JP4728689B2 - Attachment for U-shaped wire holder - Google Patents

Attachment for U-shaped wire holder Download PDF

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JP4728689B2
JP4728689B2 JP2005131200A JP2005131200A JP4728689B2 JP 4728689 B2 JP4728689 B2 JP 4728689B2 JP 2005131200 A JP2005131200 A JP 2005131200A JP 2005131200 A JP2005131200 A JP 2005131200A JP 4728689 B2 JP4728689 B2 JP 4728689B2
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attachment
electric wire
shaped
shaped electric
wire
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JP2006310087A (en
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雅弘 小嶋
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THE FURUKAW ELECTRIC CO., LTD.
Furukawa Automotive Systems Inc
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THE FURUKAW ELECTRIC CO., LTD.
Furukawa Automotive Systems Inc
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Description

本発明は、ワイヤーハーネスの組立に用いるU字形電線受け具用アタッチメントに関するものである。   The present invention relates to an attachment for a U-shaped electric wire receiver used for assembling a wire harness.

自動車用のワイヤーハーネスは次のようにして組み立てられる。まず、ワイヤーハーネスの組立線図が描かれた布線板上に、前記組立線図に沿ってU字形電線受け具を設置する。次に、所定の長さに切断され、コネクタ等が取り付けられた多数の電線を、前記U字形電線受け具に落とし込みながら前記組立線図どおりに布線する。その後、布線された電線束にテープ等を巻きつけ、さらにプロテクタ等の付属品を取り付けて、ワイヤーハーネスを完成させる。   A wire harness for an automobile is assembled as follows. First, a U-shaped electric wire holder is installed along the assembly diagram on the wiring board on which the assembly diagram of the wire harness is drawn. Next, a large number of electric wires cut to a predetermined length and attached with connectors and the like are wired according to the assembly diagram while being dropped into the U-shaped electric wire holder. Thereafter, a wire or the like is wound around the wired wire bundle, and accessories such as a protector are attached to complete the wire harness.

U字形電線受け具は主に電線が分岐する箇所などに設置されるが、形成する電線束の太さに対してU字形電線受け具の平行立ち上がり部の間隔が広すぎると、分岐する電線の電線束中心位置からのずれが大きくなり、ワイヤーハーネスの組立精度が低下する。このため従来は、平行立ち上がり部の間隔が異なる複数種類のU字形電線受け具を用意し、電線束の太さに応じたサイズのU字形電線受け具を布線板に取り付けるようにしている。しかしこの方法では、U字形電線受け具のサイズが多くなり、電線束の太さに応じてサイズの異なるU字形電線受け具を使い分ける必要があるため、布線板へのU字形電線受け具の取り付け作業が非常に面倒である。   The U-shaped wire catcher is installed mainly at the location where the wire branches, but if the distance between the parallel rising parts of the U-shaped wire catcher is too wide for the thickness of the wire bundle to be formed, The deviation from the center position of the wire bundle becomes large, and the assembly accuracy of the wire harness decreases. For this reason, conventionally, a plurality of types of U-shaped wire receptacles having different intervals between parallel rising portions are prepared, and a U-shaped wire receptacle having a size corresponding to the thickness of the wire bundle is attached to the wiring board. However, in this method, the size of the U-shaped wire receptacle increases, and it is necessary to use different U-shaped wire receptacles of different sizes according to the thickness of the wire bundle. Installation work is very troublesome.

この問題を回避するため、布線板には同じサイズのU字形電線受け具を取り付けることとし、各U字形電線受け具に、その位置の電線束の太さに応じたサイズ(平行立ち上がり部の間隔)のアタッチメントを装着することが提案されている(特許文献1)。   In order to avoid this problem, a U-shaped wire receptacle of the same size is attached to the wiring board, and each U-shaped wire receptacle is sized according to the thickness of the bundle of wires at the position (parallel rising portion It has been proposed to attach attachments at intervals (Patent Document 1).

