JP4759602B2 - Lateral exterior material and lateral exterior structure - Google Patents

Lateral exterior material and lateral exterior structure Download PDF

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JP4759602B2
JP4759602B2 JP2008229533A JP2008229533A JP4759602B2 JP 4759602 B2 JP4759602 B2 JP 4759602B2 JP 2008229533 A JP2008229533 A JP 2008229533A JP 2008229533 A JP2008229533 A JP 2008229533A JP 4759602 B2 JP4759602 B2 JP 4759602B2
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JP2008291646A (en
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元旦 舩木
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元旦ビューティ工業株式会社
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Description

本発明は、長手方向の接続部分が平坦状に形成される外装構造を迅速かつ安価に仕上げることを可能とし、さらにはその接続部分の雨仕舞性を確保することができる横葺き外装材及び横葺き外装構造に関する。   The present invention makes it possible to quickly and inexpensively finish an exterior structure in which the connecting portion in the longitudinal direction is formed in a flat shape, and further to ensure the rain performance of the connecting portion. It is related with thatched exterior structure.

従来横葺き外装材の接続構造としては、幾つかの構造が提案されている(例えば特許文献1,2,3など)。
特許文献1には、外装材の一方の側縁に、別体の水切り片をかしめ嵌合させて一体化させ、側縁と水切り片の間に、隣接する外装材の他方の側縁の突片を差し込んで接続する構造が開示されている。しかし、この構造では、施工後の外装材の接続部分が段差違いに形成され、美観上(意匠上)好ましくないものであった。また、水切り片を別体として作製する作業、作製した水切り片を外装材の一方の側縁にかしめ嵌合する作業等が必要となるので、製造コストが高いものであった。
Conventionally, several structures have been proposed as a connecting structure for the horizontal covering material (for example, Patent Documents 1, 2, and 3).
In Patent Document 1, a separate drain piece is caulked and integrated with one side edge of the exterior material, and the protrusion of the other side edge of the adjacent exterior material is interposed between the side edge and the drain piece. A structure for inserting and connecting pieces is disclosed. However, in this structure, the connecting portion of the exterior material after construction is formed with a difference in level, which is not preferable in terms of aesthetics (design). Moreover, since the operation | work which produces a draining piece as a different body, the operation | work which crimps and fits the produced draining piece to the one side edge of an exterior | packing material, etc. are needed, manufacturing cost was a high thing.

また、特許文献2には、一方の側縁に形成した上向き折返し縁と、他方の側縁に形成した下向き折返し縁を係合させて接続する構造が開示され、施工後の外装材の接続部分が略平坦状に形成される。しかし、この構造では、外装材の面板部自体は重合状に配されるものの、水下側成形部同士は隣接状に位置し、必然と隙間が生じて雨水の浸入箇所となっていた。また、外装材が短手方向及び長手方向の両方向の端縁に折り返し状の加工部を形成した構造であるため、成形スピードの高速化が図れず、結果として製造コストの上昇が避けられないものであった。   Patent Document 2 discloses a structure in which an upward folded edge formed on one side edge and a downward folded edge formed on the other side edge are engaged and connected, and a connecting portion of an exterior material after construction is disclosed. Is formed in a substantially flat shape. However, in this structure, although the face plate part of the exterior material itself is arranged in a polymerized state, the water-side molding parts are located adjacent to each other, and a gap is inevitably generated to become a rainwater infiltration portion. In addition, the exterior material has a structure in which folded parts are formed at the edges in both the short and long directions, so the molding speed cannot be increased, resulting in an inevitable increase in manufacturing cost. Met.

また、特許文献3には、長手方向の端部に断面が角波状の被重合部(捨板部分14)を設けた屋根材が記載されている。しかし、このような構成では、屋根板の面板部自体は重合状に配されるものの、軒側成形部同士は隣接状に位置し、必然と隙間が生じて雨水の浸入箇所となっていた。また、短手方向の端部に軒棟側の成形部(雌側嵌合部15,雄側嵌合部16)をロール成形した後に、プレス工程で前記長手方向の端部を成形する必要があるため、成形スピードの高速化が図れなかった。
実開平7−35624号公報 特開2000−120224公報 特開平11−159066号公報
Further, Patent Document 3 describes a roofing material in which a polymerized portion (a discarded plate portion 14) having an angular wave cross section is provided at an end portion in a longitudinal direction. However, in such a configuration, although the face plate portion itself of the roof plate is arranged in a superposed manner, the eaves-side molded portions are positioned adjacent to each other, and a gap is inevitably generated to become a rainwater infiltration portion. In addition, it is necessary to form the end in the longitudinal direction in a pressing process after roll forming the eaves ridge-side molded portion (female-side fitting portion 15, male-side fitting portion 16) at the end portion in the short direction. Therefore, the molding speed could not be increased.
Japanese Utility Model Publication No. 7-35624 JP 2000-120224 A Japanese Patent Laid-Open No. 11-159066

そこで、本発明は、長手方向の接続部分が平坦状に形成される外装構造を迅速かつ安価に仕上げることができ、さらにはその接続部分の雨仕舞性を確保することができる長手方向の接続を容易且つ確実に実施することができる横葺き外装材及び横葺き外装構造を提供することを目的とする。   Therefore, the present invention can quickly and inexpensively finish the exterior structure in which the connecting portion in the longitudinal direction is formed in a flat shape, and further provides a connection in the longitudinal direction that can ensure the rain performance of the connecting portion. An object of the present invention is to provide a side covering material and a side covering structure that can be easily and reliably implemented.

