JP4732834B2 - Circuit component and manufacturing method thereof - Google Patents

Circuit component and manufacturing method thereof Download PDF

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JP4732834B2
JP4732834B2 JP2005241599A JP2005241599A JP4732834B2 JP 4732834 B2 JP4732834 B2 JP 4732834B2 JP 2005241599 A JP2005241599 A JP 2005241599A JP 2005241599 A JP2005241599 A JP 2005241599A JP 4732834 B2 JP4732834 B2 JP 4732834B2
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base
terminal
adhesive
holding member
base member
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JP2007060774A (en
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要一 松山
達也 鈴木
和貴 迫平
博 国分
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Asmo Co Ltd
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Asmo Co Ltd
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Description

本発明は、モータ等に設けられる半導体装置等の電気回路部材を備えた回路部品及びその製造方法に関するものである。   The present invention relates to a circuit component including an electric circuit member such as a semiconductor device provided in a motor or the like, and a method for manufacturing the circuit component.

従来、パワーウインドウ装置用のモータ等には、その回転を制御するための半導体装置等の電気回路部材を備えた回路部品が設けられる。そして、このような回路部品としては、樹脂材料よりなるベース部材と該ベース部材から露出した保持部材側端子とを有した保持部材と、前記保持部材に固定される樹脂材料よりなるベース部と該ベース部から露出し前記保持部材側端子に接続される電気回路側端子とを有する半導体装置とを備えたものがある(例えば、特許文献1参照)。この回路部品では、ベース部材とベース部とがネジによって固定されて半導体装置が保持部材に固定されている。
特開平8−33296号公報
Conventionally, a motor for a power window device or the like is provided with a circuit component including an electric circuit member such as a semiconductor device for controlling the rotation thereof. As such a circuit component, a holding member having a base member made of a resin material and a holding member side terminal exposed from the base member, a base portion made of a resin material fixed to the holding member, and the base member There is a semiconductor device including an electric circuit side terminal exposed from a base portion and connected to the holding member side terminal (see, for example, Patent Document 1). In this circuit component, the base member and the base portion are fixed by screws, and the semiconductor device is fixed to the holding member.
JP-A-8-33296

しかしながら、上記のような回路部品では、ベース部材とベース部とをネジによって固定するため、部品点数、ひいては製造コストが増加してしまう。そこで、ベース部材とベース部とを接着剤にて接着することが考えられる。しかしながら、特にベース部材とベース部とを構成する樹脂材料の線膨張係数が異なる場合であって、例えば半導体装置の発熱による温度変化に基づきベース部材とベース部とが異なる変形量で変形した場合等、接着剤にて接着する場合では、接着剤に大きな応力がかかってクラックが発生する虞がある。よって、保持部材(ベース部材)に対する半導体装置(ベース部)の剥離や保持部材側端子と電気回路側端子との電気的接続の信頼性の低下が懸念される。   However, in the circuit components as described above, the base member and the base portion are fixed with screws, which increases the number of components and, consequently, the manufacturing cost. Therefore, it is conceivable to bond the base member and the base portion with an adhesive. However, particularly when the linear expansion coefficients of the resin materials constituting the base member and the base portion are different, for example, when the base member and the base portion are deformed with different deformation amounts based on a temperature change due to heat generation of the semiconductor device, etc. In the case of bonding with an adhesive, there is a risk that a large stress is applied to the adhesive to cause cracks. Therefore, there is a concern about peeling of the semiconductor device (base part) from the holding member (base member) and a decrease in reliability of electrical connection between the holding member side terminal and the electric circuit side terminal.

本発明は、上記問題点を解決するためになされたものであって、その目的は、部品点数を低減しながら、保持部材に対する電気回路部材の剥離を低減することができるとともに、電気的接続の信頼性を高くすることができる回路部品及びその製造方法を提供することにある。   The present invention has been made in order to solve the above-described problems. The object of the present invention is to reduce the separation of the electric circuit member from the holding member while reducing the number of components, and to improve the electrical connection. An object of the present invention is to provide a circuit component and a method for manufacturing the same that can increase reliability.

請求項1に記載の発明では、樹脂材料よりなるベース部材と該ベース部材から露出した保持部材側端子とを有した保持部材と、前記保持部材に接着剤にて接着される樹脂材料よりなるベース部と該ベース部から露出し前記保持部材側端子に接続される電気回路側端子を有する電気回路部材とを備えた回路部品であって、前記ベース部材と前記ベース部とは線膨張係数が異なる樹脂材料よりなり、前記ベース部材における前記ベース部が接着される側の面には、端子接続台が立設されるとともに、該端子接続台と隣接して載置部が立設され、前記端子接続台には、前記保持部材側端子が該端子接続台上に露出するように配設されるとともに、前記電気回路側端子が該端子接続台上に配設され、該端子接続台において前記保持部材側端子と前記電気回路側端子とが接続され、前記載置部の頂面は、前記ベース部と接着される前記ベース部材側の接着面とされ、該ベース部材側の接着面には凹部が形成され、該凹部は前記端子接続台と接する位置まで形成されたAccording to the first aspect of the present invention, a holding member having a base member made of a resin material and a holding member side terminal exposed from the base member, and a base made of a resin material bonded to the holding member with an adhesive Part and an electric circuit member having an electric circuit side terminal exposed from the base portion and connected to the holding member side terminal, wherein the base member and the base portion have different linear expansion coefficients A terminal connection base is erected on a surface of the base member to which the base portion is bonded, and a mounting portion is erected adjacent to the terminal connection base. In the connection base, the holding member side terminal is disposed so as to be exposed on the terminal connection base, and the electric circuit side terminal is disposed on the terminal connection base. The member side terminal and the electric terminal The circuit-side terminal is connected, and the top surface of the mounting portion is an adhesive surface on the base member side to be bonded to the base portion, and a concave portion is formed on the adhesive surface on the base member side. Was formed to a position in contact with the terminal connection base .

請求項2に記載の発明では、請求項1に記載の回路部品において、前記ベース部材には、接着される前記ベース部の両端外側に前記端子接続台がそれぞれ設けられるとともに、各端子接続台と隣接して前記載置部がそれぞれ設けられた
請求項3に記載の発明では、請求項2に記載の回路部品において、前記ベース部材における前記ベース部が接着される側の面には、前記端子接続台と隣接して設けられる前記載置部の他に、第2の載置部が該ベース部が接着される側の面の中央に立設され、該第2の載置部の頂面は、前記ベース部と接着される前記ベース部材側の接着面とされ、該第2の載置部におけるベース部材側の接着面には凹部が形成された。
請求項に記載の発明では、請求項1乃至3のいずれか1項に記載の回路部品において、前記凹部は、前記接着面の中央に形成された。
According to a second aspect of the present invention, in the circuit component according to the first aspect, the base member is provided with the terminal connection bases on both outer sides of the base part to be bonded, and the terminal connection bases. Adjacent to each other, the above-described placement portions were provided .
According to a third aspect of the present invention, in the circuit component according to the second aspect, on the surface of the base member on the side to which the base portion is bonded, the mounting portion is provided adjacent to the terminal connection base. In addition, the second mounting portion is erected at the center of the surface to which the base portion is bonded, and the top surface of the second mounting portion is bonded to the base portion. A concave portion was formed on the adhesive surface on the base member side in the second placement portion.
According to a fourth aspect of the present invention, in the circuit component according to any one of the first to third aspects, the concave portion is formed at the center of the adhesive surface.