特許第2822191号公報Japanese Patent No. 2822191

しかし特許文献1に開示されているアタッチメント(アダプタ)は、試作試験した結果によると、次のような問題があることが判明した。すなわち、特許文献1記載のアタッチメントは、U字形の板部材の外周面に周溝を形成し、この周溝をU字形電線受け具に嵌合させる構造であるため、U字形電線受け具とアタッチメントとの嵌合力が弱く、完成したワイヤーハーネスを取り外すときに、アタッチメントがU字形電線受け具から外れてしまうという問題がある。また、所定の厚さの板部材にU字形の電線挿通溝を形成したものであるため、板厚面が電線束と接触することになり、テープを巻くときにアタッチメント内の電線束の際まで手指が入り難く、電線分岐部にテープをしっかりと巻き付けることが難しいという問題もある。   However, the attachment (adapter) disclosed in Patent Document 1 has been found to have the following problems according to the result of the prototype test. That is, since the attachment described in Patent Document 1 has a structure in which a circumferential groove is formed on the outer peripheral surface of the U-shaped plate member, and this circumferential groove is fitted to the U-shaped wire receiver, the U-shaped wire receiver and the attachment are provided. There is a problem that when the completed wire harness is removed, the attachment is detached from the U-shaped electric wire holder. Moreover, since a U-shaped wire insertion groove is formed on a plate member of a predetermined thickness, the plate thickness surface comes into contact with the wire bundle, and until the wire bundle in the attachment is wound when the tape is wound. There is also a problem that it is difficult for fingers to enter and it is difficult to wind the tape firmly around the electric wire branch.

本発明の第一の目的は、U字形電線受け具との嵌合力が強く、U字形電線受け具から外れにくいU字形電線受け具用アタッチメントを提供することにある。   A first object of the present invention is to provide an attachment for a U-shaped electric wire receiving device that has a strong fitting force with the U-shaped electric wire receiving device and is difficult to be detached from the U-shaped electric wire receiving device.

本発明の第二の目的は、電線束にテープを巻くときに、アタッチメント内の電線束の際まで手指が入りやすく、アタッチメント内の電線束にテープをしっかりと巻き付けることができるU字形電線受け具用アタッチメントを提供することにある。   The second object of the present invention is to provide a U-shaped electric wire holder that can easily wrap a finger around the wire bundle in the attachment when the tape is wound around the wire bundle, and the tape can be tightly wound around the wire bundle in the attachment. It is to provide an attachment.

本発明に係るU字形電線受け具用アタッチメントは、下部湾曲部と平行立ち上がり部とを備えるU字形電線受け具に装着されるものであって、前記U字形電線受け具の下部湾曲部に装着される曲がり部と、平行立ち上がり部に装着される一対の直線部とを一体に有し、前記直線部にはU字形電線受け具の立ち上がり部が挿入される孔が形成され、この孔は、下端側の内径が前記立ち上がり部の外径より大きく、上端側の内径が前記立ち上がり部の外径より小さいテーパー状になっており、これにより前記立ち上がり部を孔に挿入したときに、立ち上がり部の先端部と孔との嵌合力が向上するようになっており、さらに前記曲がり部及び直線部の、U字形電線受け具の内側に位置する部分が、内側へ行くほど厚さが薄くなる断面先薄形に形成されていることを特徴とするものである。 An attachment for a U-shaped wire receiving device according to the present invention is attached to a U-shaped wire receiving device having a lower bending portion and a parallel rising portion, and is attached to the lower bending portion of the U-shaped electric wire receiving device. A bent portion and a pair of straight portions attached to the parallel rising portion, and a hole into which the rising portion of the U-shaped wire holder is inserted is formed in the straight portion. The inner diameter on the side is larger than the outer diameter of the rising part and the inner diameter on the upper end side is smaller than the outer diameter of the rising part, so that when the rising part is inserted into the hole, the tip of the rising part The fitting force between the portion and the hole is improved , and further, the bent portion and the straight portion of the section located on the inner side of the U-shaped electric wire receiver becomes thinner toward the inner side. Formed into shape And it is characterized in that is.

本発明に係るU字形電線受け具用アタッチメントは、一対の直線部が、外側又は内側に傾いた形にしてもよい。   The attachment for a U-shaped wire receiving device according to the present invention may have a pair of straight portions inclined outward or inward.

本発明によれば、アタッチメントの一対の直線部にそれぞれテーパー孔が形成され、この孔がU字形電線受け具の立ち上がり部との嵌合力を向上させるため、完成したワイヤーハーネスを取り外すときに、アタッチメントが電線受け具から外れることがなくなり、同じサイズのワイヤーハーネスを繰り返し組み立てる作業を効率よく行うことができる。   According to the present invention, a taper hole is formed in each of the pair of linear portions of the attachment, and this hole improves the fitting force with the rising portion of the U-shaped electric wire holder. Can be removed from the electric wire holder, and the work of repeatedly assembling a wire harness of the same size can be performed efficiently.

