JP4815022B1 - Almond processing method - Google Patents
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Abstract
【課題】食用油を使用することなく、ベトつきのない芯まで焼き上げることができるアーモンドの処理方法を提供する。
【解決手段】(1)アーモンドを塩水に浸漬する浸漬工程、(2)アーモンドを水切りし、余分な水分を除去する水分除去工程、(3)余分な水分を除去したアーモンドを一昼夜放置して塩分を浸透させる塩分浸透工程、(4)塩分を浸透させたアーモンドを回転釜の加熱により焼く焼き工程、(5)焼いたアーモンドを回転釜から出して予熱で蒸らす蒸らし工程、(6)蒸らしたアーモンドを前冷却する前冷却工程、(7)前冷却したアーモンドを自然冷却する自然冷却工程によりなる。
【選択図】図1The present invention provides an almond processing method capable of baking to a non-sticky core without using edible oil.
SOLUTION: (1) Immersion step of immersing almonds in salt water, (2) Water removal step of draining almonds and removing excess water, (3) Leaving the almonds from which excess water has been removed for a day and night to leave salt (4) A baking process in which almonds infiltrated with salt are baked by heating the rotary kettle, (5) A steaming process in which the baked almonds are removed from the rotary kettle and steamed with preheating, (6) Steamed almonds And (7) a natural cooling process for naturally cooling the pre-cooled almonds.
[Selection] Figure 1
Description
本発明は、食用油を使用しないで焼き上げた油のベト付きのないアーモンドを得るためのアーモンドの処理方法に関する。 The present invention relates to a method for treating almonds to obtain non-sticky almonds of oil baked without using edible oils.
アーモンドは、悪玉コレステロールを抑制するオレイン酸が多く含まれ、さらに細胞の老化防止に役立つビタミンEが多く含まれることから、脳梗塞やぼけの防止に役立つ食品として注目されている。 Almonds are attracting attention as foods that help prevent cerebral infarction and blur because they contain a lot of oleic acid that suppresses bad cholesterol and also contains a lot of vitamin E that helps prevent cellular aging.
従来から、アーモンドは、原料である生のアーモンドをローストして乾燥させることにより製造され、そのまま、酒のつまみやおやつなどに、あるいはスライスや粉末にしてお菓子にトッピングするなどして広く食されている。 Traditionally, almonds are produced by roasting and drying raw almonds, which are raw materials, and they are widely eaten as they are, such as sake snacks and snacks, or sliced or powdered and topped with sweets. ing.
加熱処理には、生のアーモンドを油脂中で加熱してローストするオイルロースト法が知られている(特許文献1〜3参照)。通常、塩風味のアーモンドは、アーモンドを油で揚げ、その後に食塩をまぶして製造している。 As the heat treatment, an oil roast method is known in which raw almonds are heated and roasted in fats and oils (see Patent Documents 1 to 3). Usually, salt-flavored almonds are made by frying almonds with oil and then salting.
オイルローストしたアーモンドは、表面に付着している油のベトつきがあるため、手を汚すという欠点がある。 Oil-roasted almonds have the disadvantage of soiling hands because of the stickiness of oil adhering to the surface.
そこで、本発明は、食用油を使用することなく、ベトつきのない芯まで焼き上げることができるアーモンドの処理方法を提供するものである。 Therefore, the present invention provides an almond treatment method that can be baked to a non-sticky core without using edible oil.
請求項1の発明は、下記(1)〜(7)の工程からなることを特徴とするアーモンドの処理方法である。(1)アーモンドを塩水に浸漬する浸漬工程、(2)浸漬工程で塩水に浸漬したアーモンドを水切りし、余分な水分を除去する水分除去工程、(3)前記水分除去工程で余分な水分を除去したアーモンドを一昼夜放置して塩分を浸透させる塩分浸透工程、(4)前記塩分浸透工程で塩分を浸透させたアーモンドを回転釜の加熱により焼く焼き工程、(5)前記焼き工程で焼いたアーモンドを回転釜から出して予熱で蒸らす蒸らし工程、(6)前記蒸らし工程で蒸らしたアーモンドを前冷却する前冷却工程、(7)前記前冷却工程で前冷却したアーモンドを自然冷却する自然冷却工程。 The invention of claim 1 is an almond processing method comprising the following steps (1) to (7). (1) Immersion process of immersing almonds in salt water, (2) Water removal process of draining almonds immersed in salt water in the immersion process and removing excess moisture, (3) Excess moisture removed in the moisture removal process A salt infiltration process in which the almonds are allowed to stand for a whole day and night, (4) a baking process in which the almonds infiltrated with the salt in the salt infiltration process are baked by heating a rotary kettle, and (5) the almonds baked in the baking process A steaming step of taking out the rotary kettle and steaming with preheating, (6) a pre-cooling step of pre-cooling the almonds steamed in the steaming step, and (7) a natural cooling step of naturally cooling the almonds pre-cooled in the pre-cooling step.
