JP4819535B2 - Bathtub adapter - Google Patents

Bathtub adapter Download PDF

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JP4819535B2
JP4819535B2 JP2006070178A JP2006070178A JP4819535B2 JP 4819535 B2 JP4819535 B2 JP 4819535B2 JP 2006070178 A JP2006070178 A JP 2006070178A JP 2006070178 A JP2006070178 A JP 2006070178A JP 4819535 B2 JP4819535 B2 JP 4819535B2
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flow path
mounting member
hot water
forming unit
path forming
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JP2007247938A (en
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光則 波多野
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株式会社ハタノ製作所
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Description

この発明は、浴槽壁部に貫通状態に取り付けられ、浴槽外の給湯機に配管接続させる浴槽用給湯口アダプタに関する。   The present invention relates to a hot water inlet adapter for a bathtub that is attached to a bathtub wall portion in a penetrating state and is pipe-connected to a hot water heater outside the bathtub.

近年、浴槽の給湯システムとして、浴槽外に設置した給湯機で沸かした温水を浴槽内に送る湯はり機能と、浴槽内の温水を吸い込んで給湯機へ送り、該給湯機で加熱して高温水として浴槽内へ戻す追い焚き機能とを備えるものが普及しつつある。そして、このような給湯システムでは、浴槽壁部に貫通状態に取り付けた給湯口アダプタに、給湯機との間の循環流路の配管を接続している(特許文献1,2)。
特開平11−201558号公報 特開平11−337186号公報
In recent years, as a hot water supply system for a bathtub, a hot water function that sends hot water boiled in a hot water heater installed outside the bathtub into the bathtub, sucks the hot water in the bathtub, sends it to the hot water heater, and heats the hot water to heat the hot water. As such, those having a reheating function for returning to the bathtub are becoming popular. And in such a hot water supply system, the piping of the circulation channel between hot water supply machines is connected to the hot water supply port adapter attached to the bathtub wall part in the penetration state (patent documents 1 and 2).
Japanese Patent Laid-Open No. 11-201558 JP-A-11-337186

上記の給湯口アダプタは、槽内側において、吸込口を前面に配し、多孔状のフィルタを介して浴槽内の温水を吸入して給湯機へ送る一方、給湯機から供給される高温水を、略下向きのスリット状に形成した吐出口から浴槽壁面に沿って下向きに扇状に拡がるように吐出させるようにしたものが一般的である。   The above hot water supply adapter is arranged inside the tank, with the suction port on the front, sucking hot water in the bathtub through a porous filter and sending it to the hot water supply, while hot water supplied from the hot water supply is In general, a discharge port formed in a substantially downward slit shape is discharged so as to expand downward in a fan shape along the wall surface of the bathtub.

ところで、上記のような機能を担う給湯口アダプタは、所定の流路形成を行なう流路形成ユニットと、これを浴槽の側壁内面側に取付ける槽内取付部材と、浴槽側壁を挾んで上記槽内取付部材を固定する槽外取付部材と、流路形成ユニットの前面側に着脱可能に被着されるフィルタ部材との4つを主要部品として構成されているのが一般的である。   By the way, the hot water supply adapter having the above functions includes a flow path forming unit for forming a predetermined flow path, an in-tank mounting member for mounting this on the inner surface of the side wall of the bathtub, Generally, four main parts are constituted of an outside tank attachment member for fixing the attachment member and a filter member detachably attached to the front surface side of the flow path forming unit.

そして、上記槽内取付部材は、浴槽側壁を貫通する筒状部の前端に浴槽側壁の内面側に当接配置されるフランジ部を有し、このフランジ部の前面側に、前記流路形成ユニットが取付けられ、更にこの流路形成ユニットに対してフィルタ部材が着脱可能に取付けられるものとなされている。   And the said attachment member in a tank has the flange part contact | abutted and arrange | positioned by the front end of the cylindrical part which penetrates a bathtub side wall at the inner surface side of a bathtub side wall, The said flow-path formation unit is provided in the front side of this flange part. The filter member is detachably attached to the flow path forming unit.

従来、上記槽内取付部材のフランジ部に対する流路形成ユニットの取付けは、多くの場合、流路形成ユニットの前面側から複数本の取付ねじをフランジ部に向けてねじ込むことによって行われていた。ところが、この場合、上記主要部品のほかに複数本の取付ねじを付属部品としてセットしなければならないため、部品点数が増大する不都合に加えて、施工現場でのアダプタの浴槽への取付け作業において上記取付ねじによる取付作業がいささか面倒であり、多くの時間と努力を要する難があった。   Conventionally, in many cases, the flow path forming unit is attached to the flange portion of the in-tank mounting member by screwing a plurality of mounting screws toward the flange portion from the front side of the flow path forming unit. However, in this case, since a plurality of mounting screws must be set as accessory parts in addition to the main parts, in addition to the inconvenience of increasing the number of parts, the above-described operation for mounting the adapter to the bathtub at the construction site The mounting work using the mounting screws is a little cumbersome, and it takes a lot of time and effort.

この発明は、上記のような事情に鑑みてなされたものであり、現場でのアダプタの取付施工作業を一段と簡単かつ能率的に行うことができると共に、所要部品点数を削減でき、しかも施工ミスを生じるおそれを軽減できる、殊に槽内取付部材と流路形成ユニットとの結合構造の改善技術を提供することを課題とする。   The present invention has been made in view of the circumstances as described above, and it is possible to more easily and efficiently perform the installation work of the adapter on the site, reduce the number of required parts, and eliminate construction errors. It is an object of the present invention to provide a technique for improving the coupling structure between the in-tank mounting member and the flow path forming unit, which can reduce the possibility of occurrence.

本発明は、上記の課題を下記の手段によって解決する。   The present invention solves the above problems by the following means.

[1]流路形成ユニット10、槽外取付部材71、槽内取付部材72、およびフィルタ部材73を備え、前記流路形成ユニット10が、その円盤部1aの後方突縁部11cの後端部内周面に設けられた複数個の係止突起19を、槽内取付部材72の前端のフランジ部72bの外周に設けられたL字形の係止溝77に嵌入しかつ稔回することによって槽内取付部材72に対して前後方向に抜出不能に連結されると共に、前記流路形成ユニット10の円盤部1aの周縁部近傍位置に前後方向に貫通する雌ねじ孔2aが形成され、この雌ねじ孔2aにねじ通されたロックねじ85の先端が、前記槽内取付部材72のフランジ部72b前面側のロック穴76に嵌入されることにより、流路形成ユニット10が槽内取付部材72に対して稔回不能に連結されてなることを特徴とする浴槽用給湯口アダプタ。   [1] A flow path forming unit 10, a tank outer mounting member 71, a tank inner mounting member 72, and a filter member 73 are provided, and the flow path forming unit 10 is in the rear end portion of the rear protruding edge portion 11c of the disk portion 1a. By inserting and winding a plurality of locking projections 19 provided on the peripheral surface into an L-shaped locking groove 77 provided on the outer periphery of the flange portion 72 b at the front end of the in-tank mounting member 72, A female screw hole 2a penetrating in the front-rear direction is formed at a position in the vicinity of the peripheral edge of the disk portion 1a of the flow path forming unit 10 and connected to the mounting member 72 in the front-rear direction. The end of the lock screw 85 threaded through is fitted into the lock hole 76 on the front surface side of the flange portion 72 b of the in-tank mounting member 72, so that the flow path forming unit 10 is in contact with the in-tank mounting member 72. Unrecoverable connection Bath hot water supply port adapter is characterized by comprising.

[2]前記ロックねじ85は弾性合成樹脂からなり、軸部85fの先端部が軸線方向の切割溝85aによって複数個の弾性脚片85bに分割されると共に、該弾性脚片85bの先端部外面に、前記雌ねじ孔2aのねじ山内径より外方に張り出した抜け止め突起85cが設けられ、雄ねじ部85dを雌ねじ孔2aの雌ねじ部から離脱させた状態時においても前記抜け止め突起85cが雌ねじ孔2aの奥端面に係止されることによってロックねじ85の抜脱が阻止されるものとなされている前項[1]に記載の浴槽用給湯口アダプタ。   [2] The lock screw 85 is made of an elastic synthetic resin, and the tip end portion of the shaft portion 85f is divided into a plurality of elastic leg pieces 85b by an axial slit groove 85a, and the outer surface of the tip end portion of the elastic leg piece 85b. Further, a retaining protrusion 85c that protrudes outward from the inner diameter of the screw thread of the female screw hole 2a is provided, and the retaining protrusion 85c remains in the female screw hole even when the male screw portion 85d is detached from the female screw portion of the female screw hole 2a. The hot water outlet adapter for bathtubs according to the preceding item [1], wherein the lock screw 85 is prevented from being pulled out by being locked to the rear end face of 2a.

