JP4768070B2 - Functional long / short composite spun yarn and functional fiber product using the same - Google Patents
Functional long / short composite spun yarn and functional fiber product using the same Download PDFInfo
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/06—Threads formed from strip material other than paper
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/12—Threads containing metallic filaments or strips
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/38—Threads in which fibres, filaments, or yarns are wound with other yarns or filaments, e.g. wrap yarns, i.e. strands of filaments or staple fibres are wrapped by a helically wound binder yarn
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Description
本発明は、芯部のラメ糸を鞘部の短繊維で被覆してなる実質的に無撚りである機能性長短複合紡績糸とそれを用いてなる織物、編物などおよびそれらを用いた機能性繊維製品に関する。 The present invention relates to a functional long / short composite spun yarn that is substantially untwisted by coating a lame yarn at the core with a short fiber at the sheath, and a woven fabric, a knitted fabric, and the like using the functional spun yarn, and functionality using them It relates to textile products.
さらに詳しくは、金属光沢のソフトな光輝性を呈し、毛羽が少なく、吸水性が良好で、ハリ・コシがあり、製造工程において結び目ができにくく、さらには肌触りが柔らかいなどの機能性を有し、各種の衣料用品やインテリア用品などに好適な素材として幅広く受け入れられる機能性長短複合紡績糸と、それを用いた2次繊維製品及び最終繊維製品であって、機能性長短複合紡績糸の上記機能性に加え、抗ピリング性(毛玉の発生が少ない)に優れ、斜行が発生しにくく、繊維玉の発生も少ないなどの機能性も有する2次繊維製品及び最終繊維製品(以下、これらを総称して機能性繊維製品という)に関する。 More specifically, it has a soft metallic luster, few fuzz, good water absorption, firmness, firmness, difficulty in knotting in the manufacturing process, and soft touch. Functional long and short composite spun yarns widely accepted as suitable materials for various clothing and interior goods, and secondary fiber products and final fiber products using the same, and the above functions of functional long and short composite spun yarns Secondary fiber products and final fiber products (hereinafter referred to as these) that have excellent anti-pilling properties (low generation of fluff), low skew and low generation of fiber balls. It is generally referred to as functional fiber products).
ここで、機能性繊維製品には、該長短複合紡績糸を単独であるいは他の糸と共に織りもしくは編みなどをしたものがあり、例えば、織物、編物、レース、刺繍などの2次繊維製品や、更にそれらの2次繊維製品を使用した例えば、和服、洋服、靴下などの衣料用品、カーテンなどのインテリア用品、布団カバー・シーツなどの寝装用品、服飾雑貨品などの最終繊維製品も含まれる。 Here, functional fiber products include those obtained by weaving or knitting the long and short composite spun yarns alone or with other yarns, for example, secondary fiber products such as woven fabric, knitted fabric, lace, embroidery, Further, for example, apparel products such as Japanese clothes, clothes, socks, interior products such as curtains, bedding products such as duvet covers and sheets, and final fiber products such as clothing miscellaneous goods using these secondary fiber products are also included.
また、ラメ糸とは、広幅で長尺のプラスチックフィルム(以下フィルムという)に少なくとも金属薄膜層が積層された積層体を縦長にスリット(裁断)して糸状(長繊維状)としたスリット糸をいい、更にそのスリット糸の周りに他の糸を一本以上巻き付けた撚り糸、あるいは他の糸の周りにそのスリット糸を巻き付けた撚り糸なども含み、金属薄膜層の存在により金属光沢の光輝性を呈しているものである。 Lame yarn is a slit yarn that is made into a thread (long fiber) by vertically slitting (cutting) a laminate in which at least a metal thin film layer is laminated on a wide and long plastic film (hereinafter referred to as film). In addition, it also includes a twisted yarn in which one or more other yarns are wound around the slit yarn, or a twisted yarn in which the slit yarn is wound around other yarns. It is what is presented.
なお、上述した積層体の積層構成としては、例えば、フィルム/金属薄膜層、フィルム/金属薄膜層/樹脂層、フィルム/樹脂層/金属薄膜層、フィルム/樹脂層/金属薄膜層/樹脂層、フィルム/金属薄膜層/接着層/金属薄膜層/フィルム、フィルム/金属薄膜層/樹脂層/接着層/樹脂層/金属薄膜層/フィルム、フィルム/樹脂層/金属薄膜層/接着層/金属薄膜層/樹脂層/フィルム、フィルム/樹脂層/金属薄膜層/樹脂層/接着層/樹脂層/金属薄膜層/樹脂層/フィルム、フィルム/金属薄膜層/接着層/フィルム、フィルム/金属薄膜層/樹脂層/接着層/フィルム、フィルム/樹脂層/金属薄膜層/接着層/フィルム、およびフィルム/樹脂層/金属薄膜層/樹脂層/接着層/フィルムなどの各種のものがある。 In addition, as a laminated structure of the laminated body mentioned above, for example, film / metal thin film layer, film / metal thin film layer / resin layer, film / resin layer / metal thin film layer, film / resin layer / metal thin film layer / resin layer, Film / metal thin film layer / adhesive layer / metal thin film layer / film, film / metal thin film layer / resin layer / adhesive layer / resin layer / metal thin film layer / film, film / resin layer / metal thin film layer / adhesive layer / metal thin film Layer / resin layer / film, film / resin layer / metal thin film layer / resin layer / adhesive layer / resin layer / metal thin film layer / resin layer / film, film / metal thin film layer / adhesive layer / film, film / metal thin film layer There are various types such as: / resin layer / adhesive layer / film, film / resin layer / metal thin film layer / adhesive layer / film, and film / resin layer / metal thin film layer / resin layer / adhesive layer / film.
上記積層体の積層構成において、樹脂層に着色剤を混入すれば、着色された金属光沢を有するラメ糸が実現される。例えば、フィルム/黄色着色樹脂層/金属薄膜層の積層構成のスリット糸を、フィルム側から見ると黄色着色によりゴールド色に見え、金属薄膜層側からみるとシルバー色に見えるのである。 In the laminated structure of the laminate, a lame yarn having a colored metallic luster can be realized by mixing a colorant into the resin layer. For example, a slit yarn having a laminated structure of film / yellow colored resin layer / metal thin film layer looks like a gold color due to yellow coloring when viewed from the film side, and looks like a silver color when viewed from the metal thin film layer side.
また、前述した撚り糸には、その撚り方法として、丸撚り、たすき撚り、蛇腹撚りなどがある。さらに前述したスリット糸の周りに巻き付けられる他の糸、あるいは周りにスリット糸が巻き付けられる他の糸としては、例えば、セルロース系繊維糸、綿糸などの天然繊維糸や化学繊維糸、あるいはアクリル系繊維糸、ポリエステル系繊維糸、ポリアミド系繊維糸などの合成繊維糸がある。 In addition, the twisted yarns described above include round twisting, tasushi twisting, bellows twisting and the like as twisting methods. Further, as other yarns wound around the slit yarn described above, or other yarns around which the slit yarn is wound, natural fiber yarns such as cellulose fiber yarns, cotton yarns, chemical fiber yarns, or acrylic fibers, for example There are synthetic fiber yarns such as yarns, polyester fiber yarns and polyamide fiber yarns.