本発明は、上記に鑑み提案されたもので、短手方向の軒縁に、面板部の端縁を下方へ折り曲げた折り下げ片と、その下端を棟側へ延在させた水平片とからなる水下側成形部を形成し、棟縁に、前記水下側成形部と係合又は嵌合により接続する水上側成形部を形成した横葺き外装材であって、ブランク加工により、長手方向の一方の端縁に1以上の凸状部分を有する接続部を、他方の端縁に前記凸状部分を差し込み可能な挿入孔を有する接続受部を、一方の凸状部分と他方の挿入孔とが短手方向に同位状になるように設け、長手方向の一方の端縁に、ロール成形方向に延在する切欠部を、前記水下側成形部の折り下げ片のみ、又は水平片のみ、又は両方に跨るように設け、該切欠部が形成された水下側成形部を、長手方向に隣接する横葺き外装材の水下側成形部内に配するように接続することを特徴とする横葺き外装材に関するものである。
尚、短手方向の端縁とは、長手方向に沿う側縁であり、長手方向の端縁とは、短手方向に沿う側縁である。
The present invention has been proposed in view of the above. From the eaves edge in the short direction, a folded piece obtained by bending the edge of the face plate portion downward, and a horizontal piece whose lower end extends to the ridge side. Forming a water-side molded part, and forming a water-side molded part connected to the water-side molded part by engagement or fitting on the ridge edge, and in a longitudinal direction by blanking A connecting portion having one or more convex portions at one end edge, a connection receiving portion having an insertion hole into which the convex portion can be inserted at the other end edge, and one convex portion and the other inserting hole. And a notch extending in the roll forming direction at one edge in the longitudinal direction, only the folded piece of the underwater forming part, or only the horizontal piece. , or provided so as to extend in both, horizontal roofing exterior of Underwater side molding section cutout portion is formed, longitudinally adjacent It relates lateral roofing sheathing material, characterized in that connected to disposing of the water lower molding portion.
In addition, the edge of a transversal direction is a side edge along a longitudinal direction, and the edge of a longitudinal direction is a side edge along a transversal direction.

上記横葺き外装材において、切欠部は、折り下げ片と水平片の境界部分に設けられていることが望ましい。
尚、凸状部分を差し込むとは、相手が凹状部分であれば凸状部分をその裏面側に位置させることを意味し、挿入孔であれば凸状部分を挿入してその裏面側に位置させることを意味する。
In the lateral covering material, it is desirable that the notch is provided at the boundary between the folded piece and the horizontal piece .
The insertion of the convex part means that the convex part is positioned on the back side if the counterpart is a concave part, and the convex part is inserted and positioned on the back side if it is an insertion hole. Means that.

また、本発明は、前記横葺き外装材を、短手方向に隣接する横葺き外装材と短手方向の端縁を重合接続すると共に、長さ方向の端縁に設けられた切欠部が形成された水下側成形部のうち、切欠部から面板部側を、長手方向に隣接する横葺き外装材の水下側成形部の面板部の裏面に位置させ、切欠部から水平部側を隣接する水下側成形部の水平部の裏面に位置させることにより、切欠部が支点となるように、他方の端縁と組み合わせて接続したことを特徴とする横葺き外装構造をも提案するものである。 In the present invention, the lateral covering material is connected to the lateral covering material adjacent in the short direction to the edge in the short direction, and a notch provided at the end in the length direction is formed. Among the formed water-side molded parts , the face plate part side from the notch part is positioned on the back surface of the face plate part of the water-side molded part adjacent to the longitudinal direction, and the horizontal part side is adjacent from the notch part. It also proposes a side-facing exterior structure characterized by being connected in combination with the other edge so that the notch becomes a fulcrum by positioning it on the back surface of the horizontal part of the underwater molding part is there.

本発明の横葺き外装材は、ブランク加工及びロール成形によって生産するので、端部のプレス成型を基本的に必要としないため、ロール成形のスピードを高速化でき、製造コストを低減できる。
また、長手方向の一方の端縁の水下側成形部にブランク加工にて切欠部を設けることにより、施工時に水下側成形部の端部を弾性変形させて長手方向に隣接する横葺き外装材の水下側成形部内に差し込むように配することができるので、雨仕舞性が確保される外装構造を提供することができる。
Since the horizontal covering material of the present invention is produced by blanking and roll forming, it basically does not require press forming of the end portion, so that the speed of roll forming can be increased and the manufacturing cost can be reduced.
In addition, by providing a notched part in the underwater molding part at one end edge in the longitudinal direction by blanking, the end part of the underwater molding part is elastically deformed at the time of construction so that the side wall exterior is adjacent in the longitudinal direction. Since it can arrange | position so that it may insert in the underwater side molding part of material, the exterior structure in which rain performance can be ensured can be provided.

また、切欠部を、垂下片と折り返し片の境界部分に設けた場合、施工時の差し込み(挿入)時に容易に弾性変形させることができ、またこの場合の切欠部は水下側成形部の中でも最も軒側に位置することになるから雨仕舞性に関しても望ましい。   In addition, when the notch is provided at the boundary between the hanging piece and the folded piece, it can be easily elastically deformed at the time of insertion (insertion) at the time of construction. Since it is located on the eaves side, it is desirable for rain performance.

さらに、外装材は、ブランク加工により、長手方向の一方の端縁に1以上の凸状部分を有する接続部を、他方の端縁に前記凸状部分を差し込み可能な挿入孔を有する接続受部を、一方の凸状部分と他方の挿入孔とが短手方向に同位状になるように設けたので、接着剤等を用いなくても互いの端縁の浮き上がりが防止される。即ち一方の端縁を他方の端縁に単に重合させるだけでは端縁が浮き上がってしまうため、接着剤等にて接合する必要があり、接着剤等にて接合するためには被せる側の端縁の裏面の裏貼り材を部分的に切除する必要がある。しかし、上述のようにブランク加工にて接続部及び接続受部を形成することにより、長手方向の接続に際して凸状部分を挿入孔に挿入するように接続するので、各端縁がそれぞれ互いの端縁の浮き上がりを防止し、裏貼り材を切除する必要もない。   Further, the exterior material has a connection receiving portion having an insertion hole into which one or more convex portions can be inserted at one end edge in the longitudinal direction and the convex portion can be inserted into the other end edge by blank processing. Are provided so that one convex portion and the other insertion hole are in the same direction in the short direction, so that lifting of the edges of each other can be prevented without using an adhesive or the like. In other words, if one edge is simply overlapped with the other edge, the edge will be lifted, so it must be joined with an adhesive or the like. It is necessary to partially excise the backing material on the back side. However, by forming the connection portion and the connection receiving portion by blanking as described above, the connection is made so that the convex portion is inserted into the insertion hole when connecting in the longitudinal direction. It prevents the edges from lifting and eliminates the need to cut the backing material.

