JP4800844B2 - Press structure of horizontal multi-stage press - Google Patents

Press structure of horizontal multi-stage press Download PDF

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JP4800844B2
JP4800844B2 JP2006148715A JP2006148715A JP4800844B2 JP 4800844 B2 JP4800844 B2 JP 4800844B2 JP 2006148715 A JP2006148715 A JP 2006148715A JP 2006148715 A JP2006148715 A JP 2006148715A JP 4800844 B2 JP4800844 B2 JP 4800844B2
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JP2007313864A (en
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禮二 山田
泰行 大平
文雄 栗田
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Taihei Machinery Works Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B7/00Presses characterised by a particular arrangement of the pressing members
    • B30B7/02Presses characterised by a particular arrangement of the pressing members having several platens arranged one above the other

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Description

本発明は、被処理板材を加熱加圧する横型多段プレス装置のプレス構造に関する。   The present invention relates to a press structure of a horizontal multi-stage press apparatus that heats and presses a plate to be processed.

合板、化粧板、繊維板、パーティクルボード、ベニヤ単板等の板材(被処理板材)を加熱加圧して所定の板厚に成形する多段プレス装置(ホットプレス)において、起立状態に保持された複数の板材を複数配置された熱板の間に搬入して加熱加圧する横型方式が知られている。この横型方式(横型ホットプレス)は、水平方向に保持された板材と熱板とを上下方向に交互に積み重ねて加熱加圧する縦型方式(縦型ホットプレス)に比して、板材や熱板自身の重量の影響による成形ムラ(板厚の不揃い)が発生しにくい利点を有する。   In a multi-stage press device (hot press) that heats and presses a plate material (processed plate material) such as plywood, decorative board, fiber board, particle board, veneer veneer, etc., to a predetermined plate thickness, a plurality of pieces held in an upright state A horizontal type is known in which a plurality of plate materials are carried between heated plates arranged and heated and pressed. This horizontal method (horizontal hot press) is a plate material and hot plate compared to the vertical method (vertical hot press) in which plate materials and hot plates held in the horizontal direction are alternately stacked in the vertical direction and heated and pressed. It has the advantage that molding unevenness (uneven thickness) due to its own weight is less likely to occur.

そして、本願出願人はこのような横型ホットプレスにおいて、熱板に対向する側(前面側)が開口した格子状構造物(押圧盤)に、熱板に対向する側とは反対側(背面側)に向かう溝(スリット)を刻設し、熱板での発生熱が押圧盤に伝達されることにより発生する熱ひずみ(熱膨張)を吸収することを提案した(特許文献1参照)。特許文献1によれば、押圧盤に設けるスリットによって、押圧盤で発生する熱ひずみを吸収する(熱ひずみを逃がす)ことができ、押圧盤の熱変形を抑えることができるので、加熱加圧後の処理済板材に厚さムラ等が発生しにくくなる。   Then, the applicant of the present application is such that in such a horizontal hot press, the side opposite to the hot plate (the back side) is opposite to the side facing the hot plate in the grid structure (press plate) that is open on the side facing the hot plate (front side). ) Is engraved, and it is proposed to absorb thermal strain (thermal expansion) generated by the heat generated in the hot plate being transmitted to the pressing plate (see Patent Document 1). According to Patent Document 1, the thermal strain generated in the pressing plate can be absorbed (the thermal strain can be released) by the slit provided in the pressing plate, and the thermal deformation of the pressing plate can be suppressed. Thickness unevenness or the like is less likely to occur in the processed plate material.

特公平4−14601号公報Japanese Patent Publication No. 4-14601

しかし、このようなスリットは熱影響を受けて押圧盤に発生した熱ひずみを吸収する(逃がす)ための構造であり、発生熱そのものを押圧盤に伝わりにくくするものではない。このため、被処理板材の加熱温度、枚数等が変化して運転条件が変動すると、処理済板材に厚さムラ等の不良品が発生(歩留りが悪化)するおそれがある。特に、能率向上のため多数(多段)の被処理板材(熱板)を同時に加熱加圧する場合には、熱板に供給される大量の熱が押圧盤に伝達されて、スリットで熱ひずみの吸収ができなくなると、押圧盤に撓み(反り)、捩れ(ひねり)等の熱変形を生じるおそれがある。また、押圧盤は熱板に対向する側(接触側)が開口しているため放熱上は都合がよくても、上記したように熱板枚数(段数)が増えると、押圧の際に強度不足を招来しないように押圧盤を大型化したり特殊な補強構造を要したりするおそれもある。さらに、最外側の熱板は、加熱加圧時にその外面が押圧盤からの押圧力を繰り返し受けるため、機械的変形(撓み等)が発生しやすく頻繁に交換しなければならなくなるおそれがある。   However, such a slit is a structure for absorbing (dissipating) the thermal strain generated in the pressing board under the influence of heat, and does not make it difficult to transmit the generated heat itself to the pressing board. For this reason, if the operating temperature varies due to changes in the heating temperature, the number of sheets, and the like of the processed plate material, defective products such as uneven thickness may occur (yield deteriorates) in the processed plate material. In particular, when a large number of (multi-stage) plate materials (hot plates) are heated and pressurized simultaneously to improve efficiency, a large amount of heat supplied to the hot plate is transmitted to the press plate, and the thermal strain is absorbed by the slits. If this is not possible, there is a risk of causing thermal deformation such as bending (warping) or twisting (twisting) in the pressing plate. In addition, the pressure plate is open on the side facing the heat plate (contact side), so it is convenient for heat dissipation, but if the number of heat plates increases (the number of steps) as described above, the strength is insufficient when pressing. There is also a risk that the pressing plate will be enlarged or a special reinforcing structure will be required so as not to invite the pressure. Furthermore, since the outer surface of the outermost heat plate repeatedly receives the pressing force from the pressing plate during heating and pressurization, mechanical deformation (bending, etc.) is likely to occur and there is a possibility that it must be frequently replaced.

本発明の課題は、熱板での発生熱が押圧盤に伝わりにくくすることにより、また押圧盤の構造を工夫することにより、加熱加圧段数(熱板枚数)が増加しても、長期にわたり押圧盤及び最外側の熱板の耐久性を維持することのできる横型多段プレス装置のプレス構造を提供することにある。   The problem of the present invention is that the heat generated in the hot plate is not easily transmitted to the press plate, and the structure of the press plate is devised, so that even if the number of heating and pressurization steps (the number of hot plates) increases, It is an object of the present invention to provide a press structure of a horizontal multi-stage press apparatus that can maintain the durability of the pressing plate and the outermost hot plate.