また、アタッチメントの一対の直線部を外側又は内側に傾けておくと、アタッチメントをU字形電線受け具に装着したときに、一対の直線部が略平行になるようにアタッチメントが弾性変形するため、その弾性反発力が加わって、アタッチメントのU字形電線受け具からの外れ難さをさらに高めることができる。   In addition, if the pair of linear portions of the attachment is inclined outward or inward, the attachment elastically deforms so that the pair of linear portions become substantially parallel when the attachment is attached to the U-shaped electric wire holder. By adding an elastic repulsion force, it is possible to further increase the difficulty of detachment of the attachment from the U-shaped wire holder.

また、アタッチメントのU字形電線受け具の内側に位置する部分を、内側へ行くほど厚さが薄くなる断面先薄形に形成すると、電線束にテープを巻くときに、アタッチメント内の電線束の際まで手指が入りやすくなるため、テープをしっかりと巻き付けることができ、組み立て精度の高いワイヤーハーネスを製造することができる。   In addition, if the portion of the attachment located inside the U-shaped wire receptacle is formed into a thin-walled cross-sectional shape that decreases in thickness toward the inside, when the tape is wound around the wire bundle, Since it is easy to insert fingers, it is possible to wind the tape firmly and manufacture a wire harness with high assembly accuracy.

〔実施形態1〕 図1は本発明の一実施形態を示す。図において、10は布線板12に取り付けられたU字形電線受け具、14はU字形電線受け具12に装着されるアタッチメントである。図1(A)はアタッチメント14をU字形電線受け具10に装着する前の状態を、(C)は装着した後の状態を示す。U字形電線受け具10は、金属丸棒で形成され、下部湾曲部16、平行立ち上がり部18及び支柱部20を有しており、支柱部20をナット22で布線板12に固定されている。 Embodiment 1 FIG. 1 shows an embodiment of the present invention. In the figure, 10 is a U-shaped wire receptacle attached to the wiring board 12, and 14 is an attachment attached to the U-shaped wire receptacle 12. FIG. 1A shows a state before the attachment 14 is attached to the U-shaped electric wire holder 10, and FIG. 1C shows a state after the attachment 14 is attached. The U-shaped electric wire holder 10 is formed of a metal round bar, and includes a lower curved portion 16, a parallel rising portion 18, and a support portion 20, and the support portion 20 is fixed to the wiring board 12 with a nut 22. .

アタッチメント14は、U字形電線受け具10の下部湾曲部16に装着される曲がり部24と、U字形電線受け具10の平行立ち上がり部18に装着される一対の直線部26とを有する、全体として略U字形である。曲がり部24の外側と直線部26の下部pの外側には連続して、U字形電線受け具10の下部湾曲部16と平行立ち上がり部18の下部が入る周溝28が形成されている。また、直線部26は中間部より上の部分qが下部pよりも外側に出っ張っており、この部分qにはU字形電線受け具10の立ち上がり部18が挿入される孔30が形成されている。この孔30は、前記周溝28と連続するように形成されているが、下端側の内径が前記立ち上がり部18の外径より大きく、上端側の内径が前記立ち上がり部18の外径より小さいテーパー状になっている。   The attachment 14 has a bent portion 24 attached to the lower curved portion 16 of the U-shaped electric wire receiver 10 and a pair of straight portions 26 attached to the parallel rising portion 18 of the U-shaped electric wire receiver 10 as a whole. It is substantially U-shaped. A circumferential groove 28 into which the lower curved portion 16 of the U-shaped electric wire receiving device 10 and the lower portion of the parallel rising portion 18 enter is formed continuously outside the bent portion 24 and outside the lower portion p of the linear portion 26. Further, the straight portion 26 has a portion q above the intermediate portion protruding outward from the lower portion p, and a hole 30 into which the rising portion 18 of the U-shaped electric wire holder 10 is inserted is formed in this portion q. . The hole 30 is formed so as to be continuous with the circumferential groove 28, but has a taper whose inner diameter on the lower end side is larger than the outer diameter of the rising portion 18 and whose inner diameter on the upper end side is smaller than the outer diameter of the rising portion 18. It is in the shape.