[3]槽内取付部材72側のロック穴76の奥底面中央部に、ロックねじ拡張用突起76aが設けられ、該突起76aがロックねじ85の先端部の前記切割溝85aに嵌入せられることによって前記弾性脚片85bが外方に拡張され、前記抜け止め突起85cの外周面がロック穴76の内周面に圧接されるものとなされている前項[1]または[2]に記載の浴槽用給湯口アダプタ。   [3] A lock screw expansion projection 76 a is provided at the center of the bottom of the lock hole 76 on the tank mounting member 72 side, and the projection 76 a is fitted into the slit groove 85 a at the tip of the lock screw 85. The bathtub according to [1] or [2], wherein the elastic leg piece 85b is expanded outwardly and the outer peripheral surface of the retaining projection 85c is pressed against the inner peripheral surface of the lock hole 76. Hot water outlet adapter.

前記[1]に記載の構成によれば、予め浴壁側壁に固定した槽内取付部材のフランジに、その前面側から流路形成ユニットを被せるようにして押し当て、次いでこれを僅かに回転させて係止溝と係止突起とを係合させたのち、1本だけで必要かつ十分であるロックねじを僅かな回転数でねじ込むことによって、流路形成ユニットを前後方向にも、また回転方向にも変位しない確実な固定状態に取付けることができる。従って、従来のように、複数本の取付ねじを用いて流路形成ユニットを槽内取付部材のフランジにねじ止め固定する場合に較べて、必要部品点数を削減できると共に、現場での取付施工作業を簡易化して、その作業時間の短縮及び労力の軽減をはかり得る。もとより、上記ロックねじは、流路形成ユニットの回り止めの役割のみを担うものであるから、先端部がロック穴に嵌まり込むだけの、比較的短かいもので足り、給湯口アダプタの浴槽内側取付部品の突出度合いの極めて小さい薄型のものとすることに貢献しうると共に、ロックねじの取付け時のねじ込み回転も僅かな回転数で取付けを完了することができるから、愈々、部品コストの削減と作業能率の向上に資することができる。   According to the configuration described in [1] above, press the channel forming unit from the front side against the flange of the in-tank mounting member fixed in advance to the bath wall side wall, and then rotate it slightly. After engaging the locking groove and the locking protrusion, the flow path forming unit can be moved in the front-rear direction as well as in the rotational direction by screwing a lock screw, which is necessary and sufficient with only one, at a slight rotational speed. It can be mounted in a fixed state that does not displace. Therefore, the number of required parts can be reduced and the installation work at the site can be reduced compared to the case where the flow path forming unit is screwed and fixed to the flange of the tank mounting member using a plurality of mounting screws as in the past. Can be simplified to shorten the working time and labor. Of course, the lock screw only serves to prevent the flow path forming unit from rotating, so a relatively short screw with the tip fitted into the lock hole is sufficient. This can contribute to making the mounting parts extremely thin with a very low degree of protrusion, and can also complete the installation with a small number of rotations when the lock screw is installed. It can contribute to the improvement of work efficiency.

なお、前面のフィルタ部材は、流路形成ユニットに対して、これもL形の係止溝と係止突起とによる係止機構をもって着脱自在に取付けられるのが普通であるが、このフィルタ部材をその清掃、メンテナンスのために回転させて脱着させる場合においても、流路形成部材は上記ロックねじによって回転方向の移動変位が確実に阻止されたものとなっているので、上記フィルタ部材の脱着を支障なく行い得る。   The filter member on the front side is usually detachably attached to the flow path forming unit with a locking mechanism having an L-shaped locking groove and a locking projection. Even in the case of rotating and desorbing for cleaning and maintenance, the flow path forming member is reliably prevented from moving in the rotational direction by the lock screw. Can be done without.

前記[2]に記載の構成によれば、ロックねじを雌ねじ孔に強制的に単に押し込むことによって、その軸部の先端部の複数個の弾性脚片をまわりから押し挾めるように弾性変形を生じさせつつ、雌ねじ孔に先端部を支障なく押し通して流路形成ユニットに組付け状態にセットすることができる。そして、このように組付けたのちは、前記弾性脚片の先端の抜け止め突起が雌ねじ孔の奥端に引掛かるように作用するため、雌ねじ孔からロックねじが不本意に抜脱することがない。従って、ロックねじを予め流路形成ユニットに組付けセットした状態でアダプタを市場供給することができ、製品の梱包管理上有利であるのみならず、現場でのアダプタの取付けに際しても、予め流路形成ユニットに取り付けられているロックねじをそのままドライバーでねじ締めることによって所要の取付作業を完了しうるので、愈々作業上便利であると共に、ロックねじの紛失やその取付忘れ等の施工ミスの発生のおそれを減少しうる。   According to the configuration described in [2], by simply forcibly pushing the lock screw into the female screw hole, the elastic deformation is performed so that the plurality of elastic leg pieces at the tip of the shaft portion are pressed from around. The tip portion can be pushed through the female screw hole without hindrance and set in the flow path forming unit. After the assembly, the locking protrusion at the tip of the elastic leg piece acts so as to be hooked on the back end of the female screw hole, so that the lock screw may be unintentionally removed from the female screw hole. Absent. Therefore, the adapter can be supplied to the market with the lock screw assembled and set in advance in the flow path forming unit, which is advantageous not only for product packaging management, but also when the adapter is installed on site. The required installation work can be completed by screwing the lock screw attached to the forming unit as it is with a screwdriver, which is convenient for work frequently, and causes mistakes such as loss of the lock screw or forgetting to install it. May reduce fear.

更に、前記[3]に記載の構成によれば、ロックねじを締め込んだときに、弾性脚片の先端部が拡開方向に押し拡げられて抜け止め突起の外周面がロック穴の内周面に圧接することになるため、ロックねじによる流路形成ユニットの回り止め作用を一層確実かつ強固なものとすることができる。   Further, according to the configuration described in [3] above, when the lock screw is tightened, the distal end portion of the elastic leg piece is pushed and expanded in the expanding direction so that the outer peripheral surface of the retaining protrusion is the inner periphery of the lock hole. Since the surface is pressed against the surface, the anti-rotation action of the flow path forming unit by the lock screw can be made more reliable and strong.

以下、この発明に係る浴槽用給湯口アダプタの実施形態について、図面を参照して具体的に説明する。   Hereinafter, an embodiment of a hot water inlet adapter for bathtubs according to the present invention will be specifically described with reference to the drawings.

なお、この実施形態の給湯口アダプタは、浴槽外に設置した給湯機(図示省略)からの温水を浴槽内に供給する湯はり(貯湯)機能と、浴槽内の温水を給湯機に吸い込んで加熱した高温水を浴槽内に戻す追い焚き機能とを備えた浴槽給湯システムに適用するものであり、所謂無極タイプとして、給湯機に繋がる往き管と戻り管(図示省略)に対する接続が逆になっても同じ機能が得られるようになっている。   In addition, the hot water supply adapter of this embodiment is a hot water (hot water storage) function that supplies hot water from a hot water heater (not shown) installed outside the bathtub into the bathtub, and the hot water in the bathtub is sucked into the hot water heater and heated. This is applied to a bathtub hot water supply system having a reheating function for returning the hot water into the bathtub, and as a so-called non-polar type, the connection to the forward pipe and the return pipe (not shown) connected to the water heater is reversed. Has the same functionality.

給湯口アダプタは、図1の縦断側面図ならびに図2の分解斜視図で示すように、流路形成ユニット10、槽外取付部材71、槽内取付部材72、フィルタ部材73の4つの主要部品と、槽外側のリング状被覆パッキング81、Oリング82、槽内側のリング状パッキング83、リング状滑りシート84、ロックねじ85の付属部品とで構成されている。なお、図中のHは浴槽Tの側壁Taに設けた貫通穴を示している。   As shown in the vertical side view of FIG. 1 and the exploded perspective view of FIG. 2, the hot water supply adapter includes four main components: a flow path forming unit 10, an outside tank attachment member 71, an inside tank attachment member 72, and a filter member 73. , The outer ring-shaped covering packing 81, the O-ring 82, the inner ring-shaped packing 83, the ring-shaped sliding sheet 84, and the accessory parts of the lock screw 85. In addition, H in a figure has shown the through-hole provided in the side wall Ta of the bathtub T. FIG.

流路形成ユニット10は、既述の無極タイプとしての流路を形成するものであり、図3に示すように、円盤部1aの中央部後面側に流路分岐部1b(図4の(B)参照)及び流路筒部1cを一体形成した硬質合成樹脂成形物からなるユニット本体1と、その円盤部1aの前面側に嵌着される硬質合成樹脂成形物からなる円形の前板2と、同円盤部1aの中央にある弁部3に嵌着する弁座枠31と、流路分岐部1bに配置される縦長のゴム板からなる第一及び第二の弁体32A,32Bとを備えている。   The flow path forming unit 10 forms a flow path as the above-mentioned non-polar type, and as shown in FIG. 3, the flow path branching section 1b ((B in FIG. )) And a unit body 1 made of a hard synthetic resin molding integrally formed with the flow path cylinder portion 1c, and a circular front plate 2 made of a hard synthetic resin molding fitted on the front side of the disk portion 1a. The valve seat frame 31 fitted to the valve part 3 in the center of the disk part 1a, and the first and second valve bodies 32A, 32B made of a vertically long rubber plate arranged in the flow path branch part 1b. I have.

