JP4732400B2 - Dust removal equipment - Google Patents

Dust removal equipment Download PDF

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JP4732400B2
JP4732400B2 JP2007127804A JP2007127804A JP4732400B2 JP 4732400 B2 JP4732400 B2 JP 4732400B2 JP 2007127804 A JP2007127804 A JP 2007127804A JP 2007127804 A JP2007127804 A JP 2007127804A JP 4732400 B2 JP4732400 B2 JP 4732400B2
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residue
dust remover
hopper
dust removal
removal equipment
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JP2008280804A (en
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恵星 林田
輝一 新阜
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Hitachi Plant Technologies Ltd
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Hitachi Plant Technologies Ltd
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Description

本発明は、下水処理場等の除塵設備に関し、特に、自動除塵機の運転回数は変えることなく、後段の関連装置の運転回数を低減することにより省エネルギーを図るようにした除塵設備に関するものである。   The present invention relates to a dust removal facility such as a sewage treatment plant, and more particularly, to a dust removal facility designed to save energy by reducing the number of operations of related devices in the subsequent stage without changing the number of operations of an automatic dust remover. .

下水処理場やポンプ場の沈砂池において、し渣を除去する除塵設備は、図3〜図4に示すように、例えば、し渣Sを捕捉して水中から掻き揚げる自動除塵機1と、掻き揚げたし渣Sを搬送するベルトコンベア2と、搬送したし渣Sを洗浄する洗浄機と、洗浄したし渣Sを脱水するし渣脱水機と、脱水したし渣Sを貯留するし渣ホッパとを備えている。   As shown in FIGS. 3 to 4, for example, an automatic dust remover 1 that captures the residue S and lifts it up from the water in the sand basin of the sewage treatment plant or the pumping station. Belt conveyor 2 for transporting the fried residue S, a washing machine for cleaning the conveyed residue S, a dewatering device for dewatering the washed residue S, and a residue hopper for storing the dehydrated residue S And.

自動除塵機1は、水路を遮るように水面に対して斜めに配設された所要目幅のバースクリーン11と、このバースクリーン11に沿ってチェーン12を駆動し、バースクリーン11にて捕捉されたし渣Sをレーキ13で掻き揚げて除去するレーキ装置14とを備えている。
自動除塵機1により掻き揚げられたし渣Sは、シュート部15を介してベルトコンベア2に随時供給される。
The automatic dust remover 1 is captured by the bar screen 11 by driving a bar screen 11 having a required mesh width disposed obliquely with respect to the water surface so as to block a water channel, and a chain 12 along the bar screen 11. A rake device 14 is provided for scraping and removing the residue S with a rake 13.
The residue S scraped up by the automatic dust remover 1 is supplied to the belt conveyor 2 through the chute 15 as needed.

下水処理場などでは、これらの装置の運転は自動で行われており、自動除塵機が運転すると後段の搬送・洗浄設備等、関連装置がすべて運転する。
自動除塵機の運転時期としては、タイマーによる一定間隔、ポンプの運転に連動、又はスクリーン前後の水位差が一定量に達したときなどが挙げられる。
ただ、いずれの場合にも、晴天時の下水中のし渣量はわずかであるため、自動除塵機が掻き揚げるし渣量も少なく、搬送、洗浄、脱水等の関連装置は、本来有するし渣処理能力に対して低い負荷で運転を行っている。
In sewage treatment plants and the like, these devices are automatically operated, and when an automatic dust remover is operated, all related devices such as a transport / washing facility in the subsequent stage are operated.
Examples of the operation timing of the automatic dust remover include a constant interval by a timer, interlocking with the operation of the pump, or when the water level difference before and after the screen reaches a certain amount.
However, in all cases, the amount of residue in the sewage in fine weather is very small, so the automatic dust remover lifts the amount of residue, and related devices such as transport, washing, and dehydration are inherently Operation is performed at a low load relative to the processing capacity.

