JP4748775B2 - Wheel bearing device with rotation speed detector - Google Patents

Wheel bearing device with rotation speed detector Download PDF

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Publication number
JP4748775B2
JP4748775B2 JP2005149627A JP2005149627A JP4748775B2 JP 4748775 B2 JP4748775 B2 JP 4748775B2 JP 2005149627 A JP2005149627 A JP 2005149627A JP 2005149627 A JP2005149627 A JP 2005149627A JP 4748775 B2 JP4748775 B2 JP 4748775B2
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wheel
rotational speed
outer member
outer periphery
flange
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JP2006329663A (en
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昭吾 鈴木
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NTN Corp
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NTN Corp
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/72Sealings
    • F16C33/76Sealings of ball or roller bearings
    • F16C33/80Labyrinth sealings
    • F16C33/805Labyrinth sealings in addition to other sealings, e.g. dirt guards to protect sealings with sealing lips
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C35/00Rigid support of bearing units; Housings, e.g. caps, covers
    • F16C35/04Rigid support of bearing units; Housings, e.g. caps, covers in the case of ball or roller bearings
    • F16C35/06Mounting or dismounting of ball or roller bearings; Fixing them onto shaft or in housing
    • F16C35/067Fixing them in a housing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C41/00Other accessories, e.g. devices integrated in the bearing not relating to the bearing function as such
    • F16C41/007Encoders, e.g. parts with a plurality of alternating magnetic poles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C19/00Bearings with rolling contact, for exclusively rotary movement
    • F16C19/02Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows
    • F16C19/14Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load
    • F16C19/18Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls
    • F16C19/181Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact
    • F16C19/183Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact with two rows at opposite angles
    • F16C19/184Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact with two rows at opposite angles in O-arrangement
    • F16C19/186Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact with two rows at opposite angles in O-arrangement with three raceways provided integrally on parts other than race rings, e.g. third generation hubs
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2326/00Articles relating to transporting
    • F16C2326/01Parts of vehicles in general
    • F16C2326/02Wheel hubs or castors

Abstract

<P>PROBLEM TO BE SOLVED: To provide a bearing unit for a wheel with a rotational speed detector, capable of maintaining fixation for a sensor holder over a long period, and capable of enhancing the reliability in the rotational speed detection of the wheel. <P>SOLUTION: The sensor holder 16 is provided with a steel sheet cover 17 comprising a cylindrical engaging part 17a pressed in the outer circumference 5c of an outer member 5, a flange part 17b extended radially inward therefrom, and a bottom part 17c extended axially therefrom, and a synthetic resin holding part 18 coupled to the bottom part 17c, and including a rotational speed sensor 19. An annular protrusion 26 radially protruded outward is integrally formed in the engaging part 17a of the cover 17, by spray work, and the annular protrusion 26 is formed to have a circular-arc cross section, in a base part of the engaging part 17a. Rigidity of the engaging part 17a is enhanced thereby, and the end part is prevented from deformed into a horn-like shape, when it is pressed in, to secure desired pull-out resistance. <P>COPYRIGHT: (C)2007,JPO&amp;INPIT

Description

本発明は、自動車等の車輪を回転自在に支承すると共に、この車輪の回転速度を検出する回転速度検出装置が内蔵された回転速度検出装置付き車輪用軸受装置に関するものである。   The present invention relates to a wheel bearing device with a rotational speed detection device that rotatably supports a wheel of an automobile or the like and incorporates a rotational speed detection device that detects the rotational speed of the wheel.

自動車の車輪を懸架装置に対して回転自在に支承すると共に、アンチロックブレーキシステム(ABS)を制御し、車輪の回転速度を検出する回転速度検出装置が内蔵された回転速度検出装置付き車輪用軸受装置が一般的に知られている。従来、このような車輪用軸受装置は、転動体を介して転接する内方部材および外方部材の間にシール装置が設けられ、円周方向に磁極を交互に並べてなる磁気エンコーダを前記シール装置に一体化させると共に、磁気エンコーダと、この磁気エンコーダに対面配置され、車輪の回転に伴う磁気エンコーダの磁極変化を検出する回転速度センサとで回転速度検出装置が構成されている。   A wheel bearing with a rotation speed detecting device that rotatably supports a vehicle wheel with respect to a suspension device and controls an anti-lock brake system (ABS) to detect the rotation speed of the wheel. Devices are generally known. Conventionally, in such a wheel bearing device, a sealing device is provided between an inner member and an outer member that are in rolling contact with a rolling element, and a magnetic encoder in which magnetic poles are alternately arranged in a circumferential direction is provided as the sealing device. In addition, the rotational speed detecting device is constituted by a magnetic encoder and a rotational speed sensor that is arranged facing the magnetic encoder and detects a magnetic pole change of the magnetic encoder accompanying the rotation of the wheel.

前記回転速度センサは、懸架装置を構成するナックルに車輪用軸受装置が装着された後、当該ナックルに装着されているものが一般的である。しかし、この回転速度センサと磁気エンコーダとのエアギャップ調整作業の煩雑さを解消すると共に、よりコンパクト化を狙って最近では、回転速度センサをも軸受に内蔵した回転速度検出装置付き車輪用軸受装置が提案されている。   In general, the rotational speed sensor is attached to the knuckle after the wheel bearing device is attached to the knuckle constituting the suspension device. However, in order to eliminate the complexity of the air gap adjustment work between the rotation speed sensor and the magnetic encoder and to achieve further compactness, recently, a bearing apparatus for a wheel with a rotation speed detection device in which the rotation speed sensor is also incorporated in the bearing. Has been proposed.

このような回転速度検出装置付き車輪用軸受装置の一例として図4に示すような構造が知られている。この回転速度検出装置付き車輪用軸受装置は、図示しない懸架装置に支持固定され、固定部材となる外方部材61と、この外方部材61に複列の転動体(ボール)63、63を介して内挿された内方部材62とを有している。外方部材61は、外周に車体取付フランジ61bを一体に有し、内周には複列の外側転走面61a、61aが形成されている。一方、内方部材62は、前記した外方部材61の外側転走面61a、61aに対向する複列の内側転走面65a、66aが形成されている。これら複列の内側転走面65a、66aのうち一方の内側転走面65aはハブ輪65の外周に一体形成され、他方の内側転走面66aは内輪66の外周に形成されている。この内輪66は、ハブ輪65の内側転走面65aから軸方向に延びる円筒状の小径段部65bに圧入されている。そして、複列の転動体63、63がこれら両転走面間にそれぞれ収容され、保持器67、67によって転動自在に保持されている。   A structure as shown in FIG. 4 is known as an example of such a wheel bearing device with a rotational speed detection device. This wheel bearing device with a rotational speed detection device is supported and fixed to a suspension device (not shown), an outer member 61 serving as a fixing member, and rolling members (balls) 63 and 63 arranged in a row on the outer member 61. And an inner member 62 inserted therein. The outer member 61 integrally has a vehicle body mounting flange 61b on the outer periphery, and double row outer rolling surfaces 61a and 61a are formed on the inner periphery. On the other hand, the inner member 62 is formed with double-row inner rolling surfaces 65a and 66a facing the outer rolling surfaces 61a and 61a of the outer member 61 described above. Of these double row inner rolling surfaces 65 a and 66 a, one inner rolling surface 65 a is integrally formed on the outer periphery of the hub wheel 65, and the other inner rolling surface 66 a is formed on the outer periphery of the inner ring 66. The inner ring 66 is press-fitted into a cylindrical small-diameter step portion 65b extending in the axial direction from the inner rolling surface 65a of the hub wheel 65. And the double row rolling elements 63 and 63 are accommodated between these both rolling surfaces, respectively, and are hold | maintained by the holder | retainers 67 and 67 so that rolling is possible.

ハブ輪65は、外周に車輪(図示せず)を取り付けるための車輪取付フランジ64を一体に有し、この車輪取付フランジ64の円周等配位置には車輪を固定するためのハブボルト64aが植設されている。また、ハブ輪65の内周にはセレーション65cが形成され、図示しない等速自在継手を構成する外側継手部材70のステム部71が内嵌されている。内方部材62は、このハブ輪65と内輪66を指す。そして、外方部材61の端部にはシール68、69が装着され、軸受内部に封入された潤滑グリースの漏洩と、外部から軸受内部に雨水やダスト等が侵入するのを防止している。   The hub wheel 65 integrally has a wheel mounting flange 64 for mounting a wheel (not shown) on the outer periphery, and a hub bolt 64a for fixing the wheel is planted at a circumferentially equidistant position of the wheel mounting flange 64. It is installed. A serration 65c is formed on the inner periphery of the hub wheel 65, and a stem portion 71 of an outer joint member 70 constituting a constant velocity universal joint (not shown) is fitted therein. The inner member 62 refers to the hub ring 65 and the inner ring 66. Seals 68 and 69 are attached to the end portion of the outer member 61 to prevent leakage of lubricating grease sealed inside the bearing and intrusion of rainwater, dust, and the like from the outside into the bearing.