さらに、本発明の横葺き外装構造は、横葺き外装構造の主構成材である横葺き外装材を前述のようにブランク加工及びロール成形によって生産するので、製造コストを低減でき、しかも従来の外装材の接続のようにカバー、端部保持部材(ジョイナー)、捨板(排水板)等の継手部材の全てを必要とするものではなく、カバー、端部保持部材(ジョイナー)等については必要としないので、施工のための部材点数を低減でき、全体的な施工コストを大幅に低く抑えることができる。   Further, the side-facing exterior structure of the present invention produces the side-facing exterior material, which is the main component of the side-facing exterior structure, by blanking and roll forming as described above, so that the manufacturing cost can be reduced and the conventional exterior It does not require all joint members such as cover, end holding member (joiner), discard plate (drainage plate) like connection of materials, but is necessary for cover, end holding member (joiner), etc. Therefore, the number of members for construction can be reduced, and the overall construction cost can be greatly reduced.

短手方向の端縁にロール成形により重合成形部を形成し、ブランク加工により、長手方向の両端縁に、1以上の凸状部分を有する平面視凹凸状の接続部を、他方の端縁に前記凸状部分を差し込み可能な挿入孔を有する接続受部を、一方の凸状部分と他方の挿入孔とが短手方向に同位状になるように設ける。   Forming a polymerization molding part by roll forming at the edge in the short direction, and connecting the uneven part in plan view having one or more convex parts at both ends in the longitudinal direction by blanking at the other edge A connection receiving portion having an insertion hole into which the convex portion can be inserted is provided so that one convex portion and the other insertion hole are in the same direction in the short direction.

本発明の横葺き外装材(以下、単に外装材という)1は、前述のように短手方向の端縁に重合成形部を形成した外装材であって、ブランク加工により、長手方向の一方の端縁に、ロール成形方向に延在する切欠部123が水下側成形部12に形成されている。
尚、図示実施例では、短手方向とは水流れ方向(軒棟方向)を指し、長手方向とは左右方向(桁行き方向)を指す。
A side facing exterior material (hereinafter simply referred to as an exterior material) 1 according to the present invention is an exterior material in which a polymerization molded portion is formed on an edge in a short direction as described above. A cutout 123 extending in the roll forming direction is formed in the underwater forming portion 12 at the end edge.
In the illustrated embodiment, the short direction refers to the water flow direction (eave building direction), and the long direction refers to the left-right direction (shift direction).

図1,2に示す実施例では、短手(軒棟)方向の端縁に形成される重合成形部とは、面板部11の軒端に設けられる水下側成形部12、面板部11の棟端に設けられる水上側成形部13を指す。
本発明における重合成形部は、係合又は嵌合により接続するものであれば特にその形状等について限定するものではなく、さらに詳しくは、その接続状態において一部が重合状に組み合わされて係合又は嵌合されるものである。そのため、水下側成形部12も水上側成形部13もそれに準ずる。
図示実施例の水下側成形部12は、面板部11の軒縁を下方へ略鉛直状に曲げ成形した折り下げ片121と、その下端を棟側へ曲げ成形して略水平状に延在させ、さらにその先端を裏面側へ折り返した水平片122とからなる構成とした。
また、水上側成形部13は、面板部11の端縁を表面側へ折り返し状に曲げ成形して延在した軒向き片131と、その軒端を棟側へ折り返し状に曲げ成形して延在させ、その上端を緩く上方へ折り曲げた棟向き片132とからなる構成とした。
In the embodiment shown in FIGS. 1 and 2, the superposed molded part formed at the edge in the short (eave ridge) direction is the underwater molded part 12 provided at the eave end of the face plate part 11, the ridge of the face plate part 11. It refers to the water-side molded part 13 provided at the end.
The polymerization molded portion in the present invention is not particularly limited as long as it is connected by engagement or fitting, and more specifically, a part thereof is combined in a polymerization state in the connection state and engaged. Or it is what is fitted. Therefore, the water-side molding part 12 and the water-side molding part 13 are in accordance with it.
The underwater side molding portion 12 of the illustrated embodiment includes a folded piece 121 obtained by bending the eaves edge of the face plate portion 11 downward in a substantially vertical shape, and a lower end thereof bent toward the ridge side so as to extend substantially horizontally. And a horizontal piece 122 having its tip folded back to the back side.
Further, the water-side molded part 13 extends by bending and bending the edge of the face plate part 11 toward the surface side so as to be bent and extending toward the front side, and by bending the edge of the eaves toward the ridge side. The upper end of the ridge facing piece 132 is gently bent upward.

そして、本発明における切欠部123は、ブランク加工により、長手方向の一方の端縁の水下側成形部12に、ロール成形方向に延在するように設けられるものであって、特にその形状等について限定するものではないが、主に矩形状又はテーパー状等のスリット状に形成される。尚、この切欠部123は、ロール成形に先立って行われるブランク加工後では図1(a)に示すように凹部状であるが、ロール成形により水下側成形部12が成形される際にスリット状等の切欠部123となる。この切欠部123は、折り下げ片121だけに設けるものでも折り返した水平片122だけに設けるものでもよく、両方に跨るものであってもよいが、施工時の差し込み(挿入)時に容易に弾性変形させるので、境界部分で両方に跨る位置に設けることが望ましい。また、この位置に設ける切欠部123は、水下側成形部12の中でも最も軒側に位置することになるから雨仕舞性に関しても望ましい。   And the notch part 123 in this invention is provided in the water-side molding part 12 of one edge of a longitudinal direction so that it may extend in a roll molding direction by blank processing, Comprising: Especially the shape etc. Although it does not limit about, it forms mainly in slit shape, such as a rectangular shape or a taper shape. The notch 123 has a concave shape as shown in FIG. 1 (a) after blanking performed prior to roll molding, but the slit is formed when the underwater molding portion 12 is molded by roll molding. It becomes the notch part 123, such as a shape. The notch 123 may be provided only on the folded piece 121 or may be provided only on the folded horizontal piece 122 and may extend over both, but it is easily elastically deformed when inserted (inserted) during construction. Therefore, it is desirable to provide it at a position across the boundary part. Moreover, since the notch part 123 provided in this position will be located in the eaves side most in the underwater side molding part 12, it is desirable also regarding rain performance.

