JP4753924B2 - Method for producing packaged noodles - Google Patents

Method for producing packaged noodles Download PDF

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JP4753924B2
JP4753924B2 JP2007276171A JP2007276171A JP4753924B2 JP 4753924 B2 JP4753924 B2 JP 4753924B2 JP 2007276171 A JP2007276171 A JP 2007276171A JP 2007276171 A JP2007276171 A JP 2007276171A JP 4753924 B2 JP4753924 B2 JP 4753924B2
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noodles
pregelatinized
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ethanol
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JP2009100686A (en
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将一 水上
恭征 津田
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Nisshin Seifun Group Inc
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本発明は、常温またはチルド温度での流通および長期保存が可能な、包装したα化麺類およびその製造方法に関する。
本発明により得られる包装α化麺類は、常温またはチルド温度で長期保存後も良好な外観および食感を維持している。
The present invention relates to packaged pregelatinized noodles that can be distributed at room temperature or chilled temperature and stored for a long time, and a method for producing the same.
The packaged α-noodles obtained by the present invention maintain a good appearance and texture even after long-term storage at ordinary temperature or chilled temperature.

α化した麺線を油で揚げた油揚げ即席麺類や、α化した麺線を熱風乾燥したノンフライ即席麺類などの即席麺類は、常温で長期間保存でき、しかも熱湯を注ぐだけで短時間に喫食可能に復元することから、古くから汎用されているが、復元時の食感や食味が十分に良好であるとは言えず、消費者の高品質指向や本物指向に合致しない場合が生じている。
かかる点から、長期保存が可能で且つ簡単に喫食可能に復元でき、しかも消費者の高品質指向や本物指向に合致した麺類が求められており、当該麺類についての研究や開発が従来から行われている。
Instant noodles such as deep-fried instant noodles fried α-noodles and non-fried instant noodles dried α-noodles in hot air can be stored at room temperature for a long time and eaten in a short time by pouring hot water Since it can be restored, it has been widely used for a long time, but the texture and taste at the time of restoration cannot be said to be sufficiently good, and there are cases where it does not match the consumer's high quality orientation or genuine orientation .
From this point of view, there is a need for noodles that can be stored for a long period of time and can be easily restored to eat, and that meet consumers' high-quality and genuine orientation, and research and development on such noodles has been conducted conventionally. ing.

常温での長期保存を目的とした包装α化麺類の製法としては、例えば、(1)水分含量が30〜50重量%のα化した麺類を包装後に100℃以上の温度でレトルト殺菌処理して常温で長期保存可能な包装α化麺類を製造する方法(特許文献1を参照)、(2)デュラム小麦粉またはデュラム小麦セモリナと澱粉を配合した製麺原料を用いて麺類をつくり、当該麺類をα化し、場合により酸処理した後に、包装し、90℃前後の温度で加熱殺菌処理して、常温での流通および常温での長期保存が可能な包装α化麺類を製造する方法(特許文献2を参照)、(3)アラビアガムを配合した製麺原料を用いて麺類をつくり、当該麺類をα化した後に酸液で処理し、次いで包装した後に100℃以下の温度で加熱して殺菌処理を行なって常温で長期保存の可能な包装α化麺類(ロングライフ麺類)を製造するか、またはアラビアガムを配合した製麺原料を用いて麺類をつくり、当該麺類をα化した後に包装し、レトルト処理(120℃の高温で加圧加熱処理)を行なって常温で長期保存可能な包装α化麺類(レトルト麺類)を製造する方法(特許文献3を参照)、(4)粒径51μm以下の澱粉を50%以上含有するそば粉と他の穀粉類を含む原料から調製した生そばを蒸煮処理した後、pHを5.5〜6.0または4.5〜5.0に調整し、包装後に75〜95℃の温度で加熱殺菌処理する方法(特許文献4を参照)が知られている。   As a method for producing packaged α-noodles intended for long-term storage at room temperature, for example, (1) a gelatinized noodles having a water content of 30 to 50% by weight is subjected to retort sterilization at a temperature of 100 ° C. or higher after packaging. A method for producing a packaged α-noodles that can be stored at room temperature for a long time (see Patent Document 1), (2) noodles are made using noodle-making raw materials containing durum wheat flour or durum wheat semolina and starch, In some cases, after acid treatment, packaging, and heat sterilization at a temperature of about 90 ° C. to produce packaged α-noodles that can be distributed at room temperature and stored at room temperature for a long time (Patent Document 2) (3) Noodles are made using a raw material for noodle making blended with gum arabic, and the noodles are pregelatinized, treated with an acid solution, then packaged and then heated at a temperature of 100 ° C. or lower for sterilization treatment. Long-term storage at room temperature Produces possible packaging α-modified noodles (long-life noodles) or makes noodles using raw materials for noodles blended with gum arabic, and after packaging the noodles into gelatin, retort treatment (at a high temperature of 120 ° C) A method for producing packaged gelatinized noodles (retort noodles) that can be stored at room temperature for a long period of time under pressure and heat treatment (see Patent Document 3), (4) buckwheat containing 50% or more of starch having a particle size of 51 μm or less After cooking raw buckwheat prepared from raw materials containing flour and other flours, the pH is adjusted to 5.5-6.0 or 4.5-5.0, and after packaging at a temperature of 75-95 ° C A method for heat sterilization (see Patent Document 4) is known.

しかしながら、上記(1)の方法で得られる包装α化麺類は、常温で長期保存が可能であるが、長期間保存後に喫食したときに、麺の中心部は粘弾性がなく、麺表面は歯に付着し歯切れが悪く、食感が不良である。
また、上記(2)〜(4)の方法で得られる包装α化麺類は、いずれも、水分を多く含んだ状態(水分含量50〜75質量%)で包装して加熱処理しているため、保存中に麺表面の水分が中心部に移行すると共に麺の老化が進行して粘弾性が失われる。
However, the packaged gelatinized noodles obtained by the above method (1) can be stored for a long time at room temperature, but when eaten after long-term storage, the center of the noodle has no viscoelasticity, and the surface of the noodle is a tooth. The crispness is poor and the texture is poor.
In addition, since the packaged α-noodles obtained by the methods (2) to (4) are packaged and heat-treated in a state containing a large amount of water (moisture content of 50 to 75% by mass), During storage, the moisture on the surface of the noodles moves to the center and the aging of the noodles progresses to lose viscoelasticity.

特公昭63−59668号公報Japanese Patent Publication No. 63-59668 特開平4−200361号公報Japanese Patent Laid-Open No. 4-200361 特開平11−192063号公報JP-A-11-192063 特開2002−153226号公報JP 2002-153226 A

本発明の目的は、常温またはチルド温度で流通可能でかつ長期保存安定性に優れていて、常温またはチルド温度で長期間保存した後でも、麺中心部の食感が粘弾性に優れ且つ麺表面の食感は歯切れが良好であって、しかも透明感のある良好な外観を維持している、包装α化麺類およびその製造方法を提供することである。   The object of the present invention is that it can be distributed at normal temperature or chilled temperature and has excellent long-term storage stability, and even after being stored at normal temperature or chilled temperature for a long period of time, the texture of the noodle core is excellent in viscoelasticity and the surface of the noodle The texture is to provide a packaged α-noodle and a method for producing the same, which have good crispness and maintain a transparent and good appearance.

本発明者らは上記の目的を達成すべく種々検討を重ねてきた。その結果、50〜75質量%という水分含量の多いα化麺類を包装した後に100℃以下の温度で加熱殺菌処理して包装α化麺類を製造するかまたは100℃よりも高い温度で加熱加圧処理してレトルト麺類とする上記した従来の方法(特許文献2〜4などの方法)、或いは水分含量が50質量%以下の状態で包装した後に100℃よりも高い温度で加熱加圧処理して包装α化麺類を製造する従来の方法(特許文献1の方法)に代えて、α化麺類の水分含量を30〜45質量%という少ない量にした状態で、しかもその際に当該α化麺類表面にエタノールを所定の量で付着させた状態で包装すると、包装後に加熱処理を行なわなくても、チルド温度(0〜5℃)では1カ月以上保存可能な包装α化麺類が得られること、しかもそれにより得られる包装α化麺類は1カ月後でも、麺中心部の食感が粘弾性に優れ且つ麺表面の食感は歯切れがよく、透明感のある良好な外観を有し、高い品質を保持していることを見出した。   The inventors have made various studies in order to achieve the above object. As a result, after packaging the gelatinized noodles having a high moisture content of 50 to 75% by mass, the packaged αnoodles are produced by heat sterilization at a temperature of 100 ° C. or lower, or heated and pressurized at a temperature higher than 100 ° C. The above-described conventional methods (methods such as Patent Documents 2 to 4) that are processed into retort noodles, or after being packaged in a state where the moisture content is 50% by mass or less, are heated and pressurized at a temperature higher than 100 ° C. Instead of the conventional method for producing packaged gelatinized noodles (the method of Patent Document 1), the moisture content of the gelatinized noodles is reduced to 30 to 45% by mass, and the surface of the gelatinized noodles Packaging with a predetermined amount of ethanol attached thereto, it is possible to obtain packaged gelatinized noodles that can be stored for one month or longer at a chilled temperature (0 to 5 ° C.) without performing heat treatment after packaging. Obtained by it Even after one month, the soy noodles have excellent viscoelasticity at the center of the noodle, the texture of the noodle surface is crisp, has a good appearance with transparency, and maintains high quality. I found out.

さらに、本発明者らは、上記した方法で包装α化麺類を製造するに当たって、α化麺類表面にエタノールと共に所定の量の酸を付着させて包装すると、α化麺類表面へのエタノールの付着量を低減しながら、チルド温度で1カ月以上保存可能であり、1カ月保存した後でも、麺中心部の食感が粘弾性に優れかつ麺表面の食感は歯切れがよく、透明感のある良好な外観を維持する包装α化麺類が得られることを見出した。
また、本発明者らは、上記した方法で得られる包装α化麺類を、包装後に80〜100℃で20〜60分間加熱処理すると、その保存可能期間がより一層長くなって、常温では1カ月以上保存可能になり、またチルド温度では3カ月以上保存可能になること、しかもそのような長期間にわたる保存後にも、当該包装α化麺類は、麺中心部の食感は粘弾性に優れ且つ麺表面の食感は歯切れがよく、透明感のある良好な外観を保持していることを見出し、それらの種々の知見に基づいて本発明を完成した。
Furthermore, when manufacturing the packaged α-noodles by the above-described method, the present inventors attached a predetermined amount of acid together with ethanol on the α-noodles surface and packaged, and the amount of ethanol adhering to the surface of the α-noodles Can be stored at chilled temperature for more than 1 month, and the texture of the noodle center is excellent in viscoelasticity and the texture of the noodle surface is crisp and transparent even after storage for 1 month It was found that packaged α-noodles that maintain a good appearance can be obtained.
In addition, the present inventors, when the packaged α-noodles obtained by the above-described method are heat-treated at 80 to 100 ° C. for 20 to 60 minutes after packaging, the storage period becomes even longer, and one month at room temperature. The packaged α-noodles can be stored for more than 3 months at the chilled temperature, and the packaged α-noodles are excellent in viscoelasticity at the center of the noodles and have noodles. It was found that the texture on the surface was crisp and maintained a good appearance with transparency, and the present invention was completed based on these various findings.