インボード側のシール69は、図5に拡大して示すように、外方部材61の端部内周に内嵌され、断面L字状に形成された第1のシール板72と、この第1のシール板72に対向し、断面L字状に形成された第2のシール板73とからなる。この第2のシール板73は、内輪66に外嵌される円筒部73aと、この円筒部73aから径方向外方に延びる立板部73bとを有し、この立板部73bの外側面には、磁性体粉が混入され、周方向に交互に磁極N、Sが形成されたゴム磁石からなる磁気エンコーダ74が一体に加硫接着されている。   As shown in an enlarged view in FIG. 5, the inboard side seal 69 is fitted into the inner periphery of the end of the outer member 61 and has a first seal plate 72 formed in an L-shaped cross section, and the first seal plate 72. And a second seal plate 73 having an L-shaped cross section. The second seal plate 73 includes a cylindrical portion 73a fitted on the inner ring 66, and a standing plate portion 73b extending radially outward from the cylindrical portion 73a. On the outer surface of the standing plate portion 73b. The magnetic encoder 74 made of a rubber magnet in which magnetic powder is mixed and magnetic poles N and S are alternately formed in the circumferential direction is integrally vulcanized and bonded.

一方、第1のシール板72は、断面L字状に形成された芯金75と、この芯金75に一体に加硫接着され、前記第2のシール板73における立板部73bの内側面に摺接するサイドリップ76aと、円筒部73aに摺接する一対のラジアルリップ76b、76cとからなるシール部材76とを有している。   On the other hand, the first seal plate 72 is a cored bar 75 having an L-shaped cross section and is integrally vulcanized and bonded to the cored bar 75, and the inner surface of the upright plate portion 73 b in the second seal plate 73. And a seal member 76 including a pair of radial lips 76b and 76c in sliding contact with the cylindrical portion 73a.

外方部材61の端部には円環状のセンサホルダ79が装着されている。このセンサホルダ79は、嵌合筒77と、この嵌合筒77に結合された保持部78とからなる。嵌合筒77は、円筒状の嵌合筒部77aと、この嵌合筒部77aから径方向内方に延びる内向鍔部77bとからなり、全体として円環状に形成されている。   An annular sensor holder 79 is attached to the end of the outer member 61. The sensor holder 79 includes a fitting cylinder 77 and a holding portion 78 coupled to the fitting cylinder 77. The fitting tube 77 includes a cylindrical fitting tube portion 77a and an inward flange portion 77b extending radially inward from the fitting tube portion 77a, and is formed in an annular shape as a whole.

また、保持部78は、その内部に前記磁気エンコーダ74に所定のエアギャップを介して対峙する回転速度センサ80が包埋され、合成樹脂で円弧状に一体モールド成形されている。回転速度センサ80は、ホール素子、磁気抵抗素子(MR素子)等、磁束の流れ方向に応じて特性を変化させる磁気検出素子と、この磁気検出素子の出力波形を整える波形成形回路が組み込まれたICとからなる。   The holding portion 78 is embedded therein with a rotational speed sensor 80 that faces the magnetic encoder 74 via a predetermined air gap, and is integrally molded in a circular arc shape with a synthetic resin. The rotation speed sensor 80 incorporates a magnetic detecting element such as a Hall element, a magnetoresistive element (MR element) or the like that changes its characteristics according to the flow direction of magnetic flux, and a waveform shaping circuit that adjusts the output waveform of the magnetic detecting element. It consists of IC.

ここで、内輪66の端面と嵌合筒77の内向鍔部77bとを微小隙間81を介して全周に亙り近接対向させてラビリンスシールが構成されている。これにより、自動車の完成品メーカの組立ラインへの搬送時を含む、ハブ輪65の内径に外側継手部材70のステム部71を嵌合する以前の状態でも、磁気エンコーダ74と回転速度センサ80の検出部との間に外部から磁性粉末等の異物が侵入するのを防止でき、車輪の回転速度検出の信頼性向上を図ることができる。
特開2003−254985号公報
Here, the labyrinth seal is configured by causing the end face of the inner ring 66 and the inward flange portion 77b of the fitting cylinder 77 to closely face each other through the minute gap 81. Accordingly, the magnetic encoder 74 and the rotational speed sensor 80 can be connected to each other even before the stem portion 71 of the outer joint member 70 is fitted to the inner diameter of the hub wheel 65, including when being transported to the assembly line of the automobile finished product manufacturer. It is possible to prevent foreign matter such as magnetic powder from entering the detection unit from the outside, and it is possible to improve the reliability of wheel rotation speed detection.
JP 2003-254985 A

こうした従来の回転速度検出装置付き車輪用軸受装置は、自動車の完成品メーカの組立ラインへの搬送時を含む、ハブ輪65の内径に外側継手部材70のステム部71を嵌合する以前の状態でも、磁気エンコーダ74と回転速度センサ80の検出部との間に外部から磁性粉末等の異物が侵入するのを防止できるという特徴を具備しているものの、円筒状の嵌合筒77が外方部材61の端部に圧入された時、嵌合筒77の剛性不足によって開口端部がラッパ状に開き(図中2点鎖線にて示す)、センサホルダ79が軸方向に移動する恐れがある。すなわち、この種の車輪用軸受装置においては、走行時に様々な振動が発生すると共に、外方部材61には負荷される荷重によって繰り返し変形が生じるために嵌合筒77が微動し、磁気エンコーダ74と回転速度センサ80の検出部との間のエアギャップが崩れる恐れがある。これにより、車輪の回転速度検出の信頼性が低下するだけでなく、長期間の使用において、センサホルダ79が外方部材61から脱落する恐れがあった。   Such a conventional wheel bearing device with a rotational speed detection device is in a state before the stem portion 71 of the outer joint member 70 is fitted to the inner diameter of the hub wheel 65, including when it is transported to the assembly line of a finished vehicle manufacturer. However, although it has a feature that foreign matter such as magnetic powder can be prevented from entering between the magnetic encoder 74 and the detection portion of the rotational speed sensor 80, the cylindrical fitting cylinder 77 is outward. When the end of the member 61 is press-fitted, the opening end portion opens in a trumpet shape due to insufficient rigidity of the fitting cylinder 77 (indicated by a two-dot chain line in the figure), and the sensor holder 79 may move in the axial direction. . That is, in this type of wheel bearing device, various vibrations are generated during traveling, and the outer member 61 is repeatedly deformed by a load applied thereto. And the air gap between the rotation speed sensor 80 and the detection unit may be broken. Thereby, not only the reliability of detecting the rotational speed of the wheel is lowered, but also the sensor holder 79 may fall off the outer member 61 during long-term use.

本発明は、このような事情に鑑みてなされたもので、長期間に亘ってセンサホルダの固定を維持し、車輪の回転速度検出の信頼性を向上させた回転速度検出装置付き車輪用軸受装置を提供することを目的としている。   SUMMARY OF THE INVENTION The present invention has been made in view of such circumstances, and the wheel bearing device with a rotational speed detection device that maintains the fixing of the sensor holder for a long period of time and improves the reliability of the rotational speed detection of the wheel. The purpose is to provide.

