JP4841258B2 - Packing box having cushioning material for packing box and cushioning material for packing box - Google Patents

Packing box having cushioning material for packing box and cushioning material for packing box Download PDF

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JP4841258B2
JP4841258B2 JP2006030480A JP2006030480A JP4841258B2 JP 4841258 B2 JP4841258 B2 JP 4841258B2 JP 2006030480 A JP2006030480 A JP 2006030480A JP 2006030480 A JP2006030480 A JP 2006030480A JP 4841258 B2 JP4841258 B2 JP 4841258B2
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packing box
cushioning material
box
packaging box
packing
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JP2007112509A (en
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善朗 山口
規正 内田
敏男 下田
浩 中尾
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Inoac Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/80Packaging reuse or recycling, e.g. of multilayer packaging

Description

本発明は、梱包箱内に配置されて繰り返し使用可能な緩衝材と梱包箱用緩衝材を有する梱包箱に関する。 The present invention relates to a packaging box having a cushioning material and a cushioning material for packaging box which are arranged in the packaging box and can be used repeatedly.

従来、梱包箱に物品を収容して運送する際などに、物品が動かないようにすると共に運送中の衝撃などから物品を保護するために緩衝材を梱包箱に収容配置することが行われている。従来の緩衝材は、新聞紙や段ボール、あるいはポリウレタンフォームの裁断片を梱包箱内の物品間に詰め込むものや、発泡スチロールや段ボールなどを梱包箱の内面と物品間の隙間を満たすように凹凸に賦形して形状固定したものなどがある。   Conventionally, when an article is accommodated in a packaging box and transported, the cushioning material is accommodated and arranged in the packaging box in order to prevent the article from moving and to protect the article from an impact during transportation. Yes. Conventional cushioning materials are formed by embedding newspaper paper, corrugated cardboard, or polyurethane foam pieces between articles in the packaging box, or foamed polystyrene, corrugated cardboard, etc., so as to fill the gap between the inner surface of the packaging box and the article. There are things that are fixed in shape.

しかし、新聞紙や段ボール、あるいはポリウレタンフォームの裁断片を梱包箱内の物品間に詰め込むものものにあっては、物品の形状を問わないという利点があるものの、再度使用する場合に保管等の手間がかかり、また一度使用されるとゴミとして処理されることが多い。しかも、物品の収容された梱包箱内に隙間が大きい場合には、梱包箱内に詰め込む新聞紙や段ボール、ポリウレタンフォームの裁断片等が多量に必要となる。さらに、梱包箱内に収容される物品の製品重量が大の場合、物品が梱包箱内で動かないようにするには、梱包箱内の隙間に、より多量に新聞紙や段ボール、あるいはポリウレタンフォームの裁断片を詰め込む必要があり、再度使用するには保管場所に困る問題が発生し、またゴミとされる場合にはゴミの量が増大し、その処理費用が嵩む問題が発生する。   However, there is an advantage that the shape of the article is stuffed with newspaper, corrugated cardboard, or polyurethane foam pieces between the items in the packaging box. It is often handled as garbage once used. In addition, when the gap is large in the packaging box in which the articles are stored, a large amount of newspaper, cardboard, polyurethane foam, etc., to be packed in the packaging box is required. In addition, when the product weight of the articles contained in the packaging box is large, in order to prevent the articles from moving in the packaging box, a larger amount of newspaper, cardboard, or polyurethane foam is placed in the gap in the packaging box. Since it is necessary to pack the cut pieces, there is a problem that the storage place is difficult to use again, and when it is made to be trash, the amount of the trash is increased and the processing cost is increased.

一方、発泡スチロールや段ボールなどを凹凸に賦形して形状固定したものにあっては、形状の異なる物品に対しては使用することができず、汎用性に欠けるのみならず、再度使用するにも形状が固定されていてコンパクトにできないため、保管場所を取る問題があり、またゴミにする場合には処理費用が嵩む問題がある。   On the other hand, in the case of polystyrene foam, corrugated cardboard, etc. that are shaped and fixed in irregularities, it can not be used for articles with different shapes, not only lacks versatility, but also can be used again Since the shape is fixed and cannot be made compact, there is a problem of taking a storage space, and there is a problem that processing costs increase when it is made garbage.

特開平11−227763号公報JP-A-11-227763 特開平5−51067号公報JP-A-5-51067

本発明は前記の点に鑑みなされたものであって、繰り返し使用することができ、しかも再使用等のための保管場所を取らず、さらには梱包箱内への配置を簡単に行うことができ、梱包箱内での物品の固定を確実に行うことができる梱包箱用緩衝材と梱包箱用緩衝材を有する梱包箱を提供する。 The present invention has been made in view of the above points, and can be used repeatedly, and does not take a storage place for reuse or the like, and can be easily placed in a packing box. Provided is a packing box having a packing box cushioning material and a packing box cushioning material capable of reliably fixing an article in the packing box .

請求項1の発明は、平面視矩形の梱包箱内に挿入配置され、梱包箱内の物品の上部と当接して物品を押圧することにより物品の位置固定及び衝撃からの保護を行う梱包箱用緩衝材であって、一組の対向する辺間の寸法が梱包箱の開口部における少なくとも一対の側壁内面間の寸法より小さく、かつ剛性を有する基材と、前記基材の片面に積層された可撓性の緩衝材とよりなり、前記緩衝材は、少なくとも一組の対向する辺間の寸法が、前記梱包箱の開口部の寸法よりも大にされて前記基材の周縁から外方へ突出し、該突出部分が屈曲可能部とされ、前記屈曲可能部の厚みが、前記基材の周縁と前記梱包箱の側壁内面との隙間より大とされており、前記緩衝材の突出部分は、梱包箱の開口部方向へ屈曲した状態で梱包箱の側壁内側に挿入可能であり、かつ、前記突出部分を掴んで梱包箱の開口部方向へ引っ張ることで梱包箱から取り出し可能であることを特徴とする梱包箱用緩衝材に係る。 The invention of claim 1 is for a packaging box that is inserted and arranged in a rectangular packaging box in plan view , and presses the article against the upper part of the article in the packaging box to fix the position of the article and protect it from impacts. A cushioning material, wherein a dimension between a pair of opposing sides is smaller than a dimension between at least a pair of side wall inner surfaces in the opening of the packaging box and has rigidity, and is laminated on one side of the base material The cushioning material is formed of a flexible cushioning material, and the cushioning material has a dimension between at least one pair of opposing sides larger than the dimension of the opening of the packing box, and is outward from the periphery of the base material. The protruding portion is a bendable portion, and the thickness of the bendable portion is larger than the gap between the peripheral edge of the base material and the side wall inner surface of the packing box, and the protruding portion of the cushioning material is: Can be inserted inside the side wall of the packaging box while bent toward the opening of the packaging box. Ri, and according to the packaging box for cushioning material, which is a removable from the packaging box by pulling the opening direction of the packaging box by gripping the projecting portion.

請求項2の発明は、請求項1において、前記緩衝材における外周の少なくとも一組の対向する部分間の寸法が前記部分間と対応する前記梱包箱の開口部の寸法よりも大にされると共に、前記外周の少なくとも一組の対向する部分が前記基材の周縁から外方へ突出し、該突出部分が前記屈曲可能部とされていることを特徴とする。   According to a second aspect of the present invention, in the first aspect, the dimension between at least one pair of opposing portions of the outer periphery of the cushioning material is made larger than the dimension of the opening of the packing box corresponding to the portion. The at least one pair of opposing portions of the outer periphery protrude outward from the periphery of the base material, and the protruding portion is the bendable portion.

請求項3の発明は、請求項1または2において、前記基材がポリオレフィン系樹脂発泡体からなることを特徴とするA third aspect of the present invention, in claim 1 or 2, wherein the substrate is characterized by comprising a polyolefin resin foam.

