JP4814605B2 - Food dough discharging apparatus and method - Google Patents

Food dough discharging apparatus and method Download PDF

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JP4814605B2
JP4814605B2 JP2005294360A JP2005294360A JP4814605B2 JP 4814605 B2 JP4814605 B2 JP 4814605B2 JP 2005294360 A JP2005294360 A JP 2005294360A JP 2005294360 A JP2005294360 A JP 2005294360A JP 4814605 B2 JP4814605 B2 JP 4814605B2
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rotating
nozzle
gear body
rotating gear
annular space
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JP2007097527A (en
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滋 橋本
慎也 中野
泰範 近藤
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Rheon Automatic Machinery Co Ltd
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Description

本発明は、菓子やパンなどの食品生地を連続吐出する食品生地吐出装置に関する。より具体的には、内包材及び外皮材等の2重または多重構造からなる食品生地を製造するに際し、食品生地を攪拌あるいは流動化する攪拌体の回転速度と食品生地を吐出する回転外ノズルの回転速度とを相違ならしめる多重食品生地吐出装置及び方法に関する。 The present invention relates to a food dough discharging apparatus for continuously discharging food dough such as confectionery and bread. More specifically, when manufacturing a food dough having a double or multiple structure such as an inner packaging material and an outer skin material, the rotational speed of the stirring body for stirring or fluidizing the food dough and the rotation outside nozzle for discharging the food dough The present invention relates to a multiple food dough discharging apparatus and method for making the rotational speed different.

例えば、あんパンなどを製造する包あん機に用いられる食品生地吐出装置は、同心円状に外筒部と内筒部を配し、あん等の内包材は、内筒部内に供給し、包あん生地などの外皮材は、外筒部と内筒部の間の環状空間部に供給する。そして、前記環状空間部に羽根や攪拌棒を回転可能に設け、環状空間部に供給された外皮材(パン生地)を攪拌や流動化し、内ノズルから吐出される内包材を外皮材(パン生地)で同心状に被覆した2重又は多重の連続した棒状の食品生地体を外ノズルから吐出する(例えば、特許文献1乃至特許文献3)。 For example, a food dough dispensing device used in a packaging machine for producing bread rolls, etc. has an outer cylinder part and an inner cylinder part arranged concentrically, and the inner packaging material such as sauce is supplied into the inner cylinder part, The outer skin material such as the cloth is supplied to the annular space portion between the outer cylinder portion and the inner cylinder portion. Then, a blade or a stirring rod is rotatably provided in the annular space portion, the outer skin material (bread dough) supplied to the annular space portion is stirred or fluidized, and the inner packaging material discharged from the inner nozzle is the outer skin material (bread dough). A double or multiple continuous rod-shaped food dough body coated concentrically is discharged from the outer nozzle (for example, Patent Documents 1 to 3).

また、外ノズルの中心軸を回転中心とした一対の二重ノズル(内ノズルと外ノズル)から内包材を外皮材で被覆した連続する棒状の食品生地体を各々吐出し、前記外ノズルを回転することにより前記食品生地体を互いに螺旋状に絡ませてツイスト状に成形するツイスト食品成形装置がある(例えば、特許文献4)。
特公平4−43606号公報 特開2003−259793号公報 特開2004−41008号公報 特開2005−245347号公報
In addition, a continuous rod-shaped food dough body in which the inner packaging material is covered with the outer shell material is discharged from a pair of double nozzles (inner nozzle and outer nozzle) centered on the central axis of the outer nozzle, and the outer nozzle is rotated. By doing so, there is a twisted food forming apparatus that twists the food dough bodies into a spiral shape and forms them into a twisted shape (for example, Patent Document 4).
Japanese Examined Patent Publication No. 4-43606 JP 2003-259793 A JP 2004-41008 A JP 2005-245347 A

上記特許文献1乃至特許文献3などに記載の多重食品生地吐出装置では、内ノズルと外ノズルとの間の絞られた環状空間部から外皮材を吐出するために、その外皮材の内圧を高くして供給する必要がある。しかしながら、前記内圧が高いと、ノズル部から吐出された外皮材は、外ノズルの吐出口の外径より拡がり太い状態で吐出される。このように吐出された棒状食品生地体を前記吐出装置の下方に設けた、例えば複数のカッター体を往復動可能に備えた切断装置で包被切断すると、その包被食品は、横方向に拡がった高さの低い外観の悪い製品となってしまう。 In the multiple food dough discharging apparatus described in Patent Literature 1 to Patent Literature 3 and the like, in order to discharge the outer skin material from the narrowed annular space between the inner nozzle and the outer nozzle, the inner pressure of the outer skin material is increased. Need to be supplied. However, when the internal pressure is high, the skin material discharged from the nozzle portion is discharged in a wider state than the outer diameter of the discharge port of the outer nozzle. When the rod-like food dough discharged in this way is covered and cut by a cutting device provided below the discharge device, for example, with a plurality of cutter bodies capable of reciprocating, the covered food spreads in the lateral direction. This results in a low-profile product with a low appearance.

包被食品を腰高の状態に包被切断する手段として外ノズルの吐出口を小さくすることも可能であるが、環状空間部内の外皮材に掛かる内圧がさらに高くなってしまい、攪拌体の駆動系に掛かる負荷が増大したり、外皮材が環状空間部から前記駆動系へ漏出したりするなどの問題がある。 Although it is possible to reduce the outlet of the outer nozzle as a means for wrapping and cutting the food to be in a waist-high state, the internal pressure applied to the outer skin material in the annular space portion is further increased, and the drive system of the stirring body There are problems such as an increase in load applied to the outer periphery and leakage of the outer skin material from the annular space to the drive system.

