JP4831431B2 - Leguminous plant with increased content of functional ingredient and method for producing the same - Google Patents

Leguminous plant with increased content of functional ingredient and method for producing the same Download PDF

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JP4831431B2
JP4831431B2 JP2007226982A JP2007226982A JP4831431B2 JP 4831431 B2 JP4831431 B2 JP 4831431B2 JP 2007226982 A JP2007226982 A JP 2007226982A JP 2007226982 A JP2007226982 A JP 2007226982A JP 4831431 B2 JP4831431 B2 JP 4831431B2
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JP2009055864A (en
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武 福森
繁晴 金本
厚清 劉
英則 水野
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Satake Corp
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本発明は、豆科植物が含有する機能性成分を増加させる方法及びその方法により製造される豆科植物に関する。   The present invention relates to a method for increasing functional components contained in legumes and a legume plant produced by the method.

昨今、γ−アミノ酪酸(以下、「ギャバ」という)は、人体の血圧上昇を抑制するなどの健康維持又は疾病予防に有効な物質として注目されており、大豆等の豆科植物が含有するγ−アミノ酪酸の量を増加させることが行われている。例えば、特許文献1には、噴霧により大豆に水を添加し、かつ、60℃以下の環境条件で撹拌させることで、前記大豆が含有するギャバの量を増加させる方法が記載されている。   Recently, γ-aminobutyric acid (hereinafter referred to as “GABA”) has been attracting attention as a substance effective for maintaining health such as suppressing an increase in blood pressure of the human body or preventing disease, and γ contained in legumes such as soybeans. -Increasing the amount of aminobutyric acid. For example, Patent Document 1 describes a method of increasing the amount of GABA contained in the soybean by adding water to the soybean by spraying and stirring it under environmental conditions of 60 ° C. or less.

しかし、この方法は、噴霧に使用する水のpH値を酢酸等を用いて調整する必要があり、さらに、前記水を噴霧する際に、含有するギャバを増加させる大豆に対し、重量比で20%〜30%の水が噴霧されるように、噴霧する水の量を管理する必要がある。その上、噴霧した水がムラなく大豆に吸収されるように撹拌する必要もある。   However, in this method, it is necessary to adjust the pH value of water used for spraying using acetic acid or the like. Furthermore, when spraying the water, the weight ratio is 20 by weight relative to soybeans that increase the GABA content. It is necessary to control the amount of water to be sprayed so that% to 30% of the water is sprayed. Moreover, it is necessary to stir so that the sprayed water is absorbed by soybeans without unevenness.

このため、豆科植物が含有するギャバの量を増加させるための加水処理を容易に行えるようにすることが望まれている。 For this reason, it is desired that the water treatment for increasing the amount of GABA contained in legumes can be easily performed.

特開平11−151072号公報Japanese Patent Laid-Open No. 11-151072

本発明は上記問題にかんがみて、豆科植物が含有するギャバの量を増加させるために該豆科植物に加水を行う場合に、加水する水の量を管理する必要がなく、かつ、加水中に撹拌する必要もない加水方法を提供することを課題とする。   In view of the above problems, the present invention eliminates the need to control the amount of water to be added when adding water to the legumes in order to increase the amount of GABA contained in the legumes. It is an object to provide a hydration method that does not require stirring.

上記課題を解決するため本発明は、原料が豆科植物であって、原料を加湿する加湿工程と、加湿工程後に前記原料を乾燥する乾燥工程とを含み、前記加湿工程において、高湿度の空気に原料を曝すことにより該原料の水分が16.5〜18.5%の範囲となるように加湿し、前記乾燥工程において、乾燥に用いる空気の温度を多段階又は連続的に徐々に下げて乾燥を行い、前記原料の水分を加湿工程を行う前の元の状態に戻す、という技術的手段を講じた。 In order to solve the above-mentioned problem, the present invention includes a legume plant, and includes a humidification step of humidifying the raw material, and a drying step of drying the raw material after the humidification step. In the drying step, the temperature of the air used for drying is gradually lowered in a multi-stage or continuous manner by exposing the raw material to moisture and humidifying the raw material to a moisture content of 16.5 to 18.5%. The technical means of drying and returning the water | moisture content of the said raw material to the original state before performing a humidification process was taken.