外装材1におけるそれ以外の構成は特に限定するものではなく、例えば長手方向の端縁は無成形の平板状でもよいが、図1,2に示す実施例のようにブランク加工により、長手方向の両端縁に、1以上の凸状部分14A,15Aを有する平面視凹凸状の接続部14,15(以下、便宜的に一方を接続部14、他方を接続受部15とする)を、一方の凸状部分14A,15Aと他方の凹状部分15B,14Bとが短手方向に同位状になるように設ける(以下、第一の態様という)か、一方の端縁に1以上の凸状部分14Aを有する接続部14を、他方の端縁に前記凸状部分を差し込み可能な挿入孔15Cを有する接続受部15を、一方の凸状部分14Aと他方の挿入孔15Cとが短手方向に同位状になるように設ける(以下、第二の態様という)ことが望ましい。
上記第一の態様における接続部14及び接続受部15は、前述のように1以上の凸状部分14A,15Aを有する平面視凹凸状であればよく、特にその形状等について限定するものではない。また、上記第二の態様における接続受部15は、前述のように前記凸状部分14Aが差し込み可能な挿入孔15Cを有するものであればよく、特にその形状等について限定するものではない。これら接続部14及び接続受部15は、外装材1の長手方向の端縁にブランク加工によって形成するが、一部をプレス成形で形成してもよい。
The other configuration of the exterior material 1 is not particularly limited. For example, the edge in the longitudinal direction may be a non-molded flat plate shape. However, as shown in FIGS. The connection parts 14 and 15 having an uneven shape in plan view having one or more convex parts 14A and 15A at both end edges (hereinafter, one is referred to as a connection part 14 and the other as a connection receiving part 15 for convenience) The convex portions 14A and 15A and the other concave portions 15B and 14B are provided so as to be isotopic in the short direction (hereinafter referred to as a first mode), or one or more convex portions 14A at one edge. The connecting portion 14 having the insertion hole 15C into which the convex portion can be inserted into the other end edge, and the one convex portion 14A and the other insertion hole 15C are isolating in the short direction. (Hereinafter referred to as the second aspect) It is desirable.
The connection part 14 and the connection receiving part 15 in the first aspect are not particularly limited with respect to the shape and the like, as long as the connection part 14 and the connection receiving part 15 have an uneven shape in plan view having one or more convex parts 14A and 15A as described above. . Moreover, the connection receiving part 15 in the said 2nd aspect should just have the insertion hole 15C in which the said convex-shaped part 14A can be inserted as mentioned above, and it does not specifically limit about the shape. Although these connection part 14 and the connection receiving part 15 are formed in the edge of the longitudinal direction of the exterior material 1 by blanking, you may form one part by press molding.

図示実施例では、ブランク加工により、長手方向の一方(図面左側)の接続部14には、3つの略矩形状の凸状部分14Aと2つの凹状部分が形成され、他方(図面右側)の接続受部15には、2つの略矩形状の凸状部分15Aと3つの凹状部分15Bが形成される場合であり、凸状部分14Aと凹状部分15B、凹状部分14Bと凸状部分15Aとは、それぞれ短手方向に同位状に設けられている。また、各凸状部分14A,15Aは段部16を介して設けられている。そのため、各凸状部分14A,15Aは、面板部11に対して段部16分だけ裏面側に位置する略平坦状である。さらに、これら接続部14及び接続受部15では、水上側成形部13の棟向き片132が欠除される構成である。即ち長手方向の両端縁の水上側成形部13の折り返し部分となる部位が欠除する構成である。
尚、上記図示実施例の説明においては、図面左側の端部を一方側及び接続部14と説明し、図面右側の端部を他方側及び接続受部15と説明したが、長手方向に外装材1,1を接続する際に差し込み側(内側に入る側)を一方、即ち切欠部123を形成した側の端縁を一方とした。
In the illustrated embodiment, three substantially rectangular convex portions 14A and two concave portions are formed in one of the connecting portions 14 in the longitudinal direction (left side in the drawing) by blanking, and the other (right side in the drawing) is connected. The receiving portion 15 includes two substantially rectangular convex portions 15A and three concave portions 15B. The convex portion 14A and the concave portion 15B, and the concave portion 14B and the convex portion 15A are: Each is provided in the same direction in the short direction. In addition, each of the convex portions 14 </ b> A and 15 </ b> A is provided via a step portion 16. Therefore, each convex-shaped part 14A, 15A is a substantially flat shape located in the back surface side by the step part 16 with respect to the faceplate part 11. FIG. Further, the connection portion 14 and the connection receiving portion 15 have a configuration in which the ridge facing piece 132 of the water-side molding portion 13 is omitted. That is, it is a configuration in which a portion that becomes a folded portion of the water-side molded portion 13 at both end edges in the longitudinal direction is omitted.
In the description of the illustrated embodiment, the end on the left side of the drawing is described as one side and the connection portion 14, and the end on the right side of the drawing is described as the other side and the connection receiving portion 15. When connecting 1 and 1, one side is the insertion side (the side entering the inside), that is, one end is the edge on the side where the notch 123 is formed.

以下に、図示実施例の外装材1を作成する手順を示す。
まず、外装材1の金属材料素材としては、代表的には概ね0.4〜1.6mm程度の溶融亜鉛メッキ鋼板やガルバリウム鋼板等の防錆処理鋼板、特殊鋼、非鉄金属、ステンレス鋼板、耐候性鋼板、銅板、アルミニウム合金板、鉛板、亜鉛板、チタニウム板などが挙げられるが、特にこれらに限定されるものではない。これらは殆ど長尺なコイル状形態で供給される。また、これら各種の長尺なコイル状の金属材料の裏面に、結露防止、防音、防火対策上の理由により、必要に応じてポリエチレンフォーム、グラスウールシート等の裏貼り材を添装してもよい。
上記各種の長尺なコイル状の金属材料を定尺切断する等して、一定幅で所定長さの金属材を作成し、これを成形材料とする。
この成形材料に、長手方向の両端縁にブランク加工を施して(その後のロール成形により)前記構成の接続部14、接続受部15が形成されるようにする。尚、これらのブランク加工は、各端縁それぞれに行うようにしてもよいし、接続部14及び接続受部15の各凸状部分と相手側の凸状部分とが短手方向に同位状になるように設けるので、一度のジグザグ状の切断にて形成するようにしてもよい。
The procedure for creating the exterior material 1 of the illustrated embodiment will be described below.
First, the metal material of the exterior material 1 is typically about 0.4 to 1.6 mm of galvanized steel plate, galvanium steel plate, etc., rust-proof steel plate, special steel, non-ferrous metal, stainless steel plate, weather resistance Steel plates, copper plates, aluminum alloy plates, lead plates, zinc plates, titanium plates, and the like, are not particularly limited thereto. These are supplied in an almost coiled form. In addition, backing materials such as polyethylene foam and glass wool sheets may be attached to the back surface of these various long coil-shaped metal materials as necessary for the purpose of preventing condensation, soundproofing and fireproofing. .
A metal material having a predetermined width and a predetermined length is prepared by cutting the various long coil-shaped metal materials, and this is used as a molding material.
The molding material is subjected to blanking at both end edges in the longitudinal direction (by subsequent roll molding) so that the connection portion 14 and the connection receiving portion 15 having the above-described configuration are formed. In addition, you may make it perform these blank processes to each edge, respectively, and each convex part of the connection part 14 and the connection receiving part 15 and the convex part of the other party are isotopic in the transversal direction. Therefore, it may be formed by one zigzag cutting.