課題を解決するための手段及び発明の効果Means for Solving the Problems and Effects of the Invention

上記課題を解決するために、本発明の横型多段プレス装置のプレス構造は、
起立状態に保持されて被加圧面に沿う搬送方向に搬入された複数の被処理板材をそれぞれ間に挟んで加熱加圧するために、その被処理板材の厚さ方向に沿って移動可能に配置された複数の熱板と、その複数の熱板を介して前記複数の被処理板材を外側から前記厚さ方向に押圧するために、少なくとも一方が押圧方向に移動可能に配置された一対の押圧盤とを備える横型多段プレス装置のプレス構造であって、
前記押圧盤は、中空状の内部空間を形成する外形枠と、その外形枠の前記熱板に対向する側を塞ぐ面板と、その面板の熱板押圧面に前記熱板との接触・離間可能な形態で固定配置された断熱部と、前記面板の熱板押圧面とは反対側の背面及び前記外形枠の内面に固定されて前記内部空間を仕切る仕切部とを有し、
前記一対の押圧盤を前記押圧方向において閉鎖する加熱加圧時には、前記断熱部が前記熱板に接触することによりその熱板での発生熱が前記面板に伝達されるのを阻止又は抑制する一方、前記一対の押圧盤を前記押圧方向において開放する加圧開放時には、前記断熱部が前記熱板から離間することによりその熱板での発生熱が空中へ放熱され前記面板への伝達が回避され
前記押圧盤を前記押圧方向に駆動するラムを有する駆動シリンダを取り付けるための固定フレームを備えるとともに、その駆動シリンダのラムが前記被処理板材の大きさに応じ前記固定フレーム及び押圧盤に対して前記起立方向に移動調整可能とされ、
前記押圧方向から見たとき、前記押圧盤の仕切部は前記起立方向に延びる形で前記搬送方向に沿って複数形成されるとともに、それらの起立方向に形成される仕切部のうち、前記ラムを受け止める仕切部の前記搬送方向の幅が他の仕切部の幅よりも大となるように形成されていることを特徴とする。
In order to solve the above problems, the press structure of the horizontal multi-stage press device of the present invention is:
In order to heat and press a plurality of processed plate materials held in an upright state and carried in the conveying direction along the pressed surface, they are arranged to be movable along the thickness direction of the processed plate material. A plurality of hot plates, and a pair of pressing plates arranged so that at least one of them is movable in the pressing direction in order to press the plurality of processed plate materials from the outside in the thickness direction via the plurality of hot plates A press structure of a horizontal multi-stage press device comprising:
The pressing plate has an outer frame that forms a hollow inner space, a face plate that covers the side of the outer frame that faces the hot plate, and a hot plate pressing surface of the face plate that can contact and separate from the hot plate. A heat insulating portion fixedly arranged in a form, and a partition portion that is fixed to the back surface opposite to the hot plate pressing surface of the face plate and the inner surface of the outer frame and partitions the internal space,
At the time of heating and pressurizing the pair of pressing plates in the pressing direction, while the heat insulating portion comes into contact with the hot plate, the heat generated in the hot plate is prevented or suppressed from being transmitted to the face plate. When the pressure is released to open the pair of pressing plates in the pressing direction, the heat insulating portion is separated from the hot plate, so that heat generated in the hot plate is dissipated into the air and transmission to the face plate is avoided. ,
A fixed frame for mounting a drive cylinder having a ram for driving the pressing plate in the pressing direction is provided, and the ram of the driving cylinder corresponds to the fixed frame and the pressing plate according to the size of the plate to be processed. It is possible to adjust the movement in the standing direction,
When viewed from the pressing direction, a plurality of partitioning portions of the pressing plate are formed along the conveying direction so as to extend in the standing direction, and among the partitioning portions formed in the rising direction, the ram is formed. The receiving partition is formed so that the width in the transport direction is larger than the width of the other partition .

このように、加熱加圧時には断熱部による断熱作用により、一方加圧開放時には熱板から空中への放熱が促進されることにより、熱板での発生熱が押圧盤に伝わりにくくなるので、押圧盤(面板)に撓み(反り)、捩れ(ひねり)等の熱変形を生じにくい。また、面板や仕切部(例えばリブ壁)が補強構造となって押圧盤の強度(剛性)が増大し機械的変形も生じにくい。したがって、押圧盤を大型化したり特殊な補強構造を採用したりしなくても、加熱加圧後の処理済板材に厚さムラ等が発生しにくくなる。しかも、被処理板材の加熱温度、押圧力、枚数等が変化して運転条件が変動しても、歩留りが悪化しにくい(不良品が発生しにくい)ので、長期にわたり押圧盤の耐久性を維持することができる。なお、断熱部は、加圧開放時には熱板から離れた位置にて待機し、熱板の熱影響を受けないので、熱による劣化が抑制されて長期にわたり断熱性能を維持することができる。   In this way, the heat insulating action by the heat insulating part during heating and pressurization, while the heat release from the hot plate to the air at the time of pressurization release is promoted, so that the heat generated in the hot plate is difficult to be transmitted to the pressing plate. Thermal deformation such as bending (warping) and twisting (twisting) is unlikely to occur in the board (face plate). Further, the face plate and the partition (for example, rib wall) are reinforced to increase the strength (rigidity) of the press plate and hardly cause mechanical deformation. Therefore, even if the pressing plate is not enlarged or a special reinforcing structure is not used, thickness unevenness or the like hardly occurs in the processed plate material after heating and pressing. In addition, even if the operating conditions change due to changes in the heating temperature, pressing force, number of sheets, etc. of the plate to be processed, the yield is unlikely to deteriorate (defects are unlikely to occur), so the durability of the press panel is maintained over a long period of time. can do. In addition, since the heat insulation part waits in the position away from the hot plate at the time of releasing pressure and is not affected by the heat of the hot plate, deterioration due to heat is suppressed and heat insulation performance can be maintained for a long time.

さらに、面板に固定配置された断熱部で最外側の熱板を受け止めることにより、加熱加圧時に最外側の熱板の外面が押圧盤からの押圧力を繰り返し受けても機械的変形(撓み等)が発生しにくくなり、長期にわたり最外側の熱板の耐久性を維持することができる。   Furthermore, by receiving the outermost heat plate at the heat insulating part fixedly arranged on the face plate, even when the outer surface of the outermost heat plate repeatedly receives the pressing force from the pressing plate during heating and pressurization, mechanical deformation (deflection etc.) ) And the durability of the outermost hot plate can be maintained over a long period of time.

さらには、断熱部に、硬化剤を含有する高分子材料(例えばグラスファイバー入りエポキシ樹脂)製の断熱部材(例えば積層板)を用いる場合には、断熱部によって押圧盤の熱変形を防止するとともに、押圧盤及び最外側の熱板の機械的強度(剛性)を向上させることも可能となる。   Furthermore, when using a heat insulating member (for example, a laminated board) made of a polymer material (for example, glass fiber-containing epoxy resin) containing a curing agent for the heat insulating portion, the heat insulating portion prevents thermal deformation of the press panel. It is also possible to improve the mechanical strength (rigidity) of the pressing plate and the outermost hot plate.

なお、断熱部は締結部材(例えば、ボルト、小ねじ)、接合手段(例えば、接着剤、溶剤)等の固定手段によって面板の熱板押圧面に固着される。また、仕切部は、接合手段(例えば、溶接、溶着)、締結部材(例えば、ボルト、小ねじ)等の固定手段によって、面板の背面又は外形枠の内面に固着される。   The heat insulating part is fixed to the hot plate pressing surface of the face plate by a fixing means such as a fastening member (for example, a bolt or a small screw) or a joining means (for example, an adhesive or a solvent). Further, the partition portion is fixed to the back surface of the face plate or the inner surface of the outer frame by a fixing means such as a joining means (for example, welding, welding), a fastening member (for example, a bolt or a machine screw).

