by the holders 9 and 14. In the figure, the solid line indicates that the horizontal suspension jig 1 has been lifted upward to make it drained, and the two-dot chain line indicates that the horizontal suspension jig 1 has been lowered and the long material 2 has been immersed in the treatment liquid 8. Is shown.

(第1の実施形態)
図2に本発明の第1の実施形態にかかわる長尺材の横吊り治具1を拡大して示す。この実施形態では、図2に示すように一対の治具柱4a,4bの一方の治具柱4aは、水平ビーム3の長手軸方向に対して垂直に取り付けられており、他方の治具柱4bは、水平ビーム3の長手軸方向に対して対向する治具柱4a側に6度〜15度の所定の角度(θ)傾けて傾斜して取り付けられた傾斜治具柱となっている。
一対の治具柱4a,4bの相対向する内側には、被処理長尺材2を保持するための複数の保持具9,14が取り付けられている。複数の同一長さの長尺材2,2,2,・・・・はその一端を傾斜治具柱4bの軸方向に対して直角になるように取り付けられている。長尺材2,2,2,・・・・は長尺材2の太さに合わせた適当な等間隔を保って取り付けてある
(First embodiment)
FIG. 2 is an enlarged view of the long material laterally hanging jig 1 according to the first embodiment of the present invention. In this embodiment, as shown in FIG. 2, one jig column 4a of the pair of jig columns 4a and 4b is attached perpendicularly to the longitudinal direction of the horizontal beam 3, and the other jig column 4a. Reference numeral 4b denotes an inclined jig column attached to the jig column 4a facing the longitudinal axis direction of the horizontal beam 3 with an inclination of 6 degrees to 15 degrees with a predetermined angle (θ).
A plurality of holders 9 and 14 for holding the long material 2 to be processed are attached to the inner sides of the pair of jig columns 4a and 4b facing each other. A plurality of identical length of the long material 2,2,2, ... is mounted so as to be straight corner with respect to the axial direction of the one end thereof inclined jig pillars 4b. The long materials 2, 2, 2,... Are attached at appropriate equal intervals according to the thickness of the long material 2 .

即ち、複数の保持具9,9,9,・・・・及び14,14,14,・・・・は、長尺材2を斜め状態で互いに平行に保持するために、治具柱4a,4bに位置がずらせるように調整可能に取り付けるとよい。一方の治具柱4aが水平ビーム3に鉛直に取り付けられている場合は、一定長さの長尺材を容易に保持するために、一方の治具柱4aに取り付けた保持具9は治具柱上方の保持具ほど下方の保持具9よりも長く作成しておくとよい。
図2において一方の治具柱4aに取り付ける保持具9,9,9,・・・・は、例えばスプリング式やネジ式のピン構造とすることができる。ピン構造とすれば、長尺材2,2,2・・・・の脱着が容易にできるようになる。また、保持具9,9,9,・・・・の長さを可変にしておけば、種々の長さの長尺材に対応することができるので都合が良い。
That is, the plurality of holders 9, 9, 9,..., 14, 14, 14,. It is good to attach so that adjustment is possible so that a position may shift to 4b. When one jig column 4a is vertically attached to the horizontal beam 3, the holder 9 attached to one jig column 4a is a jig in order to easily hold a long material of a certain length. It is preferable to make the holder above the column longer than the holder 9 below.
2, the holders 9, 9, 9,... Attached to one jig post 4a can have, for example, a spring type or screw type pin structure. If the pin structure is used, the long materials 2, 2, 2,... Can be easily detached. Further, if the lengths of the holders 9, 9, 9,... Are made variable, it is convenient because it can correspond to long materials having various lengths.