請求項に記載の発明では、樹脂材料よりなるベース部材と該ベース部材から露出した保持部材側端子とを有した保持部材と、前記保持部材に接着剤にて接着される樹脂材料よりなるベース部と該ベース部から露出し前記保持部材側端子に接続される電気回路側端子を有する電気回路部材とを備え、前記ベース部材と前記ベース部とは線膨張係数が異なる樹脂材料よりなり、前記ベース部材における前記ベース部が接着される側の面には、端子接続台が立設されるとともに、該端子接続台と隣接して載置部が立設され、前記端子接続台には、前記保持部材側端子が該端子接続台上に露出するように配設されるとともに、前記電気回路側端子が該端子接続台上に配設され、該端子接続台において前記保持部材側端子と前記電気回路側端子とが接続され、前記載置部の頂面は、前記ベース部と接着される前記ベース部材側の接着面とされ、該ベース部材側の接着面には凹部が形成され、該凹部は前記端子接続台と接する位置まで形成された回路部品の製造方法であって、前記ベース部材の接着面に前記凹部を形成し、その後、前記凹部内に接着剤が充填されるように前記接着面に接着剤を塗布して前記ベース部材と前記ベース部とを接着し、その後、前記端子接続台において前記保持部材側端子前記電気回路側端子を溶接する。 According to a fifth aspect of the present invention, a holding member having a base member made of a resin material and a holding member side terminal exposed from the base member, and a base made of a resin material bonded to the holding member with an adhesive And an electric circuit member having an electric circuit side terminal exposed from the base portion and connected to the holding member side terminal , wherein the base member and the base portion are made of resin materials having different linear expansion coefficients, A terminal connection base is erected on the surface of the base member to which the base portion is bonded, and a mounting portion is erected adjacent to the terminal connection base. A holding member side terminal is disposed so as to be exposed on the terminal connection base, and the electric circuit side terminal is disposed on the terminal connection base, and the holding member side terminal and the electric terminal are disposed on the terminal connection base. Circuit side terminal The top surface of the mounting portion is an adhesive surface on the base member side to be bonded to the base portion, and a concave portion is formed on the adhesive surface on the base member side, and the concave portion is connected to the terminal connection base. A method of manufacturing a circuit component formed up to a contact position , wherein the concave portion is formed on an adhesive surface on the base member side , and then the adhesive surface is filled with an adhesive so that the concave portion is filled with the adhesive. applied by bonding and the base member and the base part, then, welding the said electrical circuit side terminal and the retaining member side terminal in the terminal connection block.

(作用)
請求項1〜4に記載の発明によれば、ベース部材とベース部とが接着剤にて接着されるので、ネジ等を用いる場合に比べて部品点数を低減することができる。そして、前記ベース部材側の接着面には凹部が形成されるため、該凹部内に接着剤が保持されることになり、該部分で接着剤の膜厚が(凹部が形成されないものに比べて)厚くなる。よって、例えば温度変化等に基づきベース部材やベース部が変形して接着剤に応力がかかっても、該接着剤にクラックが発生することが低減される。その結果、保持部材に対する電気回路部材の剥離が低減されるとともに、保持部材側端子と電気回路側端子との電気的接続の信頼性を高くすることができる。
(Function)
According to the invention described in the claims 1-4, since the base member and the base portion is adhered with an adhesive, it is possible to reduce the number of parts as compared with the case of using a screw or the like. And since the recessed part is formed in the adhesive surface by the side of the said base member , an adhesive agent will be hold | maintained in this recessed part, and the film thickness of an adhesive agent is compared with the part (a recessed part is not formed) in this part. ) Become thicker. Therefore, even if the base member or the base portion is deformed due to a temperature change or the like and stress is applied to the adhesive, the occurrence of cracks in the adhesive is reduced. As a result, peeling of the electric circuit member from the holding member is reduced, and reliability of electrical connection between the holding member side terminal and the electric circuit side terminal can be increased.

また、ベース部材とベース部とは線膨張係数が異なる樹脂材料よりなることから、温度変化に基づきベース部材とベース部とが異なる変形量で変形してしまう回路部品において、接着剤にクラックが発生することが低減される。 In addition , since the base member and the base part are made of resin materials having different linear expansion coefficients, cracks occur in the adhesive in circuit components in which the base member and the base part deform with different deformation amounts due to temperature changes. Is reduced.

請求項に記載の発明によれば、前記凹部は、接着面の中央に形成されるため、接着面の縁が枠状に形成されることになり凹部から接着剤が漏れ難くなる。よって、接着剤の膜厚を安定して厚くすることができる。 According to invention of Claim 4 , since the said recessed part is formed in the center of an adhesive surface, the edge of an adhesive surface will be formed in frame shape, and it will become difficult to leak an adhesive agent from a recessed part. Therefore, the thickness of the adhesive can be stably increased.

請求項に記載の発明によれば、前記ベース部材側の接着面に凹部が形成され、その後、凹部内に接着剤が充填されるように接着面に接着剤が塗布されてベース部材とベース部とが接着され、その後、端子接続台において保持部材側端子電気回路側端子が溶接される。このようにすると、ネジ等を用いる場合に比べて部品点数を低減することができる。又、凹部内に接着剤が保持されることになり、該部分で接着剤の膜厚が(凹部が形成されないものに比べて)厚くなる。よって、例えば温度変化等に基づきベース部材やベース部が変形して接着剤に応力がかかっても、該接着剤にクラックが発生することが低減される。その結果、保持部材に対する電気回路部材の剥離が低減されるとともに、保持部材側端子と電気回路側端子との電気的接続の信頼性を高くすることができる。
また、ベース部材とベース部とは線膨張係数が異なる樹脂材料よりなることから、温度変化に基づきベース部材とベース部とが異なる変形量で変形してしまう回路部品において、接着剤にクラックが発生することが低減される。
According to the fifth aspect of the present invention, a concave portion is formed on the adhesive surface on the base member side , and then the adhesive is applied to the adhesive surface so that the concave portion is filled with the adhesive, and the base member and the base parts and are bonded, thereafter, the holding member side terminal and the electric circuit side terminals in the terminal connection block is welded. In this way, the number of parts can be reduced compared to the case where screws or the like are used. In addition, the adhesive is held in the recess, and the thickness of the adhesive becomes thicker in this portion (compared to the case where the recess is not formed). Therefore, even if the base member or the base portion is deformed due to a temperature change or the like and stress is applied to the adhesive, the occurrence of cracks in the adhesive is reduced. As a result, peeling of the electric circuit member from the holding member is reduced, and reliability of electrical connection between the holding member side terminal and the electric circuit side terminal can be increased.
In addition, since the base member and the base part are made of resin materials having different linear expansion coefficients, cracks occur in the adhesive in circuit components in which the base member and the base part deform with different deformation amounts due to temperature changes. Is reduced.

本発明によれば、部品点数を低減しながら、保持部材に対する電気回路部材の剥離を低減することができるとともに、電気的接続の信頼性を高くすることができる回路部品及びその製造方法を提供することができる。   According to the present invention, it is possible to provide a circuit component capable of reducing the separation of the electric circuit member from the holding member while reducing the number of components and increasing the reliability of the electrical connection, and a method for manufacturing the circuit component. be able to.

以下、本発明を車両におけるパワーウインドウ装置用のモータ1に具体化した一実施の形態を図1〜図4に従って説明する。図1に示すように、モータ1は、モータ本体2と、該モータ本体2の回転を減速して出力するための減速部3とを備えている。   Hereinafter, an embodiment in which the present invention is embodied in a motor 1 for a power window device in a vehicle will be described with reference to FIGS. As shown in FIG. 1, the motor 1 includes a motor main body 2 and a speed reducing unit 3 for decelerating and outputting the rotation of the motor main body 2.

モータ本体2は、図1及び図2に示すように、扁平の略有底筒状に形成されたヨークハウジング(以下、単にヨークという)4と、該ヨーク4内面に固定された一対のマグネット5(図2参照)と、該ヨーク4内で回転可能に支持されるアーマチャ(電機子)6と、ブラシホルダ7と、一対の給電用ブラシ8とを備えている。   As shown in FIGS. 1 and 2, the motor main body 2 includes a yoke housing (hereinafter simply referred to as a yoke) 4 formed in a flat, substantially bottomed cylindrical shape, and a pair of magnets 5 fixed to the inner surface of the yoke 4. (See FIG. 2), an armature (armature) 6 that is rotatably supported in the yoke 4, a brush holder 7, and a pair of power supply brushes 8.

