JP4806967B2 - Lubricating oil composition for refrigerator - Google Patents
Lubricating oil composition for refrigerator Download PDFInfo
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- JP4806967B2 JP4806967B2 JP2005156071A JP2005156071A JP4806967B2 JP 4806967 B2 JP4806967 B2 JP 4806967B2 JP 2005156071 A JP2005156071 A JP 2005156071A JP 2005156071 A JP2005156071 A JP 2005156071A JP 4806967 B2 JP4806967 B2 JP 4806967B2
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- 239000010687 lubricating oil Substances 0.000 title claims description 55
- 239000000203 mixture Substances 0.000 title claims description 50
- 150000002148 esters Chemical class 0.000 claims description 73
- 239000003507 refrigerant Substances 0.000 claims description 34
- 150000001735 carboxylic acids Chemical class 0.000 claims description 28
- NQPDZGIKBAWPEJ-UHFFFAOYSA-N valeric acid Chemical compound CCCCC(O)=O NQPDZGIKBAWPEJ-UHFFFAOYSA-N 0.000 claims description 24
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 22
- 239000000460 chlorine Substances 0.000 claims description 21
- 229910052801 chlorine Inorganic materials 0.000 claims description 21
- 239000012530 fluid Substances 0.000 claims description 20
- WWZKQHOCKIZLMA-UHFFFAOYSA-N octanoic acid Chemical compound CCCCCCCC(O)=O WWZKQHOCKIZLMA-UHFFFAOYSA-N 0.000 claims description 20
- 229920006395 saturated elastomer Polymers 0.000 claims description 20
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 claims description 14
- 238000005057 refrigeration Methods 0.000 claims description 13
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 claims description 11
- TXBCBTDQIULDIA-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol Chemical compound OCC(CO)(CO)COCC(CO)(CO)CO TXBCBTDQIULDIA-UHFFFAOYSA-N 0.000 claims description 10
- 239000005635 Caprylic acid (CAS 124-07-2) Substances 0.000 claims description 10
- NBVXSUQYWXRMNV-UHFFFAOYSA-N fluoromethane Chemical compound FC NBVXSUQYWXRMNV-UHFFFAOYSA-N 0.000 claims description 10
- 229960002446 octanoic acid Drugs 0.000 claims description 10
- AWQSAIIDOMEEOD-UHFFFAOYSA-N 5,5-Dimethyl-4-(3-oxobutyl)dihydro-2(3H)-furanone Chemical compound CC(=O)CCC1CC(=O)OC1(C)C AWQSAIIDOMEEOD-UHFFFAOYSA-N 0.000 claims description 4
- 239000002904 solvent Substances 0.000 claims description 2
- KZBUYRJDOAKODT-UHFFFAOYSA-N Chlorine Chemical compound ClCl KZBUYRJDOAKODT-UHFFFAOYSA-N 0.000 claims 1
- 239000002826 coolant Substances 0.000 claims 1
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 20
- 230000007774 longterm Effects 0.000 description 17
- KYKAJFCTULSVSH-UHFFFAOYSA-N chloro(fluoro)methane Chemical compound F[C]Cl KYKAJFCTULSVSH-UHFFFAOYSA-N 0.000 description 16
- 230000000052 comparative effect Effects 0.000 description 15
- LVGUZGTVOIAKKC-UHFFFAOYSA-N 1,1,1,2-tetrafluoroethane Chemical compound FCC(F)(F)F LVGUZGTVOIAKKC-UHFFFAOYSA-N 0.000 description 12
- MNWFXJYAOYHMED-UHFFFAOYSA-N heptanoic acid Chemical compound CCCCCCC(O)=O MNWFXJYAOYHMED-UHFFFAOYSA-N 0.000 description 12
- 238000012360 testing method Methods 0.000 description 12
- 239000002253 acid Substances 0.000 description 11
- RWRIWBAIICGTTQ-UHFFFAOYSA-N difluoromethane Chemical compound FCF RWRIWBAIICGTTQ-UHFFFAOYSA-N 0.000 description 11
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 9
- GTLACDSXYULKMZ-UHFFFAOYSA-N pentafluoroethane Chemical compound FC(F)C(F)(F)F GTLACDSXYULKMZ-UHFFFAOYSA-N 0.000 description 9
- 125000004432 carbon atom Chemical group C* 0.000 description 8
- 239000010721 machine oil Substances 0.000 description 8
- 238000006243 chemical reaction Methods 0.000 description 6
- 235000014113 dietary fatty acids Nutrition 0.000 description 6
- 238000010292 electrical insulation Methods 0.000 description 6
- 239000000194 fatty acid Substances 0.000 description 6
- 229930195729 fatty acid Natural products 0.000 description 6
- 150000004665 fatty acids Chemical class 0.000 description 6
- 239000002994 raw material Substances 0.000 description 6
- UJPMYEOUBPIPHQ-UHFFFAOYSA-N 1,1,1-trifluoroethane Chemical compound CC(F)(F)F UJPMYEOUBPIPHQ-UHFFFAOYSA-N 0.000 description 4
- NPNPZTNLOVBDOC-UHFFFAOYSA-N 1,1-difluoroethane Chemical compound CC(F)F NPNPZTNLOVBDOC-UHFFFAOYSA-N 0.000 description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 239000000654 additive Substances 0.000 description 4
- 230000006835 compression Effects 0.000 description 4
- 238000007906 compression Methods 0.000 description 4
- 230000014509 gene expression Effects 0.000 description 4
- 230000007062 hydrolysis Effects 0.000 description 4
- 238000006460 hydrolysis reaction Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000005191 phase separation Methods 0.000 description 4
- 238000001179 sorption measurement Methods 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 3
- 239000004927 clay Substances 0.000 description 3
- FKCNNGCHQHSYCE-UHFFFAOYSA-N difluoromethane;1,1,1,2,2-pentafluoroethane;1,1,1,2-tetrafluoroethane Chemical compound FCF.FCC(F)(F)F.FC(F)C(F)(F)F FKCNNGCHQHSYCE-UHFFFAOYSA-N 0.000 description 3
- -1 polyol esters Chemical class 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- 239000003463 adsorbent Substances 0.000 description 2
- 230000002411 adverse Effects 0.000 description 2
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 150000002763 monocarboxylic acids Chemical class 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 239000002244 precipitate Substances 0.000 description 2
- OBETXYAYXDNJHR-SSDOTTSWSA-M (2r)-2-ethylhexanoate Chemical compound CCCC[C@@H](CC)C([O-])=O OBETXYAYXDNJHR-SSDOTTSWSA-M 0.000 description 1
- OILUAKBAMVLXGF-UHFFFAOYSA-N 3,5,5-trimethyl-hexanoic acid Chemical compound OC(=O)CC(C)CC(C)(C)C OILUAKBAMVLXGF-UHFFFAOYSA-N 0.000 description 1
- RZVAJINKPMORJF-UHFFFAOYSA-N Acetaminophen Chemical compound CC(=O)NC1=CC=C(O)C=C1 RZVAJINKPMORJF-UHFFFAOYSA-N 0.000 description 1
- 241001550224 Apha Species 0.000 description 1
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- OBETXYAYXDNJHR-UHFFFAOYSA-N alpha-ethylcaproic acid Natural products CCCCC(CC)C(O)=O OBETXYAYXDNJHR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- QRUDEWIWKLJBPS-UHFFFAOYSA-N benzotriazole Chemical compound C1=CC=C2N[N][N]C2=C1 QRUDEWIWKLJBPS-UHFFFAOYSA-N 0.000 description 1
- 239000012964 benzotriazole Substances 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- DKVNPHBNOWQYFE-UHFFFAOYSA-N carbamodithioic acid Chemical compound NC(S)=S DKVNPHBNOWQYFE-UHFFFAOYSA-N 0.000 description 1
- 150000001718 carbodiimides Chemical class 0.000 description 1
