JP4736028B2 - Rotor, method of manufacturing the same, and electric motor - Google Patents

Rotor, method of manufacturing the same, and electric motor Download PDF

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JP4736028B2
JP4736028B2 JP2005193530A JP2005193530A JP4736028B2 JP 4736028 B2 JP4736028 B2 JP 4736028B2 JP 2005193530 A JP2005193530 A JP 2005193530A JP 2005193530 A JP2005193530 A JP 2005193530A JP 4736028 B2 JP4736028 B2 JP 4736028B2
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iron core
permanent magnet
circumferential direction
iron
rotor
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JP2007014158A (en
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健一 平田
武徳 原田
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Yaskawa Electric Corp
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Yaskawa Electric Corp
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Description

本発明は、永久磁石を回転子外周面上に固定した例えば同期電動機などの永久磁石付ロータの製造方法に関する。   The present invention relates to a method for manufacturing a rotor with a permanent magnet, such as a synchronous motor, in which a permanent magnet is fixed on a rotor outer peripheral surface.

従来、この種の技術においては永久磁石を円周方向に等分に位置決め、固定する際、従来技術として、軸に嵌挿固着された積層鉄心の円周上に等間隔に打抜かれ形成された突起を利用し、永久磁石の側面を位置決め当接し、接着固定する方法がとられている(例えば特許文献1)。
図8はその回転子の部分端面図である。図8において、軸に嵌挿固着された積層鉄心の外周部に等間隔に形成された突起の側面に永久磁石の側面を位置決め当接し、接着固定している。
また、他の従来技術として軸の所定部分にプレス加工などにより直接形成された突起を利用し、位置決めし、接着固定する方法などがとられている(例えば特許文献2)。
図9は他の従来技術における回転子の一部を切り開いた正断面図である。図9において、軸に直接形成された突起により永久磁石は位置決め当接され、接着固定されている。
特開平6−98514(第5頁、第1図) 特開平6−245417(第4頁、第1図)
Conventionally, in this type of technology, when the permanent magnet is equally positioned and fixed in the circumferential direction, as a conventional technology, the permanent magnet is formed by being punched at equal intervals on the circumference of the laminated core that is fitted and fixed to the shaft. A method is used in which the protrusions are used for positioning and abutting the side surfaces of the permanent magnets and bonded and fixed (for example, Patent Document 1).
FIG. 8 is a partial end view of the rotor. In FIG. 8, the side surface of the permanent magnet is positioned and abutted and fixed to the side surface of the protrusion formed at equal intervals on the outer peripheral portion of the laminated iron core that is fitted and fixed to the shaft.
As another conventional technique, there is a method of using a protrusion formed directly on a predetermined portion of a shaft by pressing or the like for positioning and bonding and fixing (for example, Patent Document 2).
FIG. 9 is a front sectional view in which a part of a rotor in another prior art is cut open. In FIG. 9, the permanent magnet is positioned and abutted and fixed by adhesion by a protrusion directly formed on the shaft.
JP-A-6-98514 (5th page, Fig. 1) JP-A-6-245417 (page 4, Fig. 1)

ところが、従来技術では、永久磁石を突起により位置決めする際、永久磁石の円周方向の寸法のバラツキを考慮し、突起部の各一対間の円周方向の寸法を永久磁石の円周方向の寸法よりも幾分大きくしている。この場合、位置決め当接している永久磁石の側面の反対側側面とそれに対向する突起部側面の間には隙間が生じることになる。また、一般的に固定には熱硬化性接着剤を使用する場合が多く、加熱途中に生じる前期熱硬化性接着剤の粘度低下による永久磁石の浮き上がり、位置ずれの発生を防止するため、あるいは、接着層を均一にするために、加熱する前に、あらかじめ永久磁石の外周を金属バンドなどでバインドするなどして永久磁石を拘束しておく必要がある。
この際、この拘束力により、隙間に起因した永久磁石の位置ずれが生じる場合があり、この場合、バインドを緩めるなどして永久磁石の位置修正を行い、再度バインドで拘束するなどの手直しが必要となり生産性の低下を招き、さらに、位置ずれのまま接着固定した場合には、回転特性が悪化するなどの品質上の問題が発生する。
本発明はこのような問題点に鑑みてなされたものであり、バインドなどによる拘束力を永久磁石に付加しても永久磁石の位置ずれが生じない状態で接着固定することにより、生産性が高く、品質の向上が可能な回転子および電動機を提供することを目的とする。
However, in the prior art, when positioning the permanent magnet by the projection, the circumferential dimension between the pair of projections is taken into consideration in the circumferential dimension of the permanent magnet in consideration of variation in the circumferential dimension of the permanent magnet. It is somewhat larger than. In this case, a gap is generated between the side surface opposite to the side surface of the permanent magnet that is in positioning contact and the side surface of the protruding portion facing it. In addition, in general, a thermosetting adhesive is often used for fixing, in order to prevent the permanent magnet from being lifted due to a decrease in the viscosity of the thermosetting adhesive during the heating period, In order to make the adhesive layer uniform, it is necessary to restrain the permanent magnet in advance by binding the outer periphery of the permanent magnet with a metal band or the like before heating.
At this time, the position of the permanent magnet due to the gap may occur due to this restraining force. In this case, it is necessary to correct the position of the permanent magnet by loosening the binding, etc. In this case, the productivity is lowered, and further, when the adhesive is fixed while the position is shifted, a quality problem such as deterioration of rotational characteristics occurs.
The present invention has been made in view of such problems, and is highly productive by adhering and fixing in a state in which the positional displacement of the permanent magnet does not occur even when a binding force such as binding is applied to the permanent magnet. An object of the present invention is to provide a rotor and an electric motor capable of improving quality.

