JP4829207B2 - Glass tube cutting equipment - Google Patents

Glass tube cutting equipment Download PDF

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JP4829207B2
JP4829207B2 JP2007311040A JP2007311040A JP4829207B2 JP 4829207 B2 JP4829207 B2 JP 4829207B2 JP 2007311040 A JP2007311040 A JP 2007311040A JP 2007311040 A JP2007311040 A JP 2007311040A JP 4829207 B2 JP4829207 B2 JP 4829207B2
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glass tube
flaw
cut
cutting
tube
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JP2009132581A (en
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昭仁 深沢
晴之 鈴木
秀幸 高橋
智 赤木
一晃 石橋
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AGC Techno Glass Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Description

本発明は、特にダンナー法などによって連続的に管引きされ比較的速い速度で搬送される小管径のガラス管の切断に好適するガラス管の切断装置に関する。   The present invention particularly relates to a glass tube cutting apparatus suitable for cutting small-sized glass tubes that are continuously drawn by the Danner method or the like and conveyed at a relatively high speed.

近年、細管化した蛍光管は、省電力対応として開発され、流通するようになってきた電球型蛍光ランプ用として多く用いられるようになってきている。こうした背景から、従来の蛍光管に用いられるガラス管よりも細い、例えば管径が1.2mm〜10.0mm程度である小管径のガラス管の需要に対応するため、小管径のガラス管を製造する設備の必要が高くなってきている。そして、ガラス管を細管化するためには、一般に、従来のガラス管製造の際よりもガラス管の管引き速度を高速化して対応する必要がある。   In recent years, thin fluorescent tubes have been developed for power saving and are widely used for bulb-type fluorescent lamps that have come to be distributed. From such a background, in order to meet the demand for small-diameter glass tubes that are thinner than the glass tubes used in conventional fluorescent tubes, for example, having a tube diameter of about 1.2 mm to 10.0 mm, The need for equipment to manufacture is increasing. And in order to make a glass tube into a thin tube, it is generally necessary to increase the drawing speed of the glass tube as compared with conventional glass tube manufacturing.

こうしたガラス管は、ダンナー法などによって連続的に成形されている。その成形は、先ずガラス熔融炉のフォアハウスから回転する下向き傾斜のスリーブ上に供給された帯状の溶融ガラスが、スリーブ傾斜下端から引き出されて管状に成形され、管引き装置により一定速度で連続的に管引きされた後、切断装置によって所定の長さ寸法に切断するようにして行われる。   Such glass tubes are continuously formed by the Danner method or the like. First, the strip-shaped molten glass supplied on the downwardly inclined sleeve rotating from the forehouse of the glass melting furnace is drawn out from the lower end of the inclined sleeve and formed into a tubular shape. After the tube is drawn, it is cut by a cutting device into a predetermined length.

ガラス管の切断には、従来、チルカット方式があり、連続的に成形される高温のガラス管棒に、給水装置のスポンジで冷却したカッターを接触させて傷を付けると同時に、ヒートショックによりガラス管棒を切断するものである(例えば、特許文献1参照)。   Conventionally, there is a chill-cut method for cutting glass tubes. A high-temperature glass tube rod that is continuously formed is contacted with a cutter cooled by a sponge of a water supply device, and at the same time, the glass tube is cut by heat shock. The rod is cut (see, for example, Patent Document 1).

しかしながら、上記の従来技術では、特に、小管径のガラス管棒を切断しようとした場合、ガラス管棒の管引き速度が高速化することで、切断用のカッターがガラス管棒に接触する間隔が短くなり、カッターの冷却を十分に行えなくなる。またガラス管棒が小管径であるから、ガラス管棒自体の熱容量が小さくガラス管棒の温度が下がり易く、ガラス管棒とカッターとの温度差を十分に得ることができず、傷を付けても、ヒートショックによるクラックの伸長が充分に得られないためガラス管棒を確実に切断することが行えなくなることが生じる。また、確実に切断するためカッターを管径方向により深く侵入するようにすると、ガラス管棒の切口が砕け、割れや突起やひびが入った状態となる。このような切口では、ひび等の部分を切除することで所望の全長が得られなかったり、砕けたガラス片が搬送装置に付着し、ガラス管棒表面に微小な傷を付けてしまったりする虞がある。   However, in the above-described prior art, particularly when trying to cut a glass tube rod having a small tube diameter, the interval at which the cutting cutter contacts the glass tube rod by increasing the drawing speed of the glass tube rod. Becomes shorter and the cutter cannot be cooled sufficiently. Also, since the glass tube rod has a small tube diameter, the heat capacity of the glass tube rod itself is small and the temperature of the glass tube rod is likely to drop, and the temperature difference between the glass tube rod and the cutter cannot be obtained sufficiently, resulting in damage. However, since the crack extension due to heat shock cannot be sufficiently obtained, the glass tube rod cannot be reliably cut. Further, if the cutter is made to penetrate deeper in the tube diameter direction for reliable cutting, the cut end of the glass tube rod is broken, and cracks, protrusions, and cracks are formed. With such a cut, it may not be possible to obtain the desired overall length by cutting off cracks or the like, or broken glass pieces may adhere to the transport device and cause minute scratches on the surface of the glass tube rod. There is.

また、カッターとガラス管棒が接触する部位の背面側には案内ローラが、案内ローラ上をガラス管棒が滑動するよう配設されており、案内ローラにガラス管棒が常時接触するような構成となっている。こうした構成であるので、カッターでガラス管棒に切断するための傷を形成した際に発生するガラス片が、案内ローラ表面に付着することになる。   In addition, a guide roller is arranged on the back side of the portion where the cutter and the glass tube rod contact, and the glass tube rod slides on the guide roller so that the glass tube rod always contacts the guide roller. It has become. Since it is such a structure, the glass piece which generate | occur | produces when the damage | wound for cut | disconnecting to a glass tube rod with a cutter will adhere to the guide roller surface.

そして、案内ローラ表面に付着したガラス片は、案内ローラ上を滑動するガラス管棒表面に再付着し、さらに後工程へと搬送されることになり、その間にガラス管棒表面にガラス片による微小な傷を付けてしまう虞がある。さらに、案内ローラは、カッターがガラス管棒に接触する際の衝撃で一時的に回転不良を起こすので、案内ローラ表面に付着したままのガラス片によってガラス管棒表面に傷を付けてしまう虞があり、特に、小管径のガラス管棒になると撓み易く、カッターが接触した場合にはより大きく撓むことになり、案内ローラの回転不良が起こり易く、ガラス管棒表面に傷を付けてしまい易くなってしまう虞がある。
実開平4−109900号公報
Then, the glass piece adhering to the surface of the guide roller is reattached to the surface of the glass tube rod sliding on the guide roller, and further conveyed to the subsequent process. There is a risk of scratching. Furthermore, since the guide roller temporarily becomes defective in rotation due to an impact when the cutter contacts the glass tube rod, there is a risk that the glass tube rod surface may be damaged by the glass piece remaining on the guide roller surface. Yes, especially when it becomes a glass tube rod with a small tube diameter, it will bend more easily when the cutter comes into contact with it, the guide roller will likely rotate poorly, and the glass tube rod surface will be damaged. There is a risk of becoming easy.
Japanese Utility Model Publication No. 4-109900

上記のような状況に鑑みて本発明はなされたもので、その目的とするところは連続的に搬送されるガラス管に対し、一定深さの切断傷を安定して確実に、特に小管径であっても付けることができると共に、切断傷を付ける際に発生するガラス片によるガラス管表面への傷付けを少なくすることができるガラス管の切断装置を提供することにある。   The present invention has been made in view of the above situation, and the object of the present invention is to stably and surely cut flaws at a certain depth with respect to a continuously conveyed glass tube, in particular, a small tube diameter. Therefore, an object of the present invention is to provide a glass tube cutting device that can be attached to the surface of the glass tube and that can reduce damage to the surface of the glass tube caused by a glass piece that is generated when a cut is made.