他方の治具柱4bは、水平ビーム3の鉛直線に対して所定角度(θ)を保つように傾斜して取り付けられている。
この傾斜治具柱4bの所定角度(θ)は、6度から15度とするのが好ましい。6度以上に傾斜した角度に保っておけば傾斜させた治具柱4bに複数の同一長さの長尺材2,2,2・・・・の一端を揃えて保持し、該長尺材2の他端側の治具柱4aに該長尺材2,2,2・・・・の他端を一端より高い位置に保持して傾斜させて横吊りに保持したときに被処理長尺材を処理槽から吊り上げて液切りする際に、処理液が長尺材2の低位の方向の末端2bに向かって流れ、液切りの最終期には液切りの液が下位にある長尺材2の上に垂れ落ちることなく下方に流れる。従って垂痕による製品の仕上がり不良を未然に防ぐことができるようになる。傾斜治具柱4bの所定角度θが15度を超えると高さ方向において長尺材2,2,2・・・・の閉める割合が少なくなると共に横方向の占める割合が大きくなって長尺材の長さも制限が加わり、1回の処理本数が減り生産性を低下させる。長尺材2,2,2,・・・・の水平との角度は処理液が長尺材2の低位置方向にある末端2bに向かって流れれば限定されないが、6度あれば処理液は十分迅速に流下する。また、その角度が15度を超えると、高さ方向において長尺材2,2,2,・・・・の占める割合が少なくなって1回の処理本数が減り生産性を低下させる。
The other jig column 4 b is attached to be inclined so as to maintain a predetermined angle (θ) with respect to the vertical line of the horizontal beam 3.
The predetermined angle (θ) of the inclined jig column 4b is preferably 6 to 15 degrees. If the angle is maintained at an angle of 6 degrees or more, one end of a plurality of long materials 2, 2, 2,... When the other end of the long material 2, 2, 2,... Is held at a position higher than the one end and tilted and held on the side, When the material is lifted from the processing tank and drained, the treatment liquid flows toward the end 2b in the lower direction of the long material 2, and in the final stage of the liquid draining, the long material with the liquid drained below It flows downward without dripping onto 2. Accordingly, it is possible to prevent the product from being defective due to the dent. When the predetermined angle θ of the inclined jig column 4b exceeds 15 degrees, the ratio of the long materials 2, 2, 2,... The length is also limited, reducing the number of treatments per process and lowering the productivity. The angle of the long materials 2, 2, 2,... With the horizontal is not limited as long as the processing liquid flows toward the end 2b of the long material 2 in the low position direction. Will flow down quickly enough. When the angle exceeds 15 degrees, the proportion of the long materials 2, 2, 2,... Decreases in the height direction, and the number of treatments per time is reduced, thereby reducing productivity.

保持具9,9,9,・・・・及び14,14,14,・・・・は、一対の治具柱4a,4bに対して複数個、例えば5組から10組取り付けるのが好ましい。
また、保持具9,9,9,・・・・及び14,14,14,・・・・は、一対の治具柱4a,4bに対して1列だけ取り付けても良いが、処理槽の幅に応じて2列、3列等適当な間隔を保って複数並べて取り付けても良い。このようにすることにより一度に多量の長尺材の表面処理をすることができる。
.. And 14, 14, 14,... Are preferably attached to the pair of jig columns 4a and 4b, for example, 5 to 10 sets.
Further, the holders 9, 9, 9,... And 14, 14, 14,... May be attached to the pair of jig columns 4a and 4b in only one row, Depending on the width, a plurality of rows such as two rows or three rows may be attached with appropriate intervals. By doing so, it is possible to perform surface treatment of a large amount of long material at a time.

傾斜した治具柱4bに取り付ける保持具14,14,14,・・・・は、導電保持具とするのが好ましい。
電解表面処理をする際の電流供給端子とするためである。
保持具14,14,14,・・・・は保持式のピン方式とし、長尺材2,2,2・・・・の荷重を支えられるだけの充分な強度を有するものとするのが望ましい。導電保持具は治具柱4a,4bのいずれに取り付けても良いが、図2に示すように長尺材の下位になる方の治具柱4bに取り付けた方が自重により常に密着するようになるので、接触抵抗が小さくなり電解処理する際に電力ロスを少なくすることができるので好ましい。片側の1本の治具柱に導電保持具を並べることにより、水平ビームの一方側から電力を供給できるので都合がよい。
電解処理の他方の電極は、処理槽中に配置する。
The holders 14, 14, 14,... Attached to the inclined jig column 4b are preferably conductive holders.
This is to provide a current supply terminal for the electrolytic surface treatment.
It is desirable that the holders 14, 14, 14,... Are of a holding type and have sufficient strength to support the load of the long materials 2, 2, 2,. . The conductive holder may be attached to either of the jig columns 4a and 4b, but as shown in FIG. 2, the one attached to the jig column 4b on the lower side of the long material is always in close contact with its own weight. Therefore, the contact resistance is reduced, and power loss can be reduced during the electrolytic treatment, which is preferable. Conveniently, electric power can be supplied from one side of the horizontal beam by arranging the conductive holders on one jig post on one side.
The other electrode of the electrolytic treatment is disposed in the treatment tank.