- 235000011089 carbon dioxide Nutrition 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 239000012990 dithiocarbamate Substances 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000005886 esterification reaction Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 239000006078 metal deactivator Substances 0.000 description 1
- 239000012046 mixed solvent Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 239000011368 organic material Substances 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 239000002530 phenolic antioxidant Substances 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000005297 pyrex Substances 0.000 description 1
- 239000011541 reaction mixture Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000013112 stability test Methods 0.000 description 1
- 238000010025 steaming Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- VLLMWSRANPNYQX-UHFFFAOYSA-N thiadiazole Chemical compound C1=CSN=N1.C1=CSN=N1 VLLMWSRANPNYQX-UHFFFAOYSA-N 0.000 description 1
- 238000005809 transesterification reaction Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M105/00—Lubricating compositions characterised by the base-material being a non-macromolecular organic compound
- C10M105/08—Lubricating compositions characterised by the base-material being a non-macromolecular organic compound containing oxygen
- C10M105/32—Esters
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M171/00—Lubricating compositions characterised by purely physical criteria, e.g. containing as base-material, thickener or additive, ingredients which are characterised exclusively by their numerically specified physical properties, i.e. containing ingredients which are physically well-defined but for which the chemical nature is either unspecified or only very vaguely indicated
- C10M171/008—Lubricant compositions compatible with refrigerants
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2020/00—Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
- C10N2020/09—Characteristics associated with water
- C10N2020/097—Refrigerants
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/30—Refrigerators lubricants or compressors lubricants
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Emergency Medicine (AREA)
- Lubricants (AREA)
Description
本発明は、冷凍機用潤滑油組成物、詳しくは非塩素系フロン冷媒用の冷凍機用潤滑油組成物、該潤滑油組成物を含有する冷凍機作動流体、および該冷凍機作動流体を用いる冷凍装置に関する。 The present invention uses a lubricating oil composition for a refrigerator, in particular, a lubricating oil composition for a refrigerator for a non-chlorine fluorocarbon refrigerant, a refrigerator working fluid containing the lubricating oil composition, and the refrigerator working fluid. The present invention relates to a refrigeration apparatus.
塩素を含むフロン冷媒は、冷蔵庫、空調機器などに用いられてきた。しかし、近年、オゾン層の破壊などの問題から、塩素を含むフロン冷媒に代えて、1,1,1,2−テトラフルオロエタン(R−134a)、ペンタフルオロエタン(R−125)、ジフルオロエタン(R−32)、さらにこれらの混合溶媒などの非塩素系フロン冷媒への転換が進められている。それに従い、非塩素系フロンと相溶性のよいポリオールエステルを基油とする冷凍機用潤滑油組成物(以下、冷凍機油ということがある)が種々提案されている。 CFC-containing refrigerants have been used in refrigerators, air conditioners, and the like. However, in recent years, due to problems such as destruction of the ozone layer, 1,1,1,2-tetrafluoroethane (R-134a), pentafluoroethane (R-125), difluoroethane ( R-32) and further conversion to non-chlorine-based chlorofluorocarbon refrigerants such as these mixed solvents. Accordingly, various lubricating oil compositions for refrigerating machines (hereinafter sometimes referred to as refrigerating machine oils) based on polyol esters having good compatibility with non-chlorine fluorocarbons have been proposed.
冷凍機油には、上記冷蔵庫、空調機器などの安定性を確保するため、上記非塩素系フロン冷媒との相溶性に加え、熱安定性、耐加水分解性、低温流動性、電気絶縁性などの種々の性能が要求される。これらのうちで、耐加水分解性および非塩素系フロンとの相溶性の点から、分岐鎖を有するカルボン酸と、ペンタエリスリトールとからなる耐熱性に優れたヒンダードエステルが実用化されている。例えば、特許文献1には、ペンタエリスリトールと2−エチルへキサン酸および3,5,5−トリメチルヘキサン酸の混合脂肪酸とからなるエステルを主成分とした冷凍機油が開示され、高温での安定性が改善されることが記載されている。また、特許文献2には、ネオペンチルグリコールと分岐カルボン酸とからなるエステルが、フロンとの相溶性、熱安定性等に優れることが記載されている。また、特許文献3では、潤滑性に優れる冷凍機油として、直鎖脂肪酸を加えた冷凍機油が記載されている。 In order to ensure the stability of the refrigerator, air conditioner, etc., the refrigerating machine oil has compatibility with the non-chlorine fluorocarbon refrigerant, thermal stability, hydrolysis resistance, low-temperature fluidity, electrical insulation, etc. Various performances are required. Among these, from the viewpoint of hydrolysis resistance and compatibility with non-chlorinated chlorofluorocarbons, a hindered ester having excellent heat resistance composed of a branched carboxylic acid and pentaerythritol has been put into practical use. For example, Patent Document 1 discloses a refrigerating machine oil mainly composed of an ester composed of pentaerythritol, a mixed fatty acid of 2-ethylhexanoic acid and 3,5,5-trimethylhexanoic acid, and is stable at a high temperature. Is described as being improved. Patent Document 2 describes that an ester composed of neopentyl glycol and a branched carboxylic acid is excellent in compatibility with chlorofluorocarbon, thermal stability, and the like. Moreover, in patent document 3, the refrigerating machine oil which added the linear fatty acid is described as a refrigerating machine oil excellent in lubricity.
一方、近年の環境意識の高まりから、冷蔵庫や空調機器などには、省エネルギー性が求められている。冷凍機油において、省エネルギー性に寄与するためには、低粘度化が最も有効な手段であり、冷凍機油の低粘度化が志向されている。冷凍機油の低粘度化を達成するためには、ペンタエリスリトールエステルよりも粘度が低く、かつ耐加水分解性、熱安定性、粘性などが優れるネオペンチルグリコールなどの二価のアルコールからなるエステルを使用することが効果的である。しかし、これらのエステルは、粘度が低く潤滑性が十分でない場合がある。 On the other hand, due to the recent increase in environmental awareness, refrigerators and air conditioners are required to save energy. In refrigerating machine oil, in order to contribute to energy saving, lowering the viscosity is the most effective means, and lowering the viscosity of refrigerating machine oil is aimed at. In order to achieve low viscosity of refrigerating machine oil, use an ester made of dihydric alcohol such as neopentyl glycol, which has lower viscosity than pentaerythritol ester and is superior in hydrolysis resistance, thermal stability, viscosity, etc. It is effective to do. However, these esters may have low viscosity and insufficient lubricity.
潤滑性を向上させる方法として、上述の特許文献3のように、直鎖脂肪酸のエステルを使用する方法がある。しかし、この直鎖脂肪酸を用いたエステルは、結晶性を有するため、低温における長期安定性が低下することが一般的に知られている。 As a method of improving lubricity, there is a method of using an ester of a linear fatty acid as in Patent Document 3 described above. However, it is generally known that an ester using this linear fatty acid has crystallinity, and thus the long-term stability at a low temperature is lowered.