これらの問題を解決するため、外ノズルを回転可能に設け棒状食品生地体を回転しながら吐出することにより、吐出された棒状食品生地体の膨張(太く変形すること)が抑制できることを見いだした。その具体的手段として、攪拌体を備えた回転体の下流に外ノズルを螺着して一体化し、攪拌体と共に外ノズルを回転可能に設けた。そして、攪拌体と外ノズルを備えた回転体を例えば30r.p.mで回転すると上記問題を解決することができた。しかしながら、攪拌体を前記速度で回転すると、ノズル部から吐出される外皮材(パン生地)は、攪拌作用が不十分となり、さらに、その生地表面が肌荒れした状態で吐出される。そして、包被食品は、その後の発酵工程において膨張不足となり、外観及び食感の悪い製品になる問題がある。 In order to solve these problems, the present inventors have found that the expansion (thick deformation) of the discharged rod-shaped food dough body can be suppressed by rotating the rod-shaped food dough body while rotating the outer nozzle. As a specific means, an outer nozzle is screwed and integrated downstream of a rotating body provided with a stirring body, and the outer nozzle is rotatably provided together with the stirring body. And the rotating body provided with the stirring body and the outer nozzle is, for example, 30 r. p. The above problem could be solved by rotating at m. However, when the stirrer is rotated at the above speed, the outer skin material (bread dough) discharged from the nozzle part has an insufficient stirring action and is discharged in a state where the surface of the dough is rough. The encapsulated food has a problem that it becomes insufficiently expanded in the subsequent fermentation process and becomes a product having a poor appearance and texture.

そこで、攪拌体の回転数をパン生地などの発酵生地を攪拌や流動化するために適した例えば150r.p.mで回転すると外ノズルから吐出される食品生地の表面は肌荒れもなく滑らかに成形されるが、食品生地体が外側に大きく振られて包被切断装置のカッター体が形成する開口領域に入り込まずに包被切断できないという技術的矛盾が生じる場合があった。また、食品生地体を切断装置により切断できる場合であっても、食品生地体の切断面の捩れが強く外皮材が破れて内包材を漏出するなど安定した成形ができないという問題がある。 Therefore, the rotational speed of the stirring body is suitable for stirring and fluidizing fermented dough such as bread dough, for example 150 r. p. When rotating at m, the surface of the food dough discharged from the outer nozzle is smoothly molded without roughening the skin, but the food dough is greatly shaken outside and does not enter the opening area formed by the cutter body of the enveloping cutting apparatus. In some cases, there was a technical contradiction that could not be cut. In addition, even when the food dough body can be cut by a cutting device, there is a problem that stable forming cannot be performed such as the twist of the cut surface of the food dough body is strong and the outer shell material is torn and the inner packaging material is leaked.

また、上記特許文献4に記載のツイスト成形装置では、食品生地を攪拌したり流動化する前記攪拌体を備えていない。したがって、吐出される連続した棒状の食品生地体に脈動が生じて包被食品の重量が乱れという問題がある。また、吐出される食品生地体の攪拌作用が不充分であったり、その生地表面が肌荒れした状態になってしまい、外観及び食感の悪い製品になる場合がある。そこで、外ノズルを備えた回転体に攪拌体を一体的に設けることは可能であるが、ツイスト成形するための外ノズルの回転速度は、例えば80r.p.mなどの回転である。しかしながら、攪拌体の回転速度は、前述の通り外皮材にパン生地などの食品生地を用いる場合には、例えば150r.p.mが適しており、また、外皮材にクッキー生地などの食品生地を用いる場合には、例えば20r.p.mが適している。従って、攪拌体の回転速度と外ノズルの回転速度とが大きく相違し上記問題を解決するには到っていない。 Moreover, the twist forming apparatus described in Patent Document 4 does not include the stirring body that stirs or fluidizes the food dough. Therefore, there is a problem that the pulsation is generated in the continuous rod-shaped food dough body to be discharged, and the weight of the encapsulated food is disturbed. Moreover, the food dough body to be discharged may have insufficient stirring action, or the surface of the dough may become rough, resulting in a product with poor appearance and texture. In view of this, it is possible to integrally provide the agitator with the rotating body provided with the outer nozzle, but the rotational speed of the outer nozzle for twist molding is, for example, 80 r. p. m or the like. However, the rotational speed of the stirring member is, for example, 150 r.p. when food dough such as bread dough is used for the outer skin as described above. p. m is suitable, and when food dough such as cookie dough is used for the outer skin material, for example, 20r. p. m is suitable. Therefore, the rotational speed of the stirrer and the rotational speed of the outer nozzle are greatly different, and the above problem has not been solved.

本発明は、上記の問題(技術的矛盾)を解決するものであり、食品生地を攪拌あるいは流動化するために適した攪拌体の回転と、吐出される食品生地体の成形に適した外ノズルの回転を互いに相違する速度に設定可能にした。さらには、前記各回転を各々個別に回転可能にした食品生地の吐出方法及びその装置を提供するものである。 The present invention solves the above-mentioned problem (technical contradiction), and rotates an agitator suitable for stirring or fluidizing a food dough and an outer nozzle suitable for forming a discharged food dough Can be set to different speeds. Furthermore, the present invention provides a food dough discharging method and an apparatus thereof in which each of the rotations can be individually rotated.

本発明は前述のごとき問題に鑑みてなされたもので、第一の発明は、上方より上外筒部、該上外筒部に対し回転可能な回転歯車体、さらに、該回転歯車体に対し回転可能な回転外ノズル部を備えた外筒部と、内包材が流下する内筒とその下部に前記内包材を吐出する内ノズルを前記外筒部の内側に同心状に重ねて固定して備えた内筒部との間に外皮材が流下する環状空間部を形成し、前記回転歯車体は、前記環状空間部を流下する前記外皮材を攪拌する攪拌体を備え、前記回転歯車体を前記攪拌回転体の外側から回転駆動する制御モータと、該制御モータとは別に前記回転外ノズル部を前記回転外ノズル部の外側から回転駆動する別個の制御モータと、これらの制御モータを駆動する駆動部を備え、前記駆動部は、前記回転歯車体の回転速度と前記回転外ノズル部の回転速度が相違するよう前記制御モータ及び前記別個の制御モータを各々独立して駆動可能であり、前記攪拌体は、回転する前記回転歯車体と固定された前記内筒部との間で形成される前記環状空間部と、前記回転歯車体に対し回転速度が相違する前記回転外ノズル部と固定された前記内筒部との間で形成する前記環状空間部とに渡って配置されていることを特徴とする食品生地の吐出装置である。 The present invention has been made in view of the above-described problems. The first invention relates to an upper outer cylinder portion, a rotating gear body rotatable relative to the upper outer cylinder portion from above, and further to the rotating gear body. An outer cylinder portion having a rotatable outer nozzle portion, an inner cylinder in which the inner packaging material flows down, and an inner nozzle that discharges the inner packaging material to the lower portion thereof are concentrically overlapped and fixed inside the outer cylindrical portion. An annular space portion in which the outer skin material flows down is formed between the inner cylinder portion provided, and the rotating gear body includes an agitator that agitates the outer skin material flowing down in the annular space portion, and the rotating gear body is A control motor that rotationally drives from the outside of the stirring rotating body, a separate control motor that rotationally drives the non-rotating nozzle portion from the outside of the non-rotating nozzle portion separately from the control motor, and drives these control motors A drive unit, wherein the drive unit is a rotational speed of the rotating gear body. The control motor and the separate control motor can be independently driven so that the rotation speeds of the non-rotating nozzle portions are different, and the agitator is fixed to the rotating gear body and the inner cylinder portion fixed. The annular space formed between the annular outer space and the annular space formed between the rotating outer nozzle portion having a rotational speed different from that of the rotating gear body and the fixed inner tube portion. It is a food dough discharging apparatus characterized by being arranged .

