JP4767579B2 - Electric motor stator - Google Patents

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JP4767579B2
JP4767579B2 JP2005116596A JP2005116596A JP4767579B2 JP 4767579 B2 JP4767579 B2 JP 4767579B2 JP 2005116596 A JP2005116596 A JP 2005116596A JP 2005116596 A JP2005116596 A JP 2005116596A JP 4767579 B2 JP4767579 B2 JP 4767579B2
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winding
stator
electric motor
slot
tooth
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JP2006296146A (en
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哲夫 堀江
伊藤  猛
鐘治 真野
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アイチエレック株式会社
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Description

本発明は、固定子歯部に樹脂ボビンを装着し、直接巻線を巻き付けた集中巻き方式による電動機の固定子に関する。   The present invention relates to a stator of an electric motor using a concentrated winding method in which a resin bobbin is mounted on a stator tooth portion and a winding is directly wound.

近年、環境問題等によって低電圧で駆動される電動機を搭載した電動車両が増えてきている。このような電動機の固定子は車両搭載スペースから小型化や、省エネルギーの観点から損失が少なく、高効率の電動機が要求されている。これらの要求に対して固定子に巻き付けられる巻線は、線径が太く、巻き回数の少ない仕様となっている。このような巻線仕様に対しては、固定子の歯部に直接巻線を巻き付ける集中巻き方式の巻線方法が適している。これにより固定子から飛び出す巻線の巻線高さを小さくすることができ、また巻線によって発生する銅損失を低減することができる。   In recent years, electric vehicles equipped with electric motors driven at a low voltage are increasing due to environmental problems and the like. Such an electric motor stator is required to be a highly efficient electric motor with a small loss from the viewpoint of vehicle mounting space and from the viewpoint of energy saving. The winding wound around the stator in response to these requirements has a thick wire diameter and a small number of windings. For such a winding specification, a concentrated winding method in which the winding is wound directly around the teeth of the stator is suitable. As a result, the winding height of the winding protruding from the stator can be reduced, and the copper loss generated by the winding can be reduced.

具体的な電動機の仕様としては、電圧が60V以下の場合で駆動運転領域が15000r/min以下の電動機等がある。   Specific motor specifications include a motor having a voltage of 60 V or less and a driving operation range of 15000 r / min or less.

このような電動機においては、特開平11−122855号公報(特許文献1参照)に示す様に樹脂ボビンの鍔部に屈曲自在に絶縁板を一体的に設けて、固定子の歯部の先端となる鍔部の内側に段差、または60度程度の角度を成す斜面を設けた絶縁用の樹脂ボビンが使用されている。これにより固定子の歯部に巻き付ける巻線を整列に巻くことができ、スロット内の占積率を上げることができる。   In such an electric motor, as shown in Japanese Patent Application Laid-Open No. 11-122855 (see Patent Document 1), an insulating plate is integrally provided on the flange portion of the resin bobbin so as to be bent, and the tip of the tooth portion of the stator An insulating resin bobbin having a step or an inclined surface having an angle of about 60 degrees is used inside the flange. Thereby, the winding wound around the tooth portion of the stator can be wound in an aligned manner, and the space factor in the slot can be increased.

特開平11−122855号公報JP 11-122855 A

例えば、このような低電圧の電動機に太い線径の巻線を樹脂ボビンに巻き付ける際、巻き太りが発生し巻線の自由度が奪われる。特に、固定子の歯部に直接巻線を巻き付ける集中巻き方式では、隣同士が異極であるためスロット内での巻き太りは隣同士の巻線が接触し絶縁不良となる。これに鑑みて、樹脂ボビンに巻線を整列巻きできるように歯部の先端となる鍔部の内側に巻線ガイド用の段差部、または60度程度の角度を成す斜面を設けた絶縁用の樹脂ボビンが使用されている。しかしながら、これらの樹脂ボビンは、隣同士の歯部の巻線の巻き回方向が同じ方向に巻き付けられた集中巻きの電動機の固定子においては有効な構造であるが、隣同士の歯部に巻き付ける巻線の巻き回方向が異なる場合においては、巻線ガイド用の段差部、または60度程度の角度を成す斜面を歯部の先端となる鍔部の内側に設けるだけでは、確実に整列巻きを実現することは困難である。   For example, when winding a wire with a large wire diameter around such a low voltage motor around a resin bobbin, the winding becomes thick and the degree of freedom of the winding is lost. In particular, in the concentrated winding method in which the winding is directly wound around the teeth of the stator, the adjacent windings are in contact with each other because the adjacent poles have different polarities. In view of this, an insulating material provided with a step portion for winding guide or an inclined surface having an angle of about 60 degrees inside the collar portion that becomes the tip of the tooth portion so that the winding can be aligned and wound around the resin bobbin. Resin bobbins are used. However, these resin bobbins have an effective structure in the stator of a concentrated winding motor in which the winding directions of the windings of adjacent tooth portions are wound in the same direction, but are wound around the adjacent tooth portions. When the winding direction of the winding is different, it is possible to reliably perform aligned winding by simply providing a stepped portion for winding guide or an inclined surface having an angle of about 60 degrees on the inner side of the collar portion that becomes the tip of the tooth portion. It is difficult to realize.

具体的には、樹脂ボビンに巻線を巻く場合、すべての固定子の歯部に巻かれる巻線の巻き回方向が一定の場合は、巻線の1段目から2段目への移動が段差部分または60度程度の角度を成す斜面部分によりスムーズな移動が行え整列巻きに巻き回することができるが、隣同士の歯部によって巻線の巻き回方向が違う場合は、一方の歯部の巻線の巻き回方向では、先に説明したように巻線の1段目から2段目への移動は、歯部の先端となる鍔部の内側に巻線ガイド用の段差部分または60度程度の角度を成す斜面部分により巻線のスムーズな移動でき整列巻きすることができるが、巻き回方向が逆向きとなる他方の歯部においては、歯部の先端となる鍔部の内側に巻線ガイド用の段差部分または60度程度の角度を成す斜面部分を設けただけでは巻線の移動がスムーズに行えず乱巻きとなり巻き太りとなってしまう。従って、隣同士が異極となる歯部に巻かれた巻線が接触し絶縁不良となったり、固定子のスロット内に巻かれる巻線の占積率を上げることができなかったりする。また、コイルエンドの高さも高くなり電動機の小型化、高性能を達成することが難しくなっている。   Specifically, when winding the winding around the resin bobbin, if the winding direction of the winding wound around the teeth of all the stators is constant, the movement of the winding from the first stage to the second stage is not performed. The step part or the slope part with an angle of about 60 degrees allows smooth movement and can be wound in an aligned winding. If the winding direction of the winding differs between adjacent tooth parts, one tooth part In the winding direction of the winding, as described above, the movement from the first stage to the second stage of the winding is performed by the step part for winding guide or 60 on the inner side of the collar part which is the tip of the tooth part. The winding part can move smoothly and can be aligned and wound by the inclined part that forms an angle of about 5 degrees, but in the other tooth part where the winding direction is reverse, the inside of the collar part that becomes the tip of the tooth part Just by providing a step part for winding guide or a slope part that forms an angle of about 60 degrees Movement of the winding becomes a fat winding become a turbulent wound not be performed smoothly. Therefore, the windings wound around the tooth portions having adjacent poles come into contact with each other, resulting in poor insulation, or the space factor of the windings wound in the slots of the stator cannot be increased. In addition, the height of the coil end is increased, making it difficult to reduce the size and performance of the motor.