係る目的を達成すべく、本発明のうち請求項1記載の発明は、外周にナックルに取り付けるための車体取付フランジを一体に有し、内周に複列の外側転走面が形成された外方部材と、一端部に車輪を取り付けるための車輪取付フランジを一体に有し、外周に軸方向に延びる小径段部が形成されたハブ輪、およびこのハブ輪の小径段部に圧入された内輪とからなり、外周に前記複列の外側転走面に対向する内側転走面が形成された内方部材と、この内方部材および前記外方部材のそれぞれの転走面間に転動自在に収容された複列の転動体と、前記外方部材の端部に装着され、回転速度センサを有するセンサホルダと、前記内輪に外嵌され、前記回転速度センサに所定のエアギャップを介して対向配置された磁気エンコーダとを備えた回転速度検出装置付き車輪用軸受装置において、前記センサホルダが、前記外方部材の端部外周に圧入される円筒状の嵌合部と、この嵌合部から径方向内方に延びる鍔部と、この鍔部から軸方向に延びる底部とからなる鋼板製のカバーと、このカバーの底部に結合され、前記回転速度センサが包埋された合成樹脂製の保持部とを備え、前記カバーの嵌合部と鍔部との間の基部に、径方向外方に突出する環状凸部がプレス加工によって一体に形成され、この環状凸部が、前記鍔部から径方向外方に湾曲する円弧状部分と、この円弧状部分から縮径し、前記嵌合部に繋がる形状に形成されると共に、前記外方部材の外周に前記ナックルのインロウ部が形成され、このインロウ部より前記外方部材の端部外周が小径に形成され、その外径が前記嵌合部の断面高さに相当する段差になるように設定されると共に、前記環状凸部が前記ナックルの内径に拘束されている構成を採用した。
In order to achieve such an object, the invention according to claim 1 of the present invention is an outer body in which a vehicle body mounting flange for mounting to a knuckle is integrally formed on the outer periphery, and a double row outer rolling surface is formed on the inner periphery. And a hub wheel integrally having a wheel mounting flange for mounting a wheel at one end thereof and having a small-diameter step portion extending in the axial direction on the outer periphery, and an inner ring press-fitted into the small-diameter step portion of the hub ring An inner member having an inner rolling surface facing the outer rolling surface of the double row on the outer periphery, and freely rollable between the rolling surfaces of the inner member and the outer member. A double row rolling element housed in the outer member, a sensor holder attached to an end of the outer member and having a rotational speed sensor, and fitted on the inner ring, and a predetermined air gap is passed through the rotational speed sensor. Rotational speed detection with magnetic encoder arranged opposite to each other In the wheel bearing device with a device, the sensor holder includes a cylindrical fitting portion that is press-fitted into the outer periphery of the end portion of the outer member, a flange portion that extends radially inward from the fitting portion, A cover made of a steel plate having a bottom portion extending in the axial direction from the portion, and a synthetic resin holding portion that is coupled to the bottom portion of the cover and in which the rotation speed sensor is embedded, and a fitting portion of the cover ; An annular convex portion protruding radially outward is integrally formed on the base portion between the flange portion by pressing , and the annular convex portion is an arc-shaped portion that curves radially outward from the flange portion; The diameter is reduced from the arcuate portion and formed into a shape connected to the fitting portion, and an inrow portion of the knuckle is formed on the outer periphery of the outer member, and the outer periphery of the end portion of the outer member is formed from the inrow portion. Is formed in a small diameter, and the outer diameter is the cross-sectional height of the fitting portion. Together is set to be equivalent to step on, the annular projection is adopted a structure that is bound to the inner diameter of the knuckle.

このように、内輪回転タイプの回転速度検出装置付き車輪用軸受装置において、センサホルダが、外方部材の端部外周に圧入される円筒状の嵌合部と、この嵌合部から径方向内方に延びる鍔部と、この鍔部から軸方向に延びる底部とからなる鋼板製のカバーと、このカバーの底部に結合され、回転速度センサが包埋された合成樹脂製の保持部とを備え、カバーの嵌合部と鍔部との間の基部に、径方向外方に突出する環状凸部がプレス加工によって一体に形成され、この環状凸部が、鍔部から径方向外方に湾曲する円弧状部分と、この円弧状部分から縮径し、嵌合部に繋がる形状に形成されると共に、外方部材の外周にナックルのインロウ部が形成され、このインロウ部より外方部材の端部外周が小径に形成され、その外径が嵌合部の断面高さに相当する段差になるように設定されると共に、環状凸部がナックルの内径に拘束されているので、嵌合部の剛性が高くなり、圧入時に端部がラッパ状に変形するのを防止することができる。また、加工性を向上させるためにカバーの板厚を薄く設定しても所望の抜け耐力を確保することができ、長期間に亘ってセンサホルダの固定を維持し、車輪の回転速度検出の信頼性を向上させた回転速度検出装置付き車輪用軸受装置を提供することができる。
As described above, in the wheel bearing device with a rotation speed detection device of the inner ring rotation type, the sensor holder includes a cylindrical fitting portion that is press-fitted into the outer periphery of the end portion of the outer member, and a radially inner portion from the fitting portion. A steel plate cover having a flange extending in the direction and a bottom extending in the axial direction from the flange, and a synthetic resin holding unit that is coupled to the bottom of the cover and in which the rotation speed sensor is embedded. An annular convex portion protruding radially outward is integrally formed at the base portion between the fitting portion and the collar portion of the cover by pressing , and the annular convex portion is curved radially outward from the collar portion. And an arcuate portion that is reduced in diameter from the arcuate portion and connected to the fitting portion, and an inrow portion of the knuckle is formed on the outer periphery of the outer member. The outer periphery is formed with a small diameter, and the outer diameter is the cross-sectional height of the fitting part. Corresponding with is set to be stepped, the annular protrusion is constrained to the inner diameter of the knuckle, the rigidity of the fitting portion is increased, the end portion is prevented from being deformed in a trumpet shape upon stuffing Can do. In addition, even if the cover plate thickness is set to be thin in order to improve workability, it is possible to ensure the desired proof strength, maintain the sensor holder fixed for a long period of time, and reliably detect the rotational speed of the wheel. It is possible to provide a wheel bearing device with a rotational speed detection device with improved performance.

本発明に係る回転速度検出装置付き車輪用軸受装置は、外周にナックルに取り付けるための車体取付フランジを一体に有し、内周に複列の外側転走面が形成された外方部材と、一端部に車輪を取り付けるための車輪取付フランジを一体に有し、外周に軸方向に延びる小径段部が形成されたハブ輪、およびこのハブ輪の小径段部に圧入された内輪とからなり、外周に前記複列の外側転走面に対向する内側転走面が形成された内方部材と、この内方部材および前記外方部材のそれぞれの転走面間に転動自在に収容された複列の転動体と、前記外方部材の端部に装着され、回転速度センサを有するセンサホルダと、前記内輪に外嵌され、前記回転速度センサに所定のエアギャップを介して対向配置された磁気エンコーダとを備えた回転速度検出装置付き車輪用軸受装置において、前記センサホルダが、前記外方部材の端部外周に圧入される円筒状の嵌合部と、この嵌合部から径方向内方に延びる鍔部と、この鍔部から軸方向に延びる底部とからなる鋼板製のカバーと、このカバーの底部に結合され、前記回転速度センサが包埋された合成樹脂製の保持部とを備え、前記カバーの嵌合部と鍔部との間の基部に、径方向外方に突出する環状凸部がプレス加工によって一体に形成され、この環状凸部が、前記鍔部から径方向外方に湾曲する円弧状部分と、この円弧状部分から縮径し、前記嵌合部に繋がる形状に形成されると共に、前記外方部材の外周に前記ナックルのインロウ部が形成され、このインロウ部より前記外方部材の端部外周が小径に形成され、その外径が前記嵌合部の断面高さに相当する段差になるように設定されると共に、前記環状凸部が前記ナックルの内径に拘束されているので、嵌合部の剛性が高くなり、圧入時に端部がラッパ状に変形するのを防止することができる。また、加工性を向上させるためにカバーの板厚を薄く設定しても所望の抜け耐力を確保することができ、長期間に亘ってセンサホルダの固定を維持し、車輪の回転速度検出の信頼性を向上させた回転速度検出装置付き車輪用軸受装置を提供することができる。
A wheel bearing device with a rotational speed detection device according to the present invention integrally has a vehicle body mounting flange for mounting to a knuckle on the outer periphery, and an outer member having a double row outer rolling surface formed on the inner periphery, It has a wheel mounting flange for mounting a wheel at one end, and a hub wheel formed with a small-diameter step portion extending in the axial direction on the outer periphery, and an inner ring press-fitted into the small-diameter step portion of this hub wheel, An inner member in which an inner rolling surface facing the outer rolling surface of the double row is formed on the outer periphery, and the inner member and the outer member are accommodated in a freely rollable manner between the respective rolling surfaces. A double-row rolling element, a sensor holder attached to the end of the outer member and having a rotational speed sensor, and externally fitted to the inner ring, and disposed opposite to the rotational speed sensor via a predetermined air gap. Rotational speed detection device having a magnetic encoder In the rolling wheel bearing device, the sensor holder includes a cylindrical fitting portion that is press-fitted into the outer periphery of the end portion of the outer member, a flange portion that extends radially inward from the fitting portion, and the flange portion. and steel plate cover comprising a bottom portion extending axially from, coupled to the bottom of the cover, and a said rotational speed sensor is made of embedded synthetic resin holding portion, fitting portion and a flange of the cover An annular convex portion protruding radially outward is integrally formed at the base portion between the flange portion and the circular convex portion, and the circular convex portion is curved radially outward from the flange portion. The diameter is reduced from the arcuate portion and is formed in a shape connected to the fitting portion, and an inrow portion of the knuckle is formed on the outer periphery of the outer member, and the outer periphery of the end portion of the outer member is formed from the inrow portion. It has a small diameter and its outer diameter corresponds to the cross-sectional height of the fitting part. Together is set to be the step that, since the annular protrusion is constrained to the inner diameter of the knuckle, the rigidity of the fitting portion is increased, the end portion is prevented from being deformed in a trumpet shape upon stuffing be able to. In addition, even if the cover plate thickness is set to be thin in order to improve workability, it is possible to ensure the desired proof strength, maintain the sensor holder fixed for a long period of time, and reliably detect the rotational speed of the wheel. It is possible to provide a wheel bearing device with a rotational speed detection device with improved performance.