ブラシホルダ7は、樹脂材料よりなり、ホルダ本体7aと、フランジ部7bと、延出部7cと、コネクタ部7dと、ターミナル支持部7eとが一体形成されている。ホルダ本体7aは、前記ヨーク4の開口部内に略収容されるように形成されている。ホルダ本体7aの中央孔には軸受9が固定され、該軸受9にはアーマチャ6における回転軸10の先端側が回転可能に支持される。尚、回転軸10の先端はヨーク4の外部まで突出し、その突出した部分にはセンサ用マグネット10aが金属プレートを介して固定されている。又、ホルダ本体7aにおけるヨーク4の内部側には給電用ブラシ8が保持され、該給電用ブラシ8は前記回転軸10に固定された整流子11に押圧接触されている。   The brush holder 7 is made of a resin material, and a holder body 7a, a flange portion 7b, an extension portion 7c, a connector portion 7d, and a terminal support portion 7e are integrally formed. The holder body 7 a is formed so as to be substantially accommodated in the opening of the yoke 4. A bearing 9 is fixed to the central hole of the holder body 7a, and the tip end side of the rotary shaft 10 of the armature 6 is rotatably supported by the bearing 9. The tip of the rotating shaft 10 protrudes to the outside of the yoke 4, and a sensor magnet 10a is fixed to the protruding portion via a metal plate. A power supply brush 8 is held on the inner side of the yoke 4 in the holder main body 7 a, and the power supply brush 8 is in press contact with a commutator 11 fixed to the rotating shaft 10.

フランジ部7bは、前記ホルダ本体7aにフランジ状に(回転軸10を軸中心として径方向外側に)延出されている。延出部7cは、フランジ部7bにおけるヨーク4の扁平面4a(図1参照、図1及び図2中、紙面と平行な面)に沿った一方(図1及び図2中、右方)の端部から外部方向(前記径方向外側)に突出して形成され、その先端部にコネクタ部7dが形成されている。このコネクタ部7dは、前記扁平面4aの直交方向(図1及び図2中、紙面直交方向の紙面奥側)から図示しない外部コネクタが嵌着可能に形成されている。又、ターミナル支持部7eは、延出部7cから回転軸10に沿った軸方向に延びるように形成されている。   The flange portion 7b is extended to the holder body 7a in a flange shape (outward in the radial direction with the rotation shaft 10 as an axis center). The extending portion 7c is on one side (the right side in FIGS. 1 and 2) along the flat surface 4a of the yoke 4 in the flange portion 7b (see FIG. 1, in FIG. 1 and FIG. 2, a plane parallel to the paper surface). It is formed so as to protrude from the end portion in the external direction (outside in the radial direction), and a connector portion 7d is formed at the tip portion. The connector portion 7d is formed so that an external connector (not shown) can be fitted from the orthogonal direction of the flat surface 4a (the back side of the paper surface in the direction orthogonal to the paper surface in FIGS. 1 and 2). Further, the terminal support portion 7e is formed so as to extend in the axial direction along the rotation shaft 10 from the extension portion 7c.

又、ブラシホルダ7には、それぞれ複数のブラシ側ターミナル12とコネクタ側ターミナル13とが埋設(インサート成形)されている。ブラシ側ターミナル12は、ホルダ本体7aにおけるヨーク4の内部側から延出部7cに延びるとともに、その先端部である内部接続端子12aがターミナル支持部7eからモータ本体2の軸方向(図2中、下方向)に突出(露出)して形成されている。このブラシ側ターミナル12の基端部にはピッグテールを介して前記給電用ブラシ8が電気的に接続される。コネクタ側ターミナル13は、コネクタ部7dから延出部7cに延びるとともに、その先端部である内部接続端子13aがターミナル支持部7eからモータ本体2の軸方向(図2中、下方向)に突出(露出)して形成されている。このコネクタ側ターミナル13の基端部は、コネクタ部7dにおいて露出して外部接続端子13bを形成し、コネクタ部7dに外部コネクタが嵌着されることで該外部コネクタのターミナルに電気的に接続されることになる。又、前記内部接続端子12a,13aは、前記扁平面4aの直交方向(図2中、紙面直交方向)に沿って並設される。尚、図2では、内部接続端子12a,13aが紙面直交方向に並設されるため、1つしか図示されない。又、ブラシホルダ7において、フランジ部7b、延出部7c及びコネクタ部7dは、コネクタ部7dの外部接続端子13bと対応した部分等を除いて、エラストマよりなる防水部材14にて略覆われる。   The brush holder 7 has a plurality of brush-side terminals 12 and connector-side terminals 13 embedded therein (insert molding). The brush-side terminal 12 extends from the inner side of the yoke 4 in the holder body 7a to the extension portion 7c, and the internal connection terminal 12a, which is the tip of the brush-side terminal 12, extends from the terminal support portion 7e in the axial direction of the motor body 2 (in FIG. Projected (exposed) downward (downward). The power supply brush 8 is electrically connected to the base end portion of the brush side terminal 12 through a pigtail. The connector-side terminal 13 extends from the connector portion 7d to the extending portion 7c, and the internal connection terminal 13a that is the tip thereof protrudes from the terminal support portion 7e in the axial direction of the motor body 2 (downward in FIG. 2) ( Exposed). The base end portion of the connector side terminal 13 is exposed at the connector portion 7d to form an external connection terminal 13b, and is electrically connected to the terminal of the external connector by fitting the external connector to the connector portion 7d. Will be. The internal connection terminals 12a and 13a are arranged side by side along the orthogonal direction of the flat surface 4a (in FIG. 2, the direction orthogonal to the paper surface). In FIG. 2, only one is shown because the internal connection terminals 12a and 13a are arranged side by side in the direction perpendicular to the paper surface. Further, in the brush holder 7, the flange portion 7b, the extending portion 7c, and the connector portion 7d are substantially covered with a waterproof member 14 made of an elastomer, except for portions corresponding to the external connection terminals 13b of the connector portion 7d.

減速部3は、ギヤハウジング21と、ウォーム軸22と、ウォームホイール23と、クラッチ24(図2参照)と、回路部品としての制御回路部材25と、カバー26とを備える。   The speed reduction unit 3 includes a gear housing 21, a worm shaft 22, a worm wheel 23, a clutch 24 (see FIG. 2), a control circuit member 25 as a circuit component, and a cover 26.

ギヤハウジング21は、樹脂材料よりなる。ギヤハウジング21は、固定部21aと、ウォーム収容部21bと、ホイール収容部21cと、回路収容部21dとを備える。
固定部21aは、ヨーク4の開口部に形成されたフランジ部4bと対応した形状に形成されて該フランジ部4bとネジ27にて固定され、該フランジ部4bとともに前記ブラシホルダ7のフランジ部7bを(防水部材14を介して)挟持する。
The gear housing 21 is made of a resin material. The gear housing 21 includes a fixed portion 21a, a worm accommodating portion 21b, a wheel accommodating portion 21c, and a circuit accommodating portion 21d.
The fixing portion 21a is formed in a shape corresponding to the flange portion 4b formed in the opening of the yoke 4 and is fixed to the flange portion 4b and the screw 27, and the flange portion 7b of the brush holder 7 together with the flange portion 4b. (Via the waterproof member 14).

ウォーム収容部21bは、前記回転軸10の延長線上で筒状に延びて形成され、その内部にウォーム軸22を回転可能に支持する。又、ウォーム収容部21bの内部におけるモータ本体2側には、ウォーム軸22と回転軸10とを駆動連結するクラッチ24(図2参照)が設けられている。クラッチ24は、回転軸10からの駆動力をウォーム軸22に伝達し、逆にウォーム軸22からの駆動力が回転軸10に伝達されないようウォーム軸22の回転をロックするように作動する。つまり、このクラッチ24は、負荷側から加わる力によるモータ1の回転を防止するために設けられている。   The worm accommodating portion 21b is formed to extend in a cylindrical shape on the extension line of the rotary shaft 10, and supports the worm shaft 22 in a rotatable manner therein. A clutch 24 (see FIG. 2) for drivingly connecting the worm shaft 22 and the rotary shaft 10 is provided on the motor main body 2 side in the worm housing portion 21b. The clutch 24 operates to lock the rotation of the worm shaft 22 so that the driving force from the rotating shaft 10 is transmitted to the worm shaft 22 and conversely, the driving force from the worm shaft 22 is not transmitted to the rotating shaft 10. That is, the clutch 24 is provided to prevent the motor 1 from rotating due to the force applied from the load side.