請求項4の発明は、請求項1から3の何れか一項において、前記緩衝材が、ポリウレタンフォームからなることを特徴とする。 According to a fourth aspect of the present invention, in any one of the first to third aspects, the cushioning material is made of polyurethane foam .

請求項5の発明は、請求項1から4の何れか一項に記載の梱包箱用緩衝材が梱包箱内に挿入配置されていることを特徴とする梱包箱用緩衝材を有する梱包箱に係る。 The invention of claim 5 is a packing box having a packing box cushioning material, wherein the packing box cushioning material according to any one of claims 1 to 4 is inserted and arranged in the packing box. Related.

本発明の梱包箱用緩衝材(梱包箱用緩衝体とも称することができる)は、物品の収容されている梱包箱に配置される際、緩衝材を基材の下側にして梱包箱の開口部から梱包箱内に押し込まれ、最終的に物品の上部と当接して物品を押圧する。前記梱包箱用緩衝材が梱包箱内に押し込まれる時、前記基材の周縁から外方へ突出している屈曲可能部が、梱包箱の側壁内面と当接して基材と梱包箱の側壁内面間で上方へ屈曲し、該屈曲した部分と梱包箱の側壁内面との摩擦抵抗により梱包箱用緩衝材が梱包箱内に固定される。また、梱包箱内の物品は梱包箱用緩衝材の緩衝材で押圧されることにより、梱包箱内で位置固定される。しかも梱包箱内の物品は、可撓性素材からなる緩衝材に当接して押圧されるため、梱包箱用緩衝材を梱包箱内に押し込む際などに、梱包箱用緩衝材による押圧で破損することもない。さらに、梱包箱用緩衝材は、基材と緩衝材の積層からなって、梱包箱内の物品と当接するまで梱包箱内に押し込まれて梱包箱内に位置固定されるため、梱包箱内の物品間に隙間が多く存在しても、梱包箱用緩衝材の使用量が増大せず、経済的であると共に再使用までの間の保管場所も少なくすることができる。一方、梱包箱用緩衝材を梱包箱から取り出す際には、基材の周縁から外方へ突出して上方へ屈曲している屈曲可能部の先端を、作業者が掴んで上方へ引っ張ることにより容易に行うことができる。   When the packing box cushioning material of the present invention (also referred to as a packing box cushioning member) is placed in a packaging box in which an article is stored, the cushioning material is placed below the base material and the opening of the packaging box is placed. It is pushed into the packaging box from the part and finally comes into contact with the upper part of the article to press the article. When the packing box cushioning material is pushed into the packing box, the bendable part protruding outward from the periphery of the base material is in contact with the inner surface of the side wall of the packing box and between the base material and the inner surface of the side wall of the packing box. The packing box cushioning material is fixed in the packing box by the frictional resistance between the bent portion and the inner surface of the side wall of the packing box. The article in the packaging box is fixed in position in the packaging box by being pressed by the cushioning material of the packaging box cushioning material. In addition, since the articles in the packaging box are pressed against the cushioning material made of a flexible material, when the cushioning material for the packaging box is pushed into the packaging box, the article is damaged by pressing with the cushioning material for the packaging box. There is nothing. In addition, the packing box cushioning material is composed of a laminate of a base material and a cushioning material, and is pushed into the packaging box until it abuts on an article in the packaging box, so that the position in the packaging box is fixed. Even if there are many gaps between articles, the amount of use of the cushioning material for the packing box does not increase, and it is economical and the number of storage locations until reuse can be reduced. On the other hand, when taking out the packing material for the packing box from the packing box, it is easy for the operator to grip the tip of the bendable part that protrudes outward from the periphery of the base material and bends upward and pulls it upward. Can be done.

さらに、基材の周縁から突出している緩衝材の屈曲可能部の厚みが、基材の周縁と梱包箱の側壁内面との隙間より大に設定されることにより、梱包箱用緩衝材が梱包箱内に押し込まれた際に、緩衝材の屈曲可能部が基材の縁と梱包箱の側壁内面間で圧縮されて梱包箱の側壁内面に密着し、前記梱包箱の側壁内面との摩擦抵抗が大になるため、梱包箱用緩衝材が梱包箱内に一層確実に位置固定されるようになる。   Furthermore, the thickness of the bendable portion of the cushioning material protruding from the periphery of the base material is set to be larger than the gap between the peripheral edge of the base material and the side wall inner surface of the packaging box, so that the cushioning material for the packaging box becomes a packaging box. When being pushed in, the bendable portion of the cushioning material is compressed between the edge of the base material and the inner surface of the side wall of the packaging box and closely contacts the inner surface of the side wall of the packaging box, and the frictional resistance with the inner surface of the side wall of the packaging box is Therefore, the cushioning material for the packing box is more securely fixed in the packing box.

以下本発明の実施形態について説明する。図1は本発明における第1実施形態の梱包箱用緩衝材及び梱包箱の斜視図、図2は同第1実施形態の断面図、図3は同第1実施形態における小サイズの梱包箱用緩衝材の正面図、図4は同第1実施形態における小サイズの梱包箱用緩衝材の背面図、図5は同第1実施形態における小サイズの梱包箱用緩衝材の右側面図、図6は同第1実施形態における小サイズの梱包箱用緩衝材の左側面図、図7は同第1実施形態における小サイズの梱包箱用緩衝材の平面図、図8は同第1実施形態における小サイズの梱包箱用緩衝材の底面図、図9は同第1実施形態における大サイズの梱包箱用緩衝材の正面図、図10は同第1実施形態における大サイズの梱包箱用緩衝材の背面図、図11は同第1実施形態における大サイズの梱包箱用緩衝材の右側面図、図12は同第1実施形態における大サイズの梱包箱用緩衝材の左側面図、図13は同第1実施形態における大サイズの梱包箱用緩衝材の平面図、図14は同第1実施形態における大サイズの梱包箱用緩衝材の底面図、図15は同第1実施形態において緩衝材の他の例示す拡大断面図である。図16は同第1実施形態において梱包箱内への配置を示す図、図17は同第1実施形態において梱包箱上への配置を示す図である。図18は本発明における第2実施形態の梱包箱用緩衝材の斜視図、図19は同第2実施形態において梱包箱内への第1の配置を示す図、図20は同第2実施形態において梱包箱内への第2の配置を示す図、図21は本発明における第3実施形態の梱包箱用緩衝材の断面図、図22は本発明における第4実施形態の梱包箱用緩衝材及び梱包箱の斜視図、図23は本発明における第5実施形態の梱包箱用緩衝材の斜視図、図24は本発明における第6実施形態の梱包箱用緩衝材の斜視図である。   Embodiments of the present invention will be described below. FIG. 1 is a perspective view of a cushioning material for a packaging box and a packaging box according to a first embodiment of the present invention, FIG. 2 is a sectional view of the first embodiment, and FIG. 3 is for a small-sized packaging box according to the first embodiment. 4 is a front view of the cushioning material, FIG. 4 is a rear view of the cushioning material for a small packaging box in the first embodiment, and FIG. 5 is a right side view of the cushioning material for a small packaging box in the first embodiment. 6 is a left side view of the cushioning material for a small packaging box in the first embodiment, FIG. 7 is a plan view of the cushioning material for a small packaging box in the first embodiment, and FIG. 8 is the first embodiment. 9 is a bottom view of the cushioning material for a small packaging box in FIG. 9, FIG. 9 is a front view of the cushioning material for a large packaging box in the first embodiment, and FIG. 10 is a cushion for a large packaging box in the first embodiment. Rear view of the material, FIG. 11 is a right side view of the large-sized packing box cushioning material in the first embodiment, 12 is a left side view of the cushioning material for a large packaging box in the first embodiment, FIG. 13 is a plan view of the cushioning material for a large packaging box in the first embodiment, and FIG. 14 is the first embodiment. FIG. 15 is an enlarged sectional view showing another example of the cushioning material in the first embodiment. FIG. 16 is a diagram showing an arrangement in the packaging box in the first embodiment, and FIG. 17 is a diagram showing an arrangement on the packaging box in the first embodiment. 18 is a perspective view of a cushioning material for a packaging box according to a second embodiment of the present invention, FIG. 19 is a diagram showing a first arrangement in the packaging box according to the second embodiment, and FIG. 20 is a diagram illustrating the second embodiment. FIG. 21 is a cross-sectional view of a cushioning material for a packaging box according to a third embodiment of the present invention, and FIG. 22 is a cushioning material for a packaging box according to a fourth embodiment of the present invention. FIG. 23 is a perspective view of a cushioning material for a packaging box according to a fifth embodiment of the present invention, and FIG. 24 is a perspective view of the cushioning material for a packaging box according to a sixth embodiment of the present invention.