外周にナックルに取り付けるための車体取付フランジを一体に有し、内周に複列の外側転走面が形成された外方部材と、一端部に車輪を取り付けるための車輪取付フランジを一体に有し、外周に前記複列の外側転走面に対向する一方の内側転走面と、この内側転走面から軸方向に延びる円筒状の小径段部が形成されたハブ輪、およびこのハブ輪の小径段部に圧入され、外周に前記複列の外側転走面に対向する他方の内側転走面が形成された内輪とからなる内方部材と、この内方部材および前記外方部材のそれぞれの転走面間に転動自在に収容された複列の転動体と、前記外方部材の端部に装着され、回転速度センサを有するセンサホルダと、前記内輪に外嵌され、前記回転速度センサに所定のエアギャップを介して対向配置された磁気エンコーダとを備えた回転速度検出装置付き車輪用軸受装置において、前記センサホルダが、前記外方部材の端部外周に圧入される円筒状の嵌合部と、この嵌合部から径方向内方に延びる鍔部と、この鍔部から軸方向に延びる底部とからなる鋼板製のカバーと、このカバーの底部に結合され、前記回転速度センサが包埋された合成樹脂製の保持部とを備え、前記カバーの嵌合部と鍔部との間の基部に、径方向外方に突出する環状凸部がプレス加工によって一体に形成され、この環状凸部が、前記鍔部から径方向外方に湾曲する円弧状部分と、この円弧状部分から縮径し、前記嵌合部に繋がる形状に形成されると共に、前記外方部材の外周に前記ナックルのインロウ部が形成され、このインロウ部より前記外方部材の端部外周が小径に形成され、その外径が前記嵌合部の断面高さに相当する段差になるように設定されると共に、前記環状凸部が前記ナックルの内径に拘束されている。
A body mounting flange for mounting to the knuckle on the outer periphery is integrated, an outer member with a double row outer rolling surface formed on the inner periphery, and a wheel mounting flange for mounting the wheel on one end are integrated. And a hub wheel having an inner rolling surface facing the outer rolling surface of the double row on the outer periphery, and a cylindrical small-diameter stepped portion extending in the axial direction from the inner rolling surface, and the hub wheel. An inner member comprising an inner ring that is press-fitted into a small-diameter step portion and is formed with the other inner rolling surface facing the outer rolling surface of the double row on the outer periphery, and the inner member and the outer member. A double row rolling element housed in a freely rolling manner between the respective rolling surfaces, a sensor holder attached to an end of the outer member and having a rotational speed sensor, and an outer fit to the inner ring and the rotation Magnetic encoder placed opposite to the speed sensor through a predetermined air gap In the wheel bearing device with a rotational speed detection device, the sensor holder includes a cylindrical fitting portion that is press-fitted into the outer periphery of the end portion of the outer member, and a radially inward direction from the fitting portion. A cover made of a steel plate comprising a flange extending in the direction of the flange and a bottom extending in the axial direction from the flange, and a synthetic resin holding part that is coupled to the bottom of the cover and in which the rotation speed sensor is embedded. An annular convex portion protruding radially outward is integrally formed at the base portion between the fitting portion and the flange portion of the cover by pressing, and the annular convex portion is radially outward from the flange portion. An arcuate portion that is curved in a curved shape, and a shape that is reduced in diameter from the arcuate portion and connected to the fitting portion, and an inrow portion of the knuckle is formed on the outer periphery of the outer member. The outer periphery of the end of the outer member is formed to have a small diameter, With diameter is set such that the step corresponding to the section height of the fitting portion, the annular convex portion is constrained to the inner diameter of the knuckle.

以下、本発明の実施の形態を図面に基づいて詳細に説明する。
図1は、本発明に係る回転速度検出装置付き車輪用軸受装置の一実施形態を示す縦断面図、図2は、図1の要部拡大図、図3(a)、(b)は、本発明に係るセンサホルダの参考図を示す要部断面図である。なお、以下の説明では、車両に組み付けた状態で車両の外側寄りとなる側をアウトボード側(図面左側)、中央寄り側をインボード側(図面右側)という。
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
FIG. 1 is a longitudinal sectional view showing an embodiment of a wheel bearing device with a rotational speed detection device according to the present invention, FIG. 2 is an enlarged view of a main part of FIG. 1, and FIGS. 3 (a) and 3 (b) It is principal part sectional drawing which shows the reference drawing of the sensor holder which concerns on this invention. In the following description, the side closer to the outer side of the vehicle when assembled to the vehicle is referred to as the outboard side (left side in the drawing), and the side closer to the center is referred to as the inboard side (right side in the drawing).

この回転速度検出装置付き車輪用軸受装置は駆動輪用の第3世代と称され、ハブ輪1と内輪2とからなる内方部材3と、この内方部材3に複列の転動体(ボール)4、4を介して外挿された外方部材5とを備えている。   This wheel bearing device with a rotational speed detecting device is called a third generation for driving wheels, and includes an inner member 3 composed of a hub wheel 1 and an inner ring 2, and double row rolling elements (balls) on the inner member 3. ) 4 and 4, and an outer member 5 inserted through 4 and 4.

ハブ輪1は、アウトボード側の端部に車輪(図示せず)を取り付けるための車輪取付フランジ6を一体に有し、この車輪取付フランジ6の円周等配位置にハブボルト6aが植設されている。また、外周には一方(アウトボード側)の内側転走面1aと、この内側転走面1aから軸方向に延びる円筒状の小径段部1bが形成されている。この小径段部1bには外周に他方(インボード側)の内側転走面2aが形成された内輪2が所定のシメシロを介して圧入されている。   The hub wheel 1 integrally has a wheel mounting flange 6 for mounting a wheel (not shown) at an end portion on the outboard side, and hub bolts 6 a are implanted at circumferentially equidistant positions of the wheel mounting flange 6. ing. Moreover, one (outboard side) inner side rolling surface 1a and the cylindrical small diameter step part 1b extended in an axial direction from this inner side rolling surface 1a are formed in the outer periphery. An inner ring 2 in which the other (inboard side) inner rolling surface 2a is formed on the outer periphery is press-fitted into the small-diameter step portion 1b through a predetermined shimiro.

外方部材5は、S53C等の炭素0.40〜0.80wt%を含む中炭素鋼からなり、外周に懸架装置を構成するナックルNに取り付けるための車体取付フランジ5bを一体に有し、内周に前記複列の内側転走面1a、2aに対向する複列の外側転走面5a、5aが一体に形成されている。これら外側転走面5a、5aには高周波焼入れによって表面硬さを58〜64HRCの範囲に硬化層が形成されている。そして、この外方部材5の外側転走面5a、5aと、これらに対向する複列の内側転走面1a、2a間には複列の転動体4、4がそれぞれ収容され、保持器7、7によって転動自在に保持されている。また、外方部材5の端部にはシール8、9が装着され、軸受内部に封入された潤滑グリースの漏洩と、外部から軸受内部に雨水やダスト等が侵入するのを防止している。   The outer member 5 is made of medium carbon steel containing 0.40 to 0.80 wt% of carbon such as S53C, and integrally has a vehicle body mounting flange 5b for mounting to a knuckle N that constitutes a suspension device on the outer periphery. Double row outer raceway surfaces 5a and 5a are formed integrally around the circumference so as to face the double row inner raceway surfaces 1a and 2a. A hardened layer is formed on the outer rolling surfaces 5a and 5a by induction hardening in a surface hardness range of 58 to 64 HRC. And between the outer side rolling surfaces 5a and 5a of this outer member 5, and the double row inner side rolling surfaces 1a and 2a which oppose these, the double row rolling elements 4 and 4 are each accommodated, and the holder | retainer 7 is stored. , 7 are held in a rollable manner. Further, seals 8 and 9 are attached to the end portion of the outer member 5 to prevent leakage of lubricating grease sealed inside the bearing and intrusion of rainwater, dust, etc. into the bearing from the outside.