また、前記加湿工程において、前記空気の温度が50℃〜70℃で、湿度が90%以上であることを特徴とする。   In the humidification step, the temperature of the air is 50 ° C. to 70 ° C., and the humidity is 90% or more.

本発明の機能性成分の含有量を増加させた豆科植物の製造方法によれば、原料である豆科植物を、高湿度の湿り空気に曝すことにより加湿する。この方法によれば、水を直接加水(添加)する場合と異なり、前記豆科植物の水分が18.5%より高くなることがない。このため、特許文献1に記載されている製造方法のように、加水する水の量を管理する必要がない。   According to the method for producing leguminous plants having an increased content of the functional component of the present invention, the leguminous plant as a raw material is humidified by exposure to humid air of high humidity. According to this method, unlike the case where water is added directly (added), the water content of the legumes does not become higher than 18.5%. For this reason, unlike the manufacturing method described in Patent Document 1, it is not necessary to manage the amount of water to be added.

また、原料の水分を20%以上にすることがないので、該原料の外皮に皺が生じることを防ぐことができる。さらに、原料を静置した状態で加湿するので、高水分の状態の原料に撹拌等による不必要な力が作用することもないので、胴割れ等の被害を防ぐことができる。さらに、加工時の原料の高水分化による食味低下を防ぐことができる。   Moreover, since the moisture of the raw material is not increased to 20% or more, wrinkles can be prevented from occurring in the outer shell of the raw material. Furthermore, since the raw material is humidified in a state of standing, unnecessary force due to stirring or the like does not act on the raw material in a high moisture state, so that damage such as body cracking can be prevented. In addition, it is possible to prevent a decrease in taste due to high moisture content of the raw material during processing.

本発明を実施するための最良の形態を図1を参照しながら説明する。図1は、本発明の製造方法における製造工程を示したフローチャートである。本発明の機能性成分が富化された豆科植物の製造方法は、加湿工程及び乾燥工程から構成される。   The best mode for carrying out the present invention will be described with reference to FIG. FIG. 1 is a flowchart showing manufacturing steps in the manufacturing method of the present invention. The manufacturing method of the leguminous plant enriched with the functional component of this invention is comprised from a humidification process and a drying process.

まず、加湿工程(ステップS1)について説明する。加湿工程では、原料を高温の湿り空気に曝す必要がある。そのために、恒温恒湿槽のように内部の温度及び湿度を制御できる装置内に原料を搬入する。本実施例では、恒温恒湿槽を使用した場合について説明する。なお、前記恒温恒湿槽には一般的に使用されているものを用いればよい。また、雰囲気温度及び湿度を制御できる環境条件下で、ベルトコンベア等(多段式を含む)により原料を搬送させながら前記加湿工程及び乾燥工程を行うことも可能である。   First, a humidification process (step S1) is demonstrated. In the humidification process, it is necessary to expose the raw material to hot humid air. For this purpose, the raw material is carried into a device that can control the internal temperature and humidity, such as a constant temperature and humidity chamber. In this embodiment, a case where a constant temperature and humidity chamber is used will be described. In addition, what is generally used should just be used for the said constant temperature and humidity chamber. Moreover, it is also possible to perform the said humidification process and a drying process, conveying a raw material with a belt conveyor etc. (including a multistage type) under the environmental conditions which can control atmospheric temperature and humidity.