また、巻線を無理に小さく巻き付けようとすると巻線の線径が太く可とう性が悪いため、巻線を強く引張り固定子の歯部に巻き付けることになり巻線自体が傷ついたり、破損したりして絶縁不良の原因となってしまう。更には巻線を強く引張ることにより樹脂ボビン自体が破損したり、引いては積層コアの変形が発生することになる。   Also, if you try to wind the winding too small, the winding wire diameter is large and the flexibility is poor, so the winding will be pulled tightly and wound around the teeth of the stator, causing the winding itself to be damaged or damaged. Or cause insulation failure. Further, the resin bobbin itself is damaged by pulling the winding strongly, or the laminated core is deformed.

本発明は、これに鑑みて、特に低電圧の線径の太い巻線を用いた電動機の固定子であって、巻線の巻き回方向が隣同士の歯部において逆向きに巻き付けられた電動機の固定子において、巻線を固定子の歯部に整列に巻き付け少しでも多くの巻線を巻き付けることができ、また巻線を小さく巻き付け銅損失を低減できる樹脂ボビンを使用した電動機の固定子としている。また、巻線間の接触がなく、巻線への傷、破損が少なく、引いては絶縁用ボビン及び積層コア等の破損、変形の少ない品質を向上した電動機の固定子とすることを目的としている。   In view of this, the present invention is a stator of an electric motor using a winding having a particularly low voltage and a large wire diameter, and the electric motor in which the winding direction of the winding is wound in the opposite direction between adjacent teeth. As a stator of an electric motor using a resin bobbin that can wind as many windings as possible by winding the windings in alignment with the teeth of the stator, and winding the windings small to reduce copper loss Yes. In addition, there is no contact between the windings, and there is little damage or damage to the windings. By the way, the stator of the motor has improved quality with little damage and deformation of the insulating bobbin and laminated core. Yes.

課題を解決するための本発明は、電動機の固定子の歯部が環状に配置され、歯部には樹脂ボビンを装着し、樹脂ボビンの上には巻線を集中巻し、前記巻線の巻き回方向は隣同士の前記歯部において逆向きに巻き付けられた電動機の固定子において、前記樹脂ボビンのスロット内側面には、巻線が巻線の線径のほぼ1/2ピッチ分ずれる様に俵積みし整列巻きにするための角部突起が設けられ
前記角部突起は、隣同士の前記歯部に装着した樹脂ボビンの一方の歯部のスロット内歯部側面とスロット内底部側面とが交差する位置に設けられ、他方の歯部にはスロット内歯部側面とスロット開口側のスロット内開口部側面とが交差する位置とに設けた電動機の固定子としている。
According to the present invention for solving the problem, the teeth of the stator of the electric motor are arranged in an annular shape, a resin bobbin is mounted on the teeth, a winding is concentrated on the resin bobbin, The winding direction of the stator of the motor wound in the opposite direction at the tooth portions adjacent to each other is such that the winding is shifted by approximately ½ pitch on the inner surface of the slot of the resin bobbin . corner protrusions are provided for the bale loading and regular winding in,
The corner protrusion is provided at a position where the side surface of the slot inner tooth and the side surface of the bottom of the slot of one of the resin bobbins attached to the tooth portions adjacent to each other intersect, The stator of the electric motor is provided at a position where the side surface of the tooth portion intersects the side surface of the opening portion in the slot on the slot opening side.

これにより、隣同士の歯部に巻き回された巻線の断面形状を凹凸形状とすることができ、互いに干渉することなく巻線を整列巻きすることができ絶縁距離を保ちながら近接させることができる電動機の固定子としている。 As a result, the total cross-sectional shape of the winding wound around the adjacent tooth portions can be made uneven, and the windings can be wound in an aligned manner without interfering with each other, while keeping the insulation distance close. It can be used as a motor stator.

尚、前記電動機の固定子が分割された固定子コアを環状に配置した電動機の固定子に用いることにより、隣同士の歯部に巻き回された巻線を容易に整列巻きすることができ、隣同士の歯部に巻き付けられた巻線間の絶縁距離を最低限保ちながら多くの巻線を巻くことができる電動機の固定子である。   In addition, by using the stator core in which the stator of the motor is divided as an annularly arranged stator, the windings wound around the adjacent tooth portions can be easily aligned and wound. This is a stator of an electric motor that can wind many windings while keeping the insulation distance between the windings wound around adjacent tooth portions to a minimum.

また、環状に配置された固定子のスロット数をN(Nは偶数)スロットとした場合、固定子の巻線によって発生する磁極数がN−2とした場合、隣同士の歯部に巻き付けた巻線の巻き回方向を逆向きに巻き付けた電動機の固定子としている。例えば、固定子のスロット数が12スロット、固定子の巻線によって発生する磁極数10極(回転子の磁極数としてはN±2となり、10極または14極となる)、或いは、固定子のスロット数が18スロット、固定子の巻線によって発生する磁極数16極(回転子の磁極数としてはN±2となり、16極または20極となる)がある。   When the number of slots of the stator arranged in a ring is N (N is an even number), when the number of magnetic poles generated by the stator winding is N-2, the stator is wound around adjacent teeth. The stator of the motor is wound around the winding direction in the opposite direction. For example, the number of stator slots is 12 and the number of magnetic poles generated by the stator winding is 10 poles (the rotor magnetic pole number is N ± 2 and 10 or 14 poles), or the stator The number of slots is 18 and the number of magnetic poles generated by the winding of the stator is 16 (the number of magnetic poles of the rotor is N ± 2, which is 16 or 20).

更に、本発明の電動機の固定子に巻き付けられる巻線の線径がφ0.85〜φ2.5の太い線径を整列巻きすることができ電動機の品質、性能を向上した電動機の固定子とすることができる。   Furthermore, the wire diameter of the winding wound around the stator of the electric motor according to the present invention can be aligned and wound with a thick wire diameter of φ0.85 to φ2.5, so that the motor stator can be improved in quality and performance. be able to.