図4,図5に本発明の横吊り治具に長尺材をセットする方法を説明する。
図4−a、図5−aは横吊り治具に長尺材をセットした状態を側面から見た図であり、図4−b、図5−bはそれぞれ図4−a、図5−aの線A−A’または線B−B’に沿った断面図を示す。
保持具9,9,9,・・・・及び14,14,14,・・・・を取り付ける場合は、図4−a、図4−bに示すように長尺材2,2,2・・・・が縦1列になるように配置して取り付けても良いし、或いは縦に複数列取り付ける場合は図5−a、図5−bに示すように、複数の長尺材がその側面からの投影が重ならないように、千鳥状に配置して取り付けられるように配列しても良い。この場合、隣り合う列の間隔は長尺材の太さと同程度以上(図では7cmとした)となるように保ち、千鳥状の下段の長尺材との間隔は2cm以上とするのが好ましい。このように長尺材が配列されるようにすれば、電解表面処理をする際に電流密度が乱されずに均一な表面処理を施すことができるようになる。
4 and 5 illustrate a method of setting a long material on the horizontal hanging jig of the present invention.
FIGS. 4-a and 5-a are views of a state in which a long material is set on a horizontal hanging jig as seen from the side, and FIGS. 4-b and 5-b are FIGS. 4-a and 5-b, respectively. Sectional drawing along line AA 'or line BB' of a is shown.
When the holders 9, 9, 9,... And 14, 14, 14,... Are attached, as shown in FIGS. .. May be arranged and attached so as to be vertically arranged, or in the case of attaching a plurality of rows vertically, as shown in FIGS. Arrangements may be made so that they are mounted in a staggered manner so that the projections from each other do not overlap. In this case, it is preferable that the interval between adjacent rows is maintained to be equal to or greater than the thickness of the long material (7 cm in the figure), and the interval between the staggered lower long material is 2 cm or more. . If long materials are arranged in this way, a uniform surface treatment can be performed without disturbing the current density during the electrolytic surface treatment.

図中矢印は処理液の液滴が落下していく状態を示している。図のように傾斜治具柱4bに複数の同一長さの長尺材2,2,2・・・・の一端を揃えて保持し、該長尺材2の他端側の治具柱4aに該長尺材2,2,2・・・・の他端を一端より高い位置に傾斜させて保持すれば、処理液の液滴は長尺材に沿って下方に流れ、長尺材の末端近くから滴下する。液滴の滴下地点の下方にあたる長尺材の一端は取り付けた治具柱4bの傾斜角度分ずれて存在することになるので、処理液が下位の長尺材に垂れる範囲が狭くなり、垂痕による不良が少なくなる。傾斜治具柱4bが水平ビーム3の鉛直線に対して対向する治具柱4a側に6度傾いていれば、垂痕による表面処理不良は発生しなくなる。 The arrows in the figure indicate the state in which the droplets of the processing liquid are falling. As shown in the figure, one end of a plurality of long materials 2, 2, 2,... Having the same length is held in alignment with the inclined jig column 4b, and the jig column 4a on the other end side of the long material 2 is held. If the other ends of the long materials 2, 2, 2,... Are tilted and held at a position higher than the one end, the liquid droplets of the processing liquid flow downward along the long materials. Drip from near the end. Since one end of the long material, which is below the dropping point of the liquid droplets, is shifted by the inclination angle of the jig column 4b attached, the range in which the treatment liquid hangs down on the lower long material is narrowed, and the vertical mark Defects due to If the tilt jig column 4b is tilted 6 degrees toward the jig column 4a facing the vertical line of the horizontal beam 3, surface treatment defects due to sagging will not occur.

(第2の実施形態)
図3に本発明の第2の実施形態にかかわる長尺材の横吊り治具1を拡大して示す。
図3に示すように、第2の実施形態にかかわる長尺材の横吊り治具1は、一対の治具柱4a,4bを備え、長尺材2,2,2・・・・の一端部に相当する箇所にある治具柱4bは水平ビーム3の鉛直線に対して対向する他の治具柱4a側に6度〜15度の所定の角度(θ)傾けて傾斜し、かつ該他の治具柱4aは前記傾斜して取り付けられている治具柱4bに平行に取り付けられた傾斜治具柱となっている。
一対の傾斜して取り付けてある治具柱4a,4bの相対向する内側には被処理長尺材2を保持するための複数の保持具9,9,9,・・・・及び14,14,14,・・・・が取り付けられている。これらの保持具9,9,9,・・・・及び14,14,14,・・・・は、複数の同一長さの長尺材2,2,2,・・・・を斜め治具柱4a,4bの軸方向に対して直角になるように、かつ長尺材2,2,2,・・・・の他端2a,2a,2a,・・・・が一端2b,2b,2b・・・・よりも高位置になるように、長尺材2の太さに合わせた適当な等間隔を保って取り付けてある
(Second Embodiment)
FIG. 3 is an enlarged view of a long side-hanging jig 1 according to the second embodiment of the present invention.
As shown in FIG. 3, the long material horizontal hanging jig 1 according to the second embodiment includes a pair of jig columns 4 a, 4 b and one end of the long materials 2, 2, 2. The jig column 4b at a position corresponding to the portion is inclined at a predetermined angle (θ) of 6 to 15 degrees toward the other jig column 4a facing the vertical line of the horizontal beam 3, and The other jig column 4a is an inclined jig column attached in parallel to the jig column 4b attached at an inclination.
A plurality of holders 9, 9, 9,..., 14, 14 for holding the long material 2 to be processed are disposed inside the pair of inclined jig columns 4 a, 4 b facing each other. , 14,... Are attached. These holders 9, 9, 9,..., 14, 14, 14,... Are made of a plurality of long materials 2, 2, 2,. pillars 4a, so that the straight corner with respect to the axial direction of the 4b, and Nagashakuzai 2,2,2, ... the other end 2a, 2a, 2a, ... and one end 2b, 2b, 2b... Are attached at an appropriate equal interval according to the thickness of the long material 2 so as to be higher than 2b .