ホイール収容部21cは、ウォーム収容部21bと直交する方向で扁平の円盤形状に形成され、その内部にウォームホイール23を回転可能に支持する。尚、ウォーム収容部21bとホイール収容部21cとはその内部が一部で連通し、該連通部分でウォーム軸22とウォームホイール23とが歯合される。又、ホイール収容部21cは、前記ウォーム収容部21bに対して(中心として)前記コネクタ部7dの反対側(図1中、左側)に形成されている。又、ホイール収容部21cの扁平面21eは前記ヨーク4の扁平面4aに沿って形成され、ギヤハウジング21全体としては、その扁平面21eの直交方向から見た面がギヤハウジング21の扁平面ということになる。   The wheel accommodating part 21c is formed in a flat disk shape in a direction orthogonal to the worm accommodating part 21b, and supports the worm wheel 23 rotatably therein. The worm accommodating portion 21b and the wheel accommodating portion 21c are partially communicated with each other, and the worm shaft 22 and the worm wheel 23 are engaged with each other at the communicating portion. The wheel accommodating portion 21c is formed on the opposite side (left side in FIG. 1) of the connector portion 7d (as the center) with respect to the worm accommodating portion 21b. Further, the flat surface 21e of the wheel accommodating portion 21c is formed along the flat surface 4a of the yoke 4, and the surface of the gear housing 21 as viewed from the direction orthogonal to the flat surface 21e is called the flat surface of the gear housing 21. It will be.

回路収容部21dは、前記内部接続端子12a,13aと対応した位置であって、その内部に内部接続端子12a,13aが配置されるように形成されている。詳しくは、回路収容部21dは、ウォーム収容部21bに対して(中心として)ホイール収容部21cの反対側であって、ウォーム収容部21bとコネクタ部7dとの間(制御回路部材25を除いた構成ではモータ1のデッドスペースとなる部分)に形成されている。回路収容部21dは、その内部がウォーム収容部21bの内部におけるモータ本体2側(前記センサ用マグネット10aと対応した部分)と連通している。又、回路収容部21dには、制御回路部材25を収容すべく制御回路部材25を回転軸10の軸方向に沿った方向から挿入可能とする開口部21fが形成されている。この開口部21fは、その開口方向(開口部21fと直交する方向)が回転軸10の軸方向及びその直交方向に対して傾斜するように設定されている。本実施の形態の開口部21fは、ギヤハウジング21の扁平面の直交方向から見てコネクタ部7dとウォーム収容部21bの先端側(モータ本体2の反対側)とを結ぶ傾斜した直線状に形成されている。尚、前記ブラシ側ターミナル12とコネクタ側ターミナル13の各内部接続端子12a,13aは、開口部21fの開口方向外側から見て露出する(見える)位置に配置されている。そして、回路収容部21dには、制御回路部材25が略収容される。   The circuit accommodating part 21d is a position corresponding to the internal connection terminals 12a and 13a, and is formed such that the internal connection terminals 12a and 13a are disposed therein. Specifically, the circuit housing portion 21d is on the opposite side of the wheel housing portion 21c (as the center) with respect to the worm housing portion 21b, and between the worm housing portion 21b and the connector portion 7d (excluding the control circuit member 25). In the configuration, it is formed in a portion that becomes a dead space of the motor 1). The circuit housing portion 21d communicates with the motor body 2 side (the portion corresponding to the sensor magnet 10a) inside the worm housing portion 21b. In addition, an opening 21 f is formed in the circuit housing portion 21 d so that the control circuit member 25 can be inserted from the direction along the axial direction of the rotary shaft 10 in order to accommodate the control circuit member 25. The opening 21f is set so that the opening direction (direction orthogonal to the opening 21f) is inclined with respect to the axial direction of the rotating shaft 10 and the orthogonal direction. The opening portion 21f of the present embodiment is formed in an inclined straight line connecting the connector portion 7d and the tip side of the worm housing portion 21b (opposite side of the motor body 2) when viewed from the direction orthogonal to the flat surface of the gear housing 21. Has been. The internal connection terminals 12a and 13a of the brush side terminal 12 and the connector side terminal 13 are arranged at positions where they are exposed (visible) when viewed from the outside in the opening direction of the opening 21f. And the control circuit member 25 is substantially accommodated in the circuit accommodating part 21d.

制御回路部材25は、図3及び図4に示すように、保持部材31、電気回路部材及び半導体装置としてのモールドIC32、ヒートシンク33、複数のコンデンサ34、チョークコイル35、ホールIC36、及びLIN通信用の発振子37等を備える。   As shown in FIGS. 3 and 4, the control circuit member 25 includes a holding member 31, a mold IC 32 as an electric circuit member and a semiconductor device, a heat sink 33, a plurality of capacitors 34, a choke coil 35, a Hall IC 36, and LIN communication. The oscillator 37 is provided.

保持部材31は、樹脂材料よりなるベース部材41と、ベース部材41に配設された(インサート成形された)複数のターミナル42とを有する。本実施の形態のベース部材41は、PBT樹脂(ポリブチレンテレフタレート)よりなる。ベース部材41は、四角形の略扁平形状(平板状)の板状部41aと、板状部41aの長手方向両端から板状部41aの一方の扁平面41bの直交方向に立設された一対の端子接続台41c,41dとを備える。又、ベース部材41は、一方の端子接続台41cから前記板状部41aの長手方向に沿って(外側に)延びるセンサ保持部41eと、他方の端子接続台41dから前記板状部41aの長手方向に沿って(外側に)延びる発振子保持部41fとを備える。尚、本実施の形態のセンサ保持部41eは、端子接続台41cからその立設方向に沿った2段階の段差部41gを介して形成されている。   The holding member 31 includes a base member 41 made of a resin material and a plurality of terminals 42 (insert-molded) disposed on the base member 41. Base member 41 of the present embodiment is made of PBT resin (polybutylene terephthalate). The base member 41 is a pair of a plate-like portion 41a having a substantially flat shape (flat plate shape) having a quadrangular shape, and a pair of flat-like portions 41a erected in a direction orthogonal to one flat surface 41b of the plate-like portion 41a from both longitudinal ends of the plate-like portion 41a. Terminal connection bases 41c and 41d are provided. Further, the base member 41 includes a sensor holding portion 41e extending from the one terminal connection base 41c along the longitudinal direction of the plate-like portion 41a (outward), and the longitudinal direction of the plate-like portion 41a from the other terminal connection base 41d. And an oscillator holding portion 41f extending along the direction (outward). In addition, the sensor holding part 41e of this Embodiment is formed through the step part 41g of 2 steps | paragraphs along the standing direction from the terminal connection base 41c.