上記問題を解決するため、本発明は次のように構成したものである。
請求項1に記載の発明は、回転軸と、前記回転軸に固定される外周面の周方向に等間隔に突起部が形成された鉄心板を積層した鉄心と、突起部を有し前記鉄心の両端部で前記回転軸に積層される鉄板と、前記鉄心の突起部間に固定された永久磁石とを有する回転子において、 前記鉄板は、その突起部が前記鉄心板の形状と略同形状であり、かつその突起部の端部から円周方向に伸延し軸方向に曲げ成形した爪部を設け、前記永久磁石の周方向の一側面が前記爪部に当接するとともに、他側面が前記鉄心の突起部に当接して形成されものである。
請求項2に記載の発明は、前記鉄板が前記鉄心の両側端部に設けられたものである。
請求項3に記載の発明は、前記鉄板が鉄心の積層途中に一定間隔をもって少なくとも2箇所設けられたものである。
請求項4に記載の発明は、前記一定間隔に設けられた前記鉄板および鉄心の位置を、周方向に一定の角度ずらせたものである。
請求項5に記載の発明は、回転軸と一体に形成され外周面の周方向に等間隔に突起部が形成された鉄心部と、前記鉄心部の突起部の間に固定された永久磁石とを有する回転子において、前記鉄心部の両端部に、突起部の形状が前記鉄心部の突起部の形状と略同形状であり、かつその突起部の端部から円周方向に伸延し、軸方向に曲げ成形した爪部が設けられた鉄板を備え、前記永久磁石の周方向の一側面が前記爪部に当接するとともに、他側面が前記鉄心の突起部に当接して形成されたものである。
請求項6に記載の発明は、回転軸と、前記回転軸に設けられた鉄心部と、前記鉄心部の外周面に固定された永久磁石とを有する回転子において、前記鉄心部は外周面の周方向に等間隔に突起部が形成され、前記回転軸とは別体のものであり、前記鉄心部の両端部に突起部の形状が前記鉄心部の突起部の形状と略同形状であり、かつその突起部の端部から円周方向に伸延し、軸方向に曲げ成形し、爪部を設けた鉄板を備え、前記永久磁石の周方向の一側面が前記爪部に当接するとともに、他側面が前記鉄心の突起部に当接して形成されたものである。
請求項7に記載の発明は、請求項1から請求項6記載の回転子を用いて固定子に組み込まれた電動機である。
請求項8に記載の発明は、外周面の周方向に等間隔に突起部が形成された鉄心板を積層した鉄心を回転軸に固定し、突起部を有し前記回転軸に装着する鉄板を成形し、前記鉄板を前記回転軸に装着し、前記積層した鉄心の突起部間に永久磁石を接着して固定する回転子の製造方法において、前記鉄板の突起部を前記鉄心板の形状と略同形状に成形し、かつその突起部の端部から円周方向に伸延し、軸方向に曲げ成形して、爪部を設け、前記永久磁石を接着する際は、前記鉄心の突起部間の面または永久磁石の少なくとも一方に接着剤を塗布し、前記鉄板の爪部に前記永久磁石の一方の側面を押した状態で位置決めし、前記永久磁石が周方向に動かないように保持しながら装着するものである。
請求項9に記載の発明は、前記鉄板を前記回転軸に装着する位置が前記鉄心の両端部としたものである。
請求項10に記載の発明は、前記鉄板を前記回転軸に装着する位置が前記鉄心の途中に一定間隔をもって少なくとも2箇所設けられたものである。
請求項11に記載の発明は、前記一定間隔に設けられた前記鉄板および鉄心を、周方向に一定の角度ずらせた位置にするものである。
請求項12に記載の発明は、回転軸と鉄心部とを一体に形成し、前記鉄心部の外周面の周方向に等間隔に突起部を形成し、前記鉄心部の突起部と突起部との間に永久磁石を固定する回転子の製造方法において、前記鉄心部の両端部に、突起部の形状が前記鉄心部の突起部の形状と略同形状であり、かつその突起部の端部から円周方向に伸延し、軸方向に曲げ成形して爪部を設けた鉄板を備え、前記永久磁石の周方向の一側面が前記爪部に当接するとともに、他側面が前記鉄心の突起部に当接して形成されたものである。
請求項13に記載の発明は、回転軸に鉄心部を設け、前記鉄心部の外周面に永久磁石を固定する回転子の製造方法において、前記鉄心部は外周面の周方向に等間隔に突起部を形成して前記回転軸とは別体のものとし、前記鉄心部の両端部に、突起部の形状が前記鉄心部の突起部の形状と略同形状とし、かつその突起部の端部から円周方向に伸延し、軸方向に曲げ成形して爪部を設けた鉄板を備え、前記永久磁石の周方向の一側面が前記爪部に当接するとともに、他側面が前記鉄心の突起部に当接して形成されるものである。
請求項14に記載の発明は、請求項8から請求項13記載の回転子の製造方法を用いて固定子に組み込む電動機の製造方法である。
In order to solve the above problems, the present invention is configured as follows.
The invention according to claim 1, a rotary shaft, a core formed by laminating the core plate projections are formed at equal intervals in the circumferential direction of the outer peripheral surface fixed to said rotary shaft, said core having a protrusion In the rotor having an iron plate laminated on the rotating shaft at both ends of the rotor and a permanent magnet fixed between the protrusions of the iron core, the iron plate has substantially the same shape as the iron core plate. And a claw portion extending in the circumferential direction from the end of the protruding portion and bent in the axial direction is provided , and one side surface in the circumferential direction of the permanent magnet contacts the claw portion, and the other side surface It is formed in contact with the protruding portion of the iron core .
According to a second aspect of the present invention, the iron plate is provided at both end portions of the iron core.
According to a third aspect of the present invention, at least two of the iron plates are provided at regular intervals during the lamination of the iron core.
According to a fourth aspect of the present invention, the positions of the iron plate and the iron core provided at the regular intervals are shifted by a certain angle in the circumferential direction.
According to a fifth aspect of the present invention, there is provided an iron core portion formed integrally with the rotation shaft and having protrusions formed at equal intervals in the circumferential direction of the outer peripheral surface, and a permanent magnet fixed between the protrusion portions of the iron core portion. In the rotor having the above, at both ends of the iron core, the shape of the protrusion is substantially the same as the shape of the protrusion of the iron core, and extends in the circumferential direction from the end of the protrusion, An iron plate provided with a claw portion bent in a direction, and one side surface of the permanent magnet in contact with the claw portion and the other side surface formed in contact with the protruding portion of the iron core. is there.
The invention according to claim 6 is a rotor having a rotating shaft, an iron core portion provided on the rotating shaft, and a permanent magnet fixed to the outer peripheral surface of the iron core portion. Protrusions are formed at equal intervals in the circumferential direction, separate from the rotating shaft, and the shape of the protrusions at both ends of the iron core is substantially the same as the shape of the protrusions of the iron core. And an iron plate extending in the circumferential direction from the end of the protruding portion, bent in the axial direction, provided with a claw portion, and one side surface in the circumferential direction of the permanent magnet is in contact with the claw portion, The other side surface is formed in contact with the protruding portion of the iron core .
A seventh aspect of the present invention is an electric motor incorporated in a stator using the rotor according to the first to sixth aspects.
According to an eighth aspect of the present invention, there is provided an iron plate in which an iron core in which protrusions are formed at equal intervals in the circumferential direction of the outer peripheral surface is fixed to a rotation shaft, and the iron plate that has the protrusions and is attached to the rotation shaft. In a method of manufacturing a rotor, which is formed, the iron plate is mounted on the rotating shaft, and a permanent magnet is bonded and fixed between the stacked core core projections, the projection of the iron plate is substantially the same as the shape of the core plate. When forming the same shape, extending in the circumferential direction from the end of the projection, bending in the axial direction, providing a claw, and bonding the permanent magnet, between the projections of the iron core Apply adhesive to at least one of the surface or the permanent magnet, position it while pressing one side of the permanent magnet to the claw part of the iron plate, and hold the permanent magnet so that it does not move in the circumferential direction To do.
According to a ninth aspect of the present invention, the positions where the iron plate is mounted on the rotating shaft are both ends of the iron core.
According to a tenth aspect of the present invention, at least two positions at which the iron plate is mounted on the rotating shaft are provided at regular intervals in the middle of the iron core.
According to an eleventh aspect of the present invention, the iron plate and the iron core provided at the regular intervals are shifted to a position at a certain angle in the circumferential direction.
According to a twelfth aspect of the present invention, the rotating shaft and the iron core are integrally formed, the protrusions are formed at equal intervals in the circumferential direction of the outer peripheral surface of the iron core, and the protrusions of the iron core and the protrusions are formed. In the manufacturing method of the rotor for fixing the permanent magnet between the two, the shape of the protrusions is substantially the same as the shape of the protrusions of the iron core at both ends of the iron core, and the ends of the protrusions A steel plate extending in the circumferential direction and bent and formed in the axial direction to provide a claw portion , one side surface of the permanent magnet in the circumferential direction abuts on the claw portion, and the other side surface is a protrusion of the iron core. It is formed in contact with .
According to a thirteenth aspect of the present invention, in the method of manufacturing a rotor in which an iron core is provided on a rotating shaft, and a permanent magnet is fixed to the outer peripheral surface of the iron core, the iron core protrudes at equal intervals in the circumferential direction of the outer peripheral surface. Forming a portion separate from the rotating shaft, and at both ends of the iron core, the shape of the protrusion is substantially the same as the shape of the protrusion of the iron core, and the end of the protrusion A steel plate extending in the circumferential direction and bent and formed in the axial direction to provide a claw portion , one side surface of the permanent magnet in the circumferential direction abuts on the claw portion, and the other side surface is a protrusion of the iron core. in a shall be formed in contact with.
A fourteenth aspect of the present invention is a method for manufacturing an electric motor incorporated in a stator using the method for manufacturing a rotor according to the eighth to thirteenth aspects.