この場合の傾斜治具柱4bの所定角度(θ)も、第1の実施形態と同様に6度から15度とするのが適当である。
被処理長尺材2,2,2・・・・の水平とのなす角度は処理液が長尺材2の低位置方向にある末端2bに向かって流れれば限定されないが、6度あれば処理液は十分迅速に流下する。
In this case, it is appropriate that the predetermined angle (θ) of the inclined jig column 4b is 6 degrees to 15 degrees as in the first embodiment.
The angle formed by the horizontal lengths of the long materials 2, 2, 2... Is not limited as long as the treatment liquid flows toward the end 2 b in the low position direction of the long material 2. The treatment liquid flows down sufficiently quickly.

その他、保持具の構造や長尺材の保持方法などは前記の第1の実施形態の場合と同じなので、詳しい説明は省略する。   In addition, since the structure of the holder and the method for holding the long material are the same as those in the first embodiment, detailed description thereof will be omitted.

次に、本発明の長尺材の表面処理装置について説明する。
本発明の長尺材の表面処理装置20は、図1に示したように、処理液8を入れる処理槽5の向かい合う側壁5a,5bの上面に軌条21を敷設し、該軌条21上を走行可能な門型架台22を備え、該門型架台22の横梁24に前記の本発明の長尺材の横吊り治具1の両端をワイヤー25a、25bで吊り下げ、該ワイヤー25a、25bを専用の巻き取り支持部26a、26bで上下させて長尺材2を処理槽5内の処理液8中に浸漬・引き上げするように構成した長尺材の表面処理装置である。
本発明の長尺材の表面処理装置においては、処理槽5の向かい合う側壁の上面5a,5bに給電用軌条28を敷設し、前記長尺材の横吊り治具1を降下させて横吊り治具1の水平ビーム3を該給電用軌条上28に載置して、導電保持具14に電力を供給するように構成しておくと良い。
このような構造とすれば、電解処理を施す必要がある場合には、長尺材2の横吊り治具1を降下させて横吊り治具1の水平ビーム3を該給電用軌条28上に載置するだけの簡単な操作で確実に給電することが可能になる。
Next, the surface treatment apparatus for a long material of the present invention will be described.
As shown in FIG. 1, the long material surface treatment apparatus 20 of the present invention lays rails 21 on the upper surfaces of opposing side walls 5 a and 5 b of the treatment tank 5 into which the treatment liquid 8 is placed, and travels on the rails 21. A gate-type gantry 22 is provided, and both ends of the above-mentioned long-hanging horizontal jig 1 of the present invention are suspended by wires 25a, 25b on the horizontal beam 24 of the gate-type gantry 22, and the wires 25a, 25b are dedicated. This is a surface treatment apparatus for a long material which is constructed such that the long material 2 is dipped and pulled up in the treatment liquid 8 in the treatment tank 5 by being moved up and down by the winding support portions 26a and 26b.
In the long material surface treatment apparatus of the present invention, the power supply rails 28 are laid on the upper surfaces 5a and 5b of the opposing side walls of the treatment tank 5, and the long material horizontal suspension jig 1 is lowered to perform horizontal suspension treatment. It is preferable that the horizontal beam 3 of the tool 1 is placed on the feeding rail 28 to supply power to the conductive holder 14.
With such a structure, when it is necessary to perform electrolytic treatment, the horizontal hanging jig 1 of the long material 2 is lowered and the horizontal beam 3 of the horizontal hanging jig 1 is placed on the feeding rail 28. It is possible to reliably supply power with a simple operation of simply placing it.

本発明の長尺材の表面処理装置20では、図示省略の例えば前処理用のアルカリ性水溶液槽、酸性水溶液槽、洗浄用の水洗処理槽、各種処理用の処理液槽等の複数の処理槽が連続して配置されており、これら複数の処理槽の側壁上に軌条が敷設されていて、門型架台が軌条上を移動して、工程順に所定の処理槽で浸漬・引き上げを行って一連の表面処理を行うようになっている。
1基の門型架台22には1組の長尺材の横吊り治具1のみを吊り下げても良いし、処理槽5の横幅に合わせて複数組の長尺材の横吊り治具1を吊り下げても良い。複数組の長尺材の横吊り治具1を吊り下げれば、一度に多量の長尺材の表面処理をすることができる利点がある。
各門型架台22は、専用の電動機27に連結した巻き取り支持部26a,26bを備えているので、所定のプログラムに従って各長尺材の横吊り治具1ごとに必要な表面処理を施すことができる。
In the surface treatment apparatus 20 for a long material of the present invention, a plurality of treatment tanks such as an alkaline aqueous solution tank for pretreatment, an acidic aqueous solution tank, a washing water treatment tank for washing, a treatment liquid tank for various treatments, etc. (not shown) are provided. It is arranged continuously, the rails are laid on the side walls of the plurality of treatment tanks, the gate-type gantry moves on the rails, and is immersed and pulled up in a predetermined treatment tank in the order of the process. Surface treatment is performed.
Only one set of long material horizontal hanging jigs 1 may be hung on one portal frame 22, or a plurality of sets of long material horizontal hanging jigs 1 according to the horizontal width of the treatment tank 5. May be hung. If the horizontal suspension jig 1 of a plurality of long materials is suspended, there is an advantage that a large amount of long materials can be surface-treated at a time.
Since each gate-type pedestal 22 includes winding support portions 26a and 26b connected to a dedicated electric motor 27, the surface treatment necessary for each long hanging jig 1 for each long material is performed according to a predetermined program. Can do.