このようなことから、し渣除去に関する装置の消費電力は、本来の対象物であるし渣による負荷はわずかで、装置自身の自重や摩擦抵抗によるものがほとんどであり、エネルギーが無駄になっている。
そこで、省エネルギーの手段として、自動除塵機の運転回数を減らす方法が考えられるが、自動除塵機の運転回数を減らし、運転間隔を長くすると、スクリーンの目詰まりが生じ、スクリーン前後の水位差が大きくなる。このため、自動除塵機の運転回数を減らすことは困難である。
For this reason, the power consumption of the device related to the removal of screen residue is little due to the load of the screen, which is the original object, and is mostly due to its own weight and frictional resistance, which wastes energy. Yes.
Therefore, as a means of energy saving, a method of reducing the number of operations of the automatic dust remover can be considered, but if the number of operations of the automatic dust remover is reduced and the operation interval is lengthened, the screen will be clogged and the water level difference before and after the screen will be large. Become. For this reason, it is difficult to reduce the number of operations of the automatic dust remover.

本発明は、上記従来の除塵設備が有する問題点に鑑み、自動除塵機の運転回数は変えることなく、後段の関連装置の運転回数を低減することにより省エネルギーを図るようにした除塵設備を提供することを目的とする。   In view of the problems of the conventional dust removal equipment, the present invention provides a dust removal equipment that saves energy by reducing the number of operations of related devices in the subsequent stage without changing the number of operations of the automatic dust remover. For the purpose.

上記目的を達成するため、本発明の除塵設備は、し渣を捕捉して水中から掻き揚げる自動除塵機と、自動除塵機が掻き揚げたし渣を搬送する搬送装置とを備えた除塵設備において、自動除塵機のシュート部に、掻き揚げたし渣を一時的に貯留するホッパを設け、該ホッパに、貯留したし渣の重量又は高さを検知し、かつ所定量に達したときに開いて搬送装置にし渣を投入する自動投入手段を備えたことを特徴とする。 In order to achieve the above object, the dust removal equipment of the present invention is a dust removal equipment provided with an automatic dust remover that captures and lifts up residue from the water, and a transport device that transports the residue removed by the automatic dust remover. The chute part of the automatic dust remover is provided with a hopper that temporarily stores the scraped residue , and the hopper detects the weight or height of the stored residue and opens when a predetermined amount is reached. And an automatic loading means for loading the residue into the conveying device .

本発明の除塵設備によれば、し渣を捕捉して水中から掻き揚げる自動除塵機と、自動除塵機が掻き揚げたし渣を搬送する搬送装置とを備えた除塵設備において、自動除塵機のシュート部に、掻き揚げたし渣を一時的に貯留するホッパを設けることから、自動除塵機の運転中でもホッパにし渣が所定量溜まるまでは、搬送、洗浄、脱水等の関連装置を停止しておき、し渣が所定量に達した時点でホッパを開いて搬送装置に投入し、搬送、洗浄、脱水等の関連装置を運転することができ、これにより、関連装置の運転回数を少なくし、スクリーン水位差を大きくすることなく、除塵設備の省エネルギーと後段の関連装置の長寿命化を図ることができる。   According to the dust removal equipment of the present invention, in the dust removal equipment provided with the automatic dust remover that captures and lifts up the residue from the water, and the transport device that transports the residue removed by the automatic dust remover, the automatic dust remover Since the chute is provided with a hopper that temporarily stores the scraped residue, the related devices such as transport, washing, and dewatering are stopped until a predetermined amount of residue is collected in the hopper even during operation of the automatic dust remover. In addition, when the residue reaches a predetermined amount, the hopper is opened and put into the transfer device, and related devices such as transfer, washing and dehydration can be operated, thereby reducing the number of operations of the related device, Without increasing the screen water level difference, it is possible to save energy in the dust removal equipment and extend the life of the related equipment in the subsequent stage.