したがって、アタッチメント14をU字形電線受け具10に装着すると、図1(C)〜(D)のように、U字形電線受け具10の下部湾曲部16と平行立ち上がり部18の下部が周溝28に収まると共に、U字形電線受け具10の立ち上がり部18が孔30に挿入され、アタッチメント14を上から軽く押圧するだけで、立ち上がり部18の先端部をテーパー孔30にきつく嵌合させることができる。このため、完成したワイヤーハーネスを取り出すときに、アタッチメント14がワイヤーハーネスと共にU字形電線受け具10から外れることがなくなる。   Therefore, when the attachment 14 is attached to the U-shaped electric wire holder 10, as shown in FIGS. 1C to 1D, the lower curved portion 16 of the U-shaped electric wire holder 10 and the lower portion of the parallel rising portion 18 are circumferential grooves 28. In addition, the rising portion 18 of the U-shaped electric wire receiver 10 is inserted into the hole 30, and the tip end portion of the rising portion 18 can be tightly fitted into the tapered hole 30 simply by pressing the attachment 14 lightly from above. . For this reason, when taking out the completed wire harness, the attachment 14 is not detached from the U-shaped electric wire receiver 10 together with the wire harness.

また、アタッチメント14の曲がり部24及び直線部26の、U字形電線受け具10の内側に位置する部分は、図1(D)、(E)に示すように、内側へ行くほど厚さが薄くなる断面先薄形に形成されている。このようにすると、布線された電線束にテープを巻くときに、アタッチメント14内の電線束の際まで手指が入りやすくなるため、テープをしっかりと巻き付けることができ、組み立て精度の高いワイヤーハーネスを製造することができる。   Moreover, as shown to FIG.1 (D) and (E), as shown to FIG.1 (D) and (E), the part located in the inside of the U-shaped electric wire holder 10 of the bending part 24 and the linear part 26 of the attachment 14 becomes thin. The cross section is formed into a thin tip shape. In this way, when the tape is wound around the wired wire bundle, it becomes easy for fingers to enter the wire bundle in the attachment 14, so that the tape can be tightly wound, and a wire harness with high assembly accuracy can be obtained. Can be manufactured.

〔実施形態2〕 図2は本発明の他の実施形態を示す。実施形態1ではアタッチメント14の一対の直線部26を平行に形成したが、この実施形態は、図2(A)に示すように、アタッチメント14の両側の直線部26を外側に若干傾けたものである。それ以外の構成は実施形態1と同じであるので、同一部分には同一符号を付してある。このようにすると、アタッチメント14を図2(B)のようにU字形電線受け具10に装着したときに、一対の直線部26が略平行になるようにアタッチメント14が弾性変形するため、その弾性反発力が加わり、さらにアタッチメント14とU字形電線受け具10の内側との接触抵抗が高くなり、アタッチメント14のU字形電線受け具10からの外れ難さをさらに高めることができる。 Embodiment 2 FIG. 2 shows another embodiment of the present invention. In the first embodiment, the pair of linear portions 26 of the attachment 14 are formed in parallel, but in this embodiment, the linear portions 26 on both sides of the attachment 14 are slightly inclined outward as shown in FIG. is there. Since the other configuration is the same as that of the first embodiment, the same parts are denoted by the same reference numerals. In this case, when the attachment 14 is attached to the U-shaped wire holder 10 as shown in FIG. 2B, the attachment 14 is elastically deformed so that the pair of linear portions 26 are substantially parallel. A repulsive force is applied, the contact resistance between the attachment 14 and the inside of the U-shaped electric wire holder 10 is increased, and the difficulty of detachment of the attachment 14 from the U-shaped electric wire holder 10 can be further increased.

〔実施形態3〕 図3は本発明のさらに他の実施形態を示す。この実施形態は、図3(A)に示すように、アタッチメント14の両側の直線部26を内側に若干傾けたものである。それ以外の構成は実施形態1と同じであるので、同一部分には同一符号を付してある。このような構成でも、アタッチメント14を図3(B)のようにU字形電線受け具10に装着したときに、一対の直線部26が略平行になるようにアタッチメント14が弾性変形し、さらにアタッチメント14とU字形電線受け具10の内側との接触抵抗が高くなり、実施形態2と同様な効果を得ることができる。 Embodiment 3 FIG. 3 shows still another embodiment of the present invention. In this embodiment, as shown in FIG. 3A, the straight portions 26 on both sides of the attachment 14 are slightly inclined inward. Since the other configuration is the same as that of the first embodiment, the same parts are denoted by the same reference numerals. Even in such a configuration, when the attachment 14 is attached to the U-shaped electric wire receiver 10 as shown in FIG. 3B, the attachment 14 is elastically deformed so that the pair of linear portions 26 are substantially parallel, and the attachment is further attached. 14 and the inside of the U-shaped electric wire receiver 10 are increased, and the same effect as in the second embodiment can be obtained.