本発明によれば、突起部の端部から円周方向に伸延し、軸方向に曲げ成形した爪部を有する鉄板を設けることにより、永久磁石の装着時に対向側面への押圧力を保持できるので、永久磁石の位置ずれが起こらず正しく接着固定ができる。したがって、生産性が高く、高品質の回転子および電動機が得られる。
また、請求項4、11に記載の発明によれば、一定間隔に設けられた鉄板および鉄心の位置を、周方向にずらせることができるので、上記効果に加え、スキューを形成することが可能となる。
また、請求項6、13に記載の発明よれば、外周面の周方向に等間隔に突起部が形成された鉄心部を別体にすることにより、製造が容易になり、かつ回転軸の共用化ができる。したがって、回転子、電動機のコスト低下につながる。
According to the present invention, by providing an iron plate having a claw portion that extends in the circumferential direction from the end portion of the protruding portion and is bent in the axial direction, the pressing force to the opposite side surface can be maintained when the permanent magnet is mounted. The permanent magnets can be correctly bonded and fixed without any positional deviation. Therefore, a high-quality rotor and electric motor with high productivity can be obtained.
In addition, according to the inventions of claims 4 and 11, the positions of the iron plate and the iron core provided at regular intervals can be shifted in the circumferential direction, so that it is possible to form a skew in addition to the above effects. It becomes.
In addition, according to the inventions of claims 6 and 13, manufacturing is facilitated by using an iron core portion having protrusions formed at equal intervals in the circumferential direction of the outer peripheral surface, and the rotating shaft is shared. Can be made. Therefore, the cost of the rotor and the electric motor is reduced.

以下、本発明の方法の具体的実施例について、図に基づいて説明する。   Hereinafter, specific examples of the method of the present invention will be described with reference to the drawings.