図1及び図2に示す第1実施形態の梱包箱用緩衝材10Aは、段ボールやプラスチック製等からなる梱包箱71内に、図16の16−Bに示すように配置されて梱包箱71内の物品Pの位置固定及び衝撃からの保護を行うものであり、基材11と、前記基材11の片面に積層された緩衝材21とよりなる。前記基材11と緩衝材21は、接着や溶着等により一体化されている。   The cushioning material 10A for the packaging box of the first embodiment shown in FIGS. 1 and 2 is arranged in the packaging box 71 made of cardboard, plastic, or the like as shown in 16-B of FIG. The position of the article P is fixed and protected from impact, and includes a base material 11 and a buffer material 21 laminated on one surface of the base material 11. The base material 11 and the buffer material 21 are integrated by adhesion, welding, or the like.

前記梱包箱71は、通い箱でなくてもよいが、通い箱であれば、本発明の梱包箱用緩衝材10Aを梱包箱71と共に発送先へ戻すことができ、梱包箱用緩衝材10Aの繰り返し使用に好都合である。図示の例の梱包箱71は、ポリプロピレン製の折りたたみ可能な公知の通い箱である。また、梱包箱71の形状は特に限定されず、図示の例では略直方体からなり、開口部77が略長方形からなる。さらに梱包箱71の大きさも特に限定されない。例として、開口部77が長方形からなって、横幅内寸Wが378mm、奥行き内寸Dが264mm、高さ内寸H(図16の16−Aに示す)が222mmの小サイズ(容積22L)のものと、Wが493mm、Dが336mm、Hが312mmの大サイズ(容積50L)のものを挙げる。   The packing box 71 may not be a returnable box, but if it is a returnable box, the packing box cushioning material 10A of the present invention can be returned to the shipping destination together with the packing box 71, and the packing box cushioning material 10A Convenient for repeated use. The packing box 71 in the illustrated example is a well-known collapsible returnable box made of polypropylene. Moreover, the shape of the packaging box 71 is not specifically limited, In the example of illustration, it consists of a substantially rectangular parallelepiped, and the opening part 77 consists of a substantially rectangle. Further, the size of the packing box 71 is not particularly limited. As an example, the opening 77 has a rectangular shape, a width inside dimension W is 378 mm, a depth inside dimension D is 264 mm, and a height inside dimension H (shown by 16-A in FIG. 16) is 222 mm. And a large size (volume 50 L) with W of 493 mm, D of 336 mm, and H of 312 mm.

前記基材11は、前記梱包箱71の開口部77の形状より小さく、かつ剛性を有する板状からなる。前記基材11が梱包箱71の開口部77の形状より小さくされる程度は、前記梱包箱71の開口部77に基材11が挿入可能な程度であればよい。すなわち、前記基材11において一組の対向する辺間の寸法、例えば辺12と辺13間の寸法e1が前記梱包箱71の対応する側壁内面間の寸法、例えば側壁72,73の内面間の寸法Wより所定量小とされ、前記基材11における他の辺14,15間の寸法e2については、前記梱包箱71の対応する側壁74,75の内面間の寸法Dと同一であってもよい。図示の基材11においては、前記基材11の全周において前記開口部77の形状より10mm小さくされ、前記開口部77の平面形状と相似な長方形平板状とされている。すなわち、前記梱包箱用緩衝材10Aが前記小サイズの梱包箱(W378×D264×H222mm)に用いられる場合には、前記基材11の平面寸法が358×244mm、厚みが15mmとされ、一方、前記梱包箱用緩衝材10Aが前記大サイズの梱包箱(W493×D336×H312mm)に用いられる場合には、前記基材11の平面寸法が473×316mm、厚みが15mmとされる。なお、前記基材11の厚みは、前記梱包箱71内に収容されて前記梱包箱用緩衝材10Aにより押圧固定される物品の重量や大きさ、前記梱包箱71の大きさ等によって異なるが、少なくとも5mm以上は必要である。前記梱包箱用緩衝材10Aによって物品を押圧固定する機能は、前記基材11の厚みが大であるほど高くなるが、基材11の厚みを大にすると前記梱包箱用緩衝材10Aの嵩や重量が増大するため、前記基材11の厚みは10mm〜30mm程度が特に好ましい。   The base material 11 is smaller than the shape of the opening 77 of the packing box 71 and has a plate shape having rigidity. The extent that the base material 11 is made smaller than the shape of the opening 77 of the packaging box 71 may be such that the base material 11 can be inserted into the opening 77 of the packaging box 71. That is, a dimension between a pair of opposing sides in the substrate 11, for example, a dimension e 1 between the side 12 and the side 13 is a dimension between corresponding side wall inner surfaces of the packaging box 71, for example, between the inner surfaces of the side walls 72 and 73. Even if the dimension e2 between the other sides 14 and 15 of the substrate 11 is the same as the dimension D between the inner surfaces of the corresponding side walls 74 and 75 of the packing box 71, the dimension e2 is smaller than the dimension W by a predetermined amount. Good. In the illustrated base material 11, the entire circumference of the base material 11 is 10 mm smaller than the shape of the opening 77, and has a rectangular flat plate shape similar to the planar shape of the opening 77. That is, when the cushioning material 10A for packing box is used for the small-sized packing box (W378 × D264 × H222 mm), the planar dimensions of the base material 11 are 358 × 244 mm and the thickness is 15 mm, When the packing box cushioning material 10A is used in the large packaging box (W493 × D336 × H312 mm), the planar dimensions of the base material 11 are 473 × 316 mm and the thickness is 15 mm. The thickness of the base material 11 varies depending on the weight and size of an article accommodated in the packing box 71 and pressed and fixed by the packing box cushioning material 10A, the size of the packing box 71, etc. At least 5 mm or more is necessary. The function of pressing and fixing the article with the packing box cushioning material 10A increases as the thickness of the base material 11 increases. However, when the thickness of the base material 11 is increased, the bulk of the packing box cushioning material 10A increases. Since the weight increases, the thickness of the substrate 11 is particularly preferably about 10 mm to 30 mm.