そこで、低温安定性に優れ、かつ低粘度で潤滑性に優れた冷凍機用潤滑油が望まれている。
本発明の目的は、低粘度であり、潤滑性が良く、かつ低温領域での長期安定性に優れた冷凍機用潤滑油組成物、特に非塩素系フロン冷媒を用いた冷凍機用の潤滑油組成物を提供することにある。本発明の目的はまた、上記冷凍機用潤滑油組成物を用いた冷凍機作動流体および上記冷凍機作動流体を用いた冷媒圧縮式冷凍装置を提供することにある。 An object of the present invention is a lubricating oil composition for a refrigerator that has a low viscosity, good lubricity, and excellent long-term stability in a low temperature region, and in particular, a lubricating oil for a refrigerator that uses a non-chlorofluorocarbon refrigerant. It is to provide a composition. Another object of the present invention is to provide a refrigerator working fluid using the above lubricating oil composition for a refrigerator and a refrigerant compression refrigeration apparatus using the above refrigerator working fluid.
本発明者らは、非塩素系フロン冷媒を用いた冷蔵庫に使用する低粘度の潤滑油組成物の潤滑性および低温安定性について鋭意検討し、種々の多価アルコールとカルボン酸とを組み合わせてエステルの分子設計を行った。その結果、特定量のネオペンチルグリコール、ペンタエリスリトール、およびジペンタエリスリトールからなる混合アルコールと、特定量のペンタン酸(炭素数5の飽和直鎖カルボン酸)、ヘプタン酸(炭素数7の飽和直鎖カルボン酸)、およびカプリル酸(炭素数8の飽和直鎖カルボン酸)からなる混合飽和直鎖カルボン酸とを一定の量的な関係を満たすように反応させて得られるエステルが、上記課題を解決することが出来ることを見出して、本発明を完成するに至った。 The present inventors diligently studied the lubricity and low-temperature stability of a low-viscosity lubricating oil composition used in a refrigerator using a non-chlorine fluorocarbon refrigerant, and combined various polyhydric alcohols and carboxylic acids to form esters. The molecular design of As a result, a mixed alcohol composed of a specific amount of neopentyl glycol, pentaerythritol and dipentaerythritol, a specific amount of pentanoic acid (saturated linear carboxylic acid having 5 carbon atoms), heptanoic acid (saturated linear chain having 7 carbon atoms) Ester obtained by reacting carboxylic acid) and mixed saturated linear carboxylic acid composed of caprylic acid (saturated linear carboxylic acid having 8 carbon atoms) to satisfy a certain quantitative relationship solves the above problems As a result, the present invention has been completed.
本発明の冷凍機用潤滑油組成物は、10〜50モル%のネオペンチルグリコール、50〜89モル%のペンタエリスリトール、および0.03〜3モル%のジペンタエリスリトールからなる混合アルコールと、70〜95モル%のペンタン酸およびヘプタン酸、ならびに5〜30モル%のカプリル酸からなる混合飽和直鎖カルボン酸とから得られるエステルを含む冷凍機用潤滑油組成物であって、該エステルが、以下の関係式: A lubricating oil composition for a refrigerator according to the present invention comprises a mixed alcohol comprising 10 to 50 mol% neopentyl glycol, 50 to 89 mol% pentaerythritol, and 0.03 to 3 mol% dipentaerythritol, and 70 A lubricating oil composition for a refrigerator comprising an ester obtained from -95 mol% pentanoic acid and heptanoic acid and a mixed saturated linear carboxylic acid consisting of 5-30 mol% caprylic acid, The following relation:
を満たすように反応させて得られ、そして該組成物の40℃における動粘度が6〜28mm2/sである。 And the kinematic viscosity at 40 ° C. of the composition is 6 to 28 mm 2 / s.
本発明はまた、冷凍機作動流体を提供し、該冷凍機作動流体は、上記冷凍機用潤滑油組成物と、非塩素系フロン溶媒とからなる。 The present invention also provides a refrigerator working fluid, and the refrigerator working fluid is composed of the above lubricating oil composition for a refrigerator and a non-chlorine-based chlorofluorocarbon solvent.
本発明はまた、冷凍装置を提供し、該冷凍装置は、圧縮機、凝縮器、膨張機構、および蒸発器を備える冷媒圧縮式冷凍装置であって、上記冷凍機作動流体を用いる。 The present invention also provides a refrigeration apparatus, which is a refrigerant compression refrigeration apparatus including a compressor, a condenser, an expansion mechanism, and an evaporator, and uses the above-described refrigerator working fluid.
本発明の冷凍機用潤滑油組成物は、低粘度であり、潤滑性が良く、かつ長期低温安定性に優れる。この組成物は、さらに冷凍機用潤滑油組成物として必要な非塩素系フロン冷媒との相溶性、耐熱性、および電気絶縁性にも優れている。したがって、本発明の組成物は、非塩素系フロン冷媒、特に1,1,1,2−テトラフルオロエタン及びジフルオロメタンの少なくとも1種を含む非塩素系フロン冷媒を用いた冷凍機の潤滑油、あるいは非塩素系フロン冷媒と混合した冷凍機作動流体として有用であり、各種冷凍装置の省燃費にも寄与する。 The lubricating oil composition for refrigerators of the present invention has a low viscosity, good lubricity, and excellent long-term low-temperature stability. This composition is further excellent in compatibility with a non-chlorine-based chlorofluorocarbon refrigerant required as a lubricating oil composition for refrigerators, heat resistance, and electrical insulation. Accordingly, the composition of the present invention is a lubricating oil for a refrigerator using a non-chlorine-based fluorocarbon refrigerant, particularly a non-chlorine-based fluorocarbon refrigerant containing at least one of 1,1,1,2-tetrafluoroethane and difluoromethane, Alternatively, it is useful as a refrigerator working fluid mixed with a non-chlorine-based chlorofluorocarbon refrigerant, and contributes to fuel saving of various refrigeration apparatuses.
以下、本発明の組成物に含有されるエステル、該エステルを含有する冷凍機用潤滑油組成物、該組成物を含有する冷凍機作動流体、および該冷凍機作動流体を用いる冷媒圧縮式冷凍装置について説明する。 Hereinafter, an ester contained in the composition of the present invention, a lubricating oil composition for a refrigerator containing the ester, a refrigerator working fluid containing the composition, and a refrigerant compression refrigeration apparatus using the refrigerator working fluid Will be described.
(I)エステル
本発明の冷凍機用潤滑油組成物に含有されるエステルは、3種のアルコール(混合アルコール)と3種の飽和直鎖カルボン酸(混合飽和直鎖カルボン酸)とから得られるエステルの混合物である。このエステルは、具体的には、10〜50モル%のネオペンチルグリコール、50〜89モル%のペンタエリスリトール、および0.03〜3モル%のジペンタエリスリトールからなる混合アルコールと、70〜95モル%のペンタン酸およびヘプタン酸、ならびに5〜30モル%のカプリル酸からなる混合飽和直鎖カルボン酸とを、以下の関係式:
(I) Ester The ester contained in the lubricating oil composition for a refrigerator of the present invention is obtained from three types of alcohol (mixed alcohol) and three types of saturated linear carboxylic acid (mixed saturated linear carboxylic acid). It is a mixture of esters. Specifically, the ester is a mixed alcohol composed of 10 to 50 mol% neopentyl glycol, 50 to 89 mol% pentaerythritol, and 0.03 to 3 mol% dipentaerythritol, and 70 to 95 mol. Mixed saturated linear carboxylic acid consisting of 5% pentanoic acid and heptanoic acid, and 5-30 mol% caprylic acid:
を満たすように反応させて得られる。本発明者らは、上記の混合アルコールと、混合飽和直鎖カルボン酸とを反応させるに際し、これらの成分の中でも、混合アルコール中のネオペンチルグリコールと、混合飽和直鎖カルボン酸中のペンタン酸およびカプリル酸との量的関係が、得られる低粘度のエステルの長期低温安定性および潤滑性に影響を与えることを見出した。すなわち、上記関係式を満たすようにエステルの分子設計を行うことによって、低粘度であり、潤滑性が良く、かつ長期低温安定性に優れたエステルが得られることを見出した。 It is obtained by reacting to satisfy. When reacting the mixed alcohol and the mixed saturated linear carboxylic acid, the present inventors, among these components, neopentyl glycol in the mixed alcohol, pentanoic acid in the mixed saturated linear carboxylic acid, and It has been found that the quantitative relationship with caprylic acid affects the long-term low-temperature stability and lubricity of the resulting low viscosity ester. That is, it has been found that an ester having a low viscosity, good lubricity, and excellent long-term low-temperature stability can be obtained by designing an ester molecule so as to satisfy the above relational expression.