また、第2の発明は、上方より上外筒部、該上外筒部に対し回転可能な回転歯車体、さらに、該回転歯車体に対し回転可能な回転外ノズル部を備えた外筒部と、内包材が流下する内筒とその下部に前記内包材を吐出する内ノズルを前記外筒部の内側に同心状に重ねて固定して備えた内筒部との間に形成された環状空間部に外皮材を流下させ、前記回転歯車体に備えた攪拌体が回転する前記回転歯車体と固定された前記内筒部との間で形成された前記環状空間部を流下する前記外皮材を前記回転歯車体の回転とともに攪拌し、その後、前記回転歯車体とは回転速度が相違する前記回転外ノズル部と固定された前記内筒部との間で形成された前記環状空間部を流下する前記攪拌された外皮材を攪拌し、さらに、前記外皮材が回転外ノズル部の回転により固定された内ノズルの外周面上を螺旋上に回転しながら流下し、回転外ノズル部の回転に伴って回転しながら吐出されることを特徴とする食品生地の吐出方法である。 Further, the second invention is an outer cylinder portion provided with an upper outer cylinder portion from above, a rotating gear body rotatable with respect to the upper outer cylinder portion, and a rotating outer nozzle portion rotatable with respect to the rotating gear body. And an inner cylinder part provided with an inner cylinder in which the inner packaging material flows down and an inner nozzle that discharges the inner packaging material concentrically and fixed inside the outer cylindrical part at the lower part thereof The outer skin material is caused to flow down in the space portion and flows down the annular space portion formed between the rotating gear body in which the stirring body provided in the rotating gear body rotates and the fixed inner cylinder portion. Is stirred together with the rotation of the rotating gear body, and then flows down the annular space formed between the outer nozzle portion and the fixed inner cylinder portion, which have a rotational speed different from that of the rotating gear body. The stirred outer skin material is stirred, and further, the outer skin material is rotated by a rotating outer nozzle portion. Flows down while rotating on the outer peripheral surface of the nozzle inner is more fixed on the spiral, a food dough method discharge, characterized in that ejected while rotating with the rotation of the rotating outer nozzle section.

本発明によれば、1口の外ノズルから二重や多重の連続した棒状の食品生地体を吐出する際に、食品生地が通過する環状空間部に攪拌体を回転可能に備えた食品生地吐出装置を用いても、従来のごとく固定された内ノズル及び外ノズルを設けるものではなく、固定された内ノズルとその外側に回転する外ノズルを設けたものであり、前記攪拌体と外ノズルの回転を相違するように設け、さらには、前記各回転を各々独立して回転可能に設けたものであるので、環状空間部を通過する食品生地を攪拌体により適した回転速度で攪拌や流動化することが可能である。 According to the present invention, when a double or multiple continuous rod-shaped food dough body is discharged from a single outer nozzle, the food dough discharge device provided with a rotatable stirring body in the annular space through which the food dough passes is provided. Even if the apparatus is used, the fixed inner nozzle and the outer nozzle are not provided as in the prior art, but the fixed inner nozzle and the outer nozzle rotating outside thereof are provided. Since the rotations are provided so as to be different from each other, and the rotations are provided so as to be independently rotatable, the food dough passing through the annular space is stirred and fluidized at a rotation speed more suitable for the stirring body. Is possible.

また、従来のごとく比較的に吐出口の小さい固定外ノズルから棒状食品体を吐出するものではなく、吐出口の比較的に大きい回転外ノズルから食品生地体を吐出するものであるので、環状空間部の食品生地の内圧の上昇を抑制でき、吐出される食品生地体が外ノズルの吐出口の外径より拡がって太く変形して膨張することを抑制できる。また、攪拌体の駆動系に掛かる負荷が増大したり、外皮材が環状空間部から前記駆動系へ漏出することを抑制できる。 In addition, the rod-shaped food body is not discharged from a fixed outer nozzle having a relatively small discharge port as in the prior art, and the food dough body is discharged from a relatively large non-rotating nozzle having a discharge port. The rise in the internal pressure of the food dough at the portion can be suppressed, and the discharged food dough body can be prevented from expanding and expanding thicker than the outer diameter of the discharge port of the outer nozzle. Moreover, it can suppress that the load concerning the drive system of a stirring body increases, or a shell material leaks out to the said drive system from an annular space part.

また、本発明によれば、ツイスト状の食品を成形する際に、従来のごとく攪拌体を備えないツイスト成形装置を用いるものではなく、食品生地を攪拌や流動化する攪拌体を環状空間部に回転可能に設け、さらに、回転する一対の二重ノズルと前記攪拌体の回転を相違するように設け、さらには、各々個別に回転可能に設けたものであるので、環状空間部を通過する食品生地を攪拌体により適した回転速度で攪拌や流動化することが可能であるとともに、所望のツイスト形状に捩じり成形することが可能となる。 In addition, according to the present invention, when forming a twisted food, a twist forming device that does not include a stirrer as in the prior art is not used, and a stirrer that stirs or fluidizes the food dough is provided in the annular space portion. The food that passes through the annular space is provided so as to be rotatable, and further provided so as to be different from the rotation of the pair of rotating double nozzles and the stirrer. The dough can be stirred and fluidized at a rotation speed more suitable for the stirring body, and can be twisted into a desired twist shape.