前記基材11の剛性は、手で簡単に曲げられない程度の剛性であればよく、具体的には、25%圧縮硬さ(JIS K 6767)が0.025MPa以上のものが好ましい。また、前記基材11を構成する素材は、前記梱包箱用緩衝材10Aが梱包箱71に配置されて搬送されることを考慮すると、軽量で適度な剛性と厚みを備えるものが好ましい。例えば、樹脂発泡体、ハニカム状の樹脂成形品、あるいはブロー成形品の中空構造体、発泡スチロール、段ボール、紙類で作成した構成体等を挙げることができ、それらの中でも、適度な剛性と軽量性及び耐候性を併せ持つポリオレフィン系樹脂発泡体(例えばポリエチレン)が特に好ましい。また、これらの素材の耐候性や耐久性を向上させるため、前記基材11の表面にフィルムや不織布等の異なる素材を積層して強度や防水性等の機能を付与することもできる。また、前記基材11に導電性や抗菌性を付与して梱包する対象の保護に一層適した素材を提供することも可能である。   The substrate 11 has only to be rigid so that it cannot be bent easily by hand. Specifically, the substrate 11 preferably has a 25% compression hardness (JIS K 6767) of 0.025 MPa or more. Moreover, the material which comprises the said base material 11 considers that the said cushioning material 10A for packaging boxes is arrange | positioned and conveyed in the packaging box 71, and a thing provided with moderate rigidity and thickness is preferable. Examples include resin foams, honeycomb-shaped resin molded products, blow molded hollow structures, foamed polystyrene, corrugated cardboard, and constructions made of paper. Among them, moderate rigidity and light weight And a polyolefin resin foam (for example, polyethylene) having both weather resistance. Moreover, in order to improve the weather resistance and durability of these materials, different materials such as films and nonwoven fabrics can be laminated on the surface of the base material 11 to impart functions such as strength and waterproofness. It is also possible to provide a material more suitable for protecting the object to be packed by imparting conductivity and antibacterial properties to the substrate 11.

前記緩衝材21は、可撓性素材からなり、外周の少なくとも一部が前記梱包箱71の開口部77の寸法よりも大にされて前記基材11の周縁から外方へ突出し、該突出部分が屈曲可能部27とされている。なお、より具体的に述べると、前記緩衝材21は、外周の少なくとも一組の対向する部分間の寸法が前記部分間と対応する前記梱包箱71の開口部77の寸法よりも大にされ、かつ少なくとも一組の対向する部分が、前記基材11の周縁から外方へ突出して屈曲可能な屈曲可能部27とされている。本発明において、「外周の少なくとも一組の対向する部分」は、外周における少なくとも一組の対向する辺、あるいは外周における少なくとも一組の対向する角部を意味する。図示の例の緩衝材21は、前記基材11及び梱包箱71の開口部77形状と略相似な長方形の板状からなり、二組の対向する辺間の寸法、すなわち緩衝材21における辺22と辺23間の寸法f1と、辺24と辺25間の寸法f2が、それぞれ前記梱包箱71の開口部77における対応する寸法、すなわちf1に対してはW、f2に対してはDよりも所定量大にされることにより、緩衝材21の全周が梱包箱71の開口部77より大とされ、前記基材11の全周において屈曲可能部27が外方へ突出している。また、前記緩衝材21の耐候性や耐久性を向上させるため、可撓性素材の表面にフィルムや不織布等の異なる素材を積層したり、可撓性素材に表面処理(例えば導電性の含浸処理や防水処理)をすることで、強度や防水性等の機能を付与することもできる。また、素材に導電性や抗菌性を付与して梱包する対象の保護に一層適した素材を提供することも可能である。   The buffer material 21 is made of a flexible material, and at least a part of the outer periphery thereof is made larger than the size of the opening 77 of the packing box 71 and protrudes outward from the peripheral edge of the base material 11, Is a bendable portion 27. More specifically, the cushioning material 21 has a size between at least one pair of opposed portions on the outer periphery that is larger than the size of the opening 77 of the packing box 71 corresponding to the portion, In addition, at least one pair of opposing portions is a bendable portion 27 that protrudes outward from the periphery of the base material 11 and can be bent. In the present invention, “at least one set of opposing portions on the outer periphery” means at least one set of opposing sides on the outer periphery, or at least one set of opposing corners on the outer periphery. The cushioning material 21 in the illustrated example has a rectangular plate shape that is substantially similar to the shape of the opening 77 of the base material 11 and the packing box 71, and is a dimension between two pairs of opposing sides, that is, a side 22 in the cushioning material 21. The dimension f1 between the side 23 and the dimension f2 between the side 24 and the side 25 is a corresponding dimension in the opening 77 of the packing box 71, that is, W for f1 and D for f2. By making the predetermined amount larger, the entire circumference of the cushioning material 21 is made larger than the opening 77 of the packing box 71, and the bendable portion 27 protrudes outward on the entire circumference of the base material 11. In addition, in order to improve the weather resistance and durability of the buffer material 21, different materials such as films and nonwoven fabrics are laminated on the surface of the flexible material, or surface treatment (for example, conductive impregnation treatment) is performed on the flexible material. Or waterproof treatment), functions such as strength and waterproofing can be imparted. It is also possible to provide a material more suitable for protecting the object to be packed by imparting conductivity and antibacterial properties to the material.

さらに、前記緩衝材21の屈曲可能部27は、図16の16−Bに示すように、前記梱包箱用緩衝材10Aが前記梱包箱71の開口部77に配置された際の前記基材11の周縁と前記梱包箱71の側壁内面との隙間rよりも大の厚みとされるのが好ましい。このように前記屈曲可能部27の厚みを設定すると、図16の16−Bに示すように、前記梱包箱用緩衝材10Aが前記梱包箱71内に押し込まれて配置された際に、前記屈曲可能部27が前記基材11の周縁と梱包箱71の側壁内面間で圧縮されて梱包箱71の側壁内面に確実に密着し、梱包箱71の側壁内面と屈曲可能部27間の摩擦抵抗が大になるため、梱包箱用緩衝材10Aを確実に梱包箱21内に位置固定できるようになる。さらに、前記屈曲可能部27は、前記梱包箱用緩衝材10Aが前記梱包箱71の開口部77に押し込まれて梱包箱71内に配置された際に、前記基材11と梱包箱71の側壁内面間で上方へ屈曲して屈曲可能部27の先端28が前記基材11の上方へ突出するように、前記基材11の周縁から外方へ突出する屈曲可能部27の量(図16の16−Aに示すk)を前記隙間rよりも大にするのが好ましい。このように構成すれば、前記梱包箱用緩衝材10Aを梱包箱71から取り外す際に、前記基材11の周縁から上方へ突出している屈曲可能部27の先端28を把持して上方へ引っ張ることにより、容易に梱包箱用緩衝材10Aを梱包箱71から容易に取り外すことができる。   Further, the bendable portion 27 of the cushioning material 21 is formed of the base material 11 when the packaging box cushioning material 10A is disposed in the opening 77 of the packaging box 71 as shown in 16-B of FIG. It is preferable that the thickness be larger than the gap r between the peripheral edge of the packing box 71 and the side wall inner surface of the packing box 71. When the thickness of the bendable portion 27 is set in this way, the bending material 10A is pushed into the packing box 71 and disposed as shown in 16-B of FIG. The possible portion 27 is compressed between the peripheral edge of the base material 11 and the inner surface of the side wall of the packaging box 71, so that the possible portion 27 is firmly attached to the inner surface of the side wall of the packaging box 71, and the frictional resistance between the inner surface of the side wall of the packaging box 71 and the bendable portion 27 is reduced. Therefore, the position of the cushioning material 10A for packing box can be reliably fixed in the packing box 21. Further, the bendable portion 27 is configured such that when the packing box cushioning material 10 </ b> A is pushed into the opening 77 of the packing box 71 and disposed in the packing box 71, the base material 11 and the side wall of the packing box 71. The amount of the bendable portion 27 protruding outward from the peripheral edge of the base 11 so that the tip 28 of the bendable portion 27 protrudes upward from the base 11 by bending upward between the inner surfaces (see FIG. 16). It is preferable that k) shown in 16-A is larger than the gap r. If comprised in this way, when removing 10 A of said buffer materials for packing boxes from the packing box 71, the front-end | tip 28 of the bendable part 27 which protrudes upwards from the periphery of the said base material 11 will be hold | gripped and pulled upwards. Thus, the packing box cushioning material 10 </ b> A can be easily detached from the packing box 71.