次に、本発明の長尺材の表面処理方法について説明する。
本発明の長尺材の表面処理方法においては、上述の本発明の長尺材の横吊り治具を使用した、本発明の長尺材の表面処理装置を使用して処理する。
先ず、本発明の表面処理装置に組み込んだ長尺材の横吊り治具に被処理長尺材を必要な本数取り付けて、該長尺材を斜め横吊りして保持する。取付方法は、図4に示すように縦1列に配置して取付けても良いし、図5に示すように側面からの投影が重ならないように、かつ他端または一端からの投影が千鳥状になるように配置して取り付けても良い。次いで門型架台を最初の処理槽上に移動させた後、被処理長尺材を取り付けた横吊り治具の両端に掛けたワイヤーロープを緩めて、横吊り治具の水平ビームを処理槽上の導電材上にのせるとともに、被処理長尺材を処理槽内の処理液中に浸漬させる。所定の時間処理液中に浸漬保持して所定の表面処理を施す。必要により電解処理を施すこともできる。
Next, the surface treatment method for the long material of the present invention will be described.
In the long material surface treatment method of the present invention, the long material surface treatment apparatus of the present invention using the above-described long material horizontal suspension jig of the present invention is used.
First, a necessary number of long materials to be processed are attached to a long material horizontal hanging jig incorporated in the surface treatment apparatus of the present invention, and the long material is slantly horizontally suspended and held. As shown in FIG. 4, the mounting method may be arranged in a single vertical row, or as shown in FIG. 5, the projections from the side surfaces do not overlap and the projections from the other end or one end are staggered. You may arrange and attach so that. Next, after moving the portal frame to the first processing tank, loosen the wire rope hung on both ends of the horizontal suspension jig to which the long material to be processed is attached, and the horizontal beam of the horizontal suspension jig is placed on the processing tank. The long material to be treated is immersed in the treatment liquid in the treatment tank. A predetermined surface treatment is performed by dipping and holding in the treatment liquid for a predetermined time. If necessary, electrolytic treatment can be performed.

所定の表面処理が終了したら、横吊り治具1を引き上げ、次工程の処理槽に浸漬させて処理する。以上のような工程を繰り返して、長尺材に必要な表面処理を施す。全ての表面処理が終了した長尺材は、必要により充分水洗いした後、横吊り治具の両端にワイヤーロープを固定し、該ロープを巻き上げて横吊り治具ごと被処理長尺材を処理液から引き上げて暫く保持し、液切りを行う。被処理長尺材に付着した処理液は傾斜した長尺材を伝わって下方に流れ、長尺材の末端から滴下する。この時上段の長尺材を伝わって下方に流れてきた処理液が滴下しても、滴下する真下には下段の長尺材の一端は重なっていないので、垂痕の発生はほとんど無い。液切り所用時間は10〜15分程度必要である。液切りの間に長尺材の表面はほとんど乾燥するが乾燥炉あるいは焼付炉等の加熱炉に入れて完全に乾燥させる。   When the predetermined surface treatment is completed, the horizontal suspension jig 1 is pulled up and immersed in a treatment tank for the next process. The above-described steps are repeated to perform the necessary surface treatment on the long material. After all surface treatments have been completed, the long material is washed thoroughly with water if necessary, and then a wire rope is fixed to both ends of the horizontal suspension jig, the rope is wound up, and the long material to be treated is treated with the horizontal suspension jig. Pull it up and hold it for a while to drain it. The treatment liquid adhering to the long material to be treated flows downward along the slanted long material and is dropped from the end of the long material. At this time, even if the treatment liquid flowing down through the upper long material is dropped, one end of the lower long material does not overlap immediately below the dripping, so that there is almost no occurrence of a puddle. About 10 to 15 minutes are required for the drainage time. The surface of the long material is almost dried during the draining, but it is completely dried in a heating furnace such as a drying furnace or a baking furnace.