又、図3及び図4に示すように、板状部41aにおいて一方の前記扁平面41bには、端子接続台41c,41dの立設方向に沿って(即ち板状部41aの扁平面41bの直交方向に)立設される載置部41hが形成され、その載置部41hの頂面がベース部材41側の接着面41iとされている。尚、図4は、モールドIC32やヒートシンク33が固定されていない状態(製造途中状態)の保持部材31を示す。載置部41hは、扁平面41bにおいて複数箇所であって、本実施の形態では、扁平面41bにおける長手方向両端と、扁平面41bにおける長手方向中央とに形成されている。又、本実施の形態のセンサ保持部41e側(図4中、上側)の載置部41hは、扁平面41bにおける短手方向に略沿って短手方向両端近傍まで形成されている。又、本実施の形態のセンサ保持部41eの反対側(図4中、下側)の載置部41hは、扁平面41bにおける短手方向両端近傍にそれぞれ形成されている。又、本実施の形態における中央の載置部41hは、扁平面41bにおける短手方向中央に略円柱状に形成されている。又、各接着面41iには、凹部41jが形成されている。本実施の形態の凹部41jは、各接着面41iの中央(のみ)に形成されている。言い換えると、凹部41jは、各接着面41iの縁が枠状に形成されるように該縁を除いた部分に形成されている。尚、扁平面41bにおける長手方向両端の凹部41jは、載置部41hが端子接続台41c,41dと隣接して形成され該端子接続台41c,41dが枠状(縁)となることから、端子接続台41c,41dと接する位置まで形成されている。   Further, as shown in FIGS. 3 and 4, in the plate-like portion 41a, one flat surface 41b is arranged along the standing direction of the terminal connection bases 41c and 41d (that is, the flat surface 41b of the plate-like portion 41a). A mounting portion 41h that is erected (in the orthogonal direction) is formed, and the top surface of the mounting portion 41h is an adhesive surface 41i on the base member 41 side. 4 shows the holding member 31 in a state where the mold IC 32 and the heat sink 33 are not fixed (manufacturing state). There are a plurality of mounting portions 41h on the flat surface 41b. In the present embodiment, the mounting portions 41h are formed at both ends in the longitudinal direction of the flat surface 41b and at the center in the longitudinal direction of the flat surface 41b. Further, the mounting portion 41h on the sensor holding portion 41e side (upper side in FIG. 4) of the present embodiment is formed up to the vicinity of both ends in the short side direction substantially along the short side direction on the flat surface 41b. In addition, the placement portion 41h on the opposite side (lower side in FIG. 4) of the sensor holding portion 41e of the present embodiment is formed in the vicinity of both ends in the lateral direction on the flat surface 41b. In addition, the center placement portion 41h in the present embodiment is formed in a substantially cylindrical shape at the center in the lateral direction of the flat surface 41b. Moreover, the recessed part 41j is formed in each adhesive surface 41i. The recess 41j of the present embodiment is formed at the center (only) of each bonding surface 41i. In other words, the recess 41j is formed in a portion excluding the edge so that the edge of each bonding surface 41i is formed in a frame shape. The concave portions 41j at both ends in the longitudinal direction of the flat surface 41b are formed such that the mounting portion 41h is formed adjacent to the terminal connection bases 41c and 41d, and the terminal connection bases 41c and 41d are frame-shaped (edges). It is formed to a position where it contacts the connection bases 41c and 41d.

又、一対の端子接続台41c,41dには、板状部41aの一方の扁平面41bの直交方向に更に突出するように立設された規制部41kが形成されている。本実施の形態の規制部41kは、図4に示すように、4箇所に形成されている。詳しくは、規制部41kは、各端子接続台41c,41dにおいて前記板状部41aの短手方向の両端部に形成されている。又、本実施の形態の規制部41kは、異なる端子接続台41c,41d側端部(即ち、端子接続台41cにおける規制部41kは、端子接続台41d側の端部であって、端子接続台41dにおける規制部41kは、端子接続台41c側の端部)に形成されている。   In addition, the pair of terminal connection bases 41c and 41d is formed with a restricting portion 41k that is erected so as to further protrude in a direction orthogonal to one flat surface 41b of the plate-like portion 41a. As shown in FIG. 4, the restricting portion 41k of the present embodiment is formed at four locations. Specifically, the restricting portion 41k is formed at both end portions in the short direction of the plate-like portion 41a in each of the terminal connection bases 41c and 41d. Further, the restricting portion 41k of the present embodiment has different terminal connection bases 41c and 41d side end portions (that is, the restricting portion 41k in the terminal connection stand 41c is an end portion on the terminal connection stand 41d side, The restricting portion 41k in 41d is formed at the end of the terminal connection base 41c.

又、発振子保持部41fの先端部(図3中、下端部)には、板状部41aの他方の扁平面41lの直交方向に突出するように立設された保護壁41mが形成されている。
前記複数のターミナル42は、それぞれ一部が(ベース部材41の)外部に露出するように設けられた保持部材側端子としてのIC接続部42a、センサ接続部42b、及び外部接続部42c等を有する(図3及び図4参照)。尚、図4は、それぞれ複数のIC接続部42aやセンサ接続部42b(ターミナル42)がそれぞれ分割される前の状態(製造途中状態)の保持部材31を示す。IC接続部42aは、端子接続台41c,41d上に露出するように配設される。又、複数のIC接続部42aは、各端子接続台41c,41d上において、2つの規制部41kの間に配設される。又、センサ接続部42bは、センサ保持部41e上に露出するように配設される。又、外部接続部42cは、前記ブラシ側ターミナル12及びコネクタ側ターミナル13の内部接続端子12a,13aと対応する位置(図2参照)において板状部41aの他方の扁平面41lから突出するように立設される。
In addition, a protective wall 41m is formed on the tip end portion (lower end portion in FIG. 3) of the oscillator holding portion 41f so as to protrude in a direction orthogonal to the other flat surface 41l of the plate-like portion 41a. Yes.
Each of the plurality of terminals 42 includes an IC connection portion 42a, a sensor connection portion 42b, an external connection portion 42c, and the like serving as holding member side terminals, each of which is provided so as to be partially exposed to the outside (of the base member 41). (See FIGS. 3 and 4). FIG. 4 shows the holding member 31 in a state before the plurality of IC connection portions 42a and sensor connection portions 42b (terminals 42) are divided (in the middle of manufacturing). The IC connection part 42a is disposed so as to be exposed on the terminal connection bases 41c and 41d. The plurality of IC connection portions 42a are disposed between the two restricting portions 41k on the terminal connection bases 41c and 41d. Further, the sensor connection portion 42b is disposed so as to be exposed on the sensor holding portion 41e. The external connection portion 42c protrudes from the other flat surface 41l of the plate-like portion 41a at a position corresponding to the internal connection terminals 12a and 13a of the brush side terminal 12 and the connector side terminal 13 (see FIG. 2). Established.

モールドIC32は、半導体素子が搭載(埋設)された略四角形(詳しくは長方形)の平板状の樹脂材料よりなるベース部(パッケージ)51を有し、ベース部51の平面(その長手方向)に沿った方向の外部に前記半導体素子と電気的に接続された複数の電気回路側端子としてのリード端子52が引き出されている。本実施の形態のベース部51は、エポキシ樹脂よりなる。又、本実施の形態のモールドIC32には複数の検査用リード端子53が設けられている。又、本実施の形態のモータ1は駆動回路としてのリレーを備えず、モールドIC32が搭載する半導体素子が駆動回路としてのパワーMOSFETを含んでいる。そして、モールドIC32は、ホールIC36にて検出されるセンサ用マグネット10a(回転軸10)の回転速度等に応じて車両ウインドウガラスに挟み込みが発生したと判断すると、給電用ブラシ8(モータ本体2)に逆回転電流を供給するといった、挟み込み防止制御を行うものである。   The mold IC 32 has a base portion (package) 51 made of a substantially quadrangular (specifically rectangular) flat plate-like resin material on which a semiconductor element is mounted (embedded), and extends along the plane (longitudinal direction) of the base portion 51. A plurality of lead terminals 52 as electrical circuit side terminals electrically connected to the semiconductor element are drawn out to the outside in the above direction. Base portion 51 of the present embodiment is made of an epoxy resin. The mold IC 32 according to the present embodiment is provided with a plurality of inspection lead terminals 53. In addition, the motor 1 of the present embodiment does not include a relay as a drive circuit, and a semiconductor element mounted on the mold IC 32 includes a power MOSFET as a drive circuit. When the mold IC 32 determines that the vehicle window glass has been pinched according to the rotational speed of the sensor magnet 10a (rotary shaft 10) detected by the Hall IC 36, the power supply brush 8 (motor body 2). The anti-pinch control is performed such that a reverse rotation current is supplied to.