前記緩衝材21の具体的な寸法例として、前記梱包箱用緩衝材10Aが前記小サイズの梱包箱(W378×D264×H222mm)に用いられる場合には、平面寸法が428mm×314mm、厚み(屈曲可能部27を含む全体厚み)が15mmとされ、一方、前記梱包箱用緩衝材10Aが前記大サイズの梱包箱(W493×D336×H312mm)に用いられる場合には、平面寸法が543×386mm、厚み(屈曲可能部27を含む全体厚み)が15mmとされ、何れの場合にも前記屈曲可能部27が前記基材11の外周から外方へ35mm突出すると共に前記開口部77の形状より50mm大の寸法にされた例を示す。   As a specific example of the dimensions of the cushioning material 21, when the cushioning material 10A for packaging box is used for the small-sized packaging box (W378 × D264 × H222mm), the plane dimension is 428mm × 314mm, and the thickness (bent When the packing box cushioning material 10A is used for the large-sized packing box (W493 × D336 × H312 mm), the plane dimension is 543 × 386 mm, The thickness (total thickness including the bendable portion 27) is 15 mm. In any case, the bendable portion 27 protrudes 35 mm outward from the outer periphery of the substrate 11 and is 50 mm larger than the shape of the opening 77. An example with the dimensions is shown.

図3から図8には前記梱包箱用緩衝材10Aが前記小サイズの場合の6面図を示し、図9から図14には前記梱包箱用緩衝材10Aが前記大サイズの場合の6面図を示す。 FIGS. 3 to 8 show six views when the packing box cushioning material 10A is the small size, and FIGS. 9 to 14 show six views when the packing box cushioning material 10A is the large size. The figure is shown.

前記緩衝材21を構成する可撓性素材は、可撓性を有する素材であれば、特に限定されない。例えば、前記基材11よりも柔軟な樹脂発泡体(ゴムスポンジやポリウレタン発泡体体等)やフェルト等のように、厚みを有し、かつクッション性のあるものが好ましい。それらの中でも、前記梱包箱71の側壁内面と前記基材11間で前記屈曲可能部27が圧縮された際の前記梱包箱71の側壁内面と屈曲可能部27間の摩擦抵抗が大きく、しかも前記梱包箱71内の物品Pを押圧固定する機能に優れ、かつ繰り返し使用に対する耐久性として、歪み特性や回復率に優れるポリウレタン発泡体が好適である。さらに、前記緩衝材21において、前記基材11とは反対側の面26は平面に限られず、図15のようにプロファイル加工等により凹凸面として、前記梱包箱71内の物品に対する緩衝性を高めてもよい。なお、前記緩衝材21と前記基材11とは接着や溶着による一体化に限らず、クリップ等により一体化されたものでもよい。   The flexible material constituting the cushioning material 21 is not particularly limited as long as it is a flexible material. For example, a material having a thickness and a cushioning property such as a resin foam (rubber sponge, polyurethane foam, etc.) or felt that is more flexible than the substrate 11 is preferable. Among them, the frictional resistance between the inner wall surface of the packing box 71 and the bendable portion 27 when the bendable portion 27 is compressed between the inner wall surface of the packing box 71 and the base material 11 is large, and A polyurethane foam that is excellent in the function of pressing and fixing the article P in the packaging box 71 and that is excellent in repeated use is excellent in distortion characteristics and recovery rate. Further, in the cushioning material 21, the surface 26 opposite to the base material 11 is not limited to a flat surface, and as shown in FIG. May be. The buffer material 21 and the base material 11 are not limited to being integrated by adhesion or welding, but may be integrated by clips or the like.

前記梱包箱用緩衝材10Aの使用方法について説明する。図16の16−A、16−Bに示すように、前記梱包箱71内に物品Pを収容した後、前記梱包箱用緩衝材10Aを、前記緩衝材21が基材11の下側となるようにして梱包箱71の上方から開口部77に押し込む。その際、前記基材11の周縁から外方へ突出している屈曲可能部27が、前記梱包箱71の側壁内面と当接して前記基材11の周縁と前記梱包箱71の側壁内面間で上方へ屈曲し、該屈曲可能部27と前記梱包箱71の側壁内面との摩擦抵抗により前記梱包箱用緩衝材10Aが梱包箱71内に位置固定される。また、前記梱包箱71内の物品Pは、前記梱包箱用緩衝材10Aの緩衝材21で押圧されることにより位置固定される。しかも前記梱包箱71内の物品Pは、前記梱包箱用緩衝材10Aを梱包箱71内に押し込む際に前記可撓性素材からなる緩衝材21と当接して前記緩衝材21の緩衝性で保護されるため、前記梱包箱用緩衝材10Aで強圧されても破損するおそれがない。一方、前記梱包箱用緩衝材10Aを梱包箱71から取り出すには、前記基材11の周縁から外方へ突出して上方へ屈曲している屈曲可能部27の先端部分28を、作業者が掴んで上方へ引っ張ることにより、容易に梱包箱用緩衝材10Aを取り出すことができる。なお、符号81は前記梱包箱71の底面に配置されたクッション材である。   A method of using the packing box cushioning material 10A will be described. As shown to 16-A and 16-B of FIG. 16, after accommodating the goods P in the said packaging box 71, the said cushioning material 21 becomes the lower side of the base material 11 for the said cushioning material 10A for packaging boxes. In this way, it is pushed into the opening 77 from above the packaging box 71. At that time, the bendable portion 27 protruding outward from the peripheral edge of the base material 11 is in contact with the inner surface of the side wall of the packing box 71 and is upward between the peripheral edge of the base material 11 and the inner surface of the side wall of the packing box 71. The packing box cushioning material 10 </ b> A is fixed in the packing box 71 by frictional resistance between the bendable portion 27 and the inner surface of the side wall of the packing box 71. Further, the position of the article P in the packaging box 71 is fixed by being pressed by the cushioning material 21 of the packaging box cushioning material 10A. In addition, the article P in the packaging box 71 is protected by the cushioning material 21 by contacting the cushioning material 21 made of the flexible material when the cushioning material 10A for packaging box is pushed into the packaging box 71. Therefore, there is no possibility of breakage even if the packing box cushioning material 10A is strongly pressed. On the other hand, in order to take out the packing box cushioning material 10A from the packing box 71, an operator grasps the distal end portion 28 of the bendable portion 27 protruding outward from the periphery of the base material 11 and bending upward. The packing box cushioning material 10A can be easily taken out by pulling upward with Reference numeral 81 denotes a cushion material disposed on the bottom surface of the packing box 71.

また、前記梱包箱用緩衝材10Aは、前記梱包箱71と共に返却される場合や、前記梱包箱71と共に保管される場合等においては、図17のように、折りたたんだ梱包箱71の上面に配置されたり、折りたたんだ梱包箱71間に配置されたりして、前記梱包箱71に対する緩衝材として使用することも可能である。さらに、前記梱包箱用緩衝材10Aは、全体が略平板状からなるため、複数個を積層して保管すれば、保管場所を取ることもない。   In addition, when the packing box cushioning material 10A is returned together with the packing box 71 or stored together with the packing box 71, it is arranged on the upper surface of the folded packing box 71 as shown in FIG. It can also be used as a cushioning material for the packing box 71 by being arranged between the packing boxes 71 folded or folded. Further, since the packing box cushioning material 10A is substantially formed in a flat plate shape, if a plurality of the cushioning materials 10A are stacked and stored, a storage place is not required.