本発明のガラス管の切断装置は、
搬送手段によって一定速度で搬送されるガラス管を、前記搬送手段に沿って設けた切断傷形成手段により前記ガラス管の管外壁面の所定位置に切断傷を付けて所定長さに切断するガラス管の切断装置であって、前記切断傷形成手段が、前記ガラス管に傷付け具が間欠的に接触して該ガラス管に前記切断傷を所定長さの間隔で付ける傷付け機構と、前記ガラス管に傷付けする位置の搬送方向上流側と下流側にそれぞれ少なくとも一対ずつ設けられ、傷付け時に走行中の前記ガラス管を挟むように保持する受けローラ、押えローラと、傷付け時には傷付け具の接触により撓んだ前記ガラス管を走行させながら支持し、傷付け時以外は前記ガラス管とは非接触となるように前記受けローラ間に配置された支持部材を具えていることを特徴とするものである。
The glass tube cutting device of the present invention comprises:
A glass tube that cuts a glass tube, which is conveyed at a constant speed by a conveying means, into a predetermined length by making a cutting flaw at a predetermined position on the outer wall surface of the glass tube by a cutting flaw forming means provided along the conveying means. The cutting flaw forming means includes a scratching mechanism for intermittently contacting the glass tube with a scratching tool and attaching the cut scar to the glass tube at a predetermined length interval, and the glass tube. At least one pair is provided on the upstream side and downstream side in the conveyance direction of the position to be damaged, and the receiving roller and the pressing roller that hold the glass tube that is running at the time of scratching, and bends due to contact of the scratching tool at the time of scratching The glass tube is supported while being run, and includes a support member disposed between the receiving rollers so as to be in non-contact with the glass tube except when being damaged. A.

さらに、前記支持部材は、平板状またはローラであることを特徴とするものであり、
さらに、平板状の前記支持部材は、上面の外周部分に外方に向かって下り傾斜となる傾斜面を具えていることを特徴とするものであり、
さらに、前記支持部材は、前記ガラス管が接触する部位表面が、高硬度で耐摩耗性を有すると共に磁気を帯びない材料によって形成されていることを特徴とするものであり、
さらに、前記ガラス管は、成形工程で直管状に連続的に管引きされ一定方向に回転した状態で搬送されるものであることを特徴とするものであり、
さらに、前記傷付け機構の前記傷付け具は、傷付け時、前記ガラス管の走行速度と同じ速度で搬送方向に移動するよう形成されていることを特徴とするものである。
Further, the support member is a flat plate or a roller,
Further, the flat plate-like support member is characterized by having an inclined surface that is inclined downward toward the outer peripheral portion of the upper surface,
Further, the support member is characterized in that the surface of the part that is in contact with the glass tube is formed of a material that has high hardness and wear resistance and does not have magnetism,
Further, the glass tube is characterized in that it is continuously drawn into a straight tube in a forming step and conveyed in a state rotated in a certain direction,
Further, the scratching tool of the scratching mechanism is formed to move in the transport direction at the same speed as the traveling speed of the glass tube when scratching.

本発明によれば、連続的に搬送される小管径のガラス管に対してでも、一定深さの切断傷を安定して確実に付けることができ、切断傷を付ける際に発生するガラス片によってガラス管表面への傷付けを非常に少なくすることができる等の効果を奏する。これにより、後工程の切断手段において、ガラス管を確実に切断することができる。   According to the present invention, it is possible to stably and surely attach a cut flaw of a certain depth even to a glass tube having a small tube diameter that is continuously conveyed, and a glass piece generated when the cut flaw is made. As a result, the glass tube surface can be hardly damaged. Thereby, a glass tube can be cut | disconnected reliably in the cutting means of a post process.

以下本発明の実施の形態を、図面を参照して説明する。   Embodiments of the present invention will be described below with reference to the drawings.

第1の実施形態を図1乃至図4により説明する。図1はガラス管の切断装置を示す正面図であり、図2はダンナー法によるガラス管の形成過程を示す図であり、図3は支持部材を示す図で、図3(a)は平面図、図3(b)は側面図であり、図4は支持部材の変形形態を示す図で、図4(a)は平面図、図4(b)は側面図である。   A first embodiment will be described with reference to FIGS. FIG. 1 is a front view showing a glass tube cutting device, FIG. 2 is a view showing a glass tube forming process by the Danner method, FIG. 3 is a view showing a supporting member, and FIG. 3 (a) is a plan view. 3 (b) is a side view, FIG. 4 is a view showing a modified form of the support member, FIG. 4 (a) is a plan view, and FIG. 4 (b) is a side view.

先ず、図2によりダンナー法による小管径、例えば管外径が1.2mm〜10.0mm程度であるガラス管の形成過程を説明する。ガラス管1は、ガラス熔融炉のフォアハウス2から引き出された溶融ガラス3を回転する下向き傾斜のスリーブ4上に巻き付けるように供給し、スリーブ4の傾斜下端から管状に引き出され、図示しないアニーラ等で徐々に冷却され、さらに管引き装置5で矢印Aの方向に管径に対応した一定速度で連続的に管引きされることによって成形される。なお、6はオンライン上で成形品の不良検出を行う不良検出器である。こうして連続的に管引きされ、例えば多数の搬送ローラ7を搬送方向に直交する方向に回転軸方向をとるようにして配列して構成される搬送手段8で管軸を中心に回転しながら水平方向に直線的に搬送された直管状のガラス管1は、切断装置9で所定の長さ、例えば1.0m〜2.3mに切断された後、リジェクト装置10で良品11の採取がなされる。   First, a process of forming a glass tube having a small tube diameter by the Danner method, for example, a tube outer diameter of about 1.2 mm to 10.0 mm will be described with reference to FIG. The glass tube 1 supplies the molten glass 3 drawn out from the forehouse 2 of the glass melting furnace so as to be wound around a rotating downwardly inclined sleeve 4, and is drawn out into a tubular shape from the inclined lower end of the sleeve 4. Then, the tube is gradually cooled and further drawn by a pipe drawing device 5 in the direction of arrow A at a constant speed corresponding to the pipe diameter. Reference numeral 6 denotes a defect detector that performs online defect detection. In this way, the pipes are continuously drawn and, for example, a horizontal direction while rotating around the pipe axis by the conveying means 8 constituted by arranging a large number of conveying rollers 7 in a direction orthogonal to the conveying direction so as to take the rotation axis direction. The straight glass tube 1 conveyed linearly is cut to a predetermined length, for example, 1.0 m to 2.3 m by the cutting device 9, and then the non-defective product 11 is collected by the reject device 10.

次に、図1により、管引きされ、水平方向に一定速度で連続的に回転しながら搬送される直管状のガラス管1を所定長さに切断する切断装置9を説明する。図1において、切断装置9は、搬送手段8によるガラス管1の搬送方向Aに沿って設けられ、ガラス管1の管外壁面に切断長に等しい間隔で切断傷12を付ける切断傷形成手段13と、この切断傷形成手段13より搬送方向Aの下流位置に設けられ、切断傷12をガラス管1の円周方向管全周にわたり伸長して所定長さに切断する切断手段14を備えて構成されている。   Next, referring to FIG. 1, a cutting device 9 for cutting a straight glass tube 1 drawn into a predetermined length and being transported while being continuously rotated at a constant speed in the horizontal direction will be described. In FIG. 1, a cutting device 9 is provided along the conveying direction A of the glass tube 1 by the conveying means 8, and a cut flaw forming means 13 that applies cut flaws 12 to the outer wall surface of the glass tube 1 at intervals equal to the cutting length. And a cutting means 14 provided at a downstream position in the conveying direction A from the cut flaw forming means 13 and extending the cut flaw 12 over the entire circumference of the glass tube 1 in the circumferential direction and cutting it to a predetermined length. Has been.

そして、ガラス管1の搬送方向Aの上流側に位置する切断傷形成手段13は、ガラス管1に切断傷12を間欠的に付ける傷付け機構15と、この傷付け機構15によってガラス管1に切断傷12を付ける位置の搬送方向Aの上流側と下流側にそれぞれ一対ずつ設けられ、ガラス管1を例えば水平方向に走行させながら上下方向から挟むように保持する搬送用ローラとしても作用する受けローラ16a,16b、押えローラ17a,17bと、さらにガラス管1の下方側に位置する2つの受けローラ16a,16b間に配置され、切断傷12を付ける時に、傷付け位置で走行するガラス管1を滑らせながら支持面18a上で支持する平板状の支持部材18を具えている。   Then, the cut flaw forming means 13 located on the upstream side in the conveying direction A of the glass tube 1 includes a flaw mechanism 15 for intermittently attaching the cut flaw 12 to the glass tube 1 and a cut flaw on the glass tube 1 by the flaw mechanism 15. The receiving roller 16a is provided with a pair each on the upstream side and the downstream side in the transport direction A at the position where 12 is attached, and also acts as a transport roller for holding the glass tube 1 so as to be sandwiched from above and below while traveling in the horizontal direction, for example. , 16b, presser rollers 17a, 17b, and two receiving rollers 16a, 16b positioned on the lower side of the glass tube 1, and when the cut flaw 12 is made, the glass tube 1 traveling at the scratching position is slid. However, a flat support member 18 that supports the support surface 18a is provided.