ハブ輪1は、S53C等の炭素0.40〜0.80wt%を含む中炭素鋼からなり、アウトボード側のシール8が摺接するシールランド部から内側転走面1aおよび小径段部1bに亙って高周波焼入れによって表面硬さを58〜64HRCの範囲に硬化層が形成されている。これにより、車輪取付フランジ6の基部となるシールランド部は耐摩耗性が向上するばかりでなく、車輪取付フランジ6に負荷される回転曲げ荷重に対して充分な機械的強度を有し、ハブ輪1の耐久性が一層向上する。一方、内輪2は、SUJ2等の高炭素クロム軸受鋼からなり、ズブ焼入れにより芯部まで58〜64HRCの範囲で硬化処理されている。   The hub wheel 1 is made of medium carbon steel containing 0.40 to 0.80 wt% of carbon such as S53C, and the like from the seal land portion where the outboard side seal 8 is in sliding contact to the inner rolling surface 1a and the small diameter step portion 1b. Thus, a hardened layer is formed with a surface hardness in the range of 58 to 64 HRC by induction hardening. As a result, the seal land as the base of the wheel mounting flange 6 not only has improved wear resistance, but also has sufficient mechanical strength against the rotational bending load applied to the wheel mounting flange 6. The durability of 1 is further improved. On the other hand, the inner ring 2 is made of high carbon chrome bearing steel such as SUJ2, and is hardened in the range of 58 to 64 HRC up to the core portion by quenching.

ハブ輪1の内周にはセレーション(またはスプライン)1cが形成され、等速自在継手10を構成する外側継手部材11が内嵌されている。外側継手部材11は、カップ状のマウス部12と、このマウス部12の底部をなす肩部13、およびこの肩部13から軸方向に延びるステム部14を一体に備えている。ステム部14の外周にはセレーション(またはスプライン)14aが形成され、ハブ輪1のセレーション1cに係合している。外側継手部材11は、その肩部13が内輪2に突き合わされ、固定ナット15によってハブ輪1と外側継手部材12とが着脱可能に軸方向に一体結合されている。また、ステム部14の基部はハブ輪1の小径段部1bに所定の径方向すきまを介して内嵌されている。これにより、ハブ輪1の端部はステム部14に円筒支持されるので、ハブ輪1の剛性が増して耐久性が一段と向上する。なお、ここでは、転動体4、4をボールとした複列アンギュラ玉軸受を例示したが、これに限らず転動体に円すいころを使用した複列円すいころ軸受であっても良い。また、本実施形態では、第3世代と称される構造を例示したが、これに限らず、例えば、第2世代構造であっても良い。   A serration (or spline) 1c is formed on the inner periphery of the hub wheel 1, and an outer joint member 11 constituting the constant velocity universal joint 10 is fitted therein. The outer joint member 11 is integrally provided with a cup-shaped mouth portion 12, a shoulder portion 13 that forms the bottom portion of the mouth portion 12, and a stem portion 14 that extends from the shoulder portion 13 in the axial direction. A serration (or spline) 14 a is formed on the outer periphery of the stem portion 14 and is engaged with the serration 1 c of the hub wheel 1. The outer joint member 11 has a shoulder portion 13 abutted against the inner ring 2, and the hub wheel 1 and the outer joint member 12 are detachably coupled to each other in the axial direction by a fixing nut 15. The base portion of the stem portion 14 is fitted into the small diameter step portion 1b of the hub wheel 1 through a predetermined radial clearance. As a result, the end portion of the hub wheel 1 is cylindrically supported by the stem portion 14, so that the rigidity of the hub wheel 1 is increased and the durability is further improved. In addition, although the double row angular contact ball bearing which used the rolling elements 4 and 4 as a ball | bowl was illustrated here, it is not restricted to this, The double row tapered roller bearing which uses a tapered roller for a rolling element may be sufficient. Further, in the present embodiment, the structure called the third generation is illustrated, but the present invention is not limited to this, and for example, a second generation structure may be used.

本実施形態では、センサホルダ16が外方部材5の端部に装着されている。このセンサホルダ16は、図2に拡大して示すように、断面が略カップ状に形成されたカバー17と、このカバー17に結合された保持部18とで構成されている。カバー17は外方部材5の端部外周5cに圧入される円筒状の嵌合部17aと、この嵌合部17aから径方向内方に延びる鍔部17bと、この鍔部17bから軸方向に延びる底部17cとからなり、全体として円環状に形成されている。センサホルダ16は、カバー17の鍔部17bを外方部材5の端面に密着させた状態で、嵌合部17aが外方部材5の端部外周5cに外嵌することにより外方部材5に固定されるので、センサホルダ16が外方部材5に対して容易に、かつ正確に位置決め固定することができ、車輪の回転速度を精度良く検出することができる。なお、底部17cには円孔17dが形成され、外側継手部材11の肩部13と僅かな径方向すきまを介して対峙し、ラビリンスシール25を構成している。   In the present embodiment, the sensor holder 16 is attached to the end of the outer member 5. As shown in an enlarged view in FIG. 2, the sensor holder 16 includes a cover 17 having a substantially cup-shaped cross section, and a holding portion 18 coupled to the cover 17. The cover 17 has a cylindrical fitting portion 17a that is press-fitted into the outer periphery 5c of the end portion of the outer member 5, a flange portion 17b that extends radially inward from the fitting portion 17a, and an axial direction from the flange portion 17b. The bottom portion 17c extends and is formed in an annular shape as a whole. The sensor holder 16 is attached to the outer member 5 when the fitting portion 17a is fitted on the outer periphery 5c of the end portion of the outer member 5 with the flange portion 17b of the cover 17 being in close contact with the end surface of the outer member 5. Since it is fixed, the sensor holder 16 can be positioned and fixed with respect to the outer member 5 easily and accurately, and the rotational speed of the wheel can be detected with high accuracy. A circular hole 17d is formed in the bottom portion 17c and faces the shoulder portion 13 of the outer joint member 11 through a slight radial clearance to constitute a labyrinth seal 25.

カバー17は、ステンレス鋼板や防錆処理された冷間圧延鋼鈑(JIS規格のSPCC系等)の耐食性を有する鋼板等をプレス加工にて形成されている。特に、カバー17が、後述する回転速度センサ19の感知性能に悪影響を及ぼさないように、非磁性体の鋼鈑、例えば、オーステナイト系ステンレス鋼鈑(JIS規格のSUS304系等)で形成されるのが好ましい。   The cover 17 is formed by pressing a stainless steel plate or a corrosion-resistant steel plate (such as a JIS standard SPCC system) that has been subjected to rust prevention treatment. In particular, the cover 17 is formed of a non-magnetic steel plate, such as an austenitic stainless steel plate (JIS standard SUS304, etc.) so as not to adversely affect the sensing performance of the rotational speed sensor 19 described later. Is preferred.

保持部18は合成樹脂を射出成形により形成され、回転速度センサ19が包埋されてハーネス18aが一体に接続されている。そして、カバー17における底部17cの径方向外方の一箇所に形成された切欠き部(図示せず)からワンタッチで弾性装着されている。なお、保持部18は、カバー17に射出成形によって一体に結合されていても良く、また、カバー17の底部17cに嵌合するように円環状に形成されていても良い。なお、回転速度センサ19は、ホール素子、磁気抵抗素子(MR素子)等、磁束の流れ方向に応じて特性を変化させる磁気検出素子と、この磁気検出素子の出力波形を整える波形成形回路が組み込まれたICとからなる。   The holding part 18 is formed of synthetic resin by injection molding, the rotational speed sensor 19 is embedded, and the harness 18a is integrally connected. Then, the cover 17 is elastically mounted with one touch from a notch (not shown) formed at one location radially outward of the bottom 17c. The holding portion 18 may be integrally coupled to the cover 17 by injection molding, or may be formed in an annular shape so as to be fitted to the bottom portion 17 c of the cover 17. The rotational speed sensor 19 incorporates a magnetic detection element such as a Hall element, a magnetoresistive element (MR element), etc., whose characteristics change according to the flow direction of the magnetic flux, and a waveform shaping circuit that adjusts the output waveform of the magnetic detection element IC.