上記エステルの原料となる混合アルコールは、上記のとおり、ネオペンチルグリコール、ペンタエリスリトール、およびジペンタエリスリトールからなる。本発明においては、電気絶縁性に優れるエステルを得る目的でペンタエリスリトールを用い、低粘度化を達成する目的でネオペンチルグリコールを用い、そして長期低温安定性を良くする目的でジペンタエリスリトールを用いる。 As described above, the mixed alcohol that is a raw material for the ester is composed of neopentyl glycol, pentaerythritol, and dipentaerythritol. In the present invention, pentaerythritol is used for the purpose of obtaining an ester having excellent electrical insulation, neopentyl glycol is used for the purpose of achieving low viscosity, and dipentaerythritol is used for the purpose of improving long-term low-temperature stability.
上記エステルの原料となる混合アルコール中のネオペンチルグリコールの含有量は、10〜50モル%、好ましくは12〜48モル%、より好ましくは15〜46モル%である。ネオペンチルグリコールの含有量が10モル%未満の場合、得られるエステルの長期低温安定性が不十分となり、所望の粘性が得られない場合がある。50モル%を超える場合、得られるエステルの潤滑性が不十分となり、電気絶縁性も不十分となる。 The content of neopentyl glycol in the mixed alcohol serving as the raw material for the ester is 10 to 50 mol%, preferably 12 to 48 mol%, more preferably 15 to 46 mol%. When the content of neopentyl glycol is less than 10 mol%, the long-term low-temperature stability of the obtained ester becomes insufficient, and the desired viscosity may not be obtained. When it exceeds 50 mol%, the lubricity of the ester obtained is insufficient, and the electrical insulation is also insufficient.
上記エステルの原料となる混合アルコール中のペンタエリスリトールの含有量は、50〜89モル%、好ましくは52〜85モル%、より好ましくは54〜80モル%である。ペンタエリスリトールの含有量が50モル%未満の場合、得られるエステルの潤滑性が不十分となり、電気絶縁性も不十分となる。89モル%を超える場合、得られるエステルの長期低温安定性が不十分となる。 The content of pentaerythritol in the mixed alcohol serving as the raw material for the ester is 50 to 89 mol%, preferably 52 to 85 mol%, more preferably 54 to 80 mol%. When the content of pentaerythritol is less than 50 mol%, the resulting ester has insufficient lubricity and insufficient electrical insulation. If it exceeds 89 mol%, the long-term low-temperature stability of the resulting ester will be insufficient.
上記エステルの原料となる混合アルコール中のジペンタエリスリトールの含有量は、0.03〜3モル%、好ましくは0.04〜2.8モル%、より好ましくは0.05〜2.5モル%である。ジペンタエリスリトールの含有量が0.03モル%未満の場合、得られるエステルの低温安定性が不十分となる。3モル%を超える場合、得られるエステルのフロン相溶性が悪くなり、さらに所望の粘度が得られない場合がある。 The content of dipentaerythritol in the mixed alcohol used as the raw material of the ester is 0.03 to 3 mol%, preferably 0.04 to 2.8 mol%, more preferably 0.05 to 2.5 mol%. It is. When the content of dipentaerythritol is less than 0.03 mol%, the low-temperature stability of the resulting ester becomes insufficient. When it exceeds 3 mol%, the chlorofluorocarbon compatibility of the resulting ester is deteriorated, and the desired viscosity may not be obtained.
上記エステルの原料となる混合飽和直鎖カルボン酸(混合飽和直鎖モノカルボン酸)は、上記のとおり、ペンタン酸、ヘプタン酸、およびカプリル酸からなる。本発明においては、高い潤滑性を得るために直鎖の脂肪酸、特に潤滑性の良好なカプリル酸(炭素数8の飽和直鎖カルボン酸)を必須成分として使用し、更にカプリル酸を使用した場合の低温安定性を改善するために、カプリル酸よりは劣るものの比較的潤滑性がよく低温安定性にも優れる直鎖の奇数酸、すなわちペンタン酸(炭素数5の飽和直鎖カルボン酸)とヘプタン酸(炭素数7の飽和直鎖カルボン酸)を使用する。このような混合飽和直鎖カルボン酸を用いることよって、所望の粘性を有し、かつ潤滑性に優れたエステルを得ることができる。 The mixed saturated linear carboxylic acid (mixed saturated linear monocarboxylic acid) used as the raw material of the ester is composed of pentanoic acid, heptanoic acid, and caprylic acid as described above. In the present invention, in order to obtain high lubricity, a linear fatty acid, particularly caprylic acid having a good lubricity (saturated linear carboxylic acid having 8 carbon atoms) is used as an essential component, and further caprylic acid is used. In order to improve the low temperature stability, linear odd-numbered acids that are inferior to caprylic acid but have relatively high lubricity and excellent low temperature stability, ie, pentanoic acid (saturated linear carboxylic acid having 5 carbon atoms) and heptane An acid (saturated linear carboxylic acid having 7 carbon atoms) is used. By using such a mixed saturated linear carboxylic acid, an ester having a desired viscosity and excellent lubricity can be obtained.
上記エステルの原料となる混合飽和直鎖カルボン酸中のペンタン酸およびヘプタン酸の含有量は、合計で70〜95モル%、好ましくは72〜93モル%、更に好ましくは74〜91モル%である。ペンタン酸およびヘプタン酸の合計量が70モル%未満の場合、得られるエステルの長期低温安定性が不十分となり、95モル%を超える場合、得られるエステルの潤滑性が不十分となる。 The total content of pentanoic acid and heptanoic acid in the mixed saturated linear carboxylic acid used as the raw material for the ester is 70 to 95 mol%, preferably 72 to 93 mol%, more preferably 74 to 91 mol%. . When the total amount of pentanoic acid and heptanoic acid is less than 70 mol%, the long-term low-temperature stability of the resulting ester becomes insufficient, and when it exceeds 95 mol%, the lubricity of the obtained ester becomes insufficient.
本発明の組成物に含有されるエステルを得るためには、上記混合アルコールと、混合飽和直鎖カルボン酸とを、以下の関係式: In order to obtain the ester contained in the composition of the present invention, the mixed alcohol and the mixed saturated linear carboxylic acid are represented by the following relational formula:
を満たすように反応させる。この関係式の値が5〜25の範囲内であれば、潤滑性および長期低温安定性に優れたエステルが得られる。 React to meet. If the value of this relational expression is in the range of 5 to 25, an ester excellent in lubricity and long-term low-temperature stability can be obtained.
上記エステルを製造する際の反応は、通常のエステル化反応またはエステル交換反応によって行われる。上記混合アルコールと混合脂肪酸の割合は、得られる混合エステルの水酸基価が5.0mgKOH/g以下で、かつ酸価が0.05mgKOH/g以下となるように適宜調製することが好ましい。 The reaction for producing the ester is carried out by a normal esterification reaction or transesterification reaction. The ratio of the mixed alcohol and the mixed fatty acid is preferably adjusted as appropriate so that the resulting mixed ester has a hydroxyl value of 5.0 mgKOH / g or less and an acid value of 0.05 mgKOH / g or less.