次に、前記ブランク加工を施された成形材料を、ロール成形機にかけるが、その際、図面上に白矢印で示した方向に成形機にかける。ロール成形機では、図示する二点鎖線にて折り曲げ加工が施される。そして、面板部11の軒端縁に前記構成の水下側成形部12が、棟端縁に前記構成の水上側成形部13がロール成形により形成される。   Next, the molding material subjected to the blanking process is applied to a roll forming machine, in which case the forming material is applied to the forming machine in the direction indicated by the white arrow on the drawing. In the roll forming machine, bending is performed along the two-dot chain line shown in the figure. And the waterside shaping | molding part 12 of the said structure is formed in the eaves edge of the faceplate part 11, and the waterside shaping | molding part 13 of the said structure is formed in a ridge edge by roll forming.

上述の手順にて製造される外装材1は、ブランク加工及びロール成形によって生産されるので、長手方向の端縁のプレス成型を基本的には必要としないため、ロール成形のスピードを高速化でき、製造コストを低減できる。尚、前記段部16等はプレス成型にて形成する場合もある。   Since the exterior material 1 manufactured by the above-described procedure is produced by blanking and roll forming, it basically does not require press molding of the edge in the longitudinal direction, so that the speed of roll forming can be increased. Manufacturing cost can be reduced. The step 16 and the like may be formed by press molding.

このような外装材1を長手方向に接続する方法について説明する。
図2(a)に示すように、既に左側に配された外装材1の右端の接続受部15に、右側に配する外装材1の左端の接続部14を接続するに際し、まず、第一の工程として、右側の外装材1の接続部14の切欠部123が形成された水下側成形部12の端部を弾性的に変形させて、左側の外装材1の接続受部15の水下側成形部12内に差し込む。より詳しくは、左側の外装材1の軒棟方向に配された接続受部15に対し、右側の外装材1を、接続部14が傾斜状になるように臨ませ、切欠部123が形成された水下側成形部12の端部(及びそれに続く最軒側の凸状部分14A)を完全に差し込むのではなく、その軒縁のみを差し込むようにする。
次に、第二の工程として、第一の工程で差し込んだ部分を支点Fとして右側の外装材1を反時計回りに回動させる。その際、右側の外装材1は、凸状部分14Aが略平坦状であるため下地に載置した状態で回動させればよいので、作業に多人数を要することなく容易に実施できる。
そして、第三の工程として、切欠部123が形成された水下側成形部12の端部及び該端部に続く最軒側の凸状部分14A以外を、順次凹状部分15Bに差し込んで接続する。尚、この実施例では、接続部14ばかりでなく接続受部15にも凸状部分15Aを設けているので、各凸状部分14A,15Aを各凹状部分15B,14Bの裏面側へ沿わせるように差し込んで接続し、図2(b)に示すような略平坦状の外装面を施工する。
A method for connecting the exterior material 1 in the longitudinal direction will be described.
As shown in FIG. 2 (a), when connecting the left end connecting portion 14 of the exterior material 1 arranged on the right side to the right end connection receiving portion 15 of the exterior material 1 already arranged on the left side, As the step, the end of the underwater molding portion 12 in which the notch 123 of the connection portion 14 of the right exterior material 1 is formed is elastically deformed, and the water of the connection receiving portion 15 of the left exterior material 1 is Insert into the lower molding part 12. More specifically, the right exterior material 1 faces the connection receiving portion 15 arranged in the eaves ridge direction of the left exterior material 1 so that the connection portion 14 is inclined, and a notch 123 is formed. In addition, the end of the underwater molding portion 12 (and the succeeding convex portion 14A on the most eaves side) is not completely inserted, but only the edge of the eaves is inserted.
Next, as a second step, the right exterior member 1 is rotated counterclockwise with the portion inserted in the first step as a fulcrum F. At that time, the right exterior material 1 can be easily carried out without requiring a large number of people because the convex portion 14A has a substantially flat shape and may be rotated in a state of being placed on the ground.
And as a 3rd process, except the edge part of the underwater shaping | molding part 12 in which the notch part 123 was formed, and the convex part 14A of the most eaves side following this edge part, it inserts and connects to the concave part 15B sequentially. . In this embodiment, the convex portion 15A is provided not only in the connection portion 14 but also in the connection receiving portion 15, so that the convex portions 14A and 15A are arranged along the back side of the concave portions 15B and 14B. And is connected to form a substantially flat exterior surface as shown in FIG.