一方、内輪2の外径にはスリンガ20が圧入され、保持部18と軸方向に対向している。このスリンガ20はインボード側のシール9を構成し、内輪2に圧入される円筒部20aと、この円筒部20aから径方向外方に延びる立板部20bとからなる。なお、このスリンガ20は、強磁性体の鋼鈑、例えば、フェライト系のステンレス鋼鈑(JIS規格のSUS430系等)や、防錆処理された冷間圧延鋼鈑(JIS規格のSPCC系等)からプレス加工によって断面略L字状に形成されている。そして、スリンガ20における立板部20bのインボード側の側面には、ゴム等のエラストマにフェライト等の磁性体粉が混入された磁気エンコーダ21が一体に加硫接着されている。この磁気エンコーダ21は、周方向に交互に磁極N、Sが着磁され、車輪の回転速度検出用のロータリエンコーダを構成している。なお、ここでは、磁気エンコーダ21をエラストマ製としたものを例示したが、これに限らず、例えば、フェライト等からなる強磁性体粉を金属バインダーで固めた燒結金属製であっても良い。   On the other hand, a slinger 20 is press-fitted into the outer diameter of the inner ring 2 and faces the holding portion 18 in the axial direction. The slinger 20 forms a seal 9 on the inboard side, and includes a cylindrical portion 20a that is press-fitted into the inner ring 2, and a standing plate portion 20b that extends radially outward from the cylindrical portion 20a. The slinger 20 is made of a ferromagnetic steel plate, for example, a ferritic stainless steel plate (JIS standard SUS430 or the like) or a rust-proof cold rolled steel plate (JIS standard SPCC or the like). Are formed into a substantially L-shaped cross section by pressing. A magnetic encoder 21 in which a magnetic substance powder such as ferrite is mixed with an elastomer such as rubber is integrally vulcanized and bonded to a side surface of the standing board portion 20b of the slinger 20 on the inboard side. The magnetic encoder 21 is magnetized with magnetic poles N and S alternately in the circumferential direction to constitute a rotary encoder for detecting the rotational speed of the wheel. In this example, the magnetic encoder 21 is made of an elastomer. However, the invention is not limited to this. For example, the magnetic encoder 21 may be made of sintered metal obtained by hardening a ferromagnetic powder made of ferrite or the like with a metal binder.

インボード側のシール9は、前記スリンガ20と、このスリンガ20に対向して外方部材5装着され、断面略L字状に形成された環状のシール板22とからなる。このシール板22は、外方部材5の端部に内嵌される円筒部23aと、この円筒部23aの一端から径方向内方に延びる立板部23bとからなる芯金23と、この芯金23に加硫接着されたシール部材24とからなる。芯金23は、オーステナイト系ステンレス鋼鈑(JIS規格のSUS304系等)、あるいは、防錆処理された冷間圧延鋼鈑(JIS規格のSPCC系等)からプレス加工にて形成されている。   The inboard-side seal 9 includes the slinger 20 and an annular seal plate 22 mounted on the outer member 5 so as to face the slinger 20 and having a substantially L-shaped cross section. The seal plate 22 includes a cored bar 23 composed of a cylindrical part 23a fitted into the end of the outer member 5, and a standing plate part 23b extending radially inward from one end of the cylindrical part 23a. The seal member 24 is vulcanized and bonded to the gold 23. The metal core 23 is formed by press working from an austenitic stainless steel plate (JIS standard SUS304 type or the like) or a rust-proof cold rolled steel plate (JIS standard SPCC type or the like).

シール部材24はゴム等の弾性部材からなり、前記スリンガ20の立板部20bに摺接するサイドリップ24aと、円筒部20aに摺接するグリースリップ24bおよび中間リップ24cとからなる。また、スリンガ20における立板部20bの外縁は、芯金23の円筒部23aと僅かな径方向すきまを介して対峙してラビリンスシール25を構成している。   The sealing member 24 is made of an elastic member such as rubber, and includes a side lip 24a that is in sliding contact with the standing plate portion 20b of the slinger 20, and a grease lip 24b and an intermediate lip 24c that are in sliding contact with the cylindrical portion 20a. Further, the outer edge of the standing plate portion 20 b of the slinger 20 faces the cylindrical portion 23 a of the core metal 23 through a slight radial clearance to form a labyrinth seal 25.

本実施形態では、インボード側のシール9とセンサホルダ16とが軸方向に対向配置され、シール9を構成するスリンガ20に磁気エンコーダ21が一体接合されると共に、センサホルダ16を構成する保持部18に回転速度センサ19が包埋され、この回転速度センサ19が、磁気エンコーダ21に軸方向すきま(エアギャップ)を介して対向配置されている。そして、回転速度センサ19の出力がハーネス18aによって取り出され、図示しないABSの制御器に送られる。なお、ここでは回転速度検出装置として、磁気エンコーダ21と、ホール素子等の磁気検出素子からなる回転速度センサ19とからなるアクティブタイプの回転速度検出装置を例示したが、本発明に係る回転速度検出装置はこれに限らず、例えば、磁気エンコーダと、磁石と巻回された環状のコイル等からなるパッシブタイプであっても良い。   In this embodiment, the seal 9 on the inboard side and the sensor holder 16 are arranged to face each other in the axial direction, and the magnetic encoder 21 is integrally joined to the slinger 20 constituting the seal 9, and the holding portion constituting the sensor holder 16. A rotational speed sensor 19 is embedded in 18, and this rotational speed sensor 19 is disposed opposite to the magnetic encoder 21 via an axial gap (air gap). The output of the rotational speed sensor 19 is taken out by the harness 18a and sent to an ABS controller (not shown). Here, as an example of the rotational speed detection apparatus, an active type rotational speed detection apparatus including the magnetic encoder 21 and the rotational speed sensor 19 including a magnetic detection element such as a Hall element is illustrated, but the rotational speed detection according to the present invention is illustrated. The apparatus is not limited to this, and may be, for example, a passive type including a magnetic encoder, a magnet, and an annular coil wound around.

ここで、カバー17の嵌合部17aの基部に、径方向外方に突出する環状凸部26がプレス加工によって一体に形成されている。すなわち、鍔部17bから径方向外方に一旦プレス加工によって断面が円弧状の環状凸部26が形成され、この環状凸部26から縮径され円筒状に嵌合部17aが形成されている。これにより、簡単な構成によって嵌合部17aの断面係数が大きくなって剛性が向上し、圧入時に端部がラッパ状に変形するのを防止することができる。また、加工性を向上させるためにカバー17の板厚を薄く設定しても所望の抜け耐力を確保することができ、長期間に亘ってセンサホルダ16の固定を維持し、車輪の回転速度検出の信頼性を向上させた回転速度検出装置付き車輪用軸受装置を提供することができる。   Here, an annular convex portion 26 projecting radially outward is integrally formed at the base portion of the fitting portion 17a of the cover 17 by pressing. That is, an annular convex portion 26 having an arc-shaped cross section is formed by pressing once from the flange portion 17b in the radial direction, and the diameter of the annular convex portion 26 is reduced to form a fitting portion 17a in a cylindrical shape. Thereby, the section modulus of the fitting portion 17a is increased by a simple configuration, the rigidity is improved, and the end portion can be prevented from being deformed into a trumpet shape during press-fitting. Further, even if the cover 17 is made thin to improve workability, it is possible to secure a desired pulling strength, maintain the sensor holder 16 fixed for a long period of time, and detect the rotational speed of the wheel. It is possible to provide a wheel bearing device with a rotational speed detection device that improves the reliability of the wheel.

外方部材5の外周は、カバー17が嵌合される端部外周5cと、ナックルNの支持面となるインロウ部5dとからなり、端部外周5cはこのインロウ部5dより小径に形成されている。なお、端部外周5cとインロウ部5dは、嵌合部17aの断面高さに相当する段差に設定されている。これにより、組立完了後は、嵌合部17aの基部26がナックルNの内径に拘束されているため嵌合部17aがラッパ状に変形するのを抑制することができ、車両走行時に振動が発生しても、また、外方部材5に大きな荷重が負荷され、繰り返し楕円形状等に変形が生じても、カバー17は外方部材5に対して移動することはない。   The outer periphery of the outer member 5 includes an end outer periphery 5c to which the cover 17 is fitted, and an inrow portion 5d that serves as a support surface for the knuckle N. The end outer periphery 5c is formed to have a smaller diameter than the inrow portion 5d. Yes. In addition, the edge part outer periphery 5c and the inlay part 5d are set to the level | step difference equivalent to the cross-sectional height of the fitting part 17a. Thereby, after the assembly is completed, since the base portion 26 of the fitting portion 17a is restrained by the inner diameter of the knuckle N, the fitting portion 17a can be prevented from being deformed into a trumpet shape, and vibration is generated when the vehicle travels. Even if a large load is applied to the outer member 5 and the elliptical shape is repeatedly deformed, the cover 17 does not move relative to the outer member 5.

なお、ここでは、嵌合部17aの剛性を高くするために、その基部26が、鍔部17bから径方向外方に湾曲して円弧状に形成された形状を例示したが、嵌合部の剛性を高くする形状はこれに限らず、図3(a)(b)に示す形状を例示することができる。なお、前述した実施形態と同一の部品や部位には同じ符号を付して重複した説明を避ける。   In addition, here, in order to increase the rigidity of the fitting portion 17a, the base portion 26 is illustrated as a shape that is curved radially outward from the flange portion 17b and formed into an arc shape. The shape which makes rigidity high is not restricted to this, The shape shown to Fig.3 (a) (b) can be illustrated. In addition, the same code | symbol is attached | subjected to the component and site | part same as embodiment mentioned above, and the duplicate description is avoided.