以下、本発明の第1の実施の形態に係る吐出装置1について図面に基づき説明する。図1は、吐出装置1の概要を示す縦断面による説明図である。図2は、吐出装置1に備えた回転歯車体5の上面説明図である。 Hereinafter, a discharge device 1 according to a first embodiment of the present invention will be described with reference to the drawings. FIG. 1 is an explanatory view of a vertical section showing an outline of the discharge device 1. FIG. 2 is an upper surface explanatory view of the rotating gear body 5 provided in the discharge device 1.

食品生地吐出装置1は、外筒部2とその内側に同心状に重ねて内筒部3を設けている。外筒部2は、上方より上外筒部21、回転歯車体5および下外筒部に相当する回転外ノズル部6を備えている。上外筒部21の上部に左右の開口部24,25を設け、外皮材供給開口部24に図示されない外皮材供給装置に連通する外皮材用連通部材15を嵌入し、内包材供給開口部25には図示されない内包材供給装置に連通する内包材用連通部材16を嵌入している。内筒部3は、その側面に内包材供給孔34を備えた内筒31と、その下部に吐出口が円形の内ノズル33を着脱交換可能に備えている。内ノズル33は、その外径が吐出口に向かって徐々に細くなるように傾斜した逆円錐台状の外周面33aを備えている。そして、上外筒部21と内筒部3は、取付ナット23によって連結固定される。また、上外筒部21は、その外側に設けた基体部10の上基体取付部11に外筒部21に備えた複数の凸部21aを嵌入し、バヨネット機構を利用した連結金具26で着脱可能に固定する。 The food dough discharging apparatus 1 includes an outer cylinder part 2 and an inner cylinder part 3 concentrically stacked on the inner side. The outer cylinder part 2 includes an upper outer cylinder part 21, a rotating gear body 5, and a rotation outer nozzle part 6 corresponding to the lower outer cylinder part from above. Left and right openings 24 and 25 are provided in the upper part of the upper outer cylinder portion 21, and the outer skin material communication member 15 communicating with the outer skin material supply device (not shown) is fitted into the outer skin material supply opening 24, and the inner packaging material supply opening 25. Is inserted with an internal packaging material communication member 16 which communicates with an internal packaging material supply device (not shown). The inner cylinder portion 3 includes an inner cylinder 31 having an inner packaging material supply hole 34 on its side surface, and an inner nozzle 33 having a circular discharge port at its lower portion so as to be detachable and replaceable. The inner nozzle 33 includes an inverted frustoconical outer peripheral surface 33a that is inclined so that its outer diameter gradually decreases toward the discharge port. The upper and outer cylinder portions 21 and the inner cylinder portion 3 are connected and fixed by a mounting nut 23. Further, the upper outer cylinder portion 21 is fitted with a plurality of convex portions 21a provided in the outer cylinder portion 21 in the upper base mounting portion 11 of the base portion 10 provided on the outer side, and is attached and detached by a connecting metal fitting 26 using a bayonet mechanism. Fix it as possible.

回転歯車体5は、例えば丸棒部材からなる撹拌体51を鉛直方向に備えた撹拌回転体52と、基体部10に内装された上軸受け71及び中軸受け72で支持された歯車体53を有する。この撹拌回転体52は、歯車体53から着脱容易に固定されている。この着脱方法は、例えば特許文献3に開示されたように攪拌回転体52に備えた複数のL状凸部56を周方向に回して歯車体53の係合凸部と下受け部55との間に挿入して固定する。また、撹拌回転体52には、上外筒部21との間に上摺動シール部材57が設けられている。さらに、上軸受け71及び中軸受け72の近傍には上溜まり部91及び下溜まり部92となる空間部を設けている。 The rotating gear body 5 includes, for example, a stirring rotating body 52 provided with a stirring body 51 made of, for example, a round bar member in the vertical direction, and a gear body 53 supported by an upper bearing 71 and an intermediate bearing 72 provided in the base unit 10. . The stirring rotator 52 is easily fixed to and detached from the gear body 53. For example, as disclosed in Patent Document 3, a plurality of L-shaped convex portions 56 provided in the stirring rotator 52 are rotated in the circumferential direction to disengage the engaging convex portion of the gear body 53 and the lower receiving portion 55. Insert between and fix. Further, an upper sliding seal member 57 is provided between the stirring rotator 52 and the upper outer cylinder portion 21. Further, in the vicinity of the upper bearing 71 and the middle bearing 72, a space portion serving as an upper reservoir portion 91 and a lower reservoir portion 92 is provided.

回転外ノズル部6は、基体部10に内装された前記歯車体53及び下軸受け73で支持された外ノズル用歯車体61と外ノズルアダプタ62を有し、さらに外ノズルアダプタ62の下部に吐出口が円形の外ノズル63を着脱交換可能に備える。外ノズル63は、その内径が吐出口に向かって徐々に細くなるように傾斜した漏斗状の内周面63aを備えている。この内周面63aと前記内ノズル33の外周面33aとの間隔は、ほぼ平行か、あるいは吐出口に向かって徐々に狭くなるように設けている。前記外ノズルアダプタ62は、歯車体61から着脱容易に固定されている。この着脱方法は、攪拌回転52及び歯車体53と同様な機構により外ノズルアダプタ62に備えた複数のL状凸部66を歯車体61の係合凸部64と下受け部65との間に挿入して固定する。また、外ノズルアダプタ62には、攪拌回転体52との間に下摺動シール部材67が設けられている。さらに、外ノズルアダプタ62及び外ノズル63と、歯車体61との間には生地吐出装置1の下方(外気)に連通する環状の空間部93を設けている。 The rotating outer nozzle portion 6 includes an outer nozzle gear body 61 and an outer nozzle adapter 62 supported by the gear body 53 and the lower bearing 73 housed in the base portion 10, and discharges to the lower portion of the outer nozzle adapter 62. The outer nozzle 63 having a circular outlet is detachably provided. The outer nozzle 63 includes a funnel-shaped inner peripheral surface 63a that is inclined so that its inner diameter gradually decreases toward the discharge port. The interval between the inner peripheral surface 63a and the outer peripheral surface 33a of the inner nozzle 33 is provided to be substantially parallel or gradually narrow toward the discharge port. The outer nozzle adapter 62 is easily fixed to and detached from the gear body 61. In this attaching / detaching method, a plurality of L-shaped convex portions 66 provided on the outer nozzle adapter 62 are arranged between the engaging convex portion 64 and the lower receiving portion 65 of the gear body 61 by a mechanism similar to the stirring rotation 52 and the gear body 53. Insert and fix. Further, a lower sliding seal member 67 is provided between the outer nozzle adapter 62 and the stirring rotator 52. Further, an annular space portion 93 that communicates with the lower side (outside air) of the fabric discharge device 1 is provided between the outer nozzle adapter 62 and the outer nozzle 63 and the gear body 61.