短手(軒棟)方向に隣接する外装材1,1を接続する場合は、従来の横葺き外装材と全く同様であり、図1(b)や図3(c)に示すように、軒棟方向に隣接する外装材1,1の水下側成形部12と水上側成形部13を係合して接続し、水上側成形部13の棟向き片132を外装下地に適した公知の釘やビス等の固着具(図示せず)で固定する。
この図示実施例の外装材1は、軒側から棟側へ向かって順次敷設するので、前述のような長手(桁行き)方向の接続に際してその軒側には既に外装材1が敷設されている。したがって、既に敷設された軒側の外装材1の水上側成形部13に対し、その水下側成形部12が係合するように左側の外装材1を敷設した後、前述の第一〜第三の工程により右側の外装材1を接続するが、その際、右側の外装材1は既に敷設された軒側の外装材1の水上側成形部13に対し、その水下側成形部12の右端を係合させつつ、前述のように接続部14の最軒側の凸状部分14Aの軒縁を、左側の外装材1の接続受部15の最軒側の凹状部分15Bの軒縁に差し込む。
尚、長手(桁行き)方向の接続位置は、通りを揃えてもよいが、一般的には、軒棟方向に隣り合う外装材の接続の通りと同じにならないよう1段ごとに位相させることが好ましい。
When connecting exterior materials 1 and 1 adjacent to each other in the short-side (eave building) direction, it is exactly the same as a conventional lateral exterior material, and as shown in FIGS. 1 (b) and 3 (c) A well-known nail suitable for an exterior base is formed by engaging and connecting the water-side molding part 12 and the water-side molding part 13 of the exterior materials 1 and 1 adjacent in the tower direction. Fix it with a fastener (not shown) such as screw or screw.
Since the exterior material 1 of this illustrated embodiment is sequentially laid from the eave side to the ridge side, the exterior material 1 has already been laid on the eave side when connecting in the longitudinal (girder) direction as described above. . Therefore, after laying the left exterior material 1 so that the underwater molding part 12 is engaged with the waterside molding part 13 of the eaves side exterior material 1 that has already been laid, The right exterior packaging material 1 is connected by the three steps. At that time, the right exterior packaging material 1 is connected to the water-side molding part 13 of the eaves-side packaging material 1 already laid. While engaging the right end, as described above, the eaves edge of the convex portion 14A on the most eaves side of the connecting portion 14 is changed to the eaves edge of the concave portion 15B on the most eaves side of the connection receiving portion 15 of the left exterior member 1. Plug in.
The connection positions in the longitudinal (carrying) direction may be aligned, but in general, they are phased in stages so that they do not become the same as the connection of the exterior materials adjacent in the eaves direction. Is preferred.

このように図示実施例の外装材1は、その接続施工に際し、長手方向の接続を容易且つ確実に実施することができ、施工後の外装材の接続部分が略平坦状に施工できる。また、図示実施例では支点Fにて外装材1を回動させるので、擦りキズがつく可能性は低く、さらに凸状部分14Aが略平坦状であるため、回動作業を下地材に載置した状態で実施でき、凸状部分14Aの変形も生じないので、容易に実施できる。これに対し、例えば前述の従来の方法のように、一方の外装材を軒側から棟側へスライドさせて接続したり、桁行き方向にスライドさせて接続すると、外装材(金属素材)に擦りキズがつき、腐食の原因となる恐れがあった。   As described above, the exterior material 1 of the illustrated embodiment can easily and reliably perform the connection in the longitudinal direction during the connection construction, and the connection portion of the exterior material after construction can be constructed in a substantially flat shape. In the illustrated embodiment, since the exterior material 1 is rotated at the fulcrum F, the possibility of scratching is low, and since the convex portion 14A is substantially flat, the rotation operation is placed on the base material. Since it can be carried out in a state where the convex portion 14A is not deformed, it can be carried out easily. On the other hand, for example, when one exterior material is slid from the eave side to the ridge side and connected, as in the conventional method described above, or slid in the girder direction and connected, it rubs against the exterior material (metal material). There was a risk of scratching and causing corrosion.

また、図示実施例のように凸状部分14A,15Aが段部16を介して設けられている場合、接続構造において他方の凹状部分15B,14Bの裏面に沿わせる部分が平行状となって、裏面に近接もしくは当接する状態となり、凸状部分14A,15Aの基端に歪みが生ずることがない。即ち段部16を介して設けた凸状部分14A,15Aは、段部16の分だけ他方側の面板部11よりも裏面側に位置するため、かみ合うように凸状部分14A,15Aが他方の凹状部分15B,14Bの裏面に差し込まれる
段部16がない場合は、他方側の裏面に位置する凸状部分14A,15Aは先端に向かって下降する傾斜状に配される場合もあると推察される。これに対して段部16があると、均一長さの凸状部分14A,15Aが段部16の分だけ他方側の裏面側に平行状に近接もしくは当接する状態となっている。そして、凸状部分14A,15Aの基端に歪みが生ずることがなく、外装(接続)面はほぼ平坦になり、切断面が露出せず意匠性に優れた接続構造を形成できる。また、段部16により、凹凸のかみ合いが適正に行われるので、作業性が向上する。
また、例えば一方の端縁を他方の端縁に重合させる場合などでは、重ね代部分の接合に依存するため、重ね代も相応の幅を必要とするが、この場合、凸状部分接続部の挿入片を接続受部の挿入孔に差し込み挿入するように重合するので、その幅(長さ)も上記重合代に比べて短くてよく、原材料の使用量が少なくなり、製造コストの低減に寄与するものとなる。
尚、このような段部16は、1つに限定するものではなく、複数設けるようにしてもよい(複数設けた場合の効果は、後述する図4の実施例にて説明する)。
Further, when the convex portions 14A and 15A are provided via the stepped portion 16 as in the illustrated embodiment, the portions along the back surface of the other concave portions 15B and 14B in the connection structure are parallel, It will be in the state which adjoined or contacted the back surface, and distortion will not arise in the base end of convex-shaped part 14A, 15A. That is, the convex portions 14A and 15A provided via the step portion 16 are located on the back side of the other side face plate portion 11 by the amount of the step portion 16, so that the convex portions 14A and 15A are engaged with each other. If there is no step 16 to be inserted into the back surface of the concave portions 15B, 14B, it is assumed that the convex portions 14A, 15A located on the back surface on the other side may be arranged in an inclined shape descending toward the tip. The On the other hand, when the step portion 16 is provided, the convex portions 14A and 15A having a uniform length are in close contact with or in contact with the back surface on the other side by the amount corresponding to the step portion 16. Further, the base ends of the convex portions 14A and 15A are not distorted, the exterior (connection) surface is substantially flat, and the connection structure with excellent design can be formed without exposing the cut surface. In addition, since the unevenness is appropriately engaged by the step portion 16, workability is improved.
In addition, for example, in the case where one end edge is overlapped with the other end edge, depending on the joining of the overlap margin portion, the overlap margin also requires an appropriate width. Since the insertion piece is polymerized so as to be inserted into the insertion hole of the connection receiving portion, its width (length) may be shorter than the above-mentioned polymerization allowance, reducing the amount of raw materials used and contributing to the reduction of manufacturing costs. To be.
Note that the number of the step portions 16 is not limited to one, and a plurality of step portions 16 may be provided (the effect of providing a plurality of step portions will be described in the embodiment of FIG. 4 described later).