図1は、本発明の実施例1を示す回転子の側面図、図2はその正面図である。図において、1は回転子、2は鉄心、3は回転軸、4は永久磁石、5は鉄板、6はテープである。なお、図中、同じ機能には同一の符号を付している。本実施例の回転子1は、積層した鉄心2を回転軸3に設け、鉄心2の外周に永久磁石4を配置した構造である。
鉄心2は、その外周面の周方向に等間隔に突起部21が複数個形成されている。
鉄板5の形状を図3および図4に示す。図3は成形する前の平面図であり、図4は図3の爪部52の部分斜視図である。鉄板5は、図3に示すようにプレス加工などにより、突起部51と突起部51の端部から周方向に伸延する爪成形部52aとをもつ形状に成形されている。そして、爪成形部52aは、図4に示すようにプレス加工などによりほぼ90度の角度で、曲げ根元部から先端部にかけ外側に凸形状になるように曲げた爪部52に成形されている。
つぎに、本実施例の回転子の製造方法について説明する。
(1)工程1 鉄心2を回転軸3に固定する。
軸方向の寸法が所定の寸法となるように複数個の鉄心板をその突起部21が完全に重なるように積層し、鉄心2を形成し、鉄心2の内径部に回転軸3を圧入あるいは焼ばめなどの方法で挿入固定する。
(2) 工程2 予め成形した鉄板5を回転軸3に固定する。
鉄板5を、鉄心2の両側に突起部21が完全に重なり、爪部52の曲げ根元部が軸方向外側に位置するように回転軸3に圧入固定する。
(3) 工程3 鉄心2に永久磁石4を接着する。
鉄心2の永久磁石4の取り付け面(突起部21と突起部21との間の面)、あるいは永久磁石4の内径側の凹面に接着剤を塗布し、永久磁石4を軸方向から鉄心2の突起部21および鉄板5の突起部51の側面に沿って所定の位置まで押し入れる。この際、永久磁石4の一方側面は、爪部52により鉄心2の突起部21の側面側に押され、永久磁石4の反対側側面は鉄心2の突起部21の側面に押し当てられた状態となり、周方向の位置ずれが生じない様になる。
(4) 工程4 永久磁石4を鉄心2にバインド固定する。
接着層を均一にし、接着加熱硬化過程時に発生する可能性がある永久磁石4の浮き上がりを防止するため、永久磁石4の外周を金属バンドなどによりバインドして、永久磁石4を拘束し、所定の条件で接着剤を硬化させて永久磁石4の鉄心2の外周への固定を完了させる。
(5) 工程5 永久磁石4をテーピングする。
永久磁石4の外周に熱硬化性ガラス入りプリプレグテープ8などを巻回、加熱硬化するなどして、永久磁石4の表面を保護する。
FIG. 1 is a side view of a rotor showing Embodiment 1 of the present invention, and FIG. 2 is a front view thereof. In the figure, 1 is a rotor, 2 is an iron core, 3 is a rotating shaft, 4 is a permanent magnet, 5 is an iron plate, and 6 is a tape. In addition, the same code | symbol is attached | subjected to the same function in the figure. The rotor 1 of the present embodiment has a structure in which a laminated iron core 2 is provided on a rotating shaft 3 and a permanent magnet 4 is disposed on the outer periphery of the iron core 2.
The iron core 2 has a plurality of protrusions 21 formed at equal intervals in the circumferential direction of the outer peripheral surface thereof.
The shape of the iron plate 5 is shown in FIGS. FIG. 3 is a plan view before molding, and FIG. 4 is a partial perspective view of the claw portion 52 of FIG. As shown in FIG. 3, the iron plate 5 is formed into a shape having a protruding portion 51 and a claw forming portion 52 a extending in the circumferential direction from the end portion of the protruding portion 51 by pressing or the like. And the nail | claw shaping | molding part 52a is shape | molded by the nail | claw part 52 bent so that it might become a convex shape from the bending root part to the front-end | tip part at an angle of about 90 degree | times by press work etc. as shown in FIG. .
Next, a method for manufacturing the rotor of this embodiment will be described.
(1) Step 1 The iron core 2 is fixed to the rotating shaft 3.
A plurality of iron core plates are laminated so that the projections 21 are completely overlapped so that the axial dimension becomes a predetermined dimension, the iron core 2 is formed, and the rotary shaft 3 is press-fitted or fired into the inner diameter portion of the iron core 2. Insert and fix with a method such as fitting.
(2) Step 2 A pre-formed iron plate 5 is fixed to the rotating shaft 3.
The iron plate 5 is press-fitted and fixed to the rotary shaft 3 such that the protruding portions 21 are completely overlapped on both sides of the iron core 2 and the bent base portion of the claw portion 52 is positioned on the outer side in the axial direction.
(3) Process 3 The permanent magnet 4 is bonded to the iron core 2.
Adhesive is applied to the attachment surface of the permanent magnet 4 of the iron core 2 (the surface between the protrusion 21 and the protrusion 21) or the concave surface on the inner diameter side of the permanent magnet 4, and the permanent magnet 4 is attached to the iron core 2 from the axial direction. It pushes in to the predetermined position along the side surface of the protrusion 21 and the protrusion 51 of the iron plate 5. At this time, one side surface of the permanent magnet 4 is pressed against the side surface side of the protruding portion 21 of the iron core 2 by the claw portion 52, and the opposite side surface of the permanent magnet 4 is pressed against the side surface of the protruding portion 21 of the iron core 2. As a result, the circumferential displacement does not occur.
(4) Step 4 The permanent magnet 4 is bound and fixed to the iron core 2.
In order to make the adhesive layer uniform and prevent the permanent magnet 4 from being lifted up which may occur during the adhesive heating and curing process, the outer periphery of the permanent magnet 4 is bound with a metal band or the like, and the permanent magnet 4 is restrained. The adhesive is cured under conditions to complete the fixing of the permanent magnet 4 to the outer periphery of the iron core 2.
(5) Step 5 Tap the permanent magnet 4.
The surface of the permanent magnet 4 is protected by, for example, winding a thermosetting glass-containing prepreg tape 8 around the permanent magnet 4 and curing it by heating.

実施例1ではこのように、永久磁石4を鉄心2の外周面に接着固定する際、永久磁石4の一方側面は、爪部52により突起部21の側面側に押され、永久磁石4の反対側側面は突起部21の対向側面に押し当てられた状態となっている。そのため、永久磁石4の外周をバインド、拘束し、接着層の均一化と接着加熱硬化過程時に発生する可能性がある永久磁石4の浮き上がりを防止する際、永久磁石4にバインドによる外力が加わっても永久磁石4の周方向の位置ずれを防止することができ、位置ずれに伴う位置の修正などの手間を省くことができる。また、位置ずれしたままで永久磁石4が接着固定されることによる品質上の問題発生を防止することができる。   In the first embodiment, when the permanent magnet 4 is bonded and fixed to the outer peripheral surface of the iron core 2 as described above, one side surface of the permanent magnet 4 is pushed to the side surface side of the protrusion 21 by the claw portion 52 and is opposite to the permanent magnet 4. The side surface is pressed against the opposite side surface of the protrusion 21. Therefore, when the outer periphery of the permanent magnet 4 is bound and restrained to prevent the permanent magnet 4 from being lifted up, which may occur during the process of uniformizing the adhesive layer and bonding heat curing, an external force due to the binding is applied to the permanent magnet 4. In addition, it is possible to prevent the circumferential displacement of the permanent magnet 4 and to save the trouble of correcting the position accompanying the displacement. In addition, it is possible to prevent quality problems caused by the permanent magnet 4 being bonded and fixed while being displaced.

図5は、本発明の実施例2を示す回転子の側面図である。本実施例は、実施例1における鉄心を回転軸と一体に形成したものである。図において、31は回転軸3から成形した突起部である。突起部31は、鉄心2と回転軸3が一体に形成され鉄心部の外周面の周方向に等間隔に形成されている。鉄板5は実施例1と同様にして作製され、突起部51、爪成形部52、爪部52aが形成されている。   FIG. 5 is a side view of a rotor showing Embodiment 2 of the present invention. In this embodiment, the iron core in Embodiment 1 is formed integrally with the rotating shaft. In the figure, 31 is a protrusion formed from the rotary shaft 3. The protrusions 31 are formed at an equal interval in the circumferential direction of the outer peripheral surface of the iron core part, in which the iron core 2 and the rotary shaft 3 are integrally formed. The iron plate 5 is produced in the same manner as in the first embodiment, and is formed with a protrusion 51, a claw forming part 52, and a claw part 52a.