上溜まり部91及び下溜まり部92に侵入した食品生地が上軸受け71、中軸受け72及び下軸受け73に侵入しないよう上シール部材74及び下シール部材75を設けている。また、上溜まり部91は、上外筒部21に備えた環状凸部21aに貫通孔や欠落部を設けることにより外気と連通し、上溜まり部91及び下溜まり部92は、攪拌回転体52の複数のL状凸部56同士の間の領域において攪拌回転体52の外周部と歯車体53の内周部に間隙を設けることにより連通し、さらに、下溜まり部92及び連通路93は、外ノズルアダプタ62の複数のL状凸部66同士の間の領域において外ノズルアダプタ62の外周部と歯車体61の内周部に間隙を設けることにより連通している。これらの空間部が連通することにより各歯車体やシール部から発生する熱を外気中に放熱することができる。また、上溜まり部91や下溜まり部92に侵入した食品生地を吐出装置1から外部に排出することができる。 An upper seal member 74 and a lower seal member 75 are provided so that the food dough that has entered the upper pool portion 91 and the lower pool portion 92 does not enter the upper bearing 71, the middle bearing 72, and the lower bearing 73. Further, the upper reservoir 91 communicates with the outside air by providing a through hole or a missing portion in the annular convex portion 21 a provided in the upper outer cylinder portion 21, and the upper reservoir 91 and the lower reservoir 92 are mixed with the stirring rotator 52. In the region between the plurality of L-shaped convex portions 56, the outer peripheral portion of the stirring rotator 52 and the inner peripheral portion of the gear body 53 communicate with each other by providing a gap, and the lower reservoir portion 92 and the communication passage 93 are In the region between the plurality of L-shaped convex portions 66 of the outer nozzle adapter 62, communication is performed by providing a gap between the outer peripheral portion of the outer nozzle adapter 62 and the inner peripheral portion of the gear body 61. By communicating these space portions, heat generated from each gear body and the seal portion can be radiated into the outside air. Further, the food dough that has entered the upper pool portion 91 and the lower pool portion 92 can be discharged from the discharge device 1 to the outside.

前記回転歯車体5の歯車体53及び外ノズル部6の歯車体61は、吐出装置1が取付けられる包あん機などの基体内部に設けられた図示されない駆動部に連動可能に連結されている。前記駆動部は、例えば、歯車列などを介した制御モータを前記歯車体53に連動連結するよう設け、さらに、別の歯車列などを介した別の制御モータを歯車体61に連動連結するよう設けている。あるいは、1つの制御モータから各々個別に歯車列を介して歯車体53及び歯車体61に連動連結するよう設けてもよい。そして、回転体5及び外ノズル部6は、前記制御モータの回転駆動により所望の回転方向及び回転速度で互いに速度差を設けて回転する。 The gear body 53 of the rotating gear body 5 and the gear body 61 of the outer nozzle section 6 are connected to a driving section (not shown) provided inside a base body such as a wrapping machine to which the discharge device 1 is attached. For example, the drive unit is provided so as to interlock and connect a control motor via a gear train or the like to the gear body 53, and further to interlock and connect another control motor via another gear train or the like to the gear body 61. Provided. Or you may provide so that it may interlock-connect with the gear body 53 and the gear body 61 via a gear train individually from one control motor. The rotating body 5 and the outer nozzle portion 6 are rotated by providing a speed difference with each other in a desired rotation direction and rotation speed by the rotation driving of the control motor.

食品生地である内包材DB及び外皮材DAを各々供給装置から送給すると、内包材DBは内筒部3内を流下して内ノズル33から吐出される。また、外皮材DAは、内筒部3及び外筒部2の間に形成される環状空間部4を流下し、内ノズル33から吐出される内包材DBを同心円状に被覆して食品生地体DCを形成し外ノズル63から吐出される。 When the inner packaging material DB and the outer skin material DA, which are food dough, are fed from the supply device, the inner packaging material DB flows down through the inner cylinder portion 3 and is discharged from the inner nozzle 33. Further, the outer skin material DA flows down the annular space portion 4 formed between the inner cylinder portion 3 and the outer cylinder portion 2, and coats the inner packaging material DB discharged from the inner nozzle 33 in a concentric manner so as to be a food dough body. DC is formed and discharged from the outer nozzle 63.

環状空間部4に供給される外皮材DAは、回転する攪拌体51により攪拌や流動化されながら流下し、さらに、例えば前記攪拌体51の回転速度より低速で回転する外ノズル63の回転により固定された内ノズル33の外周面上を螺旋状に回転しながら流下し、外ノズル63の回転に伴って回転しながら吐出される。従来の固定された外ノズルを用いた場合と比較すると、外皮材DAは、螺旋状に回転しながら流下することにより環状空間部4内での内圧の上昇が抑制され、外ノズル63から吐出される食品生地体DCは、従来の食品生地体と比較すると外ノズル63の吐出口の径より拡がって太く変形することが抑制され、さらに、生地吐出装置1の下方に設けた図示されない複数のカッター体を備えた包被切断装置により包被切断された包被食品は腰高に成形される。 The outer skin material DA supplied to the annular space 4 flows down while being stirred and fluidized by the rotating stirrer 51, and is fixed by the rotation of the outer nozzle 63 that rotates at a lower speed than the rotating speed of the stirrer 51, for example. The water flows down on the outer peripheral surface of the inner nozzle 33 while spirally rotating, and is discharged while rotating as the outer nozzle 63 rotates. Compared to the case where the conventional fixed outer nozzle is used, the outer skin material DA flows down while rotating spirally, thereby suppressing an increase in internal pressure in the annular space 4 and being discharged from the outer nozzle 63. Compared with the conventional food dough body, the food dough body DC is prevented from being widened and deformed wider than the diameter of the discharge port of the outer nozzle 63, and a plurality of cutters (not shown) provided below the dough discharging apparatus 1 The encased food that has been encapsulated and cut by the enveloping / cutting apparatus provided with the body is formed into a waist height.