本発明に用いられるエステルの製造方法は、上記性能を損なわない範囲でいかなる方法で製造してもよく、特に制限されない。上記エステルは、例えば、以下のようにして得られる。まず、混合アルコールの水酸基1当量に対して、混合飽和直鎖カルボン酸のカルボキシル基が1.0〜1.5当量となるように、あるいは生産効率と経済性の点から、好ましくは1.05〜1.3当量となるように混合し、必要に応じて触媒を加える。この混合物を窒素気流下で、220〜260℃にて3〜15時間反応させ、水酸基価が2.0mgKOH/g以下となった時点で過剰のカルボン酸を減圧下で除去する。その後、アルカリにより脱酸した後、活性白土、酸性白土および合成系の吸着剤を用いた吸着処理、スチーミングなどの操作を単独または組み合わせて行う。 The ester production method used in the present invention may be produced by any method as long as the above performance is not impaired, and is not particularly limited. The ester is obtained as follows, for example. First, from the viewpoint of production efficiency and economy, preferably 1.05 so that the carboxyl group of the mixed saturated linear carboxylic acid is 1.0 to 1.5 equivalents relative to 1 equivalent of the hydroxyl group of the mixed alcohol. Mix to ˜1.3 equivalents and add catalyst if necessary. The mixture is reacted at 220 to 260 ° C. for 3 to 15 hours under a nitrogen stream, and when the hydroxyl value becomes 2.0 mgKOH / g or less, excess carboxylic acid is removed under reduced pressure. Then, after deoxidizing with alkali, operations such as adsorption treatment using activated clay, acid clay, and synthetic adsorbent, and steaming are performed alone or in combination.
(II)冷凍機潤滑油組成物
本発明の冷凍機用潤滑油組成物は、該組成物全体の質量を基準として、上記エステルを好ましくは80質量%以上、さらに好ましくは90質量%以上含み、これに加えて、本発明の性能を損なわない範囲で、他のエステル、添加剤などを含むことができる。
(II) Refrigerating machine lubricating oil composition The refrigerating machine lubricating oil composition of the present invention preferably contains 80% by mass or more, more preferably 90% by mass or more of the ester, based on the mass of the entire composition. In addition to this, other esters, additives and the like can be included within the range not impairing the performance of the present invention.
上記他のエステルとしては、例えば、炭素数5〜10のネオペンチルグリコールと、炭素数5〜10のモノカルボン酸とを含むエステルが挙げられる。 Examples of the other ester include esters containing neopentyl glycol having 5 to 10 carbon atoms and monocarboxylic acid having 5 to 10 carbon atoms.
本発明の冷凍機用潤滑油組成物は、公知の添加剤、例えば、フェノール系の酸化防止剤、ベンゾトリアゾ−ル、チアジアゾールまたはジチオカーバメートなどの金属不活性化剤、エポキシ化合物またはカルボジイミドなどの酸補足剤、リン系の極圧剤などの添加剤を目的に応じて適宜含有することができる。含有される割合は任意である。 The lubricating oil composition for refrigerators of the present invention is a known additive, for example, a phenolic antioxidant, a metal deactivator such as benzotriazole, thiadiazole or dithiocarbamate, an acid supplement such as an epoxy compound or carbodiimide. Additives such as agents and phosphorus-based extreme pressure agents can be appropriately contained depending on the purpose. The ratio contained is arbitrary.
本発明の冷凍機用潤滑油組成物は、40℃における動粘度が6〜28mm2/sである。更に優れた潤滑性および非塩素系フロン冷媒との相溶性を得る点、および該潤滑油組成物を用いることによる冷凍機の良好な始動性および省エネルギー性の点から、好ましくは7〜20mm2/s、より好ましくは8〜18mm2/sである。 The lubricating oil composition for a refrigerator of the present invention has a kinematic viscosity at 40 ° C. of 6 to 28 mm 2 / s. Further, from the viewpoint of obtaining excellent lubricity and compatibility with a non-chlorine-based chlorofluorocarbon refrigerant, and from the viewpoint of good startability and energy saving of a refrigerator by using the lubricating oil composition, preferably 7 to 20 mm 2 / s, more preferably 8 to 18 mm 2 / s.
本発明の冷凍機用潤滑油組成物の酸価は、特に制限されない。好ましくは0.05mgKOH/g以下、より好ましくは0.03mgKOH/g以下、さらに好ましくは0.01mgKOH/g以下である。酸価が0.05mgKOH/gを超える場合、金属を腐食させるおそれがあり、耐加水分解性が不十分となる場合がある。 The acid value of the lubricating oil composition for a refrigerator of the present invention is not particularly limited. Preferably it is 0.05 mgKOH / g or less, More preferably, it is 0.03 mgKOH / g or less, More preferably, it is 0.01 mgKOH / g or less. When an acid value exceeds 0.05 mgKOH / g, there exists a possibility that a metal may be corroded and hydrolysis resistance may become inadequate.
本発明の冷凍機用潤滑油組成物の水酸基価は、特に制限されない。好ましくは5.0mgKOH/g以下、より好ましくは3.0mgKOH/g以下、さらに好ましくは2.0mgKOH/g以下、最も好ましくは1.0mgKOH/gである。水酸基価が5.0mgKOH/gを超える場合、上記組成物が使用される機器において、有機材料として用いられているシール剤等に悪影響を及ぼす恐れがある。さらに含有される添加剤に悪影響を及ぼすおそれがある。 The hydroxyl value of the lubricating oil composition for a refrigerator of the present invention is not particularly limited. Preferably it is 5.0 mgKOH / g or less, More preferably, it is 3.0 mgKOH / g or less, More preferably, it is 2.0 mgKOH / g or less, Most preferably, it is 1.0 mgKOH / g. When the hydroxyl value exceeds 5.0 mgKOH / g, there is a risk of adversely affecting a sealing agent or the like used as an organic material in an apparatus in which the composition is used. Furthermore, the additive contained may be adversely affected.
(III)冷凍機作動流体
本発明の冷凍機作動流体は、上記冷凍機用潤滑油組成物と、非塩素系フロン冷媒とからなる。冷凍機用潤滑油組成物と非塩素系フロン冷媒との含有比に特に制限はないが、好ましくは、質量比で冷凍機用潤滑油組成物:非塩素系フロン冷媒が10:90〜90:10の割合である。非塩素系フロン冷媒の配合率が上記範囲より高いと、得られる冷凍機作動流体の粘性が低下し、潤滑不良を起こすおそれがある。上記範囲より低い場合には、得られる冷凍機作動流体を機器に用いた場合に冷凍効率が低下するおそれがある。
(III) Refrigerator Working Fluid The refrigerator working fluid of the present invention is composed of the above-described lubricating oil composition for a refrigerator and a non-chlorine fluorocarbon refrigerant. Although there is no restriction | limiting in particular in the content ratio of the lubricating oil composition for refrigerators, and a non-chlorine system Freon refrigerant, Preferably, the lubricating oil composition for refrigerators: a non-chlorine system Freon refrigerant is 10: 90-90: by mass ratio. The ratio is 10. When the blending ratio of the non-chlorine-based chlorofluorocarbon refrigerant is higher than the above range, the viscosity of the resulting refrigerator working fluid is lowered, and there is a risk of causing poor lubrication. When it is lower than the above range, there is a possibility that the refrigeration efficiency may be lowered when the obtained refrigerator working fluid is used in equipment.