また、本発明の電動機の固定子を低電圧の車両搭載用電動機に用いることにより固定子の巻線が整列巻きされ多くの巻線を巻き付けることができ電動機性能を向上することができる。また、巻線に傷、破損がなく、引いては絶縁用ボビン及び積層コア等の破損、変形のない品質を向上した電動機の固定子とすることができる。   Further, by using the stator of the motor of the present invention for a low-voltage motor for mounting on a vehicle, the windings of the stator are aligned and wound, so that many windings can be wound, and the motor performance can be improved. In addition, it is possible to provide a stator for an electric motor having improved quality without damage and deformation of the bobbin for insulation and the laminated core without damage and damage to the winding.

本発明は、電動機の固定子の歯部が環状に配置され、歯部には樹脂ボビンを装着し、樹脂ボビンの上には巻線を集中巻し、巻線の巻き回方向が隣同士の歯部において逆向きに巻き付けられた電動機の固定子において、前記樹脂ボビンのスロット内側面に、巻線が巻線の線径のほぼ1/2ピッチ分ずれる様に俵積みし整列巻きにするための角部突起を設け、前記角部突起の位置は、隣同士の前記歯部に装着した樹脂ボビンの一方の歯部のスロット内歯部側面とスロット内底部側面とが交差する位置に設けられ、他方の歯部にはスロット内歯部側面とスロット開口側のスロット内開口部側面とが交差する位置とに設けた電動機の固定子とすることにより、樹脂ボビンの歯部に巻き付けた一方の歯部の巻線の断面形状を凹形状とすることができ、他方の歯部に巻き付けた巻線の断面形状を凸形状とすることができるため、隣同士の歯部に巻き回された巻線の断面形状を凹凸形状とすることができ、互いに干渉することなく巻線を整列巻きすることができ絶縁距離を保ちながら近接させることができる。 In the present invention, the teeth of the stator of the electric motor are arranged in an annular shape, a resin bobbin is mounted on the teeth, the winding is concentrated on the resin bobbin, and the winding direction of the winding is adjacent to each other. In a stator of an electric motor wound in a reverse direction at a tooth portion, the winding is stacked on the inner side surface of the slot of the resin bobbin so that the winding is shifted by about 1/2 pitch of the wire diameter of the winding to make an aligned winding. The corner protrusion is provided at a position where the side surface of the slot inner tooth and the side surface of the bottom of the slot of one tooth of the resin bobbin attached to the adjacent tooth portions intersect each other. The other tooth part is a stator of an electric motor provided at a position where the side surface of the slot inner tooth part intersects with the side surface of the slot opening side on the slot opening side, so that one of the coils wound around the tooth part of the resin bobbin the total cross section of the tooth of the winding can be a concave shape, It is possible to square the total cross-sectional shape of the teeth in winding the windings of a convex shape, it can be a total cross-sectional shape of the wound winding teeth next to each other with irregularities, interfere with each other Without winding, the windings can be aligned and kept close together while maintaining the insulation distance.

尚、電動機の固定子が分割された固定子コアを環状に配置した電動機の固定子に用いることにより、隣同士の歯部に巻き付けられた巻線を容易に整列巻きすることができ、隣同士の歯部に巻き付けられた巻線間の絶縁距離を最低限保ちながら多くの巻線を巻き付けることができる電動機の固定子とすることができる。   In addition, by using the stator core in which the stator of the motor is divided for the stator of the motor arranged in a ring shape, the windings wound around the adjacent tooth portions can be easily aligned and wound. It can be set as the stator of the electric motor which can wind many coil | windings, keeping the insulation distance between the coil | windings wound around the tooth | gear part of the minimum.

また、環状に配置された固定子のスロット数をN(Nは偶数)スロットとし、固定子の巻線によって発生する磁極数がN−2とした場合、隣同士の歯部に巻き付けた巻線の巻き回方向が互いに逆向きに巻き付けた電動機の固定子では、一方の歯部に巻き付けた巻線の断面形状を凹形状とし、他方の歯部に巻き付けた巻線の断面形状を凸形状とすることができる。これにより隣同士の歯部に巻き回された巻線の断面形状が凹凸形状となり互いに干渉することなく、巻線を整列巻きすることができ絶縁距離を保ちながら近接させることができる。 In addition, when the number of slots of the stator arranged in a ring is N (N is an even number) and the number of magnetic poles generated by the stator winding is N-2, the winding wound around the adjacent teeth In the stator of an electric motor with the winding directions wound in opposite directions, the total cross-sectional shape of the winding wound around one tooth is concave, and the total cross-sectional shape of the winding wound around the other tooth is convex It can be a shape. As a result, the total cross-sectional shape of the winding wound around the adjacent tooth portions becomes a concavo-convex shape, and the windings can be wound in an aligned manner without interfering with each other, and can be brought close to each other while maintaining an insulation distance.

この様な電動機の固定子の巻線の線径がφ0.85〜φ2.5の太い線径を使用する場合でも、巻線の巻き太りがなく固定子の歯部に装着した樹脂ボビンに容易に整列巻きすることができ、巻線を小さく巻き付け銅損失を低減した電動機の固定子とすることができる。また、引いては巻線への傷、破損が少なく、絶縁用ボビン及び積層コア等の破損、変形のない品質を向上した電動機の固定子とすることができる。   Even if the wire diameter of the stator winding of such an electric motor uses a thick wire diameter of φ0.85 to φ2.5, there is no winding thickening of the winding and it is easy for the resin bobbin attached to the teeth of the stator Thus, it is possible to obtain a stator of an electric motor in which windings are wound small and the copper loss is reduced. In addition, it is possible to provide a stator for an electric motor that is improved in quality without damage and deformation of the insulating bobbin and the laminated core with little damage and damage to the winding.

特に、低電圧で駆動される車両搭載用の電動機の固定子に用いることにより線径の太い巻線を固定子のスロットに整列に巻き付け少しでも多くの巻線を巻き付けることができる。具体的には、電圧が60V以下の場合で駆動運転領域が15000r/min以下の電動機の固定子に適している。   In particular, when used in a stator of an electric motor mounted on a vehicle driven at a low voltage, a winding having a large wire diameter can be wound in alignment around a slot of the stator so that as many windings as possible can be wound. Specifically, it is suitable for a stator of an electric motor whose voltage is 60 V or less and whose driving operation range is 15000 r / min or less.