また傷付け機構15は、切断傷12を付ける位置の例えば上方でガラス管1の搬送方向Aに平行な面内で回転軸19を中心に所定の速度で、矢印Bで示すように回転する回転円板20と、回転円板20に取り付けられて公転しながら回転駆動機21によって駆動されることで回転円板20に直交する面内で自転し、間欠的にガラス管1の管外壁面に接触し、管軸に略直交する方向の切断傷12を上方側からガラス管1に付ける円板砥石等の回転刃物の傷付け具22を有して形成されている。なお、回転円板20は、取り付けられた傷付け具22がガラス管1に切断傷12を付ける際に、傷付け具22がガラス管1の走行方向にガラス管1の速度と同じ速度で移動するように、等速回転、あるいは不等速回転するようになっている。   Further, the scratching mechanism 15 is a rotating circle that rotates as indicated by an arrow B at a predetermined speed around the rotation shaft 19 in a plane parallel to the conveyance direction A of the glass tube 1 above the position where the cut scratch 12 is applied. The plate 20 is attached to the rotating disk 20 and driven by the rotation driving device 21 while revolving, thereby rotating in a plane orthogonal to the rotating disk 20 and intermittently contacting the outer wall surface of the glass tube 1. In addition, it is formed with a scratching tool 22 for a rotary blade such as a disc grindstone that attaches a cut scratch 12 in a direction substantially perpendicular to the tube axis to the glass tube 1 from above. In addition, when the attached scratching tool 22 makes the cut wound 12 on the glass tube 1, the rotating disk 20 moves so that the scratching tool 22 moves in the traveling direction of the glass tube 1 at the same speed as the speed of the glass tube 1. Furthermore, it rotates at a constant speed or at a non-uniform speed.

また、切断傷12を付ける時にガラス管1を支持する支持部材18は、図3に示すように、搬送方向Aを長手方向する長方形の平板状で、長方形平板の台座18bの上に、台座18bより細長い形状で、搬送方向Aの端部を上面部分である支持面18aから外方に向け下り勾配の傾斜面18cとし、搬送方向A断面が台形をなす支持板18dを突出させるように設けている。そして支持板18dは、少なくとも支持面18aが、高硬度で耐摩耗性を有すると共に磁気を帯びない材料で形成され、ガラス管1と鉄分の接触を避けることができるようなものとなっている。   Further, as shown in FIG. 3, the support member 18 that supports the glass tube 1 when the cut flaw 12 is attached is a rectangular flat plate having a longitudinal direction in the conveying direction A, and a pedestal 18 b on the rectangular flat plate base 18 b. The end portion in the transport direction A is a slender surface 18c having a downward slope from the support surface 18a, which is the upper surface portion, and is provided so as to project the support plate 18d having a trapezoidal cross section in the transport direction A. Yes. The support plate 18d has at least a support surface 18a formed of a material having high hardness and wear resistance and not having magnetism, so that contact between the glass tube 1 and iron can be avoided.

すなわち、支持部材18は、例えばダイス鋼、型鋼等のいわゆる焼入れ材に表面硬化処理を施したもの、またはタングステンカーバイト合金、オーステナイト系耐摩耗溶射ステンレス(タンガロイ:登録商標)等で、支持面18aが形成されたものとなっている。さらに、支持部材18は、図示しない取付機構により、傷付け具22でガラス管1に切断傷12を付ける際には、傷付け具22の接触で撓むガラス管1を、適正な撓み状態で円滑に滑らせながら支持するように、また、傷付け時以外は、走行するガラス管1に非接触、例えば支持部材18の支持面18aとガラス管1の間に略0.5mmの間隙が形成されるように設けられている。   That is, the support member 18 is, for example, a so-called hardened material such as die steel or die steel, which is surface hardened, tungsten carbide alloy, austenitic wear-resistant sprayed stainless steel (Tungaroy: registered trademark), or the like, and the support surface 18a. Is formed. Furthermore, when the supporting member 18 attaches the cut wound 12 to the glass tube 1 with the scratching tool 22 by an attachment mechanism (not shown), the glass tube 1 that is bent by the contact of the scratching tool 22 is smoothly smoothed in an appropriate bending state. The glass tube 1 is supported so that it slides and is not in contact with the glass tube 1 except when it is damaged. For example, a gap of approximately 0.5 mm is formed between the support surface 18a of the support member 18 and the glass tube 1. Is provided.

一方、切断手段14は、切断傷形成手段13から回転しながら搬送されたガラス管1の管外壁面に付けられた切断傷12の位置に応じ、搬送方向Aの下流となる位置の切断位置に配置される。すなわち、例えばガラス管1の管外壁面に付けられた切断傷12が、切断長だけ搬送された時に下側となった場合には、その下側となった位置を切断位置として切断手段14は配置される。また、切断手段14は、切断位置でガラス管1の切断傷12の反対側となる管外壁面(切断傷12が形成された側の裏面)を押圧し、切断傷12を円周方向管全周に伸長するようにして切断する押圧ローラ23と、この押圧ローラ23の搬送方向Aの上流側と下流側にそれぞれ設けられ、水平方向に走行するガラス管1を、切断時の支点となるように押圧力に抗するようにして、例えば下方側から支持する搬送用ローラとしても作用する支点ローラ24a,24bを具えている。   On the other hand, the cutting means 14 is at a cutting position at a position downstream of the conveying direction A according to the position of the cutting flaw 12 attached to the outer wall surface of the glass tube 1 conveyed while rotating from the cutting flaw forming means 13. Be placed. That is, for example, when the cut flaw 12 attached to the outer wall surface of the glass tube 1 is on the lower side when it is transported by the cutting length, the cutting means 14 uses the lower position as the cutting position. Be placed. Moreover, the cutting means 14 presses the pipe outer wall surface (the back surface on the side where the cut flaw 12 is formed) which is the opposite side of the cut flaw 12 of the glass tube 1 at the cutting position, so that the cut flaw 12 is removed from the entire circumferential tube. A pressing roller 23 that is cut so as to extend around the circumference, and the glass tube 1 that is provided on the upstream side and the downstream side in the conveying direction A of the pressing roller 23 and that runs in the horizontal direction serves as a fulcrum for cutting. Further, for example, fulcrum rollers 24a and 24b are provided which also act as conveying rollers supported from the lower side so as to resist the pressing force.

なお、切断手段14は、切断傷形成手段13との離間距離がガラス管1の管径、管引き速度、回転速度によって変わるため、それに対応するよう配置位置(切断位置)が変えられるようになっている。また、これにより切断傷12の円周方向位置も変わり、押圧ローラ23の押圧方向もそれに対応して変更し得るようになっている。   In addition, since the separation distance between the cutting means 14 and the cut flaw forming means 13 varies depending on the tube diameter, tube drawing speed, and rotation speed of the glass tube 1, the arrangement position (cutting position) can be changed correspondingly. ing. This also changes the circumferential position of the cut flaw 12, and the pressing direction of the pressing roller 23 can be changed accordingly.