本発明の表面処理装置において、横吊り治具を上下させるための巻き上げ装置を駆動する電動機を、各横吊り治具ごとに独立して駆動できるように設計しておけば、複数の表面処理工程を同時に実施することが可能となる。
さらに、複数の門型架台を配置して順次平行移動させことにより、効率良くの複数の表面処理工程を実施することが可能となるので、生産効率を飛躍的に向上させることができる。
In the surface treatment apparatus of the present invention, if the electric motor that drives the hoisting device for moving the horizontal suspension jig up and down is designed so that it can be driven independently for each horizontal suspension jig, a plurality of surface treatment steps Can be carried out simultaneously.
Furthermore, by arranging a plurality of portal mounts and sequentially translating them, it becomes possible to efficiently perform a plurality of surface treatment steps, so that the production efficiency can be dramatically improved.

このようにして長尺材に表面処理を施せば、簡単な設備で単純な操作を行うことにより、垂痕及び気泡跡に依る製品の仕上がり不良が少なく、綺麗な仕上がりの表面処理長尺材を容易に得ることができる。 If surface treatment is applied to the long material in this way, the surface treatment long material with a beautiful finish can be obtained by performing simple operations with simple equipment, and there are few defective finishes due to sagging and bubble marks. Can be easily obtained.

[実施例]
以下に実施例を挙げて本発明を具体的に説明する。
[Example]
The present invention will be specifically described below with reference to examples.

長尺材として、断面サイズが縦20cm×横4cmで長さが6mのアルミ合金中空押出形材8本を図4に示した如く傾斜治具柱4bに長尺材2の一端2bを揃えて取り付け、長尺材2の他端2aを一端2bより高い位置に取り付けた。傾斜治具柱4bの角度θを水平ビーム3の鉛直線に対して治具柱4a側に種々の値に変えて横吊りした。傾斜治具柱4bに対峙する治具柱4aは斜め治具柱4bに平行とした。従って角度は傾斜治具柱の角度と同一となる。
図4−bに示すように、長尺材を該長尺材の側面からの投影方向で縦一列の直線状になるように、2cmの間隔を開けて各々平行に配置取り付けて斜め横吊りに保持した。尚、前記中空押出形材8本は図4−aに示すように傾斜治具柱4bに直角になるように保持具で保持した。図中矢印は処理液がしたたり落ちる方向を示している。
As the long material, eight aluminum alloy hollow extruded shapes having a cross-sectional size of 20 cm long × 4 cm wide and 6 m long are aligned with one end 2b of the long material 2 on the inclined jig column 4b as shown in FIG. Attachment, The other end 2a of the long material 2 was attached to a position higher than the one end 2b. The angle θ of the inclined jig column 4 b was changed to various values on the jig column 4 a side with respect to the vertical line of the horizontal beam 3, and was suspended horizontally. The jig column 4a facing the inclined jig column 4b was parallel to the inclined jig column 4b. Accordingly, the angle is the same as the angle of the inclined jig column.
As shown in FIG. 4B, the long members are arranged in parallel at intervals of 2 cm so as to form a straight line in the vertical direction in the projection direction from the side surface of the long material, and slantly horizontally suspended. Retained. The eight hollow extruded shapes were held by a holder so as to be perpendicular to the inclined jig column 4b as shown in FIG. The arrows in the figure indicate the direction in which the processing liquid drips and falls.

上記のように前記中空押出形材8本を斜め横吊りし、該横吊り治具を図1に示した処理装置に装填し、専用の巻き取り支持部で処理槽中に浸漬した。次いで該処理槽から横吊り治具を吊り出し、5分間静止して処理液の液切りし、更に7分後乾燥炉に入れて乾燥後最上位の形材を除く各形材の垂痕を測定した。   As described above, the eight hollow extruded profiles were slanted horizontally, and the horizontal suspension jig was loaded into the processing apparatus shown in FIG. 1 and immersed in a processing tank by a dedicated winding support portion. Next, suspend the horizontal suspension jig from the treatment tank, let it stand for 5 minutes, drain the treatment liquid, and after 7 minutes, place it in the drying furnace and measure the traces of each shape except the topmost shape after drying. did.

概ね各テストにおいて下位の長尺材ほど垂痕は左方向に長く伸び、その長さ(L)に相当する部分が不良になる。測定結果を表1に示す。   Generally, in each test, the lower elongated material extends longer in the left direction, and the portion corresponding to the length (L) becomes defective. The measurement results are shown in Table 1.