そして、ユニット本体1の円盤部1aの周縁上半部には前方へ突出した突縁部11が形成され、この突縁部11の前縁側に内嵌係止される前板2と当該円盤部1aとの間で区画室10aを構成している。また、この区画室10aの外周には、左右両側上部の2ヵ所または下部を含む3ヶ所にL字形の係止溝11aが形成されている。   A protruding edge portion 11 protruding forward is formed on the upper half of the peripheral edge of the disk portion 1a of the unit body 1, and the front plate 2 and the disk portion are fitted and locked to the front edge side of the protruding edge portion 11. A compartment 10a is formed with 1a. In addition, L-shaped locking grooves 11a are formed in the outer periphery of the compartment 10a at two locations on the left and right sides, or at three locations including the lower portion.

図3〜図5に示すように、ユニット本体1の円盤部1aの中央部には、弁部3を構成する開口部12が形成され、この開口部12が縦隔壁13と左右の横桟14,14によって上下左右の流路穴15a〜15dに4分割されている。そして、左側上下の流路孔15a,15bは流路分岐部1bで後方外側へ開放する一方、右側上下の流路孔15c,15dは流路分岐部1bの縦隔壁13を直線部とする半円形の連絡室10bを経て後部の円筒状の流路筒部1c内に連通している。また、下側左右の流路孔15b,15dには、各々開口縁の左右部及び下辺部と中間の長尺縦リブにより、前面側に臨む第一及び第二吐出弁座33a,33bが形成されている。   As shown in FIGS. 3 to 5, an opening portion 12 constituting the valve portion 3 is formed in the central portion of the disk portion 1 a of the unit main body 1, and the opening portion 12 includes a vertical partition wall 13 and left and right horizontal rails 14. , 14 is divided into four upper and lower flow passage holes 15a to 15d. The upper and lower channel holes 15a and 15b are opened rearward and outward at the channel branching portion 1b, while the upper and lower channel holes 15c and 15d are half of the vertical partition wall 13 of the channel branching unit 1b. It communicates with the inside of the rear cylindrical cylindrical tube 1c through a circular communication chamber 10b. Further, first and second discharge valve seats 33a and 33b facing the front surface are formed in the lower left and right flow passage holes 15b and 15d, respectively, by long vertical ribs in the middle of the left and right sides and the lower side of the opening edge. Has been.

弁座枠31は、ユニット本体1の開口部12の上部側に前方から嵌着することにより、後方側に臨む第一及び第二吸込弁座34a,34bを構成するものであり、略半円形の外形をなす硬質合成樹脂成形物からなり、上側左右の流路孔15a,15cの各々に対応する左右各一対の流路窓31a…を有すると共に、頂部と左右両端部とに突起状の当接片31bが形成され、また下縁の中央部2ヵ所と左右両側部の計4ヵ所に取付孔31c…を備えている。   The valve seat frame 31 constitutes first and second suction valve seats 34a and 34b facing the rear side by being fitted to the upper side of the opening 12 of the unit main body 1 from the front, and is substantially semicircular. And has a pair of left and right channel windows 31a corresponding to each of the upper and left channel holes 15a, 15c, and has a projecting contact between the top and both left and right ends. A contact piece 31b is formed, and mounting holes 31c... Are provided at a total of four places, two at the center of the lower edge and at both the left and right sides.

第一及び第二の弁体32A,32Bは、ユニット本体1の開口部12を左右に分割した各形状に対応しており、上半部が第一及び第二吸込弁35a,35bとして各々上側左右の流路孔15a,15cに嵌入し得るサイズを有すると共に、下半部が第一及び第二吐出弁36a,36bとして下側左右の流路孔15b,15dの第一及び第二吐出弁座33a,33bに嵌合するサイズに設定されている。しかして、両弁体32A,32Bの上下方向中間部には、左右両側の取付孔32a,32aと、その間の横方向のリブ32bとが設けてある。   The first and second valve bodies 32A and 32B correspond to respective shapes in which the opening 12 of the unit body 1 is divided into left and right, and the upper half portions are respectively upper side as first and second suction valves 35a and 35b. The first and second discharge valves of the lower left and right flow path holes 15b and 15d have sizes that can be fitted into the left and right flow path holes 15a and 15c, and the lower half is the first and second discharge valves 36a and 36b. The size is set to fit into the seats 33a and 33b. Therefore, left and right mounting holes 32a and 32a and a lateral rib 32b between them are provided in the middle in the vertical direction of both valve bodies 32A and 32B.

しかして、ユニット本体1側には、図3で示すように、左右の横桟14,14のそれぞれ両端部に前方へ突出する支持ピン14a…が設けてあり、これら支持ピン14a…を、第一及び第二の弁体32A,32Bの取付孔32a…に圧入して、更に弁座枠31の取付孔31c…に嵌入することにより、両弁体32A,32B及び弁座枠31をユニット本体1の円盤部1aの前面に止着するようになっている。なお、両弁体32A,32Bはリブ32bを横桟14の凹段部14bに嵌合して位置決めされる。   As shown in FIG. 3, the unit body 1 is provided with support pins 14 a... Protruding forward at both ends of the left and right horizontal rails 14, 14, and these support pins 14 a. The first and second valve bodies 32A, 32B are press-fitted into the mounting holes 32a, and further fitted into the mounting holes 31c of the valve seat frame 31, so that both the valve bodies 32A, 32B and the valve seat frame 31 are unit bodies. 1 is fixed to the front surface of the disk portion 1a. In addition, both valve bodies 32A and 32B are positioned by fitting the rib 32b to the concave step portion 14b of the cross rail 14.

また、ユニット本体1の円盤部1aの前面側には、下部の左右両側に直線部を内側にした弓形の凸部からなるセパレータ部4A,4A、上側の突縁部11の左右内縁に係止ピン11b,11b、下側左右の流路孔15b,15dの外側縁部に突片状の前板受け16b,16b、がそれぞれ突設されている。   Further, on the front side of the disk portion 1a of the unit main body 1, the left and right sides of the lower part are latched on the left and right inner edges of the separator parts 4A and 4A made of arcuate convex parts with the linear part inside, and the upper protruding edge part 11 Protruding plate-like front plate receivers 16b and 16b are projected from the outer edges of the pins 11b and 11b and the lower left and right flow passage holes 15b and 15d, respectively.

更に、ユニット本体1には、円盤部1aの上部に前後に透通するボス部挿通孔17を有すると共に、突縁部11の頂端近傍に前方へ開く切欠部18が形成されている。また、該円盤部1aの後面側には、全周にわたる後方突縁部11cを有し、その内周側の3ヵ所に係止突起19が周方向に等配して形成されている。   Further, the unit main body 1 has a boss portion insertion hole 17 that passes through the top and the bottom of the disk portion 1 a, and a notch portion 18 that opens forward near the top end of the projecting edge portion 11. Further, on the rear surface side of the disk portion 1a, there is a rear projecting edge portion 11c extending over the entire circumference, and locking projections 19 are equally formed in the circumferential direction at three locations on the inner peripheral side.

前板2は、図3に示すように、ユニット本体1の円盤部1aに対応した円形をなし、その上半部には、ユニット本体1の上側左右の流路孔15a,15cに対向する領域に多数の小径の吸込孔20…が、中央上部にユニット本体1のボス部挿通孔17に対応するねじ孔2aが、両側縁部にユニット本体1の各係止ピン11bに対応する係止孔2b,2bが、それぞれ前後に透通して形成され、更に周縁の2ヵ所にユニット本体1の各係止溝11aの入口部となる切欠2cが設けてある。   As shown in FIG. 3, the front plate 2 has a circular shape corresponding to the disk portion 1 a of the unit main body 1, and the upper half of the front plate 2 is a region facing the upper left and right flow path holes 15 a and 15 c of the unit main body 1. A plurality of small-diameter suction holes 20 at the upper center, screw holes 2a corresponding to the boss insertion holes 17 of the unit body 1, and locking holes corresponding to the respective locking pins 11b of the unit body 1 at both side edges. 2b and 2b are formed so as to be transparent in the front-rear direction, and further, notches 2c serving as inlet portions of the respective locking grooves 11a of the unit body 1 are provided at two positions on the periphery.