そして、ホッパ、貯留したし渣の重量又は高さを検知し、かつ所定量に達したときに開いて搬送装置にし渣を投入する自動投入手段を備えることにより、ホッパの開閉を自動で行うことができ、搬送、洗浄、脱水等の関連装置をこのホッパの開閉に連動させることにより、これら関連装置の運転を自動的に制御することができる。 The hopper is automatically opened and closed by detecting the weight or height of the stored slag and opening it automatically when it reaches a predetermined amount to open the spillage into the transport device. It is possible to automatically control the operation of these related devices by interlocking the related devices such as transport, washing and dehydration with the opening and closing of the hopper.

以下、本発明の除塵設備の実施の形態を、図面に基づいて説明する。   Hereinafter, embodiments of the dust removal equipment of the present invention will be described with reference to the drawings.

図1〜図2に、本発明の除塵設備の一実施例を示す。
この除塵設備は、し渣を捕捉して水中から掻き揚げる自動除塵機1と、自動除塵機1が掻き揚げたし渣Sを搬送するベルトコンベア2と、搬送したし渣Sを洗浄する洗浄機(図示省略)と、洗浄したし渣Sを脱水する脱水機(図示省略)とを備えている。
1 to 2 show an embodiment of the dust removal equipment of the present invention.
This dust removal equipment includes an automatic dust remover 1 that captures and lifts up residue from the water, a belt conveyor 2 that conveys the residue S that has been lifted up by the automatic dust remover 1, and a washer that cleans the residue S (Not shown) and a dehydrator (not shown) for washing and dewatering the residue S.

そして、この除塵設備は、自動除塵機1のシュート部15に、掻き揚げたし渣Sを一時的に貯留するホッパ3を設けている。   In this dust removal equipment, the chute 15 of the automatic dust remover 1 is provided with a hopper 3 for temporarily storing the scraped residue S.

自動除塵機1は、水路を遮るようにして、かつ水面に対して予め定めた角度にて配設された所要目幅のバースクリーン11と、このバースクリーン11に沿ってチェーン12を駆動し、バースクリーン11にて捕捉されたし渣Sをレーキ13で掻き揚げて除去するレーキ装置14とを備えている。
なお、自動除塵機1は上記構成に限定するものではなく、例えば、スクリーンを可動式にして除塵するような構成も採用しうる。
また、本実施例では、ベルトコンベア2を搬送装置として使用しているが、例えば、スクリューコンベア等も採用することができる。
The automatic dust remover 1 drives the chain 12 along the bar screen 11 having a required mesh width disposed at a predetermined angle with respect to the water surface so as to block the water channel, And a rake device 14 that scrapes and removes the residue S captured by the bar screen 11 with the rake 13.
Note that the automatic dust remover 1 is not limited to the above-described configuration, and for example, a configuration in which dust is removed by making the screen movable is also possible.
In the present embodiment, the belt conveyor 2 is used as a transport device, but a screw conveyor or the like can also be employed.

ホッパ3は、レベルセンサ31や荷重計(図示省略)により貯留したし渣Sの高さや重量を検知し、かつ所定量に達したときに底部を開いてベルトコンベア2にし渣Sを投入する自動投入手段を備えており、ホッパ3の開閉を電動シリンダ32により自動で行うことができる。
ベルトコンベア2や洗浄機、脱水機等の関連装置は、このホッパ3の自動投入手段と連動しており、ホッパ3が閉じている間は停止し、ホッパ3が開くときに自動的に運転を開始する。
これにより、自動除塵機1の運転回数は変えずに、関連装置の運転回数を低減して省エネルギーを図る。
The hopper 3 automatically detects the height and weight of the residue S stored by the level sensor 31 and a load meter (not shown), and opens the bottom when the amount reaches a predetermined amount, and puts the residue S into the belt conveyor 2. The charging means is provided, and the hopper 3 can be automatically opened and closed by the electric cylinder 32.
Related devices such as the belt conveyor 2, the washing machine, and the dehydrator are interlocked with the automatic feeding means of the hopper 3, stop while the hopper 3 is closed, and automatically operate when the hopper 3 opens. Start.
Thereby, without changing the frequency | count of operation of the automatic dust remover 1, the frequency | count of operation of a related apparatus is reduced and energy saving is aimed at.