次に、本発明の第2の実施の形態に係る吐出装置1について図面に基づき説明する。図3は、吐出装置1の概要を示す縦断面による説明図である。図4は、吐出装置1に備えた回転歯車体5の上面説明図である。吐出装置1は、1種類の内包材DBと2種類の外皮材DA1,DA2を用いた2本の食品生地体をツイスト状に成形する装置である。なお、第1実施例と同様な構成については同じ符号を用い、その詳細な説明は省略する。 Next, a discharge device 1 according to a second embodiment of the present invention will be described with reference to the drawings. FIG. 3 is an explanatory view of a vertical section showing an outline of the discharge device 1. FIG. 4 is an explanatory top view of the rotating gear body 5 provided in the discharge device 1. The discharge device 1 is a device that forms two food dough bodies in a twist shape using one type of inner packaging material DB and two types of outer skin materials DA1 and DA2. In addition, the same code | symbol is used about the structure similar to 1st Example, The detailed description is abbreviate | omitted.

吐出装置1は、外筒部2、内筒部3、中心筒部8を同心状に重ねて設け、外筒部2と内筒部3が形成する第1環状空間部41を第1外皮材DA1の通路とし、内筒部3と中心筒部8が形成する第2環状空間部42を第2外皮材DA2の通路とし、中心筒部8の中心筒81を内包材DBの通路としている。中心筒81は、内筒31に同心状に嵌入し、内筒31と共に上外筒部21に取付ナット23により連結固定される。 The discharge device 1 is provided with an outer cylindrical portion 2, an inner cylindrical portion 3, and a central cylindrical portion 8 which are concentrically stacked, and a first annular space portion 41 formed by the outer cylindrical portion 2 and the inner cylindrical portion 3 is provided as a first outer covering material. The second annular space 42 formed by the inner cylindrical portion 3 and the central cylindrical portion 8 is used as a passage for the DA1 and the central cylinder 81 of the central cylindrical portion 8 is used as a passage for the inner packaging material DB. The central cylinder 81 is concentrically fitted into the inner cylinder 31 and is connected and fixed to the upper outer cylinder portion 21 together with the inner cylinder 31 by the mounting nut 23.

回転歯車体5は、攪拌回転体58を歯車体53に着脱可能に設けている。攪拌回転体58の内側には、円管部材59を同心状に設けている。攪拌回転体58と円管部材59は、例えば複数の板状のリブ59aを介して連結している。円管部材59は、内筒31の下部にOリングなどのシール部材を介して回転自在に嵌入している。従って、円管部材59は、内筒部3の一部を構成している。また、円管部材59の外側に形成された第1環状空間部41に攪拌回転体58に連結した複数の、例えば羽根状の第1攪拌体51aを回転方向に対して傾斜して配設し、また、円管部材59と中心筒部8の中心筒81の間に形成された第2環状空間部42に円管部材59に連結した複数の、例えば羽根状の第2攪拌体51bを回転方向に対して傾斜して配設している。 The rotating gear body 5 is provided with a stirring rotating body 58 detachably attached to the gear body 53. A circular tube member 59 is provided concentrically inside the stirring rotator 58. The stirring rotating body 58 and the circular tube member 59 are connected through, for example, a plurality of plate-like ribs 59a. The circular tube member 59 is rotatably fitted to the lower portion of the inner cylinder 31 via a seal member such as an O-ring. Therefore, the circular pipe member 59 constitutes a part of the inner cylinder portion 3. In addition, a plurality of, for example, blade-shaped first stirring bodies 51 a connected to the stirring rotating body 58 are disposed in a first annular space 41 formed outside the circular pipe member 59 so as to be inclined with respect to the rotation direction. In addition, a plurality of, for example, blade-shaped second stirring bodies 51b connected to the circular tube member 59 are rotated in a second annular space portion 42 formed between the circular tube member 59 and the central tube 81 of the central tube portion 8. Inclined with respect to the direction.

回転外ノズル部6は、外ノズルアダプタ62を歯車体61に着脱可能に設けている。外ノズルアダプタ62の下部には、外ノズル68を着脱交換可能に螺着している。外ノズル68は、その底部に外ノズル68の回転軸を対称軸として第1外ノズル68a及び第2外ノズル68bを設けている。また、外ノズル68の内側に段付部68cを設けている。 The outer rotating nozzle unit 6 is provided with an outer nozzle adapter 62 so as to be detachable from the gear body 61. An outer nozzle 68 is screwed to the lower portion of the outer nozzle adapter 62 so as to be detachable and replaceable. The outer nozzle 68 is provided with a first outer nozzle 68a and a second outer nozzle 68b on the bottom thereof with the rotational axis of the outer nozzle 68 as the axis of symmetry. A stepped portion 68 c is provided inside the outer nozzle 68.

外ノズル68の内側に分岐ノズルアダプタ35を同心状に配設し、分岐ノズルアダプタ35の上部を、円管部材59の下部にOリングなどのシール部材を介して回転自在に嵌入している。分岐ノズルアダプタ35は、外周面に設けた複数の凸部35aを前記段付部68cに着脱自在に嵌入し、それら凸部35aの内1つに凹状の係止部35bを設け、その係止部35bを段付部68cから立設した係止ピン36に係止して位置決めしている。分岐ノズルアダプタ35の底部には、第2環状空間部42に供給される第2外皮材DA2が通過する連通孔35cを外ノズル68の第2外ノズル68bと同心状に設け、その下部から連通管35dを立設して第2外ノズル68bに嵌入している。 The branch nozzle adapter 35 is concentrically disposed inside the outer nozzle 68, and the upper part of the branch nozzle adapter 35 is rotatably fitted to the lower part of the circular pipe member 59 via a seal member such as an O-ring. The branch nozzle adapter 35 has a plurality of convex portions 35a provided on the outer peripheral surface thereof detachably fitted into the stepped portion 68c, and a concave locking portion 35b is provided in one of the convex portions 35a. The portion 35b is locked and positioned on the locking pin 36 standing from the stepped portion 68c. A communication hole 35c through which the second skin material DA2 supplied to the second annular space 42 passes is provided concentrically with the second outer nozzle 68b of the outer nozzle 68 at the bottom of the branch nozzle adapter 35, and communicates from the lower part thereof. The pipe 35d is erected and fitted into the second outer nozzle 68b.