また、図7に示すように、前板2の後面側には、ねじ孔2aの位置から左右両側へ円弧状に延びる円弧隔壁リブ21,21、該ねじ孔2aの位置から真下に直線的に延びる縦隔壁リブ22、この縦隔壁リブ22の中間部と左右両側の円弧隔壁リブ21,21の間を繋ぐ横隔壁リブ23,23、各横隔壁リブ23から外向き斜め下方へ分岐した吐出ガイドリブ24,24、左右両側の円弧隔壁リブ21,21における横隔壁リブ23との接合部より下方部分の外側に対向する弧状の導出ガイドリブ25,25、ねじ孔2aの周囲のボス部26、がそれぞれ突設されている。また、この後面側の下部には、ユニット本体1側のセパレータ部4A,4Aに対応する弓形の浅い凹部27,27が形成され、更にユニット本体1側の第一及び第二吐出弁座33a,33bの下縁部との対向位置に直線状のV字溝29,29が設けられている。   Further, as shown in FIG. 7, on the rear surface side of the front plate 2, arc partition ribs 21 and 21 extending in an arc shape from the position of the screw hole 2a to the left and right sides, and linearly downward from the position of the screw hole 2a. The vertical partition rib 22 that extends, the horizontal partition ribs 23 and 23 that connect between the middle portion of the vertical partition rib 22 and the arc partition ribs 21 and 21 on the left and right sides, and the discharge guide rib that branches downward and obliquely downward from each horizontal partition rib 23 24, 24, arc-shaped lead-out guide ribs 25, 25 facing the outside of the lower part of the arc partition ribs 21, 21 on both the left and right sides, and the boss portions 26 around the screw holes 2a. Projected. Further, in the lower part on the rear surface side, arcuate shallow recesses 27 and 27 corresponding to the separator parts 4A and 4A on the unit body 1 side are formed, and further, the first and second discharge valve seats 33a on the unit body 1 side are formed. Linear V-shaped grooves 29, 29 are provided at positions facing the lower edge of 33b.

しかして、流路形成ユニット10は、第一及び第二の弁体32A,32Bと弁座枠31を装着したユニット本体1の円盤部1aに対し、前板2の係止孔2b,2bにユニット本体1側の係止ピン11b,11bを挿嵌させると共に、ねじ孔2aのボス部26をユニット本体1側のボス部挿通孔17に挿嵌して、当該前板2を内嵌係止することにより、該円盤部1aと前板2との間で既述の区画室10aを構成したものである。   Thus, the flow path forming unit 10 is inserted into the locking holes 2b and 2b of the front plate 2 with respect to the disk portion 1a of the unit body 1 on which the first and second valve bodies 32A and 32B and the valve seat frame 31 are mounted. The locking pins 11b, 11b on the unit main body 1 side are inserted and fitted, and the boss portion 26 of the screw hole 2a is inserted into the boss portion insertion hole 17 on the unit main body 1 side, so that the front plate 2 is fitted and locked. By doing so, the aforementioned compartment 10a is configured between the disk portion 1a and the front plate 2.

この区画室10aでは、図8に示すように、ユニット本体1側の突縁部11と、前板2側のリブ21〜25とが隔壁を構成し、またユニット本体1側のセパレータ部4A,4Aと、前板受け16bも前板2の後面側に密接して壁体となっている。   In this compartment 10a, as shown in FIG. 8, the projecting edge portion 11 on the unit body 1 side and the ribs 21 to 25 on the front plate 2 side constitute a partition, and the separator portion 4A on the unit body 1 side, 4A and the front plate receiver 16b are also in close contact with the rear side of the front plate 2 to form a wall.

これにより、区画室10a内の上部側には、隔壁リブ21〜23に囲まれて隔絶した左右の第一及び第二吸込室51a,51bが形成されると共に、上部側周縁に沿って突縁部11と円弧隔壁リブ21,21との間に混合用流路6Aが構成されている。また、該区画室10a内の下部側は、縦隔壁リブ22の下方を仮想的な境界として、左右の第一及び第二吐出室52a,52bに区画されている。   As a result, left and right first and second suction chambers 51a and 51b separated by the partition ribs 21 to 23 are formed on the upper side in the compartment 10a, and a protruding edge is formed along the upper peripheral edge. A mixing channel 6 </ b> A is formed between the portion 11 and the arc partition ribs 21, 21. The lower side of the compartment 10a is partitioned into left and right first and second discharge chambers 52a and 52b, with the lower side of the vertical partition rib 22 as a virtual boundary.

そして、第一吸込室51aには第一吸込弁35aが、第二吸込室51bには第二吸込弁35bが、第一吐出室52aには第一吐出弁36aが、第二吐出室52bには第二吐出弁36bが、それぞれ臨んでいる。   The first suction valve 51a is provided in the first suction chamber 51a, the second suction valve 35b is provided in the second suction chamber 51b, the first discharge valve 36a is provided in the first discharge chamber 52a, and the second discharge chamber 52b is provided. The second discharge valve 36b faces each other.

また、区画室10aの突縁部11がない下縁側は、スリット状に外部へ開放した吐出口53を構成している。更に、第一及び第二吐出室52a,52bでは、それぞれ吐出弁36a,36bの流出口54と吐出口53との間が、セパレータ部4Aによって左右に別れている。両吐出室52a,52bは、縦隔壁リブ22の下端22aの下方に構成される連通口55によって連通している。   Further, the lower edge side of the compartment 10a where the projecting edge portion 11 is absent constitutes a discharge port 53 that is open to the outside in a slit shape. Further, in the first and second discharge chambers 52a and 52b, the outlet 54 and the discharge port 53 of the discharge valves 36a and 36b are separated from each other by the separator portion 4A. Both the discharge chambers 52 a and 52 b communicate with each other through a communication port 55 formed below the lower end 22 a of the vertical partition rib 22.

混合用流路6Aは、ユニット本体1の突縁部11に設けていた切欠18が頂部で導入口60として外部に開口する一方、左右両側において、吐出ガイドリブ24の下端と導出ガイドリブ25との間が導出口61として第一及び第二吐出室52a,52bの側方に臨んでいる。   In the mixing channel 6A, the notch 18 provided in the projecting edge portion 11 of the unit main body 1 opens to the outside as the introduction port 60 at the top portion, and between the lower end of the discharge guide rib 24 and the outlet guide rib 25 on the left and right sides. Faces the side of the first and second discharge chambers 52a, 52b as the outlet 61.

槽外取付部材71は、図1及び図2に示すように、黄銅やステンレス鋼等の金属製であり、略円筒状をなす外筒部71aの開放した前端にフランジ部71bを備えると共に、外筒部71aの閉塞した後端部に一対の外管接続部70a,70bがロウ付けされ、該外筒部71aの内側には前方へ開放した円筒状の内筒部71cが同軸状に一体形成されている。そして、外筒部71aと内筒部71cの間の環状空間7aが外管接続部70aに、内筒部71cの内側空間7bが外管接続部70bに、それぞれ連通している。また、外筒部71aの前部内周には雌ねじ74aが刻設され、この外筒部71aの前端よりも内奥に位置した内筒部71cの前端の内周側にOリング82が嵌装されている。   As shown in FIGS. 1 and 2, the outside-tubing mounting member 71 is made of a metal such as brass or stainless steel, and includes a flange portion 71b at the open front end of an outer cylindrical portion 71a having a substantially cylindrical shape. A pair of outer pipe connecting portions 70a and 70b are brazed to the closed rear end portion of the cylindrical portion 71a, and a cylindrical inner cylindrical portion 71c opened forward is integrally formed coaxially inside the outer cylindrical portion 71a. Has been. The annular space 7a between the outer cylinder portion 71a and the inner cylinder portion 71c communicates with the outer tube connection portion 70a, and the inner space 7b of the inner cylinder portion 71c communicates with the outer tube connection portion 70b. Further, a female screw 74a is formed on the inner periphery of the front portion of the outer tube portion 71a, and an O-ring 82 is fitted on the inner periphery side of the front end of the inner tube portion 71c located inward from the front end of the outer tube portion 71a. Has been.

しかして、槽外取付部材71のフランジ部71bには、リング状被覆パッキング81が嵌着される。このパッキング81は、断面略U字状の合成ゴム等からなる断面略U字状の成形物であり、その内周の環状嵌合溝81bにフランジ部71bを嵌め込むことにより、該フランジ部71bの略外周面全域を包み込む状態に密着固定される。なお、このリング状被覆パッキング81の前面側を構成する厚肉本体部81bの表裏面には、複数の同心円状の密着用凹凸部81c…が形成されている。   Accordingly, the ring-shaped covering packing 81 is fitted to the flange portion 71 b of the outside-tubing attachment member 71. The packing 81 is a molded product having a substantially U-shaped cross section made of synthetic rubber having a substantially U-shaped cross section, and the flange portion 71b is fitted into the annular fitting groove 81b on the inner periphery thereof. Are fixed tightly so as to wrap around the entire outer peripheral surface of the. Note that a plurality of concentric concavity and convexity portions 81c are formed on the front and back surfaces of the thick body portion 81b constituting the front side of the ring-shaped covering packing 81.

槽内取付部材72は、図1及び図2に示すように、ポリアセタート樹脂等の硬質樹脂成形物からなり、両端が開放した筒状部72aの前端にフランジ部72bが一体形成されており、筒状部72aの外周には槽外取付部材71の雌ねじ74aに対応する雄ねじ74bが設けてある。そして、フランジ部72bの後面側には、内周側から外周側へ段下する環状段部75aと、その外周側の環状溝75bが形成されている。また、フランジ部72bの前面側には多数の有底のロック穴76…が周方向一定間隔置きに形成され、更に外周部には複数のL字形の係止溝77が周方向一定間隔置きに形成されている。   As shown in FIGS. 1 and 2, the in-tank mounting member 72 is made of a hard resin molding such as polyacetate resin, and a flange portion 72b is integrally formed at the front end of the cylindrical portion 72a with both ends open. A male screw 74b corresponding to the female screw 74a of the outside-tubing attachment member 71 is provided on the outer periphery of the shaped portion 72a. An annular stepped portion 75a that steps down from the inner peripheral side to the outer peripheral side and an annular groove 75b on the outer peripheral side are formed on the rear surface side of the flange portion 72b. Further, a plurality of bottomed lock holes 76 are formed at regular intervals in the circumferential direction on the front side of the flange portion 72b, and a plurality of L-shaped locking grooves 77 are arranged at regular intervals in the circumferential direction. Is formed.