また押圧ローラ23については、矢印C及び矢印Dで示す方向に、ガラス管1の走行方向及びガラス管1を押圧する方向及びそれぞれの反対方向に、それぞれ位置を切断状況に応じ調整して固定できるようになっており、例えば水平方向に走行するガラス管1の管外壁面に当接する位置から、管軸方向(ガラス管を押し曲げる方向)に向けてガラス管1の管外径の50%〜130%程度だけ(例えば、管外径が4mmの場合、2mm〜5mm程度)押圧方向に偏らせた位置に固定されている。これにより、走行するガラス管1は、下方側から支点ローラ24a,24bにより支持されながら、偏った位置に設けられた押圧ローラ23により押圧され、ガラス管1に曲げ応力が作用して下方側に撓むようになっている。なお、押圧ローラ23の固定位置が、ガラス管の押圧方向に管外径の50%未満偏らせた位置である場合、ガラス管1に充分な押圧力が作用せず、確実な切断ができない虞がある。また、押圧ローラ23の固定位置が、ガラス管1の押圧方向に管外径の130%より多く偏らせた位置である場合、ガラス管1が押圧ローラ23より手前で切断されたり、搬送が円滑にできなかったりするという不具合が生じる。押圧ローラ23及び支点ローラ24a,24bは、ガラス管1に傷を付けず、耐摩耗性が高い材質のものが用いられ、例えばポリテトラフルオロエチレン製やPEEK製のローラを好適に使用できる。   Moreover, about the press roller 23, a position can be adjusted according to a cutting condition, respectively, and can be fixed to the direction shown by the arrow C and the arrow D in the running direction of the glass tube 1, the direction which presses the glass tube 1, and each opposite direction. For example, 50% to 50% of the tube outer diameter of the glass tube 1 from the position in contact with the outer wall surface of the glass tube 1 traveling in the horizontal direction toward the tube axis direction (direction in which the glass tube is pushed and bent) It is fixed at a position biased in the pressing direction by about 130% (for example, about 2 mm to 5 mm when the tube outer diameter is 4 mm). Thus, the traveling glass tube 1 is pressed by the pressing roller 23 provided at a biased position while being supported by the fulcrum rollers 24a and 24b from the lower side, and bending stress acts on the glass tube 1 to the lower side. It comes to bend. In addition, when the fixing position of the pressing roller 23 is a position deviated by less than 50% of the outer diameter of the tube in the pressing direction of the glass tube, there is a possibility that sufficient pressing force does not act on the glass tube 1 and reliable cutting cannot be performed. There is. Further, when the fixing position of the pressing roller 23 is a position deviating more than 130% of the outer diameter of the tube in the pressing direction of the glass tube 1, the glass tube 1 is cut before the pressing roller 23, or the conveyance is smooth. The problem that it cannot be done occurs. The pressing roller 23 and the fulcrum rollers 24a and 24b are made of a material that does not damage the glass tube 1 and has high wear resistance. For example, a roller made of polytetrafluoroethylene or PEEK can be preferably used.

そして、上記のように構成された切断装置9では、搬送手段8で水平方向に回転しながら連続して直線的に搬送されたガラス管1は、先ず、切断傷形成手段13で管外壁の上側面に管軸に直交する方向の切断傷12が、傷付け機構15のガラス管1と同期して走行方向に移動する傷付け具22で、受けローラ16a,16bと押えローラ17a,17bとで上下方向から挟むように保持され、支持部材18の上面を滑るように走行しながら付けられる。さらに、切断傷形成手段13では、先に付けた切断傷12から所定の切断長だけガラス管1が搬送され送出された時点で、再び、間欠的に動作する傷付け機構15の傷付け具22の傷付け動作により、次の切断傷12が同様にして付けられる。   In the cutting device 9 configured as described above, the glass tube 1 that is continuously conveyed linearly while being rotated in the horizontal direction by the conveying means 8 is first cut on the outer wall of the tube by the cut flaw forming means 13. A cut wound 12 in a direction perpendicular to the tube axis on the side surface is a scratching tool 22 that moves in the running direction in synchronization with the glass tube 1 of the scratching mechanism 15, and is vertically moved by the receiving rollers 16 a and 16 b and the pressing rollers 17 a and 17 b. It is hold | maintained so that it may pinch | interpose, and it is attached, running so that the upper surface of the supporting member 18 may slide. Further, in the cut flaw forming means 13, when the glass tube 1 is conveyed by a predetermined cut length from the cut flaw 12 previously attached and sent out, the flaw tool 22 of the flaw mechanism 15 that operates intermittently is damaged again. By the operation, the next cut flaw 12 is applied in the same manner.

なお、切断傷形成手段13では、ガラス管1が小管径で温度が高くないため、ガラス管1と傷付け具22の間の温度差が小さく、傷付けを行っただけではガラス管1は切断されない。また、切断傷12を付ける際、ガラス管1は、傷付け機構15の上流側、下流側に設けた受けローラ16a,16bと押えローラ17a,17bとで上下方向から挟むように保持され、支持部材18で下方側が支持されるため、傷付け具22の当接により撓みやすい小管径のガラス管であっても撓み量を最小限に抑え、一定深さの傷を安定して形成することができる。   In the cut flaw forming means 13, since the glass tube 1 has a small tube diameter and the temperature is not high, the temperature difference between the glass tube 1 and the scratching tool 22 is small, and the glass tube 1 is not cut only by scratching. . Further, when the cut flaw 12 is made, the glass tube 1 is held so as to be sandwiched between the receiving rollers 16a and 16b and the press rollers 17a and 17b provided on the upstream side and the downstream side of the flaw mechanism 15 from above and below. Since the lower side is supported by 18, even a glass tube having a small tube diameter that is easily bent by the contact of the wound tool 22 can minimize the amount of bending and stably form a scratch having a certain depth. .

なお、切断傷形成手段13にてガラス管に形成される切断傷12は、一定深さである必要がある。切断傷12が所望より深く形成された場合、切断傷12にひび等が生じ良好な切口が得られない。また、切断傷12が所望より浅く形成された場合、後工程の切断手段14において確実に切断できない虞がある。   Note that the cut flaw 12 formed on the glass tube by the cut flaw forming means 13 needs to have a constant depth. When the cut flaw 12 is formed deeper than desired, the cut flaw 12 is cracked and a good cut cannot be obtained. Further, when the cut flaw 12 is formed shallower than desired, there is a possibility that the cutting means 14 in the subsequent process cannot be cut reliably.

続いて、切断傷形成手段13で切断傷12が付けられ、管軸を中心に回転しながら切断手段14に搬送されたガラス管1は、切断手段14で押圧ローラ23と、2つの支点ローラ24a,24bにより、上方側から押圧され下方向に撓むように変形させられながら走行し、ガラス管1が半回転して切断傷12が押圧ローラ23の略下方に位置し、押圧ローラ23が切断傷12の反対側となる管外壁面を押圧する状態になると、切断傷12が管全周に伸長し、ガラス管1が切断される。なお、ガラス管が切断される際、押圧ローラ23がガラス管1の管外壁面を押圧する力を2つの支点ローラ24a,24bにより支持するため、この押圧力がガラス管1に充分加わり確実な切断がなされ、切口も良好な状態となる。また、押圧力によるガラス管1の曲げ応力はガラス管1の全長に対して局所的に作用するため、ガラス管1の搬送状態に影響を及ぼすことがなく後工程に安定した状態で搬送することが可能である。   Subsequently, the cut flaw 12 is attached by the cut flaw forming means 13, and the glass tube 1 conveyed to the cutting means 14 while rotating around the tube axis is pressed by the pressing means 23 and the two fulcrum rollers 24a. 24b, while being deformed so that it is pressed from the upper side and bent downward, the glass tube 1 is rotated halfway so that the cut flaw 12 is positioned substantially below the pressure roller 23, and the pressure roller 23 is cut flaw 12 When the tube outer wall surface on the opposite side is pressed, the cut flaw 12 extends to the entire circumference of the tube, and the glass tube 1 is cut. Note that, when the glass tube is cut, the pressing roller 23 supports the force by which the outer wall surface of the glass tube 1 is pressed by the two fulcrum rollers 24a and 24b. Cutting is done and the cut is in good condition. Further, since the bending stress of the glass tube 1 due to the pressing force acts locally on the entire length of the glass tube 1, the glass tube 1 is transported in a stable state in the subsequent process without affecting the transport state of the glass tube 1. Is possible.

以上、説明した通り、本実施形態のように形成することで、ガラス管1を細管化して管径が小径となり、ガラス管1自体の熱容量が小さくなり、また管引き速度が高速化してガラス管1と砥石や刃物などとの温度差が充分に得ることができなくなっても、直管状のガラス管1を所定の長さに連続して確実に安定的に切断することができることになり、さらに、搬送手段8による切断前のガラス管1や切断後のガラス管1の搬送をトラブルなく行うことができ、切断して得たガラス管1を後工程の良、不良の選別を行うリジェクト装置10に安定した状態で搬送でき、良品11を採取する選別過程を正常に行わせることができる。   As described above, by forming as in the present embodiment, the glass tube 1 is thinned to reduce the tube diameter, the heat capacity of the glass tube 1 itself is reduced, and the tube drawing speed is increased to increase the glass tube. Even if a temperature difference between 1 and a grindstone or a knife cannot be obtained sufficiently, the straight glass tube 1 can be continuously and stably cut to a predetermined length, and further, The reject device 10 can perform the transport of the glass tube 1 before the cutting and the glass tube 1 after the cutting by the transport means 8 without any trouble, and sorts the glass tube 1 obtained by cutting the good and bad in the subsequent process. In a stable state, the sorting process for collecting the non-defective product 11 can be performed normally.