上記非塩素系フロン冷媒としては、例えば、1,1,1,2−テトラフルオロエタン(R−134a)、ペンタフルオロエタン(R−125)、ジフルオロエタン(R−32)、トリフルオロエタン(R−23)、1,1,2,2−テトラロフルオロエタン(R−134)、1,1,1−トリフルオロエタン(R−143a)、1,1−ジフルオロエタン(R−152a)などが挙げられる。これらは、単独で用いてもよいし、2以上の混合冷媒としてもよい。 Examples of the non-chlorofluorocarbon refrigerant include 1,1,1,2-tetrafluoroethane (R-134a), pentafluoroethane (R-125), difluoroethane (R-32), and trifluoroethane (R- 23), 1,1,2,2-tetralofluoroethane (R-134), 1,1,1-trifluoroethane (R-143a), 1,1-difluoroethane (R-152a) and the like. . These may be used alone or as a mixed refrigerant of two or more.
上記混合冷媒は、市販されており、例えばR−407C(R−134a/R−125/R−32=52/25/23質量%)、R−410A(R−125/R−32=50/50質量%)、R−404A(R−125/R−143a/R−134a=44/52/4質量%)、R−407E(R−134a/R−125/R−32=60/15/25質量%)、R−410B(R−32/R−125=45/55質量%)などが用いられる。特にR−134a及びR−32の少なくとも1種が含まれる混合冷媒が好ましい。 The mixed refrigerant is commercially available, for example, R-407C (R-134a / R-125 / R-32 = 52/25/23 mass%), R-410A (R-125 / R-32 = 50 / 50 mass%), R-404A (R-125 / R-143a / R-134a = 44/52/4 mass%), R-407E (R-134a / R-125 / R-32 = 60/15 / 25 mass%), R-410B (R-32 / R-125 = 45/55 mass%), etc. are used. Particularly preferred is a mixed refrigerant containing at least one of R-134a and R-32.
(IV)冷媒圧縮式冷凍装置
本発明の冷凍機作動流体用組成物または該組成物を含む本発明の冷凍作動流体は、少なくとも圧縮機、凝集器、膨張機構および蒸発器を有し、必要に応じて乾燥器を有する冷凍装置に用いることができる。このような冷凍装置としては、具体的には冷蔵庫等の低温機器や産業用冷凍機、ルームエアコン、パッケージエアコン等の空調機器、ハイブリッドカーや電気自動車用のカーエアコンなどが挙げられる。
(IV) Refrigerant compression type refrigerating apparatus The composition for a refrigerator working fluid of the present invention or the refrigerant working fluid of the present invention containing the composition has at least a compressor, an aggregator, an expansion mechanism, and an evaporator. Accordingly, it can be used in a refrigeration apparatus having a dryer. Specific examples of such a refrigeration apparatus include low-temperature equipment such as refrigerators, industrial refrigerators, air conditioners such as room air conditioners and packaged air conditioners, car air conditioners for hybrid cars and electric vehicles.
以下に本発明を実施例により詳しく説明するが、本発明はこれらの実施例に限定されない。 EXAMPLES The present invention will be described in detail below with reference to examples, but the present invention is not limited to these examples.
以下に、本実施例および比較例で製造されたエステルの試験方法を記載する。
<動粘度および粘度指数> JIS K−2283に準拠して、キャノン−フェンスケ粘度計を用いて、40℃および100℃における動粘度を測定し、粘度指数を算出する。
<酸価> JIS C−2101に準拠して測定する。
<水酸基価> JIS K−0070に準拠して測定する。
<色相> JOCS 2.2.1.4−1996に準拠して測定する。
<体積抵抗率> JIS C−2101に準拠して、25℃における体積抵抗率(TΩ・m)を測定する。
<流動点> JIS K−2269に準拠して測定する。
<長期低温試験> 水分量を100ppm以下に調整した試料(エステル)400gをスチール製の角缶に入れ、−30℃の低温庫に1000時間放置し、結晶が析出しているかどうか目視にて確認する。
<二相分離温度> 0.6gの試料(エステル)と、2.4gの冷媒R−134aまたはR−407Cとを、ドライアイスを入れたエタノール浴で冷却した肉厚パイレックス(登録商標)チューブ(全長300mm、外径10mm、内径6mm)に封入し、1℃/分の割合で昇温または冷却し、低温での二相分離温度を−30℃〜20℃の範囲で目視により測定した。
<シールドチューブ試験> ガラス管に予め水分濃度を200ppm以下に調整した試料(エステル)を10g、フロンR−410Aを5g、および直径が1.6mm、長さが50mmの鉄片、銅片、およびアルミ片を各1片ずつ封入し、密閉する。これを175℃にて14日間加熱した後、金属片を除いたフロン含有試料の酸価および色相(APHA)を測定する。
<Falex摩擦試験> ASTM D−2670に準拠して、試料中にR−134aを150mL/分の割合で吹き込みつつ、次のようにしてFalex摩擦試験を行う。まず、試料温度を100℃とし、150ポンドの荷重で1分間試運転した後に、300ポンドの荷重のもとで1時間運転し、運転終了後のピンの摩耗量を測定する。
Below, the test method of ester manufactured by the present Example and the comparative example is described.
<Kinematic Viscosity and Viscosity Index> Based on JIS K-2283, the kinematic viscosity at 40 ° C. and 100 ° C. is measured using a Canon-Fenske viscometer, and the viscosity index is calculated.
<Acid Value> Measured according to JIS C-2101.
<Hydroxyl value> Measured according to JIS K-0070.
<Hue> Measured according to JOCS 2.2.1.4-1996.
<Volume Resistivity> Volume resistivity (TΩ · m) at 25 ° C. is measured according to JIS C-2101.
<Pour point> Measured according to JIS K-2269.
<Long-term low-temperature test> 400 g of a sample (ester) whose water content is adjusted to 100 ppm or less is put in a steel square can and left in a low temperature storage at -30 ° C. for 1000 hours to visually check whether crystals are precipitated. To do.
<Two-Phase Separation Temperature> A wall thickness Pyrex (registered trademark) tube in which 0.6 g of a sample (ester) and 2.4 g of refrigerant R-134a or R-407C are cooled in an ethanol bath containing dry ice ( It was enclosed in a total length of 300 mm, an outer diameter of 10 mm, and an inner diameter of 6 mm), heated or cooled at a rate of 1 ° C./min, and the two-phase separation temperature at a low temperature was visually measured in the range of −30 ° C. to 20 ° C.
<Shield tube test> 10 g of a sample (ester) whose moisture concentration was previously adjusted to 200 ppm or less in a glass tube, 5 g of Freon R-410A, 1.6 mm diameter, 50 mm length iron piece, copper piece, and aluminum Seal one piece each and seal. After heating this at 175 ° C. for 14 days, the acid value and hue (APHA) of the fluorocarbon-containing sample excluding the metal pieces are measured.
<Falex Friction Test> In accordance with ASTM D-2670, a Falex friction test is performed as follows while blowing R-134a into a sample at a rate of 150 mL / min. First, the sample temperature is set to 100 ° C., and after a trial run at a load of 150 pounds for 1 minute, the specimen is run for 1 hour under a load of 300 pounds.