原料を加湿するにあたり、恒温恒湿槽内の温度は50℃〜70℃、望ましくは55℃〜70℃、より望ましくは61℃〜70℃の範囲に調節する。前記温度は50℃未満であってもよいが、原料が含有するギャバを増加させる量が低下する。また、湿度は90%以上、望ましくは95%以上を維持するように調節する。この条件に設定されている恒温恒湿槽に原料を搬入し、2時間〜6時間、望ましくは3時間〜5時間、恒温恒湿槽内に静置する。この際、恒温恒湿槽内で原料を撹拌する必要はない。   In humidifying the raw material, the temperature in the constant temperature and humidity chamber is adjusted to a range of 50 ° C to 70 ° C, desirably 55 ° C to 70 ° C, more desirably 61 ° C to 70 ° C. Although the said temperature may be less than 50 degreeC, the quantity which increases the gain which a raw material contains falls. Further, the humidity is adjusted to maintain 90% or more, desirably 95% or more. The raw material is carried into a constant temperature and humidity chamber set under these conditions, and left in the constant temperature and humidity chamber for 2 to 6 hours, preferably 3 to 5 hours. At this time, it is not necessary to stir the raw material in a constant temperature and humidity chamber.

なお、本発明者らは、湿り空気によって豆科植物を加湿して該豆科植物が含有するギャバの量を増加させるためには、60℃よりも高温の湿り空気を用いる方が適切であること見いだした。   In order to increase the amount of GABA contained in the leguminous plant by humidifying the legume plant with humid air, the present inventors are more appropriate to use humid air at a temperature higher than 60 ° C. I found out.

また、恒温恒湿槽内に原料を静置する時間は、原料が含有するギャバの量により適宜変更すればよい。当然、前記時間が長いほどギャバの量を増加させることができる。なお、原料の種類により前記時間を試験により求めることが望ましく、緑豆のように比較的粒径の小さい豆科植物は短い時間で含有するギャバの量を十分に増加させることができる。   Moreover, what is necessary is just to change suitably the time which leaves a raw material in a constant temperature and humidity tank according to the quantity of the GABA which a raw material contains. Of course, the longer the time, the greater the amount of gain. In addition, it is desirable to obtain | require the said time by a test with the kind of raw material, and leguminous plants with a comparatively small particle diameter like a mung bean can fully increase the quantity of the GABA contained in a short time.

加湿工程にて静置された原料は、所定の時間が経過した時点で、加湿工程にて加湿される前の水分に戻るまで乾燥される。この乾燥は、恒温恒湿槽内で行うことができ、乾燥工程(ステップS2)では、まず、恒温恒湿槽内の温度40℃に下げ、湿度は70%まで下げる。この条件下で4時間〜8時間、原料の1次乾燥を行う。   The raw material that has been allowed to stand in the humidification step is dried until a predetermined time has elapsed until it returns to moisture before being humidified in the humidification step. This drying can be performed in a constant temperature and humidity chamber. In the drying step (step S2), first, the temperature in the constant temperature and humidity chamber is lowered to 40 ° C., and the humidity is lowered to 70%. Under this condition, the raw material is primarily dried for 4 to 8 hours.

1次乾燥後、恒温恒湿槽内の温度を30℃まで下げ、2次乾燥を開始する。なお、1次乾燥のときと同じく、湿度は70%のままである。湿度をこれより下げると、原料の表面に皺が生じるおそれが高くなる。2次乾燥は、4時間〜8時間程度行えばよい。原料が緑豆のように比較的粒径の小さい豆科植物は、1次乾燥及び2次乾燥の時間を短縮することができ、うずら豆のように比較的粒径が大きい豆科植物は、表皮に皺が生じないように十分な時間をかけて乾燥することが望ましい。   After the primary drying, the temperature in the constant temperature and humidity chamber is lowered to 30 ° C., and secondary drying is started. Note that the humidity remains at 70% as in the case of the primary drying. If the humidity is lower than this, the risk of wrinkles on the surface of the raw material increases. Secondary drying may be performed for about 4 to 8 hours. Leguminous plants with a relatively small particle size, such as mung beans, can shorten the time of primary drying and secondary drying, and leguminous plants with a relatively large particle size, such as quail beans, have an epidermis It is desirable to allow sufficient time for drying so that no wrinkles occur.