また、ガラス管1に切断傷形成手段13で切断傷を上側外壁面に付ける時だけ、ガラス管1の下側外壁面が支持部材18の支持面18aに接触するため、傷付け時に発生するガラス片がガラス管1に付着する機会が少なく、また支持部材18の支持板18dの搬送方向A端部が傾斜面18cとなっているので、ガラス片は支持部材18の外に排除され易く、ガラス片が付着してガラス管1表面に不要な傷を付けてしまう虞が非常に少なくなる。さらに、傷付け時以外は、ガラス管1と支持部材18とが非接触状態であるので、ガラス管1の切断傷が付けられた部分近傍以外の部分に、ガラス片等により傷が付いてしまう虞がない。   Moreover, since the lower outer wall surface of the glass tube 1 is in contact with the support surface 18a of the support member 18 only when the cut scar is attached to the upper outer wall surface by the cut scar forming means 13 in the glass tube 1, the glass piece generated at the time of scratching is obtained. Is less likely to adhere to the glass tube 1 and the end portion of the support plate 18d of the support member 18 in the transport direction A is an inclined surface 18c. Therefore, the glass piece is easily excluded from the support member 18, and the glass piece There is very little possibility that will adhere and cause unnecessary scratches on the surface of the glass tube 1. Further, since the glass tube 1 and the support member 18 are in a non-contact state except when being damaged, there is a risk that the glass tube 1 may be damaged by a glass piece or the like in a portion other than the vicinity of the portion where the cut damage is applied to the glass tube 1. There is no.

なお、上記実施形態では、支持部材18の形状を支持板18dの搬送方向Aの端部にのみ傾斜面18cを有するものとしたが、図4に示す変形形態のように、支持部材18′の形状を、台座18bの上に偏平な四角錐台状の支持板18′dを設けたものとし、支持面18aの四方に設けられた傾斜面18′cによってガラス片を排除するようにしてもよい。このように形成することによっても、上記実施形態と同様の効果を得ることができる。   In the above embodiment, the shape of the support member 18 has the inclined surface 18c only at the end in the transport direction A of the support plate 18d. However, as in the modification shown in FIG. It is assumed that a flat quadrangular pyramid-shaped support plate 18'd is provided on the pedestal 18b, and glass pieces are excluded by inclined surfaces 18'c provided on four sides of the support surface 18a. Good. By forming in this way, the same effects as in the above embodiment can be obtained.

第2の実施形態を、図5のガラス管の切断装置を示す正面図により説明する。なお、本実施形態は、第1の実施形態と切断傷形成手段の支持部材部分が異なるもので、第1の実施形態と同一部分には同一符号を付して説明を省略し、第1の実施形態と異なる本実施形態の構成について説明する。   2nd Embodiment is described with the front view which shows the cutting device of the glass tube of FIG. The present embodiment is different from the first embodiment in the support member portion of the cut flaw forming means. The same reference numerals are given to the same portions as those in the first embodiment, and the description is omitted. A configuration of the present embodiment that is different from the embodiment will be described.

図5において、ガラス管1の切断装置31は、第1の実施形態と同様に、図2に示されたダンナー法による、例えば管外径が1.2mm〜10.0mm程度の小管径ガラス管の形成過程で、ガラス管1の切断工程に用いられるものであり、管引き装置5で回転しながら矢印Aの方向に管径に対応した一定速度で連続的に管引きされたガラス管1を、切断装置31で所定の長さに切断する。こうした切断装置31は、搬送手段8によるガラス管1の搬送方向Aに沿って設けられ、ガラス管1の管外壁面に切断長に等しい間隔で切断傷12を付ける切断傷形成手段32と、この切断傷形成手段32より搬送方向Aの下流位置に設けられ、切断傷12をガラス管1の円周方向管全周にわたり伸長して所定長さに切断する切断手段14を備えて構成されている。   In FIG. 5, the cutting device 31 for the glass tube 1 is a small tube diameter glass having a tube outer diameter of about 1.2 mm to 10.0 mm, for example, according to the Danner method shown in FIG. 2 as in the first embodiment. The glass tube 1 is used for the cutting process of the glass tube 1 in the tube forming process, and is continuously drawn at a constant speed corresponding to the tube diameter in the direction of arrow A while rotating by the tube drawing device 5. Is cut into a predetermined length by the cutting device 31. Such a cutting device 31 is provided along the conveying direction A of the glass tube 1 by the conveying means 8, and a cut flaw forming means 32 for attaching cut flaws 12 to the outer wall surface of the glass tube 1 at intervals equal to the cutting length, A cutting means 14 is provided at a position downstream of the cut flaw forming means 32 in the conveying direction A, and includes a cutting means 14 that extends the cut flaw 12 over the entire circumference of the glass tube 1 and cuts it to a predetermined length. .

そして、ガラス管1の搬送方向Aの上流側に位置する切断傷形成手段32は、ガラス管1に切断傷12を間欠的に付ける傷付け機構15と、この傷付け機構15によってガラス管1に切断傷12を付ける位置の搬送方向Aの上流側と下流側にそれぞれ一対ずつ設けられ、ガラス管1を例えば水平方向に走行させながら上下方向から挟むように保持する搬送用ローラとしても作用する受けローラ16a,16b、押えローラ17a,17bと、さらにガラス管1の下方側に位置する2つの受けローラ16a,16b間に配置され、切断傷12を付ける時に、傷付け位置で走行するガラス管1を滑動させながら支持する少なくとも1つの支持ローラ33aを設けてなる支持部材33を具えている。   Then, the cut flaw forming means 32 located on the upstream side in the conveying direction A of the glass tube 1 includes a flaw mechanism 15 for intermittently attaching the cut flaw 12 to the glass tube 1, and a cut flaw on the glass tube 1 by the flaw mechanism 15. The receiving roller 16a is provided with a pair each on the upstream side and the downstream side in the transport direction A at the position where 12 is attached, and also acts as a transport roller for holding the glass tube 1 so as to be sandwiched from above and below while traveling in the horizontal direction, for example. , 16b, presser rollers 17a, 17b, and two receiving rollers 16a, 16b positioned on the lower side of the glass tube 1, and when the cut flaw 12 is made, the glass tube 1 traveling at the scratching position is slid. However, a support member 33 provided with at least one support roller 33a to support is provided.

また傷付け機構15は、切断傷12を付ける位置の例えば上方で所定の速度により矢印Bの方向に回転する回転円板20と、回転円板20に取り付けられて公転しながら回転円板20に直交する面内で自転し、間欠的にガラス管1の管外壁面に接触し、管軸に略直交する方向の切断傷12を上方側からガラス管1に付ける円板砥石等の回転刃物の傷付け具22を有して形成されている。なお、回転円板20は、取り付けられた傷付け具22がガラス管1に切断傷12を付ける際に、傷付け具22がガラス管1の走行方向にガラス管1の速度と同じ速度で移動するように、等速回転、あるいは不等速回転するようになっている。   Further, the scratching mechanism 15 is, for example, a rotating disk 20 that rotates in a direction indicated by an arrow B at a predetermined speed above a position where the cut wound 12 is applied, and a rotating disk 20 that is attached to the rotating disk 20 and revolves and is orthogonal to the rotating disk 20. A rotating blade such as a disc grindstone that rotates on the surface to rotate, intermittently contacts the outer wall surface of the glass tube 1, and attaches a cut wound 12 in a direction substantially perpendicular to the tube axis to the glass tube 1 from above. The tool 22 is formed. In addition, when the attached scratching tool 22 makes the cut wound 12 on the glass tube 1, the rotating disk 20 moves so that the scratching tool 22 moves in the traveling direction of the glass tube 1 at the same speed as the speed of the glass tube 1. Furthermore, it rotates at a constant speed or at a non-uniform speed.