さらに、前記外装材1の長手(桁行き)方向の接続は、従来の外装材の接続のようにカバー、端部保持部材(ジョイナー)を必要とすることがなく、図2(b)に示すように裏面側に捨板2を配するだけで施工することができる。さらに外装材1の製造コストを低減できるので、全体的な施工コストを低く抑えることができる。
捨板2は、図3に示すように矩形状の平板部21の左右側縁を表面側へ折り返した折返し部22,22、平板部21の棟縁を表面側へ折り返した水返し部23が形成され、さらに軒縁を裏面側へ折り返し状に折曲して前記外装材1の水下側成形部12の内部に位置する軒側係合部24が設けられた構成である。
したがって、長手方向の接続部から浸入した雨水等は、この捨板2上に導かれ、下段側の外装材1の面板部11上に流下させることができる。
Further, the connection in the longitudinal (carrying) direction of the exterior material 1 does not require a cover and an end holding member (joiner) unlike the connection of a conventional exterior material, and is shown in FIG. Thus, it can be constructed only by arranging the discard plate 2 on the back side. Furthermore, since the manufacturing cost of the exterior material 1 can be reduced, the overall construction cost can be kept low.
As shown in FIG. 3, the discard plate 2 includes folded portions 22 and 22 in which the left and right side edges of the rectangular flat plate portion 21 are folded back to the surface side, and a water return portion 23 in which the ridge edge of the flat plate portion 21 is folded back to the surface side. Further, an eaves side engagement portion 24 is provided which is formed inside and folded back toward the back surface side so as to be located inside the underwater molding portion 12 of the exterior material 1.
Therefore, rainwater or the like that has entered from the connecting portion in the longitudinal direction is guided onto the discard plate 2 and can flow down onto the face plate portion 11 of the lower packaging material 1.

図4に示す実施例では、ブランク加工により、長手方向の一方(図面右側に位置する外装材の左側端部)の接続部14には、4つの略矩形状の凸状部分14A(そのうち2つが挿入孔15Cに挿入される挿入片となる凸状部分であり、図面では14A’を付した)と3つの凹状部分14Bが形成され、他方(図面左側に位置する右側端部)の接続受部15には、2つの略矩形状の挿入孔15Cと2つの凹状部分15Bが形成される場合であり、2つの凸状部分14Aと凹状部分15B、2つの挿入片である凸状部分14A’と挿入孔15Cとは、それぞれ短手方向に同位状に設けられている。   In the embodiment shown in FIG. 4, four substantially rectangular convex portions 14 </ b> A (two of which are two in the longitudinal direction) (on the left end portion of the exterior material located on the right side of the drawing) are formed by blanking. A convex portion serving as an insertion piece to be inserted into the insertion hole 15C (indicated by 14A 'in the drawing) and three concave portions 14B are formed, and the other (right end located on the left side of the drawing) is a connection receiving portion. 15 is a case where two substantially rectangular insertion holes 15C and two concave portions 15B are formed, and two convex portions 14A and concave portions 15B, and two convex portions 14A ′ which are insertion pieces. The insertion holes 15C are provided in the same direction in the short direction.

また、この実施例では、接続部14及び接続受部15が、それぞれ2段の段部16を有する構成であり、この場合、以下のような施工作業となる。尚、段部16は、面板部11側から1段目、2段目と表記する。
同図(b)に示すように、回動させる外装材1の切欠部123が形成された水下側成形部12の端部及びそれに続く最軒側の凸状部分14Aを、既に固定された左側の外装材1の水下側成形部12の内部及び最軒側の凹状部分15Bの軒縁に差し込む。
この時、接続部14の軒側から2番目の凸状部分(挿入片)14A’の2段目の段部16の軒端は、接続受部15の最軒側の挿入孔15Cの軒端に当接している(この部分を図面では規制部分E1と記した)。そのため、軒側から2番目の凸状部分(挿入片)14A’の2段目の段部16の先端が、挿入孔15Cに係止される状態を保持しながら回動することになり、右側の外装材1が軒側にずれたりすることがなく回動させることができる。
このように、段部16を複数設けることにより、適正箇所への差し込みが容易になり、右側の外装材1を安定に回動させることができ、作業性が向上する。
Further, in this embodiment, the connection portion 14 and the connection receiving portion 15 are each configured to have two step portions 16, and in this case, the following construction work is performed. In addition, the step part 16 is described as the first step and the second step from the face plate part 11 side.
As shown in FIG. 4B, the end of the underwater molding portion 12 in which the cutout portion 123 of the outer packaging material 1 to be rotated is formed and the convex portion 14A on the most eave side following the end have already been fixed. It inserts in the eaves edge of the concave part 15B in the inside of the underwater side molding part 12 of the left exterior material 1, and the eaves side.
At this time, the eave end of the second step portion 16 of the second convex portion (insertion piece) 14A ′ from the eave side of the connection portion 14 contacts the eave end of the insertion hole 15C on the most eave side of the connection receiving portion 15. (This portion is indicated as a restriction portion E1 in the drawing). Therefore, the tip of the second step portion 16 of the second convex portion (insertion piece) 14A ′ from the eave side is rotated while maintaining the state of being locked in the insertion hole 15C, and the right side The outer packaging material 1 can be rotated without shifting to the eaves side.
In this way, by providing a plurality of step portions 16, insertion into an appropriate location is facilitated, the right exterior material 1 can be stably rotated, and workability is improved.

この図4の実施例のように挿入孔15Cを形成する態様においては、接続受部15は、凸状部分としての15Aの符号を図面に付してはいないが、2つの挿入孔15Cが形成された大きな凸状部分を有する構成と見なすこともできる。このことは、例えば図1の実施例における接続受部15の2つの凸状部分15Aを一部(挿入孔15になる)を除いて横方向に連結した場合に(挿入孔の数は異なるが)図4の接続受部15とほぼ同一となることからも明らかである。即ち、この態様においても、前記図1,2の実施例と同様に長手方向の両側縁に凸状部分を形成してそれぞれかみ合わせるものに他ならない。したがって、この実施例においても、2つの挿入孔15Cが形成された大きな凸状部分は、接続部14の凹状部分14Bの裏面に差し込まれる構成である。   In the embodiment in which the insertion hole 15C is formed as in the embodiment of FIG. 4, the connection receiving portion 15 is not provided with the reference numeral 15A as a convex portion in the drawing, but two insertion holes 15C are formed. It can also be regarded as a configuration having a large convex portion. This is the case, for example, when the two convex portions 15A of the connection receiving portion 15 in the embodiment of FIG. 1 are connected in the lateral direction except for a part (becomes the insertion holes 15) (although the number of insertion holes is different). It is also clear from the fact that it is almost the same as the connection receiving portion 15 of FIG. That is, this embodiment is nothing but the one in which convex portions are formed on both side edges in the longitudinal direction and engaged with each other as in the embodiment of FIGS. Therefore, also in this embodiment, the large convex portion in which the two insertion holes 15C are formed is configured to be inserted into the back surface of the concave portion 14B of the connection portion 14.