このようなプレス構造を押圧方向から見たとき、押圧盤の面板は搬送方向に長く被処理板材の起立方向に短い矩形状に形成され、断熱部は、起立方向に長く搬送方向に短い矩形状の断熱板が、その搬送方向に所定の幅を有する隙間を隔てて搬送方向に沿って複数配設されていることが望ましい。熱板での発生熱は隙間からも放出され、押圧盤に伝わりにくくなるので、押圧盤(面板)での撓み(反り)、捩れ(ひねり)等の熱変形が一層生じにくくなる。また、例えば横長に形成される押圧盤の面板(の熱板押圧面)に対して、複数の縦長の断熱板が隙間を隔てて並べられるので、面板の起立方向(縦方向)の短辺の長さに対応する断熱板を複数準備しておいて、所定の隙間をあけて面板に固定すればよい。したがって、搬送方向(横方向)の長辺の長さに対応する断熱板を複数準備する場合に比して、材料費や固定作業等に要する初期コストを相対的に抑えることができる。さらに、損傷を受けた一部の断熱板を交換する際、取替作業等に要するランニングコストも相対的に抑えることができる。なお、断熱板の横幅は、隙間の横幅に対して広く形成される場合、同等に形成される場合、及び狭く形成される場合のいずれであってもよい。   When such a press structure is viewed from the pressing direction, the face plate of the pressing plate is formed in a rectangular shape that is long in the conveying direction and short in the standing direction of the processed plate material, and the heat insulating portion is a rectangular shape that is long in the rising direction and short in the conveying direction. It is desirable that a plurality of the heat insulating plates be disposed along the transport direction with a gap having a predetermined width in the transport direction. The heat generated in the hot plate is also released from the gap and is less likely to be transmitted to the pressing plate, so that thermal deformation such as bending (warping) and twisting (twisting) in the pressing plate (face plate) is further less likely to occur. In addition, for example, since a plurality of vertically long heat insulating plates are arranged with a gap with respect to the face plate of the press plate (its hot plate pressing surface) formed in a horizontally long shape, the short side of the standing direction (vertical direction) of the face plate A plurality of heat insulating plates corresponding to the length may be prepared and fixed to the face plate with a predetermined gap. Therefore, compared with the case where a plurality of heat insulating plates corresponding to the length of the long side in the transport direction (lateral direction) are prepared, the initial cost required for material costs, fixing work, and the like can be relatively suppressed. Furthermore, when exchanging some of the damaged heat insulating plates, the running cost required for replacement work or the like can be relatively suppressed. In addition, the width of the heat insulating plate may be any of a case where it is formed wider than a width of the gap, a case where it is formed equivalently, and a case where it is formed narrowly.

一例として、押圧方向から見たとき、断熱部を構成する各々の断熱板の搬送方向の幅を、隙間の幅以上に形成することができる。これによって、断熱板による最外側の熱板の受け止め機能(クッション機能)が強化され、最外側の熱板の機械的変形(撓み)を防止して、交換頻度を他の熱板と同等にすることも可能となる。   As an example, when viewed from the pressing direction, the width in the transport direction of each heat insulating plate constituting the heat insulating portion can be formed to be greater than the width of the gap. As a result, the function of receiving the outermost hot plate by the heat insulating plate (cushion function) is strengthened, the mechanical deformation (deflection) of the outermost hot plate is prevented, and the replacement frequency is made equal to other hot plates. It is also possible.

この場合、低コストで最外側の熱板の受け止め機能を最大限に発揮して機械的変形(撓み等)を防止するために、例えば断熱板を縦長で細長い短冊状(あるいは紐状)に形成し、断熱板の横幅を隙間の横幅の1〜50倍の範囲に設定するとよい。なお、断熱板の横幅が隙間の横幅の1倍未満の場合には、断熱板の受け止め機能(撓み防止機能)が十分に発揮できなくなるおそれがある。一方、50倍超の場合には、隙間からの放熱効果が十分に得られなくなったり、断熱板の材料費が高価になったりするおそれがある。   In this case, in order to maximize the receiving function of the outermost hot plate at low cost and prevent mechanical deformation (bending, etc.), for example, the heat insulating plate is formed in a long and narrow strip shape (or string shape). And it is good to set the horizontal width of a heat insulating board to the range of 1-50 times the horizontal width of a clearance gap. In addition, when the horizontal width of the heat insulating plate is less than one times the horizontal width of the gap, the heat insulating plate receiving function (deflection preventing function) may not be sufficiently exhibited. On the other hand, when it is more than 50 times, there is a possibility that the heat dissipation effect from the gap cannot be obtained sufficiently, or the material cost of the heat insulating plate becomes expensive.

さらに、押圧方向から見たとき、押圧盤の仕切部は、面板の背面全体にわたり搬送方向及び起立方向に延びる格子状に形成され、そのうち搬送方向の仕切部を、搬送方向に沿って配設された複数の断熱板に跨って配置することができる。この場合、押圧盤は外形枠と面板とによって中空状の内部空間を有する矩形の箱状に形成され、かつ仕切部が格子状に形成されている。したがって、加熱加圧段数(熱板枚数)が増加した場合でも、押圧盤を大型化したり特殊な補強構造を設けたりしなくても撓み、曲げ、捩れ等に対する十分な機械的強度(剛性)を有し、長期にわたり押圧盤の耐久性を維持することができる。また、搬送方向(横方向)の仕切部は、搬送方向に沿って配設された複数の断熱板に跨って配置されるため、長手方向となる搬送方向の熱膨張を搬送方向の仕切部で吸収して、押圧盤の搬送方向の撓み(反り)変形を防止することができる。   Further, when viewed from the pressing direction, the partitioning portion of the pressing plate is formed in a lattice shape extending in the transporting direction and the standing direction over the entire back surface of the face plate, and the partitioning part in the transporting direction is disposed along the transporting direction. It can be arranged across a plurality of heat insulating plates. In this case, the pressing plate is formed in a rectangular box shape having a hollow internal space by the outer frame and the face plate, and the partitioning portion is formed in a lattice shape. Therefore, even if the number of heating and pressurization steps (the number of hot plates) increases, sufficient mechanical strength (rigidity) against bending, bending, twisting, etc. can be achieved without increasing the size of the press plate or providing a special reinforcing structure. And the durability of the press plate can be maintained over a long period of time. Moreover, since the partition part of a conveyance direction (lateral direction) is arrange | positioned ranging over the several heat insulation board arrange | positioned along the conveyance direction, the thermal expansion of the conveyance direction used as a longitudinal direction is a partition part of a conveyance direction. It is possible to absorb and prevent bending (warping) deformation in the conveying direction of the pressing plate.

そして、押圧盤を押圧方向に駆動するラムを有する駆動シリンダを取り付けるための固定フレームを備えるとともに、その駆動シリンダのラムが被処理板材の大きさに応じ固定フレーム及び押圧盤に対して起立方向に移動調整可能とされ、押圧方向から見たとき、押圧盤の仕切部は起立方向に延びる形で搬送方向に沿って複数形成されるとともに、それらの起立方向に形成される仕切部のうち、ラムを受け止める仕切部の搬送方向の幅が他の仕切部の幅よりも大となるように形成することができる。これによって、被処理板材の大きさに応じて駆動シリンダのラムによる押圧盤の押圧位置を変更する際、押圧盤の機械的強度が保持される。なお、左右一対のラム用仕切部の左右方向の幅が等しい大きさに形成されていれば、被処理板材の長手方向を搬送方向に沿うように横長に配置する場合であっても、ラムの押圧力による押圧盤の捩れ等が発生しにくい。   A fixed frame for attaching a drive cylinder having a ram for driving the pressing plate in the pressing direction is provided, and the ram of the driving cylinder is erected with respect to the fixed frame and the pressing plate according to the size of the plate to be processed. When viewed from the pressing direction, a plurality of partitioning portions of the pressing plate are formed along the conveying direction so as to extend in the standing direction, and among the partitioning portions formed in the standing direction, the ram It is possible to form the receiving part so that the width in the conveying direction of the partitioning part is larger than the width of the other partitioning part. Thereby, when the pressing position of the pressing plate by the ram of the drive cylinder is changed according to the size of the plate to be processed, the mechanical strength of the pressing plate is maintained. In addition, if the left and right widths of the pair of left and right ram partitions are formed to be equal in size, even if the longitudinal direction of the plate material to be processed is arranged horizontally so as to follow the transport direction, It is difficult for twisting of the pressing plate due to the pressing force to occur.