(実施例1.1:エステルの調製)
温度計、窒素導入管、攪拌機および冷却管を取り付けた1リットルの4つ口フラスコに、表1に示す混合アルコールと混合カルボン酸とを、混合アルコールの水酸基と混合カルボン酸のカルボキシル基とが当量比で1:1.1の割合となるように仕込み、窒素気流下、220℃で反応水を留去しつつ常圧で反応を行った。反応中、水酸基価をモニターし、2.0mgKOH/gを下回った時点で反応を停止した。その後、1〜5kPaの減圧下でストリッピングを行い、未反応のカルボン酸を1時間かけて除去した。得られた反応混合物を、水酸化カリウム水溶液を加えて水洗した。水洗は、排水のpHが中性となるように5回繰り返した。次いで、得られたエステル層を100℃、1kPaの条件下で減圧脱水し、酸性白土およびシリカ−アルミナ系の吸着剤をそれぞれ、理論上得られるエステル量の1.0質量%となるように添加して吸着処理した。吸着処理温度、圧力、および吸着処理時間は、それぞれ100℃、lkPa、および3時間とした。最後に1ミクロンのフィルターを用いてろ過を行い、エステル(これをエステルAとする)を得た。得られたエステルAの組成を表1に示す。
Example 1.1: Preparation of ester
In a 1 liter four-necked flask equipped with a thermometer, a nitrogen inlet tube, a stirrer, and a cooling tube, the mixed alcohol and mixed carboxylic acid shown in Table 1 are equivalent to the hydroxyl group of the mixed alcohol and the carboxyl group of the mixed carboxylic acid. The mixture was charged so that the ratio was 1: 1.1, and the reaction was performed at 220 ° C. under atmospheric pressure while distilling off the reaction water. During the reaction, the hydroxyl value was monitored, and the reaction was stopped when it was below 2.0 mgKOH / g. Thereafter, stripping was performed under a reduced pressure of 1 to 5 kPa to remove unreacted carboxylic acid over 1 hour. The obtained reaction mixture was washed with an aqueous potassium hydroxide solution. Washing with water was repeated 5 times so that the pH of the wastewater was neutral. Next, the obtained ester layer was dehydrated under reduced pressure at 100 ° C. and 1 kPa, and acid clay and silica-alumina-based adsorbent were respectively added so as to be 1.0 mass% of the theoretically obtained ester amount. And adsorption treatment. The adsorption treatment temperature, pressure, and adsorption treatment time were 100 ° C., lkPa, and 3 hours, respectively. Finally, filtration was performed using a 1 micron filter to obtain an ester (referred to as ester A). The composition of the obtained ester A is shown in Table 1.
(実施例1.2〜1.6)
表1に示す混合アルコールおよび混合カルボン酸を用いたこと以外は、実施例1と同様に操作して、エステル(エステルB〜F)を得た。得られたエステルB〜Eの組成を表1に示す。
(Examples 1.2 to 1.6)
Ester (esters B to F) was obtained in the same manner as in Example 1 except that the mixed alcohol and the mixed carboxylic acid shown in Table 1 were used. The compositions of the obtained esters B to E are shown in Table 1.
(比較例1.1〜1.8)
表1に示す混合アルコールおよび混合カルボン酸を用いたこと以外は、実施例1と同様に操作して、エステル(エステルG〜N)を得た。得られたエステルG〜Nの組成を表1に示す。
(Comparative Examples 1.1 to 1.8)
An ester (esters G to N) was obtained in the same manner as in Example 1 except that the mixed alcohol and the mixed carboxylic acid shown in Table 1 were used. Table 1 shows the compositions of the obtained esters G to N.
表1に示すようなエステルA〜Nを得た。これらのうちで、比較例1.1〜1.8のエステルG〜Nは、本発明に用いられるエステルの条件を満たしていない。すなわち比較例1.1および1.2のエステルGおよびHは、ペンタン酸、ヘプタン酸、およびネオペンチルグリコールの量的関係(関係式の値)が適切でない。比較例1.3のエステルIは、ペンタン酸およびヘプタン酸を含んでいない。比較例1.4のエステルJは、ジペンタエリスリトールを含んでいない。比較例1.5のエステルKは、ネオペンチルグリコールの含有量が低く、ペンタエリスリトールの含有量が高い。比較例1.6および1.8のエステルLおよびNは、ペンタン酸およびヘプタン酸の合計量およびカプリル酸の含有量が範囲外であり、関係式の値も適切でない。比較例1.7のエステルMは、ジペンタエリスリトールの含有量が高い。 Esters A to N as shown in Table 1 were obtained. Of these, the esters G to N of Comparative Examples 1.1 to 1.8 do not satisfy the conditions for the esters used in the present invention. That is, in the esters G and H of Comparative Examples 1.1 and 1.2, the quantitative relationship (value of the relational expression) of pentanoic acid, heptanoic acid, and neopentyl glycol is not appropriate. Ester I of Comparative Example 1.3 does not contain pentanoic acid and heptanoic acid. The ester J of Comparative Example 1.4 does not contain dipentaerythritol. The ester K of Comparative Example 1.5 has a low content of neopentyl glycol and a high content of pentaerythritol. In the esters L and N of Comparative Examples 1.6 and 1.8, the total amount of pentanoic acid and heptanoic acid and the content of caprylic acid are out of the range, and the values of the relational expressions are not appropriate. The ester M of Comparative Example 1.7 has a high dipentaerythritol content.
(実施例2.1)
上記実施例1.1で得られたエステルAを潤滑油とした(潤滑油1)。潤滑油1について、上記の方法により、40℃および100℃における動粘度、粘度指数、色相、酸価、水酸基価、体積抵抗率、流動点、および二相分離温度(低温)を測定した。さらに、長期低温試験、シールドチューブ試験、およびFalex摩擦試験を行った。結果を表2に示す。
(Example 2.1)
The ester A obtained in Example 1.1 was used as a lubricating oil (lubricating oil 1). For the lubricating oil 1, the kinematic viscosity, viscosity index, hue, acid value, hydroxyl value, volume resistivity, pour point, and two-phase separation temperature (low temperature) at 40 ° C. and 100 ° C. were measured by the above methods. Furthermore, a long-term low temperature test, a shield tube test, and a Falex friction test were performed. The results are shown in Table 2.
(実施例2.2〜2.6)
上記実施例1.2〜1.6で得られたエステルB〜Fを潤滑油とした(潤滑油2〜6)。各潤滑油について、実施例2.1と同様の試験を行った。結果を表2に併せて示す。
(Examples 2.2 to 2.6)
Esters B to F obtained in Examples 1.2 to 1.6 were used as lubricating oils (lubricating oils 2 to 6). Each lubricant was tested in the same manner as in Example 2.1. The results are also shown in Table 2.
(比較例2.1〜2.8)
上記比較例1.1〜1.8で得られたエステルG〜Nを潤滑油とした(潤滑油7〜14)、各潤滑油について、実施例2.1と同様の試験を行った。結果を表2に併せて示す。
(Comparative Examples 2.1 to 2.8)
The same tests as in Example 2.1 were performed on each lubricating oil, using the esters G to N obtained in Comparative Examples 1.1 to 1.8 as lubricating oils (lubricating oils 7 to 14). The results are also shown in Table 2.
表2の結果から明らかなように、実施例の潤滑油(潤滑油1〜6)は、40℃における動粘度が6〜28mm2/sと所望の粘度を有し、上記動粘度およびFalex摩擦試験から優れた潤滑性を有し、かつ長期低温試験においても析出物が発生しない優れた安定性を有することがわかる。これらの潤滑油1〜6は、さらに、流動点が低く、二相分離温度からフロン冷媒との相溶性に優れ、そしてシールドチューブ試験から熱酸化劣化が少なく、その他の冷凍機用潤滑油としての要求性能を満たすため、優れた冷凍機用潤滑油、特に非塩素系フロン冷媒用の冷凍機用潤滑油であることが明らかである。 As is apparent from the results in Table 2, the lubricating oils of the examples (lubricating oils 1 to 6) have a kinematic viscosity at 40 ° C. of 6 to 28 mm 2 / s and a desired viscosity. From the test, it can be seen that it has excellent lubricity and also has excellent stability in which no precipitate is generated even in a long-term low-temperature test. These lubricating oils 1 to 6 further have a low pour point, excellent compatibility with the chlorofluorocarbon refrigerant from the two-phase separation temperature, and little thermal oxidative deterioration from the shield tube test, and as other lubricating oils for refrigerators In order to satisfy the required performance, it is clear that the lubricating oil is excellent for refrigeration machines, especially for chlorofluorocarbon refrigerant refrigerants.