請求項2の発明は、前記浸漬工程の塩水に深層岩盤水を使用することを特徴とする請求項1記載のアーモンドの処理方法である。 The invention according to claim 2 is the almond treatment method according to claim 1, wherein deep bedrock water is used as the salt water in the dipping step.
請求項3の発明は、前記水分除去工程において、底にざら紙を敷いた木箱にアーモンドを拡げて水分を除去することを特徴とする請求項1又は2記載のアーモンドの処理方法である。 The invention according to claim 3 is the almond processing method according to claim 1 or 2, wherein in the moisture removal step, the moisture is removed by spreading the almonds in a wooden box with a rough paper on the bottom.
請求項4の発明は、前記焼き工程で130℃に焼き上げた後、釜から出した130℃のアーモンドを木箱に移し替えて蒸らすことを特徴とする請求項1〜3のいずれかに記載のアーモンドの処理方法である。 The invention of claim 4 is characterized in that after baking to 130 ° C. in the baking step, 130 ° C. almonds taken out of the kettle are transferred to a wooden box and steamed. Almond processing method.
請求項5の発明は、前冷却工程において、蒸らしたアーモンドを冷却器により前冷却してアーモンドの温度を90℃に冷却することを特徴とする請求項1〜4のいずれかに記載のアーモンドの処理方法である。 The invention of claim 5 is characterized in that, in the pre-cooling step, the steamed almond is pre-cooled by a cooler to cool the almond temperature to 90 ° C. It is a processing method.
本発明は、食用油を使用することなく、回転釜と蒸らしによりアーモンドを焼き上げるので、油のベト付きがないサラッとして手を汚すことなく食することができる。 In the present invention, almonds are baked by using a rotary kettle and steaming without using edible oil.
また、本発明は、塩水を浸透させたアーモンドを回転釜で焼き上げ、釜から出して予熱で蒸らすことにより時間をかけて芯まで焼き上げ、さらに自然冷却することで、アーモンド本来のカッリとした食感と香ばしさのあるアーモンドが得られる。 In addition, the present invention baked almond soaked with salt water in a rotary kettle, boiled out of the kettle and steamed with preheating, baked to the core over time, and further naturally cooled, the natural texture of almonds And a fragrant almond.
本発明は、図1に示すように、(1)アーモンドを塩水に浸漬する浸漬工程、(2)浸漬工程で塩水に浸漬したアーモンドを水切りし、余分な水分を除去する水分除去工程、(3)前記水分除去工程で余分な水分を除去したアーモンドを一昼夜放置して塩分を浸透させる塩分浸透工程、(4)前記塩分浸透工程で塩分を浸透させたアーモンドを回転釜の加熱により焼く焼き工程、(5)前記焼き工程で焼いたアーモンドを回転釜から出して予熱で蒸らす蒸らし工程、(6) 前記蒸らし工程で蒸らしたアーモンドを前冷却する前冷却工程、(7)前記前冷却工程で前冷却したアーモンドを自然冷却する自然冷却工程によりアーモンドを処理する。 As shown in FIG. 1, the present invention includes (1) a dipping process in which almonds are immersed in salt water, (2) a water removing process in which almonds dipped in salt water in the dipping process are drained to remove excess water, (3 ) A salt permeation step in which the almonds from which excess water has been removed in the water removal step are allowed to stand overnight to infiltrate the salt; (4) a baking step in which the almond infiltrated with the salt in the salt infiltration step is baked by heating a rotary kettle; (5) A steaming step in which the almonds baked in the baking step are taken out of the rotary kettle and steamed with preheating, (6) a pre-cooling step in which the almonds steamed in the steaming step are pre-cooled, and (7) pre-cooling in the pre-cooling step. The almonds are processed by a natural cooling process for naturally cooling the almonds.