すなわち、本発明は、
(1) 生麺類、半乾燥麺類または乾燥麺類を蒸熱処理して得られるα化麺類の表面にエタノールを付着させて包装α化麺類を製造する方法であって、前記α化麺類の質量に対してエタノールの付着量を1〜5質量%とし、且つα化麺類の水分含量を30〜45質量%にして包装した後に80〜100℃で20〜60分間加熱処理することを特徴とする、包装α化麺類の製造方法である。
そして、本発明は、
(2) 生麺類、半乾燥麺類または乾燥麺類を蒸熱処理して得られるα化麺類の表面にエタノールおよび酸を付着させて包装α化麺類を製造する方法であって、前記α化麺類の質量に対して、エタノールの付着量を1〜5質量%、酸の付着量を0.1〜0.5質量%とし、且つα化麺類の水分含量を30〜45質量%にして包装した後に80〜100℃で20〜60分間加熱処理することを特徴とする、包装α化麺類の製造方法である。
そして、本発明は、
) 上記(1)または(2)の製造方法により得られる包装α化麺類である。
That is, the present invention
(1) A method for producing packaged α-noodles by attaching ethanol to the surface of pregelatinized noodles obtained by steaming raw noodles, semi-dry noodles or dry noodles, the mass of the pregelatinized noodles The packaging is characterized in that the amount of ethanol adhered is 1 to 5% by mass and the moisture content of the pregelatinized noodles is 30 to 45% by mass , followed by heat treatment at 80 to 100 ° C. for 20 to 60 minutes. It is a manufacturing method of pregelatinized noodles.
And this invention,
(2) A method for producing packaged α-noodles by attaching ethanol and acid to the surface of α-noodles obtained by steaming raw noodles, semi-dry noodles or dry noodles, and the mass of the α-noodles On the other hand, after packaging with 1 to 5% by weight of ethanol, 0.1 to 0.5% by weight of acid, and 30 to 45% by weight of water content of pregelatinized noodles, It is a manufacturing method of packaged gelatinized noodles characterized by heat-processing at -100 degreeC for 20 to 60 minutes .
And this invention,
( 3 ) Packaged α-noodles obtained by the production method of (1) or (2 ) above.

エタノールの付着量が1〜5質量%で、水分含量が30〜45質量%であるα化麺類を包装する本発明の方法により得られる包装α化麺類は、包装後に加熱処理を行なわなくても、チルド温度(0〜5℃)で1カ月以上保存可能であり、しかもチルド温度で1カ月以上保存した後でも、麺中心部の食感が粘弾性に優れ且つ麺表面の食感は歯切れがよくて良好な食感を有し、しかも透明感のある良好な外観を有し、高い品質を保持している。
エタノールの付着量が1〜5質量%で、水分含量が30〜45質量%であるα化麺類を包装した後、80〜100℃で加熱処理する本発明の方法により得られる包装α化麺類は、常温では1カ月以上保存可能であり、またチルド温度(0〜5℃)では3カ月以上保存可能であり、しかも常温で1カ月以上保存した後でも、またはチルド温度で3カ月以上保存した後でも、麺中心部の食感が粘弾性に優れかつ麺表面の食感は歯切れがよく、しかも透明感のある良好な外観を有し、高い品質を保持している。
The packaged α-noodles obtained by the method of the present invention for packaging α-noodles having an ethanol adhesion amount of 1 to 5% by mass and a moisture content of 30 to 45% by mass do not need to be heat-treated after packaging. It can be stored at chilled temperature (0-5 ° C) for more than 1 month, and even after storing at chilled temperature for more than 1 month, the texture at the center of the noodles is excellent in viscoelasticity and the texture at the noodle surface is crisp It has a good texture and a good appearance with transparency, and maintains a high quality.
Packaged α-noodles obtained by the method of the present invention in which the amount of ethanol attached is 1 to 5% by mass and the moisture content is 30 to 45% by mass and then heat-treated at 80 to 100 ° C. Can be stored at room temperature for more than 1 month, can be stored at chilled temperature (0-5 ° C) for more than 3 months, and after storage at room temperature for more than 1 month, or after storage at chilled temperature for more than 3 months However, the texture at the center of the noodles is excellent in viscoelasticity, the texture on the surface of the noodles is crisp, has a good appearance with transparency, and maintains high quality.

本発明では、水分含量が30〜45質量%のα化麺類を得るに当たっては、蒸熱処理によるα化方法を採用しているため、水分含量が30〜45質量%のα化麺類を円滑に製造することができる。しかも、蒸熱処理によって調製した水分含量30〜45質量%のα化麺類を用いて包装α化麺類を製造しているため、包装α化麺類の食感および外観が長期保存後でも良好に保たれている。
本発明において、α化麺類表面にエタノールと共に所定の量の酸を付着させた、水分含量が30〜45質量%のα化麺類を用いて包装α化麺類を製造した場合には、α化麺類表面へのエタノールの付着量を低減しながら、長期保存が可能で、長期保存後も麺中心部の食感が粘弾性に優れかつ麺表面の食感は歯切れがよく、しかも透明感のある良好な外観を維持する包装α化麺類を得ることができる。
In the present invention, in order to obtain the pregelatinized noodles having a water content of 30 to 45% by mass, the pregelatinized noodles having a water content of 30 to 45% by mass are smoothly produced because the αnization method by steaming is employed. can do. In addition, since the packaged α-noodles are produced using α-noodles having a moisture content of 30 to 45% by mass prepared by steaming, the texture and appearance of the packaged α-noodles are maintained well even after long-term storage. ing.
In the present invention, when the packaged α-noodles are produced using α-noodles having a moisture content of 30 to 45% by mass with a predetermined amount of acid attached together with ethanol on the surface of the α-noodles, the α-noodles Long-term storage is possible while reducing the amount of ethanol adhering to the surface, the texture of the noodle center is excellent in viscoelasticity even after long-term storage, and the texture of the noodle surface is crisp and transparent. Packaged pre-gelatinized noodles that maintain a good appearance can be obtained.

以下に本発明について詳細に説明する。
本発明では、包装α化麺類を常温およびチルド温度で長期間保存可能にし、且つ長期保存後にも良好な食感および外観を保持するために、α化麺類の水分含量を30〜45質量%の範囲にした状態で包装することが必要であり、α化麺類の水分含量を35〜40質量%の範囲にした状態で包装することが好ましい。
α化麺類の水分含量が前記範囲よりも少ない状態で包装すると、保存性は向上するが、α化麺類の食感および外観が不良になり、しかも喫食可能状態への復元に長い時間がかかるようになる。一方、α化麺類の水分含量が前記範囲よりも多い状態で包装すると、α化麺類表面にエタノールを付着させない場合は勿論のこと、麺類表面にエタノールを本発明で規定する量で付着させた場合であっても、早期にカビの発生や腐敗などが生じ易くなって、常温またはチルド温度での長期保存ができなくなる。
ここで、本発明における、α化麺類の前記した水分含量「30〜45質量%」、および好ましい水分含量「35〜40質量%」は、包材で包装する時点でのα化麺類の水分含量をいい、当該水分含量は、以下の数式(i)から求められる。

α化麺類の水分含量(質量%)={(A−B)/A}×100 (i)

式中、A=包装する時点でのα化麺類の質量(g)、B=包装する時点でのα化麺類を135℃の恒温槽中で2時間加熱した後(麺類の質量がそれ以上減少せず一定になった時点)の麺類の質量(g)を示す。
The present invention is described in detail below.
In the present invention, the pregelatinized noodles can be stored for a long time at room temperature and chilled temperature, and the moisture content of the pregelatinized noodles is 30 to 45% by mass in order to maintain a good texture and appearance even after long-term storage. It is necessary to package in the state made into the range, and it is preferable to package in the state which made the moisture content of the gelatinized noodles into the range of 35-40 mass%.
If the pregelatinized noodles are packaged in a state where the moisture content is less than the above range, the storage stability will be improved, but the texture and appearance of the pregelatinized noodles will be poor, and it will take a long time to restore to a ready-to-eat state. become. On the other hand, when packaging in a state where the moisture content of the pregelatinized noodles is higher than the above range, not only does ethanol not adhere to the surface of the pregelatinized noodles, but also when ethanol is adhered to the surface of the noodles in the amount specified in the present invention. Even so, mold is easily generated or rotted at an early stage, and long-term storage at room temperature or chilled temperature becomes impossible.
Here, in the present invention, the water content “30 to 45% by mass” and the preferable water content “35 to 40% by mass” of the pregelatinized noodles are the water content of the pregelatinized noodles at the time of packaging with the packaging material. The water content is obtained from the following mathematical formula (i).

Water content (mass%) of pregelatinized noodles = {(A−B) / A} × 100 (i)

In the formula, A = mass of pregelatinized noodles at the time of packaging (g), B = after preheating the pregelatinized noodles at the time of packaging in a thermostatic bath at 135 ° C. for 2 hours (the mass of the noodles is further reduced) The mass (g) of the noodles at the time when it became constant).

水分含量が30〜45質量%のα化麺類は、生麺類、半乾燥麺類または乾燥麺類を蒸熱処理して製造する。蒸熱処理を施す前の前記した麺類の種類、麺類に用いる原料の種類、成分配合(成分組成)、麺類の製造方法、形状、寸法などは特に制限されず、製造しようとする包装α化麺の種類などに応じて、適当なものを選択して用いることができる。
本発明では、蒸熱処理を施す麺類としては、生麺類、半乾燥麺類または乾燥麺類のいずれでもよいが、そのうちでも、生麺類を用いることが、麺全体が均一またはほぼ均一にα化され且つ水分含量が30〜45質量%の範囲にあるα化麺類を短い時間で円滑に得ることができる点から好ましい。
水分含量が30〜45質量%、好ましくは35〜40質量%であるα化麺類を得るための蒸熱処理条件は、麺の種類、麺の太さ、麺の成分組成などによって異なるため、水分含量が30〜45質量%になるように蒸熱条件を調整する。一般的には、温度100℃程度で1〜4分間程度蒸熱処理を行なう。
The pregelatinized noodles having a water content of 30 to 45% by mass are produced by steaming raw noodles, semi-dry noodles or dry noodles. There are no particular restrictions on the type of noodles before steaming, the type of raw materials used in the noodles, the ingredients (component composition), the production method, shape, dimensions, etc. of the noodles. Depending on the type and the like, an appropriate one can be selected and used.
In the present invention, the noodles subjected to the heat treatment may be any of raw noodles, semi-dry noodles or dry noodles. The pregelatinized noodles having a content in the range of 30 to 45% by mass are preferable because they can be obtained smoothly in a short time.
The steaming conditions for obtaining pregelatinized noodles having a water content of 30 to 45% by mass, preferably 35 to 40% by mass vary depending on the type of noodles, the thickness of the noodles, the composition of the noodles, etc. The steaming conditions are adjusted so as to be 30 to 45% by mass. Generally, steaming is performed at a temperature of about 100 ° C. for about 1 to 4 minutes.

α化麺類の水分含量を30〜45質量%にするに当たっては、必要に応じて、蒸熱処理の前および/または後に茹で処理を行なってもよいが、蒸熱処理を行なわずに、茹で処理のみによって十分にα化させようとすると、水分含量が50質量%以上と多くなるので好ましくない。すなわち、茹で処理のみで水分含量が30〜45質量%のα化麺類を製造しようとすると、麺の表面部分はα化されているが、麺の内部がα化されずに芯が残存した状態になり、麺の食感が大きく低下する。   In order to make the moisture content of the pregelatinized noodles 30 to 45% by mass, boil treatment may be performed before and / or after steaming as necessary, but by steaming only without steaming. If it is to be sufficiently α-ized, the water content increases to 50% by mass or more, which is not preferable. That is, when it is going to manufacture the gelatinized noodles whose water content is 30-45 mass% only by a boil process, the surface part of the noodles is alpha, but the inside of the noodles is not alpha and the core remains. And the texture of the noodles is greatly reduced.

蒸熱処理を行なうか、または蒸熱処理と茹で処理を行なって得られたα化麺類の水分含量が45質量%を超えている場合、または水分含量は30〜45質量%の範囲内であるが当該水分含量範囲を維持しながら水分含量を多少低下させたい場合には、蒸熱処理、または蒸熱処理と茹で処理によって得られたα化麺類を送風等(例えば、単なる送風、冷風、温風)によって乾燥して、包装する時点でのα化麺類の水分含量を、30〜45質量%の範囲内に調整するか、または30〜45質量%の範囲内のより好ましい含量に調整するとよい。   When the moisture content of the pregelatinized noodles obtained by performing steaming or steaming and boiling is over 45% by mass, or the moisture content is in the range of 30 to 45% by mass If you want to reduce the moisture content to some extent while maintaining the moisture content range, dry the steamed noodles obtained by steaming or steaming and steaming and boiling (eg, simply blowing, cold or warm). And it is good to adjust the moisture content of the pregelatinized noodles in the time of packaging to the range of 30-45 mass%, or to the more preferable content in the range of 30-45 mass%.