(実施例)
以下、本発明の実施の形態につき図面に示す実施例を参照して説明する。図1は本発明に係るプレス構造を含む横型多段プレス装置の一例を示す平面図、図2はその正面図である。図1及び図2に示す横型多段プレス装置1は、合板、化粧板等のように、複数枚のベニヤ単板を接着剤で積層し、矩形板状となした水平状態の多数の被処理板材W1を、ローダ部200(搬入部)で起立状態に保持してホットプレス部100(加熱加圧部)へ搬入する。ホットプレス部100で所定時間加熱加圧して、所定の厚みに成形された処理済板材W2を、アンローダ部300(搬出部)で再び水平状態に戻して搬出する。
(Example)
Hereinafter, embodiments of the present invention will be described with reference to examples shown in the drawings. FIG. 1 is a plan view showing an example of a horizontal multi-stage press apparatus including a press structure according to the present invention, and FIG. 2 is a front view thereof. A horizontal multi-stage press apparatus 1 shown in FIG. 1 and FIG. 2 includes a plurality of processed plate materials in a horizontal state in which a plurality of veneer single plates are laminated with an adhesive to form a rectangular plate, such as a plywood and a decorative plate. W1 is held in an upright state by the loader unit 200 (carrying-in unit) and carried into the hot press unit 100 (heating and pressing unit). The processed plate material W2 which has been heated and pressed for a predetermined time by the hot press unit 100 and formed into a predetermined thickness is returned to the horizontal state again by the unloader unit 300 (unloading unit) and is unloaded.

ホットプレス部100には、上下方向(起立方向)及び左右方向(搬送方向)に各々所定の間隔を隔てて配置された各一対の上下の横梁101L,101R、102L,102Rを介して、前後方向(押圧方向)に一対の固定フレーム103F,103Bが配設されている。上方の横梁101L,101Rに敷設された軌条104L,104Rには、移動ローラ105L,105R(移動部材)が取り付けられている。軌条104L,104R間には、移動ローラ105L,105Rを介して、多数段の熱板130と前後方向に一対又は単一(図1では1個)の押圧盤140が吊下げ支持されている。固定フレーム103Fには、所定の間隔を隔てて複数(例えば2個)の油圧シリンダ150L,150R(駆動シリンダ)が挿通され、そのラム151L,151Rの先端が押圧盤140に取り付けられている。なお、この例では他方の固定フレーム103Bは対向側の押圧盤を兼ねている。   The hot press unit 100 includes a pair of upper and lower horizontal beams 101L, 101R, 102L, and 102R arranged at predetermined intervals in the vertical direction (standing direction) and the horizontal direction (conveying direction). A pair of fixed frames 103F and 103B are disposed in the (pressing direction). Moving rollers 105L and 105R (moving members) are attached to the rails 104L and 104R laid on the upper horizontal beams 101L and 101R. Between the rails 104L and 104R, a plurality of hot plates 130 and a pair or single (in FIG. 1, one) pressing plate 140 are suspended and supported via moving rollers 105L and 105R. A plurality of (for example, two) hydraulic cylinders 150L and 150R (drive cylinders) are inserted into the fixed frame 103F at a predetermined interval, and the tips of the rams 151L and 151R are attached to the pressing plate 140. In this example, the other fixed frame 103B also serves as a pressing plate on the opposite side.

熱板130の下方には、起立状態の被処理板材W1を下側から支持して、ローダ部200からホットプレス部100へ搬入するローラコンベヤ160(搬送体)が配置されている。ローラコンベヤ160は、被処理板材W1を搬入するために、すべての搬入径路K(図4参照)に跨る前後方向の幅を有する複数(例えば4本)の爪付きローラ161を備え、下方の横梁102L,102Rに掛け渡された機枠108に配設されている。ローダ部200からローラコンベヤ160で搬入された被処理板材W1は熱板130で加熱加圧された後、処理済板材W2となって再びローラコンベヤ160でアンローダ部300へ搬出される。   Below the hot plate 130, a roller conveyor 160 (conveyance body) that supports the plate material W <b> 1 in an upright state from below and carries it into the hot press unit 100 from the loader unit 200 is disposed. The roller conveyor 160 includes a plurality of (for example, four) claw rollers 161 having a width in the front-rear direction across all the carry-in paths K (see FIG. 4) in order to carry in the plate material W1 to be processed. It is arranged on a machine casing 108 that spans 102L and 102R. The processed plate material W1 carried in from the loader unit 200 by the roller conveyor 160 is heated and pressurized by the hot plate 130, and then becomes the processed plate material W2, and is again carried out by the roller conveyor 160 to the unloader unit 300.

ホットプレス部100の搬入側(搬送方向の上流側(後方側))には、ローダ部200が配設されている。ローダ部200には、架台201上に所定の間隔を隔てて左右一対のチェンコンベヤ202L,202R(無端体)が配置されている。チェンコンベヤ202L,202Rにはローダ棚203が設けられている。架台201上には、ホットプレス部100のローラコンベヤ160へ起立状態の被処理板材W1を受け渡すための搬入コンベヤ210(搬入体)が配置されている。搬入コンベヤ210は、すべての被処理板材W1(搬入径路K;図4参照)に跨る前後方向の幅を有する複数(例えば4本)の爪付きローラ211を備えている。   A loader unit 200 is disposed on the carry-in side (upstream side (rear side) in the transport direction) of the hot press unit 100. In the loader unit 200, a pair of left and right chain conveyors 202 </ b> L and 202 </ b> R (endless bodies) are disposed on the frame 201 with a predetermined interval. The chain conveyors 202L and 202R are provided with loader shelves 203. On the gantry 201, a carry-in conveyor 210 (carry-in body) for delivering the plate material W1 in a standing state to the roller conveyor 160 of the hot press unit 100 is disposed. The carry-in conveyor 210 includes a plurality of (for example, four) claw rollers 211 having a width in the front-rear direction across all the processed plate materials W1 (carry-in path K; see FIG. 4).

ホットプレス部100の搬出側(搬送方向の下流側(前方側))には、アンローダ部300が配設されている。アンローダ部300には、架台301上に所定の間隔を隔てて左右一対のチェンコンベヤ302L,302R(無端体)が配置されている。チェンコンベヤ302L,302Rにはアンローダ棚303が設けられている。架台301上には、ホットプレス部100のローラコンベヤ160から起立状態の処理済板材W2を受け取るための搬出コンベヤ310(搬出体)が配置されている。搬出コンベヤ310は、すべての処理済板材W2に跨る前後方向の幅を有する複数(例えば4本)の爪付きローラ311を備えている。   An unloader unit 300 is disposed on the carry-out side (downstream side (front side) in the transport direction) of the hot press unit 100. In the unloader section 300, a pair of left and right chain conveyors 302L and 302R (endless bodies) are arranged on the frame 301 with a predetermined interval. An unloader shelf 303 is provided on the chain conveyors 302L and 302R. On the gantry 301, an unloading conveyor 310 (unloading body) for receiving the processed plate material W2 in the standing state from the roller conveyor 160 of the hot press unit 100 is disposed. The carry-out conveyor 310 includes a plurality of (for example, four) claw rollers 311 having a width in the front-rear direction across all the processed plate materials W2.