上記ロック穴76は、図9に示すように流路形成ユニット10の雌ねじ孔2aにねじ通されるロックねじ85の先端部が嵌まり込むことにより、流路形成ユニット10の回転変位を阻止するものであり、その奥底面中央部に短柱状のロックねじ拡張用突起(76a)が設けられている。   As shown in FIG. 9, the lock hole 76 prevents the rotational displacement of the flow path forming unit 10 by fitting the tip of a lock screw 85 threaded through the female screw hole 2 a of the flow path forming unit 10. A short columnar lock screw extending projection (76a) is provided at the center of the bottom of the bottom.

一方、ロックねじ85は、弾性合成樹脂成形品からなる長さ8.0〜8.5mm程度の極く短いものである。その具体的な形状を図10に示している。同図に示すように、ロックねじ85は、軸部85fの全長のうち、頭部85e側の約1/2長さ領域部分に雄ねじ部85dが形成される一方、残りの先端側の約1/2長さ領域部分には、軸線方向に断面Y字状に3つの切割溝85aが放射状配置に設けられ、これによって軸部85fが周方向に3つの弾性脚片85bに分割されている。そして、この各分割脚片85bの先端部外周面には、抜け止め方向に係止用段部を有する断面略直角三角形の抜け止め突起85cが設けられてたものとなされている。この抜け止め突起85cは、流路形成ユニット10の前記雌ねじ孔2aのねじ山内径より僅かに外方に張り出したものとなされている。   On the other hand, the lock screw 85 is an extremely short one having a length of about 8.0 to 8.5 mm made of an elastic synthetic resin molded product. The specific shape is shown in FIG. As shown in the drawing, the lock screw 85 has a male screw portion 85d formed in an approximately ½ length region portion on the head 85e side in the entire length of the shaft portion 85f, while the remaining screw tip 85 has about 1 In the / 2 length region portion, three slit grooves 85a having a Y-shaped cross section in the axial direction are provided in a radial arrangement, whereby the shaft portion 85f is divided into three elastic leg pieces 85b in the circumferential direction. Further, on the outer peripheral surface of the distal end portion of each of the divided leg pieces 85b, a retaining protrusion 85c having a substantially right-angled cross section having a locking step portion in the retaining direction is provided. The retaining protrusion 85c projects slightly outward from the thread inner diameter of the female screw hole 2a of the flow path forming unit 10.

しかして、槽内取付部材72は、その使用に際し、筒状部72aにリング状滑りシート84及びリング状パッキン83を外嵌し、これらをフランジ部72bに近接する位置に保持させておく。   Therefore, when the tank mounting member 72 is used, the ring-shaped sliding sheet 84 and the ring-shaped packing 83 are externally fitted to the cylindrical portion 72a, and these are held at positions close to the flange portion 72b.

リング状パッキング83は、断面が内向きに尖った略スペード形をなす厚肉リング部83aと、この厚肉リング部83aから中心側へ全周にわたって張出する薄肉リング部83bとで構成される合成ゴム等の一体成形物からなり、槽内取付部材72の筒状部72aに嵌装した状態で、薄肉リング部83bの内周縁が当該筒状部72aに略当接すると共に、厚肉リング部83aがフランジ部72bの環状溝75bに臨む形になる。   The ring-shaped packing 83 includes a thick ring portion 83a having a substantially spade shape with a cross section pointed inward, and a thin ring portion 83b extending from the thick ring portion 83a to the center side over the entire circumference. The inner peripheral edge of the thin ring portion 83b is substantially in contact with the cylindrical portion 72a, and is formed of an integrally molded product such as synthetic rubber, and is fitted to the cylindrical portion 72a of the in-tank mounting member 72. 83a faces the annular groove 75b of the flange portion 72b.

また、リング状滑りシート84は、ポリオレフィンやポリエステル等の表面滑性が高い硬質乃至半硬質の平坦な合成樹脂シートからなり、槽内取付部材72の筒状部72aに対してリング状パッキング83よりも奥側つまりフランジ部72b側に嵌装するが、この嵌装状態で内周縁が当該筒状部72aに略当接すると共に、外周縁がフランジ部72bの環状溝75b上に位置してリング状パッキング83の厚肉リング部73aの最大肉厚部に被さるように寸法設定されている。   Further, the ring-shaped sliding sheet 84 is made of a hard or semi-rigid flat synthetic resin sheet having a high surface slipperiness such as polyolefin or polyester, and is formed from the ring-shaped packing 83 with respect to the cylindrical portion 72a of the in-tank mounting member 72. Is also fitted on the rear side, that is, on the flange portion 72b side. In this fitted state, the inner peripheral edge substantially contacts the cylindrical portion 72a, and the outer peripheral edge is positioned on the annular groove 75b of the flange portion 72b. The dimension is set so as to cover the maximum thickness portion of the thick ring portion 73 a of the packing 83.

フィルタ部材73は、図1及び図2に示すように、皿形の硬質合成樹脂成形物からなり、その円形の前壁部73aには径小で表裏に透通する多数の吸込孔78…が略全面にわたって形成されている。また、前壁部73aから後方へ突出する周縁部73bは、流路形成ユニット10のスリット状の放出口53に対応する下半部の突出高さが低く設定されると共に、内周に流路形成ユニット10の各係止溝11aに対応する係止突起(図示省略)が形成されている。   As shown in FIGS. 1 and 2, the filter member 73 is made of a dish-shaped hard synthetic resin molding, and the circular front wall portion 73a has a large number of suction holes 78 that are small in diameter and penetrate the front and back. It is formed over substantially the entire surface. Further, the peripheral edge portion 73b protruding rearward from the front wall portion 73a is set to have a lower protrusion height corresponding to the slit-like discharge port 53 of the flow path forming unit 10 and has a flow path on the inner periphery. Locking projections (not shown) corresponding to the respective locking grooves 11a of the forming unit 10 are formed.

上記した各部構成の給湯口アダプタを浴槽Tに取り付けるには、まず槽外取付部材71と槽内取付部材72とを浴槽側壁Taの貫通穴Hを通して螺合させ、両者71,72のフランジ部71b,72b間でパッキング81,83を介して浴槽側壁Taを内外から挟着する。すなわち、浴槽側壁Taの外側に配置した槽外取付部材71の外筒部71aに、槽内取付部材72の筒状部72aを該浴槽側壁Taの内側から貫通穴Hを通して合わせ、槽内取付部材72側の回転操作により、筒状部72aの雄ねじ74bを外筒部71aの雌ねじ74aに螺合させて締め付ければよい。   In order to attach the hot water supply port adapter having the above-described configuration to the bathtub T, first, the tank outer mounting member 71 and the tank inner mounting member 72 are screwed through the through hole H of the bathtub side wall Ta, and the flange portions 71b of both 71 and 72 are connected. , 72b, and the bathtub side wall Ta is sandwiched from inside and outside through the packings 81 and 83. That is, the tubular portion 72a of the in-tank mounting member 72 is aligned with the outer tubular portion 71a of the outside-tubing mounting member 71 disposed outside the bathtub side wall Ta through the through hole H from the inside of the bathtub side wall Ta, and the in-tank mounting member The male screw 74b of the cylindrical portion 72a may be screwed into the female screw 74a of the outer cylindrical portion 71a and tightened by a rotation operation on the 72 side.

上記の螺合操作では、槽内取付部材72のフランジ部71bとリング状パッキング83との間にリング状滑りシート84が介在するから、操作の当初から終盤に至るまでの間、該滑りシート84の滑り作用により、槽内取付部材72とパッキング83との共廻りが抑えられるため、該パッキング83が捩れて断裂したり歪な変形状態にならず、且つ槽内取付部材72を軽く容易に回転できる。   In the above screwing operation, since the ring-shaped sliding sheet 84 is interposed between the flange portion 71b of the in-tank mounting member 72 and the ring-shaped packing 83, the sliding sheet 84 is from the beginning to the end of the operation. Because of the sliding action, the joint mounting of the in-tank mounting member 72 and the packing 83 is suppressed, so that the packing 83 is not twisted and ruptured and is not in a distorted deformation state, and the in-tank mounting member 72 is lightly and easily rotated. it can.