本発明では、以下で具体的に説明するように、α化麺類の表面にエタノールを付着させるか、またはエタノールと酸を付着させてから包装する必要があることから、α化麺類表面へのエタノールの付着の際、またはエタノールと酸の付着の際に、エタノールと共にまたはエタノールおよび酸と共に水分がα化麺類に更に付与されて、α化麺類の水分含量が45質量%よりも多くなることがある。そのような場合には、α化麺類を前記した送風等によって乾燥して、包装する時点でのα化麺類の水分含量が30〜45質量%、好ましくは35〜40質量%の範囲であるようにする。   In the present invention, as will be described in detail below, it is necessary to attach ethanol to the surface of the pregelatinized noodles, or after attaching ethanol and acid to the surface of the pregelatinized noodles. When adhering or adhering ethanol and acid, water may be further added to the pregelatinized noodles together with ethanol or together with ethanol and acid, and the water content of the pregelatinized noodles may be more than 45% by mass. . In such a case, the water content of the pregelatinized noodles is 30 to 45% by mass, preferably 35 to 40% by mass, when the pregelatinized noodles are dried by the above-described air blowing or the like and packaged. To.

本発明では、前記したように、水分含量が30〜45質量%、好ましくは35〜40質量%であるα化麺類表面に、エタノールを1〜5質量%の割合で付着させて包装することが必要である。
本発明では、水分含量が30〜45質量%のα化麺類に、エタノールを前記した範囲内の量で付着させて包装することによって、包装後に加熱処理を行なわなくても、チルド温度(0〜5℃)で流通および長期保存が可能で、チルド温度で1カ月以上保存した後でもカビなどを発生することなく、麺中心部の食感が粘弾性に優れ且つ麺表面の食感は歯切れがよくて良好な食感を有し、しかも透明感のある良好な外観を保持している、チルド温度での流通用の包装α化麺類を得ることができる。
また、水分含量が30〜45質量%のα化麺類に、エタノールを前記した範囲内の量で付着させて包装することによって、包装後に80〜100℃で20〜60分間加熱処理した場合には、常温およびチルド温度で流通および長期保存が可能で、常温では1カ月以上、チルド温度では3カ月以上保存した後でもカビなどを発生することなく、麺中心部の粘弾性および麺表面の歯切れに優れる良好な食感と透明感のある良好な外観を保持している、常温およびチルド温度での流通用の包装α化麺類を得ることができる。
本発明において、α化麺類表面に対するエタノールの付着量が、α化麺類の質量に対して1質量%よりも少ないと、常温またはチルド温度で長期保存可能な包装α化麺類が得られなくなり、一方エタノールの付着量がα化麺類の質量に対して5質量%よりも多いと、エタノール臭が強くなって包装α化麺類の風味が低下する。α化麺類表面へのエタノールの付着量は、α化麺類の質量に対して1〜3質量%であることが好ましく、1.5〜2.5質量%であることがより好ましい。
In the present invention, as described above, ethanol may be attached to the surface of pregelatinized noodles having a water content of 30 to 45% by mass, preferably 35 to 40% by mass, in a ratio of 1 to 5% by mass and packaged. is necessary.
In the present invention, the α-noodles having a water content of 30 to 45% by mass are attached with ethanol in an amount within the above-described range and packaged, so that the chilled temperature (0 to 0) can be obtained without performing heat treatment after packaging. 5 ° C) can be distributed and stored for a long period of time, and even after being stored at a chilled temperature for more than 1 month, the texture of the noodle center is excellent in viscoelasticity and the texture of the noodle surface is crisp It is possible to obtain packaged gelatinized noodles for distribution at chilled temperatures that have a good and good texture and have a transparent and good appearance.
In addition, when the heat-treated noodles having a moisture content of 30 to 45% by mass are attached with ethanol in an amount within the above-described range and then packaged, and then heat-treated at 80 to 100 ° C. for 20 to 60 minutes after packaging. It can be distributed and stored for a long time at room temperature and chilled temperature. It can be used for viscoelasticity at the center of noodles and crispness on the surface of noodles without generating mold even after storage for more than 1 month at room temperature and more than 3 months at chilled temperature. Packaged α-noodles for distribution at normal temperature and chilled temperature, which have a good appearance with a good texture and transparency, can be obtained.
In the present invention, if the amount of ethanol attached to the surface of the pregelatinized noodles is less than 1% by mass with respect to the mass of the pregelatinized noodles, packaged pregelatinized noodles that can be stored for a long time at room temperature or chilled temperature cannot be obtained. When the adhesion amount of ethanol is more than 5% by mass with respect to the mass of the pregelatinized noodles, the ethanol odor becomes strong, and the flavor of the packaged alpha noodles decreases. The amount of ethanol adhering to the surface of the pregelatinized noodles is preferably 1 to 3 mass%, more preferably 1.5 to 2.5 mass%, based on the mass of the pregelatinized noodles.

また、本発明では、水分含量が30〜45質量%、好ましくは35〜40質量%であるα化麺類の表面に、α化麺類の質量に対してエタノールを1〜5質量%の割合で付着させると共に、酸を0.1〜0.5質量%の割合で付着させて包装してもよい。
エタノールと共に酸を付着させて包装する場合には、エタノールの付着量を少なくしながら(例えばエタノールの付着量を、α化麺類の質量に対して下限値である1質量%にするか、それよりも多少多い量にしながら)、包装後に加熱処理を行なわない場合はチルド温度で1カ月以上保存が可能で、また包装後に80〜100℃で20〜60分間加熱処理した場合は、常温で1カ月以上、チルド温度で3カ月以上保存が可能で、前記保存後も麺中心部の粘弾性および麺表面の歯切れに優れる良好な食感と透明感のある良好な外観を保持している、チルド温度および/または常温での流通用の包装α化麺類を得ることができる。
エタノールと共に、酸を付着させる場合には、エタノールの付着量をα化麺類の質量に対して1〜2.5質量%、特に1〜2質量%とし、酸の付着量をα化麺類の質量に対して0.1〜0.5質量%、特に0.1〜0.3質量%とすることが好ましい。
In the present invention, ethanol is attached to the surface of pregelatinized noodles having a water content of 30 to 45 mass%, preferably 35 to 40 mass%, in a ratio of 1 to 5 mass% with respect to the mass of the pregelatinized noodles. In addition, the acid may be attached in a proportion of 0.1 to 0.5% by mass and packaged.
When packaging with acid attached together with ethanol, while reducing the amount of ethanol attached (for example, the amount of ethanol attached should be 1% by mass, which is the lower limit relative to the mass of pregelatinized noodles, or more) If the heat treatment is not performed after packaging, it can be stored at a chilled temperature for one month or more. If the heat treatment is performed at 80 to 100 ° C. for 20 to 60 minutes after packaging, it is one month at room temperature. As described above, the chilled temperature can be stored for 3 months or more at the chilled temperature, and retains a good appearance with a good texture and transparency excellent in the viscoelasticity of the noodle center and the crispness of the noodle surface even after the storage. And / or packaging alpha noodles for distribution at room temperature can be obtained.
In the case of attaching an acid together with ethanol, the amount of ethanol attached is 1 to 2.5% by weight, particularly 1 to 2% by weight, based on the weight of the pregelatinized noodles, and the amount of acid attached is the mass of the pregelatinized noodles. It is preferable to set it as 0.1-0.5 mass% with respect to 0.1-0.3 mass% especially.

本発明において使用するエタノールおよび酸は、食品への使用が許可されているものであればいずれでもよい。
酸の具体例としては、乳酸、クエン酸、酢酸、酒石酸、リンゴ酸、アジピン酸、フマル酸、酒石酸、アスコルビン酸などの有機酸およびこれらの塩類を挙げることができ、これらのうちの1種または2種以上を用いることができる。
Any ethanol and acid may be used in the present invention as long as use in food is permitted.
Specific examples of the acid include lactic acid, citric acid, acetic acid, tartaric acid, malic acid, adipic acid, fumaric acid, tartaric acid, ascorbic acid and the like, and salts thereof. Two or more kinds can be used.

ここで、本明細書における「α化麺類表面に対するエタノールの付着量」は、包装する時点でのα化麺類の質量に対してエタノール濃度100%として換算した付着量(質量%)をいう。
また、本明細書における「α化麺類表面に対する酸の付着量」は、包装する時点でのα化麺類の質量に対して酸濃度100%として換算した付着量(質量%)をいう。
Here, “the amount of ethanol adhering to the surface of the pregelatinized noodles” in this specification refers to the amount of adhesion (mass%) converted to an ethanol concentration of 100% with respect to the mass of the pregelatinized noodles at the time of packaging.
In addition, the “amount of acid attached to the surface of the pregelatinized noodles” in this specification refers to the amount of adhesion (mass%) converted as an acid concentration of 100% with respect to the mass of the pregelatinized noodles at the time of packaging.

α化麺類表面へのエタノールの付着方法としては、α化麺類表面全体にエタノールをムラなく均一に付着させ得る方法であればいずれの方法を採用してもよく、例えば、エタノールまたはエタノール水溶液をα化麺類表面に噴霧する方法、エタノールまたはエタノール水溶液中にα化麺類を浸漬する方法、前記した噴霧と浸漬を併用する方法などを挙げることができる。エタノール水溶液中にα化麺類を浸漬する場合は、α化麺類表面への水分の付着(吸収)を抑制するために、浸漬時間を短くするようにする。
α化麺類表面にエタノールまたはエタノール水溶液を噴霧して付着させる場合は、α化麺類表面全体に均一に付着させるために、α化麺類を広げた状態にしながら、またはα化麺類を転動などによって動かしながら噴霧を行なうか、或いはα化麺類を1食分ずつまたは複数食分ずつ(好ましくは2〜3食分ずつ)に小分けした状態、もしくは、小分けしたα化麺類を包材に入れた直後に、エタノールまたはエタノール水溶液を噴霧することが好ましい。
As a method for attaching ethanol to the surface of the pregelatinized noodles, any method may be adopted as long as it can uniformly adhere ethanol to the entire surface of the pregelatinized noodles. Examples thereof include a method of spraying on the surface of the modified noodles, a method of immersing the pregelatinized noodles in ethanol or an aqueous ethanol solution, and a method of using the spraying and immersion in combination. When the pregelatinized noodles are immersed in an ethanol aqueous solution, the immersion time is shortened in order to suppress the adhesion (absorption) of moisture to the surface of the pregelatinized noodles.
When spraying and attaching ethanol or an aqueous ethanol solution to the surface of the pregelatinized noodles, in order to uniformly adhere to the entire surface of the pregelatinized noodles, while the pregelatinized noodles are spread, or by rolling the pregelatinized noodles Either spray while moving or subdivide the pregelatinized noodles into one or multiple servings (preferably two to three), or immediately after placing the subdivided pregelatinized noodles into the packaging Or it is preferable to spray ethanol aqueous solution.

また、α化麺類表面に酸を付着させる場合は、α化麺類表面全体に酸をムラなく均一に付着させ得る方法であればいずれの付着方法を採用してもよく、例えば、酸水溶液をα化麺類表面に噴霧する方法、酸水溶液中にα化麺類を浸漬する方法、前記した噴霧と浸漬を併用する方法などを挙げることができる。酸水溶液中にα化麺類を浸漬する場合は、α化麺類への水分の付着(吸収)を抑制するために、浸漬時間を短くするようにする。
α化麺類表面に酸水溶液を噴霧して付着させる場合は、α化麺類表面全体に均一に付着させるために、α化麺類を広げた状態にしながら、またはα化麺類を転動などによって動かしながら噴霧を行なうか、或いはα化麺類を1食分ずつまたは複数食分ずつ(好ましくは2〜3食分ずつ)に小分けした状態、もしくは、小分けしたα化麺類を包材に入れた直後に、酸水溶液を噴霧することが好ましい。
In addition, when the acid is attached to the surface of the pregelatinized noodles, any attachment method may be adopted as long as the acid can be uniformly and uniformly attached to the entire surface of the pregelatinized noodles. Examples thereof include a method of spraying on the surface of the modified noodles, a method of immersing the pregelatinized noodles in the acid aqueous solution, a method of using the spraying and immersion described above in combination. When the pregelatinized noodles are immersed in the acid aqueous solution, the immersion time is shortened in order to suppress the adhesion (absorption) of moisture to the pregelatinized noodles.
When spraying and attaching an acid aqueous solution to the surface of the pregelatinized noodles, in order to uniformly adhere to the entire surface of the pregelatinized noodles, while the pregelatinized noodles are spread, or while the pregelatinized noodles are moved by rolling, etc. After spraying or subdividing the pregelatinized noodles into one meal or multiple meals (preferably 2-3 meals each), or immediately after placing the subdivided pregelatinized noodles into the packaging material, Spraying is preferred.