ラメ糸は上述のようにスリット糸や撚り糸のみで使用される場合の他に、風合いや意匠効果の点から、ラメ糸をさらに他の短繊維と紡績した長短複合紡績糸として使用されることも多い。 In addition to the case where lame yarn is used only with slit yarn or twisted yarn as described above, lame yarn may also be used as long and short composite spun yarn obtained by spinning lame yarn with other short fibers in terms of texture and design effect. Many.
一般的に、長短複合紡績糸とは、実質的に無限長の長繊維と、短繊維(ステープル)が複合使用されて単一の紡績糸を構成しているものをいい、上記の場合はラメ糸が長繊維に該当する。 In general, a long and short composite spun yarn means a single spun yarn composed of a combination of substantially infinite long fibers and short fibers (staples). Yarn corresponds to long fiber.
ラメ糸を使用した上記長短複合紡績糸としては例えば、精紡機などを使用して、金属光沢糸(スリット糸)を芯糸にして短繊維群を鞘糸として交撚した精紡交撚糸として使用することが提案されている(特許文献1)。 As the above-mentioned long and short composite spun yarn using lame yarn, for example, using a spinning machine, etc., used as a fine spun and twisted yarn in which metal glossy yarn (slit yarn) is used as the core yarn and the short fiber group is used as the sheath yarn. It has been proposed (Patent Document 1).
また、少なくとも金属光沢糸(ラメ糸)を芯糸とし、短繊維を鞘糸とする精紡糸において、芯糸が鞘糸で完全には被覆されていなく、芯糸であるラメ糸がランダムに露出している光輝性精紡糸が提案されている(特許文献2)。 Also, in the fine spun yarn with at least metallic luster yarn (lamé yarn) as the core yarn and short fibers as the sheath yarn, the core yarn is not completely covered with the sheath yarn, and the lame yarn as the core yarn is randomly exposed A bright spinning yarn has been proposed (Patent Document 2).
しかし、従来からの一般的な紡績方法で紡績された紡績糸である特許文献1記載の精紡交撚糸や特許文献2記載の光輝性精紡糸に代表される長短複合紡績糸、および該長短複合紡績糸を用いた繊維製品は、以下に示す欠点があった。
However, a long / short composite spun yarn represented by a fine spinning spun yarn described in
[1]長短複合紡績糸を織物や編物などに使用すると、その製織や製編時にラメ糸と短繊維が分離したり、一方が浮いたりし、ひいてはそれが原因となって一部が切れたりして繊維玉になったりするという問題があった。
[2]長短複合紡績糸は交撚糸であることから該糸が一方向(SまたはZ方向)のトルクを有し、それが原因となり緯編で繊維製品を製造する場合には、特に斜行が発生しやすいという問題があった。
[3]長短複合紡績糸は短繊維が比較的緩く締まっている構造であるために、毛羽が多く、ハリ、コシが不十分であり、さらには長短複合紡績糸の製造工程において繊維の結び目ができやすいので長短複合紡績糸を使用して均一な組織の繊維製品を安定して製造することができないものであった。さらに、短繊維間の隙間が少ないことから、該隙間によって発揮される吸水性の点でも劣っていた。
[4]特許文献2記載の光輝性精紡糸は、カバーリング率(鞘糸の短繊維の金属光沢糸に対する被覆率)が低いため、芯糸が鞘糸で完全には被覆されていなく、芯糸である金属光沢糸(ラメ糸)がランダムに露出しているが、露出部分が点状のみではなく、線状になっている部分が多く、結果的に光輝性精紡糸全体にわたるソフトな光輝性という点では劣るものであった。
[5]特許文献2記載の光輝性精紡糸は、金属光沢糸(ラメ糸)のエッジ部が一部、糸表面に露出しているため、仮に光輝性精紡糸を用いて繊維製品を製造した場合には、着用者の肌に該エッジ部が直接的に当たり、肌触りが悪く、「肌を刺す」として衣料用品に使用することは一般に好まれないものであった。
[6]長短複合紡績糸を用いた繊維製品は、上記複合紡績糸の欠点に加え、抗ピリング性で劣るという不都合を招くものであった。
[1] When long and short composite spun yarn is used for woven fabrics and knitted fabrics, lame yarns and short fibers may be separated during weaving or knitting, or one of them may float, and as a result, some of them may break. Then there was a problem of becoming a fiber ball.
[2] Since long and short composite spun yarn is a twisted yarn, the yarn has a torque in one direction (S or Z direction). There was a problem that was likely to occur.
[3] Since the long and short composite spun yarn has a structure in which the short fibers are relatively loosely tightened, there are many fluffs, insufficient firmness and stiffness, and further, fiber knots are not produced in the manufacturing process of the long and short composite spun yarn. Therefore, it is impossible to stably produce a fiber product having a uniform structure using long and short composite spun yarns. Furthermore, since there are few gaps between short fibers, it was inferior also in the point of the water absorption demonstrated by this gap.
[4] The glittering spun yarn described in
[5] In the glittering spun yarn described in
[6] Textile products using long and short composite spun yarns have the disadvantage of being inferior in anti-pilling properties in addition to the disadvantages of the composite spun yarns.
従って、該繊維製品は、使用期間が進むにつれて、摩擦により繊維製品表面に毛玉が多く発生するものであった。 Accordingly, as the fiber product is used, many pills are generated on the surface of the fiber product due to friction.
本発明の目的は、上述したような点に鑑み、ソフトな光輝性を呈し、毛羽が少なく、吸水性が良好で、ハリ・コシがあり、製造工程において結び目ができにくく、さらには肌触りが柔らかいなどの機能性を有する機能性長短複合紡績糸と、それを用いた繊維製品であって、機能性長短複合紡績糸の上記機能性に加え、抗ピリング性(毛玉の発生が少ない)に優れ、製造工程で斜行しにくく、繊維玉の発生も少ないなどの機能性も有する機能性繊維製品を提供することにある。 In view of the above-mentioned points, the object of the present invention is to exhibit soft glitter, less fluff, good water absorption, firmness and firmness, difficult to knot in the manufacturing process, and soft to the touch. Functional long / short composite spun yarn with functionality such as, and fiber products using it, in addition to the above functionality of functional long / short composite spun yarn, excellent anti-pilling properties (low generation of fuzz) It is an object of the present invention to provide a functional fiber product that has functionality such as being less likely to be skewed in the manufacturing process and generating less fiber balls.
上述した目的を達成する本発明の機能性長短複合紡績糸は、以下の(1)の構成からなる。
(1)芯部を鞘部で被覆してなる長短複合紡績糸であって、前記芯部にラメ糸を有し、前記鞘部に短繊維を有し、該鞘部の短繊維は、ラメ糸とほぼ平行に配されている短繊維群Aと、該短繊維群Aと前記ラメ糸を結束する結束短繊維群Bとからなり、かつ長短複合紡績糸全体として実質的に無撚りであることを特徴とする機能性長短複合紡績糸。
The functional long / short composite spun yarn of the present invention that achieves the above-mentioned object has the following configuration (1).