本発明の実施例について図面を用いて説明する。図1は、環状に配置された電動機の固定子1の歯部A、Bに樹脂ボビンA1、B1が装着され、樹脂ボビンA1、B1の上から巻線3が直接巻き付けられた集中巻き方式における電動機の固定子1の歯部拡大図である。この固定子1の歯部A、Bには、隣同士の歯部A、Bにおける巻線3の巻き回方向が逆向きに巻き付けられている。   Embodiments of the present invention will be described with reference to the drawings. FIG. 1 shows a concentrated winding method in which resin bobbins A1 and B1 are mounted on teeth A and B of a stator 1 of an electric motor arranged in an annular shape, and a winding 3 is wound directly from above the resin bobbins A1 and B1. It is a tooth | gear part enlarged view of the stator 1 of an electric motor. The winding direction of the winding 3 in the adjacent tooth portions A and B is wound around the tooth portions A and B of the stator 1 in the opposite directions.

具体的には、図1での歯部Aは固定子1の内径から見た場合(矢印方向から見た場合)、巻線3の巻き回方向は反時計方向に巻き回されており、歯部Bを固定子1の内径から見た場合(矢印方向から見た場合)、巻線3の巻き回方向は時計方向に巻き回されている。歯部Aと歯部Bは渡り線3bにより繋がれている。歯部Aの巻き始め線の1ターン目から反時計方向に巻き回され11ターン目まで巻き回された後(図2(b)参照)、渡り線3bにより隣の歯部Bへ渡っている。歯部Bでは、歯部Aからの渡り線3bの1ターン目から時計方向に巻き回され最終線の11ターン目まで巻き回されている(図3(b)参照)。本実施形態では歯部Aと歯部Bとは渡り線3bにより繋がれ1セットとなっている。   Specifically, when the tooth portion A in FIG. 1 is viewed from the inner diameter of the stator 1 (when viewed from the direction of the arrow), the winding direction of the winding 3 is wound in the counterclockwise direction. When the part B is viewed from the inner diameter of the stator 1 (when viewed from the direction of the arrow), the winding direction of the winding 3 is wound clockwise. The tooth part A and the tooth part B are connected by the connecting wire 3b. From the first turn of the winding start line of the tooth part A, it is wound counterclockwise and wound up to the eleventh turn (see FIG. 2 (b)), and then crosses to the adjacent tooth part B by the connecting wire 3b. . In the tooth part B, it is wound clockwise from the first turn of the connecting wire 3b from the tooth part A to the 11th turn of the final line (see FIG. 3B). In the present embodiment, the tooth part A and the tooth part B are connected by a crossover wire 3b to form one set.

尚、図1に示した電動機の固定子の巻線方法を図6に示している。また結線図を図7に示している。図6の実施形態では歯部A、歯部Bが交互に配置され、隣同士の歯部において巻線3の巻き回方向が逆向きに巻き付けられている。図6では、スロットNO.1〜12に巻線3が装着され、2Y結線された12スロット10極に集中巻きされた電動機の固定子を示している。   FIG. 6 shows a method of winding the stator of the electric motor shown in FIG. A connection diagram is shown in FIG. In the embodiment of FIG. 6, the tooth portions A and the tooth portions B are alternately arranged, and the winding direction of the winding 3 is wound in the opposite direction between the adjacent tooth portions. In FIG. 1 to 12 show a stator of a motor in which a winding 3 is mounted and concentratedly wound around 12 poles and 10 poles connected in a 2Y manner.

固定子1の歯部A、Bに装着された樹脂ボビンA1、B1により、固定子1のスロット4内の絶縁を形成している。樹脂ボビンA1、B1は固定子1のスロット4の形状にならった形状であり、スロット4内での主要部分の樹脂ボビンの厚さはt0.3〜t0.8程度になっている。樹脂ボビンの材質としては、PPS、PBT、PET、液晶ポリマー等を使用している。   Insulation in the slot 4 of the stator 1 is formed by the resin bobbins A1 and B1 attached to the tooth portions A and B of the stator 1. The resin bobbins A1 and B1 have a shape similar to the shape of the slot 4 of the stator 1, and the thickness of the resin bobbin at the main part in the slot 4 is about t0.3 to t0.8. As the material of the resin bobbin, PPS, PBT, PET, liquid crystal polymer, or the like is used.

図2には、図1の実施形態における電動機の固定子の歯部Aに装着した樹脂ボビンA1の各断面図を示している。図2(a)は、歯部Aに装着した樹脂ボビンA1の巻線引出し側における樹脂ボビンA1の軸方向断面図である。図2(b)は、歯部Aに装着した樹脂ボビンA1の横断面図。図2(c)は、歯部Aに装着した樹脂ボビンA1の反巻線引出し側における樹脂ボビンA1の軸方向断面図である。また、図4には、図2に示した樹脂ボビンA1の巻線引出し側における部分斜視図を示している。   FIG. 2 shows cross-sectional views of the resin bobbin A1 attached to the tooth portion A of the stator of the electric motor in the embodiment of FIG. FIG. 2A is an axial cross-sectional view of the resin bobbin A1 on the winding drawer side of the resin bobbin A1 attached to the tooth portion A. FIG. FIG. 2B is a cross-sectional view of the resin bobbin A1 attached to the tooth portion A. FIG. 2C is an axial cross-sectional view of the resin bobbin A1 on the non-winding drawer side of the resin bobbin A1 attached to the tooth portion A. FIG. 4 shows a partial perspective view of the resin bobbin A1 shown in FIG.

図2(b)及び図4からも解るように樹脂ボビンA1には、固定子1の歯部Aにならった樹脂ボビンA1のスロット内歯部側面A11と樹脂ボビンA1のスロット内底部A12との交差する位置に樹脂ボビンA1をスロット4内に突出した角部突起A20を設けている。   As can be seen from FIGS. 2B and 4, the resin bobbin A <b> 1 has a slot inner tooth side surface A <b> 11 of the resin bobbin A <b> 1 following the tooth portion A of the stator 1 and a slot inner bottom A <b> 12 of the resin bobbin A <b> 1. At the intersecting position, a corner protrusion A20 is provided in which the resin bobbin A1 protrudes into the slot 4.

この樹脂ボビンA1のスロット内歯部側面A11には、スロット4内に突出した角部突起A20の横から巻線3の巻き始め線3aの1ターン目が、固定子1の内径から見た場合反時計方向に巻き付けられている。これにより、巻線3の巻き始め位置が巻線3の線径のほぼ1/2ピッチ分、巻き始めがスロット内開口部側面A13側にずれることになる。これにより巻線3は隙間なく容易に俵積みし整列巻きすることができる。   When the first turn of the winding start wire 3a of the winding 3 from the side of the corner projection A20 protruding into the slot 4 is seen from the inner diameter of the stator 1 on the side surface A11 of the slot inner tooth portion of the resin bobbin A1 It is wound counterclockwise. As a result, the winding start position of the winding 3 is shifted by approximately ½ pitch of the wire diameter of the winding 3, and the winding start is shifted to the side of the opening side A13 in the slot. As a result, the windings 3 can be easily stacked and wound with no gaps.