また、切断傷12を付ける時にガラス管1を支持する支持部材33は、支持枠33bに搬送方向Aに直交する方向に回転軸方向を有して回転可能に取り付けられた支持ローラ33aを備えている。そして支持ローラ33aは、少なくともガラス管1が滑動するローラ表面が、高硬度で耐摩耗性を有すると共に磁気を帯びない材料で形成され、ガラス管1と鉄分の接触を避けることができるようなものとなっている。   The support member 33 that supports the glass tube 1 when the cut flaw 12 is attached includes a support roller 33a that is rotatably attached to the support frame 33b with a rotation axis direction in a direction orthogonal to the transport direction A. Yes. The support roller 33a is such that at least the surface of the roller on which the glass tube 1 slides is formed of a material having high hardness, wear resistance and no magnetism, so that contact between the glass tube 1 and iron can be avoided. It has become.

すなわち、支持ローラ33aは、例えばダイス鋼、型鋼等のいわゆる焼入れ材に表面硬化処理を施したもの、またはタングステンカーバイト合金、オーステナイト系耐摩耗溶射ステンレス(タンガロイ:登録商標)等で、ローラ表面が形成されたものとなっている。さらに、支持部材33は、図示しない取付機構により、傷付け具22でガラス管1に切断傷12を付ける際には、傷付け具22の接触で撓むガラス管1を、適正な撓み状態で円滑に滑動させながら支持するように、また、傷付け時以外は、走行するガラス管1に非接触、例えば支持部材33の支持ローラ33aのローラ表面とガラス管1の間に略0.5mmの間隙が形成されるように設けられている。   That is, the support roller 33a is, for example, a so-called hardened material such as die steel or die steel, which is surface hardened, or tungsten carbide alloy, austenitic wear-resistant sprayed stainless steel (Tungaroy: registered trademark), etc. It has been formed. Furthermore, when the supporting member 33 attaches the cut flaw 12 to the glass tube 1 with the scratching tool 22 by an attachment mechanism (not shown), the glass tube 1 that is bent by the contact of the scratching tool 22 can be smoothly bent in an appropriate bending state. Supports while sliding, and is not in contact with the traveling glass tube 1 except when it is scratched. For example, a gap of about 0.5 mm is formed between the surface of the support roller 33a of the support member 33 and the glass tube 1. It is provided to be.

一方、切断手段14は、切断傷形成手段32から回転しながら搬送されたガラス管1の管外壁面に付けられた切断傷12の位置に応じ、搬送方向Aの下流となる位置、例えばガラス管1の管外壁面に付けられた切断傷12が、切断長だけ搬送された時に下側となった場合には、その下側となった位置の切断位置に配置される。また、切断手段14は、切断位置でガラス管1の切断傷12の反対側となる管外壁面を押圧し、切断傷12を円周方向管全周に伸長するようにして切断する押圧ローラ23と、この押圧ローラ23の搬送方向Aの上流側と下流側にそれぞれ設けられ、水平方向に走行するガラス管1を、切断時の支点となるように押圧力に抗するようにして、例えば下方側から支持する搬送用ローラとしても作用する支点ローラ24a,24bを具えている。   On the other hand, the cutting means 14 is positioned downstream of the conveying direction A according to the position of the cut flaw 12 attached to the outer wall surface of the glass tube 1 conveyed while rotating from the cut flaw forming means 32, for example, a glass tube When the cut flaw 12 attached to the outer wall surface of one tube is on the lower side when the cut length is conveyed, it is arranged at the cutting position at the lower side. Further, the cutting means 14 presses the outer wall surface of the glass tube 1 opposite to the cutting flaw 12 of the glass tube 1 at the cutting position, and the pressing roller 23 cuts the cutting flaw 12 so as to extend all around the circumferential tube. The glass tube 1 that is provided on the upstream side and the downstream side in the conveying direction A of the pressing roller 23 and that runs in the horizontal direction resists the pressing force so as to be a fulcrum at the time of cutting, for example, below The fulcrum rollers 24a and 24b also function as conveying rollers that are supported from the side.

そして、上記のように構成された切断装置31では、搬送手段8で水平方向に回転しながら連続して直線的に搬送されたガラス管1は、先ず、切断傷形成手段32で管外壁の上側面に管軸に直交する方向の切断傷12が、傷付け機構15のガラス管1と同期して走行方向に移動する傷付け具22で、受けローラ16a,16bと押えローラ17a,17bとで上下方向から挟むように保持され、支持部材33の上を滑動するようにしながら付けられる。さらに、切断傷形成手段32では、先に付けた切断傷12から所定の切断長だけガラス管1が搬送され送出された時点で、再び、間欠的に動作する傷付け機構15の傷付け具22の傷付け動作により、次の切断傷12が同様にして付けられる。   In the cutting device 31 configured as described above, the glass tube 1 continuously and linearly conveyed while being rotated in the horizontal direction by the conveying means 8 is first cut by the cut flaw forming means 32 on the outer wall of the tube. A cut wound 12 in a direction perpendicular to the tube axis on the side surface is a scratching tool 22 that moves in the running direction in synchronization with the glass tube 1 of the scratching mechanism 15, and is vertically moved by the receiving rollers 16 a and 16 b and the pressing rollers 17 a and 17 b Is attached so as to slide on the support member 33. Further, in the cut flaw forming means 32, when the glass tube 1 is transported and sent out from the cut flaw 12 previously attached by a predetermined cut length, the flaw tool 22 of the flaw mechanism 15 that operates intermittently is damaged again. By the operation, the next cut flaw 12 is applied in the same manner.

続いて、切断傷形成手段32で切断傷12が付けられ、管軸を中心に回転しながら切断手段14に搬送されたガラス管1は、切断手段14で押圧ローラ23と、2つの支点ローラ24a,24bにより、上方側から押圧され下方向に撓むように変形させられながら走行し、ガラス管1が半回転して切断傷12が押圧ローラ23の略下方に位置し、押圧ローラ23が切断傷12の反対側となる管外壁面を押圧する状態になると、切断傷12が管全周に伸長し、ガラス管1が切断される。   Subsequently, the cut flaw 12 is attached by the cut flaw forming means 32, and the glass tube 1 conveyed to the cutting means 14 while rotating around the tube axis is pressed by the pressing means 23 and the two fulcrum rollers 24a. 24b, while being deformed so that it is pressed from the upper side and bent downward, the glass tube 1 is rotated halfway so that the cut flaw 12 is positioned substantially below the pressure roller 23, and the pressure roller 23 is cut flaw 12 When the tube outer wall surface on the opposite side is pressed, the cut flaw 12 extends to the entire circumference of the tube, and the glass tube 1 is cut.

以上、説明した通り、本実施形態のように形成することで、上記実施形態と同様の効果を得ることができる。   As described above, by forming as in the present embodiment, the same effects as in the above embodiment can be obtained.

第3の実施形態を、図6のガラス管の切断装置を示す正面図により説明する。なお、本実施形態は、第1の実施形態と切断傷形成手段が異なるもので、第1の実施形態と同一部分には同一符号を付して説明を省略し、第1の実施形態と異なる本実施形態の構成について説明する。   3rd Embodiment is described with the front view which shows the cutting device of the glass tube of FIG. The present embodiment is different from the first embodiment in cutting flaw formation means, and the same parts as those in the first embodiment are denoted by the same reference numerals and description thereof is omitted, and is different from the first embodiment. The configuration of this embodiment will be described.

図6において、ガラス管1の切断装置35は、第1の実施形態と同様に、図2に示されたダンナー法による、例えば管外径が1.2mm〜10.0mm程度の小管径ガラス管の形成過程で、ガラス管1の切断工程に用いられるものであり、管引き装置5で回転しながら矢印Aの方向に管径に対応した一定速度で連続的に管引きされたガラス管1を、切断装置35で所定の長さに切断する。こうした切断装置35は、搬送手段8によるガラス管1の搬送方向Aに沿って設けられ、ガラス管1の管外壁面に切断長に等しい間隔で切断傷12を付ける切断傷形成手段36と、この切断傷形成手段36より搬送方向Aの下流位置に設けられ、切断傷12をガラス管1の円周方向管全周にわたり伸長して所定長さに切断する切断手段14を備えて構成されている。   In FIG. 6, the cutting device 35 of the glass tube 1 is a small tube diameter glass having a tube outer diameter of about 1.2 mm to 10.0 mm, for example, according to the Danner method shown in FIG. 2 as in the first embodiment. The glass tube 1 is used for the cutting process of the glass tube 1 in the tube forming process, and is continuously drawn at a constant speed corresponding to the tube diameter in the direction of arrow A while rotating by the tube drawing device 5. Is cut into a predetermined length by the cutting device 35. Such a cutting device 35 is provided along the conveying direction A of the glass tube 1 by the conveying means 8, and a cut flaw forming means 36 for attaching the cut flaws 12 to the outer wall surface of the glass tube 1 at intervals equal to the cutting length, A cutting means 14 is provided at a position downstream of the cutting flaw forming means 36 in the conveying direction A and includes cutting means 14 that extends the cutting flaw 12 over the entire circumference of the glass tube 1 and cuts it to a predetermined length. .