図3(a)に示すカバー27は、外方部材5の端部外周5cに嵌合される円筒状の嵌合部27aと、この嵌合部27aから径方向内方に延びる鍔部17bと、この鍔部17bから軸方向に延びる底部17cとからなり、全体として円環状に形成されている。ここで、嵌合部27aの先端部には、プレス加工によって開口縁から径方向外方に屈曲して形成された外鍔28が形成されている。これにより、嵌合部27aの剛性が高くなり、圧入時に端部がラッパ状に変形するのを防止することができる。なお、端部外周5cとインロウ部5dは、嵌合部27aの断面高さに相当する段差に設定されている。   The cover 27 shown in FIG. 3A includes a cylindrical fitting portion 27a fitted to the outer periphery 5c of the end portion of the outer member 5, and a flange portion 17b extending radially inward from the fitting portion 27a. The bottom portion 17c extending in the axial direction from the flange portion 17b is formed in an annular shape as a whole. Here, an outer collar 28 formed by bending radially outward from the opening edge by press working is formed at the tip of the fitting portion 27a. Thereby, the rigidity of the fitting part 27a becomes high and it can prevent that an edge part deform | transforms into a trumpet shape at the time of press fit. In addition, the edge part outer periphery 5c and the inlay part 5d are set to the level | step difference equivalent to the cross-sectional height of the fitting part 27a.

図3(b)に示すカバー29は、外方部材5の端部外周5cに嵌合される円筒状の嵌合部29aと、この嵌合部29aから径方向内方に延びる鍔部17bと、この鍔部17bから軸方向に延びる底部17cとからなり、全体として円環状に形成されている。ここで、嵌合部29aの先端部には、プレス加工によって開口縁から径方向外方に折り曲げて形成された重合部30が形成されている。これにより、嵌合部29aの剛性が高くなり、圧入時に端部がラッパ状に変形するのを防止することができる。なお、端部外周5cとインロウ部5dは、嵌合部17aの断面高さに相当する段差に設定されている。   The cover 29 shown in FIG. 3B includes a cylindrical fitting portion 29a fitted to the outer periphery 5c of the end portion of the outer member 5, and a flange portion 17b extending radially inward from the fitting portion 29a. The bottom portion 17c extending in the axial direction from the flange portion 17b is formed in an annular shape as a whole. Here, the overlapping portion 30 formed by bending outward from the opening edge in the radial direction by press working is formed at the distal end portion of the fitting portion 29a. Thereby, the rigidity of the fitting part 29a becomes high and it can prevent that an edge part deform | transforms into a trumpet shape at the time of press fit. In addition, the edge part outer periphery 5c and the inlay part 5d are set to the level | step difference equivalent to the cross-sectional height of the fitting part 17a.

このように、図3(a)(b)に例示した参考例では、嵌合部27a、29a自体の剛性が高くなって抜け耐力が向上すると共に、組立完了後は、嵌合部27a、30aの先端部がナックルNの内径に拘束されているためラッパ状の変形が抑制され、車両走行時に振動が発生しても、また、外方部材5に大きな荷重が負荷され、繰り返し楕円形状等に変形が生じても、カバー27、29は外方部材5に対して移動することはない。なお、これらの外鍔28または重合部30からなる環状凸部は、前述した嵌合部17aの基部に形成された環状凸部26と併合して形成されていても良い。
As described above, in the reference example illustrated in FIGS. 3A and 3B, the rigidity of the fitting portions 27a and 29a themselves is increased to improve the pull-out strength, and after the assembly is completed, the fitting portions 27a and 30a. Since the tip of the knuckle N is constrained by the inner diameter of the knuckle N, trumpet-like deformation is suppressed, and even when vibration is generated during vehicle travel, a large load is applied to the outer member 5 to repeatedly form an elliptical shape or the like. Even if the deformation occurs, the covers 27 and 29 do not move relative to the outer member 5. In addition, the annular convex part which consists of these outer collars 28 or the superposition | polymerization part 30 may be formed united with the annular convex part 26 formed in the base of the fitting part 17a mentioned above.

以上、本発明の実施の形態について説明を行ったが、本発明はこうした実施の形態に何等限定されるものではなく、あくまで例示であって、本発明の要旨を逸脱しない範囲内において、さらに種々なる形態で実施し得ることは勿論のことであり、本発明の範囲は、特許請求の範囲の記載によって示され、さらに特許請求の範囲に記載の均等の意味、および範囲内のすべての変更を含む。   The embodiment of the present invention has been described above, but the present invention is not limited to such an embodiment, and is merely an example, and various modifications can be made without departing from the scope of the present invention. Of course, the scope of the present invention is indicated by the description of the scope of claims, and further, the equivalent meanings described in the scope of claims and all modifications within the scope of the scope of the present invention are included. Including.

本発明に係る回転速度検出装置付き車輪用軸受装置は、内輪回転構造において、従動輪側、駆動輪側に拘わらず、回転速度検出装置が内蔵された車輪用軸受装置に適用することができる。   The wheel bearing device with a rotation speed detection device according to the present invention can be applied to a wheel bearing device in which a rotation speed detection device is built in the inner ring rotation structure regardless of the driven wheel side or the drive wheel side.

本発明に係る回転速度検出装置付き車輪用軸受装置の一実施形態を示す縦断面図である。It is a longitudinal cross-sectional view which shows one Embodiment of the wheel bearing apparatus with a rotational speed detection apparatus which concerns on this invention. 同上、要部拡大図である。It is a principal part enlarged view same as the above. (a)、(b)は、本発明に係るセンサホルダの参考図を示す要部断面図である。(A) , (b) is principal part sectional drawing which shows the reference drawing of the sensor holder which concerns on this invention. 従来の回転速度検出装置付き車輪用軸受装置を示す縦断面図である。It is a longitudinal cross-sectional view which shows the conventional wheel bearing apparatus with a rotational speed detection apparatus. 同上、要部拡大図である。It is a principal part enlarged view same as the above.