本実施例では、図5−aに示すように、実施例1と同様に傾斜治具柱4bの角度θを水平ビーム3の鉛直線に対して治具柱4a側に種々の値に変えて横吊りした。治具柱4aは傾斜治具柱4bと平行にした。横吊りにあたっては実施例1と同様の長尺材を該長尺材の側面からの投影方向で互いに重ならないように、2cmの間隔を開けて各々平行に配置して取付けて斜め横吊りして保持した。断面方向から見ると図5−bに示すように、長尺材は千鳥状に交互に縦2列に並んだ配置となっている。一段下がった隣の列との間隔は、2cmとなっている。図中矢印は処理液がしたたり落ちる方向を示している。
尚、前記押出形材8本は図5−aに示すように傾斜治具柱4bに直角になるように保持具で保持した。実施例1と同様の条件で表面処理を施し、最上位の形材を除く各形材の垂痕を測定した。測定結果を表2に示す。
In this embodiment, as shown in FIG. 5A, the angle θ of the inclined jig column 4b is changed to various values on the jig column 4a side with respect to the vertical line of the horizontal beam 3 as in the first embodiment. I hung it sideways. The jig column 4a was parallel to the inclined jig column 4b. When suspending horizontally, the same long materials as in Example 1 are attached in parallel with each other at a distance of 2 cm so as not to overlap each other in the projection direction from the side of the long material. Retained. When viewed from the cross-sectional direction, as shown in FIG. 5B, the long materials are arranged in two vertical rows alternately in a staggered manner. The distance from the next row lowered by one step is 2 cm. The arrows in the figure indicate the direction in which the processing liquid drips and falls.
The eight extruded profiles were held by a holder so as to be perpendicular to the inclined jig column 4b as shown in FIG. Surface treatment was performed under the same conditions as in Example 1, and the traces of each shape except for the top shape were measured. The measurement results are shown in Table 2.

表1及び表2の結果から判るように、本発明の表面処理方法によれば水平ビームの鉛直線と斜め治具柱のなす角度θが6度以上になれば垂痕が発生しないことが判る。
また、複雑な装置を設けなくても操作上なんら支障なく、モーター一つで能率良く作業ができることが判る。
As can be seen from the results in Tables 1 and 2, according to the surface treatment method of the present invention, it is understood that no sagging occurs when the angle θ formed by the vertical line of the horizontal beam and the oblique jig column is 6 degrees or more. .
In addition, it can be seen that even if a complicated apparatus is not provided, the operation can be performed efficiently with one motor without any trouble in operation.

本発明の長尺材の表面処理装置の主要部の構造を説明する側面図である。It is a side view explaining the structure of the principal part of the surface treatment apparatus of the elongate material of this invention. 本発明の第1の実施形態に係わる横吊り治具を示す図である。It is a figure which shows the horizontal suspension jig | tool concerning the 1st Embodiment of this invention. 本発明の第2の実施形態に係わる横吊り治具を示す図である。It is a figure which shows the horizontal suspension jig | tool concerning the 2nd Embodiment of this invention. 本発明の横吊り治具に長尺材を取り付ける方法の一例を示す側面図である。It is a side view which shows an example of the method of attaching a elongate material to the horizontal hanging jig of this invention. 本発明の横吊り治具に長尺材を取り付ける方法の一例を示す断面図である。It is sectional drawing which shows an example of the method of attaching a elongate material to the horizontal hanging jig of this invention. 本発明の横吊り治具に長尺材を取り付ける他の方法の例を示す側面図である。It is a side view which shows the example of the other method of attaching a elongate material to the horizontal suspension jig | tool of this invention. 本発明の横吊り治具に長尺材を取り付ける他の方法の例を示す断面図である。It is sectional drawing which shows the example of the other method of attaching a elongate material to the horizontal suspension jig | tool of this invention.

1 横吊り治具
2 長尺材
3 水平ビーム
4a、4b 治具柱
5 処理槽
8 処理液
9 保持具
14 導電保持具
20 表面処理装置
21 軌条
22 門型架台
23a、23b 門柱
24 横梁
25a、25b ワイヤー
26a、26b 巻き取り支持部
27 電動機
28a、28b 給電用軌条
DESCRIPTION OF SYMBOLS 1 Horizontal hanging jig | tool 2 Long material 3 Horizontal beam 4a, 4b Jig pillar 5 Processing tank 8 Processing liquid 9 Holder 14 Conductive holder 20 Surface treatment apparatus 21 Rail 22 Gate type mount frame 23a, 23b Gate pillar 24 Horizontal beam 25a, 25b Wire 26a, 26b Winding support portion 27 Electric motor 28a, 28b Power supply rail

Claims (5)