図18に第2実施形態の梱包箱用緩衝材10Bを示す。なお、第2実施形態以下の説明において、前記第1実施形態の梱包箱用緩衝材10Aと同一の構成部分については、同一の符号を用いて示すと共に詳しい説明を省略し、構成の異なる部分についてのみ説明する。前記第2実施形態の梱包箱用緩衝材10Bは、図20の20−Bに示すように物品P,P1を複数段で収容するのに好適なものであり、図18に示すように、前記基材11において前記緩衝材21とは反対側の面に、可撓性素材からなる板状の緩衝保護材31が、接着や溶着等により積層一体化されている。前記緩衝保護材31を構成する可撓性素材は、可撓性を有する素材であれば、特に限定されない。例えば、前記基材11よりも柔軟な樹脂発泡体(ゴムスポンジやポリウレタン発泡体体等)やフェルト等のように、厚みを有し、かつクッション性のあるものが好ましい。特に繰り返し使用に対する耐久性に優れるポリウレタン発泡体が好適である。前記緩衝保護材31は、前記基材11に対して同一寸法、あるいは所定量小さな寸法とされ、図示の例では、平面寸法が前記基材11の周縁より10mm小さくされ、厚みが10mmとされている。なお、前記緩衝保護材31において前記基材11とは反対側の表面32をプロファイル加工等による凹凸面として、前記緩衝性を高めてもよい。   FIG. 18 shows a packing box cushioning material 10B of the second embodiment. In the following description of the second embodiment, the same components as those in the packing box cushioning material 10A of the first embodiment will be denoted by the same reference numerals, and detailed description thereof will be omitted. Only explained. The packaging box cushioning material 10B of the second embodiment is suitable for housing articles P and P1 in a plurality of stages as shown in 20-B of FIG. 20, and as shown in FIG. A plate-like buffer protection material 31 made of a flexible material is laminated and integrated on the surface of the base material 11 opposite to the buffer material 21 by adhesion, welding, or the like. The flexible material constituting the buffer protection material 31 is not particularly limited as long as it is a flexible material. For example, a material having a thickness and a cushioning property such as a resin foam (rubber sponge, polyurethane foam, etc.) or felt that is more flexible than the substrate 11 is preferable. In particular, a polyurethane foam excellent in durability against repeated use is suitable. The buffer protection material 31 has the same size as the base material 11 or a size smaller by a predetermined amount. In the illustrated example, the planar dimension is 10 mm smaller than the periphery of the base material 11 and the thickness is 10 mm. Yes. In addition, you may improve the said buffer property by making the surface 32 on the opposite side to the said base material 11 in the said buffer protective material 31 into the uneven | corrugated surface by profile processing etc. FIG.

第2実施形態の梱包箱用緩衝材10Bにおける使用方法について説明する。まず、図19の19−A、19−Bに示すように、前記梱包箱71内に物品Pを収容した後、前記緩衝材21が基材11の下側となるようにすると共に前記緩衝保護材31が上側となるようにして、前記梱包箱用緩衝材10Bを梱包箱71の上方から開口部77に押し込む。その際、前記基材11の周縁から外方へ突出している前記屈曲可能部27が梱包箱72の側壁内面と当接して前記基材11と梱包箱71の側壁内面間で上方へ屈曲し、該屈曲可能部27と梱包箱71の側壁内面との摩擦抵抗により前記梱包箱用緩衝材10Bが梱包箱71内に位置固定される。また、前記梱包箱71内の物品Pは、前記梱包箱用緩衝材10Bの緩衝材21で押圧されることにより位置固定される。しかも前記梱包箱71の物品Pは、前記可撓性素材からなる緩衝材21と当接して保護されるため、前記梱包箱用緩衝材10Bを梱包箱71内に押し込む際などに、前記梱包箱用緩衝材10Bで強圧されても破損するおそれがない。   The usage method in the cushioning material 10B for packing boxes of 2nd Embodiment is demonstrated. First, as shown in 19-A and 19-B of FIG. 19, after the article P is accommodated in the packing box 71, the cushioning material 21 is placed on the lower side of the base material 11, and the cushioning protection is performed. The packing box cushioning material 10 </ b> B is pushed into the opening 77 from above the packing box 71 with the material 31 facing upward. At that time, the bendable portion 27 protruding outward from the periphery of the base material 11 is in contact with the inner surface of the side wall of the packing box 72 and bent upward between the base material 11 and the inner surface of the side wall of the packing box 71, The packing box cushioning material 10 </ b> B is fixed in the packing box 71 by frictional resistance between the bendable portion 27 and the inner wall of the packing box 71. The article P in the packaging box 71 is fixed in position by being pressed by the cushioning material 21 of the packaging box cushioning material 10B. In addition, since the article P in the packaging box 71 is protected by abutting against the cushioning material 21 made of the flexible material, when the packaging box cushioning material 10B is pushed into the packaging box 71, the packaging box 71 Even if it is strongly pressed by the buffer material 10B, there is no possibility of breakage.

次に、前記梱包箱71内に位置固定されている前記梱包箱用緩衝材10Bの上面、すなわち前記緩衝保護材31の上面に、図20の20−Aに示すように別の物品P1を載置する。その後、図20の20−Bに示すように、第2実施形態の別の梱包箱用緩衝材10B1を、前記緩衝材21が基材11の下側となるようにすると共に前記緩衝保護材31が上側となるようにして、前記梱包箱71の上方から開口部77に押し込む。その際、前記基材11の周縁から外方へ突出している前記屈曲可能部27が梱包箱72の側壁内面と当接して基材11と梱包箱71の側壁内面間で上方へ屈曲し、該屈曲可能部27と梱包箱71の側壁内面との摩擦抵抗により前記梱包箱用緩衝材10B1が梱包箱71内に位置固定される。これにより、前記梱包箱71内の上段の物品P1は、前記梱包箱用緩衝材10Bにおける緩衝保護材31と前記梱包箱用緩衝材10B1における緩衝材21間に挟持固定され、衝撃から保護される。   Next, another article P1 is placed on the upper surface of the packing box cushioning material 10B fixed in position in the packing box 71, that is, on the upper surface of the cushioning protection material 31, as shown in 20-A of FIG. Put. Thereafter, as shown in 20-B of FIG. 20, another cushioning material 10B1 for the packaging box of the second embodiment is arranged so that the cushioning material 21 is on the lower side of the base material 11, and the cushioning protection material 31 is used. Is pushed into the opening 77 from above the packing box 71 so that is on the upper side. At that time, the bendable portion 27 protruding outward from the peripheral edge of the base material 11 comes into contact with the inner surface of the side wall of the packaging box 72 and bends upward between the base material 11 and the inner surface of the side wall of the packaging box 71, The packing box cushioning material 10 </ b> B <b> 1 is fixed in the packing box 71 by the frictional resistance between the bendable portion 27 and the inner wall of the packing box 71. Thereby, the upper article P1 in the packaging box 71 is sandwiched and fixed between the cushioning protection material 31 in the packaging box cushioning material 10B and the cushioning material 21 in the packaging box cushioning material 10B1, and is protected from impact. .

一方、前記第2実施形態の梱包箱用緩衝材10B1,10Bを前記梱包箱71から取り出すには、前記梱包箱用緩衝材10B1,10Bにおいて、前記基材11の周縁から外方へ突出して上方へ屈曲している屈曲可能部27の先端部分28を作業者が掴んで上方へ引っ張ることにより、前記梱包箱用緩衝材10B1,10Bを容易に取り出すことができる。なお、前記第2実施形態の梱包箱用緩衝材10Bについて、図示の例では、物品を梱包箱71内に2段に収容する場合を示したが、前記梱包箱71の高さや物品のサイズによっては、物品を3段以上に収容する場合にも使用することができる。   On the other hand, in order to take out the packing box cushioning materials 10B1 and 10B of the second embodiment from the packing box 71, the packing box cushioning materials 10B1 and 10B protrude upward from the periphery of the base material 11 and move upward. When the operator grips and pulls the front end portion 28 of the bendable portion 27 bent upward, the packing box cushioning materials 10B1 and 10B can be easily taken out. In addition, about the buffer material 10B for packing boxes of the said 2nd Embodiment, although the example of illustration showed the case where an article | item is accommodated in the packaging box 71 in two steps, depending on the height of the said packing box 71 and the size of an article | item. Can also be used when an article is accommodated in three or more stages.