α化麺類表面にエタノールと共に酸を付着させる場合は、エタノールの付着と酸の付着を同時に行なってもよいし、または逐次に行なってもよい。同時に付着させる場合は、エタノールと酸の両方を含有する水溶液をα化麺類表面に噴霧する方法、エタノールと酸の両方を含む水溶液中にα化麺類を浸漬する方法などが挙げられる。また、逐次に付着させる場合は、エタノールまたはその水溶液をα化麺類表面に噴霧するか、またはエタノールまたはその水溶液中にα化麺類を浸漬した後に、酸水溶液をα化麺類に噴霧するかまたは酸水溶液中にα化麺類を浸漬する方法、或いは前記と逆の順序により行なう方法などが挙げられる。   In the case of attaching an acid together with ethanol to the surface of the pregelatinized noodles, the ethanol and the acid may be attached simultaneously or sequentially. When adhering simultaneously, the method of spraying the aqueous solution containing both ethanol and an acid on the surface of pregelatinized noodles, the method of immersing pregelatinized noodles in the aqueous solution containing both ethanol and an acid, etc. are mentioned. In addition, in the case of sequential deposition, ethanol or an aqueous solution thereof is sprayed on the surface of the pregelatinized noodles, or after immersing the pregelatinized noodles in ethanol or an aqueous solution thereof, an acid aqueous solution is sprayed on the pregelatinized noodles. Examples include a method of immersing pregelatinized noodles in an aqueous solution, or a method performed in the reverse order.

エタノールを付着させるか、またはエタノールと酸を付着させて水分含量を30〜45質量%、好ましくは35〜40質量%に調製したα化麺類を包材で包装して、包装α化麺類とする際の包材としては、ロングライフ麺類などの製造に通常用いられている包材のいずれもが使用できる。本発明で用い得る包材としては、α化麺類表面に付着させたエタノール、またはエタノールと酸が、後工程の加熱処理によって揮散して失われないようにするために、密封性の高い包材を使用することが好ましい。例えば、ポリエチレン、ポリプロピレン、ポリアミド、ポリ塩化ビニル、エチレン−ビニルアルコール共重合体、ポリエステルなどからなる単層フィルムやシート、前記したポリマーからなる層が2層以上製造した積層フィルムや積層シート、前記したポリマーからなる層の1層または2層以上と他の層(例えばアルミニウム層など)からなる積層フィルムまたは積層シート、前記した積層シートから形成した容器などを挙げることができる。
α化麺類の包装方法は特に制限されず、使用する包材の種類、形態(形状)などに応じて、ロングライフ麺類などにおいて従来から採用されている包装方法を採用して包装することができる。
包装して得られる包装α化麺類は、上記したように、加熱処理を行なわずに、そのままチルド温度保存用の包装α化麺類として流通、販売することができる。
Packaged α-noodles prepared by adhering ethanol or adhering ethanol and acid to a moisture content of 30 to 45% by mass, preferably 35 to 40% by mass, with packaging material to obtain packaged α-noodles As the packaging material, any of the packaging materials usually used for the production of long-life noodles can be used. The packaging material that can be used in the present invention is a highly sealing packaging material in order to prevent ethanol or ethanol and acid attached to the surface of pregelatinized noodles from being volatilized and lost by heat treatment in a subsequent process. Is preferably used. For example, a monolayer film or sheet made of polyethylene, polypropylene, polyamide, polyvinyl chloride, ethylene-vinyl alcohol copolymer, polyester, or the like, a laminated film or sheet made of two or more layers made of the aforementioned polymer, Examples thereof include a laminated film or laminated sheet composed of one or more layers made of a polymer and other layers (for example, an aluminum layer), a container formed from the above laminated sheet, and the like.
The packaging method of the pregelatinized noodles is not particularly limited, and can be packaged by adopting a packaging method conventionally employed in long-life noodles and the like according to the type and form (shape) of the packaging material to be used. .
As described above, the packaged gelatinized noodles obtained by packaging can be directly distributed and sold as packaged αnoodles for chilled temperature storage without performing a heat treatment.

上記により得られる包装α化麺類は、好ましくは包装後に80〜100℃で20〜60分間加熱処理することによって、常温およびチルド温度で長期保存が可能な、常温および/またはチルド温度で流通、販売するための包装α化麺類とすることができる。
包装後に80〜100℃で20〜60分間加熱処理(加熱殺菌処理)を行なった包装α化麺類は、上記したように、常温では1カ月以上、チルド温度では3カ月以上保存が可能で、前記保存後でも麺中心部の食感が粘弾性に優れかつ麺表面の食感は歯切れがよく、透明感のある良好な外観を保持している。
包装α化麺類を包装後に加熱処理する場合は、加熱処理の温度が80℃未満であると、加熱処理による包装α化麺類の保存期間の延長効果が低くなり、一方加熱処理の温度が100℃を超えると、麺中心部の粘弾性や麺表面の歯切れが低下して食感が不良になり、しかも透明感が低下して外観が不良になる。
加熱処理時間が20分未満であると、加熱処理による包装α化麺類の保存期間の延長効果が低くなり、一方加熱処理時間が60分間を超えると、麺中心部の粘弾性および麺表面の歯切れが低下して食感が不良になる。
包装後の加熱処理は、水蒸気を利用して間接加熱する方法が好ましく採用され、例えば一般に90℃で、30〜40分間程度行なわれる。
The packaged α-noodles obtained as described above are preferably distributed and sold at normal temperature and / or chilled temperature, which can be stored for a long time at normal temperature and chilled temperature by heat treatment at 80-100 ° C. for 20-60 minutes after packaging. It can be made into the packaging alpha noodles for doing.
Packaged gelatinized noodles that have been subjected to heat treatment (heat sterilization treatment) at 80 to 100 ° C. for 20 to 60 minutes after packaging can be stored for 1 month or more at room temperature and 3 months or more at chilled temperature, as described above. Even after storage, the texture at the center of the noodles is excellent in viscoelasticity, and the texture on the surface of the noodles is crisp and maintains a good appearance with transparency.
When heat-treating packaged gelatinized noodles after packaging, if the temperature of the heat treatment is less than 80 ° C, the effect of extending the storage period of the packaged α-noodles by heat treatment is reduced, while the temperature of the heat treatment is 100 ° C. If it exceeds 1, the viscoelasticity at the center of the noodle and the crispness on the surface of the noodle will be lowered, resulting in poor texture, and the transparency will be lowered, resulting in poor appearance.
If the heat treatment time is less than 20 minutes, the effect of extending the storage period of the packaged pre-gelatinized noodles by heat treatment is reduced, while if the heat treatment time exceeds 60 minutes, the viscoelasticity of the noodle center part and the crispy surface of the noodle surface Decreases and the texture becomes poor.
For the heat treatment after packaging, a method of indirectly heating using water vapor is preferably employed, and is generally performed at 90 ° C. for about 30 to 40 minutes, for example.

本発明で対象としている包装α化麺類の種類は特に制限されず、いわゆる、調理済みのロングライフ麺類(α化されたロングライフ包装麺類)として、流通、販売し得る包装α化麺類であればいずれでもよい。本発明で対象としている包装α化麺類に包含される麺類としては、小麦粉及びその他の原料を用いて製麺したものであって、中華麺、焼そば、ワンタン、うどん、素麺、冷麦、きしめん、日本そば、スパゲティ、マカロニなどのパスタ類、米麺、大麦麺などを挙げることができる。
但し、包装α化麺類が日本そばである場合は、そば粉には一般に微生物が多く含まれることから、滅菌したそば粉を用いて製造した日本そばを使用して包装α化麺を製造することが、長期保存性の観点から好ましい。
The type of packaged α-noodles targeted in the present invention is not particularly limited as long as the packaged α-noodles can be distributed and sold as so-called cooked long-life noodles (α-modified long-life packaged noodles). Either is acceptable. The noodles included in the packaged alpha noodles that are the subject of the present invention are noodles made using flour and other raw materials, Chinese noodles, yakisoba, wonton, udon, raw noodles, cold wheat, kishimen, Examples include pasta such as Japanese buckwheat, spaghetti and macaroni, rice noodles and barley noodles.
However, if the packaged α-noodles are Japanese buckwheat noodles, the buckwheat flour generally contains a lot of microorganisms, so the packaged α-noodles should be manufactured using Japanese buckwheat flour produced using sterilized buckwheat flour. Is preferable from the viewpoint of long-term storage stability.

以下に本発明を実施例などによって具体的に説明するが、本発明は以下の実施例などにより何ら制限されるものではない。
以下の例において、包装する時点でのα化麺類の水分含量、エタノールの付着量および酸(乳酸)の付着量は、以下の方法で求めた。
EXAMPLES The present invention will be specifically described below with reference to examples, but the present invention is not limited to the following examples.
In the following examples, the water content of the pregelatinized noodles, the amount of ethanol adhered, and the amount of acid (lactic acid) deposited at the time of packaging were determined by the following methods.

(1)α化麺類の水分含量:
下記の数式(i)により求めた。

α化麺類の水分含量(質量%)={(A−B)/A}×100 (i)

[式中、A=包装する時点でのα化麺類の質量(g)、B=包装する時点でのα化麺類を135℃の恒温槽中で2時間加熱した後(麺類の質量がそれ以上減少せず一定になった時点)の麺類の質量(g)を示す。]
(1) Water content of pregelatinized noodles:
It calculated | required by the following numerical formula (i).

Water content (mass%) of pregelatinized noodles = {(A−B) / A} × 100 (i)

[In the formula, A = mass of pregelatinized noodles at the time of packaging (g), B = after pregelatinized noodles at the time of packaging in a thermostatic bath at 135 ° C. for 2 hours (the mass of the noodles is more than that) The mass (g) of the noodles at the time when they became constant without decreasing is shown. ]

(2)α化麺類におけるエタノールの付着量:
下記の数式(ii)により求めた。

α化麺類のエタノール付着量(質量%)=[{(b−a)×(c/100)}/a]×100 (ii)

[式中、a=エタノール噴霧または浸漬前のα化麺類の質量(g)、b=エタノール噴霧または浸漬後のα化麺類の質量(g)、c=エタノール溶液の濃度(質量%)を示す。]
(2) Amount of ethanol adhered to pregelatinized noodles:
It calculated | required by the following numerical formula (ii).

Amount of ethanol attached to pregelatinized noodles (% by mass) = [{(b−a) × (c / 100)} / a] × 100 (ii)

[Wherein, a = mass of pregelatinized noodles before ethanol spraying or immersion (g), b = mass of pregelatinized noodles after ethanol spraying or immersion (g), c = concentration of ethanol solution (mass%) . ]

(3)α化麺類における乳酸の付着量:
下記の数式(iii)により求めた。

α化麺類の乳酸付着量(質量%)=[{(b'−a')×(c'/100)}/a']×100 (iii)

[式中、a'=乳酸噴霧または浸漬前のα化麺類の質量(g)、b'=乳酸噴霧または浸漬後のα化麺類の質量(g)、c'=乳酸溶液の濃度(質量%)を示す。]
(3) Amount of lactic acid attached to pregelatinized noodles:
It calculated | required by the following numerical formula (iii).

Lactic acid adhesion amount of α-noodles (% by mass) = [{(b′−a ′) × (c ′ / 100)} / a ′] × 100 (iii)

[Wherein, a ′ = mass of pregelatinized noodles before lactic acid spray or immersion (g), b ′ = mass of pregelatinized noodles after lactic acid spray or immersion (g), c ′ = concentration of lactic acid solution (mass%) ). ]

また、以下の実施例および比較例で得られた包装α化麺類の品質[「外観」(透明感)、「麺中心部の粘弾性」および「麺表面の歯切れ」(歯ぬかりの有無)]の評価基準は、以下の表1に示すとおりである。   In addition, the quality of the packaged α-noodles obtained in the following examples and comparative examples [“appearance” (transparency), “viscoelasticity of the noodle center” and “crisp on the surface of the noodle” (presence or absence of toothing)] The evaluation criteria are as shown in Table 1 below.