つぎに、本実施例の回転子の製造方法について説明する。
(1)工程1 回転軸3に突起部31を形成する。
回転軸3と一体形成された鉄心2の外周面にプレス加工などで等間隔に突起部31を形成する。
(2) 工程2 予め成形した鉄板5を回転軸3に圧入固定する。
工程2から工程5は、実施例1と同じ方法であるため、説明を省略する。
(3) 工程3 鉄心2に永久磁石4を接着する。
(4) 工程4 永久磁石4をバインド固定する。
(5) 工程5 永久磁石4をテーピングする。
このように回転子を製造することにより実施例1と同じ効果が得られる。
なお、本実施例では、回転軸3と一体に形成された鉄心2を用いたが、これに替えて突起を形成した別体の鉄心を使用することもできる。これにより、永久磁石4の周方向の位置ずれを防止できるため、位置ずれに伴う位置の修正などの手間を省くことができる。
Next, a method for manufacturing the rotor of this embodiment will be described.
(1) Step 1 A protrusion 31 is formed on the rotating shaft 3.
Protrusions 31 are formed at equal intervals on the outer peripheral surface of the iron core 2 formed integrally with the rotary shaft 3 by pressing or the like.
(2) Step 2 A pre-formed iron plate 5 is press-fitted and fixed to the rotary shaft 3.
Since Step 2 to Step 5 are the same method as in Example 1, description thereof is omitted.
(3) Process 3 The permanent magnet 4 is bonded to the iron core 2.
(4) Process 4 The permanent magnet 4 is bound and fixed.
(5) Step 5 Tap the permanent magnet 4.
Thus, the same effect as Example 1 is acquired by manufacturing a rotor.
In this embodiment, the iron core 2 formed integrally with the rotary shaft 3 is used. However, a separate iron core formed with protrusions can be used instead. Thereby, since the position shift of the permanent magnet 4 in the circumferential direction can be prevented, troubles such as correction of the position accompanying the position shift can be saved.

図6は、本発明の実施例3を示す回転子の側面図である。
本実施例は、実施例1と同じく積層した鉄心2を回転軸3に設けたもので、積層途中に鉄板5を鉄心の所要積層寸法がほぼ3分割になるように配設したものである。
鉄心2および鉄板5は、実施例1と同じように作製されている。
FIG. 6 is a side view of a rotor showing Embodiment 3 of the present invention.
In the present embodiment, the laminated iron core 2 is provided on the rotary shaft 3 in the same manner as in the first embodiment, and the iron plate 5 is arranged in the middle of the lamination so that the required lamination dimension of the iron core is substantially divided into three.
The iron core 2 and the iron plate 5 are produced in the same manner as in the first embodiment.

つぎに、本実施例の回転子の製造方法について説明する。
(1)工程1 鉄心2と鉄板5を回転軸3に固定する。
爪部52を成形した鉄板5を2枚と、鉄心の所要積層寸法を鉄板5を含めてほぼ3分割するように3ピースに分割した積層鉄心を製作し、鉄板5が鉄心2をほぼ3分割する位置に配設する。3ピースに分割された積層鉄心と鉄板5を、突起部21および突起部51が完全に重なるように、順じ回転軸3に圧入あるいは焼きばめなどの方法で挿入固定する。この場合、鉄板5の軸方向の向きは、特に制限しない。
(2) 工程2 鉄心2に永久磁石4を接着する。
工程2から工程4は、実施例1、2の工程3から工程5と同じ方法であるため、説明を省略する。
(3) 工程3 永久磁石4をバインド固定する。
(4) 工程4 永久磁石4をテーピングする。
このように回転子を製造することにより実施例1、2と同じ効果が得られる。
なお、本実施例では、鉄板5を積層鉄心2の途中に設けたが、さらに、実施例1における鉄心2の両側に配設した鉄板5を加えてもよい。このようにすれば、永久磁石4側面の押し付け力がさらに強くなり、永久磁石4の外周バインドにより永久磁石4に外力が加わっても、永久磁石4の周方向の位置ずれを強固に防止できる。
Next, a method for manufacturing the rotor of this embodiment will be described.
(1) Process 1 The iron core 2 and the iron plate 5 are fixed to the rotating shaft 3.
Produced a laminated iron core that is divided into three pieces so that the iron plate 5 formed with the claw portion 52 is divided into three pieces so that the required laminated dimension of the iron core is roughly divided into three parts including the iron plate 5, and the iron plate 5 substantially divides the iron core 2 into three It arranges in the position to do. The laminated iron core and the iron plate 5 divided into three pieces are inserted and fixed to the rotary shaft 3 by a method such as press-fitting or shrink fitting so that the protrusion 21 and the protrusion 51 are completely overlapped. In this case, the axial direction of the iron plate 5 is not particularly limited.
(2) Process 2 The permanent magnet 4 is bonded to the iron core 2.
Since Step 2 to Step 4 are the same methods as Step 3 to Step 5 in Examples 1 and 2, description thereof will be omitted.
(3) Process 3 The permanent magnet 4 is bound and fixed.
(4) Step 4 Tap the permanent magnet 4.
By manufacturing the rotor in this way, the same effects as those of the first and second embodiments can be obtained.
In the present embodiment, the iron plate 5 is provided in the middle of the laminated core 2, but the iron plate 5 disposed on both sides of the iron core 2 in the first embodiment may be further added. In this way, the pressing force on the side surface of the permanent magnet 4 is further increased, and even if an external force is applied to the permanent magnet 4 due to the outer periphery binding of the permanent magnet 4, it is possible to firmly prevent the displacement of the permanent magnet 4 in the circumferential direction.