本発明では乾燥工程を1次乾燥(40℃)と2次乾燥(30℃)の2段階に分けているが、乾燥時に原料の表皮に皺が生じないように乾燥させることが重要であるので、2段階に限定されるわけではなく、3段階以上に乾燥工程を分けてもよく、連続的に徐々に恒温恒湿槽内の温度を下げていくように該温度を制御してもよい。   In the present invention, the drying process is divided into two stages of primary drying (40 ° C.) and secondary drying (30 ° C.). However, it is important to dry so that no wrinkles are formed on the skin of the raw material during drying. The drying process is not limited to two stages, and the drying process may be divided into three or more stages, and the temperature may be controlled so as to continuously and gradually lower the temperature in the thermostatic chamber.

また、乾燥工程での温度についても、本実施例では1次乾燥が40℃、2次乾燥が30℃としているが、適宜変更すればよい。   Also, the temperature in the drying step is 40 ° C. for primary drying and 30 ° C. for secondary drying in this embodiment, but may be changed as appropriate.

2次乾燥が終了した原料は恒温恒湿槽から搬出される。この時点で、前記原料の水分は、前記加湿工程を行う前の元の状態に戻っており、含有するギャバの量が増加した以外は、加工前の原料の状態と同様である。よって、乾燥工程が完了した原料は、一般的に市場に流通している豆科植物と同様に扱うことができる。   The raw material after the secondary drying is carried out from the constant temperature and humidity chamber. At this point, the water content of the raw material has returned to the original state before performing the humidification step, and is the same as that of the raw material before processing except that the amount of GABA contained therein has increased. Therefore, the raw material which completed the drying process can be handled like the leguminous plant generally distribute | circulated in the market.

本発明の実施例の一つとして、原料の豆科植物に黒大豆(中国産、2006年産)を使用した場合の製造方法について実施例1により説明する。まず、内部の温度が70℃、相対湿度が90%以上となるように制御された恒温恒湿槽(型式:FX234P、楠本化成株式会社)に原料である黒大豆(200g)を搬入し、該黒大豆を4時間加湿した。加湿時に恒温恒湿槽内を70℃の高温状態にするので、菌類の繁殖を防ぐことができ衛生的である。   As one example of the present invention, a production method in the case where black soybean (from China, 2006) is used as a raw legume plant will be described with reference to Example 1. First, black soybean (200 g) as a raw material is carried into a constant temperature and humidity chamber (model: FX234P, Enomoto Kasei Co., Ltd.) controlled so that the internal temperature is 70 ° C. and the relative humidity is 90% or more, Black soybeans were humidified for 4 hours. Since the inside of the constant temperature and humidity chamber is brought to a high temperature state of 70 ° C. during humidification, the growth of fungi can be prevented and it is hygienic.

そして、加湿後、恒温恒湿槽内の温度を40℃、湿度を70%まで下げて、1次乾燥を4時間行い、1次乾燥後、恒温恒湿槽内の温度を30℃まで下げて(湿度は70%を維持)、2次乾燥を8時間行った。   Then, after humidification, the temperature in the constant temperature and humidity chamber is lowered to 40 ° C., the humidity is reduced to 70%, primary drying is performed for 4 hours, and after the primary drying, the temperature in the constant temperature and humidity chamber is decreased to 30 ° C. (Humidity maintained at 70%) Secondary drying was performed for 8 hours.

このようにして加工した前記黒大豆が含有するギャバの量を表1に示す。なお、ギャバの測定は高速液体クロマトグラフ(株式会社島津製作所、LC−VP)で行った。   Table 1 shows the amount of GABA contained in the black soybeans thus processed. The GABA was measured with a high performance liquid chromatograph (Shimadzu Corporation, LC-VP).

Figure 0004831431
Figure 0004831431

表1に示されているように、本発明の製造方法で黒大豆を加工することにより、該黒大豆が含有するギャバの量は、加工前に比べて6倍以上に増加していることが確認できる。   As shown in Table 1, by processing black soybeans with the production method of the present invention, the amount of GABA contained in the black soybeans is increased by 6 times or more compared to before processing. I can confirm.