そして、モールドIC32は、前記一方の扁平面41bの直交方向から保持部材31に対して固定される。詳しくは、モールドIC32は、そのベース部51の一平面の一部であるモールドIC32側の接着面51aが保持部材31側の接着面41i(凹部41jの底面を含む)に接着剤にて接着される。このとき、接着剤は前記凹部41j内に十分充填されるように前記接着面41iに塗布される。又、このとき、複数のリード端子52は、各端子接続台41c,41d上における2つの規制部41kの間に配設される。よって、ターミナル42(詳しくはIC接続部42a)に対するリード端子52の位置ずれが規制される。詳しくは、ターミナル42(詳しくはIC接続部42a)に対するリード端子52の位置ずれが発生しようとしても規制部41kが当接することでその位置ずれ(移動)が規制される。そして、リード端子52の先端部とターミナル42のIC接続部42aとは溶接されることによって接続固定される。   The mold IC 32 is fixed to the holding member 31 from the direction perpendicular to the one flat surface 41b. Specifically, in the mold IC 32, an adhesive surface 51a on the mold IC 32 side, which is a part of one plane of the base portion 51, is adhered to an adhesive surface 41i (including the bottom surface of the recess 41j) on the holding member 31 side with an adhesive. The At this time, the adhesive is applied to the adhesive surface 41i so that the concave portion 41j is sufficiently filled. At this time, the plurality of lead terminals 52 are disposed between the two restricting portions 41k on the terminal connection bases 41c and 41d. Therefore, the positional deviation of the lead terminal 52 with respect to the terminal 42 (specifically, the IC connection portion 42a) is restricted. Specifically, even if the lead terminal 52 is displaced from the terminal 42 (specifically, the IC connection portion 42a), the displacement (movement) is restricted by the contact of the restricting portion 41k. And the front-end | tip part of the lead terminal 52 and the IC connection part 42a of the terminal 42 are connected and fixed by welding.

又、ヒートシンク33は、アルミ合金より略四角形の略平板状に形成されている。ヒートシンク33は、モールドIC32(半導体素子)が発生した熱を放熱すべく、その平面がモールドIC32のベース部51の平面(板状部41aと対向する側と反対側の平面)に当接するように固定(接着)されている。   Moreover, the heat sink 33 is formed in a substantially rectangular flat plate shape from an aluminum alloy. In order to dissipate the heat generated by the mold IC 32 (semiconductor element), the heat sink 33 has its flat surface abutting on the flat surface of the base portion 51 of the mold IC 32 (the flat surface opposite to the side facing the plate-like portion 41a). It is fixed (adhered).

又、コンデンサ34及びチョークコイル35は、図3に示すように、板状部41aの他方の扁平面41l上に配設され、それらの端子は、板状部41a内に埋設されたターミナル42にはんだによって接続固定される。   Further, as shown in FIG. 3, the capacitor 34 and the choke coil 35 are disposed on the other flat surface 41l of the plate-like portion 41a, and their terminals are connected to a terminal 42 embedded in the plate-like portion 41a. The connection is fixed by solder.

又、ホールIC36は、図3に示すように、センサ保持部41e上(一方の扁平面41b側)に配設され、その端子はターミナル42のセンサ接続部42bに溶接によって接続固定される。尚、このホールIC36は、その内部に図示しない2つのホール素子を有する。   Further, as shown in FIG. 3, the Hall IC 36 is disposed on the sensor holding portion 41e (on one flat surface 41b side), and its terminal is connected and fixed to the sensor connecting portion 42b of the terminal 42 by welding. The Hall IC 36 has two Hall elements (not shown) inside.

又、LIN通信用の発振子37は、図3に示すように、発振子保持部41f上(他方の扁平面41l側)に配設され、その端子は、板状部41a内に埋設されたターミナル42(本実施の形態ではIC接続部42aと共用)にはんだによって接続固定される。尚、本実施の形態の発振子37は、発振子保持部41f上において保護壁41mの内側(図3中、上側)に配設され、外部への倒れや、更に外部に配設されるものとの接触が防止されている。   Further, as shown in FIG. 3, the oscillator 37 for LIN communication is disposed on the oscillator holding portion 41f (on the other flat surface 41l side), and its terminal is embedded in the plate-like portion 41a. The terminal 42 is connected and fixed to the terminal 42 (shared with the IC connection portion 42a in this embodiment) by soldering. The oscillator 37 according to the present embodiment is disposed on the inside of the protective wall 41m (upper side in FIG. 3) on the oscillator holding portion 41f, and falls outside or is further disposed outside. Contact with is prevented.

上記のように構成される制御回路部材25は、モータ本体2と減速部3とが組み付けられた状態で前記開口部21fからギヤハウジング21(回路収容部21d)内に、その一部が開口部21fの外部に突出するように組み付けられる。尚、このとき、制御回路部材25は、アーマチャ6における回転軸10に沿った方向から開口部21fに挿入されて組み付けられる。そして、このように組み付けられることで、複数の外部接続部42cがブラシ側ターミナル12及びコネクタ側ターミナル13の内部接続端子12a,13a(給電用ブラシ8及びコネクタ部7d)に対してそれぞれ電気的に接続可能に配置される。そして、開口部21fの開口方向外側から見て露出した複数の外部接続部42cは、内部接続端子12a,13aにそれぞれ溶接されて電気的に接続される。   The control circuit member 25 configured as described above is partly opened from the opening 21f into the gear housing 21 (circuit housing portion 21d) in a state where the motor body 2 and the speed reduction unit 3 are assembled. It is assembled so as to protrude to the outside of 21f. At this time, the control circuit member 25 is inserted and assembled into the opening 21f from the direction along the rotation axis 10 in the armature 6. As a result of the assembly, the plurality of external connection portions 42c are electrically connected to the internal connection terminals 12a and 13a (the power supply brush 8 and the connector portion 7d) of the brush side terminal 12 and the connector side terminal 13, respectively. It is arranged to be connectable. The plurality of external connection portions 42c exposed when viewed from the outside in the opening direction of the opening 21f are welded and electrically connected to the internal connection terminals 12a and 13a, respectively.

そして、ギヤハウジング21の前記開口部21fには、制御回路部材25を組み付けた状態で、開口部21fを閉塞すべく金属製のカバー26がかしめられて固定される。
上記のように構成されたパワーウインドウ装置用のモータ1は、車両ドア内に配設され、ウォームホイール23に連結された出力軸23a(図1参照)が図示しないレギュレータ等を介して車両ウインドウガラスに駆動連結される。
A metal cover 26 is caulked and fixed to the opening 21f of the gear housing 21 so as to close the opening 21f in a state where the control circuit member 25 is assembled.
The motor 1 for a power window device configured as described above is disposed in a vehicle door, and an output shaft 23a (see FIG. 1) connected to a worm wheel 23 is connected to a vehicle window glass via a regulator (not shown). Is connected to the drive.

次に、上記実施の形態の特徴的な作用効果を以下に記載する。
(1)保持部材31のベース部材41とモールドIC32のベース部51とが接着剤にて接着されるので、ネジ等を用いる場合に比べて部品点数を低減することができる。そして、ベース部材41(保持部材31)における接着面41iには、凹部41jが形成されるため、該凹部41j内に接着剤が保持されることになり、該部分で接着剤の膜厚が(凹部41jが形成されないものに比べて)厚くなる。よって、例えば温度変化等に基づきベース部材41やベース部51が変形して接着剤に応力がかかっても、該接着剤にクラックが発生することが低減される。その結果、保持部材31に対するモールドIC32の剥離が低減されるとともに、IC接続部42aとリード端子52との電気的接続の信頼性を高くすることができる。
Next, characteristic effects of the above embodiment will be described below.
(1) Since the base member 41 of the holding member 31 and the base portion 51 of the mold IC 32 are bonded with an adhesive, the number of parts can be reduced compared to the case where screws or the like are used. And since the recessed part 41j is formed in the adhesion surface 41i in the base member 41 (holding member 31), an adhesive agent will be hold | maintained in this recessed part 41j, and the film thickness of an adhesive agent in this part (( It is thicker (compared to the case where the recess 41j is not formed). Therefore, even if the base member 41 and the base portion 51 are deformed due to a temperature change or the like and a stress is applied to the adhesive, the occurrence of cracks in the adhesive is reduced. As a result, peeling of the mold IC 32 from the holding member 31 is reduced, and the reliability of electrical connection between the IC connection portion 42a and the lead terminal 52 can be increased.

(2)ベース部材41はPBT樹脂よりなり、ベース部51はエポキシ樹脂よりなることから、ベース部材41はベース部51より線膨張係数が大きくなり、温度変化に基づきベース部材41がベース部51より大きな変形量で変形してしまう。このような接着剤に対して厳しい環境の制御回路部材25において、接着剤にクラックが発生することが低減される。   (2) Since the base member 41 is made of PBT resin and the base portion 51 is made of epoxy resin, the base member 41 has a linear expansion coefficient larger than that of the base portion 51, and the base member 41 is more than the base portion 51 based on a temperature change. It will be deformed with a large amount of deformation. In the control circuit member 25 having a severe environment with respect to such an adhesive, occurrence of cracks in the adhesive is reduced.