図21に第3実施形態の梱包箱用緩衝材10Cを示す。第3実施形態の梱包箱用緩衝材10Cは、前記基材11において前記緩衝材21とは反対側の面に、可撓性を有する素材からなる板状の緩衝保護材31が接着や溶着等により積層一体化され、また、前記緩衝材21において前記基材11とは反対側の面に、可撓性素材からなる別の緩衝保護材33が接着や溶着等により積層一体化されている。前記緩衝保護材31は、前記第2実施形態の梱包箱用緩衝材10Bの場合と同一である。また、前記別の緩衝保護材33は、可撓性を有するものであれば特に限定されないが、特には、前記緩衝材21よりも柔軟な樹脂発泡体(ゴムスポンジやポリウレタン発泡体体等)やフェルト等のように、厚みを有し、かつクッション性のあるものが好ましい。特に繰り返し使用に対する耐久性に優れるポリウレタン発泡体が好適である。前記緩衝保護材33は、前記基材11に対して同一寸法、あるいは所定量小さな寸法とされ、図示の例では、前記基材11と同一の平面寸法とされている。   FIG. 21 shows a cushioning material 10C for a packaging box according to the third embodiment. In the packing box cushioning material 10C of the third embodiment, a plate-shaped cushioning protection material 31 made of a flexible material is bonded or welded to the surface of the base 11 opposite to the cushioning material 21. Further, another buffer protection material 33 made of a flexible material is laminated and integrated on the surface of the buffer material 21 opposite to the base material 11 by adhesion, welding, or the like. The cushioning protection material 31 is the same as that of the packaging box cushioning material 10B of the second embodiment. Further, the other buffer protection material 33 is not particularly limited as long as it has flexibility, but in particular, a resin foam (such as rubber sponge or polyurethane foam) that is softer than the buffer material 21 or the like. Those having a thickness and cushioning properties such as felt are preferred. In particular, a polyurethane foam excellent in durability against repeated use is suitable. The buffer protection member 33 has the same size as the base material 11 or a size smaller by a predetermined amount. In the illustrated example, the buffer protection material 33 has the same planar size as the base material 11.

前記第3実施形態の梱包箱用緩衝材10Cは、前記第2実施形態の梱包箱用緩衝材10Bと同様に、梱包箱71内に物品を多段で収容する際に、段間に配置されて使用されるのに好適なものであり、格段の物品を梱包箱71内に安全に保持固定することができる。なお、前記緩衝保護材31において前記基材11とは反対側の表面32と、前記緩衝保護材33において前記緩衝材21とは反対側の表面34との少なくとも一方を、プロファイル加工等による凹凸面として緩衝性を高めてもよい。   The packing box cushioning material 10C of the third embodiment is disposed between the stages when the articles are accommodated in the packing box 71 in multiple stages, like the packing box cushioning material 10B of the second embodiment. It is suitable for use, and can be used to safely hold and fix an exceptional article in the packaging box 71. It is to be noted that at least one of the surface 32 opposite to the base material 11 in the buffer protection material 31 and the surface 34 opposite to the buffer material 21 in the buffer protection material 33 is an uneven surface by profile processing or the like. The buffering property may be improved.

図22に示す第4実施形態の梱包箱用緩衝材10Dは、前記緩衝材21において対向する一組の辺22,23間の寸法のみが前記梱包箱71の開口部77における側壁内面間の寸法より大とされたものである。   In the cushioning material 10D for the packaging box of the fourth embodiment shown in FIG. 22, the dimension between the pair of sides 22 and 23 facing each other in the cushioning material 21 is the dimension between the side wall inner surfaces in the opening 77 of the packaging box 71. It was made larger.

なお、本発明の梱包箱用緩衝材が用いられる梱包箱71は、前記開口部77が、平面視略長方形のものに限られず、例えば多角形や円形のものであってもよく、前記開口部77の形状に合わせて前記基材11、前記緩衝材21、前記緩衝保護材31,33等の形状が設定される。図23に示す第5実施形態の梱包箱用緩衝材10Eは、前記開口部77の形状が多角形の梱包箱に好適なものである。一方、図24に示す第6実施形態の梱包箱用緩衝材10Fは、前記開口部77の形状が円形の梱包箱に好適なものである。   The packing box 71 in which the packing box cushioning material of the present invention is used is not limited to the opening 77 having a substantially rectangular shape in plan view, and may be, for example, a polygon or a circle. The shape of the base material 11, the buffer material 21, the buffer protection materials 31, 33, etc. is set in accordance with the shape of 77. The cushioning material 10E for a packaging box according to the fifth embodiment shown in FIG. 23 is suitable for a packaging box in which the opening 77 has a polygonal shape. On the other hand, the packing box cushioning material 10F of the sixth embodiment shown in FIG. 24 is suitable for a packing box in which the shape of the opening 77 is circular.

また、前記第2〜第6実施形態の梱包箱用緩衝材10B〜10Fについても、梱包箱と共に返却される場合や、梱包箱と共に保管される場合等においては、第1実施形態の梱包箱用緩衝材10Aにおいて説明したように、折りたたまれた梱包箱の上面に配置されたり、梱包箱間に配置されたりして、梱包箱に対する緩衝材として使用することが可能である。さらに、前記第2〜第6実施形態の梱包箱用緩衝材10B〜10Fにおいても、全体が略平板状からなるため、複数個を積層して保管すれば、保管場所を取ることもない。   Further, the packing box cushioning materials 10B to 10F of the second to sixth embodiments are also used for the packing box of the first embodiment when returned together with the packing box or stored together with the packing box. As described in the cushioning material 10A, it can be used as a cushioning material for the packaging box by being arranged on the upper surface of the folded packaging box or between the packaging boxes. Furthermore, the packing box cushioning materials 10B to 10F according to the second to sixth embodiments also have a substantially flat plate shape. Therefore, if a plurality of the cushioning materials 10B to 10F are stacked and stored, a storage place is not required.

また、前記各実施例では、緩衝材の少なくとも一組の対向する辺間が梱包箱の開口部における対応する部分の寸法より大とされた場合を示したが、本発明の梱包箱用緩衝材は、緩衝材の少なくとも一組の対向する角部(コーナー部)間のみが梱包箱の開口部における対応する部分(角部間)の寸法より大とされたものであってもよい。さらに、前記基材11は平板状に限られず、例えば周縁が上方や下方等へ湾曲したものや、中央部やその他の一部が湾曲したもの、あるいは全体が湾曲したものや、他の曲面形状とされたものなどであってもよい。   Further, in each of the above embodiments, the case where the distance between at least one pair of opposite sides of the cushioning material is made larger than the size of the corresponding portion in the opening of the packaging box is shown. May be such that only at least one pair of opposing corners (corner portions) of the cushioning material is larger than the size of the corresponding portion (between the corners) in the opening of the packaging box. Furthermore, the base material 11 is not limited to a flat plate shape, for example, one whose peripheral edge is curved upward or downward, one whose central part or other part is curved, one whose whole is curved, or other curved shape It may be a thing etc.