図7は、本発明の実施例4を示す側面図である。本実施例は、実施例3で述べた3分割にした積層鉄心を鉄板5とともに周方向に所定量ずつ位置をずらして配設したものである。
鉄心2の突起部21および鉄板5は、実施例1、実施例3と同じである。
つぎに、本実施例の回転子の製造方法について説明する。
(1)工程1 鉄心2を回転軸3に固定する。
まず、軸方向の寸法が所定の寸法となるように複数個の鉄心板を突起部21が完全に重なるように積層し、1個目の鉄心2aを形成し、鉄心2aの内径部に回転軸3を圧入あるいは焼ばめなどの方法で挿入固定する。
(2) 工程2 予め成形した鉄板5を回転軸3に圧入固定する。
工程2〜4は、実施例1、2の工程2〜4と同じ方法であるため、説明を省略する。
(3) 工程3 鉄心2に永久磁石4を接着する。
(4) 工程4 永久磁石4を鉄心2にバインド固定する。
(5) 工程5 鉄心2を回転軸3に固定する。
工程1の1個目の鉄心2aと同様に、軸方向の寸法が所定の寸法となるように複数個の鉄心板を積層し、2個目の鉄心2bを形成し、1個目の鉄心2aに対して周方向に所定量位置をずらして回転軸3に圧入あるいは焼ばめなどの方法で1個目の鉄心2aに当たるまで挿入し固定する。この際、1個目の鉄心2aと接する側の鉄板5は、2個目の鉄心2bの挿入前に所定位置に挿入固定しておき、2個目の鉄心2bの挿入固定後に反対側の鉄板5を挿入固定する。この際、2個目の鉄心2bと鉄板5の位置関係は1個目の鉄心2aでのこれらの位置関係と同じとする。
(6) 工程6
工程3、工程4を繰り返し、永久磁石4の外周をバインドして拘束するまで1個目の鉄心2aに対して行った手順と同様の手順で作業を行う。
(7) 工程7
さらに2個目の鉄心2bに対して行った手順と同様の手順で、3個目の鉄心2cに対し永久磁石4を拘束するまで作業を行い、所定の条件で接着剤を硬化させて永久磁石4を各鉄心の外周に固着させる。
なお、接着剤を加熱硬化させる場合などは、各鉄心の永久磁石4外周へのバインド作業を各鉄心への永久磁石の位置決めがすべて完了した後に、まとめて行ってもかまわない。
(8) 工程8 永久磁石4をテーピングする。
永久磁石4の外周に熱硬化性ガラス入りプリプレグテープ8などを巻回、加熱硬化するなどして、永久磁石4の表面を保護する。
FIG. 7 is a side view showing Embodiment 4 of the present invention. In the present embodiment, the laminated cores divided into three as described in the third embodiment are arranged together with the iron plate 5 while being displaced by a predetermined amount in the circumferential direction.
The protruding portion 21 and the iron plate 5 of the iron core 2 are the same as those in the first and third embodiments.
Next, a method for manufacturing the rotor of this embodiment will be described.
(1) Step 1 The iron core 2 is fixed to the rotating shaft 3.
First, a plurality of iron core plates are laminated so that the axial dimension becomes a predetermined dimension so that the protrusions 21 are completely overlapped to form the first iron core 2a, and a rotating shaft is formed on the inner diameter portion of the iron core 2a. 3 is inserted and fixed by press fitting or shrink fitting.
(2) Step 2 A pre-formed iron plate 5 is press-fitted and fixed to the rotary shaft 3.
Since Steps 2 to 4 are the same methods as Steps 2 to 4 in Examples 1 and 2, description thereof is omitted.
(3) Process 3 The permanent magnet 4 is bonded to the iron core 2.
(4) Step 4 The permanent magnet 4 is bound and fixed to the iron core 2.
(5) Process 5 The iron core 2 is fixed to the rotating shaft 3.
Similarly to the first iron core 2a in step 1, a plurality of iron core plates are stacked so that the axial dimension becomes a predetermined dimension to form the second iron core 2b, and the first iron core 2a. On the other hand, the position is shifted by a predetermined amount in the circumferential direction, and the rotary shaft 3 is inserted and fixed until it hits the first iron core 2a by a method such as press fitting or shrink fitting. At this time, the iron plate 5 on the side in contact with the first iron core 2a is inserted and fixed at a predetermined position before the second iron core 2b is inserted, and the iron plate on the opposite side is inserted after the second iron core 2b is inserted and fixed. 5 is inserted and fixed. At this time, the positional relationship between the second iron core 2b and the iron plate 5 is the same as those in the first iron core 2a.
(6) Process 6
Steps 3 and 4 are repeated, and the work is performed in the same procedure as that performed for the first iron core 2a until the outer periphery of the permanent magnet 4 is bound and restrained.
(7) Process 7
Further, the same procedure as that performed for the second iron core 2b is performed until the permanent magnet 4 is constrained to the third iron core 2c, and the adhesive is cured under a predetermined condition to make the permanent magnet. 4 is fixed to the outer periphery of each iron core.
When the adhesive is heat-cured, the binding work of each iron core to the outer periphery of the permanent magnet 4 may be performed collectively after the positioning of the permanent magnet to each iron core is completed.
(8) Step 8 Tap the permanent magnet 4.
The surface of the permanent magnet 4 is protected by, for example, winding a thermosetting glass-containing prepreg tape 8 around the permanent magnet 4 and curing it by heating.

実施例4ではこのように、鉄心を周方向に所定量ずつ位置をずらして軸方向に複数個配置するように構成する回転子の製造において、永久磁石4を各鉄心の外周面に接着固定する際、永久磁石4の一方側面は、爪部52により突起部21の側面側に押され、永久磁石4の反対側側面は突起部21の対向側面に押し当てられた状態となっている。そのため、永久磁石4の外周をバインド、拘束し、接着層の均一化と接着加熱硬化過程時に発生する可能性がある永久磁石4の浮き上がりを防止する際、永久磁石4にバインドによる外力が加わっても永久磁石4の周方向の位置ずれを防止することができ、位置ずれに伴う位置の修正などの手間を省くことができる。また、位置ずれしたままで永久磁石4が接着固定されることによる品質上の問題発生を防止することができる。   In the fourth embodiment, the permanent magnet 4 is bonded and fixed to the outer peripheral surface of each iron core in the manufacture of the rotor configured such that a plurality of iron cores are displaced in the circumferential direction by a predetermined amount and arranged in the axial direction. At this time, one side surface of the permanent magnet 4 is pressed against the side surface side of the projection portion 21 by the claw portion 52, and the opposite side surface of the permanent magnet 4 is pressed against the opposite side surface of the projection portion 21. Therefore, when the outer periphery of the permanent magnet 4 is bound and restrained to prevent the permanent magnet 4 from being lifted up, which may occur during the process of uniformizing the adhesive layer and bonding heat curing, an external force due to the binding is applied to the permanent magnet 4. In addition, it is possible to prevent the circumferential displacement of the permanent magnet 4 and to save the trouble of correcting the position accompanying the displacement. In addition, it is possible to prevent quality problems caused by the permanent magnet 4 being bonded and fixed while being displaced.

なお、本実施例では、鉄板5を積層鉄心2a、2b、2cそれぞれの両端に設けたが、さらに、実施例3のように、各鉄心の積層途中に鉄板5を加えてもよい。このようにすれば、永久磁石4側面の押し付け力がさらに強くなり、永久磁石4の外周バインドにより永久磁石4に外力が加わっても、永久磁石4の周方向の位置ずれを強固に防止できる。
以上、本発明の実施例1から実施例4に述べた回転子を用いてれば、品質が高く、コストの安価なモータを製造できる。
In this embodiment, the iron plates 5 are provided at both ends of each of the laminated iron cores 2a, 2b, and 2c. However, as in the third embodiment, the iron plates 5 may be added during the lamination of the iron cores. In this way, the pressing force on the side surface of the permanent magnet 4 is further increased, and even if an external force is applied to the permanent magnet 4 due to the outer periphery binding of the permanent magnet 4, it is possible to firmly prevent the displacement of the permanent magnet 4 in the circumferential direction.
As described above, if the rotor described in the first to fourth embodiments of the present invention is used, a motor with high quality and low cost can be manufactured.