これにより図2(b)の実施形態では1段目の巻線3は1ターン目から5ターン目までは固定子1のスロット内底部A12からスロット内開口部側面A13まで整列巻きでき、その後、巻き回作業は2段目に折り返しスロット内開口部側面A13からスロット内底部A12に向い6ターン目から順次9ターン目まで整列に巻き回し、次に3段目に折り返しスロット内底部A12からスロット内開口部側面A13に向い10ターン目、11ターン目と、巻線3がずれることなく俵積みし確実に整列巻きすることができる。   Thus, in the embodiment of FIG. 2B, the first stage winding 3 can be aligned and wound from the slot inner bottom A12 to the slot opening side surface A13 from the first turn to the fifth turn. In the winding operation, the second turn turns from the side surface A13 of the opening inside the slot to the bottom A12 in the slot, and turns in order from the sixth turn to the ninth turn, and then turns back to the third step from the bottom inside the slot A12 to the inside of the slot. The windings 3 can be stacked and aligned and wound with certainty without turning off the 10th turn and the 11th turn facing the opening side surface A13.

ここで2段目、3段目の折り返しは、固定子1のスロット4の中央線60(スロット内開口部中央とスロット内底部中央を結んだ線)より若干飛び出している(凸形状となっている)。図1の実施形態においては、1段目から2段目に折り返す際、1段目の3ターン目と4ターン目の巻線3の間に2段目の6ターン目が位置している。更に2段目と3段目の折り返す際は、2段目の8ターン目と9ターン目の巻線3の間に10ターン目が位置するようにしている。   Here, the second and third folds slightly protrude from the center line 60 of the slot 4 of the stator 1 (the line connecting the center of the opening in the slot and the center of the bottom of the slot) (having a convex shape). ) In the embodiment of FIG. 1, when turning back from the first stage to the second stage, the sixth turn of the second stage is located between the third turn and the fourth turn 3 of the first stage. Further, when the second and third stages are folded back, the 10th turn is positioned between the second and third turns 8 and 9.

これにより巻き回する歯部Aにおける最終ターンの11ターンが若干スロット中央線60から飛び出している(凸形状となっている)が巻線3をほぼ隙間なく密着させて整列巻きすることができる。尚、1段目の3ターン目と4ターン目の巻線3の間に2段目の6ターン目を位置させることや、2段目の8ターン目と9ターン目の巻線3の間に10ターン目を位置させることは、巻線機の制御により容易に決定することができる。   As a result, 11 turns of the final turn in the tooth portion A to be wound slightly protrudes from the slot center line 60 (having a convex shape), but the winding 3 can be aligned and wound with almost no gap. In addition, the 6th turn of the 2nd stage is located between the 3rd turn of the 1st stage and the 4th turn winding, or between the 8th turn and the 9th turn winding 3 of the 2nd stage. It is possible to easily determine the position of the 10th turn by controlling the winding machine.

次に、図1の実施形態から解るように歯部Aの最終ターンの11ターン目を巻き終えた後、渡り線3bにより、隣の歯部Bへ巻線3が引き廻されている。   Next, as understood from the embodiment of FIG. 1, after the 11th turn of the last turn of the tooth portion A is finished, the winding 3 is routed to the adjacent tooth portion B by the crossover wire 3b.

図3には、図1の実施形態における電動機の固定子の歯部Bに装着した樹脂ボビンB1の各断面図を示している。図3(a)は、歯部Bに装着した樹脂ボビンB1の巻線引出し側における樹脂ボビンB1の軸方向断面図である。図3(b)は、歯部Bに装着した樹脂ボビンB1の横断面図。図3(c)は、歯部Bに装着した樹脂ボビンB1の反巻線引出し側における樹脂ボビンB1の軸方向断面図である。また、図5には、図3に示した樹脂ボビンB1の巻線引出し側における部分斜視図を示している。   FIG. 3 shows cross-sectional views of the resin bobbin B1 attached to the tooth portion B of the stator of the electric motor in the embodiment of FIG. FIG. 3A is an axial cross-sectional view of the resin bobbin B1 on the winding drawer side of the resin bobbin B1 attached to the tooth portion B. FIG. FIG. 3B is a cross-sectional view of the resin bobbin B1 attached to the tooth portion B. FIG. 3C is an axial cross-sectional view of the resin bobbin B1 on the non-winding drawer side of the resin bobbin B1 attached to the tooth portion B. FIG. 5 is a partial perspective view of the resin bobbin B1 shown in FIG.

図3(b)及び図5からも解るように樹脂ボビンB1には、固定子1の歯部Bにならった樹脂ボビンB1のスロット内歯部側面B11と樹脂ボビンB1のスロット内開口部側面B13との交差する位置に樹脂ボビンB1をスロット4内に突出した角部突起B30を設けている。   As can be seen from FIGS. 3B and 5, the resin bobbin B <b> 1 has a slot inner tooth side surface B <b> 11 of the resin bobbin B <b> 1 that follows the tooth portion B of the stator 1 and an in-slot opening side surface B <b> 13 of the resin bobbin B <b> 1. Is provided with a corner protrusion B30 that protrudes the resin bobbin B1 into the slot 4.

この樹脂ボビンB1のスロット内歯部側面B11には、1段目の巻線3が固定子内径から見た場合、時計方向に巻き回されている。歯部Bにおける巻線3の1ターン目から5ターン目までは固定子1のスロット内底部B12からスロット内開口部側面B13まで整列巻きされているが、1段目の最終ターンである6ターン目を樹脂ボビンB1のスロット内歯部側面B11に密着させ巻き付けることができないため、樹脂ボビンB1のスロット内歯部側面B11とスロット内開口部側面B13とが交差する位置に樹脂ボビンB1をスロット4内に突出した角部突起B30を設け巻線3を整列巻きし、巻線3が崩れない様にしている。   When viewed from the stator inner diameter, the first-stage winding 3 is wound around the slot inner tooth side surface B11 of the resin bobbin B1 in the clockwise direction. From the first turn to the fifth turn of the winding 3 in the tooth portion B, the winding is aligned from the slot inner bottom B12 to the slot inner opening side surface B13 of the stator 1, but the sixth turn which is the final turn of the first stage Since the eye cannot be tightly attached to the slot inner tooth side surface B11 of the resin bobbin B1 and cannot be wound, the resin bobbin B1 is inserted into the slot 4 at a position where the slot inner tooth side surface B11 of the resin bobbin B1 and the slot inner opening side surface B13 intersect. A corner protrusion B30 protruding inward is provided to wind the winding 3 in an aligned manner so that the winding 3 does not collapse.