次に、図3は本発明に係るプレス構造の一例を示す平面図、図4はその側面図、図5はプレス閉鎖状態を示す側面図である。図3に示すホットプレス部100(加熱加圧部;プレス構造)には、水平方向における前後位置に固定フレーム103F,103Bを固定配置し、固定フレーム103F,103B間の上部に、平行状態で上方の横梁101L,101Rを設けてある。横梁101L,101Rに設けられた軌条104L,104Rには、前後方向に移動自在な複数の移動ローラ105L,105R(移動部材)を設けている。移動ローラ105L,105Rは、周知のごとくコロの転動状態や、面接触による摺動状態で移動するものであり、要するに水平方向に直線的に移動可能な手段であればよい。   3 is a plan view showing an example of a press structure according to the present invention, FIG. 4 is a side view thereof, and FIG. 5 is a side view showing a press closed state. In the hot press unit 100 (heating and pressurizing unit; press structure) shown in FIG. 3, fixed frames 103F and 103B are fixedly arranged at the front and rear positions in the horizontal direction, and above the fixed frames 103F and 103B in a parallel state. Horizontal beams 101L and 101R are provided. A plurality of moving rollers 105L and 105R (moving members) movable in the front-rear direction are provided on the rails 104L and 104R provided on the cross beams 101L and 101R. As is well known, the moving rollers 105L and 105R move in a rolling state of a roller or a sliding state by surface contact, and may be any means that can move linearly in the horizontal direction.

各移動ローラ105L,105Rは、プレス閉鎖時に上下方向に起立した被処理板材W1を間に挟んで加熱するために、熱板130の上方側が連結され、これら複数の熱板130は、前後方向に並設状態で吊持されて板群を構成する。またプレス開放時には、被処理板材W1が熱板群における熱板130の間に介挿できるように、隣り合う熱板130は搬送方向に平行に位置して所定間隔を保つようにしている。なお、熱板130の内部に、蒸気、熱油などを給排し、その温度を被処理板材W1の種類に応じて維持している。   Each moving roller 105L, 105R is connected to the upper side of the hot plate 130 in order to heat the plate material W1 erected in the vertical direction when the press is closed, and the plurality of hot plates 130 are arranged in the front-rear direction. A group of plates is formed by being suspended in a juxtaposed state. Further, when the press is released, the adjacent hot plates 130 are positioned parallel to the transport direction so as to maintain a predetermined interval so that the processed plate material W1 can be inserted between the hot plates 130 in the hot plate group. In addition, steam, hot oil, etc. are supplied / exhausted in the inside of the hot plate 130, and the temperature is maintained according to the kind of to-be-processed board | plate material W1.

また、熱板群の熱板130に連繋し、熱板130を前後方向に移動し、プレス閉鎖およびプレス開放を行うようにした前後一対の押圧盤140F,140Bを備えている。押圧盤140F,140Bは、熱板群における前後方向の両側に位置するそれぞれの熱板130に対向して配設され、押圧盤140F,140Bの上方側を移動ローラ105L,105Rに連結して前後方向に移動自在に吊持する。また、押圧盤140F,140Bは、固定フレーム103F,103Bに設けられる油圧シリンダ150L,150Rのラム151L,151Rと連結し、ラム151L,151Rによって前後方向に往復動自在となしている。なお、図3の押圧盤140F,140Bは、固定フレーム103F,103Bに対していずれも前後方向に往復動する。   In addition, a pair of front and rear press plates 140F and 140B are provided which are connected to the hot plate 130 of the hot plate group, move the hot plate 130 in the front-rear direction, and perform press closing and press opening. The press plates 140F and 140B are disposed to face the respective heat plates 130 located on both sides in the front-rear direction of the hot plate group, and the upper sides of the press plates 140F and 140B are connected to the moving rollers 105L and 105R to move forward and backward. Suspend freely in the direction. Further, the pressing plates 140F and 140B are connected to the rams 151L and 151R of the hydraulic cylinders 150L and 150R provided on the fixed frames 103F and 103B, and can be reciprocated in the front-rear direction by the rams 151L and 151R. Note that the pressing plates 140F and 140B in FIG. 3 reciprocate in the front-rear direction with respect to the fixed frames 103F and 103B.

次に、押圧盤140F,140Bの具体的構造を図6〜図8に示す。図6は押圧盤の正面図、図7はそのA−A断面図、図8は押圧盤内部の正面図を表わす。押圧盤140F(140B)は、側板141(外形枠)と面板143と断熱板144(断熱部)とリブ板145(仕切部)とを有する。側板141は中空状の内部空間141aを形成し、面板143は側板141の熱板130に対向(接触)する側を塞いでいる。断熱板144は、面板143の熱板押圧面143aに、熱板130との接触・離間可能な形態で固定配置されている。リブ板145は、面板143の熱板押圧面143aとは反対側の背面143b及び側板141の内面141bに固定されて、内部空間141aを仕切っている。   Next, the specific structures of the press plates 140F and 140B are shown in FIGS. 6 is a front view of the pressing plate, FIG. 7 is a sectional view taken along the line AA, and FIG. 8 is a front view of the inside of the pressing plate. The pressing board 140F (140B) includes a side plate 141 (outer frame), a face plate 143, a heat insulating plate 144 (heat insulating portion), and a rib plate 145 (partition portion). The side plate 141 forms a hollow internal space 141 a, and the face plate 143 closes the side of the side plate 141 that faces (contacts) the heat plate 130. The heat insulating plate 144 is fixedly arranged on the hot plate pressing surface 143 a of the face plate 143 in a form that can contact and separate from the hot plate 130. The rib plate 145 is fixed to the back surface 143b opposite to the hot plate pressing surface 143a of the face plate 143 and the inner surface 141b of the side plate 141 to partition the internal space 141a.

具体的には、リブ板145を格子状に組み合わせ、それぞれの接合個所を溶接して補強枠構造とする。格子状のリブ板145の四方周囲に側板141を配置し、側板141をリブ板145に溶接して一体構造とする。リブ板145と側板141とを一体化することによって、中空横長で矩形箱状の押圧盤140F,140Bの骨格部分が形成され、押圧盤140F,140Bは熱板130を介して被処理板材W1の全面を押圧するのに必要な大きさをそれぞれ有している。   Specifically, the rib plates 145 are combined in a lattice shape, and the joints are welded to form a reinforcing frame structure. A side plate 141 is arranged around the four sides of the lattice-shaped rib plate 145, and the side plate 141 is welded to the rib plate 145 to form an integrated structure. By integrating the rib plate 145 and the side plate 141, the frame portions of the press plates 140F and 140B having a hollow horizontally long rectangular box shape are formed, and the press plates 140F and 140B are formed of the processed plate material W1 via the hot plate 130. Each has a size required to press the entire surface.

押圧盤140F,140Bの前面正面側、すなわち熱板130に当接して押圧する押圧側には、金属板からなる面板143を取り付ける。面板143が格子状のリブ板145に接することにより、面板143の熱が各リブ板145に伝熱される。プレス閉鎖時(加熱加圧時)に熱板130から面板143(及び各リブ板145)に伝わる熱を遮断又は制限するために、複数(例えば8枚)のエポキシ樹脂製の断熱板144が、ボルト等の締結部材144bによって面板143にそれぞれ固定配置されている。   A face plate 143 made of a metal plate is attached to the front face side of the press panels 140F and 140B, that is, the press side that contacts and presses the hot plate 130. When the face plate 143 comes into contact with the lattice-shaped rib plate 145, the heat of the face plate 143 is transferred to each rib plate 145. In order to block or limit the heat transferred from the hot plate 130 to the face plate 143 (and each rib plate 145) when the press is closed (at the time of heating and pressurization), a plurality of (for example, eight) heat insulating plates 144 made of epoxy resin are provided. It is fixedly arranged on the face plate 143 by fastening members 144b such as bolts.