実施例2では、原料の豆科植物に小豆(中国産、2006年産)を使用した場合について説明する。実施例2でも実施例1で使用した恒温恒湿槽を使用し、内部の温度が70℃、相対湿度が90%以上となるように制御された恒温恒湿槽に原料である小豆(200g)を搬入し、該小豆を4時間加湿した。加湿後、恒温恒湿槽内の温度を40℃、湿度を70%まで下げて、1次乾燥を4時間行い、1次乾燥後、恒温恒湿槽内の温度を30℃まで下げて(湿度は70%を維持)、2次乾燥を6時間行った。   In Example 2, a case where a red bean (produced in China, 2006) is used as the raw legume plant will be described. In Example 2, the constant temperature and humidity chamber used in Example 1 was used, and the red beans (200 g) as the raw material were used in the constant temperature and humidity chamber controlled so that the internal temperature was 70 ° C. and the relative humidity was 90% or higher. And the red beans were humidified for 4 hours. After humidification, the temperature in the constant temperature and humidity chamber is lowered to 40 ° C., the humidity is reduced to 70%, primary drying is performed for 4 hours, and after the primary drying, the temperature in the constant temperature and humidity chamber is decreased to 30 ° C. (humidity Was maintained 70%) and secondary drying was performed for 6 hours.

このようにして加工した前記小豆が含有するギャバの量を表2に示す。なお、ギャバの測定は、実施例1と同様に高速液体クロマトグラフ(株式会社島津製作所、LC−VP)で行った。   Table 2 shows the amount of GABA contained in the red beans processed in this way. The GABA was measured with a high performance liquid chromatograph (Shimadzu Corporation, LC-VP) as in Example 1.

Figure 0004831431
Figure 0004831431

表2に示されているように、本発明の製造方法で小豆を加工することにより、該小豆が含有するギャバの量は、加工前に比べ21倍以上に増加していることが確認できる。   As shown in Table 2, it can be confirmed that by processing the red beans by the production method of the present invention, the amount of the GABA contained in the red beans is increased by 21 times or more compared to before processing.

実施例3では、原料の豆科植物に緑豆(中国産、2006年産)を使用した場合について説明する。実施例3でも実施例1で使用した恒温恒湿槽を使用し、内部の温度が70℃、相対湿度が90%以上となるように制御された恒温恒湿槽に原料である緑豆(200g)を搬入し、該緑豆を4時間加湿した。加湿後、恒温恒湿槽内の温度を40℃、湿度を70%まで下げて、1次乾燥を4時間行い、1次乾燥後、恒温恒湿槽内の温度を30℃まで下げて(湿度は70%を維持)、2次乾燥を4時間行った。   In Example 3, a case where a mung bean (produced in China, 2006) is used as a raw legume plant will be described. In Example 3, the temperature and humidity chamber used in Example 1 was used, and the mung beans (200 g) as the raw material were used in the temperature and humidity chamber controlled so that the internal temperature was 70 ° C. and the relative humidity was 90% or higher. The mung beans were humidified for 4 hours. After humidification, the temperature in the constant temperature and humidity chamber is lowered to 40 ° C., the humidity is reduced to 70%, primary drying is performed for 4 hours, and after the primary drying, the temperature in the constant temperature and humidity chamber is decreased to 30 ° C. (humidity Was maintained 70%) and secondary drying was performed for 4 hours.

このようにして加工した前記緑豆が含有するギャバの量を表3に示す。なお、ギャバの測定は、実施例1と同様に高速液体クロマトグラフ(株式会社島津製作所、LC−VP)で行った。   Table 3 shows the amount of GABA contained in the mung beans thus processed. The GABA was measured with a high performance liquid chromatograph (Shimadzu Corporation, LC-VP) as in Example 1.

Figure 0004831431
Figure 0004831431

表3に示されているように、本発明の製造方法で緑豆を加工することにより、該緑豆が含有するギャバの量は、加工前に比べ51倍以上に増加していることが確認できる。   As shown in Table 3, by processing mung beans by the production method of the present invention, it can be confirmed that the amount of GABA contained in the mung beans is increased 51 times or more compared to before processing.