これにより、巻線3の1段目の最終ターンである6ターン目は、巻線3の線径のほぼ1/2ピッチ分スロット内歯部側面B11よりスロット4の中央線60側にずれることになる。これにより巻線3が隙間なく容易に俵積みし整列巻きすることができる。   Thereby, the 6th turn which is the final turn of the first stage of the winding 3 is shifted from the slot inner tooth side surface B11 to the center line 60 side of the slot 4 by about ½ pitch of the wire diameter of the winding 3. become. As a result, the windings 3 can be easily stacked and wound with no gaps.

尚、この角部突起B30は、2段目に巻線3が折り返す際、巻線3のガイド溝の役目も兼ねており、角部突起B30が仮にないと巻線3をスロット内歯部側面B11に密着させて巻き付けることができなかったり、巻線3を整列巻きすることができずに巻き太りを発生してしまう。   The corner projection B30 also serves as a guide groove for the winding 3 when the winding 3 is folded back to the second stage. If the corner projection B30 is not temporarily provided, the winding 3 is connected to the side surface of the inner portion of the slot. The winding cannot be performed in close contact with B11, or the windings 3 cannot be wound in an aligned manner, resulting in a thicker winding.

その後、巻き回作業は2段目に折り返しスロット内開口部側面B13からスロット内底部B12に向い7ターン目から順次10ターン目まで整列に巻き回し、次に3段目に折り返しスロット内底部B12からスロット内開口部側面B13に向い最終線3Cの11ターン目の巻線3がずれることなく俵積みし確実に整列巻きすることができる。   Thereafter, the winding work is performed in the second stage from the side face B13 of the opening inside the slot to the bottom part B12 in the slot in order from the 7th turn to the 10th turn in order, and then from the bottom part B12 in the third turn. The winding 3 of the 11th turn of the final wire 3C facing the in-slot opening side surface B13 can be stacked and reliably aligned without being displaced.

ここで2段目、3段目の折り返しは、固定子1のスロット4の中央線60(スロット内開口部中央とスロット内底部中央を結んだ線)よりほぼ飛び出さないようにしている(凹形状となっている)。従って、図1の実施形態においては、1段目から2段目に折り返す際、1段目の4ターン目と5ターン目の巻線3の間に2段目の7ターン目が位置している。更に2段目と3段目の折り返す際は、2段目の10ターン目とスロット内底部側面B12との間に最終線3Cの11ターン目の巻線3が位置するようにしている。   Here, the second and third folds are prevented from substantially protruding from the center line 60 of the slot 4 of the stator 1 (the line connecting the center of the opening in the slot and the center of the bottom of the slot) (recessed). Shape). Therefore, in the embodiment of FIG. 1, when turning back from the first stage to the second stage, the second stage seventh turn is located between the first stage fourth turn and the fifth turn winding 3. Yes. Further, when the second and third stages are folded, the winding 3 of the 11th turn of the final line 3C is positioned between the 10th turn of the second stage and the bottom surface B12 in the slot.

また、このことからもわかる様に、歯部Aと歯部Bとに巻き付けた巻線3は、確実に密着させ正確に整列巻きすることができ、歯部Aの樹脂ボビンA1に巻き付けられた巻線3の1ターン目から11ターン目の総断面形状は、固定子1のスロット4の中央線60(スロット内開口部中央とスロット内底部中央を結んだ線)より若干飛び出した凸形状となっており、逆に、歯部Bの樹脂ボビンB1に巻き付けられた巻線3の1ターン目から11ターン目の総断面形状は、固定子1のスロット4の中央線60(スロット内開口部中央とスロット内底部中央を結んだ線)より飛び出さないような凹形状となっている。これにより、歯部Aと歯部Bに巻き付けた隣同士の巻線3の断面形状が凹凸形状となり最低限の絶縁距離を確保しながら、隣同士の巻線3が干渉することなく多くの巻線3を巻くことができる。 Further, as can be seen from this, the winding 3 wound around the tooth portion A and the tooth portion B can be surely brought into close contact and accurately aligned and wound around the resin bobbin A1 of the tooth portion A. The total cross-sectional shape of the winding 3 from the first turn to the eleventh turn is a convex shape slightly protruding from the center line 60 of the slot 4 of the stator 1 (the line connecting the center of the opening in the slot and the center of the bottom of the slot). On the contrary, the total cross-sectional shape of the winding 3 wound around the resin bobbin B1 of the tooth part B from the first turn to the eleventh turn is the center line 60 of the slot 4 of the stator 1 (opening in the slot). It has a concave shape that does not protrude from the line connecting the center and the center of the bottom of the slot. As a result, the total cross-sectional shape of the adjacent windings 3 wound around the tooth portion A and the tooth portion B becomes an uneven shape, and while ensuring a minimum insulation distance, the adjacent windings 3 do not interfere with each other. Winding 3 can be wound.

尚、樹脂ボビンA1のスロット内歯部側面A11及び、樹脂ボビンB1のスロット内歯部側面B11には、巻線3を巻き付けるためのガイド溝50を設けている。ガイド溝50は巻線3を整列巻きする際、巻線3の整列巻きがずれないように巻線3の線径が確実に凹溝に収まるように波型形状の凹凸溝としている。このガイド溝50により太い線径の巻線でも比較的容易に樹脂ボビンA1、B1のスロット内歯部側面A11、B11に巻線3が乱れることなく整列巻きさせることができ、本実施形態との相乗効果により、よりよい効果を得ることができる。   A guide groove 50 for winding the winding 3 is provided on the slot inner tooth side surface A11 of the resin bobbin A1 and the slot inner tooth side surface B11 of the resin bobbin B1. The guide groove 50 is a corrugated concave / convex groove so that the wire diameter of the winding 3 is surely contained in the concave groove so that the aligned winding of the winding 3 does not shift when the winding 3 is aligned. With this guide groove 50, even with a large wire diameter winding, the windings 3 can be aligned and wound on the side surfaces A11 and B11 of the slot inner teeth of the resin bobbins A1 and B1 relatively easily. A better effect can be obtained by the synergistic effect.