図6に示すように、隣り合う断熱板144の間に所定の隙間Zが形成されている。隙間Zは横長の矩形板状に形成される面板143の長手方向に並べて設けている。したがって、各断熱板144が熱板130に当接しても、隙間Zが外部に開放するように上下方向にわたって開口した溝状をなす(図7参照)。   As shown in FIG. 6, a predetermined gap Z is formed between adjacent heat insulating plates 144. The gap Z is provided side by side in the longitudinal direction of the face plate 143 formed in a horizontally long rectangular plate shape. Therefore, even if each heat insulating plate 144 abuts on the heat plate 130, it forms a groove shape opened in the vertical direction so that the gap Z opens to the outside (see FIG. 7).

具体的には、断熱板144は、上下方向に長く左右方向に短い矩形状(短冊状)に形成され、左右方向に所定の幅wを有する隙間Zを隔てて左右方向に沿って複数(例えば8枚)配設されている。一方、押圧盤140F(140B)の面板143は、左右方向に長く上下方向に短い矩形状に形成されている。この実施例では、断熱板144を縦長で細長い短冊状(あるいは紐状)に形成し、最外側の熱板130の機械的変形(撓み等)を防止するために、断熱板144の横幅Wを隙間Zの横幅wの5〜40倍(例えば9倍)の範囲に設定してある。なお、断熱板144の横幅Wが隙間Zの横幅wの5倍未満の場合には、断熱板144の受け止め機能(撓み防止機能)が十分に発揮できなくなり、最外側の熱板130に機械的変形(撓み等)を生じるおそれがある。一方、横幅Wが横幅wの40倍超の場合には、隙間Zからの放熱効果が十分に得られなくなったり、断熱板144の材料費が高価になったりするおそれがある。   Specifically, the heat insulating plate 144 is formed in a rectangular shape (strip shape) that is long in the up-down direction and short in the left-right direction, and a plurality of (for example, left and right) gaps Z having a predetermined width w in the left-right direction (for example, 8). On the other hand, the face plate 143 of the pressing board 140F (140B) is formed in a rectangular shape that is long in the left-right direction and short in the up-down direction. In this embodiment, the heat insulating plate 144 is formed in a vertically long and elongated strip shape (or string shape), and the lateral width W of the heat insulating plate 144 is set to prevent mechanical deformation (such as bending) of the outermost heat plate 130. It is set in a range of 5 to 40 times (for example, 9 times) the lateral width w of the gap Z. When the width W of the heat insulating plate 144 is less than five times the width w of the gap Z, the function of receiving the heat insulating plate 144 (deflection prevention function) cannot be sufficiently exerted, and the outermost heat plate 130 is mechanically There is a risk of deformation (bending). On the other hand, when the lateral width W is more than 40 times the lateral width w, there is a possibility that a sufficient heat dissipation effect from the gap Z cannot be obtained or the material cost of the heat insulating plate 144 becomes expensive.

さらに、押圧盤140F(140B)のリブ板145は、一部(中央一ヶ所)を除いて断熱板144間の隙間Zと重合しない形態で(重ならないように)上下方向(縦方向)に形成されている。具体的には、縦方向のリブ板145は左右方向(搬送方向)において隙間Zと重合しないように配置されるとともに、リブ板145の横幅(左右幅)w’が断熱板144の横幅(左右幅)Wより小に設定されている。これによって、熱板130での発生熱が断熱板144で遮断又は制限されるとともに、面板143からリブ板145に伝わりにくくなる場合がある。   Further, the rib plate 145 of the pressing plate 140F (140B) is formed in the vertical direction (vertical direction) so as not to overlap with the gap Z between the heat insulating plates 144 except for a part (one place in the center). Has been. Specifically, the longitudinal rib plate 145 is disposed so as not to overlap the gap Z in the left-right direction (conveying direction), and the lateral width (left-right width) w ′ of the rib plate 145 is equal to the lateral width (left-right) of the heat insulating plate 144. Width) is set smaller than W. As a result, the heat generated in the hot plate 130 may be blocked or restricted by the heat insulating plate 144 and may not be easily transmitted from the face plate 143 to the rib plate 145.

なお、断熱板144の材質として紙、布、ガラスを基材としたエポキシ積層板が一例として挙げられる。これによって、押圧盤140F,140Bの熱変形防止とともに、最外側の熱板130の受け止め機能(撓み防止機能)を強化して機械的変形(撓み等)を防止することができる。したがって、断熱板144にエポキシ積層板を用いることによって、押圧盤140F,140B及び最外側の熱板130の機械的強度(剛性)の向上を図ることができる。ただし、かかる材質に何ら限定されず、同等な断熱機能(機械的強度も含む)を有しているものであればよい。   An example of the material of the heat insulating plate 144 is an epoxy laminated plate based on paper, cloth, or glass. Accordingly, it is possible to prevent thermal deformation of the pressing plates 140F and 140B, and to strengthen the receiving function (deflection preventing function) of the outermost heat plate 130 to prevent mechanical deformation (deflection or the like). Therefore, by using an epoxy laminated plate for the heat insulating plate 144, the mechanical strength (rigidity) of the press plates 140F and 140B and the outermost hot plate 130 can be improved. However, the material is not limited at all, and any material having an equivalent heat insulating function (including mechanical strength) may be used.

図7に示すように、押圧盤140F(140B)の背面側には油圧シリンダ150L,150Rのラム151L,151R(図3参照)に連結するための裏側補強板147を取り付けてある。ところで、図8に示すように、油圧シリンダ150L,150Rのラム151L,151Rは、被処理板材W1の大きさに応じて固定フレーム103F,103B及び押圧盤140F,140Bに対して上下方向に移動調整ができる。そこで、上下方向に形成されるリブ板145のうち、左右一対のラム151L,151Rを個別に受け止める一対のラム用リブ板145a(仕切部)は、その左右方向の幅が、他のリブ板145の左右方向の幅よりも大で各々等しい大きさとなるように形成されている。   As shown in FIG. 7, a back side reinforcing plate 147 for connecting to the rams 151L, 151R (see FIG. 3) of the hydraulic cylinders 150L, 150R is attached to the back side of the pressing plate 140F (140B). By the way, as shown in FIG. 8, the rams 151L and 151R of the hydraulic cylinders 150L and 150R are moved and adjusted in the vertical direction with respect to the fixed frames 103F and 103B and the press plates 140F and 140B according to the size of the processed plate material W1. Can do. Therefore, among the rib plates 145 formed in the vertical direction, the pair of ram rib plates 145a (partition portions) that individually receive the pair of left and right rams 151L and 151R has a width in the left-right direction that is different from that of the other rib plates 145. Are formed to be equal in size and larger than the width in the left-right direction.

これによって、被処理板材W1の大きさに応じてラム151L,151Rによる押圧盤140F,140Bの押圧位置を変更しても、押圧盤140F,140Bの機械的強度が保持される。しかも、左右一対のラム用リブ板145aの左右方向の幅が等しい大きさに形成されているので、被処理板材W1の長手方向を搬送方向に沿うように横長に配置する場合であっても、ラム151L,151Rの押圧力による押圧盤140F,140Bの捩れ等が発生しにくい。   Thereby, even if the pressing positions of the press plates 140F and 140B by the rams 151L and 151R are changed according to the size of the processed plate material W1, the mechanical strength of the press plates 140F and 140B is maintained. Moreover, since the right and left widths of the pair of left and right ram rib plates 145a are formed to be equal in size, even if the longitudinal direction of the processed plate material W1 is arranged horizontally so as to be along the transport direction, Torsion of the press discs 140F and 140B due to the pressing force of the rams 151L and 151R hardly occurs.