本発明に係るアタッチメントの一実施形態を示す、(A)はU字形電線受け具に装着する前の正面図、(B)は同側面図、(C)はU字形電線受け具に装着した後の正面図、(D)は(C)のD−D線断面図、(E)は(C)のE−E線断面図。1 shows an embodiment of an attachment according to the present invention, (A) is a front view before mounting on a U-shaped wire receptacle, (B) is a side view, and (C) is after mounting on a U-shaped wire receptacle. (D) is the DD sectional view taken on the line of (C), (E) is the sectional view on the EE line of (C). 本発明に係るアタッチメントの他の実施形態を示す、(A)はU字形電線受け具に装着する前の正面図、(B)はU字形電線受け具に装着した後の正面図。The other embodiment of the attachment which concerns on this invention is shown, (A) is a front view before mounting | wearing with a U-shaped electric wire holder, (B) is a front view after mounting | wearing with a U-shaped electric wire holder. 本発明に係るアタッチメントのさらに他の実施形態を示す、(A)はU字形電線受け具に装着する前の正面図、(B)はU字形電線受け具に装着した後の正面図。The still another embodiment of the attachment which concerns on this invention is shown, (A) is a front view before mounting | wearing with a U-shaped electric wire holder, (B) is a front view after mounting | wearing with a U-shaped electric wire holder.

符号の説明Explanation of symbols

10:U字形電線受け具
12:布線板
14:アタッチメント
16:下部湾曲部
18:平行立ち上がり部
20:支柱
24:曲がり部
26:直線部
28:周溝
30:孔
10: U-shaped electric wire holder 12: wiring board 14: attachment 16: lower curved portion 18: parallel rising portion 20: support 24: bent portion 26: straight portion 28: circumferential groove 30: hole

Claims (2)

下部湾曲部と平行立ち上がり部とを備えるU字形電線受け具に装着されるU字形電線受け具用アタッチメントにおいて、前記U字形電線受け具の下部湾曲部に装着される曲がり部と、平行立ち上がり部に装着される一対の直線部とを一体に有し、前記直線部にはU字形電線受け具の立ち上がり部が挿入される孔が形成され、この孔は、下端側の内径が前記立ち上がり部の外径より大きく、上端側の内径が前記立ち上がり部の外径より小さいテーパー状になっており、これにより前記立ち上がり部を孔に挿入したときに、立ち上がり部の先端部が孔にきつく嵌合するようになっており、さらに前記曲がり部及び直線部の、U字形電線受け具の内側に位置する部分が、内側へ行くほど厚さが薄くなる断面先薄形に形成されていることを特徴とするU字形電線受け具用アタッチメント。 An attachment for a U-shaped electric wire receiving device attached to a U-shaped electric wire receiving device having a lower curved portion and a parallel rising portion, wherein the bent portion mounted on the lower curved portion of the U-shaped electric wire receiving device and the parallel rising portion A pair of linear portions to be mounted is integrally formed, and a hole into which the rising portion of the U-shaped electric wire holder is inserted is formed in the linear portion, and the inner diameter of the lower end side is outside the rising portion. The diameter is larger and the inner diameter on the upper end side is smaller than the outer diameter of the rising part, so that when the rising part is inserted into the hole, the leading end of the rising part fits tightly into the hole and turned by a further of the bent portion and straight portions, the portion located inside the U-shaped wire receptacle, characterized in that as the thickness goes inward is formed in the cross-sectional destination thin becomes thinner Shaped wire receptacle for attachment. 一対の直線部が、外側又は内側に傾いていることを特徴とする請求項1記載のU字形電線受け具用アタッチメント。   The attachment for a U-shaped electric wire receiving device according to claim 1, wherein the pair of linear portions are inclined outward or inward.
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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0636150U (en) * 1992-10-06 1994-05-13 菱星電装株式会社 Wiring harness assembly jig
JPH0869721A (en) * 1994-08-30 1996-03-12 Sumitomo Wiring Syst Ltd Supporting tool for assembly of wire harness and adapter for supporting tool used for the same
JPH1050154A (en) * 1996-08-01 1998-02-20 Sumitomo Wiring Syst Ltd Electric wire support fitting for wireharness assembly

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0636150U (en) * 1992-10-06 1994-05-13 菱星電装株式会社 Wiring harness assembly jig
JPH0869721A (en) * 1994-08-30 1996-03-12 Sumitomo Wiring Syst Ltd Supporting tool for assembly of wire harness and adapter for supporting tool used for the same
JPH1050154A (en) * 1996-08-01 1998-02-20 Sumitomo Wiring Syst Ltd Electric wire support fitting for wireharness assembly

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