そして、ガラス管1の搬送方向Aの上流側に位置する切断傷形成手段36は、ガラス管1に切断傷12を間欠的に付ける傷付け機構37と、この傷付け機構37によってガラス管1に切断傷12を付ける位置の搬送方向Aの上流側と下流側にそれぞれ一対ずつ設けられ、ガラス管1を例えば水平方向に走行させながら上下方向から挟むように保持する搬送用ローラとしても作用する受けローラ16a,16b、押えローラ17a,17bと、さらにガラス管1の下方側に位置する2つの受けローラ16a,16b間に配置され、切断傷12を付ける時に、傷付け位置で走行するガラス管1を滑らせながら支持面18a上で支持する平板状の支持部材38を具えている。   Then, the cut flaw forming means 36 located on the upstream side in the conveying direction A of the glass tube 1 includes a flaw mechanism 37 for intermittently attaching the cut flaw 12 to the glass tube 1, and a cut flaw on the glass tube 1 by the flaw mechanism 37. The receiving roller 16a is provided with a pair each on the upstream side and the downstream side in the transport direction A at the position where 12 is attached, and also acts as a transport roller for holding the glass tube 1 so as to be sandwiched from above and below while traveling in the horizontal direction, for example. , 16b, presser rollers 17a, 17b, and two receiving rollers 16a, 16b positioned on the lower side of the glass tube 1, and when the cut flaw 12 is made, the glass tube 1 traveling at the scratching position is slid. However, a flat support member 38 that supports the support surface 18a is provided.

また傷付け機構37は、切断傷12を付ける位置の例えば上方で、ガラス管1の搬送方向Aに平行な図中の横方向X、これに直交する2つの方向、すなわち図中の上下方向Y、及び図中の紙面直交方向Zの各方向に移動可能に設けられた保持体39に、砥石等の刃物の傷付け具40を刃先が下向きとなるように取り付けて構成されている。このように構成されていることで、傷付け具40を走行するガラス管1に近づけ、傷付け位置で所定の時間間隔で間欠的に接触させるように保持体39を動作させることにより、ガラス管1の管外壁面に切断傷12を所定切断長に対応する間隔で付けられるようになっている。なお、保持体39は、ガラス管1に切断傷12を付ける際に、取り付けられた傷付け具40がガラス管1の走行方向にガラス管1の速度と同じ速度で移動し、傷付け後元の位置に戻るように動作するようになっている。   Further, the scratching mechanism 37 is, for example, above the position where the cut scratch 12 is applied, in the horizontal direction X in the drawing parallel to the conveyance direction A of the glass tube 1, and in two directions orthogonal thereto, that is, the vertical direction Y in the drawing, In addition, it is configured by attaching a scratching tool 40 of a blade such as a grindstone to a holding body 39 provided so as to be movable in each direction of the sheet orthogonal direction Z in the drawing so that the blade tip faces downward. By being comprised in this way, the holder 39 is operated so that it may be brought close to the glass tube 1 that travels the wound tool 40 and intermittently contacted at a scratch position at a predetermined time interval. Cutting flaws 12 are attached to the outer wall surface of the tube at intervals corresponding to a predetermined cutting length. In addition, the holding body 39 moves the attached wound tool 40 in the traveling direction of the glass tube 1 at the same speed as the speed of the glass tube 1 when attaching the cut wound 12 to the glass tube 1, and the original position after the damage is made. Is supposed to work back.

また、切断傷12を付ける時にガラス管1を支持する支持部材38は、第1の実施形態の支持部材18と同様に、搬送方向Aを長手方向する長方形の平板状で、長方形平板の台座18bの上に、台座18bより細長い形状で、搬送方向Aの端部を上面部分である支持面18aから外方に向け下り勾配の傾斜面18cとし、搬送方向A断面が台形をなす支持板18dを突出させるように設けている。そして支持板18dは、少なくとも支持面18aが、高硬度で耐摩耗性を有すると共に磁気を帯びない材料で形成され、ガラス管1と鉄分の接触を避けることができるようなものとなっている。   Further, the support member 38 that supports the glass tube 1 when the cut flaw 12 is applied is a rectangular flat plate that is longitudinal in the transport direction A, like the support member 18 of the first embodiment, and a rectangular flat base 18b. A support plate 18d having a shape that is longer than the pedestal 18b and having an end in the transport direction A that is inclined downward from the support surface 18a that is the upper surface portion toward the outside, and a cross section in the transport direction A forms a trapezoid. It is provided to protrude. The support plate 18d has at least a support surface 18a formed of a material having high hardness and wear resistance and not having magnetism, so that contact between the glass tube 1 and iron can be avoided.

さらに、支持部材38は、取付機構の矢印Eの方向に昇降動作する作動棒41の上端に取り付けられ、傷付け具40でガラス管1に切断傷12を付ける際には、傷付け機構37の傷付け具40の接触で撓むガラス管1を、適正な撓み状態で円滑に滑らせながら支持面18a上で支持することができる位置まで、傷付け具40の間欠的な接触による傷付け動作に合わせて上昇し、また、傷付け時以外は、走行するガラス管1に非接触となるように、ガラス管1の下方、所定待機位置まで下降するようになっている。   Further, the support member 38 is attached to the upper end of the actuating rod 41 that moves up and down in the direction of arrow E of the attachment mechanism. The glass tube 1 bent by the contact of 40 is raised to a position at which the glass tube 1 can be supported on the support surface 18a while being smoothly slid in an appropriate bent state in accordance with the damage operation by the intermittent contact of the wound tool 40. In addition, except when being scratched, the glass tube 1 is lowered to a predetermined standby position below the glass tube 1 so as not to contact the traveling glass tube 1.

一方、切断手段14は、切断傷形成手段36から回転しながら搬送されたガラス管1の管外壁面に付けられた切断傷12の位置に応じ、搬送方向Aの下流となる位置、例えばガラス管1の管外壁面に付けられた切断傷12が、切断長だけ搬送された時に下側となった場合には、その下側となった位置の切断位置に配置される。また、切断手段14は、切断位置でガラス管1の切断傷12の反対側となる管外壁面を押圧し、切断傷12を円周方向管全周に伸長するようにして切断する押圧ローラ23と、この押圧ローラ23の搬送方向Aの上流側と下流側にそれぞれ設けられ、水平方向に走行するガラス管1を、切断時の支点となるように押圧力に抗するようにして、例えば下方側から支持する搬送用ローラとしても作用する支点ローラ24a,24bを具えている。   On the other hand, the cutting means 14 is positioned downstream of the conveying direction A according to the position of the cut flaw 12 attached to the outer wall surface of the glass tube 1 conveyed while rotating from the cut flaw forming means 36, for example, a glass tube When the cut flaw 12 attached to the outer wall surface of one tube is on the lower side when the cut length is conveyed, it is arranged at the cutting position at the lower side. Further, the cutting means 14 presses the outer wall surface of the glass tube 1 opposite to the cutting flaw 12 of the glass tube 1 at the cutting position, and the pressing roller 23 cuts the cutting flaw 12 so as to extend all around the circumferential tube. The glass tube 1 that is provided on the upstream side and the downstream side in the conveying direction A of the pressing roller 23 and that runs in the horizontal direction resists the pressing force so as to be a fulcrum at the time of cutting, for example, below The fulcrum rollers 24a and 24b also function as conveying rollers that are supported from the side.