図3に戻り、熱板群における熱板130相互間、及び両端部の熱板130と押圧盤140F,140Bとは、プレス開放時に所定の前後間隔を保持するために、それぞれ間隔規制具131で連繋されている。間隔規制具131は門型に形成され、熱板130、押圧盤140F,140Bの上方側で隣接するブラケット132相互に架け渡し、その一端をブラケット132に取り付け、他端を自由端とする。プレス開放時に、間隔規制具131の自由端がブラケット132に係止され、熱板130、押圧盤140F,140Bにおける前後の間隔が一定の幅で規制される。   Returning to FIG. 3, the hot plates 130 in the hot plate group, and the hot plates 130 at both ends and the press plates 140 </ b> F and 140 </ b> B are respectively spaced by a space restricting tool 131 in order to maintain a predetermined front-rear space when the press is released. It is connected. The space restricting tool 131 is formed in a gate shape, spans between adjacent brackets 132 on the upper side of the heat plate 130 and the pressing plates 140F and 140B, one end thereof is attached to the bracket 132, and the other end is a free end. When the press is released, the free end of the space restricting tool 131 is locked to the bracket 132, and the front-rear space in the hot plate 130 and the pressing plates 140F and 140B is restricted with a certain width.

図4及び図5に示すように、吊持している熱板群における熱板130の下方には、被処理板材W1を上下方向に起立させた状態で搬入し、支持し、搬出する爪付きローラ161を複数並列に設けたローラコンベア160を配置し、複数の爪付きローラ161上面を搬送面となしている。   As shown in FIG. 4 and FIG. 5, there is a claw for carrying, supporting, and carrying out the processed plate material W <b> 1 in an upright direction below the hot plate 130 in the suspended hot plate group. A roller conveyor 160 provided with a plurality of rollers 161 arranged in parallel is disposed, and the upper surface of the plurality of claw-equipped rollers 161 serves as a conveying surface.

図4及び図5に基づき、ホットプレス部100の作動を説明する。被処理板材W1を加熱加圧処理するために、油圧シリンダ150L,150Rの作動によってラム151L,151Rを縮退させる。これにより、押圧盤140F,140Bを熱板群における前後方向の両側に位置する熱板130から離れた位置に移動して待機させることができる。押圧盤140F,140Bは熱板130による熱影響を受けないようになると共に、間隔規制具131によって連繋する熱板130は、被処理板材W1が熱板130の間に介挿されるように、所定間隔でもって開放するため、プレス開放状態とすることができる(図4参照)。プレス開放により押圧盤140F,140Bは熱板130から離間するので、熱板130での発生熱はほとんど空中へ放熱され、押圧盤140F,140B(特に面板143)への伝達が回避される(図7参照)。   Based on FIG.4 and FIG.5, the action | operation of the hot press part 100 is demonstrated. In order to heat and pressurize the plate material W1 to be processed, the rams 151L and 151R are degenerated by the operation of the hydraulic cylinders 150L and 150R. As a result, the pressing plates 140F and 140B can be moved to a position away from the hot plate 130 located on both sides in the front-rear direction of the hot plate group and placed on standby. The press plates 140F and 140B are not affected by the heat plate 130, and the heat plate 130 connected by the space restricting tool 131 is predetermined so that the processed plate material W1 is interposed between the heat plates 130. Since it opens at intervals, it can be in a press open state (see FIG. 4). Since the press plates 140F and 140B are separated from the hot plate 130 by releasing the press, most of the heat generated in the hot plate 130 is dissipated into the air, and transmission to the press plates 140F and 140B (particularly the face plate 143) is avoided (FIG. 7).

そして、被処理板材W1を起立状態で支持しながらローラコンベア160によって搬送し、熱板130間に被処理板材W1を介挿する。その後、油圧シリンダ150L,150Rの作動によってラム151L,151Rを伸長させることにより、熱板群の前後方向の両側に位置する押圧盤140F,140Bが熱板群の両側の熱板130に当接する。押圧盤140F,140Bによって、熱板130間が縮閉する方向に、その熱板130を移動できる。熱板130間で被処理板材W1をプレス閉鎖し、所定時間加熱加圧することにより所定の厚みに成形された処理済板材W2がローラコンベア160によって搬出される(図5参照)。   Then, the processed plate material W1 is conveyed by the roller conveyor 160 while being supported in an upright state, and the processed plate material W1 is inserted between the hot plates 130. Thereafter, the rams 151L and 151R are extended by the operation of the hydraulic cylinders 150L and 150R, whereby the pressing plates 140F and 140B located on both sides in the front-rear direction of the hot plate group contact the hot plates 130 on both sides of the hot plate group. The hot plates 130 can be moved in the direction in which the space between the hot plates 130 is contracted by the pressing plates 140F and 140B. The plate material W1 to be processed is press-closed between the hot plates 130 and heated and pressed for a predetermined time to carry out the processed plate material W2 formed to a predetermined thickness by the roller conveyor 160 (see FIG. 5).

プレス閉鎖により押圧盤140F,140Bが熱板130に当接するときは、断熱板144が介在していることにより、熱板130での発生熱は、断熱板144によって押圧盤140F,140B(特に面板143)への伝熱が遮断又は制限される。また断熱板144間に上下方向の隙間Zが形成されているため、隙間Zを熱の放散通路にすることができる。さらに、隙間Zを介して面板143に伝わった熱(主に輻射熱)は、押圧盤140F,140B全体に伝わる(図7参照)。   When the press plates 140F and 140B abut against the hot plate 130 due to the press closing, the heat insulating plate 144 is interposed, so that the heat generated in the hot plate 130 is generated by the heat insulating plate 144 by the press plates 140F and 140B (particularly the face plate). Heat transfer to 143) is interrupted or restricted. Further, since the vertical gap Z is formed between the heat insulating plates 144, the gap Z can be used as a heat dissipation passage. Further, the heat (mainly radiant heat) transmitted to the face plate 143 through the gap Z is transmitted to the entire pressing plates 140F and 140B (see FIG. 7).

本発明に係るプレス構造を含む横型多段プレス装置の一例を示す平面図。The top view which shows an example of the horizontal type multistage press apparatus containing the press structure which concerns on this invention. 図1の正面図。The front view of FIG. 本発明に係るプレス構造の一例を示す平面図。The top view which shows an example of the press structure which concerns on this invention. 図3の側面図。FIG. 4 is a side view of FIG. 3. プレス閉鎖状態を示す側面図。The side view which shows a press closed state. 押圧盤の正面図。The front view of a press board. 図6のA−A断面図。AA sectional drawing of FIG. 押圧盤内部の正面図。The front view inside a press panel.