横吊りされた複数の同一長さの長尺材を処理槽に対して上下移動させるための横吊り治具であって、水平ビームと該水平ビームに取り付けた複数の治具柱を備え、該複数の治具柱のうち前記複数の同一長さの長尺材の端部に相当する箇所にある治具柱は前記水平ビームの鉛直線に対して対向する他の治具柱側に6度〜15度の角度を保って傾斜しており、前記傾斜させた治具柱と前記長尺材の他端側の治具柱は、前記水平ビームの鉛直線に対して同じ所定角度を保って平行に取り付けられており、前記複数の治具柱には、前記傾斜させた治具柱に前記複数の同一長さの長尺材の一端を揃えて保持し、該長尺材の他端側の治具柱に該長尺材の他端を一端より高い位置に保持して傾斜させて横吊りに保持するための保持具が取り付けられ、前記所定の角度に傾斜した治具柱に取り付けられた保持具は、複数の同一長さの長尺材を前記傾斜した治具柱の軸方向に対して直角に保持するように取り付けられてなることを特徴とする長尺材の横吊り治具。 The horizontal hanging by a plurality of identical length of elongated workpiece to a horizontal lifting jig for moving up and down relative to the processing tank, comprising a plurality of jigs pillars attached to a horizontal beam and a horizontal beam, the Among the plurality of jig columns, the jig column at a position corresponding to the end of the plurality of long members having the same length is 6 degrees on the other jig column side facing the vertical line of the horizontal beam. The tilted jig column and the jig column on the other end side of the long material are maintained at the same predetermined angle with respect to the vertical line of the horizontal beam. The plurality of jig columns are mounted in parallel, and one end of the plurality of long materials of the same length is aligned and held on the inclined jig columns, and the other end side of the long materials the other end of the jig pillars the long scale member is inclined to hold higher than one position holder for holding the hanging horizontal is attached to the plant Of the holder which is attached to the angled jig pillar angle, to become attached to hold at right angles a plurality of identical length of the long material to the axial direction of the inclined jig Column A long hanging jig for long materials. 前記所定の角度に傾斜し、前記複数の同一長さの長尺材の一端を揃えて保持した治具柱に取り付けられた保持具が、導電保持具であることを特徴とする請求項に記載の長尺材の横吊り治具。 Inclined to the predetermined angle, the plurality of identical length retainer attached to the jig pillar holding align the end of the long material of, in claim 1, characterized in that a conductive holder The horizontal hanging jig of the described long material. 処理槽の向かい合う側壁の上面に軌条を敷設し、該軌条上を走行可能な門型架台を備え、該門型架台の横梁に前記請求項1又は2に記載の長尺材の横吊り治具の両端を門型架台に備えた上下動手段で上下させて長尺材を処理槽内の処理液中に浸漬・引き上げするように構成してなることを特徴とする長尺材の表面処理装置。 A horizontal suspension jig according to claim 1 or 2 , wherein a rail is laid on the upper surface of the opposite side wall of the treatment tank, and a gate-type gantry that can travel on the rail is provided. A surface treatment apparatus for a long material, wherein both ends of the material are moved up and down by a vertical movement means provided on a portal frame, and the long material is immersed and pulled up in a treatment liquid in a treatment tank . 請求項1又は2に記載の長尺材の横吊り治具に、複数の同一長さの長尺材を縦1列に配置して取り付けて斜め横吊りに保持し、次いで該長尺材を横吊り保持した横吊り治具を前記請求項に記載の長尺材の表面処理装置を使用して、処理槽の処理液内に浸漬して長尺材に表面処理を施した後、該横吊り治具を前記処理液から引き上げ、長尺材に付着していた処理液を液切りすることを特徴とする長尺材の表面処理方法。 A plurality of long members having the same length are arranged in a single vertical row and attached to the horizontal hanging jig according to claim 1 or 2 and held obliquely. Using the surface treatment apparatus for a long material according to claim 3 , the horizontal suspension jig that has been horizontally suspended is immersed in a treatment liquid in a treatment tank to perform surface treatment on the long material, A surface treatment method for a long material, wherein the horizontal suspension jig is pulled up from the treatment liquid and the treatment liquid adhering to the long material is drained. 請求項1又は2に記載の長尺材の横吊り治具に、複数の同一長さの長尺材をその側面からの投影が重ならないように、かつ他端または一端からの投影が千鳥状になるように複数列配置して取り付けて斜め横吊りに保持し、次いで該長尺材を保持した長尺材の横吊り治具を前記請求項に記載の長尺材の表面処理装置を使用して、処理槽の処理液内に浸漬して長尺材に表面処理を施した後、該長尺材の横吊り治具を前記処理液から引き上げ、長尺材に付着していた処理液を液切りすることを特徴とする長尺材の表面処理方法。 The projections from the other end or one end are staggered so that the projections from the side surfaces of a plurality of the elongated members having the same length do not overlap with the horizontal suspension jig of the elongated material according to claim 1 or 2. The long material surface treatment apparatus according to claim 3 , wherein the long material horizontal suspension jig that holds the long material is arranged in a plurality of rows so as to be attached and held obliquely. Use, after the surface treatment was performed on the long material by immersing it in the treatment liquid of the treatment tank, the horizontal hanging jig of the long material was pulled up from the treatment liquid, and the treatment adhered to the long material A surface treatment method for a long material, wherein the liquid is drained.
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JP3248126B2 (en) * 1995-07-28 2002-01-21 昭和電工株式会社 Surface treatment equipment for long materials with horizontal suspension

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