(3)ベース部材41側の接着面41iは、複数箇所突出して(立設された載置部41hに)形成され、凹部41jは各接着面41iの中央(のみ)、言い換えると、各接着面41iの縁を除いた部分に形成されるので、接着面41iの縁が枠状に形成されることになり凹部41jから接着剤が漏れ難くなる。よって、接着剤の膜厚を安定して厚くすることができる。   (3) The adhesive surface 41i on the base member 41 side is formed to protrude at a plurality of locations (on the standing mounting portion 41h), and the concave portion 41j is the center (only) of each adhesive surface 41i, in other words, each adhesive surface. Since it is formed in a portion excluding the edge of 41i, the edge of the bonding surface 41i is formed in a frame shape, and the adhesive is difficult to leak from the recess 41j. Therefore, the thickness of the adhesive can be stably increased.

(4)本実施の形態の電気回路部材は、ベース部51に半導体素子が搭載されたモールドIC32(半導体装置)であるため、発熱し易く、その発熱による温度変化に基づきベース部材41やベース部51が変形し易い。このような接着剤に対して厳しい環境の制御回路部材25において、接着剤にクラックが発生することが低減される。   (4) Since the electric circuit member of the present embodiment is a mold IC 32 (semiconductor device) in which a semiconductor element is mounted on the base portion 51, heat is likely to be generated, and the base member 41 and the base portion are based on a temperature change caused by the heat generation. 51 is easily deformed. In the control circuit member 25 having a severe environment with respect to such an adhesive, occurrence of cracks in the adhesive is reduced.

上記実施の形態は、以下のように変更してもよい。
・上記実施の形態では、ベース部材41(保持部材31)側の接着面41iに凹部41jが形成されるとしたが、ベース部材41(保持部材31)側及びベース部51(モールドIC32)側における少なくとも一方の接着面には凹部が形成されれば、他の構成に変更してもよい。即ち、ベース部51(モールドIC32)側の接着面51aのみに凹部を形成してもよいし、ベース部材41(保持部材31)側及びベース部51(モールドIC32)側の接着面41i,51aにそれぞれ凹部を形成してもよい。
The above embodiment may be modified as follows.
In the above embodiment, the concave portion 41j is formed on the adhesive surface 41i on the base member 41 (holding member 31) side, but the base member 41 (holding member 31) side and the base portion 51 (mold IC 32) side are provided. As long as a concave portion is formed on at least one of the bonding surfaces, the configuration may be changed to another configuration. In other words, the concave portion may be formed only on the bonding surface 51a on the base portion 51 (mold IC 32) side, or on the bonding surfaces 41i and 51a on the base member 41 (holding member 31) side and the base portion 51 (mold IC 32) side. You may form a recessed part, respectively.

・上記実施の形態では、ベース部材41はPBT樹脂よりなり、ベース部51はエポキシ樹脂よりなるとしたが、これに限定されず、それぞれ線膨張係数が異なる他の樹脂材料よりなるものに変更してもよいし、線膨張係数が同じの樹脂材料に変更してもよい。尚、線膨張係数が同じ樹脂材料よりなる場合でも、一方(例えば、本実施の形態のようにモールドIC32(半導体装置))側が発熱し易い場合等、その温度変化に基づきベース部材とベース部とが異なる変形量で変形してしまう場合がある。このような場合でも、接着剤にクラックが発生することが低減される。   In the above embodiment, the base member 41 is made of PBT resin and the base portion 51 is made of epoxy resin. However, the present invention is not limited to this, and the base member 41 is made of another resin material having a different linear expansion coefficient. Alternatively, it may be changed to a resin material having the same linear expansion coefficient. Even when the linear expansion coefficient is made of the same resin material, when one side (for example, the mold IC 32 (semiconductor device) as in the present embodiment) is likely to generate heat, the base member and the base portion May be deformed with different deformation amounts. Even in such a case, occurrence of cracks in the adhesive is reduced.

・上記実施の形態では、ベース部材41(保持部材31)側の接着面41iは、複数箇所突出して(立設された載置部41hに)形成され、凹部41jは各接着面41iの縁が枠状に形成されるように該縁を除いた部分に形成されるとしたが、これに限定されず、他の形状(構成)の凹部に変更してもよい。例えば、各接着面41iの縁が枠状に形成されないように、即ち凹設方向の直交方向の外部に連通するように(溝状に)凹部を形成してもよい。このようにしても、表面張力等により接着剤が凹部内に保持されるので、該部分で接着剤の膜厚が(凹部が形成されないものに比べて)厚くなる。   In the above-described embodiment, the adhesive surface 41i on the base member 41 (holding member 31) side is formed to protrude at a plurality of locations (on the standing mounting portion 41h), and the recess 41j has an edge of each adhesive surface 41i. Although it was formed in the part except this edge so that it might be formed in a frame shape, it is not limited to this and may be changed to a concave part of other shape (configuration). For example, you may form a recessed part so that the edge of each adhesion surface 41i may not be formed in a frame shape, ie, it may communicate with the exterior of the orthogonal direction of a recessed direction (it is groove shape). Even if it does in this way, since an adhesive agent is hold | maintained in a recessed part by surface tension etc., the film thickness of an adhesive agent will become thick in this part (as compared with the thing in which a recessed part is not formed).

・上記実施の形態におけるベース部材41(保持部材31)側の接着面41iの個数や位置は他の態様に変更してもよい。
・上記実施の形態では、電気回路部材は、ベース部51に半導体素子が搭載されたモールドIC32(半導体装置)であるとしたが、これに限定されず、他の素子等が搭載された他の電気回路部材に変更してもよい。又、このような場合、勿論、電気回路側端子(リード端子52)や保持部材側端子(IC接続部42a)の形状や構成を適宜変更してもよい。
In the above embodiment, the number and position of the bonding surfaces 41i on the base member 41 (holding member 31) side may be changed to other modes.
In the above embodiment, the electric circuit member is the mold IC 32 (semiconductor device) in which the semiconductor element is mounted on the base 51, but is not limited to this, and other electric elements in which other elements are mounted It may be changed to an electric circuit member. In such a case, of course, the shape and configuration of the electric circuit side terminal (lead terminal 52) and the holding member side terminal (IC connection part 42a) may be changed as appropriate.

・上記実施の形態では、制御回路部材25はコンデンサ34やチョークコイル35やホールIC36等を備えるとしたが、それらを備えていない(例えばチョークコイル35を備えていない)回路部品としての制御回路部材に具体化してもよいし、更に他の部品を備える制御回路部材(回路部品)に変更してもよい。   In the above embodiment, the control circuit member 25 includes the capacitor 34, the choke coil 35, the Hall IC 36, and the like, but the control circuit member as a circuit component that does not include them (for example, does not include the choke coil 35). The control circuit member (circuit component) including other components may be used.

・上記実施の形態では、パワーウインドウ装置用のモータ1に具体化したが、例えば、サンルーフ装置、スライドドア装置、バックドア装置等、他の装置用のモータに具体化してもよいし、同様の回路部品を有するモータ以外の他の装置に具体化してもよい。   In the above embodiment, the motor 1 for the power window device is embodied. However, for example, the motor 1 may be embodied in a motor for other devices such as a sunroof device, a slide door device, a back door device, or the like. The present invention may be embodied in devices other than motors having circuit components.

上記各実施の形態から把握できる技術的思想について、以下にその効果とともに記載する。
(イ)前記ベース部材はPBT樹脂よりなり、前記ベース部はエポキシ樹脂よりなることを特徴とする。このようにすると、ベース部材はベース部より線膨張係数が大きくなり、温度変化に基づきベース部材がベース部より大きな変形量で変形してしまう。このような回路部品において、接着剤にクラックが発生することが低減される。
The technical idea that can be grasped from the above embodiments will be described below together with the effects thereof.
(B) before SL base member is made of PBT resin, the base portion you characterized by comprising an epoxy resin. If it does in this way, a base member will have a larger linear expansion coefficient than a base part, and a base member will deform | transform with a bigger deformation amount than a base part based on a temperature change. In such a circuit component, occurrence of cracks in the adhesive is reduced.