永久磁石を鉄心外周に設けた突起側面に沿って位置決めし、接着固定する際に、永久磁石の周方向の一方の側面を鉄心外周に設けた突起の側面に押し当て力を付加した状態で押し当てることができるように永久磁石の反対側側面を押し当てる部分を鉄心両端面部の鉄板に設け、接着層の均一化あるいは接着剤の加熱硬化過程で発生する可能性のある永久磁石の浮き上がり防止のためにバインドなどの外力を付加しても周方向の位置ずれが生じない状態で製造することができる。そのため、円周方向の幅寸法がある程度ばらついた永久磁石を使用して同期電動機などの永久磁石付回転子を製造する場合などに適用できる。   When positioning and adhering and fixing the permanent magnet along the protrusion side provided on the outer periphery of the iron core, press one side in the circumferential direction of the permanent magnet with a pressing force applied to the side of the protrusion provided on the outer periphery of the iron core. The part that presses the opposite side of the permanent magnet so that it can be applied is provided on the iron plate on both ends of the iron core to prevent the permanent magnet from lifting up, which may occur in the process of uniforming the adhesive layer or heating the adhesive. Therefore, even if an external force such as binding is applied, it can be manufactured in a state in which no circumferential displacement occurs. Therefore, the present invention can be applied to the case where a rotor with a permanent magnet, such as a synchronous motor, is manufactured using permanent magnets whose width in the circumferential direction varies to some extent.

本発明の実施例1を示す回転子の側面図The side view of the rotor which shows Example 1 of this invention 図1の正面図Front view of FIG. 本発明の実施例に用いた曲げ成形前の鉄板の正面図Front view of an iron plate before bending forming used in an embodiment of the present invention 図3の突起部を示す部分斜視図The partial perspective view which shows the projection part of FIG. 本発明の実施例2を示す回転子の側面図The side view of the rotor which shows Example 2 of this invention 本発明の実施例3を示す回転子の側面図The side view of the rotor which shows Example 3 of this invention 本発明の実施例4を示す回転子の側面図The side view of the rotor which shows Example 4 of this invention 従来の回転子の鉄心を示す部分正面図Partial front view showing the iron core of a conventional rotor 従来の他の例を示す回転子の正断面図Front sectional view of a rotor showing another conventional example

符号の説明Explanation of symbols

1 回転子
2、2a、2b、2c 鉄心
21 突起部
3 回転軸
31 突起部
4 永久磁石
5 鉄板
51 突起部
52 爪部
52a 爪成形部
6 テープ
DESCRIPTION OF SYMBOLS 1 Rotor 2, 2a, 2b, 2c Iron core 21 Protrusion part 3 Rotating shaft 31 Protrusion part 4 Permanent magnet 5 Iron plate 51 Protrusion part 52 Claw part 52a Claw molding part 6 Tape

Claims (14)