(1) A long / short composite spun yarn having a core portion covered with a sheath portion, having a lame yarn in the core portion, short fibers in the sheath portion, and short fibers in the sheath portion being lamellar The short fiber group A arranged almost in parallel with the yarn and the short fiber group B that binds the short fiber group A and the lame yarn, and is substantially untwisted as a whole of the long and short composite spun yarn. A functional long and short composite spun yarn characterized by
また、かかる本発明のラメ糸を用いソフトな光輝性を呈する長短複合紡績糸において、以下の(2)の構成からなることが好ましい。
(2)前記ラメ糸の幅が0.1〜2.5mmである上記(1)記載の機能性長短複合紡績糸。
Moreover, in the long and short composite spun yarn that exhibits soft glitter using the lame yarn of the present invention, it is preferable that the yarn has the following constitution (2).
(2) The functional long / short composite spun yarn according to (1), wherein the lame yarn has a width of 0.1 to 2.5 mm.
また、上述した目的を達成する本発明の繊維製品は、以下の(3)の構成を有する。
(3)上記(1)または(2)に記載の機能性長短複合紡績糸を少なくとも一部に用いてなることを特徴とする機能性繊維製品。
Moreover, the textile product of this invention which achieves the objective mentioned above has the structure of the following (3).
(3) A functional fiber product comprising the functional long / short composite spun yarn according to (1) or (2) at least partially.
本発明の機能性長短複合紡績糸およびそれを少なくとも一部に用いてなる機能性繊維製品は、下記の効果を有する。 The functional long / short composite spun yarn of the present invention and the functional fiber product using at least a part thereof have the following effects.
[1]本発明の機能性長短複合紡績糸を用いた機能性繊維製品の製造工程においても、その製織や製編時にラメ糸と短繊維が分離したり、一方が浮いたりし、ひいてはそれが原因となって一部が切れたりすることがないので、繊維玉が発生することが非常に少ない。
[2]本発明の機能性長短複合紡績糸は、実質的に無撚りであることから、該紡績糸を用いて織物を製造する場合はもちろん、緯編で編物を製造する場合であっても斜行が発生しにくい。
[3]本発明の機能性長短複合紡績糸は、短繊維が比較的堅く締まっている構造であるため、毛羽の発生がほとんどなく、ハリ・コシも十分であり、さらには長短複合紡績糸の製造工程において繊維の結び目ができにくいので本発明の長短複合紡績糸を使用すれば均一な組織の繊維製品を安定して製造することができる。さらに、短繊維間の隙間が多いことから、該隙間によって発揮される吸水性の点でも優れている。
[4]本発明の機能性長短複合紡績糸は、カバーリング率が高く、ラメ糸が糸表面にほとんど露出していないため、ソフトな光輝性を呈する。
[5]本発明の機能性長短複合紡績糸は、カバーリング率が高く、ラメ糸のエッジ部が糸表面にほとんど露出していないため、本発明の機能性長短複合紡績糸を用いて繊維製品を製造した場合にも、肌に該エッジ部が直接的に当たることがなく、肌触りが柔らかいため、衣料用品に使用することが十分可能となった。
[6]本発明の機能性長短複合紡績糸を用いた機能性繊維製品は、上記機能性長短複合紡績糸の効果に加え、抗ピリング性にも優れている。
[1] In the production process of the functional fiber product using the functional long / short composite spun yarn of the present invention, the lame yarn and the short fiber may be separated during the weaving or knitting, or one of the fibers may be floated. Since part of it does not break off, fiber balls are very rarely generated.
[2] Since the functional long / short composite spun yarn of the present invention is substantially untwisted, not only when the woven fabric is manufactured using the spun yarn but also when the knitted fabric is manufactured by weft knitting. Skew is unlikely to occur.
[3] The functional long / short composite spun yarn of the present invention has a structure in which short fibers are relatively tightly tightened, so that there is almost no fluffing and sufficient tension and stiffness. Since it is difficult to knot fibers in the production process, a fiber product having a uniform structure can be stably produced by using the long and short composite spun yarn of the present invention. Furthermore, since there are many gaps between the short fibers, the water absorbability exhibited by the gaps is also excellent.
[4] The functional long / short composite spun yarn of the present invention has a high covering ratio, and since the lame yarn is hardly exposed on the yarn surface, it exhibits soft glitter.
[5] The functional long / short composite spun yarn of the present invention has a high covering ratio and the edge portion of the lame yarn is hardly exposed on the yarn surface. Even when manufactured, the edge portion does not directly touch the skin and the touch is soft, so that it can be sufficiently used for clothing items.
[6] The functional fiber product using the functional long / short composite spun yarn of the present invention is excellent in anti-pilling property in addition to the effect of the functional long / short composite spun yarn.
本発明の機能性長短複合紡績糸および本発明の機能性繊維製品は、上記の優れた機能性を長期間にわたり維持できるものである。 The functional long / short composite spun yarn of the present invention and the functional fiber product of the present invention can maintain the above-described excellent functionality over a long period of time.
以下、さらに詳しく本発明の機能性長短複合紡績糸について説明する。 Hereinafter, the functional long / short composite spun yarn of the present invention will be described in more detail.
本発明の機能性長短複合紡績糸は、図1や図2にモデル図を例示したように、芯部を鞘部で被覆してなる長短複合紡績糸であって、前記芯部にラメ糸を有し、前記鞘部に短繊維を有し、該鞘部の短繊維は、ラメ糸とほぼ平行に配されている短繊維群Aと、該短繊維群Aと前記ラメ糸を結束する結束短繊維群Bとからなり、かつ長短複合紡績糸全体として実質的に無撚りであることを特徴とし、図示したように、芯部にラメ糸1が位置し、その周囲(鞘部)に短繊維が芯部のラメ糸とほぼ平行な状態で存在している短繊維群A2と、更にその周囲に緩いピッチで交互撚り状態を呈しながらラメ糸と短繊維群Aにしっかりと巻き付いて結束して全体の糸形態を保持させている結束短繊維群B3とからなっている。
The functional long / short composite spun yarn of the present invention is a long / short composite spun yarn in which a core portion is covered with a sheath portion as illustrated in a model diagram in FIGS. 1 and 2, and a lame yarn is applied to the core portion. And having a short fiber in the sheath part, the short fiber of the sheath part being arranged substantially in parallel with the lame yarn, the short fiber group A, and the binding for binding the short fiber group A and the lame yarn It consists of a short fiber group B and is substantially untwisted as a whole of the long and short composite spun yarn. As shown in the drawing, the
本発明の機能性長短複合紡績糸は、上記の通り特徴ある構造であるため、カバーリング率(鞘部の短繊維群(A、B)のラメ糸に対する被覆率)が高く、芯部のラメ糸が露出している部分はほとんどない。 Since the functional long / short composite spun yarn of the present invention has a characteristic structure as described above, the covering ratio (the coverage ratio of the short fiber group (A, B) of the sheath portion with respect to the lame yarn) is high, and the lame of the core portion is high. There is almost no part where the thread is exposed.
しかし、鞘部の短繊維は機能性長短複合紡績糸の全てにおいて芯部のラメ糸を均一にカバーリング(被覆)しているわけではなく、短繊維がやや密になっている部分や疎になっている部分があり、またラメ糸も機能性長短複合紡績糸の中心に位置しているわけではなく多少中心からずれているところもある。 However, the short fiber in the sheath does not cover (laminate) the lame yarn in the core evenly in all the functional long and short composite spun yarns. The lame yarn is not located at the center of the functional long / short composite spun yarn, but is slightly off the center.