また、図1〜図4に示した実施形態を用いる場合、歯部を環状に配置させた固定子1の構造であれば、隣同士の歯部Aと歯部Bは、分割した固定子コア片とすることが好ましい。これにより、歯部A及び歯部Bに巻線3を巻き付ける際に巻線機等のノズルが通過する隙間を考慮することなく巻線3を巻き付けることが可能となり、歯部A、Bに多くの巻線3を巻き付けることができ電動機の性能を向上させることができる。従って、先に説明したように歯部Aと歯部Bの巻線間の隙間を最低限の絶縁距離のみ考慮するだけで巻線3を巻き付けることができる。   Moreover, when using embodiment shown in FIGS. 1-4, if it is the structure of the stator 1 which arrange | positioned the tooth | gear part cyclically | annularly, the adjacent tooth part A and tooth part B will be divided | segmented stator core. It is preferable to use a piece. This makes it possible to wind the winding 3 without considering a gap through which a nozzle of a winding machine or the like passes when winding the winding 3 around the tooth part A and the tooth part B. The winding 3 can be wound, and the performance of the electric motor can be improved. Therefore, as described above, the winding 3 can be wound only by considering the gap between the windings of the tooth portion A and the tooth portion B only with a minimum insulation distance.

図1〜図4に示した実施形態においては、固定子1の内径中心として歯部毎に径方向に分割した固定子コア片を固定子1の円周方向に環状に配置させ結合している。結合方法は、結合部分をレーザ等で溶接しても良いが、固定子コア片の歯部を環状に付け合せたのみでケース等に圧入、焼きバメ等により保持、固定しても良い。この場合、レーザ等による溶接を行わないため固定子コア片を形成している薄板鉄板の積層間に溶接の溶け込みが無く、薄板鉄板間の短絡がなくなり鉄損失を増やすこともない。尚、歯部を環状に配置させた固定子1の分割方法は、この方法に限定されるものではなく、例えば、固定子の歯部分とヨーク部分との2分割の固定子コア片としてもよい。   In the embodiment shown in FIGS. 1 to 4, the stator core pieces divided in the radial direction for each tooth portion as the center of the inner diameter of the stator 1 are annularly arranged and connected in the circumferential direction of the stator 1. . As for the coupling method, the coupling portion may be welded with a laser or the like, but it may be held and fixed by press-fitting into a case or the like by shrinking just by attaching the teeth of the stator core pieces in an annular shape. In this case, since welding with a laser or the like is not performed, there is no penetration of welding between the laminations of the thin steel plates forming the stator core pieces, and there is no short circuit between the thin steel plates, thereby increasing iron loss. Note that the method of dividing the stator 1 in which the tooth portions are arranged in an annular shape is not limited to this method. For example, the stator core piece may be divided into two parts, that is, a stator tooth portion and a yoke portion. .

また、環状に配置された固定子1のスロット数がN(Nは偶数)スロットの時、固定子1の巻線3によって発生する磁極数がN−2とした場合、隣同士の歯部A、Bに巻き付けた巻線3の巻き回方向が逆向きに巻き付けた電動機の固定子となるため、歯部Aと歯部Bに巻き付けた巻線3の巻き回方向の違いにより巻線3の総断面形状を変えることができる。例えば、歯部Aでは巻き付けた巻線3の総断面形状を凸形状とした場合、歯部Bでは巻き付けた巻線3の総断面形状を凹形状とすることができ、歯部Aと歯部Bに巻き付けた巻線3の総断面形状は凸凹形状が若干の隙間をおいて対峙した形状となる。これにより歯部Aと歯部Bの巻線間の絶縁距離を最低限考慮するだけで巻線3を歯部に多く巻き付けることができ、電動機の性能を向上させることができる。   When the number of slots of the stator 1 arranged in a ring is N (N is an even number), and the number of magnetic poles generated by the winding 3 of the stator 1 is N-2, the adjacent tooth portion A , The winding direction of the winding 3 wound around B becomes a stator of the motor wound around in the opposite direction, so that the winding 3 of the winding 3 is different depending on the winding direction of the winding 3 wound around the tooth portion A and the tooth portion B. The total cross-sectional shape can be changed. For example, when the total cross-sectional shape of the wound winding 3 is a convex shape in the tooth portion A, the total cross-sectional shape of the wound winding 3 can be a concave shape in the tooth portion B. The total cross-sectional shape of the winding 3 wound around B is a shape in which the uneven shape faces each other with a slight gap. Thereby, many windings 3 can be wound around a tooth part only considering the insulation distance between the coil | winding of the tooth part A and the tooth part B, and the performance of an electric motor can be improved.

尚、特に電動機のシャフトにかかる磁気バランスの均衡を考慮した場合、固定子のスロット数が12スロットの場合は、固定子の巻線によって発生する磁極数としては10極(回転子の磁極数としてはN±2となり、10極または14極となる。)、或いは、固定子のスロット数が18スロットの場合は、固定子の巻線によって発生する磁極数16極(回転子の磁極数としてはN±2となり、16極または20極となる。)が好ましい。   In particular, in consideration of the balance of magnetic balance applied to the shaft of the motor, when the number of slots of the stator is 12, the number of magnetic poles generated by the stator winding is 10 poles (as the number of magnetic poles of the rotor). Is N ± 2 and becomes 10 poles or 14 poles), or when the number of slots of the stator is 18 slots, the number of magnetic poles generated by the stator winding is 16 poles (the number of rotor magnetic poles is N ± 2 and 16 or 20 poles).

また、図1〜図4に示した実施形態の電動機の固定子の樹脂ボビンA1、B1の角部突起A20、B30は、歯部A、Bに巻き付けられた巻線3の線径がφ0.85未満の場合においては、歯部A、Bに巻線3を巻き付ける際、巻線3が歯部A、Bに馴染み整列巻きや、巻き太りを考慮しなくても巻線3を比較的容易に巻き付けることができる。逆に、歯部A、Bに巻き付けられた巻線3の線径がφ2.6以上の場合においては、樹脂ボビンA1、B1に角部突起A20、B30を設けても、巻線3の線径が太過ぎるため巻き回する自由度が少なく角部突起A20、B30を設けた効果を十分に得ることができない。従って、おもに歯部Aと歯部Bに巻き付けられる巻線3の線径がφ0.85〜φ2.5を用いた場合において樹脂ボビンA1、B1の角部突起A20、B30の効果を最大限に発揮することができる。   Further, the corner projections A20 and B30 of the resin bobbins A1 and B1 of the stator of the motor of the embodiment shown in FIGS. 1 to 4 have a wire diameter of the winding 3 wound around the tooth portions A and B of φ0. In the case of less than 85, when winding the winding 3 around the tooth portions A and B, the winding 3 becomes familiar with the tooth portions A and B, and the winding 3 is relatively easy even without taking into account aligned winding or thickening of the winding. Can be wrapped around. On the other hand, when the wire diameter of the winding 3 wound around the tooth portions A and B is φ2.6 or more, even if the corner projections A20 and B30 are provided on the resin bobbins A1 and B1, the wire of the winding 3 Since the diameter is too thick, the degree of freedom for winding is small, and the effect of providing the corner projections A20 and B30 cannot be sufficiently obtained. Therefore, the effect of the corner projections A20 and B30 of the resin bobbins A1 and B1 is maximized when the wire diameter of the winding 3 wound around the tooth portions A and B is mainly φ0.85 to φ2.5. It can be demonstrated.