Figure 0004753924
Figure 0004753924

《実施例1》[包装α化中華麺の製造]
(1) 中力小麦粉(日清製粉株式会社製「特雀」)70質量部および馬鈴薯澱粉(Jオイルミルズ株式会社製「BO−15」)30質量部に、食塩1.0質量部と粉末かんすい(オリエンタル酵母工業株式会社製「赤かんすい」)0.4質量部を水35質量部に溶解した水溶液を加えて、横型1軸ミキサー(新トーキョーメンキ製)で15分間混捏した後、常法により複合および圧延を行なって、厚さ1.2mmの麺帯にし、それを角刃の切刃#20番で切り出して生麺線を得た。
(2) 実験番号1では、上記(1)で得られた生麺線を、100℃で1分30秒間蒸熱処理した後、10秒間水洗し、さらに100℃で1分30秒間蒸熱処理して、α化中華麺を製造した。
実験番号2および4では、上記(1)で得られた生麺線を、100℃で2分30秒間蒸熱処理し、α化中華麺を製造した。
実験番号3では、前記の実験番号2および4で得られたα化中華麺を、温度30℃の温風にて5分間乾燥処理して、α化中華麺を製造した。
<< Example 1 >> [Manufacturing of Chinese Noodles with Packaging Alpha]
(1) Medium strength wheat flour (Nisshin Flour Milling Co., Ltd. “Special Sparrow”) 70 parts by mass and potato starch (J Oil Mills Co., Ltd. “BO-15”) 30 parts by mass, sodium chloride 1.0 mass part and powder Kansui ("Red Kansui" manufactured by Oriental Yeast Co., Ltd.) After adding 0.4 parts by weight of an aqueous solution dissolved in 35 parts by weight of water, the mixture is mixed for 15 minutes with a horizontal uniaxial mixer (manufactured by New Tokyo Menki). Compounding and rolling were carried out by the above method to form a noodle strip having a thickness of 1.2 mm, which was cut out with a cutting blade # 20 with a square blade to obtain a raw noodle string.
(2) In Experiment No. 1, the raw noodle strings obtained in the above (1) were steamed at 100 ° C. for 1 minute 30 seconds, then washed with water for 10 seconds, and further steamed at 100 ° C. for 1 minute 30 seconds. Then, pregelatinized Chinese noodles were produced.
In Experiment Nos. 2 and 4, the raw noodle strings obtained in (1) above were steamed at 100 ° C. for 2 minutes 30 seconds to produce pregelatinized Chinese noodles.
In Experiment No. 3, the pregelatinized Chinese noodles obtained in Experiment Nos. 2 and 4 were dried with warm air at a temperature of 30 ° C. for 5 minutes to produce pregelatinized Chinese noodles.

(3) 実験番号1〜3については、それぞれのα化中華麺を100gずつに小分した後、常温でエタノール溶液(濃度95質量%)を噴霧して、麺線表面にエタノールを付着させたα化中華麺を得た。このα化中華麺の水分含量およびエタノールの付着量を測定したところ、下記の表2に示すとおりであった。
実験番号4については、α化中華麺を100gずつに小分した後、常温でエタノール水溶液(濃度95質量%)を噴霧し、次いで常温で乳酸水溶液(濃度10質量%)を噴霧して、麺線表面にエタノールおよび乳酸を付着させたα化中華麺を得た。このα化中華麺の水分含量、エタノールの付着量および乳酸の付着量を測定したところ、下記の表2に示すとおりであった。
(4) 前記で得られたエタノールを付着させたα化中華麺、またはエタノールと乳酸を付着させたα化中華麺を、耐熱性の包材(ポリアミドとポリエチレンの積層フィルム)で個別密封包装した後、蒸気殺菌庫内で、90℃で40分間加熱殺菌処理した。
(3) For Experiment Nos. 1 to 3, after each gelatinized Chinese noodle was subdivided into 100 g portions, an ethanol solution (concentration 95% by mass) was sprayed at room temperature to adhere ethanol to the surface of the noodle strings. α-modified Chinese noodles were obtained. The moisture content of this pre-gelatinized Chinese noodle and the amount of ethanol adhered were measured and as shown in Table 2 below.
For Experiment No. 4, after subdividing the pregelatinized Chinese noodles into 100 g portions, an aqueous ethanol solution (concentration 95 mass%) was sprayed at room temperature, and then an aqueous lactic acid solution (concentration 10 mass%) was sprayed at room temperature. A pregelatinized Chinese noodle with ethanol and lactic acid attached to the wire surface was obtained. The moisture content, the amount of ethanol attached, and the amount of lactic acid attached to this pre-gelatinized Chinese noodle were measured and were as shown in Table 2 below.
(4) The above-obtained pregelatinized Chinese noodles with ethanol attached or pregelatinized Chinese noodles with ethanol and lactic acid attached are individually sealed and packaged with a heat-resistant packaging material (polyamide and polyethylene laminated film). Then, it heat-sterilized at 90 degreeC for 40 minute (s) in the steam sterilization chamber.

(5) 得られた加熱殺菌処理後の包装α化中華麺を、常温(25℃)で30日間保存して、30日保存後にカビの発生およびは変色の有無について確認した。カビの発生および変色がない場合を(○)とし、カビの発生および/または変色があった場合を(×)としたところ、下記の表2に示すとおりであった。
保存性の評価後に異常のない実験区について、麺を包材から取出して、丼型のスチロール製容器に容れ、沸騰水500mlを注いだ後に湯切りをし、再度500mlの沸騰水を注ぎ、粉末スープを入れて、表1に示した評価基準に基づいて10名のパネラーで官能検査を実施し、その平均値を採ったところ、下記の表2に示すとおりであった。
さらに、得られた加熱殺菌処理後の包装α化中華麺を、チルド温度(5℃)で90日間保存した。90日保存後に上記と同様に保存性の評価を行った。また、異常のない実験区の麺を包材から取出し、手鍋に容れて沸騰水500mlを注いで1分間茹でた後、粉末スープを入れて10名のパネラーで官能試験を実施し、その平均値を採ったところ、下記の表2に示すとおりであった。
(5) The packaged gelatinized Chinese noodles obtained after the heat sterilization treatment were stored at room temperature (25 ° C.) for 30 days, and after storage for 30 days, the occurrence of mold and the presence or absence of discoloration were confirmed. The case where no mold was generated or discolored was indicated by (◯), and the case where mold was generated and / or discolored was indicated by (X). The results were as shown in Table 2 below.
Take out noodles from the packaging material in the experimental section that has no abnormalities after the storage stability evaluation, put it in a bowl-shaped styrene container, pour 500 ml of boiling water, drain it, pour 500 ml of boiling water again, and powder The soup was put in, and the sensory test was carried out by 10 panelists based on the evaluation criteria shown in Table 1, and the average value thereof was as shown in Table 2 below.
Further, the obtained packaged Chinese noodles after the heat sterilization treatment were stored at a chilled temperature (5 ° C.) for 90 days. After storage for 90 days, the storage stability was evaluated in the same manner as described above. Also, take noodles from the experimental section with no abnormalities from the packaging, pour 500 ml of boiling water in a hand pan, boil for 1 minute, put powder soup and conduct a sensory test with 10 panelists. The result was as shown in Table 2 below.

《比較例1》[包装α化中華麺の製造]
(1) 実験番号1では、実施例1の実験番号2と同じ方法でα化中華麺を製造した後、30℃の温風にて20分間乾燥処理して、水分含量の低減したα化中華麺を製造した。
実験番号2では、実施例1の実験番号1と同じ方法でα化中華麺を製造した後、水洗を行い、水分含量の増加したα化中華麺を製造した。
実験番号3では、実施例1の実験番号2と同じ方法でα化中華麺を製造した。
また、実験番号4では、粉末かんすいの使用量を0.01質量部に変更した以外は、実施例1の実験番号2と同じ方法でα化中華麺を製造した。
(2) 実験番号1および2では、得られたα化中華麺を100gずつに小分し、実施例1と同様にしてエタノール水溶液を噴霧して、麺線表面にエタノールを付着させたα化中華麺を得た。このα化中華麺の水分含量およびエタノールの付着量を測定したところ、下記の表3に示すとおりであった。次いで、このエタノールを付着したα化中華麺を、実施例1と同様にして、包装し加熱殺菌処理して、包装α化中華麺を製造した。
実験番号3では、得られたα化中華麺に対してエタノールの付着処理を行なわずに、実施例1と同様の条件で包装し加熱殺菌処理して、包装α化中華麺を製造した。
実験番号4では、得られたα化中華麺に対してエタノールの付着処理を行なわずに、レトルト殺菌用パウチに充填包装し、110℃で30分間加圧加熱殺菌処理をした。
(3) 上記により得られた包装α化中華麺について、実施例1と同様にして、常温(25℃)で30日間、およびチルド(5℃)で90日間の保存性の評価を実施した。
さらに、保存性の評価後に腐敗していない実験区については、実施例1と同様に10名のパネラーで官能検査を実施し、その平均値を採ったところ、下記の表3に示すとおりであった。
<< Comparative Example 1 >> [Manufacture of Chinese Noodles with Packaging Alpha]
(1) In Experiment No. 1, pre-gelatinized Chinese noodles were produced by the same method as in Experiment No. 2 of Example 1, and then subjected to a drying treatment with warm air at 30 ° C. for 20 minutes to reduce the moisture content. Noodles were produced.
In Experiment No. 2, pre-gelatinized Chinese noodles were produced by the same method as in Experiment No. 1 of Example 1, and then washed with water to produce pre-gelatinized Chinese noodles with an increased water content.
In Experiment No. 3, pre-gelatinized Chinese noodles were produced by the same method as in Experiment No. 2 of Example 1.
In Experiment No. 4, pre-gelatinized Chinese noodles were produced in the same manner as in Experiment No. 2 of Example 1, except that the amount of powdered pan was changed to 0.01 parts by mass.
(2) In Experiment Nos. 1 and 2, the resulting gelatinized Chinese noodles were subdivided into 100 g portions, and an aqueous ethanol solution was sprayed in the same manner as in Example 1 to attach ethanol to the surface of the noodle strings. I got Chinese noodles. The water content of this pre-gelatinized Chinese noodle and the amount of ethanol deposited were measured and as shown in Table 3 below. Next, the pregelatinized Chinese noodles attached with ethanol were packaged and heat sterilized in the same manner as in Example 1 to produce prepackaged Chinese noodles.
In Experiment No. 3, the pre-gelatinized Chinese noodles obtained were packaged under the same conditions as in Example 1 and subjected to heat sterilization without subjecting the ethanol to an adhesive treatment to produce pre-gelatinized Chinese noodles.
In Experiment No. 4, the obtained pregelatinized Chinese noodles were filled and packaged in a retort sterilization pouch without being subjected to an ethanol adhesion treatment, and subjected to a pressure heat sterilization treatment at 110 ° C. for 30 minutes.
(3) In the same manner as in Example 1, the pre-packaged Chinese noodles obtained as described above were evaluated for storage stability at room temperature (25 ° C.) for 30 days and chilled (5 ° C.) for 90 days.
Further, in the experimental section that was not spoiled after the storage stability evaluation, the sensory test was carried out by 10 panelists in the same manner as in Example 1, and the average value was taken. As shown in Table 3 below, It was.

Figure 0004753924
Figure 0004753924

Figure 0004753924
Figure 0004753924

上記の表2にみるように、実施例1においては、蒸熱処理を行ってα化した後にエタノールを付着させて、エタノールの付着量が2質量%で水分含量が32〜43質量%の範囲であるα化中華麺(実験番号1〜3)、またはエタノールと乳酸を付着させて、エタノールの付着量が1質量%および乳酸の付着量が0.1質量%でかつ水分含量が37質量%であるα化中華麺(実験番号4)を包装した後、90℃の温度で40分間加熱処理して包装α化中華麺を製造したことにより、常温(25℃)で30日間保存した後でも、またチルド温度(5℃)で90日間保存した後でも、カビ・変色が生じず、しかも喫食状態にしたときに透明感があって外観に優れ、麺中心部の粘弾性および麺表面の歯切れに優れていて良好な食感で、常温およびチルド温度で流通および長期保存可能な包装α化中華麺が得られていることがわかる。   As can be seen from Table 2 above, in Example 1, after steaming and pregelatinizing, ethanol was deposited, and the amount of ethanol deposited was 2% by mass and the water content was in the range of 32 to 43% by mass. A certain pre-gelatinized Chinese noodles (experiment numbers 1 to 3), or ethanol and lactic acid were adhered, the amount of ethanol adhered was 1% by mass, the amount of lactic acid deposited was 0.1% by mass and the water content was 37% by mass. After packaging a certain pre-gelatinized Chinese noodles (Experiment No. 4), the packaged pre-gelatinized Chinese noodles were produced by heat treatment at a temperature of 90 ° C. for 40 minutes, so that even after storage at room temperature (25 ° C.) for 30 days, Even after 90 days of storage at a chilled temperature (5 ° C), mold and discoloration do not occur, and it has a transparent appearance and excellent appearance when it is in the eating state. Excellent and good texture, normal temperature and chilled It can be seen that distribution and shelf-stable packaging α of noodles is obtained in degrees.