このように、本発明の機能性長短複合紡績糸は、従来の長短複合紡績糸である特許文献2記載の光輝性精紡糸と異なり、ラメ糸が完全に露出している部分がほとんどないが、短繊維がやや疎になっている部分や、ラメ糸が機能性長短複合紡績糸の中心からややずれて位置している部分に光輝性を呈するので、該光輝性は、露出した部分のラメ糸による強い光輝性ではなく、ソフトな光輝性に優れたものとなるのである。
As described above, the functional long / short composite spun yarn of the present invention has almost no portion where the lame yarn is completely exposed, unlike the glittering spun yarn described in
ラメ糸の幅は0.1〜2.5mmとすること、ラメ糸の混合率(対長短複合紡績糸)は5〜60重量%であることが、本発明の機能性長短複合紡績糸および本発明の機能性繊維製品の機能性、すなわち前記本発明の効果を良好に発揮する上で、さらにはこれらを安定して製造する上で好ましい。より好ましくは、ラメ糸の幅は0.1〜2mm、ラメ糸の混合率(対長短複合紡績糸)は10〜40重量%であれば本発明の効果をより高く発揮できる。したがって、鞘部の短繊維の全体に占める混合率(対長短複合紡績糸)は、40〜95重量%の範囲にあることが好ましく、さらには60〜90重量%の範囲にあることがより好ましい。ラメ糸は、1本の場合が良いが特に複数本の使用にしてもよい。ラメ糸を複数本使用する場合には、色の相違したものを使用することが高い意匠効果を得ることができるので好ましい。 The functional long / short composite spun yarn of the present invention and the main yarn of the present invention have a lame yarn width of 0.1 to 2.5 mm and a lame yarn mixing ratio (versus long / short composite spun yarn) of 5 to 60% by weight. The functional fiber product of the invention is preferable in order to exhibit the functionality of the invention, that is, the effects of the present invention, and to produce them stably. More preferably, if the width of the lame yarn is 0.1 to 2 mm and the mixing ratio of the lame yarn (versus long and short composite spun yarn) is 10 to 40% by weight, the effect of the present invention can be enhanced. Accordingly, the mixing ratio (vs. long and short composite spun yarn) in the entire short fibers of the sheath is preferably in the range of 40 to 95% by weight, and more preferably in the range of 60 to 90% by weight. . A single lame yarn may be used, but a plurality of lame yarns may be used. When using a plurality of lame yarns, it is preferable to use ones having different colors because a high design effect can be obtained.
本発明において機能性長短複合紡績糸は、前記の優れた機能性を発揮するためには、実質的に無撚りであることが重要である。 In the present invention, it is important that the functional long / short composite spun yarn is substantially untwisted in order to exhibit the above-described excellent functionality.
ここで、本発明における実質的に無撚りとは、該複合紡績糸に撚りトルクの作用による撚り戻りの発生がないかもしくはきわめて小さいレベルのものであることをいい、具体的には、短繊維の平均繊維長をLsとした場合に、4.0T(ターン)/Ls以下の実撚りレベルで糸に撚りがかかっているものまたは無撚り状のものをいう。撚り数が4.0T/Ls以下の場合には、撚りのトルクの作用による撚り戻りの発生がないので実質的に無撚りの糸ということができるのである。なお、本発明では、該撚り数の測定法は、JIS L 1095(一般紡績糸試験方法)に準ずる。 Here, “substantially untwisted” in the present invention means that the composite spun yarn does not cause untwisting due to the action of twisting torque or has a very small level. When the average fiber length is Ls, the yarn is twisted or untwisted at an actual twist level of 4.0 T (turns) / Ls or less. When the number of twists is 4.0 T / Ls or less, since there is no occurrence of untwisting due to the action of twisting torque, it can be said to be a substantially untwisted yarn. In the present invention, the method for measuring the number of twists conforms to JIS L 1095 (general spun yarn test method).
短繊維は、本発明の機能性長短複合紡績糸やそれを用いた機能性繊維製品の各種用途などに合わせてその種類が決定されればよく、特に限定されない。たとえば、レーヨン、モダール、リヨセル、綿(コットン)、ウールなどの化学繊維や天然繊維、あるいはアクリル系繊維、ポリアミド系繊維あるいはポリエステル系繊維などの合成繊維の短繊維を使用することができる。 The type of the short fiber is not particularly limited as long as the type thereof is determined according to various uses of the functional long / short composite spun yarn of the present invention and the functional fiber product using the same. For example, chemical fibers such as rayon, modal, lyocell, cotton (cotton), wool, or natural fibers, or short fibers of synthetic fibers such as acrylic fibers, polyamide fibers, or polyester fibers can be used.
短繊維の長さは、一般に30mm程度〜150mm程度までとするのがよく、特に後述する旋回空気流を用いた長短複合紡績装置を使用する場合には、短繊維の長さは30mm〜75mm程度の範囲内とするのがよい。該短繊維は、機能性長短複合紡績糸の鞘部(短繊維群A、結束短繊維群B)を構成するものであり、上述のような旋回空気流を用いた長短複合紡績では、その短繊維の長さは抗ピリング性や機能性長短複合紡績糸全体の締まり性の度合いなどに関係する。短繊維の長さは30mm〜75mm程度の範囲内としておけば抗ピリング性や機能性長短複合紡績糸全体の締まり性の度合いなどの点でさらに好ましい。短繊維は、繊度が1〜3dtex(デシテックス)のものを使用することがカバーリング性(被覆性)、肌触りの点から好ましい。 In general, the length of the short fiber is preferably about 30 mm to about 150 mm. In particular, when the long and short composite spinning apparatus using the swirling air flow described later is used, the length of the short fiber is about 30 mm to 75 mm. It is better to be within the range. The short fiber constitutes the sheath part (short fiber group A, bundling short fiber group B) of the functional long / short composite spun yarn. In the long / short composite spin using the swirling air flow as described above, the short fiber is short. The length of the fiber is related to the anti-pilling property and the degree of tightness of the entire functional long / short composite spun yarn. If the length of the short fiber is within a range of about 30 mm to 75 mm, it is more preferable in view of anti-pilling property and the degree of tightness of the entire functional long / short composite spun yarn. It is preferable to use a short fiber having a fineness of 1 to 3 dtex (decitex) from the viewpoint of covering property (coverability) and touch.
ラメ糸に使用するプラスチックフィルム(フィルム)としては、ポリエチレンテレフタレート(PET)フィルム、ポリアミドフィルムなどが例示できる。 Examples of the plastic film (film) used for the lame yarn include a polyethylene terephthalate (PET) film and a polyamide film.
フィルムは、無色あるいは有色の透明、半透明、不透明のものなどを使用してもよい。 The film may be colorless or colored transparent, translucent or opaque.
また、フィルムに積層する金属薄膜層は、本発明の機能性長短複合紡績糸に金属光沢のソフトな光輝性を付与するもので、アルミニューム(Al)薄膜層、クロム(Cr)薄膜層、錫(Sn)薄膜層あるいは銀(Ag)薄膜層などが使用できる。 Further, the metal thin film layer laminated on the film is to impart a soft luster of the metallic luster to the functional long / short composite spun yarn of the present invention. The aluminum (Al) thin film layer, the chromium (Cr) thin film layer, the tin A (Sn) thin film layer or a silver (Ag) thin film layer can be used.