尚、本発明の外装材1は、説明した構成を阻害するものでなければ公知のどのような構成を付加してもよい。   In addition, as long as the exterior material 1 of this invention does not inhibit the demonstrated structure, you may add what kind of well-known structure.

各種横葺き外装材及び外装構造に適用できる。   It can be applied to various horizontal exterior materials and exterior structures.

(a)ブランク加工を行った成形材料を示す平面図、(b)ロール成形後の本発明に用いる横葺き外装材の一例を示す側面図、(c)その平面図、(d)その正面図である。(A) A plan view showing a molding material subjected to blanking, (b) a side view showing an example of a horizontal covering material used in the present invention after roll forming, (c) a plan view thereof, and (d) a front view thereof. It is. (a)図1(b)の横葺き外装材を長手(桁行き)方向に接続する状況を示す平面図、(b)切欠部の拡大図を付記した施工された状態を示す平面図である。(A) It is a top view which shows the situation which connects the horizontal covering material of FIG.1 (b) to a longitudinal (girder) direction, (b) It is a top view which shows the constructed state which added the enlarged view of a notch part. . (a)横葺き外装材と共に用いて外装構造を施工する捨板の一例を示す平面図、(b)その側面図、(c)短手(軒棟)方向の接続構造における捨板の配設状態を示す側面図である。(A) Plan view showing an example of a discard board for constructing an exterior structure by using it with a side facing exterior material, (b) a side view thereof, (c) disposition of a discard board in a connection structure in a short (eave building) direction It is a side view which shows a state. (a)接続部及び挿入孔を有する接続受部に段部を2つ形成した横葺き外装材の一例をを示す平面図、(b)その横葺き外装材を長手(桁行き)方向に接続する際、回動開始時の状態を示す平面図である。(A) A plan view showing an example of a laterally facing exterior material in which two stepped portions are formed in a connection receiving part having a connecting part and an insertion hole, (b) the laterally facing exterior material is connected in the longitudinal (carrying) direction When doing, it is a top view which shows the state at the time of a rotation start.

符号の説明Explanation of symbols

1 (建築用金属)外装材
11 面板部
12 水下側成形部
123 切欠部
13 水上側成形部
14 接続部
15 接続受部
14A,15A 凸状部分
14B,15B 凹状部分
15C 挿入孔
16 段部
F 支点
DESCRIPTION OF SYMBOLS 1 (Building metal) Exterior material 11 Face plate part 12 Water-side molding part 123 Notch part 13 Water-side molding part 14 Connection part 15 Connection receiving part 14A, 15A Convex part 14B, 15B Concave part 15C Insertion hole 16 Step part F fulcrum

Claims (3)

短手方向の軒縁に、面板部の端縁を下方へ折り曲げた折り下げ片と、その下端を棟側へ延在させた水平片とからなる水下側成形部を形成し、棟縁に、前記水下側成形部と係合又は嵌合により接続する水上側成形部を形成した横葺き外装材であって、
ブランク加工により、長手方向の一方の端縁に1以上の凸状部分を有する接続部を、他方の端縁に前記凸状部分を差し込み可能な挿入孔を有する接続受部を、一方の凸状部分と他方の挿入孔とが短手方向に同位状になるように設け、長手方向の一方の端縁に、ロール成形方向に延在する切欠部を、前記水下側成形部の折り下げ片のみ、又は水平片のみ、又は両方に跨るように設け、該切欠部が形成された水下側成形部を、長手方向に隣接する横葺き外装材の水下側成形部内に配するように接続することを特徴とする横葺き外装材。
On the edge of the eave in the short direction, a water-side molded part consisting of a folded piece with the edge of the face plate part folded downward and a horizontal piece with its lower end extended to the ridge side is formed on the ridge edge. , A side-facing exterior material that forms a water-side molded part connected to the water-side molded part by engagement or fitting ,
By blanking, a connecting portion having one or more convex portions at one end edge in the longitudinal direction and a connection receiving portion having an insertion hole into which the convex portion can be inserted at the other end edge, provided as part and the other of the insertion hole is a peer-like lateral direction, the one edge in the longitudinal direction, a notch extending in the roll forming direction, down folding of the Underwater side molding piece It is provided so as to straddle only the horizontal piece, or only the horizontal piece, or both, and the underwater molded part in which the notch is formed is connected so as to be disposed in the underwater molded part of the laterally facing exterior material adjacent in the longitudinal direction. A side covering material characterized by
切欠部は、折り下げ片と水平片の境界部分に設けられていることを特徴とする請求項1に記載の横葺き外装材。 The horizontal covering material according to claim 1, wherein the notch is provided at a boundary portion between the folded piece and the horizontal piece . 請求項1又は2の何れか一項に記載の横葺き外装材を、短手方向に隣接する横葺き外装材と短手方向の端縁を重合接続すると共に、長さ方向の端縁に設けられた切欠部が形成された水下側成形部のうち、切欠部から面板部側を、長手方向に隣接する横葺き外装材の水下側成形部の面板部の裏面に位置させ、切欠部から水平部側を隣接する水下側成形部の水平部の裏面に位置させることにより、切欠部が支点となるように、他方の端縁と組み合わせて接続したことを特徴とする横葺き外装構造。 The lateral covering material according to any one of claims 1 and 2, wherein the lateral covering material adjacent in the short direction and the edge in the short direction are overlapped and provided at the end in the length direction. Of the water-side molded part formed with the cut- out part, the face-plate part side from the notch part is positioned on the back surface of the face-plate part of the water-side molded part of the laterally facing exterior material adjacent in the longitudinal direction. A horizontal exterior structure characterized by being connected in combination with the other edge so that the notch portion serves as a fulcrum by positioning the horizontal portion side from the back side of the horizontal portion of the adjacent underwater molding portion .
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