そして、螺合の終盤になると、パッキング83の厚肉リング部83aがフランジ部72bの環状溝75bに入り込むのに伴い、リング状滑りシート83が環状段部75aで屈曲し、その外周側が環状溝75bへ曲がり込んで外径を縮小し、最終的に図1に示すようにパッキング83の厚肉リング部83aから外れ、該厚肉リング部83aが環状溝75bの底面に直接に圧接して密着する状態となるから、良好な水密封止性が得られる。   At the end of the screwing, as the thick ring portion 83a of the packing 83 enters the annular groove 75b of the flange portion 72b, the ring-shaped sliding sheet 83 is bent at the annular step portion 75a, and the outer peripheral side thereof is the annular groove. The outer diameter is reduced by bending to 75b and finally comes off from the thick ring portion 83a of the packing 83 as shown in FIG. 1, and the thick ring portion 83a is in direct pressure contact with the bottom surface of the annular groove 75b Therefore, a good watertight sealability can be obtained.

かくして両取付部材71,72の螺合連結が完了すれば、槽外取付部材71の外管接続部70a,70bに給湯機に繋がる往き管と戻り管を接続すると共に、浴槽Tの内側より槽内取付部材72に流路形成ユニット10及びフィルタ部材73を取り付ける。なお、槽外取付部材71は非回転側であるため、前記螺合操作の前に外管接続部70a,70bの接続を済ませておいてもよい。   Thus, when the screw connection of both mounting members 71 and 72 is completed, the outer pipe connecting portions 70a and 70b of the outer tank mounting member 71 are connected to the return pipe and the return pipe connected to the water heater, and from the inside of the bathtub T The flow path forming unit 10 and the filter member 73 are attached to the inner attachment member 72. In addition, since the tank outer attachment member 71 is on the non-rotating side, the outer pipe connection portions 70a and 70b may be connected before the screwing operation.

流路形成ユニット10は、吐出口53が下側になる状態で、流路筒部1c側から槽内取付部材72内に嵌入させ、該流路筒部1cを槽内取付部材72内に突入している槽外取付部材71の内筒部71cに挿嵌させる。なお、この挿嵌部分では内筒部71cの内周に嵌装したOリング6によって隙間が封止される。そして、円盤部1aの後方突縁部11cを取付部材72のフランジ部72bに外嵌し、後面側の各係止突起19がフランジ部72b外周の係止溝77に嵌入した状態で少し捻回操作すれば、これら係止突起19が係止溝77の入口側から周方向にずれた奥端位置に入り込むから、該ユニット10は槽内取付部材72に対して前後方向には抜出不能となる。   The flow path forming unit 10 is fitted into the in-tank mounting member 72 from the flow path cylinder part 1c side with the discharge port 53 being on the lower side, and the flow path cylinder part 1c enters the in-tank mounting member 72. It is made to insert in the inner cylinder part 71c of the outer tank attachment member 71 currently performed. In addition, in this insertion part, a clearance gap is sealed with the O-ring 6 fitted to the inner periphery of the inner cylinder part 71c. Then, the rear projecting edge portion 11c of the disk portion 1a is externally fitted to the flange portion 72b of the mounting member 72, and a little twisting is performed in a state in which the respective rear side locking projections 19 are fitted into the locking grooves 77 on the outer periphery of the flange portion 72b. If operated, these locking projections 19 enter the rear end position shifted in the circumferential direction from the inlet side of the locking groove 77, so that the unit 10 cannot be pulled out in the front-rear direction with respect to the in-tank mounting member 72. Become.

しかるのち、前板2のねじ孔2aにロックねじ85をねじ込めば、図1の如く、該ロックねじ85の先端が円盤部1aを貫通して槽内取付部材72のフランジ部72b前面側に設けられたロック穴76に嵌入し、流路形成ユニット10は槽内取付部材72に対して捻回不能となるから、該流路形成ユニット10の槽内取付部材72との係合が意に反して解除されるのを防止できる。   After that, if the lock screw 85 is screwed into the screw hole 2a of the front plate 2, the tip of the lock screw 85 passes through the disk portion 1a and is on the front side of the flange portion 72b of the in-tank mounting member 72 as shown in FIG. The flow path forming unit 10 is inserted into the provided lock hole 76 and cannot be twisted with respect to the in-tank mounting member 72, so that the engagement of the flow path forming unit 10 with the in-tank mounting member 72 is intentional. On the contrary, it can be prevented from being released.

上記ロックねじ85は、図9の(A)に示すようにアダプタの取付施工前の市場供給段階で、予め流路形成ユニット10の雌ねじ孔2に先端部を挿通して該ユニット10に組付けセットしておくものとなされている。即ち、雌ねじ孔2aに向けて軸部85fの先端部を強く押し込むと、切割溝85aの存在によって弾性脚片85bが窄まり方向に弾性変形して雌ねじ孔2aの雌ねじ部を通過する。そして、その先端部の抜け止め突起85cが雌ねじ部を通過した後は、弾性脚片85bの弾性復元力で上記抜け止め突起85cが雌ねじ部の先端、すなわち雌ねじ孔2aの奥端面に引掛かることでロックねじ85の抜け止めが果される。従って、ロックねじ85を別に梱包する必要がなく、部品管理上有利であるし、取付施工現場において、予め流路形成ユニット10にロックねじ85がセットされていることで、その付け忘れによる施工ミスの発生を防止できる。   As shown in FIG. 9A, the lock screw 85 is inserted into the female screw hole 2 of the flow path forming unit 10 in advance and assembled to the unit 10 at the market supply stage before the adapter is installed. It is supposed to be set. That is, when the tip end of the shaft portion 85f is strongly pushed toward the female screw hole 2a, the elastic leg piece 85b is elastically deformed in the direction of narrowing due to the presence of the cut groove 85a and passes through the female screw portion of the female screw hole 2a. Then, after the retaining protrusion 85c at the distal end passes through the female threaded portion, the retaining protrusion 85c is hooked to the distal end of the female threaded portion, that is, the inner end of the female threaded hole 2a by the elastic restoring force of the elastic leg piece 85b. Thus, the lock screw 85 is prevented from coming off. Therefore, there is no need to separately pack the lock screw 85, which is advantageous in terms of component management. Since the lock screw 85 is set in the flow path forming unit 10 in advance at the installation work site, a construction error due to forgetting to attach it. Can be prevented.

そこで、上記セット状態からロックねじ85が槽内取付部品72のフランジ部72bに向けてねじ込まれると、図9(B)に示すように、弾性脚片85bの先端部がロック穴76に嵌まり込む。しかもこのとき、弾性脚片の先端部間に存在する切割溝85aによる空間部にロックねじ拡張用突起76aが嵌まり込む。このため、弾性脚片85bの先端部が上記拡張用突起76aによって外方に押し拡げられ拡張される。その結果、外周面の抜け止め突起85cの外面がロック穴76の内周面に強く押し付けられ、相互の圧接によってロックねじ85の先端部がロック穴76内に堅固に拘束された状態となり、ひいては流路形成ユニット10の、槽内取付部材72に対する強固な相対回転阻止状態が実現される。   Therefore, when the lock screw 85 is screwed toward the flange portion 72b of the in-bath attachment component 72 from the set state, the tip end portion of the elastic leg piece 85b fits into the lock hole 76 as shown in FIG. Include. In addition, at this time, the lock screw expansion projection 76a is fitted into the space formed by the slit groove 85a existing between the tip portions of the elastic leg pieces. For this reason, the distal end portion of the elastic leg piece 85b is expanded outwardly by the expansion protrusion 76a. As a result, the outer surface of the retaining protrusion 85c on the outer peripheral surface is strongly pressed against the inner peripheral surface of the lock hole 76, and the distal end portion of the lock screw 85 is firmly restrained in the lock hole 76 by mutual pressure contact. A strong relative rotation blocking state of the flow path forming unit 10 with respect to the in-tank mounting member 72 is realized.

なお、流路形成ユニット10の取外しのためにロックねじ85を緩める必要が生じた場合にあっても、これを緩めることで該ロックねじ85の雄ねじ部85dが雌ねじ孔2aの雌ねじ部から離脱された段階で、抜け止め突起85cが雌ねじ孔2aの外側に位置されるように寸法設定されていることにより、以降ロックねじ85を回転させても空回りするだけで、前記抜け止め突起85cの作用でロックねじ85は雌ねじ孔2aからの抜脱が防止される。   Even when it is necessary to loosen the lock screw 85 for removing the flow path forming unit 10, the male screw portion 85d of the lock screw 85 is detached from the female screw portion of the female screw hole 2a by loosening the lock screw 85. At this stage, the retaining protrusion 85c is dimensioned so as to be positioned outside the female screw hole 2a, so that even if the lock screw 85 is rotated thereafter, the retaining protrusion 85c can be rotated freely. The lock screw 85 is prevented from being removed from the female screw hole 2a.

なお、槽内取付部材72側の係止溝77とロック孔76は周方向に一定間隔置きに多数形成されているから、螺合完了後の槽内取付部材72の回転停止姿勢が変動しても、該ユニット10は利用する係止溝77及びロック穴76の選択により、放出口53が下側になる最も好ましい姿勢で連結できる。   Since a large number of locking grooves 77 and lock holes 76 on the in-tank mounting member 72 side are formed at regular intervals in the circumferential direction, the rotation stopping posture of the in-tank mounting member 72 after screwing is changed. In addition, the unit 10 can be connected in the most preferable posture with the discharge port 53 on the lower side by selecting the locking groove 77 and the lock hole 76 to be used.