符号の説明Explanation of symbols

1・・・・・・・・・・・・ハブ輪
1a、2a・・・・・・・・内側転走面
1b・・・・・・・・・・・小径段部
1c、14a・・・・・・・セレーション
2・・・・・・・・・・・・内輪
3・・・・・・・・・・・・内方部材
4・・・・・・・・・・・・転動体
5・・・・・・・・・・・・外方部材
5a・・・・・・・・・・・外側転走面
5b・・・・・・・・・・・車体取付フランジ
5c・・・・・・・・・・・端部外周
5d・・・・・・・・・・・インロウ部
6・・・・・・・・・・・・車輪取付フランジ
6a・・・・・・・・・・・ハブボルト
7・・・・・・・・・・・・保持器
8・・・・・・・・・・・・アウトボード側のシール
9・・・・・・・・・・・・インボード側のシール
10・・・・・・・・・・・等速自在継手
11・・・・・・・・・・・外側継手部材
12・・・・・・・・・・・マウス部
13・・・・・・・・・・・肩部
14・・・・・・・・・・・ステム部
15・・・・・・・・・・・固定ナット
16・・・・・・・・・・・センサホルダ
17、27、29・・・・・カバー
17a、27a、29a・・嵌合部
17b・・・・・・・・・・鍔部
17c・・・・・・・・・・底部
17d・・・・・・・・・・円孔
18・・・・・・・・・・・保持部
18a・・・・・・・・・・ハーネス
19・・・・・・・・・・・回転速度センサ
20・・・・・・・・・・・スリンガ
20a、23a・・・・・・円筒部
20b、23b・・・・・・立板部
21・・・・・・・・・・・磁気エンコーダ
22・・・・・・・・・・・シール板
23・・・・・・・・・・・芯金
24・・・・・・・・・・・シール部材
24a・・・・・・・・・・サイドリップ
24b・・・・・・・・・・グリースリップ
24c・・・・・・・・・・中間リップ
25・・・・・・・・・・・ラビリンスシール
26・・・・・・・・・・・基部
28・・・・・・・・・・・外鍔
30・・・・・・・・・・・重合部
50・・・・・・・・・・・穿孔
51・・・・・・・・・・・環状板
61・・・・・・・・・・・外方部材
61a・・・・・・・・・・外側転走面
61b・・・・・・・・・・車体取付フランジ
62・・・・・・・・・・・内方部材
63・・・・・・・・・・・転動体
64・・・・・・・・・・・車輪取付フランジ
64a・・・・・・・・・・ハブボルト
65・・・・・・・・・・・ハブ輪
65a、66a・・・・・・内側転走面
65b・・・・・・・・・・小径段部
65c・・・・・・・・・・セレーション
66・・・・・・・・・・・内輪
67・・・・・・・・・・・保持器
68、69・・・・・・・・シール
70・・・・・・・・・・・外側継手部材
71・・・・・・・・・・・ステム部
72・・・・・・・・・・・第1のシール板
73・・・・・・・・・・・第2のシール板
73a・・・・・・・・・・円筒部
73b・・・・・・・・・・立板部
74・・・・・・・・・・・磁気エンコーダ
75・・・・・・・・・・・芯金
76・・・・・・・・・・・シール部材
76a・・・・・・・・・・サイドリップ
76b、76c・・・・・・ラジアルリップ
77・・・・・・・・・・・嵌合筒
77a・・・・・・・・・・嵌合筒部
77b・・・・・・・・・・内向鍔部
78・・・・・・・・・・・保持部
79・・・・・・・・・・・センサホルダ
80・・・・・・・・・・・回転速度センサ
81・・・・・・・・・・・微小隙間
N・・・・・・・・・・・・ナックル
1 .... hub wheel 1a, 2a ... inner raceway surface 1b ... small diameter step 1c, 14a ... ...... Serration 2 ... Inner ring 3 ... Inner member 4 ... Roll Moving body 5 ... Outer member 5a ... Outer rolling surface 5b ... Car body mounting flange 5c .......... end periphery 5d ........... spigot portion 6 ............ wheel mounting flange 6a · · · · · ·・ ・ ・ ・ ・ Hub bolt 7 ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Retainer 8 ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Outboard side seal 9 ・ ・ ・ ・ ・ ・ ・ ・ ・ ・・ ・ Inboard side seal 10 ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Constant velocity universal joint 11 ・············· Outer joint member 12 ·········· Mouse portion 13 ······ shoulder portion 14 ······ ..Stem part 15 ... Fixing nut 16 ... Sensor holder 17, 27, 29 ... Covers 17a, 27a, 29a ... Fitting part 17b ........................... 17c part .......... bottom part 17d ......... round hole 18 ......... ... Holding part 18a ... Harness 19 ... Rotational speed sensor 20 ... Slinger 20a, 23a ...・ ・ ・ ・ Cylinder part 20b, 23b ・ ・ ・ ・ ・ ・ Standing plate part 21 ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Magnetic encoder 22 ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Seal plate 23・ ・ ・ ・ ・ ・ ・ ・ Core 4 .... Sealing member 24a ... Side lip 24b ... Grease lip 24c ...・ Intermediate lip 25 ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Labyrinth seal 26 ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Base 28 ・ ・ ・ ・ ・ ・ Exterior 30 ··················································································· 61a: Outer rolling surface 61b: Body mounting flange 62: Inner member 63・ ・ ・ ・ ・ ・ Rolling element 64 ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Wheel mounting flange 64 a ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Hub bolt 65 ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Hub wheel 65 a , 66a ... Rolling inward Surface 65b ... Small diameter step 65c ... Serration 66 ... Inner ring 67 ... .... Retainer 68, 69 ... Seal 70 ... Outer joint member 71 ... Stem portion 72 ... First seal plate 73 Second seal plate 73a Cylindrical portion 73b ... Standing plate part 74 ... Magnetic encoder 75 ... Core metal 76 ... Seal member 76a ·········· Side lips 76b, 76c ··· Radial lip 77 ·································· Cylindrical portion 77b ... Inward ridge 78 ... holding part 79 ... sensor holder 80 ... rotational speed sensor 81 ...・ ・ ・ ・ ・ Micro gap N ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Knuckle

Claims (1)

外周にナックルに取り付けるための車体取付フランジを一体に有し、内周に複列の外側転走面が形成された外方部材と、
一端部に車輪を取り付けるための車輪取付フランジを一体に有し、外周に軸方向に延びる小径段部が形成されたハブ輪、およびこのハブ輪の小径段部に圧入された内輪とからなり、外周に前記複列の外側転走面に対向する内側転走面が形成された内方部材と、
この内方部材および前記外方部材のそれぞれの転走面間に転動自在に収容された複列の転動体と、
前記外方部材の端部に装着され、回転速度センサを有するセンサホルダと、
前記内輪に外嵌され、前記回転速度センサに所定のエアギャップを介して対向配置された磁気エンコーダとを備えた回転速度検出装置付き車輪用軸受装置において、
前記センサホルダが、前記外方部材の端部外周に圧入される円筒状の嵌合部と、この嵌合部から径方向内方に延びる鍔部と、この鍔部から軸方向に延びる底部とからなる鋼板製のカバーと、このカバーの底部に結合され、前記回転速度センサが包埋された合成樹脂製の保持部とを備え、前記カバーの嵌合部と鍔部との間の基部に、径方向外方に突出する環状凸部がプレス加工によって一体に形成され、この環状凸部が、前記鍔部から径方向外方に湾曲する円弧状部分と、この円弧状部分から縮径し、前記嵌合部に繋がる形状に形成されると共に、前記外方部材の外周に前記ナックルのインロウ部が形成され、このインロウ部より前記外方部材の端部外周が小径に形成され、その外径が前記嵌合部の断面高さに相当する段差になるように設定されると共に、前記環状凸部が前記ナックルの内径に拘束されていることを特徴とする回転速度検出装置付き車輪用軸受装置。
An outer member integrally having a vehicle body mounting flange for attaching to a knuckle on the outer periphery, and a double row outer rolling surface formed on the inner periphery;
It has a wheel mounting flange for mounting a wheel at one end, and a hub wheel formed with a small-diameter step portion extending in the axial direction on the outer periphery, and an inner ring press-fitted into the small-diameter step portion of this hub wheel, An inner member in which an inner rolling surface facing the outer rolling surface of the double row is formed on the outer periphery;
A double row rolling element accommodated in a freely rolling manner between the rolling surfaces of the inner member and the outer member;
A sensor holder attached to an end of the outer member and having a rotational speed sensor;
In the wheel bearing device with a rotational speed detection device, including a magnetic encoder that is externally fitted to the inner ring and disposed opposite to the rotational speed sensor via a predetermined air gap,
A cylindrical fitting portion in which the sensor holder is press-fitted into the outer periphery of the end portion of the outer member, a flange portion extending radially inward from the fitting portion, and a bottom portion extending in the axial direction from the flange portion. A cover made of steel plate and a synthetic resin holding part that is coupled to the bottom of the cover and in which the rotation speed sensor is embedded, and is provided at the base between the fitting part and the flange part of the cover An annular convex portion projecting radially outward is integrally formed by pressing , and this annular convex portion is reduced in diameter from the arc-shaped portion curved radially outward from the flange portion. The outer member is formed in a shape connected to the fitting portion, and an outer part of the outer knuckle is formed on the outer periphery of the outer member, and an outer periphery of the outer member is formed to have a smaller diameter than the inner part of the outer member. The diameter is set to be a step corresponding to the cross-sectional height of the fitting part. Rutotomoni, the annular protrusion rotational speed detector equipped wheel support bearing assembly, characterized by being bound to the inner diameter of the knuckle.
JP2005149627A 2005-05-23 2005-05-23 Wheel bearing device with rotation speed detector Expired - Fee Related JP4748775B2 (en)

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Publication number Priority date Publication date Assignee Title
JP2008151623A (en) * 2006-12-18 2008-07-03 Ntn Corp Sensor holder and wheel-use bearing device having rotation speed detector with the same sensor holder built-in
JP2008170219A (en) * 2007-01-10 2008-07-24 Ntn Corp Rotational speed detection device and bearing device for wheel with rotational speed detection device
DE112007003082T5 (en) * 2006-12-18 2009-12-17 Ntn Corporation Sensor holder and combined with a wheel speed locking device wheel bearing device
WO2008136169A1 (en) * 2007-04-13 2008-11-13 Ntn Corporation Bearing device adapted for use in wheel and having rotational speed detector
WO2008139738A1 (en) * 2007-05-16 2008-11-20 Ntn Corporation Bearing for wheel with rotational speed detector
JP5121429B2 (en) * 2007-12-07 2013-01-16 Ntn株式会社 Wheel bearing device with rotation speed detector
JP2009197941A (en) * 2008-02-22 2009-09-03 Ntn Corp Wheel bearing device with rotation speed detector
JP5469497B2 (en) * 2010-03-26 2014-04-16 Ntn株式会社 Wheel bearing device
JP2014211228A (en) * 2013-04-03 2014-11-13 日本精工株式会社 Rotation support device

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JPH0333372U (en) * 1989-08-09 1991-04-02
JPH0514634U (en) * 1991-08-06 1993-02-26 日本精工株式会社 Rolling bearing unit for detecting rotational speed
JP2004076752A (en) * 2002-08-09 2004-03-11 Koyo Seiko Co Ltd Rolling bearing device

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JPH0333372U (en) * 1989-08-09 1991-04-02
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