(ロ)前記電気回路部材は、前記ベース部に半導体素子が搭載された半導体装置であることを特徴とする。このようにすると、電気回路部材は、前記ベース部に半導体素子が搭載された半導体装置であるため、発熱し易く、その発熱による温度変化に基づきベース部材やベース部が変形し易い。このような回路部品において、接着剤にクラックが発生することが低減される。 (B) pre-Symbol electrical circuit member, you being a semiconductor device in which a semiconductor element is mounted on the base portion. In this case, since the electric circuit member is a semiconductor device in which a semiconductor element is mounted on the base portion, the electric circuit member easily generates heat, and the base member and the base portion are easily deformed based on a temperature change caused by the heat generation. In such a circuit component, occurrence of cracks in the adhesive is reduced.

本実施の形態におけるモータの平面図。The top view of the motor in this Embodiment. 本実施の形態におけるモータの一部断面図。FIG. 2 is a partial cross-sectional view of a motor in the present embodiment. 本実施の形態における制御回路部材の平面図。The top view of the control circuit member in this Embodiment. 本実施の形態における保持部材の左側面図。The left view of the holding member in this Embodiment.

符号の説明Explanation of symbols

25…制御回路部材(回路部品)、31…保持部材、32…モールドIC(半導体装置及び電気回路部材)、41…ベース部材、41i…接着面、41j…凹部、42a…IC接続部、51…ベース部、52…リード端子(電気回路側端子)。   25: Control circuit member (circuit component), 31: Holding member, 32 ... Mold IC (semiconductor device and electric circuit member), 41 ... Base member, 41i ... Adhesive surface, 41j ... Recess, 42a ... IC connection part, 51 ... Base part, 52 ... lead terminal (electric circuit side terminal).

Claims (5)

樹脂材料よりなるベース部材と該ベース部材から露出した保持部材側端子とを有した保持部材と、
前記保持部材に接着剤にて接着される樹脂材料よりなるベース部と該ベース部から露出し前記保持部材側端子に接続される電気回路側端子を有する電気回路部材と
を備えた回路部品であって、
前記ベース部材と前記ベース部とは線膨張係数が異なる樹脂材料よりなり、
前記ベース部材における前記ベース部が接着される側の面には、端子接続台が立設されるとともに、該端子接続台と隣接して載置部が立設され、
前記端子接続台には、前記保持部材側端子が該端子接続台上に露出するように配設されるとともに、前記電気回路側端子が該端子接続台上に配設され、該端子接続台において前記保持部材側端子と前記電気回路側端子とが接続され、
前記載置部の頂面は、前記ベース部と接着される前記ベース部材側の接着面とされ、該ベース部材側の接着面には凹部が形成され、該凹部は前記端子接続台と接する位置まで形成されたことを特徴とする回路部品。
A holding member having a base member made of a resin material and a holding member side terminal exposed from the base member;
A circuit component comprising: a base portion made of a resin material bonded to the holding member with an adhesive; and an electric circuit member having an electric circuit side terminal exposed from the base portion and connected to the holding member side terminal. And
The base member and the base portion are made of resin materials having different linear expansion coefficients,
A terminal connection base is erected on the surface of the base member to which the base portion is bonded, and a placement portion is erected adjacent to the terminal connection base,
In the terminal connection base, the holding member side terminal is disposed so as to be exposed on the terminal connection base, and the electric circuit side terminal is disposed on the terminal connection base. The holding member side terminal and the electric circuit side terminal are connected,
The top surface of the mounting portion is an adhesive surface on the base member side to be bonded to the base portion, a concave portion is formed on the adhesive surface on the base member side, and the concave portion is in contact with the terminal connection base. Circuit parts characterized by being formed up to .
請求項1に記載の回路部品において、The circuit component according to claim 1,
前記ベース部材には、接着される前記ベース部の両端外側に前記端子接続台がそれぞれ設けられるとともに、各端子接続台と隣接して前記載置部がそれぞれ設けられたことを特徴とする回路部品。The circuit component, wherein the base member is provided with the terminal connection bases on both outer sides of the base part to be bonded, and the mounting part is provided adjacent to each terminal connection base. .
請求項2に記載の回路部品において、The circuit component according to claim 2,
前記ベース部材における前記ベース部が接着される側の面には、前記端子接続台と隣接して設けられる前記載置部の他に、第2の載置部が該ベース部が接着される側の面の中央に立設され、該第2の載置部の頂面は、前記ベース部と接着される前記ベース部材側の接着面とされ、該第2の載置部におけるベース部材側の接着面には凹部が形成されたことを特徴とする回路部品。On the surface of the base member to which the base portion is bonded, the second mounting portion is bonded to the base portion in addition to the mounting portion provided adjacent to the terminal connection base. The top surface of the second mounting portion is an adhesive surface on the base member side to be bonded to the base portion, and the base member side of the second mounting portion is on the base member side. A circuit component characterized in that a concave portion is formed on an adhesive surface.
請求項1乃至3のいずれか1項に記載の回路部品において、
前記凹部は、前記接着面の中央に形成されたことを特徴とする回路部品。
The circuit component according to any one of claims 1 to 3 ,
The circuit component according to claim 1, wherein the recess is formed in the center of the adhesive surface.
樹脂材料よりなるベース部材と該ベース部材から露出した保持部材側端子とを有した保持部材と、
前記保持部材に接着剤にて接着される樹脂材料よりなるベース部と該ベース部から露出し前記保持部材側端子に接続される電気回路側端子を有する電気回路部材と
を備え
前記ベース部材と前記ベース部とは線膨張係数が異なる樹脂材料よりなり、
前記ベース部材における前記ベース部が接着される側の面には、端子接続台が立設されるとともに、該端子接続台と隣接して載置部が立設され、
前記端子接続台には、前記保持部材側端子が該端子接続台上に露出するように配設されるとともに、前記電気回路側端子が該端子接続台上に配設され、該端子接続台において前記保持部材側端子と前記電気回路側端子とが接続され、
前記載置部の頂面は、前記ベース部と接着される前記ベース部材側の接着面とされ、該ベース部材側の接着面には凹部が形成され、該凹部は前記端子接続台と接する位置まで形成された回路部品の製造方法であって、
前記ベース部材の接着面に前記凹部を形成し、
その後、前記凹部内に接着剤が充填されるように前記接着面に接着剤を塗布して前記ベース部材と前記ベース部とを接着し、
その後、前記端子接続台において前記保持部材側端子前記電気回路側端子を溶接する回路部品の製造方法。
A holding member having a base member made of a resin material and a holding member side terminal exposed from the base member;
An electric circuit member having a base portion made of a resin material bonded to the holding member with an adhesive and an electric circuit side terminal exposed from the base portion and connected to the holding member side terminal ;
The base member and the base portion are made of resin materials having different linear expansion coefficients,
A terminal connection base is erected on the surface of the base member to which the base portion is bonded, and a placement portion is erected adjacent to the terminal connection base,
In the terminal connection base, the holding member side terminal is disposed so as to be exposed on the terminal connection base, and the electric circuit side terminal is disposed on the terminal connection base. The holding member side terminal and the electric circuit side terminal are connected,
The top surface of the mounting portion is an adhesive surface on the base member side to be bonded to the base portion, a concave portion is formed on the adhesive surface on the base member side, and the concave portion is in contact with the terminal connection base. A method of manufacturing a circuit component formed up to
Wherein a recess on the adhesive surface of the base member side,
Then, the base member and the base part are bonded by applying an adhesive to the adhesive surface so that the concave portion is filled with the adhesive,
Thereafter, the manufacturing method of the circuit components to be welded and the electric circuit terminals and the holding member side terminal in the terminal connection block.
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Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005124334A (en) * 2003-10-17 2005-05-12 Sumitomo Heavy Ind Ltd Waterproof type terminal block unit

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