そして、上記のように構成された切断装置35では、搬送手段8で水平方向に回転しながら連続して直線的に搬送されたガラス管1は、先ず、切断傷形成手段36で管外壁の上側面に管軸に直交する方向の切断傷12が、傷付け機構37のガラス管1と同期して走行方向に移動する傷付け具40で、受けローラ16a,16bと押えローラ17a,17bとで上下方向から挟むように保持され、支持部材38の上面を滑るように走行しながら付けられる。さらに、切断傷形成手段36では、先に付けた切断傷12から所定の切断長だけガラス管1が搬送され送出された時点で、再び、間欠的に動作する傷付け機構37の傷付け具40の傷付け動作により、次の切断傷12が同様にして付けられる。   In the cutting device 35 configured as described above, the glass tube 1 continuously and linearly conveyed while being rotated in the horizontal direction by the conveying means 8 is first cut on the outer wall of the tube by the cut flaw forming means 36. The cut wound 12 in the direction perpendicular to the tube axis on the side surface is a scratching tool 40 that moves in the running direction in synchronization with the glass tube 1 of the scratching mechanism 37, and the receiving roller 16a, 16b and the presser roller 17a, 17b are in the vertical direction. It is hold | maintained so that it may pinch | interpose, and it attaches, running so that the upper surface of the supporting member 38 may slide. Further, in the cut wound forming means 36, when the glass tube 1 is conveyed and sent out from the previously cut cut 12 by a predetermined cut length, the wound tool 40 of the wound mechanism 37 that operates intermittently is scratched again. By the operation, the next cut flaw 12 is applied in the same manner.

続いて、切断傷形成手段36で切断傷12が付けられ、管軸を中心に回転しながら切断手段14に搬送されたガラス管1は、切断手段14で押圧ローラ23と、2つの支点ローラ24a,24bにより、上方側から押圧され下方向に撓むように変形させられながら走行し、ガラス管1が半回転して切断傷12が押圧ローラ23の略下方に位置し、押圧ローラ23が切断傷12の反対側となる管外壁面を押圧する状態になると、切断傷12が管全周に伸長し、ガラス管1が切断される。   Subsequently, the cut flaw 12 is attached by the cut flaw forming means 36, and the glass tube 1 conveyed to the cutting means 14 while rotating around the tube axis is pressed by the pressing means 23 and the two fulcrum rollers 24a. 24b, while being deformed so that it is pressed from the upper side and bent downward, the glass tube 1 is rotated halfway so that the cut flaw 12 is positioned substantially below the pressure roller 23, and the pressure roller 23 is cut flaw 12 When the tube outer wall surface on the opposite side is pressed, the cut flaw 12 extends to the entire circumference of the tube, and the glass tube 1 is cut.

以上、説明した通り、本実施形態のように形成することで、上記実施形態と同様の効果を得ることができる。   As described above, by forming as in the present embodiment, the same effects as in the above embodiment can be obtained.

なお、上記の各実施形態においては、小管径のガラス管1の切断を例示して説明したが、切断傷形成手段については、切断傷形成手段においてガラス管1を全切断するようにした切断装置に適用するようにしてもよい。   In each of the above-described embodiments, the cutting of the glass tube 1 having a small tube diameter has been described as an example. However, the cutting flaw forming means is a cutting that completely cuts the glass tube 1 in the cutting flaw forming means. You may make it apply to an apparatus.

本発明の第1の実施形態であるガラス管の切断装置を示す正面図である。It is a front view which shows the cutting device of the glass tube which is the 1st Embodiment of this invention. 本発明の第1の実施形態に係るダンナー法によるガラス管の形成過程を示す図である。It is a figure which shows the formation process of the glass tube by the Danner method which concerns on the 1st Embodiment of this invention. 本発明の第1の実施形態における支持部材を示す図で、図3(a)は平面図、図3(b)は側面図である。It is a figure which shows the supporting member in the 1st Embodiment of this invention, Fig.3 (a) is a top view, FIG.3 (b) is a side view. 本発明の第1の実施形態における支持部材の変形形態を示す図で、図4(a)は平面図、図4(b)は側面図である。It is a figure which shows the deformation | transformation form of the supporting member in the 1st Embodiment of this invention, Fig.4 (a) is a top view, FIG.4 (b) is a side view. 本発明の第2の実施形態であるガラス管の切断装置を示す正面図である。It is a front view which shows the cutting device of the glass tube which is the 2nd Embodiment of this invention. 本発明の第3の実施形態であるガラス管の切断装置を示す正面図である。It is a front view which shows the cutting device of the glass tube which is the 3rd Embodiment of this invention.

符号の説明Explanation of symbols

1…ガラス管
8…搬送手段
12…切断傷
13…切断傷形成手段
14…切断手段
15…傷付け機構
16a,16b…受けローラ
17a,17b…押えローラ
18…支持部材
23…押圧ローラ
24a,24b…支点ローラ
DESCRIPTION OF SYMBOLS 1 ... Glass tube 8 ... Conveyance means 12 ... Cutting wound 13 ... Cutting wound formation means 14 ... Cutting means 15 ... Damage mechanism 16a, 16b ... Receiving roller 17a, 17b ... Pressing roller 18 ... Supporting member 23 ... Pressing roller 24a, 24b ... Fulcrum roller

Claims (6)

搬送手段によって一定速度で搬送されるガラス管を、前記搬送手段に沿って設けた切断傷形成手段により前記ガラス管の管外壁面の所定位置に切断傷を付けて所定長さに切断するガラス管の切断装置であって、
前記切断傷形成手段が、前記ガラス管に傷付け具が間欠的に接触して該ガラス管に前記切断傷を所定長さの間隔で付ける傷付け機構と、前記ガラス管に傷付けする位置の搬送方向上流側と下流側にそれぞれ少なくとも一対ずつ設けられ、傷付け時に走行中の前記ガラス管を挟むように保持する受けローラ、押えローラと、傷付け時には傷付け具の接触により撓んだ前記ガラス管を走行させながら支持し、傷付け時以外は前記ガラス管とは非接触となるように前記受けローラ間に配置された支持部材を具えていることを特徴とするガラス管の切断装置。
A glass tube that cuts a glass tube, which is conveyed at a constant speed by a conveying means, into a predetermined length by making a cutting flaw at a predetermined position on the outer wall surface of the glass tube by a cutting flaw forming means provided along the conveying means. Cutting device,
The cutting flaw forming means includes a flaw mechanism that applies a flaw to the glass tube at intervals of a predetermined length when a flawed tool is intermittently in contact with the glass tube, and an upstream in a conveying direction of a position that damages the glass tube. At least one pair is provided on each of the side and the downstream side, and the glass tube that is bent by the contact of the scratching tool at the time of scratching is moved while the receiving roller and the pressing roller that hold the glass tube that is running at the time of scratching are sandwiched. A glass tube cutting device comprising a support member disposed between the receiving rollers so as to be supported and not in contact with the glass tube except when being damaged.
前記支持部材は、平板状またはローラであることを特徴とする請求項1記載のガラス管の切断装置。   The glass tube cutting device according to claim 1, wherein the support member is a flat plate or a roller. 平板状の前記支持部材は、上面の外周部分に外方に向かって下り傾斜となる傾斜面を具えていることを特徴とする請求項2記載のガラス管の切断装置。   3. The glass tube cutting device according to claim 2, wherein the flat plate-like support member has an inclined surface that is inclined downward toward an outer peripheral portion of the upper surface. 前記支持部材は、前記ガラス管が接触する部位表面が、高硬度で耐摩耗性を有すると共に磁気を帯びない材料によって形成されていることを特徴とする請求項1記載のガラス管の切断装置。   2. The glass tube cutting device according to claim 1, wherein the surface of the supporting member is made of a material having high hardness, wear resistance and no magnetism. 前記ガラス管は、成形工程で直管状に連続的に管引きされ一定方向に回転した状態で搬送されるものであることを特徴とする請求項1記載のガラス管の切断装置。   2. The glass tube cutting device according to claim 1, wherein the glass tube is continuously drawn in a straight tube shape and is conveyed in a fixed direction in a forming step. 前記傷付け機構の前記傷付け具は、傷付け時、前記ガラス管の走行速度と同じ速度で搬送方向に移動するよう形成されていることを特徴とする請求項1記載のガラス管の切断装置。   2. The glass tube cutting device according to claim 1, wherein the scratching tool of the scratching mechanism is formed to move in the transport direction at the same speed as the traveling speed of the glass tube at the time of scratching.
JP2007311040A 2007-11-30 2007-11-30 Glass tube cutting equipment Expired - Fee Related JP4829207B2 (en)

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