分岐ノズルアダプタ35の内側に分岐ノズル83を同心状に配設し、分岐ノズル83の上部を中心筒81の下部にOリングなどのシール部材を介して回転自在に嵌入している。分岐ノズル83は、外周面に設けた例えば複数の板状のリブ83aを分岐ノズルアダプタ35の内周面と連結して固定している。分岐ノズル83の内部は、その上部が中心筒81と連通する連通路83bと、そこから2つに分岐する第1連通路83c及び第2連通路83dを備え、それら連通路83c,83dから各々第1内ノズル84a及び第2内ノズル84bを立設している。なお、分岐ノズル83は、分岐ノズルアダプタ35の内側に着脱可能に固定するよう設けてもよい。 A branch nozzle 83 is concentrically disposed inside the branch nozzle adapter 35, and an upper portion of the branch nozzle 83 is rotatably fitted to a lower portion of the central cylinder 81 via a seal member such as an O-ring. For example, a plurality of plate-like ribs 83 a provided on the outer peripheral surface of the branch nozzle 83 are connected to and fixed to the inner peripheral surface of the branch nozzle adapter 35. The inside of the branch nozzle 83 includes a communication path 83b whose upper part communicates with the central cylinder 81, and a first communication path 83c and a second communication path 83d branched from the communication path 83b, and the communication paths 83c and 83d respectively The first inner nozzle 84a and the second inner nozzle 84b are erected. The branch nozzle 83 may be provided so as to be detachably fixed inside the branch nozzle adapter 35.

第1内ノズル84aは、分岐ノズルアダプタ35の底部に設けた透孔35eを貫通して外ノズル68の第1外ノズル68aの内側にほぼ同心状に配設する。また、第2内ノズル84bは、分岐ノズルアダプタ35の連通管35d及び外ノズル68の第2外ノズル68bの内側にほぼ同心状に配設する。 The first inner nozzle 84 a passes through a through hole 35 e provided at the bottom of the branch nozzle adapter 35 and is disposed substantially concentrically inside the first outer nozzle 68 a of the outer nozzle 68. The second inner nozzle 84 b is disposed substantially concentrically inside the communication pipe 35 d of the branch nozzle adapter 35 and the second outer nozzle 68 b of the outer nozzle 68.

食品生地である内包材DB、第1外皮材DA1及び第2外皮材DA2を各々供給装置から送給すると、内包材DBは中心筒81内を流下して第1内ノズル84a及び第2内ノズル84bから吐出される。第1外皮材DA1は、第1環状空間部41を流下して第1外ノズル68aから前記内包材DBを同心状に被覆した第1食品生地体DC1として吐出される。第2外皮材DA2は、第2環状空間部42を流下し連通管35dを通過して第2外ノズル68bから前記内包材DBを同心状に被覆した第2食品生地体DC2として吐出される。 When the inner packaging material DB, which is a food dough, the first outer skin material DA1 and the second outer skin material DA2 are fed from the supply device, the inner packaging material DB flows down through the center tube 81 and the first inner nozzle 84a and the second inner nozzle. 84b is discharged. The first outer skin material DA1 flows down the first annular space 41 and is discharged from the first outer nozzle 68a as the first food dough body DC1 that concentrically covers the inner packaging material DB. The second outer skin material DA2 flows down the second annular space portion 42, passes through the communication pipe 35d, and is discharged from the second outer nozzle 68b as a second food dough body DC2 concentrically covering the inner packaging material DB.

第1環状空間部41及び第2環状空間部42に供給される第1外皮材DA1及び第2外皮材DA2は、適した回転速度で回転する第1攪拌体51a及び第2攪拌体51bにより攪拌や流動化されながら流下し、さらに、前記攪拌体51a,51bの回転速度より高速あるいは低速で回転する外ノズル68の回転により2本の食品生地体DC1,DC2が螺旋状に絡みあってツイスト状に成形される。吐出される食品生地体DC1,DC2は充分に攪拌や流動化されるとともに、所望のツイスト形状に捩じり成形することが可能となる。 The first skin material DA1 and the second skin material DA2 supplied to the first annular space portion 41 and the second annular space portion 42 are stirred by the first stirring body 51a and the second stirring body 51b that are rotated at an appropriate rotation speed. Furthermore, the two food dough bodies DC1 and DC2 are spirally entangled by the rotation of the outer nozzle 68 that rotates at a speed higher or lower than the rotation speed of the stirring bodies 51a and 51b. To be molded. The discharged food dough bodies DC1 and DC2 can be sufficiently stirred and fluidized and twisted into a desired twist shape.

本発明の実施の形態に係る吐出装置1の説明は概ね上述した通りであるが、これに限らず特許請求の範囲内において変更が可能である。上記実施例においては、内包材を外皮材で被覆する二重構造の食品生地体を吐出するように説明したが、さらに多重の食品生地体とすることも可能である。 The description of the ejection device 1 according to the embodiment of the present invention is generally as described above. However, the present invention is not limited to this and can be modified within the scope of the claims. In the above-described embodiment, the description has been made so that the food dough body having a double structure in which the inner packaging material is covered with the outer skin material is discharged. However, multiple food dough bodies may be used.

また、第2実施例において、1種類の内包材を2つに分岐し2種類の外皮材で各々の内包材を被覆して2本の食品生地体を吐出するよう説明したが、1種類の内包材を1種類の外皮材で被覆したり、2種類の内包材を1種類の外皮材で被覆して2本の食品生地体を吐出するように吐出装置の構造を変更することも可能である。この時、食品生地を攪拌や流動化する攪拌体は、必要とする環状空間部に設ければよい。さらには、外ノズルの吐出口を2つに限ることなく、3つ以上に変更することも可能である。 In the second embodiment, one type of inner packaging material is divided into two, and each inner packaging material is covered with two types of outer skin materials, and two food dough bodies are discharged. It is also possible to change the structure of the discharge device so that the inner packaging material is covered with one type of outer skin material, or two types of inner packaging material are covered with one type of outer skin material and two food dough bodies are discharged. is there. At this time, the stirring body for stirring or fluidizing the food dough may be provided in the required annular space. Furthermore, the number of outlets of the outer nozzle is not limited to two, but can be changed to three or more.