(1)生アーモンドを塩水に浸す浸漬工程
アーモンドに塩味をつけるために生のアーモンドを塩水が満たされた容器に入れて浸漬する。塩水の塩分濃度は、水約10リットルに対して塩を約1.7kg入れた程度の濃度が適している。水はミネラルウォーターが好ましく、例えば、天然の深層岩盤水を使用する。天然の深層岩盤水は、岩盤をくり抜いてわき出た水であり、カルシウムとマグネシウムのバランスがよい。
(1) Immersion step of immersing raw almond in salt water In order to add salt to the almond, the raw almond is placed in a container filled with salt water and immersed. A salt concentration of about 1.7 kg of salt is suitable for about 10 liters of water. The water is preferably mineral water, for example, natural deep bedrock water. Natural deep bedrock water is water that has been cut out from the bedrock and has a good balance of calcium and magnesium.
浸漬により生アーモンド表面に塩水を付着させ、浸透させる。浸漬時間は約5分間程度である。塩水への浸漬により、後工程の回転式丸釜で1時間かけて焙煎することで前半は、蒸し状態となりアーモンドに塩分が浸透する。 By soaking, salt water adheres to the surface of raw almonds and penetrates. The immersion time is about 5 minutes. By immersing in salt water and roasting in a rotary round kettle in the subsequent process for 1 hour, the first half is in a steamed state and the salt content penetrates into the almonds.
(2)アーモンドを水切りし、余分な水分を除去する水分除去工程
アーモンドを塩水の容器から取り出して水切りした後、水切りしたアーモンドを底板にざら紙が敷いてある木箱に入れて一様に拡げ、ざら紙でアーモンド表面の余分な水分を吸収して除去する。木箱は上部が開放され、底板には3枚のざら紙を敷いて吸水する。
(2) Drain the almonds and remove excess water. Remove the almonds from the salt water container, drain the almonds, and place the drained almonds in a wooden box with a sheet of paper on the bottom plate. Absorb excess water on the surface of the almonds with rough paper and remove it. The top of the wooden box is open, and three sheets of rough paper are spread on the bottom plate to absorb water.
(3)塩分を浸透させる塩分浸透工程
上部が開放された木箱に入れた状態でアーモンドを一昼夜放置させる。放置しておくことにより塩分をアーモンド表面から内部へ浸透させていく。一昼夜放置させることによりアーモンドの表面の水分がほとんどなくなり、湿った状態になる。
(3) Salinity infiltration step The almonds are allowed to stand for a whole day and night in a state where the upper part of the salt infiltration step is placed in an open wooden box. By letting it stand, the salt content penetrates from the almond surface to the inside. By letting it stand for a whole day and night, there is almost no moisture on the surface of the almond and it becomes damp.
(4)回転釜で焼く焼き工程
一昼夜置いたアーモンドを回転釜(例えば、西田鉄工株式会社製豆煎り機)に投入して焼き上げる。回転釜は22回転/分で回転させ、温度は1時間で焼き上がるように設定する。前半は、蒸し状態となりアーモンドに塩分が浸透する。焼き上がりの温度は、約130℃が適している。
(4) Baking process in a rotary kettle The almonds placed overnight are put in a rotary kettle (for example, a bean roasting machine manufactured by Nishida Tekko Co., Ltd.) and baked. The rotary kettle is rotated at 22 revolutions / minute, and the temperature is set to be baked in 1 hour. The first half is steamed and salt penetrates into the almonds. A suitable baking temperature is about 130 ° C.
1時間かけて焼くことにより、塩分がじっくりと浸透して軽い塩味となり、アーモンドの味が引き立つ。 By baking for 1 hour, the salt content slowly penetrates to a light salty taste, and the almond taste is enhanced.
(5)釜から出して予熱で蒸らす工程
釜から出した約130℃のアーモンドを木箱に移し替えてそのままの状態に置いて約5分程度蒸らすことにより、予熱によりアーモンドが芯までこんがりと焼き上がる。
(5) The process of taking out from the kettle and steaming with preheating Transfer the almond from the kettle to about 130 ° C to a wooden box and leave it as it is for about 5 minutes. Go up.
予熱を利用して蒸らすことにより、豆の芯までじっくりと焼き上がり、カリーとした食感に仕上がる。 By steaming using preheating, the beans core is carefully baked, resulting in a curry texture.