次に、本実施例の除塵設備の作用を説明する。
自動除塵機1が掻き揚げたし渣Sを、自動除塵機1のシュート部15に設けたホッパ3に一時的に貯留し、ホッパ3内の貯留量が所定の量となったことを検知したときに、ホッ
パ3を開けて貯留していたし渣Sをベルトコンベア2に投入する。
Next, the operation of the dust removal equipment of this embodiment will be described.
The residue S lifted up by the automatic dust remover 1 is temporarily stored in the hopper 3 provided in the chute portion 15 of the automatic dust remover 1, and it is detected that the storage amount in the hopper 3 becomes a predetermined amount. Sometimes, the hopper 3 is opened and stored, and the residue S is put into the belt conveyor 2.

この場合、ホッパ3が貯留するし渣Sの量を、洗浄機や脱水機等の関連装置のし渣処理能力と等しくすることにより、適正な負荷での運転を行うことができる。
また、ホッパ3に貯まるし渣Sの量は、レベルセンサ31による高さ検出や、荷重計による重量検出で行うことができる。
そして、ホッパ3を開けると同時に、ベルトコンベア2や洗浄機、脱水機等の関連装置を運転するようにする。
In this case, by making the amount of the residue S stored in the hopper 3 equal to the residue processing capacity of related devices such as a washing machine and a dehydrator, it is possible to operate with an appropriate load.
Further, the amount of residue S stored in the hopper 3 can be determined by detecting the height with the level sensor 31 or detecting the weight with a load meter.
And simultaneously with opening the hopper 3, related apparatuses, such as the belt conveyor 2, a washing machine, and a dehydrator, are operated.

かくして、本実施例の除塵設備によれば、し渣Sを捕捉して水中から掻き揚げる自動除塵機1と、自動除塵機1が掻き揚げたし渣Sを搬送するベルトコンベア2とを備えた除塵設備において、自動除塵機1のシュート部15に、掻き揚げたし渣Sを一時的に貯留するホッパ3を設けることから、自動除塵機1の運転中でもホッパ3にし渣Sが所定量溜まるまでは、搬送、洗浄、脱水等の関連装置を停止しておき、し渣Sが所定量に達した時点でホッパ3を開いてベルトコンベア2に投入し、搬送、洗浄、脱水等の関連装置を運転することができ、これにより、関連装置の運転回数を少なくし、スクリーン水位差を大きくすることなく、除塵設備の省エネルギーと後段の関連装置の長寿命化を図ることができる。   Thus, according to the dust removal equipment of the present embodiment, the automatic dust remover 1 that captures the residue S and lifts it up from the water, and the belt conveyor 2 that conveys the residue S lifted up by the automatic dust remover 1 are provided. In the dust removal equipment, the chute unit 15 of the automatic dust remover 1 is provided with the hopper 3 for temporarily storing the scraped residue S, so that a predetermined amount of residue S is accumulated in the hopper 3 even during the operation of the automatic dust remover 1. Stops the related devices such as transport, washing, dehydration, etc., and when the residue S reaches a predetermined amount, the hopper 3 is opened and put into the belt conveyor 2, and the related devices such as transport, washing, dewatering, etc. Thus, it is possible to reduce the number of times the related apparatus is operated, and to save energy in the dust removal equipment and extend the life of the related apparatus in the subsequent stage without increasing the screen water level difference.

この場合、ホッパ3が、貯留したし渣Sの重量又は高さを検知し、かつ所定量に達したときに開いてベルトコンベア2にし渣Sを投入する自動投入手段を備えることにより、ホッパ3の開閉を自動で行うことができ、搬送、洗浄、脱水等の関連装置をこのホッパ3の開閉に連動させることにより、これら関連装置の運転を自動的に制御することができる。   In this case, the hopper 3 is provided with an automatic loading means that detects the weight or height of the stored residue S and opens it to the belt conveyor 2 when it reaches a predetermined amount. Can be automatically opened and closed, and the operation of the related devices can be automatically controlled by linking the related devices such as transport, washing, and dehydrating with the opening and closing of the hopper 3.