また、この様な電動機の固定子を低電圧で駆動される車両搭載用の電動機の固定子に用いることにより線径の太い巻線を固定子のスロットに整列に巻き付け、少しでも多くの巻線を巻き付けることができる。更に、巻線を小さく巻くことができるため銅損失を低減することができ電動機性能が向上することができる。特に、車両駆動用の電動機の固定子や、電動用パワーステアリングの電動機の固定子とすることにより性能を向上させることができる。また、巻線への傷、破損が少なく、絶縁用ボビン及び積層コア等の破損、変形のない品質を向上した電動機の固定子とすることができる。具体的には、電圧が60V以下の場合で駆動運転領域が15000r/min以下の電動機の固定子に適している。   In addition, by using such a stator of an electric motor as a stator for a vehicle-mounted electric motor driven at a low voltage, windings with a large wire diameter are wound in alignment in the slots of the stator, and as many windings as possible. Can be wound. Furthermore, since the winding can be wound small, the copper loss can be reduced and the motor performance can be improved. In particular, the performance can be improved by using a stator for a motor for driving a vehicle or a stator for a motor for an electric power steering. In addition, it is possible to provide a stator for an electric motor having improved quality with little damage and deformation to the bobbin for insulation and the laminated core with little damage and damage to the windings. Specifically, it is suitable for a stator of an electric motor whose voltage is 60 V or less and whose driving operation range is 15000 r / min or less.

実施形態による電動機の固定子の歯部拡大図。The tooth part enlarged view of the stator of the electric motor by embodiment. 図1の実施形態による電動機の固定子の歯部Aに装着した樹脂ボビンA1の各断面図。Sectional drawing of resin bobbin A1 with which it attached to the tooth | gear part A of the stator of the electric motor by embodiment of FIG. 図1の実施形態による電動機の固定子の歯部Bに装着した樹脂ボビンB1の各断面図。Sectional drawing of resin bobbin B1 with which the tooth | gear part B of the stator of the electric motor by embodiment of FIG. 1 was mounted | worn. 図2の実施形態の歯部Aに装着した樹脂ボビンA1における部分斜視図。The fragmentary perspective view in resin bobbin A1 with which the tooth | gear part A of embodiment of FIG. 2 was mounted | worn. 図3の実施形態の歯部Bに装着した樹脂ボビンB1における部分斜視図。The fragmentary perspective view in resin bobbin B1 with which the tooth | gear part B of embodiment of FIG. 3 was mounted | worn. 図1の実施形態における各歯部に巻き付けた巻線方法。The winding method wound around each tooth | gear part in embodiment of FIG. 図6の巻線方法による電動機の固定子の結線図。The connection diagram of the stator of the electric motor by the winding method of FIG.

1・・・固定子、2・・・ヨーク、3・・・巻線、3a・・・巻き始め線、3b・・・渡り線、3c・・・最終線、4・・・スロット、A,B・・・歯部、A1,B1・・・樹脂ボビン、A11,B11・・・スロット内歯部側面、A12,B12・・・スロット内底部側面、A13,B13・・・スロット内開口部側面、A20,B30・・・角部突起、50・・・ガイド溝、60・・・固定子のスロットの中央線。   DESCRIPTION OF SYMBOLS 1 ... Stator, 2 ... Yoke, 3 ... Winding, 3a ... Winding start wire, 3b ... Crossover wire, 3c ... Final wire, 4 ... Slot, A, B: Tooth part, A1, B1 ... Resin bobbin, A11, B11 ... Slot inner tooth side surface, A12, B12 ... Slot inner bottom side surface, A13, B13 ... Slot inner side surface , A20, B30... Corner projection, 50... Guide groove, 60.

Claims (5)

電動機の固定子の歯部が環状に配置され、前記歯部には樹脂ボビンを装着し巻線が集中巻きされ、前記巻線の巻き回方向は隣同士の前記歯部において逆向きに巻き付けられた電動機の固定子であって、
前記樹脂ボビンのスロット内側面には、巻線が巻線の線径のほぼ1/2ピッチ分ずれる様に俵積みし整列巻きにするための角部突起が設けられ
前記角部突起は、隣同士の前記歯部に装着した樹脂ボビンの一方の歯部のスロット内歯部側面とスロット内底部側面とが交差する位置に設けられ、他方の歯部にはスロット内歯部側面とスロット開口側のスロット内開口部側面とが交差する位置とに設けられたことを特徴とする電動機の固定子。
The teeth of the stator of the motor are arranged in an annular shape, and a resin bobbin is attached to the teeth and the winding is concentratedly wound. The winding direction of the winding is wound in the opposite direction at the adjacent teeth. A motor stator,
On the inner surface of the slot of the resin bobbin, corner projections are provided for winding and aligning the winding so that the winding is shifted by approximately 1/2 pitch of the wire diameter of the winding ,
The corner protrusion is provided at a position where the side surface of the slot inner tooth and the side surface of the bottom of the slot of one of the resin bobbins attached to the tooth portions adjacent to each other intersect, A stator for an electric motor, wherein the stator is provided at a position where a side surface of the tooth portion and a side surface of the opening portion in the slot on the slot opening side intersect.
前記電動機の固定子は分割された固定子コアで、環状に配置されたことを特徴とする請求項1項に記載の電動機の固定子。 The stator of the electric motor according to claim 1, wherein the stator of the electric motor is a stator core divided and arranged in an annular shape. 前記電動機の固定子に巻線を巻き付けるためのスロット数はN(Nは偶数)スロットを有し、前記固定子の巻線によって発生する磁極数はN−2であることを特徴とする請求項1項または請求項2項に記載の電動機の固定子。 The number of slots for winding a winding around the stator of the motor has N (N is an even number) slots, and the number of magnetic poles generated by the winding of the stator is N-2. The stator of the electric motor according to claim 1 or claim 2 . 前記電動機の固定子の歯部に巻き付けられた線径は、φ0.85〜φ2.5であることを特徴とする請求項1項及至請求項3項いずれかに記載の電動機の固定子。 The wrapped wire diameter in the teeth of the stator of the electric motor, the stator of the electric motor according to claim 1 wherein及至claim 3, wherein, characterized in that the Fai0.85~Fai2.5. 前記固定子を、車両搭載用電動機に用いたことを特徴とする請求項1項及至請求項4項いずれかに記載の電動機の固定子。 The stator for an electric motor according to any one of claims 1 to 4 , wherein the stator is used for an electric motor for vehicle mounting.
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