フィルタ部材73についても、流路形成ユニット10の区画室10aの前面に被せて、周縁部73bの内周の各係止突起(図示省略)を区画室10a外周の係止溝11aに嵌入し、その状態で少し捻回操作することにより、該ユニット10に対して前後方向には抜出不能に係合連結される。なお、フィルタ部材73は、流路形成ユニット10とは異なり、汚れによる目詰まりを防止する上で、清掃し易いように簡単に取り外せる方がよいため、特にロックする必要はない。   The filter member 73 is also put on the front surface of the partition chamber 10a of the flow path forming unit 10, and each locking protrusion (not shown) on the inner periphery of the peripheral edge portion 73b is fitted into the locking groove 11a on the outer periphery of the partition chamber 10a. By slightly twisting in this state, it is engaged and connected to the unit 10 so that it cannot be pulled out in the front-rear direction. In addition, unlike the flow path forming unit 10, the filter member 73 is preferably not easily locked so that it can be easily removed to prevent clogging due to dirt.

この場合、給湯口アダプタとして必要な流路構成が流路形成ユニット10として機能的にコンパクトにまとまっているから、浴槽側壁Taへの組み付けが容易であると共に、浴槽T内で嵩張らないという利点がある。   In this case, since the flow path configuration required as the hot water supply adapter is functionally compact as the flow path forming unit 10, there is an advantage that it is easy to assemble to the bathtub side wall Ta and is not bulky in the bathtub T. is there.

かくして浴室側壁Taに貫通状態に取り付けた給湯口アダプタでは、図1に示すように、流路形成ユニット10の区画室10aの左側に位置する第一吸込室51a及び第一吐出室52a(図8参照)から流路分岐部1bを経て流路筒部1cの外側に繋がる流路F1は、槽外取付部材71の外筒部71aと内筒部71cとの間の環状空間7aを通して外管接続部70aに連通している。また、区画室10aの右側に位置する第二吸込室51b及び第二吐出室52bから流路分岐部1bを経て流路筒部1cの内側に繋がる流路F2は、槽外取付部材71の内筒部1bの内側空間7bより外管接続部70bへ連通している。   Thus, in the hot water supply adapter attached to the bathroom side wall Ta in a penetrating state, as shown in FIG. 1, the first suction chamber 51a and the first discharge chamber 52a (FIG. 8) located on the left side of the partition chamber 10a of the flow path forming unit 10. The flow path F1 connected to the outside of the flow path cylinder portion 1c via the flow path branching portion 1b is connected to the outer pipe through the annular space 7a between the outer cylinder portion 71a and the inner cylinder portion 71c of the outer tank mounting member 71. It communicates with the portion 70a. The flow path F2 connected from the second suction chamber 51b and the second discharge chamber 52b located on the right side of the compartment 10a to the inside of the flow tube cylinder 1c through the flow branch portion 1b The inner space 7b of the cylindrical portion 1b communicates with the outer pipe connecting portion 70b.

なお、図1では図示を省略しているが、フィルタ部材73の前壁部73aには多数の吸込孔78…が略全面にわたって存在し(図2参照)、流路形成ユニット10の前板2にも両吸込室51a,51bに臨んで多数の吸込孔20…を備える(図2,3,7参照)ため、両吸込室51a,51bには前面側から浴槽温水が流入可能になっている。   Although not shown in FIG. 1, the front wall portion 73a of the filter member 73 has a large number of suction holes 78 over substantially the entire surface (see FIG. 2), and the front plate 2 of the flow path forming unit 10 In addition, since a large number of suction holes 20 are provided facing both the suction chambers 51a and 51b (see FIGS. 2, 3 and 7), bath hot water can flow into the suction chambers 51a and 51b from the front side. .

この給湯口アダプタは、無極タイプであり、2つの流路F1,F2のいずれが吸込側になっても、また吐出側になっても同じ機能が得られる。   This hot water supply adapter is a non-polar type, and the same function can be obtained regardless of which of the two flow paths F1 and F2 is on the suction side or the discharge side.

例えば、図1において流路F2が給湯機の吸込側の往き管に繋がっておれば、追い焚き時に、給湯機側からの強制吸引によって第二吸込弁35bが内側へ変形して開弁し、第二吸込室51bの前面側から浴槽温水が流路F2へ流入して給湯機側へ送られるが、下方の第二吐出弁36bは給湯機側からの強制吸引によって第二吐出弁座33bに圧接して閉弁状態を維持する。一方、吐出側となった流路F1には給湯機側から温水が送られて来るから、その送圧力で第一吐出弁36aが外側へ変形して開弁し、第一吐出室52aへ流入した供給温水が吐出口53より浴槽T内へ放出されるが、上方の第一吸込弁35aは送圧力で第一吸込弁座34aに圧接して閉弁状態を維持する。   For example, if the flow path F2 is connected to the forward pipe on the suction side of the water heater in FIG. 1, the second suction valve 35b is deformed inward by the forced suction from the water heater side and is opened at the time of reheating. Bathtub hot water flows into the flow path F2 from the front side of the second suction chamber 51b and is sent to the hot water supply side, but the lower second discharge valve 36b is moved to the second discharge valve seat 33b by forced suction from the hot water supply side. The valve is closed by pressure contact. On the other hand, since warm water is sent from the hot water supply side to the flow path F1 that has become the discharge side, the first discharge valve 36a is deformed to the outside by the feed pressure and is opened to flow into the first discharge chamber 52a. Although the supplied hot water is discharged into the bathtub T from the discharge port 53, the upper first suction valve 35a is brought into pressure contact with the first suction valve seat 34a by the feed pressure and maintains the closed state.

従って、流路F1が吸込側、流路F2が吐出側と逆の接続になっても、第一吸込室51aより浴槽温水を吸い込み、第二吐出室52bから供給温水を吐出するだけで、同じことである。なお、湯はり作動時には、給湯機側から両流路F1,F2を通して温水が供給されるから、両吐出弁36a,36bが開弁して第一及び第二吐出室52a,52bの両方の吐出口53から供給温水が放出される。無論、このときには両吸込弁35a,35bは閉弁している。   Therefore, even if the flow path F1 is connected to the suction side and the flow path F2 is opposite to the discharge side, it is the same only by sucking the hot water in the bathtub from the first suction chamber 51a and discharging the supplied hot water from the second discharge chamber 52b. That is. During hot water operation, warm water is supplied from the hot water supply side through both flow paths F1 and F2, and therefore both discharge valves 36a and 36b are opened to discharge both the first and second discharge chambers 52a and 52b. Supply hot water is discharged from the outlet 53. Of course, at this time, both suction valves 35a and 35b are closed.

この第一実施形態の給湯口アダプタでは、追い焚きにおいて、例えば第二吸込室51bより浴槽温水を吸い込み、第一吐出室52aから供給温水を吐出する場合、図8に示すように、第一吐出室52aからの略下向きの吐出流は、セパレータ部4Aによって白矢印の如く左右つまり中央側と側方側とに分流して浴槽内へ放出される。   In the hot water supply adapter according to the first embodiment, in reheating, for example, when the hot water in the bathtub is sucked from the second suction chamber 51b and the hot water is discharged from the first discharge chamber 52a, as shown in FIG. The substantially downward discharge flow from the chamber 52a is branched into the left and right, that is, the center side and the side side as shown by white arrows by the separator portion 4A, and is discharged into the bathtub.

このとき、該セパレータ部4Aで流路が狭まって流速を増すため、該吐出流の近傍に誘引力を及ぼし、この誘引力が混合用流路6Aの導出口61に作用することにより、黒矢印で示すように、浴槽内の温水が継続的に導入口60から該混合用流路6Aへ流入し、導出口61から連続的に導出して側方側の吐出流に巻き込まれる。   At this time, since the flow path is narrowed and the flow velocity is increased in the separator portion 4A, an attractive force is exerted in the vicinity of the discharge flow, and this attractive force acts on the outlet 61 of the mixing flow path 6A. As shown, the hot water in the bathtub continuously flows into the mixing channel 6A from the inlet 60, is continuously led out from the outlet 61, and is caught in the side-side discharge flow.

また、中央側においても同様の誘引力が働くため、休止している第二吐出室52bに入り込んでいる浴槽温水が、黒矢印の如く、連通口55から第一吐出室52a側へ連続的に導出され、該中央側の吐出流に巻き込まれる。   In addition, since the same attractive force is exerted on the center side, the hot water in the bathtub that has entered the second discharge chamber 52b that has been stopped continuously continuously from the communication port 55 toward the first discharge chamber 52a as indicated by a black arrow. It is led out and is caught in the discharge flow on the center side.

従って、給湯機からの高温水と温度の低い浴槽温水とが吐出口53近傍で効果的に混合され、吐出流は降温した状態で浴槽内へ放出される上、吐出流量が増大することによって浴槽内での攪拌作用も大きくなるから、浴槽内に局所的な高温部を生じたり、比較的温度の高い流れが入浴者の位置まで達したりするのを確実に防止できる。   Accordingly, the hot water from the hot water heater and the low-temperature bathtub hot water are effectively mixed in the vicinity of the discharge port 53, and the discharge flow is discharged into the bathtub in a lowered temperature, and the discharge flow rate is increased to increase the bathtub flow rate. Therefore, it is possible to reliably prevent a local high temperature portion from being generated in the bathtub or a relatively high temperature flow from reaching the bather's position.