以上、本発明の除塵設備について、その実施例に基づいて説明したが、本発明は上記実施例に記載した構成に限定されるものではなく、その趣旨を逸脱しない範囲において適宜その構成を変更することができる。   As mentioned above, although the dust removal equipment of the present invention was explained based on the example, the present invention is not limited to the composition indicated in the above-mentioned example, and changes the composition suitably in the range which does not deviate from the meaning. be able to.

本発明の除塵設備は、自動除塵機の運転回数は変えることなく、搬送装置や洗浄機、脱水機等の関連装置の運転回数を低減するという特性を有していることから、省エネルギーや関連装置の長寿命化を図る除塵設備の用途に広く好適に用いることができる。   The dust removal equipment of the present invention has the characteristic of reducing the number of operations of related devices such as a transport device, a washing machine, and a dehydrator without changing the number of operations of the automatic dust remover. It can be used widely and suitably for the use of dust removal equipment for extending the service life of.

本発明の除塵設備の一実施例を示す断面図である。It is sectional drawing which shows one Example of the dust removal equipment of this invention. 同除塵設備のホッパを開いた状態を示す断面図である。It is sectional drawing which shows the state which opened the hopper of the dust removal equipment. し渣の除塵設備の一例を示すフロー図である。It is a flowchart which shows an example of the dust removal equipment of a residue. 従来の除塵設備を示す断面図である。It is sectional drawing which shows the conventional dust removal equipment.

1 自動除塵機
11 バースクリーン
12 チェーン
13 レーキ
14 レーキ装置
15 シュート部
2 ベルトコンベア
3 ホッパ
31 レベルセンサ
32 電動シリンダ
DESCRIPTION OF SYMBOLS 1 Automatic dust remover 11 Bar screen 12 Chain 13 Rake 14 Rake apparatus 15 Chute part 2 Belt conveyor 3 Hopper 31 Level sensor 32 Electric cylinder

Claims (1)

し渣を捕捉して水中から掻き揚げる自動除塵機と、自動除塵機が掻き揚げたし渣を搬送する搬送装置とを備えた除塵設備において、自動除塵機のシュート部に、掻き揚げたし渣を一時的に貯留するホッパを設け、該ホッパに、貯留したし渣の重量又は高さを検知し、かつ所定量に達したときに開いて搬送装置にし渣を投入する自動投入手段を備えたことを特徴とする除塵設備。 In a dust removal facility equipped with an automatic dust remover that captures and lifts up residue from the water, and a transport device that transports the residue removed by the automatic dust remover, the residue removed from the chute of the automatic dust remover The hopper is provided with an automatic feeding means for detecting the weight or height of the stored scum and opening the slag into the transport device when a predetermined amount is reached . Dust removal equipment characterized by that.
JP2007127804A 2007-05-14 2007-05-14 Dust removal equipment Expired - Fee Related JP4732400B2 (en)

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Publication number Priority date Publication date Assignee Title
JP6533425B2 (en) * 2015-07-09 2019-06-19 水ing株式会社 Intermittent automatic dust collector

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000282440A (en) * 1999-03-29 2000-10-10 Hitachi Kiden Kogyo Ltd Screened matter storing system
JP2002102607A (en) * 2000-09-29 2002-04-09 Kawasaki Steel Corp Traveling type dust-removal machine

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06346423A (en) * 1993-06-04 1994-12-20 Sumitomo Heavy Ind Ltd Automatic dirt remover
JP2000290967A (en) * 1999-04-01 2000-10-17 Ebara Corp Method for controlling dust scraping and discharge for plural automatic dust catcher

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000282440A (en) * 1999-03-29 2000-10-10 Hitachi Kiden Kogyo Ltd Screened matter storing system
JP2002102607A (en) * 2000-09-29 2002-04-09 Kawasaki Steel Corp Traveling type dust-removal machine

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