回転軸と、前記回転軸に固定される外周面の周方向に等間隔に突起部が形成された鉄心板を積層した鉄心と、突起部を有し前記鉄心の両端部で前記回転軸に積層される鉄板と、前記鉄心の突起部間に固定された永久磁石とを有する回転子において、
前記鉄板は、その突起部が前記鉄心板の形状と略同形状であり、かつその突起部の端部から円周方向に伸延し軸方向に曲げ成形した爪部を設け
前記永久磁石の周方向の一側面が前記爪部に当接するとともに、他側面が前記鉄心の突起部に当接して形成されたことを特徴とする回転子。
A rotating core, an iron core in which protrusions are formed at equal intervals in the circumferential direction of the outer peripheral surface fixed to the rotating shaft, and a stack having protrusions stacked on the rotating shaft at both ends of the iron core. In a rotor having an iron plate and a permanent magnet fixed between the protrusions of the iron core,
The iron plate is provided with a claw portion whose protrusion is substantially the same shape as the iron core plate, and which extends in the circumferential direction from the end of the protrusion and is bent in the axial direction .
A rotor, wherein one side surface of the permanent magnet in the circumferential direction is in contact with the claw portion, and the other side surface is in contact with a protrusion of the iron core .
前記鉄板は、前記鉄心の両側端部に設けられたものであることを特徴とする請求項1記載の回転子。   The rotor according to claim 1, wherein the iron plate is provided at both end portions of the iron core. 前記鉄板は、鉄心の積層途中に一定間隔をもって少なくとも2箇所設けられたものであることを特徴とする請求項1または2記載の回転子。   3. The rotor according to claim 1, wherein the iron plate is provided at least two places at regular intervals in the middle of the lamination of the iron cores. 前記一定間隔に設けられた前記鉄板および鉄心を、周方向に一定の角度ずらせた位置にあることを特徴とする請求項3記載の回転子。   The rotor according to claim 3, wherein the iron plate and the iron core provided at the constant interval are in a position shifted by a certain angle in the circumferential direction. 回転軸と一体に形成され外周面の周方向に等間隔に突起部が形成された鉄心部と、前記鉄心部の突起部の間に固定された永久磁石とを有する回転子において、
前記鉄心部の両端部に、突起部の形状が前記鉄心部の突起部の形状と略同形状であり、かつその突起部の端部から円周方向に伸延し、軸方向に曲げ成形した爪部が設けられた鉄板を備え、前記永久磁石の周方向の一側面が前記爪部に当接するとともに、他側面が前記鉄心の突起部に当接して形成されたことを特徴とする回転子。
In a rotor having an iron core part formed integrally with a rotating shaft and having protrusions formed at equal intervals in the circumferential direction of the outer peripheral surface, and a permanent magnet fixed between the protrusions of the iron core part,
A nail formed on both ends of the iron core, the shape of the protrusion being substantially the same as the shape of the protrusion of the iron core, and extending in the circumferential direction from the end of the protrusion and bending in the axial direction A rotor comprising: an iron plate provided with a portion , wherein one side surface in the circumferential direction of the permanent magnet is in contact with the claw portion and the other side surface is in contact with a protruding portion of the iron core .
回転軸と、前記回転軸に設けられた鉄心部と、前記鉄心部の外周面に固定された永久磁石とを有する回転子において、
前記鉄心部は外周面の周方向に等間隔に突起部が形成され、前記回転軸とは別体のものであり、前記鉄心部の両端部に突起部の形状が前記鉄心部の突起部の形状と略同形状であり、かつその突起部の端部から円周方向に伸延し、軸方向に曲げ成形し、爪部を設けた鉄板を備え、前記永久磁石の周方向の一側面が前記爪部に当接するとともに、他側面が前記鉄心の突起部に当接して形成されたことを特徴とする回転子。
In a rotor having a rotating shaft, an iron core provided on the rotating shaft, and a permanent magnet fixed to the outer peripheral surface of the iron core,
The iron core is formed with protrusions at equal intervals in the circumferential direction of the outer peripheral surface, and is separate from the rotating shaft, and the shape of the protrusions at both ends of the iron core is that of the protrusion of the iron core. A steel plate having a shape substantially the same as the shape and extending in the circumferential direction from the end of the projection, bending in the axial direction, and provided with a claw , and one side surface in the circumferential direction of the permanent magnet A rotor, wherein the rotor is in contact with the claw portion and the other side surface is in contact with the protrusion of the iron core .
請求項1から請求項6記載の回転子を用いて固定子に組み込まれたことを特徴とする電動機。   An electric motor incorporated in a stator using the rotor according to claim 1. 外周面の周方向に等間隔に突起部が形成された鉄心板を積層した鉄心を回転軸に固定し、突起部を有し前記回転軸に装着する鉄板を成形し、前記鉄板を前記回転軸に装着し、前記積層した鉄心の突起部間に永久磁石を接着して固定する回転子の製造方法において、
前記鉄板の突起部を前記鉄心板の形状と略同形状に成形し、かつその突起部の端部から円周方向に伸延し、軸方向に曲げ成形して、爪部を設け、
前記永久磁石を接着する際は、前記鉄心の突起部間の面または永久磁石の少なくとも一方に接着剤を塗布し、前記鉄板の爪部に前記永久磁石の一方の側面を押した状態で位置決めし、前記永久磁石が周方向に動かないように保持しながら装着することを特徴とする回転子の製造方法。
An iron core in which protrusions are formed at equal intervals in the circumferential direction of the outer peripheral surface is fixed to a rotating shaft, an iron plate having protrusions and attached to the rotating shaft is formed, and the iron plate is moved to the rotating shaft. In the manufacturing method of the rotor that is attached to and fixed by adhering a permanent magnet between the protrusions of the laminated iron cores,
The protrusion of the iron plate is formed in substantially the same shape as the shape of the iron core plate, is extended in the circumferential direction from the end of the protrusion, is bent in the axial direction, and is provided with a claw portion.
When adhering the permanent magnet, an adhesive is applied to at least one of the surfaces between the protrusions of the iron core or the permanent magnet, and positioning is performed with one side surface of the permanent magnet pressed to the claw portion of the iron plate. A method for manufacturing a rotor, wherein the permanent magnet is mounted while being held so as not to move in the circumferential direction.
前記鉄板を前記回転軸に装着する位置は、前記鉄心の両端部としたことを特徴とする請求項8記載の回転子の製造方法。   The method for manufacturing a rotor according to claim 8, wherein the position where the iron plate is attached to the rotating shaft is at both ends of the iron core. 前記鉄板を前記回転軸に装着する位置は、前記鉄心の途中に一定間隔をもって少なくとも2箇所設けたことを特徴とする請求項8または9記載の回転子の製造方法。   10. The method of manufacturing a rotor according to claim 8, wherein at least two positions where the iron plate is attached to the rotating shaft are provided at regular intervals in the middle of the iron core. 前記一定間隔に設けられた前記鉄板および鉄心を、周方向に一定の角度ずらせた位置にすることを特徴とする請求項10記載の回転子の製造方法。   The method for manufacturing a rotor according to claim 10, wherein the iron plates and the iron cores provided at the constant intervals are shifted to a circumferential angle by a predetermined angle. 回転軸と鉄心部とを一体に形成し、前記鉄心部の外周面の周方向に等間隔に突起部を形成し、前記鉄心部の突起部と突起部との間に永久磁石を固定する回転子の製造方法において、 前記鉄心部の両端部に、突起部の形状が前記鉄心部の突起部の形状と略同形状であり、かつその突起部の端部から円周方向に伸延し、軸方向に曲げ成形して爪部を設けた鉄板を備え、前記永久磁石の周方向の一側面が前記爪部に当接するとともに、他側面が前記鉄心の突起部に当接して形成されたことを特徴とする回転子の製造方法。 A rotation in which a rotation shaft and an iron core are integrally formed, protrusions are formed at equal intervals in the circumferential direction of the outer peripheral surface of the iron core, and a permanent magnet is fixed between the protrusions of the iron core and the protrusions. In the manufacturing method of the child, at both ends of the iron core, the shape of the protrusion is substantially the same as the shape of the protrusion of the iron core, and extends in the circumferential direction from the end of the protrusion. An iron plate that is bent in a direction and provided with a claw portion , wherein one side surface of the permanent magnet in the circumferential direction is in contact with the claw portion, and the other side surface is formed in contact with the protrusion of the iron core. A method for manufacturing a rotor. 回転軸に鉄心部を設け、前記鉄心部の外周面に永久磁石を固定する回転子の製造方法において、
前記鉄心部は外周面の周方向に等間隔に突起部を形成して前記回転軸とは別体のものとし、前記鉄心部の両端部に、突起部の形状が前記鉄心部の突起部の形状と略同形状とし、かつその突起部の端部から円周方向に伸延し、軸方向に曲げ成形して爪部を設けた鉄板を備え、前記永久磁石の周方向の一側面が前記爪部に当接するとともに、他側面が前記鉄心の突起部に当接して形成されることを特徴とする回転子の製造方法。
In the method for manufacturing a rotor, in which an iron core is provided on a rotation shaft, and a permanent magnet is fixed to the outer peripheral surface of the iron core,
The iron core is formed with protrusions at equal intervals in the circumferential direction of the outer peripheral surface so as to be separate from the rotating shaft, and the shape of the protrusions at both ends of the iron core is that of the protrusion of the iron core. An iron plate having a shape substantially the same as the shape and extending in the circumferential direction from the end of the projection, and bent in the axial direction to provide a claw portion, and one side surface in the circumferential direction of the permanent magnet is the claw together abuts the parts, the manufacturing method of the rotor, characterized in Rukoto other side is formed in contact with the protrusion of the core.
請求項8から請求項13記載の回転子の製造方法を用いて固定子に組み込むことを特徴とする電動機の製造方法。
A method for manufacturing an electric motor, wherein the method is incorporated into a stator using the method for manufacturing a rotor according to claim 8.
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