なお、この場合のセパレータ部4Aは弓形をなすため、吐出流は片側の直線部に沿って流れる直流と反対側の曲面部に沿う曲流とに分流するが、曲流の曲がり込みによって吐出口53近傍で分流がぶつかり合って攪拌効果を増すという利点がある。   In this case, since the separator portion 4A has an arcuate shape, the discharge flow is divided into a direct current flowing along the straight portion on one side and a curved flow along the curved surface portion on the opposite side. There is an advantage that the shunt flow collides in the vicinity of 53 and the stirring effect is increased.

上記実施側では、無極タイプの浴槽用給湯口アダプタであって、しかも混合用流路を有する給湯口アダプタを例示したが、この発明の適用はこのようなタイプのアダプタに限定されるものではなく、槽内取付部材の槽内側フランジに対して流路形成ユニットを取付ける形式のアダプタについて広く適用可能である。   In the above implementation side, a hot water port adapter for a non-polar type bathtub and also having a mixing channel has been exemplified, but the application of the present invention is not limited to such a type of adapter. The present invention can be widely applied to adapters of the type in which the flow path forming unit is attached to the tank inner flange of the tank mounting member.

この発明の第一実施形態に係る浴槽用給湯口アダプタを組み付け状態で示す縦断側面図である。It is a vertical side view which shows the hot-water port adapter for bathtubs which concerns on 1st embodiment of this invention in the assembly | attachment state. 同浴槽用給湯口アダプタの分解斜視図である。It is a disassembled perspective view of the hot water supply adapter for bathtubs. 同浴槽用給湯口アダプタの流路形成ユニットの分解斜視図である。It is a disassembled perspective view of the flow-path formation unit of the hot-water supply port adapter for the bathtub. 同流路形成ユニットのユニット本体を示し、(A)図は正面図、(B)図は(A)図のB−B線の断面矢視図である。The unit main body of the flow path forming unit is shown, in which FIG. (A) is a front view, and (B) is a sectional view taken along line BB in FIG. 同ユニット本体の背面図である。It is a rear view of the same unit main body. 同ユニット本体の側面図である。It is a side view of the same unit main body. 同流路形成ユニットの前板の背面図である。It is a rear view of the front board of the flow path formation unit. 同流路形成ユニットの縦断正面図である。It is a vertical front view of the flow path forming unit. ロックねじの取付部の構成を示すもので、(A)はロックねじの締め付前の状態、(B)はロックねじの締付け後の状態をそれぞれ示す断面図である。The structure of the attaching part of a lock screw is shown, (A) is a state before tightening of a lock screw, (B) is sectional drawing which respectively shows the state after tightening of a lock screw. ロックねじの形状を示すもので、(A)は側面図、(B)は軸部先端側から見た正面図である。The shape of a lock screw is shown, (A) is a side view, (B) is the front view seen from the axial part front end side.

符号の説明Explanation of symbols

1・・・・ユニット本体
1a・・・円盤部
2a・・・雌ねじ孔
10・・・流路形成ユニット
11c・・後方突縁部
19・・・係止突起
71・・・槽外取付部材
72・・・槽内取付部材
73・・・フィルタ部材
72b・・フランジ部
76・・・ロック穴
76a・・ロックねじ拡張用突起
77・・・係止溝
85・・・ロックねじ
85a・・切割溝
85b・・弾性脚片
85c・・抜け止め突起
85d・・雄ねじ部
85e・・頭部
85f・・軸部
DESCRIPTION OF SYMBOLS 1 ... Unit body 1a ... Disk part 2a ... Female screw hole 10 ... Flow path formation unit 11c ... Back protrusion edge part 19 ... Locking protrusion 71 ... Outside tank attachment member 72・ ・ ・ In-tank mounting member 73 ・ ・ ・ Filter member 72b ・ ・ Flange part 76 ・ ・ ・ Lock hole 76a ・ ・ Lock screw expansion projection 77 ・ ・ ・ Lock groove 85 ・ ・ ・ Lock screw 85a ・ ・ Slot groove 85b ... Elastic leg piece 85c ... Retaining protrusion 85d ... Male thread 85e ... Head 85f ... Shaft

Claims (3)

流路形成ユニット10、槽外取付部材71、槽内取付部材72、およびフィルタ部材73を備え、
前記流路形成ユニット10が、その円盤部1aの後方突縁部11cの後端部内周面に設けられた複数個の係止突起19を、槽内取付部材72の前端のフランジ部72bの外周に設けられたL字形の係止溝77に嵌入しかつ稔回することによって槽内取付部材72に対して前後方向に抜出不能に連結されると共に、
前記流路形成ユニット10の円盤部1aの周縁部近傍位置に前後方向に貫通する雌ねじ孔2aが形成され、この雌ねじ孔2aにねじ通されたロックねじ85の先端が、前記槽内取付部材72のフランジ部72b前面側のロック穴76に嵌入されることにより、流路形成ユニット10が槽内取付部材72に対して稔回不能に連結されてなることを特徴とする浴槽用給湯口アダプタ。
A flow path forming unit 10, an outer tank mounting member 71, an inner tank mounting member 72, and a filter member 73;
The flow path forming unit 10 has a plurality of locking projections 19 provided on the inner peripheral surface of the rear end portion of the rear protruding portion 11c of the disk portion 1a, and the outer periphery of the flange portion 72b at the front end of the in-tank mounting member 72. It is connected to the in-tank mounting member 72 so that it cannot be pulled out in the front-rear direction by being fitted into an L-shaped locking groove 77 provided on the winding and winding.
A female screw hole 2a penetrating in the front-rear direction is formed at a position in the vicinity of the peripheral edge of the disk portion 1a of the flow path forming unit 10. The hot water inlet adapter for a bathtub is characterized in that the flow path forming unit 10 is connected to the in-tank mounting member 72 so as not to be wound by being fitted into a lock hole 76 on the front surface side of the flange portion 72b.
前記ロックねじ85は弾性合成樹脂からなり、軸部85fの先端部が軸線方向の切割溝85aによって複数個の弾性脚片85bに分割されると共に、該弾性脚片85bの先端部外面に、前記雌ねじ孔2aのねじ山内径より外方に張り出した抜け止め突起85cが設けられ、雄ねじ部85dを雌ねじ孔2aの雌ねじ部から離脱させた状態時においても前記抜け止め突起85cが雌ねじ孔2aの奥端面に係止されることによってロックねじ85の抜脱が阻止されるものとなされている請求項1に記載の浴槽用給湯口アダプタ。   The lock screw 85 is made of an elastic synthetic resin, and the distal end portion of the shaft portion 85f is divided into a plurality of elastic leg pieces 85b by an axial slit groove 85a. A retaining protrusion 85c that protrudes outward from the inner diameter of the thread of the female screw hole 2a is provided. Even when the male threaded portion 85d is detached from the female threaded portion of the female threaded hole 2a, the retaining protrusion 85c remains behind the female threaded hole 2a. The hot water inlet adapter for bathtubs according to claim 1, wherein the lock screw 85 is prevented from being pulled out by being engaged with the end face. 槽内取付部材72側のロック穴76の奥底面中央部に、ロックねじ拡張用突起76aが設けられ、該突起76aがロックねじ85の先端部の前記切割溝85aに嵌入せられることによって前記弾性脚片85bが外方に拡張され、前記抜け止め突起85cの外周面がロック穴76の内周面に圧接されるものとなされている請求項に記載の浴槽用給湯口アダプタ。 A lock screw expansion projection 76a is provided at the center of the deep bottom surface of the lock hole 76 on the tank mounting member 72 side, and the projection 76a is fitted into the slit groove 85a at the tip of the lock screw 85, thereby causing the elasticity. The hot-water adapter for a bathtub according to claim 2 , wherein the leg piece 85b is extended outward, and the outer peripheral surface of the retaining projection 85c is pressed against the inner peripheral surface of the lock hole 76.
JP2006070178A 2006-03-15 2006-03-15 Bathtub adapter Active JP4819535B2 (en)

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JPH09166357A (en) * 1995-12-15 1997-06-24 Onda Seisakusho:Kk Circulation port for bathtub
JP3662071B2 (en) * 1996-05-24 2005-06-22 株式会社ハタノ製作所 Hot water circulation connection for bath
JPH10306811A (en) * 1997-04-30 1998-11-17 Sannohashi:Kk Coupling structure for pin body
JP4308391B2 (en) * 1998-12-28 2009-08-05 株式会社ハタノ製作所 Hot water circulation connector
JP2002329551A (en) * 2001-04-27 2002-11-15 Smk Corp Connector for antenna
JP3895158B2 (en) * 2001-11-20 2007-03-22 株式会社ハタノ製作所 Forced circulation bathtub connecting device
JP4294343B2 (en) * 2003-03-03 2009-07-08 株式会社山本 Bathtub divider
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