中でも銀薄膜層を使用した場合には、光輝性に加え抗菌性も有するので、抗菌性が要請される医療分野、保健・介護分野などの用途にも好ましく使用できる。 In particular, when a silver thin film layer is used, since it has antibacterial properties in addition to glitter, it can be preferably used in applications such as the medical field and the health / nursing care field where antibacterial properties are required.
金属薄膜層は、1層でもよく、異種または同種の2層以上の複数層としてもよい。 The metal thin film layer may be a single layer, or may be a plurality of layers of two or more different types or the same type.
金属薄膜層の形成方法は、真空蒸着法、スパッタリング蒸着法など公知の形成方法が使用できる。 As a method for forming the metal thin film layer, a known method such as a vacuum deposition method or a sputtering deposition method can be used.
樹脂層や接着層に使用する樹脂としては、ポリエステル系樹脂、アクリル系樹脂、メラミン系樹脂、エポキシ系樹脂などの従来公知の樹脂が使用できる。 Conventionally known resins such as polyester resins, acrylic resins, melamine resins, and epoxy resins can be used as the resin used for the resin layer and the adhesive layer.
樹脂層や接着層の形成方法は、グラビアコート法、リバースコート法、ダイコート法などの従来公知の方法が使用できる。 Conventionally known methods such as a gravure coating method, a reverse coating method, and a die coating method can be used for forming the resin layer and the adhesive layer.
本発明の機能性長短複合紡績糸および本発明の機能性繊維製品は、所望に応じて染色を施しても構わない。その場合、あらかじめ染色された材料(フィルム、短繊維など)を使用して、機能性長短複合紡績糸や機能性繊維製品を製造する先染め方式としてもよいが、機能性長短複合紡績糸や機能性繊維製品を製造した後に染色をする、いわゆる後染め方式としてもよい。 The functional long / short composite spun yarn of the present invention and the functional fiber product of the present invention may be dyed as desired. In this case, a pre-dyed material (film, short fiber, etc.) may be used as a pre-dyeing method for producing functional long / short composite spun yarns and functional fiber products. It is good also as a so-called post-dyeing method which dyes after manufacturing a fiber product.
染色する対象としては、ラメ糸(スリット糸の場合はスリット糸、撚り糸の場合はスリット糸及び/又は他の糸)あるいは短繊維、機能性繊維製品に使用する他の糸であり、何れを染色するかは所望の意匠に応じて適宜決定すればよい。 The object to be dyed is lame yarn (slit yarn in the case of slit yarn, slit yarn and / or other yarn in the case of twisted yarn), short fiber, or other yarn used for functional fiber products. What to do may be determined as appropriate according to the desired design.
後染め方式を採用する場合に染色するタイミングは、ラメ糸の製造後、機能性長短複合紡績糸の製造後、機能性繊維製品(特に2次繊維製品)の製造後の何れかであり、染色するタイミングも、所望の意匠や用途に応じて適宜決定すればよい。 When the post-dyeing method is adopted, the dyeing timing is any of after the production of lame yarn, after the production of functional long / short composite spun yarn, and after the production of functional fiber products (especially secondary fiber products). What is necessary is just to determine suitably according to a desired design and a use.
後染め方式で使用する染料の種類としては、酸性染料、アルカリ染料、反応染料、カチオン染料、直接染料などがあり、染色する対象の種類により適宜決定すればよい。 The types of dyes used in the post-dyeing method include acid dyes, alkali dyes, reactive dyes, cationic dyes, direct dyes, and the like, and may be appropriately determined according to the type of object to be dyed.
特に本発明の機能性長短複合紡績糸と機能性繊維製品は小ロットでの多品種・多用途向けの生産に向いたものであり、後染め方式で染色することに適している。 In particular, the functional long / short composite spun yarns and functional fiber products of the present invention are suitable for production of various varieties and applications in a small lot, and are suitable for dyeing by a post-dyeing method.
また、本発明の機能性繊維製品は、該繊維製品の表面の一部に、プリント加工により印刷図柄を形成したり、あるいは短繊維をオパール加工することにより金属光沢図柄を形成したりしてももちろん構わない。 In addition, the functional fiber product of the present invention may form a printed pattern on a part of the surface of the fiber product by printing, or may form a metallic luster pattern by opalizing short fibers. Of course.
本発明の機能性長短複合紡績糸を製造する方法の1例について具体的に説明する。 One example of the method for producing the functional long / short composite spun yarn of the present invention will be specifically described.
まず、使用する短繊維(スライバー)とラメ糸をそれぞれ準備する。それぞれの繊維の製造方法は、従来から知られている方法によればよい。次にこれら繊維を紡績し長短複合紡績糸とする。 First, the short fiber (sliver) and lame yarn to be used are prepared. The manufacturing method of each fiber may be a conventionally known method. Next, these fibers are spun into a long and short composite spun yarn.
紡績方法としては、できあがる長短複合紡績糸が実質的に無撚りとなる方法であればよく、特に限定されないが、例えば、旋回空気流の作用(仮撚りとその解撚作用)により短繊維を結束させて紡績糸を形成する汎用の空気精紡機を使用して、適宜のフィードローラーと糸道ガイドなどのラメ糸用の糸送り設備を介して、ラメ糸を精紡糸形成部手前のドラフトゾーンにてドラフトされながら精紡部に供給されていく短繊維束の中心部に添えるように供給することにより製造する方法などを好ましく用いることができる。 The spinning method is not particularly limited as long as the resulting long and short composite spun yarn is substantially untwisted. For example, short fibers are bundled by the action of a swirling air flow (false twist and its untwisting action). Using a general-purpose air spinning machine that forms spun yarn, lame yarn is fed to the draft zone in front of the fine yarn forming section via an appropriate feed roller and yarn feed equipment for lame yarn such as a yarn path guide. For example, a method of manufacturing the fiber by being attached so as to be attached to the center of the short fiber bundle that is supplied to the spinning section while being drafted can be preferably used.
特に好ましいのは、“ムラタ・ボルテックス・スピナー”装置(村田機械株式会社製:以下、MVSと記す)を用いる方法である。旋回空気流の作用を利用する紡績方法は各種のものが提案、開発、利用されているが、本発明の長短複合紡績糸を得るにはカバーリング率が高いことが重要であり、中でも、MVSを用いた紡績方法はこれを最も達成しうる紡績方法の一つである。 Particularly preferred is a method using a “Murata Vortex Spinner” apparatus (Murata Kikai Co., Ltd .: hereinafter referred to as MVS). Various spinning methods utilizing the action of the swirling air flow have been proposed, developed, and used. In order to obtain the long and short composite spun yarns of the present invention, it is important that the covering ratio is high. This is one of the spinning methods that can achieve this most.