それに対して、表3にみるように、比較例1の実験番号1では、実施例1と同様にエタノールを付着させたα化中華麺を包装した後に、実施例1と同様に90℃の温度で40分間加熱処理しているが、包装する時点でのα化中華麺の水分含量が26質量%と低いことにより、常温およびチルド温度での保存性は良好であるものの、保存後に喫食状態にしたときの中華麺の食感および外観が実施例1に比べて大きく劣っていることがわかる。
比較例1の実験番号2では、実施例1と同様にエタノールを付着させたα化中華麺を包装した後に、実施例1と同様に90℃の温度で40分間加熱処理しているが、包装する時点でのα化中華麺の水分含量が53質量%と高いことにより、常温で保存したときに30日後にはカビや変色が生じていて、長期保存できず、またチルド温度で保存した時にも同様に90日後にカビや変色が生じていて、長期保存できないことがわかる。
比較例1の実験番号3では、包装する時点でのα化中華麺の水分含量は37質量%であるが、α化中華麺にエタノールを付着させずに包装し加熱処理を行なったことにより、常温で保存したときに30日後にカビや変色が生じており、長期保存できず、またチルド温度で保存した時にも同様に90日後にカビや変色が生じており、長期保存できないことがわかる。
比較例1の実験番号4では、包装する時点でのα化中華麺の水分含量は37質量%であるが、α化中華麺を包装した後に110℃という高温でレトルト処理したことにより、常温およびチルド温度での保存性は良好であるが、保存後に喫食状態にしたときの中華麺の食感および外観が実施例1に比べて大きく劣っていることがわかる。
On the other hand, as shown in Table 3, in Experiment No. 1 of Comparative Example 1, after packaging the pregelatinized Chinese noodles to which ethanol was attached in the same manner as in Example 1, the temperature was 90 ° C. as in Example 1. Although it is heat-treated for 40 minutes, the moisture content of the pre-gelatinized Chinese noodles at the time of packaging is as low as 26% by mass, so that the storage stability at normal temperature and chilled temperature is good, but it remains in the eating state after storage. It can be seen that the texture and appearance of the Chinese noodles are significantly inferior to those of Example 1.
In Experiment No. 2 of Comparative Example 1, after packaging the pregelatinized Chinese noodles to which ethanol was attached in the same manner as in Example 1, it was heat-treated at a temperature of 90 ° C. for 40 minutes as in Example 1. When the pre-gelatinized Chinese noodles have a high water content of 53% by mass, mold and discoloration occur after 30 days when stored at room temperature, and cannot be stored for a long time, and when stored at a chilled temperature. Similarly, it can be seen that mold and discoloration occur after 90 days and cannot be stored for a long time.
In Experiment No. 3 of Comparative Example 1, the moisture content of the pregelatinized Chinese noodles at the time of packaging was 37% by mass, but packaging was performed without attaching ethanol to the pregelatinized Chinese noodles, and heat treatment was performed. It can be seen that when stored at room temperature, mold and discoloration occur after 30 days and cannot be stored for a long time, and when stored at a chilled temperature, mold and discoloration occur after 90 days and cannot be stored for a long time.
In Experiment No. 4 of Comparative Example 1, the moisture content of the pregelatinized Chinese noodles at the time of packaging was 37% by mass, but after retorting at a high temperature of 110 ° C. after packaging the pregelatinized Chinese noodles, Although the storage stability at the chilled temperature is good, it can be seen that the texture and appearance of the Chinese noodles are greatly inferior to those of Example 1 when they are brought into a eating state after storage.

《実施例2》[チルド温度で流通および保存するための包装α化中華麺の製造]
実施例1において、包装後の加熱処理(加熱殺菌処理)を行なわなかった以外は、実施例1と同じ方法を採用して、チルド温度で流通および保存するための包装α化中華麺を製造した。
得られた包装α化中華麺を、チルド温度(5℃)で30日間保存し、30日間保存後の保存性の評価、喫食した際の中華麺の透明感(外観)、粘弾性および歯切れ(歯ぬかりの有無)を、実施例1と同様にして10名のパネラーに評価してもらい、その平均値を採ったところ、下記の表4に示すとおりであった。
<< Example 2 >> [Manufacture of pre-packaged Chinese noodles for distribution and storage at chilled temperatures]
In Example 1, except for not performing the heat treatment (heat sterilization treatment) after packaging, the same method as in Example 1 was adopted to produce a packaged α-noodle Chinese noodle for distribution and storage at a chilled temperature. .
The resulting packaged pre-gelatinized Chinese noodles are stored at a chilled temperature (5 ° C.) for 30 days, evaluation of storage stability after storage for 30 days, transparency (appearance) of Chinese noodles when eaten, viscoelasticity and crispness ( The presence or absence of toothing was evaluated by 10 panelists in the same manner as in Example 1, and the average value thereof was as shown in Table 4 below.

Figure 0004753924
Figure 0004753924

上記の表4の結果にみるように、実施例2では、蒸熱処理を行ってα化した後にエタノールを付着させて、エタノールの付着量が2質量%で水分含量が32〜43質量%の範囲であるα化中華麺(実験番号1〜3)、またはエタノールと乳酸を付着させて、エタノールの付着量が1質量%および乳酸の付着量が0.1質量%で、かつ水分含量が37質量%であるα化中華麺(実験番号4)を包装して包装α化中華麺を製造したことにより、包装後に加熱処理をしていないにも拘わらず、チルド温度(5℃)で30日間保存した後でも、カビ・変色が生じず、しかも喫食状態にしたときに透明感があって外観に優れ、麺中心部の粘弾性および麺表面の歯切れに優れていて良好な食感になる、チルド温度で流通および長期保存可能な包装α化中華麺が得られることがわかる。   As can be seen from the results in Table 4 above, in Example 2, ethanol was deposited after steaming, and the amount of ethanol deposited was 2% by mass and the water content was in the range of 32 to 43% by mass. Α-Chinese noodles (Experiment Nos. 1 to 3) or ethanol and lactic acid are attached, the amount of ethanol attached is 1% by mass, the amount of lactic acid attached is 0.1% by mass, and the water content is 37% by mass % Pre-treated Chinese noodles (Experiment No. 4) were packaged to produce pre-packaged Chinese noodles, which were stored for 30 days at a chilled temperature (5 ° C.) even though they were not heat-treated after packaging. Even after cooking, chilled, discolored, transparent and excellent in appearance when eaten, excellent viscoelasticity at the center of the noodle and crispness on the surface of the noodle, resulting in a good texture Packaged alpha noodles that can be distributed and stored for a long time at temperature It turns out that it is obtained.

《実施例3》[包装α化うどんの製造]
(1) 中力小麦粉(日清製粉株式会社製「特雀」)70質量部およびタピオカ澱粉(Jオイルミルズ株式会社製「A700」)30質量部に、食塩1.5質量部を水35質量部に溶解した水溶液を加えて、横型1軸ミキサー(新トーキョーメンキ製)で15分間混捏した後、常法により複合および圧延を行なって厚さ1.2mmの麺帯にし、それを角刃の切刃#10番で切り出して生麺線を得た。
(2) 実験番号1では、上記で得られた生麺線を、100℃で1分30秒間蒸熱処理した後、10秒間水洗し、さらに1分30秒間蒸熱処理し、α化うどんを製造した。
実験番号2および4では、上記で得られた生麺線を、100℃で2分30秒間蒸熱処理し、α化うどんを製造した。
実験番号3では、前記実験番号2および4で得られたα化うどんを温度30℃の温風にて5分間乾燥処理し、α化うどんを製造した。
<< Example 3 >> [Manufacture of pre-packaged udon]
(1) Neutral wheat flour (Nisshin Flour Mills Co., Ltd. “Special Sparrow”) 70 parts by mass and Tapioca starch (J Oil Mills Co., Ltd. “A700”) 30 parts by mass; Add the dissolved aqueous solution to the part, knead for 15 minutes with a horizontal uniaxial mixer (manufactured by New Tokyo Menki), then combine and roll by a conventional method to make a 1.2 mm thick noodle strip, which is a square blade Was cut with No. 10 cutting blade to obtain raw noodle strings.
(2) In Experiment No. 1, the raw noodle strings obtained above were steamed at 100 ° C. for 1 minute 30 seconds, then washed with water for 10 seconds, and further steamed for 1 minute 30 seconds to produce pregelatinized udon. .
In Experiment Nos. 2 and 4, the raw noodle strings obtained above were steamed at 100 ° C. for 2 minutes and 30 seconds to produce pregelatinized udon.
In Experiment No. 3, pregelatinized udon obtained in Experiment Nos. 2 and 4 was dried with warm air at a temperature of 30 ° C. for 5 minutes to produce pregelatinized udon.

(3) 実験番号1〜3では、得られたそれぞれのα化うどんを100gずつに小分した後、常温でエタノール水溶液(濃度95質量%)を噴霧して、麺線表面にエタノールを付着させたα化うどんを得た。このα化うどんの水分含量およびエタノールの付着量を測定したところ、下記の表5に示すとおりであった。
実験番号4では、得られたα化うどんを100gずつに小分した後、常温でエタノール水溶液(濃度95質量%)を噴霧し、次いで常温で乳酸水溶液(濃度10質量%)を噴霧して、麺線表面にエタノールおよび乳酸を付着させたα化うどんを得た。このα化うどんの水分含量、エタノールの付着量および乳酸の付着量を測定したところ、下記の表5に示すとおりであった。
(4) 前記で得られた小分した、エタノールを付着させたα化うどん、またはエタノールと乳酸を付着させたα化うどんを、耐熱性の包材(ポリアミドとポリエチレンの積層フィルム)で個別密封包装した後、蒸気殺菌庫内で、90℃で40分間加熱殺菌処理した。
(5) 得られた加熱殺菌処理後の包装α化うどんを、実施例1と同様にして、保存性および官能評価を実施したところ、下記の表5に示すとおりであった。
(3) In Experiment Nos. 1 to 3, after subdividing each obtained α-noodle into 100 g each, an ethanol aqueous solution (concentration 95% by mass) was sprayed at room temperature to adhere ethanol to the surface of the noodle strings. Obtained pre-α udon. The water content of this pregelatinized udon and the amount of ethanol deposited were measured and found to be as shown in Table 5 below.
In Experiment No. 4, after subdividing the obtained pregelatinized udon into 100 g portions, an aqueous ethanol solution (concentration 95 mass%) was sprayed at room temperature, and then an aqueous lactic acid solution (concentration 10 mass%) was sprayed at room temperature. The pregelatinized udon obtained by attaching ethanol and lactic acid to the surface of the noodle strings was obtained. The moisture content, ethanol adhesion amount and lactic acid adhesion amount of this pregelatinized udon were measured and as shown in Table 5 below.
(4) Individually seal the pre-divided pregelatinized udon with ethanol attached or pregelatinized udon with ethanol and lactic acid attached with heat-resistant packaging material (polyamide and polyethylene laminated film). After packaging, it was sterilized by heating at 90 ° C. for 40 minutes in a steam sterilizer.
(5) The packaged α-noodle obtained after the heat sterilization treatment was subjected to storage stability and sensory evaluation in the same manner as in Example 1. The results were as shown in Table 5 below.