これに対して、比較例の潤滑油(潤滑油7〜14)は、含有されるエステルが本発明の範囲を満たしていないため、潤滑性および長期低温安定性のいずれかにおいて不十分であった。すなわち、比較例2.1および2.4〜2.6の潤滑油(潤滑油7および10〜12)は、長期低温安定性試験において、析出物が生じるため安定性が不十分であった。比較例2.2、2.3、および2.8の潤滑油(潤滑油8、9、および14)は、Falex摩擦試験において、ピンが大きく摩耗してしまい、潤滑性が不十分であった。なお、比較例2.7の潤滑油13は、長期低温安定性および潤滑性に優れるものの、二層分離温度が高く、フロン冷媒との相溶性が特に悪かった。 On the other hand, the lubricating oils of the comparative examples (lubricating oils 7 to 14) were insufficient in either lubricity or long-term low-temperature stability because the contained ester did not satisfy the scope of the present invention. . That is, the lubricating oils of Comparative Examples 2.1 and 2.4 to 2.6 (lubricating oils 7 and 10 to 12) were insufficient in stability because precipitates were formed in the long-term low-temperature stability test. In the lubricating oils of Comparative Examples 2.2, 2.3, and 2.8 (lubricating oils 8, 9, and 14), the pin was greatly worn in the Falex friction test, and the lubricity was insufficient. . Although the lubricating oil 13 of Comparative Example 2.7 was excellent in long-term low-temperature stability and lubricity, the two-layer separation temperature was high and the compatibility with the chlorofluorocarbon refrigerant was particularly poor.
本発明の冷凍機用潤滑油組成物は、低粘度であり、潤滑性が良く、かつ長期低温安定性に優れる。この組成物は、さらに冷凍機用潤滑油組成物として必要な非塩素系フロン冷媒との相溶性、耐熱性、および電気絶縁性にも優れている。したがって、本発明の組成物は、非塩素系フロン冷媒、特に1,1,1,2−テトラフルオロエタン及びジフルオロメタンの少なくとも1種を含む非塩素系フロン冷媒を用いた冷凍機の潤滑油、あるいは非塩素系フロン冷媒と混合した冷凍機作動流体として有用であり、各種冷凍装置の省燃費にも寄与する。本発明の冷凍機用潤滑油組成物および該潤滑油および非塩素系フロン冷媒とを含む冷凍機作動流体は、具体的には、冷蔵庫等の低温機器や産業用冷凍機、ルームエアコン、パッケージエアコン等の空調機器、ハイブリッドカーや電気自動車用のカーエアコンなどに用いることができる。 The lubricating oil composition for refrigerators of the present invention has a low viscosity, good lubricity, and excellent long-term low-temperature stability. This composition is further excellent in compatibility with a non-chlorine-based chlorofluorocarbon refrigerant required as a lubricating oil composition for refrigerators, heat resistance, and electrical insulation. Accordingly, the composition of the present invention is a lubricating oil for a refrigerator using a non-chlorine-based fluorocarbon refrigerant, particularly a non-chlorine-based fluorocarbon refrigerant containing at least one of 1,1,1,2-tetrafluoroethane and difluoromethane, Alternatively, it is useful as a refrigerator working fluid mixed with a non-chlorine-based chlorofluorocarbon refrigerant, and contributes to fuel saving of various refrigeration apparatuses. The refrigerator working fluid comprising the lubricating oil composition for a refrigerator of the present invention and the lubricating oil and the non-chlorine-based chlorofluorocarbon refrigerant specifically includes low-temperature equipment such as refrigerators, industrial refrigerators, room air conditioners, and package air conditioners. It can be used for air conditioners such as car air conditioners for hybrid cars and electric cars.
Claims (3)
該エステルが、以下の関係式:
該組成物の40℃における動粘度が6〜28mm2/sである、組成物。 A mixed alcohol consisting of 10-50 mol% neopentyl glycol, 50-89 mol% pentaerythritol, and 0.03-3 mol% dipentaerythritol, 70-95 mol% pentanoic acid and heptanoic acid, and A lubricating oil composition for a refrigerator comprising an ester obtained from a mixed saturated linear carboxylic acid composed of 5-30 mol% caprylic acid,
The ester has the following relationship:
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JP2005156071A JP4806967B2 (en) | 2005-05-27 | 2005-05-27 | Lubricating oil composition for refrigerator |
MYPI20062404A MY144475A (en) | 2005-05-27 | 2006-05-25 | Refrigeration lubricant composition |
CN2006100937128A CN1869177B (en) | 2005-05-27 | 2006-05-26 | Refrigeration lubricant composition |
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CN101668836A (en) * | 2007-04-18 | 2010-03-10 | 出光兴产株式会社 | Lubricating oil composition for refrigerator and compressor using the same |
CN101812349B (en) * | 2010-05-11 | 2013-05-01 | 上海海都化学科技有限公司 | Lubricating oil and grease base oil, and preparation method and applications thereof |
JP5975262B2 (en) * | 2012-04-26 | 2016-08-23 | 日油株式会社 | Method for producing ester for refrigerator oil |
CN104093822B (en) * | 2013-02-05 | 2016-11-16 | 科聚亚公司 | Refrigeration oil containing hydrocarbon coolant and compositions |
EP3305878A4 (en) * | 2015-06-08 | 2018-12-05 | NOF Corporation | Ester for refrigeration oil and working fluid composition for refrigeration oil |
CN105132088A (en) * | 2015-07-08 | 2015-12-09 | 新疆福克油品股份有限公司 | Synthetic ester refrigerator oil composition |
WO2018105575A1 (en) * | 2016-12-05 | 2018-06-14 | 日油株式会社 | Refrigerating machine oil composition, and working fluid composition for refrigerating machines containing same |
EP3617503A4 (en) | 2017-04-28 | 2020-03-04 | Panasonic Appliances Refrigeration Devices Singapore | Hermetically sealed refrigerant compressor and refrigeration device using same |
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CA2136852C (en) * | 1992-06-03 | 2003-09-16 | Nicholas E. Schnur | Polyol ester lubricants for hermetically sealed refrigerating compressors |
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US20010019120A1 (en) * | 1999-06-09 | 2001-09-06 | Nicolas E. Schnur | Method of improving performance of refrigerant systems |
JP3622896B2 (en) * | 1999-10-08 | 2005-02-23 | 花王株式会社 | Refrigerator oil base oil |
CN1101459C (en) * | 2000-03-31 | 2003-02-12 | 北京燕山石油化工公司研究院 | Lubricating oil for refrigerating machine |
US20020055442A1 (en) * | 2000-04-26 | 2002-05-09 | Schnur Nicholas E. | Method of reducing wear of metal surfaces and maintaining a hydrolytically stable environment in refrigeration equipment during the operation of such equipment |
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JP3909744B2 (en) * | 2001-07-31 | 2007-04-25 | 株式会社ジャパンエナジー | Refrigerating machine oil for hydrocarbon refrigerant |
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