また、その他の方法としては、次のような方法がある。まず、短繊維に、好ましくは120℃以下の低い融点を有する低融点繊維をある一定比率で混ぜて、リング精紡機を用いる長短複合紡績糸の一般的な製造方法によって実撚り構造(撚り数が4.0T(ターン)/Lsを超える実撚りレベルで糸に撚りがかかっている状態)の長短複合実撚り紡績糸を得る。次に、ホットローラーまたは非接触式の熱板を有するリング撚糸機にこの長短複合実撚り紡績糸を仕掛けて、精紡機とは逆撚り方向での同じ撚り数の撚りを与えて、撚りを完全に戻しながら、ホットローラー、または熱板によって低融点繊維を周りの短繊維やラメ糸に融着させて無撚りの本発明の機能性長短複合紡績糸を得ることができる。この方法の場合、混ぜる低融点繊維の混率や与える撚り数、およびホットローラーまたは熱板の温度設定などを得られる長短複合紡績糸の風合いを損なわないように適正に設定することが重要である。 Other methods include the following methods. First, a low-melting fiber having a low melting point of preferably 120 ° C. or less is mixed in a certain ratio with a short fiber, and an actual twist structure (the number of twists is determined by a general manufacturing method of long and short composite spun yarn using a ring spinning machine. A long and short composite real twist spun yarn having a real twist level exceeding 4.0T (turn) / Ls is obtained. Next, this long and short composite real twisted spun yarn is set on a ring twisting machine with a hot roller or a non-contact type hot plate to give the same number of twists in the reverse twisting direction as the spinning machine, and the twisting is completed. Then, the low-melting fiber is fused to the surrounding short fibers and lame yarn by a hot roller or a hot plate, and the non-twisted functional long / short composite spun yarn of the present invention can be obtained. In the case of this method, it is important to set appropriately so as not to impair the texture of the long and short composite spun yarns that can obtain the mixing ratio of the low melting point fibers to be mixed, the number of twists to be given, and the temperature setting of the hot roller or hot plate.
こうして得られた本発明の機能性長短複合紡績糸を各種繊維製品にするには、特別な方法による必要はなく既存の方法によればよい。 In order to make the functional long / short composite spun yarn of the present invention thus obtained into various fiber products, it is not necessary to use a special method, and an existing method may be used.
本発明の機能性長短複合紡績糸を上述した旋回空気流の作用を利用する紡績法により製造する場合には、機能性長短複合紡績糸は、チーズあるいはコーンで巻取るので、リング紡績機を使用して製造する場合に比べてラージパッケージ化とすることができる。したがって、後工程では糸の結び目をより少なくできるものである。 When the functional long / short composite spun yarn of the present invention is manufactured by the spinning method utilizing the action of the swirling air flow described above, the functional long / short composite spun yarn is wound with cheese or cone, so a ring spinning machine is used. Thus, it can be made into a large package as compared with the case of manufacturing. Accordingly, the number of knots in the yarn can be reduced in the subsequent process.
以下、本発明を実施例で詳細に説明する。
実施例1〜10
本発明の機能性長短複合紡績糸に使用する短繊維としてセルロース系短繊維(モダール繊維1.3dtex×39mm:LENZING社製)を準備し、通常の紡績法を経て1.0g/mの太さのスライバーを作成した。
Hereinafter, the present invention will be described in detail with reference to examples.
Examples 1-10
Cellulose short fibers (modal fibers 1.3 dtex × 39 mm: manufactured by LENZING) are prepared as short fibers used in the functional long / short composite spun yarn of the present invention, and the thickness is 1.0 g / m through a normal spinning method. A sliver was created.
また、ラメ糸として、表1に記載した通りの積層構成で広幅で長尺の積層体を幅0.15mm、0.1mm、1mm、2mm、2.5mmにスリットして、幅の異なる5種のスリット糸を用意した。スリット糸の厚さは13μmである。 In addition, as lame yarn, a wide and long laminated body having a laminated structure as described in Table 1 is slit into widths of 0.15 mm, 0.1 mm, 1 mm, 2 mm, and 2.5 mm, and five types having different widths The slit thread was prepared. The thickness of the slit yarn is 13 μm.
なお、フィルムとしてPETフィルムを使用し、金属薄膜層として、樹脂層側からAl薄膜層、Cr薄膜層が順次積層された金属薄膜層とした。 In addition, the PET film was used as a film, and it was set as the metal thin film layer by which the Al thin film layer and the Cr thin film layer were laminated | stacked one by one from the resin layer side.
これらのセルロース系短繊維とスリット糸とを用いて、スリット糸の混合率(対複合紡績糸重量%)(3%、5%、14%、30%、60%、70%)と、スリット糸の幅(スリット幅)との組合せを種々変えて、合計10種類の本発明の機能性長短複合紡績糸を製造した(実施例1〜10)。 Using these cellulose-based short fibers and slit yarn, the mixing ratio of slit yarn (vs. composite spun yarn weight%) (3%, 5%, 14%, 30%, 60%, 70%) and slit yarn A total of ten types of functional long / short composite spun yarns of the present invention were produced by changing the combination with the width (slit width) of Examples (Examples 1 to 10).
本発明の機能性長短複合紡績糸は、上記の短繊維スライバーをMVS精紡機に仕掛け、フィラメント用のフィードローラー装置と糸道ガイドを介して、ラメ糸(1本)をフロントトップローラー〜セカンドトップローラー間から短繊維束の幅方向中心位置に供給する製造方法により得た。ラメ糸と短繊維の種類、混合率などは表1に記載したとおりである。 The functional long / short composite spun yarn of the present invention has the above short fiber sliver mounted on an MVS spinning machine, and a lame yarn (one piece) is fed from a front top roller to a second top via a filament feed roller device and a yarn path guide. It was obtained by a manufacturing method in which the short fiber bundle was fed to the center in the width direction from between the rollers. The types of lame yarn and short fibers, the mixing ratio, and the like are as described in Table 1.
こうして得られた実施例1〜10の本発明の機能性長短複合紡績糸は何れも、芯部にラメ糸が位置し、その周囲(鞘部)にセルロース系短繊維が芯部のラメ糸とほぼ平行な状態で存在している短繊維群Aと、更にその周囲に緩いピッチで交互撚り状態を呈しながらラメ糸と短繊維群Aにしっかりと巻き付いて結束して全体の糸形態を保持させている結束短繊維群Bとからなる全体として実質的に無撚り(撚り数:0T/Ls)である長短複合紡績糸であった。 In each of the functional long and short composite spun yarns of Examples 1 to 10 thus obtained, the lame yarn is located in the core, and the cellulose short fiber is the lame yarn having the core in the periphery (sheath portion). The short fiber group A that exists in a substantially parallel state and the lame yarn and the short fiber group A are tightly wound and bound while exhibiting an alternating twisted state at a loose pitch around the circumference, and the entire yarn form is maintained. It was a long and short composite spun yarn that was substantially untwisted (twist number: 0 T / Ls) as a whole consisting of the bundled short fiber group B.
さらに該長短複合紡績糸を、後染め方式による染色加工に供し、短繊維であるセルロース系短繊維を染め対象にして、青色の反応染料により染色した。 Further, the long / short composite spun yarn was subjected to a dyeing process by a post-dying method, and the short cellulose fibers were dyed with a blue reactive dye.
こうして得られた本発明の機能性長短複合紡績糸は、ソフトな光輝性を呈し、毛羽が少なく、肌触りが柔らかいなどの前記した機能性を全て有しており、従来のもの(後述の比較例1品)と比べて全ての機能性に優れているものであった。 The functional long / short composite spun yarn of the present invention thus obtained has all the above-mentioned functionalities such as soft glitter, little fluff and soft touch, and is a conventional one (Comparative Example described later). Compared with 1 product), it was excellent in all functions.