実施例4では、原料の豆科植物にうずら豆(中国産、2006年産)を使用した場合について説明する。実施例4でも実施例1で使用した恒温恒湿槽を使用し、内部の温度が70℃、相対湿度が90%以上となるように制御された恒温恒湿槽に原料であるうずら豆(200g)を搬入し、該緑豆を4時間加湿した。加湿後、恒温恒湿槽内の温度を40℃、湿度を70%まで下げて、1次乾燥を8時間行い、1次乾燥後、恒温恒湿槽内の温度を30℃まで下げて(湿度は70%を維持)、2次乾燥を8時間行った。   Example 4 describes the case where quail beans (produced in China, produced in 2006) are used as the raw legume plant. In Example 4, the constant temperature and humidity chamber used in Example 1 is used, and the quail beans (200 g) as the raw material are used in the constant temperature and humidity chamber controlled so that the internal temperature is 70 ° C. and the relative humidity is 90% or more. ) And the mung beans were humidified for 4 hours. After humidification, the temperature in the thermostatic chamber is lowered to 40 ° C. and the humidity is reduced to 70%, and the primary drying is performed for 8 hours. After the primary drying, the temperature in the thermostatic chamber is lowered to 30 ° C. (humidity Was maintained at 70%) and secondary drying was performed for 8 hours.

このようにして加工した前記うずら豆が含有するギャバの量を表4に示す。なお、ギャバの測定は、実施例1と同様に高速液体クロマトグラフ(株式会社島津製作所、LC−VP)で行った。   Table 4 shows the amount of GABA contained in the quail beans processed in this way. The GABA was measured with a high performance liquid chromatograph (Shimadzu Corporation, LC-VP) as in Example 1.

Figure 0004831431
Figure 0004831431

表4に示されているように、本発明の製造方法でうずら豆を加工することにより、該うずら豆が含有するギャバの量は、加工前に比べ18倍以上に増加していることが確認できる。   As shown in Table 4, by processing quail beans with the production method of the present invention, it is confirmed that the amount of GABA contained in the quail beans has increased 18 times or more compared to before processing. it can.

豆科植物が含有する機能性成分を増加させるための製造方法を示したフローチャートである。It is the flowchart which showed the manufacturing method for increasing the functional component which a leguminous plant contains.

Claims (3)

原料が豆科植物であって、
原料を加湿する加湿工程と、
加湿工程後に前記原料を乾燥する乾燥工程と、
を含み、
前記加湿工程において、高湿度の空気に原料を曝すことにより該原料の水分が16.5〜18.5%の範囲となるように加湿し、
前記乾燥工程において、乾燥に用いる空気の温度を多段階又は連続的に徐々に下げて乾燥を行い、前記原料の水分を前記加湿工程を行う前の元の状態に戻すことを特徴とする機能性成分の含有量を増加させた豆科植物の製造方法。
The raw material is legumes,
A humidification step of humidifying the raw material;
A drying step of drying the raw material after the humidifying step;
Including
In the humidification step, the raw material is exposed to high-humidity air so that the moisture of the raw material is in the range of 16.5 to 18.5% ,
In the drying process, the temperature of the air used for drying is gradually decreased in a multi-stage or continuously, drying is performed, and the moisture of the raw material is returned to the original state before the humidification process . A method for producing legumes having an increased content of ingredients.
前記加湿工程において、前記空気の温度が50℃〜70℃で、湿度が90%以上であることを特徴とする請求項1に記載の豆科植物の製造方法。 In the said humidification process, the temperature of the said air is 50 to 70 degreeC, and humidity is 90% or more, The manufacturing method of the leguminous plant of Claim 1 characterized by the above-mentioned. 請求項1又は2に記載の製造方法によって製造された機能性成分の含有量を増加させた豆科植物。
A legume plant in which the content of the functional component produced by the production method according to claim 1 or 2 is increased.
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