符号の説明Explanation of symbols

1 横型多段プレス装置
100 ホットプレス部(加熱加圧部;プレス構造)
103F,103B 固定フレーム
130 熱板
140F,140B 押圧盤
141 側板(外形枠)
141a 内部空間
141b 内面
143 面板
143a 熱板押圧面
143b 背面
144 断熱板(断熱部)
145 リブ板(仕切部)
145a ラム用リブ板(仕切部)
150L,150R 油圧シリンダ(駆動シリンダ)
151L,151R ラム
W1 被処理板材
W2 処理済板材
Z 隙間
1 Horizontal multi-stage press device 100 Hot press section (heat press section; press structure)
103F, 103B Fixed frame 130 Hot plate 140F, 140B Press panel 141 Side plate (outer frame)
141a Internal space 141b Inner surface 143 Face plate 143a Hot plate pressing surface 143b Back surface 144 Heat insulation plate (heat insulation part)
145 Rib plate (partition)
145a Rib plate for ram (partition)
150L, 150R Hydraulic cylinder (drive cylinder)
151L, 151R Ram W1 Processed plate material W2 Processed plate material Z Gap

Claims (4)

起立状態に保持されて被加圧面に沿う搬送方向に搬入された複数の被処理板材をそれぞれ間に挟んで加熱加圧するために、その被処理板材の厚さ方向に沿って移動可能に配置された複数の熱板と、その複数の熱板を介して前記複数の被処理板材を外側から前記厚さ方向に押圧するために、少なくとも一方が押圧方向に移動可能に配置された一対の押圧盤とを備える横型多段プレス装置のプレス構造であって、
前記押圧盤は、中空状の内部空間を形成する外形枠と、その外形枠の前記熱板に対向する側を塞ぐ面板と、その面板の熱板押圧面に前記熱板との接触・離間可能な形態で固定配置された断熱部と、前記面板の熱板押圧面とは反対側の背面及び前記外形枠の内面に固定されて前記内部空間を仕切る仕切部とを有し、
前記一対の押圧盤を前記押圧方向において閉鎖する加熱加圧時には、前記断熱部が前記熱板に接触することによりその熱板での発生熱が前記面板に伝達されるのを阻止又は抑制する一方、前記一対の押圧盤を前記押圧方向において開放する加圧開放時には、前記断熱部が前記熱板から離間することによりその熱板での発生熱が空中へ放熱され前記面板への伝達が回避され
前記押圧盤を前記押圧方向に駆動するラムを有する駆動シリンダを取り付けるための固定フレームを備えるとともに、その駆動シリンダのラムが前記被処理板材の大きさに応じ前記固定フレーム及び押圧盤に対して前記起立方向に移動調整可能とされ、
前記押圧方向から見たとき、前記押圧盤の仕切部は前記起立方向に延びる形で前記搬送方向に沿って複数形成されるとともに、それらの起立方向に形成される仕切部のうち、前記ラムを受け止める仕切部の前記搬送方向の幅が他の仕切部の幅よりも大となるように形成されていることを特徴とする横型多段プレス装置のプレス構造。
In order to heat and press a plurality of processed plate materials held in an upright state and carried in the conveying direction along the pressed surface, they are arranged to be movable along the thickness direction of the processed plate material. A plurality of hot plates, and a pair of pressing plates arranged so that at least one of them is movable in the pressing direction in order to press the plurality of processed plate materials from the outside in the thickness direction via the plurality of hot plates A press structure of a horizontal multi-stage press device comprising:
The pressing plate has an outer frame that forms a hollow inner space, a face plate that covers the side of the outer frame that faces the hot plate, and a hot plate pressing surface of the face plate that can contact and separate from the hot plate. A heat insulating portion fixedly arranged in a form, and a partition portion that is fixed to the back surface opposite to the hot plate pressing surface of the face plate and the inner surface of the outer frame and partitions the internal space,
At the time of heating and pressurizing the pair of pressing plates in the pressing direction, while the heat insulating portion comes into contact with the hot plate, the heat generated in the hot plate is prevented or suppressed from being transmitted to the face plate. When the pressure is released to open the pair of pressing plates in the pressing direction, the heat insulating portion is separated from the hot plate, so that heat generated in the hot plate is dissipated into the air and transmission to the face plate is avoided. ,
A fixed frame for mounting a drive cylinder having a ram for driving the pressing plate in the pressing direction is provided, and the ram of the driving cylinder corresponds to the fixed frame and the pressing plate according to the size of the plate to be processed. It is possible to adjust the movement in the standing direction,
When viewed from the pressing direction, a plurality of partitioning portions of the pressing plate are formed along the conveying direction so as to extend in the standing direction, and among the partitioning portions formed in the rising direction, the ram is formed. A press structure of a horizontal multi-stage press apparatus, wherein the width of the partitioning portion to be received is formed so as to be larger than the width of the other partitioning portion .
前記押圧方向から見たとき、前記押圧盤の面板は前記搬送方向に長く前記被処理板材の起立方向に短い矩形状に形成され、
前記断熱部は、前記起立方向に長く前記搬送方向に短い矩形状の断熱板が、その搬送方向に所定の幅を有する隙間を隔てて当該搬送方向に沿って複数配設されている請求項1に記載の横型多段プレス装置のプレス構造。
When viewed from the pressing direction, the face plate of the pressing plate is formed in a rectangular shape that is long in the transport direction and short in the standing direction of the processed plate material,
The heat insulating portion includes a plurality of rectangular heat insulating plates that are long in the standing direction and short in the transport direction, and are arranged along the transport direction with a gap having a predetermined width in the transport direction. The press structure of the horizontal multistage press apparatus as described in 1.
前記押圧方向から見たとき、前記断熱部を構成する各々の断熱板の前記搬送方向の幅が、前記隙間の幅以上に形成されている請求項2に記載の横型多段プレス装置のプレス構造。   The press structure of the horizontal multistage press apparatus according to claim 2, wherein when viewed from the pressing direction, a width in the transport direction of each heat insulating plate constituting the heat insulating portion is formed to be equal to or larger than a width of the gap. 前記押圧方向から見たとき、前記押圧盤の仕切部は、前記面板の背面全体にわたり前記搬送方向及び起立方向に延びる格子状に形成され、
そのうち前記搬送方向の仕切部は、当該搬送方向に沿って配設された前記複数の断熱板に跨って配置されている請求項2又は3に記載の横型多段プレス装置のプレス構造。
When viewed from the pressing direction, the partition portion of the pressing plate is formed in a lattice shape extending in the transport direction and the standing direction over the entire back surface of the face plate,
4. The press structure of the horizontal multi-stage press apparatus according to claim 2, wherein the partition in the transport direction is disposed across the plurality of heat insulating plates disposed along the transport direction.
JP2006148715A 2006-05-29 2006-05-29 Press structure of horizontal multi-stage press Active JP4800844B2 (en)

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Cited By (3)

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CN102837350A (en) * 2012-08-13 2012-12-26 须小宇 Novel heat pressing plate
CN105150303A (en) * 2015-09-24 2015-12-16 广西东源木业有限公司 Hot press capable of limiting movable bottom beam
KR20200020149A (en) * 2018-08-16 2020-02-26 신광정공(주) Mold apparatus of a plurality of vertical plates type for hot press forming

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US7992614B2 (en) 2008-07-16 2011-08-09 Taihei Machinery Works Horizontal hotpress system
JP4397958B1 (en) 2008-08-12 2010-01-13 株式会社太平製作所 Horizontal multi-stage press
JP6538197B2 (en) * 2016-08-09 2019-07-03 株式会社太平製作所 Multi-stage drying apparatus and multi-stage drying method for treated plate material
JP6436944B2 (en) * 2016-08-09 2018-12-12 株式会社太平製作所 Multistage conveying method, multistage conveying apparatus and multistage pressing apparatus for processed plate material
CN113858350B (en) * 2021-10-18 2022-06-28 安徽信息工程学院 Building board pressing equipment

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JPS60171101A (en) * 1984-02-16 1985-09-04 株式会社太平製作所 Structure of member for hot press
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102837350A (en) * 2012-08-13 2012-12-26 须小宇 Novel heat pressing plate
CN105150303A (en) * 2015-09-24 2015-12-16 广西东源木业有限公司 Hot press capable of limiting movable bottom beam
CN105150303B (en) * 2015-09-24 2018-05-08 广西东源木业有限公司 A kind of hot press that can be spacing to movable bottom girder
KR20200020149A (en) * 2018-08-16 2020-02-26 신광정공(주) Mold apparatus of a plurality of vertical plates type for hot press forming
KR102086559B1 (en) 2018-08-16 2020-03-09 신광정공(주) Mold apparatus of a plurality of vertical plates type for hot press forming

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