本発明の第1実施形態に用いられる梱包箱用緩衝材及び梱包箱の斜視図である。It is a perspective view of the shock absorbing material for packing boxes used for 1st Embodiment of this invention, and a packing box. 同第1実施形態の梱包箱用緩衝材の断面図である。It is sectional drawing of the shock absorbing material for packing boxes of the 1st embodiment. 同第1実施形態における小サイズの梱包箱用緩衝材の正面図である。It is a front view of the cushioning material for small size packaging boxes in the first embodiment. 同第1実施形態における小サイズの梱包箱用緩衝材の背面図である。It is a rear view of the cushioning material for small packaging boxes in the first embodiment. 同第1実施形態における小サイズの梱包箱用緩衝材の右側面図である。It is a right view of the cushioning material for small size packaging boxes in the first embodiment. 同第1実施形態における小サイズの梱包箱用緩衝材の左側面図である。It is a left view of the cushioning material for small size packaging boxes in the first embodiment. 同第1実施形態における小サイズの梱包箱用緩衝材の平面図である。It is a top view of the cushioning material for small size packaging boxes in the first embodiment. 同第1実施形態における小サイズの梱包箱用緩衝材の底面図である。It is a bottom view of the cushioning material for small size packaging boxes in the first embodiment. 同第1実施形態における大サイズの梱包箱用緩衝材の正面図である。It is a front view of the cushioning material for large-sized packing boxes in the first embodiment. 同第1実施形態における大サイズの梱包箱用緩衝材の背面図である。It is a rear view of the buffer material for large sized packing boxes in the first embodiment. 同第1実施形態における大サイズの梱包箱用緩衝材の右側面図である。It is a right view of the cushioning material for large sized packing boxes in the first embodiment. 同第1実施形態における大サイズの梱包箱用緩衝材の左側面図である。It is a left view of the cushioning material for large size packaging boxes in the first embodiment. 同第1実施形態における大サイズの梱包箱用緩衝材の平面図である。It is a top view of the buffer material for large sized packing boxes in the 1st embodiment. 同第1実施形態における大サイズの梱包箱用緩衝材の底面図である。It is a bottom view of the cushioning material for large packaging boxes in the first embodiment. 同第1実施形態において緩衝材の他の例を示す部分拡大断面図である。It is a partial expanded sectional view which shows the other example of a buffer material in the same 1st Embodiment. 同第1実施形態において梱包箱内への配置を示す図である。It is a figure which shows arrangement | positioning in a packing box in the 1st Embodiment. 同第1実施形態において折りたたんだ梱包箱上への配置を示す図である。It is a figure which shows arrangement | positioning on the packing box folded in the same 1st Embodiment. 本発明における第2実施形態の梱包箱用緩衝材の斜視図である。It is a perspective view of the shock absorbing material for packing boxes of 2nd Embodiment in this invention. 同第2実施形態において梱包箱内への第1の配置を示す図である。It is a figure which shows the 1st arrangement | positioning in a packing box in the 2nd Embodiment. 同第2実施形態において梱包箱内への第2の配置を示す図である。It is a figure which shows the 2nd arrangement | positioning in a packing box in the 2nd Embodiment. 本発明における第3実施形態の梱包箱用緩衝材の断面図である。It is sectional drawing of the shock absorbing material for packing boxes of 3rd Embodiment in this invention. 本発明における第4実施形態の梱包箱用緩衝材及び梱包箱の斜視図である。It is a perspective view of the shock absorbing material for packing boxes of 4th Embodiment in this invention, and a packing box. 本発明における第5実施形態の梱包箱用緩衝材の斜視図である。It is a perspective view of the shock absorbing material for packing boxes of 5th Embodiment in this invention. 本発明における第6実施形態の梱包箱用緩衝材の斜視図である。It is a perspective view of the shock absorbing material for packing boxes of 6th Embodiment in this invention.

符号の説明Explanation of symbols

10A,10B,10C,10D,10E,10F 第1〜第6実施形態の梱包箱用緩衝材
11 基材
21 緩衝材
22,23 緩衝材において一組の対向する辺
24,25 緩衝材において他の一組の対向する辺
27 緩衝材において基材の周縁から外方へ突出した屈曲可能部
31,33 緩衝保護材
71 梱包箱
77 梱包箱の開口部
f1 緩衝材における一組の対向する辺22,23間の寸法
f2 緩衝材における他の一組の対向する辺24,25間の寸法
P1、P2 物品
W 緩衝材における一組の対向する辺22,23間と対応する梱包箱の開口部の寸法
D 緩衝材における他の一組の対向する辺24,25間と対応する梱包箱の開口部の寸法
10A, 10B, 10C, 10D, 10E, 10F Buffer material for packing box of first to sixth embodiments 11 Base material 21 Buffer material 22, 23 A pair of opposing sides 24, 25 in the buffer material One set of opposing sides 27 Bendable portions 31, 33 projecting outward from the periphery of the base material in the cushioning material 31, Buffer protection material 71 Packing box 77 Opening portion of the packaging box f1 Dimension between 23 f2 Dimension between another pair of opposing sides 24 and 25 in the cushioning material P1, P2 Article W Dimension of the opening of the packaging box corresponding to between the pair of opposing sides 22 and 23 in the cushioning material D Dimensions of the opening of the packaging box corresponding to the space between the other pair of opposing sides 24 and 25 in the cushioning material

Claims (5)

平面視矩形の梱包箱内に挿入配置され、梱包箱内の物品の上部と当接して物品を押圧することにより物品の位置固定及び衝撃からの保護を行う梱包箱用緩衝材であって、
一組の対向する辺間の寸法が梱包箱の開口部における少なくとも一対の側壁内面間の寸法より小さく、かつ剛性を有する基材と、
前記基材の片面に積層された可撓性の緩衝材とよりなり、
前記緩衝材は、少なくとも一組の対向する辺間の寸法が、前記梱包箱の開口部の寸法よりも大にされて前記基材の周縁から外方へ突出し、該突出部分が屈曲可能部とされ
前記屈曲可能部の厚みが、前記基材の周縁と前記梱包箱の側壁内面との隙間より大とされており、
前記緩衝材の突出部分は、梱包箱の開口部方向へ屈曲した状態で梱包箱の側壁内側に挿入可能であり、かつ、前記突出部分を掴んで梱包箱の開口部方向へ引っ張ることで梱包箱から取り出し可能であることを特徴とする梱包箱用緩衝材。
A cushioning material for a packing box that is inserted and arranged in a rectangular packaging box in plan view, presses the article against the upper part of the article in the packaging box to protect the position of the article and protection from impact,
A substrate having a dimension between a pair of opposing sides smaller than a dimension between at least a pair of side wall inner surfaces in the opening of the packaging box and having rigidity; and
It consists of a flexible cushioning material laminated on one side of the substrate,
The cushioning material has a dimension between at least one pair of opposing sides larger than the dimension of the opening of the packaging box and projects outward from the periphery of the base material, and the projecting part is a bendable part. It is,
The thickness of the bendable portion is larger than the gap between the peripheral edge of the base material and the side wall inner surface of the packaging box,
The protruding portion of the cushioning material can be inserted inside the side wall of the packing box in a state bent toward the opening of the packing box, and the packing box is gripped and pulled toward the opening of the packing box. Packing box cushioning material, characterized in that it can be taken out from the packaging box.
前記緩衝材は、外周の少なくとも一組の対向する部分間の寸法が前記部分間と対応する前記梱包箱の開口部の寸法よりも大にされると共に、前記外周の少なくとも一組の対向する部分が前記基材の周縁から外方へ突出し、該突出部分が前記屈曲可能部とされていることを特徴とする請求項1に記載の梱包箱用緩衝材。   The cushioning material has a dimension between at least one pair of opposed parts on the outer periphery larger than a dimension of the opening of the packing box corresponding to the part, and at least one pair of opposed parts on the outer periphery. The packaging box cushioning material according to claim 1, wherein the projection protrudes outward from a peripheral edge of the base material, and the protruding portion is the bendable portion. 前記基材がポリオレフィン系樹脂発泡体からなることを特徴とする請求項1または2に記載の梱包箱用緩衝材。The packing material according to claim 1 or 2, wherein the base material is made of a polyolefin resin foam. 前記緩衝材が、ポリウレタンフォームからなることを特徴とする請求項1から3の何れか一項に記載の梱包箱用緩衝材。The said cushioning material consists of polyurethane foam, The cushioning material for packaging boxes as described in any one of Claim 1 to 3 characterized by the above-mentioned. 請求項1から4の何れか一項に記載の梱包箱用緩衝材が梱包箱内に挿入配置されていることを特徴とする梱包箱用緩衝材を有する梱包箱。A packing box having a packing box cushioning material, wherein the packing box cushioning material according to any one of claims 1 to 4 is inserted and arranged in the packing box.
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