《比較例2》[包装α化うどんの製造]
(1) 実験番号1では、実施例3の実験番号2と同じ方法でα化うどんを製造した後、30℃の温風にて20分間乾燥処理した。水分含量の低減したα化うどんを製造した。
実験番号2では、実施例3の実験番号1と同じ方法でα化うどんを製造した後、水洗を行い、水分含量の増加したα化うどんを製造した。
実験番号3および4では、実施例3の実験番号2と同じ方法でα化うどんを製造した。
(2) 実験番号1および2では、得られたα化うどんを100gずつに小分し、実施例3と同様にしてエタノール水溶液を噴霧して、麺線表面にエタノールを付着させたα化うどんを得た。このα化うどんの水分含量およびエタノールの付着量を測定したところ、下記の表6に示すとおりであった。次いで、このエタノールを付着させたα化うどんを、実施例3と同様にして、包装し加熱殺菌処理して、包装α化うどんを製造した。
実験番号3では、エタノールの付着処理を行なわずに、以後実施例3と同様にして、包装し加熱殺菌処理して、包装α化うどんを製造した。
実験番号4では、エタノールの付着処理を行なわずに、レトルト殺菌用パウチに充填包装し、110℃、30分間加圧加熱殺菌処理をした。
(3) 得られた加熱殺菌処理後の包装α化うどんを、実施例3と同様にして、保存性および官能評価を実施したところ、下記の表6に示すとおりであった。
<< Comparative Example 2 >> [Manufacture of pre-packaged udon]
(1) In Experiment No. 1, pregelatinized udon was produced by the same method as in Experiment No. 2 of Example 3, and then dried with warm air of 30 ° C. for 20 minutes. Pregelatinized udon with reduced water content was produced.
In Experiment No. 2, pregelatinized udon was produced by the same method as in Experiment No. 1 of Example 3, and then washed with water to produce pregelatinized udon with an increased water content.
In Experiment Nos. 3 and 4, pregelatinized udon was produced in the same manner as in Experiment No. 2 of Example 3.
(2) In Experiment Nos. 1 and 2, the obtained α-noodle was subdivided into 100 g portions, and an aqueous ethanol solution was sprayed in the same manner as in Example 3 to add ethanol to the surface of the noodle strings. Got. The moisture content of this pregelatinized udon and the amount of ethanol deposited were measured and found to be as shown in Table 6 below. Next, the pregelatinized udon with ethanol attached was packaged and heat sterilized in the same manner as in Example 3 to produce packaged alpha noodles.
In Experiment No. 3, packaging and heat sterilization were carried out in the same manner as in Example 3 without performing the ethanol adhesion treatment, to produce packaged α-noodles.
In Experiment No. 4, the ethanol adhesion treatment was not performed, and the retort sterilization pouch was filled and packaged and subjected to a pressure heat sterilization treatment at 110 ° C. for 30 minutes.
(3) The packaged alpha noodles obtained after the heat sterilization treatment were subjected to storage stability and sensory evaluation in the same manner as in Example 3. The results were as shown in Table 6 below.

Figure 0004753924
Figure 0004753924

Figure 0004753924
Figure 0004753924

上記の表5にみるように、実施例3では、蒸熱処理を行ってα化した後にエタノールを付着させてエタノールの付着量が2質量%で水分含量が32〜42質量%の範囲であるα化うどん(実験番号1〜3)、またはエタノールと乳酸を付着させてエタノールの付着量が1質量%および乳酸の付着量が0.1質量%で、かつ水分含量が38質量%であるα化うどん(実験番号4)を包装した後、90℃の温度で40分間加熱処理して包装α化うどんを製造したことにより、常温(25℃)で30日間保存した後でも、カビ・変色が生じず、しかも喫食状態にしたときに透明感があって外観に優れ、麺中心部の食感の粘弾性および麺表面の食感の歯切れに優れており、常温で流通および長期保存可能な包装α化うどんが得られることがわかる。
実施例3の包装α化うどんは、常温で30日以上にわたって品質の低下などを生ずることがなく保存可能であることから、チルド温度でも品質の低下などを生ずることがなく一層長い期間にわたって保存可能であることが予想される。
As seen in Table 5 above, in Example 3, after steaming and alphatizing, ethanol was allowed to adhere and the amount of ethanol deposited was 2% by mass and the water content was in the range of 32 to 42% by mass. Noodles (Experiment Nos. 1 to 3), or ethanol and lactic acid are attached, and the amount of ethanol attached is 1% by mass, the amount of lactic acid attached is 0.1% by mass, and the water content is 38% by mass After packaging udon (Experiment No. 4), heat treatment was performed at 90 ° C for 40 minutes to produce packaged α-shaped udon, resulting in mold and discoloration even after storage at room temperature (25 ° C) for 30 days. In addition, it has a transparent appearance and excellent appearance when it is in the eating state, has excellent viscoelasticity of the texture of the noodle center and excellent texture of the noodle surface, and can be distributed at room temperature and stored for a long time α You can see that you can get udon.
The packaged alpha noodles of Example 3 can be stored at room temperature for 30 days or more without any deterioration in quality, and can be stored for a longer period without deterioration in quality even at chilled temperatures. It is expected that

それに対して、表6にみるように、比較例2の実験番号1では、エタノールを付着させたα化うどんを包装した後に90℃の温度で40分間加熱処理しているが、包装する時点でのα化うどんの水分含量が28質量%と低いことにより、常温で30日以上にわたって保存可能であるものの、当該保存後に喫食状態にしたときのうどんの食感および外観が実施例3に比べて大きく劣っていることがわかる。
比較例2の実験番号2では、エタノールを付着させたα化うどんを包装した後に90℃温度で40分間加熱処理しているが、包装する時点でのα化うどんの水分含量が52質量%と高いことにより、常温で保存したときに30日間後にカビや変色が生じており、長期保存できないことがわかる。
比較例2の実験番号3では、包装する時点でのα化うどんの水分含量は38質量%であるが、α化うどんにエタノールを付着させずに包装し、加熱処理を行なったことにより、常温で保存したときに30日間後にカビや変色が生じており、長期保存ができない。
比較例2の実験番号4では、包装する時点でのα化うどんの水分含量は38質量%であるが、α化うどんを包装した後に110℃という高温でレトルト処理したことにより、常温での保存性は良好であるが、保存後に喫食状態にしたときのうどんの食感および外観が実施例3に比べて大きく劣っていることがわかる。
On the other hand, as shown in Table 6, in Experiment No. 1 of Comparative Example 2, after the pregelatinized udon with ethanol attached was packaged, it was heat treated at a temperature of 90 ° C. for 40 minutes. Although the moisture content of the pre-gelatinized udon is as low as 28% by mass, it can be stored for 30 days or more at room temperature, but the texture and appearance of the udon when it is in the eating state after the storage are compared with Example 3. It turns out that it is greatly inferior.
In Experiment No. 2 of Comparative Example 2, the pregelatinized udon with ethanol attached was packaged and heat-treated at 90 ° C. for 40 minutes, but the moisture content of the pregelatinized udon at the time of packaging was 52% by mass. It is understood that molds and discoloration occur after 30 days when stored at room temperature, and it cannot be stored for a long time.
In Experiment No. 3 of Comparative Example 2, the moisture content of the pregelatinized noodles at the time of packaging was 38% by mass. However, packaging was performed without attaching ethanol to the pregelatinized noodles, and heat treatment was performed. Mold and discoloration occur after 30 days when stored at, and cannot be stored for a long time.
In Experiment No. 4 of Comparative Example 2, the moisture content of the pregelatinized noodles at the time of packaging was 38% by mass. However, after the pregelatinized noodles were packaged, they were retorted at a high temperature of 110 ° C., so that they were stored at room temperature. Although the property is good, it can be seen that the texture and appearance of the udon when compared to Example 3 are greatly inferior when stored after storage.

《実施例4》[包装α化スパゲティの製造]
(1) 中力小麦粉(日清製粉株式会社製「特雀」)40質量部、デュラム小麦粉(日清製粉株式会社製「DF」)30質量部、馬鈴薯澱粉(ホクレン農業協同組合「なかしゃり」)30質量部に、食塩1質量部および水35質量部を加えて、押出機(ITALPAST社製「MAC30VR−S」)を用いて混練押し出しして、直径が1.4mmの生スパゲティを製造した。
(2) 実験番号1では、得られた生スパゲティを、100℃で2分間蒸熱処理した後、10秒水洗し、さらに2分間蒸熱処理し、α化スパゲティを製造した。
実験番号2および4では、得られた生スパゲティを、100℃で3分間蒸熱処理し、α化スパゲティを製造した。
実験番号3では、前記の実験番号2および4で得られたα化スパゲティを温度30℃の温風にて5分間乾燥処理し、α化スパゲティを製造した。
<< Example 4 >> [Manufacture of packaging alpha spaghetti]
(1) Middle strength wheat flour (Nisshin Flour Milling Co., Ltd. “Special Sparrow”) 40 parts by mass, Durum wheat flour (Nisshin Flour Milling Co., Ltd. “DF”) 30 parts by mass, potato starch (Hokuren Agricultural Cooperative “Nakashari” ") Add 1 part by weight of salt and 35 parts by weight of water to 30 parts by weight, knead and extrude using an extruder (ITALPAST" MAC30VR-S ") to produce a raw spaghetti with a diameter of 1.4 mm did.
(2) In Experiment No. 1, the obtained raw spaghetti was steam-heated at 100 ° C. for 2 minutes, then washed with water for 10 seconds, and further steamed for 2 minutes to produce pregelatinized spaghetti.
In Experiment Nos. 2 and 4, the obtained raw spaghetti was steamed at 100 ° C. for 3 minutes to produce pregelatinized spaghetti.
In Experiment No. 3, the pregelatinized spaghetti obtained in Experiment Nos. 2 and 4 was dried with warm air at a temperature of 30 ° C. for 5 minutes to produce pregelatinized spaghetti.

(3) 実験番号1〜3では、得られたそれぞれのα化スパゲティを100gずつに小分した後、常温でエタノール水溶液(濃度95質量%)を噴霧して、スパゲティ表面にエタノールを付着させたα化スパゲティを得た。このα化スパゲティの水分含量およびエタノールの付着量を測定したところ、下記の表7に示すとおりであった。
実験番号4では、得られたα化スパゲティを100gずつに小分した後、常温でエタノール水溶液(濃度95質量%)をスパゲティ表面に噴霧し、次いで常温で乳酸水溶液(濃度10質量%)をスパゲティ表面に噴霧して、エタノールおよび乳酸を付着させたα化スパゲティを得た。このα化スパゲティの水分含量、エタノールの付着量および乳酸の付着量を測定したところ、下記の表7に示すとおりであった。
(4) 前記で得られた小分した、エタノールを付着させたα化スパゲティ、またはエタノールと乳酸を付着させたα化スパゲティを、耐熱性の包材(ポリアミドとポリエチレンの積層フィルム)で個別密封包装した後、蒸気殺菌庫内で、90℃で40分間加熱殺菌処理した。
(5) 得られた加熱殺菌処理後の包装α化スパゲティを、実施例1と同様にして、保存性および官能評価を実施したところ、下記の表7に示すとおりであった。
(3) In Experiment Nos. 1 to 3, after each of the obtained pregelatinized spaghetti was subdivided into 100 g portions, an ethanol aqueous solution (concentration 95% by mass) was sprayed at room temperature to attach ethanol to the spaghetti surface. A pregelatinized spaghetti was obtained. The water content of this pregelatinized spaghetti and the amount of ethanol deposited were measured and as shown in Table 7 below.
In Experiment No. 4, the obtained pregelatinized spaghetti was subdivided into 100 g portions, and an aqueous ethanol solution (concentration 95% by mass) was sprayed on the spaghetti surface at room temperature, and then a lactic acid aqueous solution (concentration 10% by mass) at room temperature. Sprayed on the surface to obtain pregelatinized spaghetti with ethanol and lactic acid attached. The water content, the amount of ethanol adhered, and the amount of lactic acid deposited of this pregelatinized spaghetti were measured and were as shown in Table 7 below.
(4) Individually seal the pre-divided pregelatinized spaghetti with ethanol attached or pregelatinized spaghetti with ethanol and lactic acid attached with heat-resistant packaging material (polyamide and polyethylene laminated film) After packaging, it was sterilized by heating at 90 ° C. for 40 minutes in a steam sterilizer.
(5) The packaging pregelatinized spaghetti after the heat sterilization treatment was subjected to preservability and sensory evaluation in the same manner as in Example 1. The results were as shown in Table 7 below.