この実施例1〜10の機能性長短複合紡績糸と、他の糸(セルロース系繊維糸)と製編して、本発明の機能性繊維製品である2次繊維製品の編物および該編物を使用した最終繊維製品のセーターをそれぞれ製造した。 Using the functional long and short composite spun yarns of Examples 1 to 10 and other yarns (cellulosic fiber yarns), the knitted fabric of the secondary fiber product, which is the functional fiber product of the present invention, and the knitted fabric are used. Each finished textile product sweater was produced.
この実施例1〜10のセーターも、本発明の機能性長短複合紡績糸の有する上記機能性に加え、抗ピリング性(毛玉の発生が少ない)に優れ、製造工程で斜行しにくく、繊維玉の発生も少ないなどの機能性も有するものであった。 The sweaters of Examples 1 to 10 also have excellent anti-pilling properties (low generation of pills) in addition to the above-described functionality of the functional long / short composite spun yarn of the present invention, and are difficult to skew in the production process. It also has functionality such as less ball generation.
なお、実施例1〜4の本発明の機能性長短複合紡績糸およびセーターは、スリット糸の幅が2.5mmである実施例5の本発明の機能性長短複合紡績糸およびセーターと比較して、機能性の全ての点でより優れており万全であった。 In addition, the functional long / short composite spun yarn and sweater of the present invention of Examples 1 to 4 are compared with the functional long / short composite spun yarn and sweater of the present invention of Example 5 in which the width of the slit yarn is 2.5 mm. , It was superior and complete in all respects of functionality.
また、実施例5〜8の本発明の機能性長短複合紡績糸およびセーターは、スリット糸の混合率が3重量%である実施例9の本発明の機能性長短複合紡績糸およびセーターと比較して、ソフトな光輝性の点でより優れており万全であり(実施例9の本発明の機能性長短複合紡績糸およびセーターはスリット糸の混合率が低いため、光輝性を呈する部分(短繊維が疎になっている部分など)が相対的に少なく、光輝性そのものにやや欠ける)、スリット糸の混合率が70重量%である実施例10の本発明の機能性長短複合紡績糸およびセーターと比較して、ソフトな光輝性や肌触りの点でより優れており万全であった(実施例10の本発明の機能性長短複合紡績糸およびセーターはスリット糸の混合率が高いため、光輝性を呈する部分(短繊維が疎になっている部分など)が相対的に多く、またごく一部にスリット糸が露出しているので、ソフトな光輝性や肌触りの点でやや劣る)。 Also, the functional long / short composite spun yarns and sweaters of Examples 5 to 8 of the present invention are compared with the functional long / short composite spun yarn and sweaters of Example 9 of the present invention in which the mixing ratio of slit yarn is 3% by weight. In addition, it is superior and perfect in terms of soft glitter (the functional long / short composite spun yarn and sweater of Example 9 of the present invention has a low mixing ratio of slit yarn, and therefore exhibits a glitter (short fiber). The functional long / short composite spun yarn and sweater of Example 10 of the present invention in which the mixing ratio of the slit yarn is 70% by weight) In comparison, it was more excellent in terms of soft luster and touch. (The functional long / short composite spun yarn and sweater of Example 10 of the present invention had high slit yarn mixing ratio, so that the luster was high. The part (short fiber) Since the slit yarn is exposed, slightly inferior in soft glitter and texture) to be such portion of) is relatively large, also small portion becomes.
比較例1
実施例1と同様のスリット糸と短繊維を用いて同様の混合率で、リング精紡機を使用して、スリット糸を芯糸にして短繊維を鞘糸として交撚した長短複合紡績糸(特許文献2記載の光輝性精紡糸に相当)を製造した。
Comparative Example 1
A long / short composite spun yarn in which the slit yarn is used as a core yarn and the short fiber is used as a sheath yarn with a similar mixing ratio using the same slit yarn and short fiber as in Example 1 (patented) (Equivalent to the bright spinning yarn described in Document 2) was produced.
上記長短複合紡績糸は、糸の全体にわたり芯糸であるスリット糸がランダムに露出しているものであった。 In the long and short composite spun yarn, the slit yarn as the core yarn is randomly exposed throughout the yarn.
さらに、実施例1と同様にして短繊維を染色したセーターを製造した。 Further, a sweater dyed short fibers was produced in the same manner as in Example 1.
なお、比較例1の長短複合紡績糸の撚り数は9400T(ターン)/mであり、この撚り数を、短繊維の平均繊維長(39mm)あたりの撚り数に換算すると367T/Lsとなり、実質的に無撚りではなかった。 In addition, the number of twists of the long and short composite spun yarn of Comparative Example 1 is 9400 T (turns) / m. When this number of twists is converted to the number of twists per average fiber length (39 mm) of short fibers, it is 367 T / Ls, which is substantially It was not untwisted.
比較例1の長短複合紡績糸およびセーターは、糸の全体にわたり芯糸であるスリット糸がランダム露出しており、ソフトな光輝性、肌触り、抗ピリング性など、実施例1〜10の本発明の機能性長短複合紡績糸やセーターの前記機能性を全く有していなかった。 In the long and short composite spun yarn and the sweater of Comparative Example 1, the slit yarn as the core yarn is randomly exposed throughout the yarn, and the soft glitter, touch, anti-pilling properties, etc. of the present invention of Examples 1 to 10 are used. The functional long / short composite spun yarns and sweaters did not have the functionality described above.
なお、実施例1〜10、比較例1で使用したスリット糸の積層構成、幅およびフィルムや金属薄膜層の種類、短繊維の種類、並びにスリット糸の混合率について表1にまとめた。
実施例11
短繊維として、実施例1のセルロース系短繊維に替えてポリエステル系短繊維(1.3dtex×38mm:東レ株式会社製)を使用したこと、及びラメ糸として、積層構成を表2記載の通りとし、実施例1のAl薄膜層、Cr薄膜層が順次積層された金属薄膜層に替えて、Al薄膜層を金属薄膜層とした厚さ12μmのスリット糸を使用したこと以外は実施例1と同様にして、本発明の機能性長短複合紡績糸を製造した。
Example 11
As short fibers, polyester short fibers (1.3 dtex × 38 mm: manufactured by Toray Industries, Inc.) were used in place of the cellulose short fibers in Example 1, and lamellar yarns were used as described in Table 2 The same as Example 1 except that instead of the metal thin film layer in which the Al thin film layer and the Cr thin film layer were sequentially laminated, a 12 μm thick slit thread having an Al thin film layer as the metal thin film layer was used. Thus, the functional long / short composite spun yarn of the present invention was produced.
実施例11の本発明の機能性長短複合紡績糸も、実施例1〜11の本発明の機能性長短複合紡績糸と同様の構造を有していた。 The functional long / short composite spun yarn of the present invention in Example 11 also had the same structure as the functional long / short composite spun yarn of the present invention in Examples 1-11.
この機能性長短複合紡績糸とポリエステル系繊維糸を製織して、本発明の機能性繊維製品である2次繊維製品の織物および該織物を使用した最終繊維製品のカーテンを製造した。 This functional long / short composite spun yarn and polyester fiber yarn were woven to produce a fabric of a secondary fiber product, which is a functional fiber product of the present invention, and a curtain of a final fiber product using the fabric.