本発明の第1の実施の形態に係る吐出装置1の概要を示す縦断面による説明図である。It is explanatory drawing by the longitudinal cross-section which shows the outline | summary of the discharge apparatus 1 which concerns on the 1st Embodiment of this invention. 本発明の第1の実施の形態に係る吐出装置1に備えた回転歯車体5の上面説明図である。It is upper surface explanatory drawing of the rotating gear body 5 with which the discharge apparatus 1 which concerns on the 1st Embodiment of this invention was equipped. 本発明の第2の実施の形態に係る吐出装置1の概要を示す縦断面による説明図である。It is explanatory drawing by the longitudinal cross-section which shows the outline | summary of the discharge apparatus 1 which concerns on the 2nd Embodiment of this invention. 本発明の第2の実施の形態に係る吐出装置1に備えた回転歯車体5の上面説明図である。It is upper surface explanatory drawing of the rotary gear body 5 with which the discharge apparatus 1 which concerns on the 2nd Embodiment of this invention was equipped.

符号の説明Explanation of symbols

1 吐出装置
2 外筒部
21 上外筒部
3 内筒部
31 内筒
33 内ノズル
35 分岐ノズルアダプタ
4 環状空間部
5 回転歯車体
51 撹拌体
52 撹拌回転体
53 歯車体
58 攪拌回転体
6 回転外ノズル部
61 歯車体61
62 外ノズルアダプタ
63 外ノズル
68 外ノズル
8 中心筒部
81 中心筒
83 分岐ノズル
DA 外皮材
DB 内包材
DC 食品生地体
DESCRIPTION OF SYMBOLS 1 Discharge apparatus 2 Outer cylinder part 21 Upper outer cylinder part 3 Inner cylinder part 31 Inner cylinder 33 Inner nozzle 35 Branch nozzle adapter 4 Annular space part 5 Rotating gear body 51 Stirring body 52 Stirring rotating body 53 Gearing body 58 Stirring rotating body 6 Rotation Outer nozzle part 61 Gear body 61
62 Outer nozzle adapter 63 Outer nozzle 68 Outer nozzle 8 Center tube portion 81 Center tube 83 Branch nozzle DA Outer material DB Inner packaging material DC Food dough body

Claims (2)

上方より上外筒部、該上外筒部に対し回転可能な回転歯車体、さらに、該回転歯車体に対し回転可能な回転外ノズル部を備えた外筒部と、内包材が流下する内筒とその下部に前記内包材を吐出する内ノズルを前記外筒部の内側に同心状に重ねて固定して備えた内筒部との間に外皮材が流下する環状空間部を形成し、前記回転歯車体は、前記環状空間部を流下する前記外皮材を攪拌する攪拌体を備え、前記回転歯車体を前記攪拌回転体の外側から回転駆動する制御モータと、該制御モータとは別に前記回転外ノズル部を前記回転外ノズル部の外側から回転駆動する別個の制御モータと、これらの制御モータを駆動する駆動部を備え、前記駆動部は、前記回転歯車体の回転速度と前記回転外ノズル部の回転速度が相違するよう前記制御モータ及び前記別個の制御モータを各々独立して駆動可能であり、前記攪拌体は、回転する前記回転歯車体と固定された前記内筒部との間で形成される前記環状空間部と、前記回転歯車体に対し回転速度が相違する前記回転外ノズル部と固定された前記内筒部との間で形成する前記環状空間部とに渡って配置されていることを特徴とする食品生地の吐出装置。 Upper and lower cylindrical portions from above, a rotating gear body rotatable with respect to the upper and outer cylindrical portions, an outer cylindrical portion having a rotating outer nozzle portion rotatable with respect to the rotating gear body, and an inner packaging material flowing down Forming an annular space portion between which the outer shell material flows down between the tube and the inner tube portion provided with the inner nozzle that discharges the inner packaging material concentrically and fixed inside the outer tube portion; The rotating gear body includes a stirrer that stirs the outer skin material flowing down the annular space, and a control motor that rotationally drives the rotating gear body from the outside of the stirrer rotating body; A separate control motor for driving the non-rotating nozzle unit from the outside of the non-rotating nozzle unit; and a driving unit for driving these control motors. The control motor so that the rotational speed of the nozzle portion is different; The separate control motors can be driven independently, and the agitator is formed between the rotating gear body that rotates and the fixed inner cylinder portion, and the rotating gear. A food dough discharging apparatus, characterized in that the food dough discharging device is disposed across the annular space formed between the non-rotating nozzle portion having a different rotational speed with respect to the body and the fixed inner cylinder portion . 上方より上外筒部、該上外筒部に対し回転可能な回転歯車体、さらに、該回転歯車体に対し回転可能な回転外ノズル部を備えた外筒部と、内包材が流下する内筒とその下部に前記内包材を吐出する内ノズルを前記外筒部の内側に同心状に重ねて固定して備えた内筒部との間に形成された環状空間部に外皮材を流下させ、前記回転歯車体に備えた攪拌体が回転する前記回転歯車体と固定された前記内筒部との間で形成された前記環状空間部を流下する前記外皮材を前記回転歯車体の回転とともに攪拌し、その後、前記回転歯車体とは回転速度が相違する前記回転外ノズル部と固定された前記内筒部との間で形成された前記環状空間部を流下する前記攪拌された外皮材を攪拌し、さらに、前記外皮材が回転外ノズル部の回転により固定された内ノズルの外周面上を螺旋上に回転しながら流下し、回転外ノズル部の回転に伴って回転しながら吐出されることを特徴とする食品生地の吐出方法。 Upper and lower cylindrical portions from above, a rotating gear body rotatable with respect to the upper and outer cylindrical portions, an outer cylindrical portion having a rotating outer nozzle portion rotatable with respect to the rotating gear body, and an inner packaging material flowing down The outer skin material is caused to flow down in an annular space formed between the cylinder and an inner cylinder portion provided with an inner nozzle that discharges the inner packaging material concentrically and fixed inside the outer cylinder portion. The outer shell material flowing down the annular space formed between the rotating gear body rotating the rotating gear body and the fixed inner cylinder portion is rotated along with the rotation of the rotating gear body. Stirring and then the stirred outer skin material flowing down the annular space formed between the rotating outer nozzle portion and the fixed inner cylinder portion having a rotational speed different from that of the rotating gear body And the inner shell material is fixed by the rotation of the rotating outer nozzle portion. Flows down while rotating on the outer peripheral surface of the Le on a spiral, the food dough method discharge, characterized in that ejected while rotating with the rotation of the rotating outer nozzle section.
JP2005294360A 2005-10-07 2005-10-07 Food dough discharging apparatus and method Active JP4814605B2 (en)

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