《比較例3》[包装α化スパゲティの製造]
(1) 実験番号1では、実施例4の実験番号2と同じ方法でα化スパゲティを製造した後、30℃の温風にて20分間乾燥処理して、水分含量の低減したα化スパゲティを製造した。
実験番号2では、実施例4の実験番号1と同じ方法でα化スパゲティを製造した後、水洗を行い、水分含量の増加したα化スパゲティを製造した。
実験番号3および4では、実施例4の実験番号2と同じ方法でα化スパゲティを製造した。
(2) 実験番号1および2では、得られたα化スパゲティを100gずつに小分し、実施例4と同様にしてスパゲティ表面にエタノール水溶液を噴霧して、エタノールを付着させたα化スパゲティを得た。このα化スパゲティの水分含量およびエタノールの付着量を測定したところ、下記の表8に示すとおりであった。次いで、このエタノールを付着させたα化スパゲティを、実施例3と同様にして、包装し加熱殺菌処理して、包装α化スパゲティを製造した。
実験番号3では、エタノールの付着処理を行なわずに、実施例4と同様にして、包装し加熱殺菌処理して、包装α化スパゲティを製造した。
実験番号4では、エタノールの付着処理を行なわずに、レトルト殺菌用パウチに充填包装し、110℃で30分間加圧加熱殺菌処理をした。
(3) 得られた加熱殺菌処理後の包装α化スパゲティを、実施例4と同様にして、保存性および官能評価を実施したところ、下記の表8に示すとおりであった。
<< Comparative Example 3 >> [Manufacture of pre-packaged spaghetti]
(1) In Experiment No. 1, after producing pregelatinized spaghetti by the same method as in Experiment No. 2 of Example 4, it was subjected to a drying treatment with warm air of 30 ° C. for 20 minutes to obtain a pregelatinized spaghetti with a reduced water content. Manufactured.
In Experiment No. 2, pregelatinized spaghetti was produced by the same method as in Experiment No. 1 of Example 4, and then washed with water to produce pregelatinized spaghetti with an increased water content.
In Experiment Nos. 3 and 4, pregelatinized spaghetti was produced in the same manner as in Experiment No. 2 of Example 4.
(2) In Experiment Nos. 1 and 2, the obtained α-ized spaghetti was subdivided into units of 100 g, and an aqueous ethanol solution was sprayed on the surface of the spaghetti in the same manner as in Example 4 to obtain the α-ized spaghetti to which ethanol was attached. Obtained. The water content of this pregelatinized spaghetti and the amount of ethanol deposited were measured and as shown in Table 8 below. Next, the pregelatinized spaghetti with ethanol attached was packaged and heat sterilized in the same manner as in Example 3 to produce a pregelatinized spaghetti.
In Experiment No. 3, the packaging α-ized spaghetti was manufactured by packaging and heat-sterilizing treatment in the same manner as in Example 4 without performing the ethanol adhesion treatment.
In Experiment No. 4, the ethanol adhesion treatment was not performed, and the retort sterilization pouch was filled and packaged and subjected to pressure heat sterilization at 110 ° C. for 30 minutes.
(3) The packaging pre-gelatinized spaghetti after the heat sterilization treatment was subjected to storage stability and sensory evaluation in the same manner as in Example 4. The results were as shown in Table 8 below.

Figure 0004753924
Figure 0004753924

Figure 0004753924
Figure 0004753924

上記の表7にみるように、実施例4では、蒸熱処理を行ってα化した後にエタノールを付着させてエタノールの付着量が2質量%で水分含量が31〜45質量%の範囲であるα化スパゲティ(実験番号1〜3)、またはエタノールと乳酸を付着させてエタノールの付着量が1質量%および乳酸の付着量が0.1質量%でかつ水分含量が35質量%であるα化スパゲティ(実験番号4)を包装した後、90℃の温度で40分間加熱処理して包装α化スパゲティを製造したことにより、常温(25℃)で30日間保存した後でも、カビ・変色が生じず、しかも喫食状態にしたときに透明感があって外観に優れ、スパゲティ中心部の粘弾性およびスパゲティ表面の歯切れに優れていて良好な食感である、常温で流通および長期保存可能な包装α化スパゲティが得られることがわかる。
実施例4の包装α化スパゲティは、常温で30日以上にわたって品質の低下などを生ずることなく保存可能であることから、チルド温度でも品質の低下などを生ずることがなく、前記30日よりも一層長い期間にわたって保存可能であることが予想される。
As shown in Table 7 above, in Example 4, after steaming and α-izing, ethanol was deposited, and the amount of ethanol deposited was 2% by mass and the moisture content was in the range of 31-45% by mass. Spaghetti (Experiment Nos. 1 to 3) or alpha spaghetti in which ethanol and lactic acid are adhered, the amount of ethanol deposited is 1% by mass, the amount of lactic acid deposited is 0.1% by mass and the water content is 35% by mass After packaging (Experiment No. 4), it was heat-treated at 90 ° C. for 40 minutes to produce a packaged α spaghetti so that mold and discoloration would not occur even after storage at room temperature (25 ° C.) for 30 days. In addition, it has a transparent appearance and excellent appearance when it is in the eating state, it has excellent viscoelasticity at the center of spaghetti and crispness on the surface of spaghetti, and has a good texture, which can be distributed at room temperature and stored for a long time Spage It can be seen that the tee is obtained.
Since the packaged α spaghetti of Example 4 can be stored at room temperature for 30 days or more without causing deterioration in quality or the like, it does not cause deterioration in quality even at a chilled temperature, which is even more than the 30 days. It is expected to be storable over a long period.

それに対して、表8にみるように、比較例3の実験番号1では、エタノールを付着させたα化スパゲティを包装した後に90℃の温度で40分間加熱処理しているが、包装する時点でのα化スパゲティの水分含量が26質量%と低いことにより、常温で30日以上にわたって保存可能であるものの、当該保存後に喫食状態にしたときのスパゲティの食感および外観が実施例4に比べて大きく劣っていることがわかる。
比較例3の実験番号2では、エタノールを付着させたα化スパゲティを包装した後に90℃の温度で40分間加熱処理しているが、包装する時点でのα化スパゲティの水分含量が50質量%と高いことにより、常温で保存したときに30日間後にカビや変色が生じており、長期保存できないことがわかる。
比較例3の実験番号3では、包装する時点でのα化スパゲティの水分含量は35質量%であるが、α化スパゲティにエタノールを付着させずに包装し、加熱処理を行なったことにより、常温で保存したときに30日間後にカビや変色が生じており、長期保存できないことがわかる。
比較例3の実験番号4では、包装する時点でのα化スパゲティの水分含量は35質量%であるが、α化スパゲティを包装した後に110℃という高温でレトルト処理したことにより、常温での保存性は良好であるが、保存後に喫食状態にしたときのスパゲティの食感および外観が実施例3に比べて大きく劣っていることがわかる。
On the other hand, as shown in Table 8, in Experiment No. 1 of Comparative Example 3, after the pregelatinized spaghetti with ethanol attached was packaged, it was heat treated at a temperature of 90 ° C. for 40 minutes. Although the water content of the pregelatinized spaghetti is as low as 26% by mass, it can be stored at room temperature for 30 days or more, but the texture and appearance of the spaghetti when in a eating state after the storage are compared with Example 4. It turns out that it is greatly inferior.
In Experiment No. 2 of Comparative Example 3, the pregelatinized spaghetti to which ethanol was attached was packaged and then heat-treated at a temperature of 90 ° C. for 40 minutes. The moisture content of the pregelatinized spaghetti at the time of packaging was 50% by mass. It is understood that mold and discoloration occur after 30 days when stored at room temperature, and cannot be stored for a long time.
In Experiment No. 3 of Comparative Example 3, the moisture content of the pregelatinized spaghetti at the time of packaging was 35% by mass, but it was packaged without attaching ethanol to the pregelatinized spaghetti and subjected to heat treatment. It can be seen that mold and discoloration occur after 30 days when stored at, and cannot be stored for a long time.
In Experiment No. 4 of Comparative Example 3, the moisture content of the pregelatinized spaghetti at the time of packaging is 35% by mass. However, after the pregelatinized spaghetti was packaged, it was retorted at a high temperature of 110 ° C., so that it was stored at normal temperature. Although the property is good, it can be seen that the texture and appearance of spaghetti when eating after storage are greatly inferior to those of Example 3.

本発明の製造方法により、包装後に加熱処理を行なわない場合であっても、チルド温度(0〜5℃)で1カ月以上保存可能であり、しかもチルド温度で1カ月以上保存した後でも麺中心部の食感が粘弾性に優れ且つ麺表面の食感は歯切れがよく、透明感のある良好な外観を有し、高い品質を保持している包装α化麺類を円滑に製造することができ、また本発明において包装後に加熱処理を行なった場合には、常温で1カ月以上保存可能であり、またチルド温度(0〜5℃)では3カ月以上保存可能であり、しかも常温で1カ月以上保存した後でも、またはチルド温度で3カ月以上保存した後でも、麺中心部の粘弾性に優れ且つ麺表面の歯切れのよい良好な食感と、透明感のある良好な外観を有し、高い品質を保持している包装α化麺類を円滑に製造することできるので、本発明は、常温および/またはチルド温度で流通、長期保存可能な包装α化麺類の製造方法として産業上有効に利用することができる。   Even if no heat treatment is performed after packaging by the production method of the present invention, it can be stored at a chilled temperature (0 to 5 ° C.) for one month or longer, and even after being stored at a chilled temperature for one month or longer The texture of the part is excellent in viscoelasticity, the texture of the noodle surface is crisp, has a good appearance with transparency, and can smoothly produce packaged α-noodles that maintain high quality In addition, when heat treatment is performed after packaging in the present invention, it can be stored for 1 month or more at room temperature, can be stored for 3 months or more at a chilled temperature (0 to 5 ° C.), and more than 1 month at room temperature. Even after storage or after storage at chilled temperature for 3 months or more, it has excellent viscoelasticity at the center of the noodle and a good crispy texture on the surface of the noodle and a good appearance with transparency and high Smooth packaging noodles that maintain quality Since it can be produced, the present invention can be effectively used industrially as a method for producing packaged α-noodles that can be distributed and stored for a long period of time at normal temperature and / or chilled temperature.

Claims (3)

生麺類、半乾燥麺類または乾燥麺類を蒸熱処理して得られるα化麺類の表面にエタノールを付着させて包装α化麺類を製造する方法であって、前記α化麺類の質量に対してエタノールの付着量を1〜5質量%とし、且つα化麺類の水分含量を30〜45質量%にして包装した後に80〜100℃で20〜60分間加熱処理することを特徴とする、包装α化麺類の製造方法。 A method for producing packaged α-noodles by attaching ethanol to the surface of α-noodles obtained by steaming raw noodles, semi-dry noodles or dry noodles, and the amount of ethanol relative to the mass of α-noodles Packaged α-noodles characterized by being heat-treated at 80 to 100 ° C. for 20 to 60 minutes after packaging with an adhesion amount of 1 to 5% by mass and a moisture content of α-noodles of 30 to 45% by mass Manufacturing method. 生麺類、半乾燥麺類または乾燥麺類を蒸熱処理して得られるα化麺類の表面にエタノールおよび酸を付着させて包装α化麺類を製造する方法であって、前記α化麺類の質量に対して、エタノールの付着量を1〜5質量%、酸の付着量を0.1〜0.5質量%とし、且つα化麺類の水分含量を30〜45質量%にして包装した後に80〜100℃で20〜60分間加熱処理することを特徴とする、包装α化麺類の製造方法。 A method for producing packaged α-noodles by attaching ethanol and acid to the surface of α-noodles obtained by steaming a raw noodles, semi-dry noodles or dry noodles, with respect to the mass of the α-noodles 80 to 100 ° C. after packaging with an ethanol adhesion amount of 1 to 5 mass%, an acid adhesion amount of 0.1 to 0.5 mass%, and a water content of pregelatinized noodles of 30 to 45 mass%. A process for producing packaged pre-gelatinized noodles, characterized by heat treatment for 20 to 60 minutes . 請求項1または2に記載の製造方法により得られる包装α化麺類。 Packaged α-noodles obtained by the production method according to claim 1 or 2 .
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