実施例11の本発明の機能性長短複合紡績糸およびカーテンも、実施例1〜10の本発明の機能性長短複合紡績糸およびセーターと同様、本発明の優れた機能性を全て有するものであった。 The functional long / short composite spun yarn and curtain of the present invention of Example 11 also have all the excellent functionality of the present invention, similar to the functional long / short composite spun yarn and sweater of the present invention of Examples 1-10. It was.
実施例12
短繊維として、実施例1のセルロース系短繊維に替えてアクリル系短繊維(0.7dtex×38mm:東レ株式会社製)を使用したこと、及びラメ糸として、積層構成を表2記載の通りとし、実施例1のPETフィルムに替えてポリアミドフィルムを使用し、Al薄膜層、Cr薄膜層が順次積層された金属薄膜層に替えてSn薄膜層を金属薄膜層とした厚さ25μmのスリット糸を使用したこと以外は、実施例1と同様にして本発明の機能性長短複合紡績糸を製造した。
Example 12
As short fibers, acrylic short fibers (0.7 dtex × 38 mm: manufactured by Toray Industries, Inc.) were used in place of the cellulose short fibers in Example 1, and the laminating structure was as shown in Table 2. Using a polyamide film in place of the PET film of Example 1, a slit thread having a thickness of 25 μm, in which the Sn thin film layer was replaced with a metal thin film layer in which an Al thin film layer and a Cr thin film layer were sequentially laminated, was used. A functional long / short composite spun yarn of the present invention was produced in the same manner as in Example 1 except that it was used.
実施例12の本発明の機能性長短複合紡績糸も、実施例1〜10の本発明の機能性長短複合紡績糸と同様の構造を有していた。 The functional long / short composite spun yarn of the present invention in Example 12 also had the same structure as the functional long / short composite spun yarn of the present invention in Examples 1-10.
この機能性長短複合紡績糸とウール糸を製編して本発明の機能性繊維製品である2次繊維製品の編物を製造した。 This functional long / short composite spun yarn and wool yarn were knitted to produce a knitted fabric of a secondary fiber product which is the functional fiber product of the present invention.
さらに該編物を後染め方式による染色加工に供し、スリット糸およびウール糸を染め対象にして、黄色の酸性染料により染色した。 Further, the knitted fabric was subjected to a dyeing process by a post-dying method, and was dyed with a yellow acid dye, with the slit yarn and the wool yarn being dyed.
染色後の編物を使用して最終繊維製品のセーターを製造した。 The dyed knitted fabric was used to produce a sweater for the final textile product.
実施例12の本発明の機能性長短複合紡績糸およびセーターも、実施例1〜10の本発明の機能性長短複合紡績糸およびセーターと同様、本発明の優れた機能性を全て有するものであった。 The functional long / short composite spun yarn and sweater of the present invention in Example 12 also have all the excellent functionality of the present invention, similar to the functional long / short composite spun yarn and sweater of the present invention in Examples 1-10. It was.
実施例13
ラメ糸として、積層構成を表2記載の通りとし、実施例1のAl薄膜層、Cr薄膜層が順次積層された金属薄膜層に替えてAg薄膜層を金属薄膜層とした厚さ19μmのスリット糸を使用したこと以外は、実施例1と同様にして本発明の機能性長短複合紡績糸を製造した。
Example 13
As a lame yarn, the laminated structure is as shown in Table 2, and a 19 μm-thick slit having an Ag thin film layer as a metal thin film layer instead of the metal thin film layer in which the Al thin film layer and the Cr thin film layer of Example 1 are sequentially laminated A functional long / short composite spun yarn of the present invention was produced in the same manner as in Example 1 except that the yarn was used.
実施例13の本発明の機能性長短複合紡績糸も、実施例1〜10の本発明の機能性長短複合紡績糸と同様の構造を有していた。 The functional long / short composite spun yarn of the present invention in Example 13 also had the same structure as the functional long / short composite spun yarn of the present invention in Examples 1-10.
この機能性長短複合紡績糸とセルロース系繊維糸を製編して、本発明の機能性繊維製品である2次繊維製品の編物および該編物を使用した最終繊維製品の靴下を製造した。 The functional long / short composite spun yarn and cellulosic fiber yarn were knitted to produce a knitted fabric of a secondary fiber product, which is a functional fiber product of the present invention, and a sock of a final fiber product using the knitted fabric.
実施例13の本発明の機能性長短複合紡績糸および靴下も、実施例1〜10の本発明の機能性長短複合紡績糸およびセーターと同様、本発明の優れた機能性を全て有するとともに、Ag薄膜層の存在により抗菌性をも有するものであった。 The functional long / short composite spun yarn and socks of Example 13 of the present invention also have all the excellent functionality of the present invention, similar to the functional long / short composite spun yarn and sweater of the present invention of Examples 1 to 10, and Ag. The presence of the thin film layer also has antibacterial properties.
実施例14
ラメ糸として、実施例1のスリット糸に替えて、該スリット糸の周りにポリアミド系繊維糸をたすき撚り(S撚り、Z撚りの2方向)で2本撚り合わせた撚り糸を使用したこと以外は、実施例1と同様にして本発明の機能性長短複合紡績糸を製造した。
Example 14
As the lame yarn, in place of the slit yarn of Example 1, a polyamide yarn was twisted around the slit yarn (S-twisted, Z-twisted) and two twisted yarns were used. In the same manner as in Example 1, the functional long / short composite spun yarn of the present invention was produced.
実施例14の本発明の機能性長短複合紡績糸も、実施例1〜10の本発明の機能性長短複合紡績糸と同様の構造を有していた。 The functional long / short composite spun yarn of the present invention in Example 14 also had the same structure as the functional long / short composite spun yarn of the present invention in Examples 1-10.
さらに該長短複合紡績糸を、後染め方式による染色加工に供し、短繊維であるセルロース系繊維を染め対象にして青色の反応染料により染色した。 Further, the long and short composite spun yarn was subjected to a dyeing process by a post-dying method, and a cellulose fiber as a short fiber was dyed with a blue reactive dye.
この染色後の機能性長短複合紡績糸とセルロース系繊維糸を製編して、本発明の機能性繊維製品である2次繊維製品の編物および該編物を使用した最終繊維製品のセーターを製造した。 The functional long and short composite spun yarns and cellulosic fiber yarns after dyeing were knitted to produce a knitted fabric of the secondary fiber product, which is the functional fiber product of the present invention, and a sweater of the final fiber product using the knitted fabric. .
実施例14の本発明の機能性長短複合紡績糸およびセーターも、実施例1〜10の本発明の機能性長短複合紡績糸およびセーターと同様、本発明の優れた機能性を全て有するものであった。 The functional long / short composite spun yarn and sweater of the present invention in Example 14 also have all the excellent functionality of the present invention, similar to the functional long / short composite spun yarn and sweater of the present invention in Examples 1-10. It was.
なお、実施例11〜14で使用したスリット糸の積層構成、幅およびフィルムや金属薄膜層の種類、短繊維の種類、並びにスリット糸の混合率について表2にまとめた。 In addition, the laminated structure of the slit yarn used in Examples 11 to 14, the width, the type of the film and the metal thin film layer, the type of the short fiber, and the mixing rate of the slit yarn are summarized in Table 2.
1:ラメ糸
2:短繊維群A
3:結束短繊維群B
1: Lame yarn 2: Short fiber group A
3: Bundling short fiber group B
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