(6)前冷却工程
蒸らしたアーモンドを冷却器により前冷却してアーモンドの温度を90℃くらいまで下げる。冷却器は木箱の上方に通風窓が形成され、下方に通風用の換気扇が設けられ、通風窓の上に蒸らしたアーモンドを入れた網箱を載せ、換気扇の通風により冷却する。冷却器の換気扇のオンオフにより、15分間で90℃くらいまで冷却する。
(6) Pre-cooling step The steamed almond is pre-cooled with a cooler to lower the almond temperature to about 90 ° C. The cooler has a ventilation window formed above the wooden box, a ventilation fan for ventilation is provided below, a net box containing steamed almonds is placed on the ventilation window, and is cooled by ventilation of the ventilation fan. Cool to about 90 ° C in 15 minutes by turning on / off the cooling fan.
(7)自然冷却工程
温度を90℃くらいまで下がったところで木箱に入れる。木箱は、予熱や水分を吸収して発散することで冷却する。木箱の板の厚みや箱の大きさ、保管時の箱と箱の空間を3cm空けることでほどよく発散できる。
(7) When the natural cooling process temperature is lowered to about 90 ° C., it is put in a wooden box. The wooden box cools by preheating and absorbing moisture and releasing it. The thickness of the wooden box board, the size of the box, and the space between the boxes at the time of storage can be radiated 3cm.
一昼夜掛けて自然に冷やしており、アーモンド本来の風味と香ばしさを引き出すことができる。 It cools naturally for a whole day and night, and can bring out the original flavor and aroma of almonds.
以上の工程により、油のベト付きがなく、カッリとした食感と香ばしさのある、塩味(ナトリウム換算約160mg)控えめのアーモンドの製造が可能となる。 According to the above process, it is possible to produce an almond with a salty taste (about 160 mg in terms of sodium) having no stickiness of oil and having a crispy texture and aroma.
Claims (5)
(1)アーモンドを塩水に浸漬する浸漬工程、
(2)浸漬工程で塩水に浸漬したアーモンドを水切りし、余分な水分を除去する水分除去工程、
(3)前記水分除去工程で余分な水分を除去したアーモンドを一昼夜放置して塩分を浸透させる塩分浸透工程、
(4)前記塩分浸透工程で塩分を浸透させたアーモンドを回転釜の加熱により焼く焼き工程、
(5)前記焼き工程で焼いたアーモンドを回転釜から出して予熱で蒸らす蒸らし工程、
(6)前記蒸らし工程で蒸らしたアーモンドを前冷却する前冷却工程、
(7)前記前冷却工程で前冷却したアーモンドを自然冷却する自然冷却工程。 An almond treatment method comprising the following steps (1) to (7).
(1) Immersion step of immersing almonds in salt water,
(2) Moisture removal step of draining almonds soaked in salt water in the immersion step and removing excess moisture,
(3) a salt permeation step in which the almonds from which excess water has been removed in the moisture removal step are allowed to stand overnight to permeate the salt.
(4) A baking step of baking the almond infiltrated with the salt in the salt infiltration step by heating the rotary kettle,
(5) A steaming process in which the almonds baked in the baking process are taken out of the rotary kettle and steamed with preheating,
(6) A pre-cooling step for pre-cooling the almonds steamed in the steaming step,
(7) A natural cooling step of naturally cooling the almond precooled in the precooling step.
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Citations (5)
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JPH04311376A (en) * | 1991-04-09 | 1992-11-04 | Ezaki Glico Co Ltd | Method for processing grains |
JPH08154633A (en) * | 1994-12-06 | 1996-06-18 | Osamu Yamazaki | Method for processing peanut and apparatus therefor |
JPH08242822A (en) * | 1995-03-07 | 1996-09-24 | Ton:Kk | Nut product and its production |
JP2005278446A (en) * | 2004-03-29 | 2005-10-13 | Tokukura:Kk | Oxidation-prevented nut |
JP2008099678A (en) * | 2006-09-22 | 2008-05-01 | Sanei Gen Ffi Inc | Method for coating nut |
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Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH04311376A (en) * | 1991-04-09 | 1992-11-04 | Ezaki Glico Co Ltd | Method for processing grains |
JPH08154633A (en) * | 1994-12-06 | 1996-06-18 | Osamu Yamazaki | Method for processing peanut and apparatus therefor |
JPH08242822A (en) * | 1995-03-07 | 1996-09-24 | Ton:Kk | Nut product and its production |
JP2005278446A (en) * | 2004-03-29 | 2005-10-13 | Tokukura:Kk | Oxidation-prevented nut |
JP2008099678A (en) * | 2006-09-22 | 2008-05-01 | Sanei Gen Ffi Inc | Method for coating nut |
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R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
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LAPS | Cancellation because of no payment of annual fees |