JP2010198979A - Conductor connecting structure - Google Patents

Conductor connecting structure Download PDF

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JP2010198979A
JP2010198979A JP2009044270A JP2009044270A JP2010198979A JP 2010198979 A JP2010198979 A JP 2010198979A JP 2009044270 A JP2009044270 A JP 2009044270A JP 2009044270 A JP2009044270 A JP 2009044270A JP 2010198979 A JP2010198979 A JP 2010198979A
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conductor
female terminal
terminal
connection structure
cable
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Hideaki Takehara
秀明 竹原
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Hitachi Cable Ltd
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Hitachi Cable Ltd
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Priority to JP2009044270A priority Critical patent/JP2010198979A/en
Priority to US12/656,233 priority patent/US8137125B2/en
Priority to CN201010121319.1A priority patent/CN101826673B/en
Publication of JP2010198979A publication Critical patent/JP2010198979A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a conductor connecting structure that achieves downsizing of a connecting site of conductors, as well as reduction of the number of components, and with speed of wear restrained of a contact part between conductors accompanying their insertion and removal. <P>SOLUTION: In the conductor connecting structure for connecting to a male terminal member a cable 6 consisting of a twisted-wire conductor 3 configured by twisting a plurality of strand conductors 2 and an insulating layer 4 formed at an outer periphery of the twisted-wire conductor 3, a protruded part 7 is formed by making the twisted-wire conductor 3 at an end part of the cable 6 protruded from the insulating layer 4, and at the same time, the protruded part 7 is made hollow by being expanded from the center of the end part, and has a cylindrical female terminal 5 formed for the male terminal member to be inserted into the protruded part 7. Further, at an outer periphery of the female terminal 5, a fastening member 8 is slidably provided for fastening the male terminal member by clamping the female terminal 5 at its connection with the male terminal member. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、特に、ハイブリッド車、電気自動車などで採用される可能性が高い技術であり、導体接続構造に関するものである。   In particular, the present invention relates to a conductor connection structure, which is a technology that is highly likely to be adopted in a hybrid vehicle, an electric vehicle, and the like.

従来、ケーブル(絶縁ケーブル)の導体同士を電気的に接続する導体接続構造として、例えば、一方のケーブルの端部にオス端子を、他方のケーブルにメス端子を夫々設け、それらを嵌合させることで導体同士を電気的に接続する端子接続方式が知られている。   Conventionally, as a conductor connection structure for electrically connecting the conductors of a cable (insulated cable), for example, a male terminal is provided at the end of one cable and a female terminal is provided on the other cable, and they are fitted together. A terminal connection method for electrically connecting conductors to each other is known.

また、例えば、電源ケーブル(動力電線)のような大容量のケーブルの接続部分に用いられる導体接続構造としては、ケーブルの先端にメス端子となるソケット端子を設け、そのソケット端子にオス端子となるピン端子を嵌合する端子接続方式が知られている(例えば、特許文献1〜3参照)。   In addition, for example, as a conductor connection structure used for a connection portion of a large-capacity cable such as a power cable (power cable), a socket terminal serving as a female terminal is provided at the end of the cable, and the socket terminal serves as a male terminal. A terminal connection method for fitting a pin terminal is known (for example, see Patent Documents 1 to 3).

特開2008−103152号公報JP 2008-103152 A 特開2008−103153号公報JP 2008-103153 A 特開2008−123997号公報JP 2008-123997 A

しかしながら、上述の従来の導体接続構造、すなわち端子接続方式では、オス端子とメス端子との嵌合箇所がケーブルの外径よりも大きくなる傾向にあるという問題がある。そのため、接続箇所が大型化してしまい、特に複数のケーブルを他のケーブル(又はピン端子)に接続する箇所では、接続箇所の小型化が困難となっていた。   However, in the above-described conventional conductor connection structure, that is, the terminal connection method, there is a problem that the fitting portion between the male terminal and the female terminal tends to be larger than the outer diameter of the cable. For this reason, the connection location is increased in size, and it is difficult to reduce the size of the connection location, particularly at locations where a plurality of cables are connected to other cables (or pin terminals).

さらに、ケーブルの導体に端子を接続する必要があるため、部品点数が増加してしまうという問題もある。   Furthermore, since it is necessary to connect a terminal to the conductor of a cable, there also exists a problem that a number of parts will increase.

また、例えば、ハイブリッド車や電気自動車など、振動の多い環境で用いられるケーブルの接続部分では、振動による接続部分への影響を排除する必要がある。このような振動対策として、メス端子の外周にスプリングを設けて、メス端子とオス端子を強固に固定することが考えられる。   In addition, for example, in a connection portion of a cable used in a vibration-prone environment such as a hybrid vehicle or an electric vehicle, it is necessary to eliminate the influence of the vibration on the connection portion. As a countermeasure against such vibration, it is conceivable to provide a spring on the outer periphery of the female terminal to firmly fix the female terminal and the male terminal.

しかし、振動対策でスプリングを強くした場合、端子の挿入・抜出に伴う接点部分の摩耗速度が速くなってしまうという問題があった。   However, when the spring is strengthened as a countermeasure against vibration, there has been a problem that the wear rate of the contact portion accompanying the insertion / extraction of the terminal is increased.

そこで、本発明の目的は、上記課題を解決し、導体同士の接続箇所の小型化を図り、部品点数の削減を図ると共に、挿入・抜出に伴う導体同士の接点部分の摩耗速度を抑えた導体接続構造を提供することにある。   Therefore, the object of the present invention is to solve the above-mentioned problems, to reduce the size of the connection portion between the conductors, to reduce the number of parts, and to suppress the wear rate of the contact portion between the conductors due to insertion / extraction. It is to provide a conductor connection structure.

本発明は上記目的を達成するために創案されたものであり、複数の素線導体を撚り合わせた撚線導体と該撚線導体の外周に形成された絶縁層とからなるケーブルを、オス端子部材に接続するための導体接続構造において、前記ケーブルの端部の撚線導体を前記絶縁層から突出させて突出部を形成すると共に、その突出部の端部中心から拡げて中空にして、前記突出部に前記オス端子部材を挿入するための筒状のメス端子を形成し、該メス端子の外周に、前記オス端子部材との接続時に前記メス端子を締め付けて、前記オス端子部材を締結する締結部材をスライド自在に設けた導体接続構造である。   The present invention was devised to achieve the above object, and a cable comprising a stranded conductor formed by twisting a plurality of strand conductors and an insulating layer formed on the outer periphery of the stranded conductor is provided as a male terminal. In the conductor connection structure for connecting to the member, the stranded wire conductor at the end of the cable is protruded from the insulating layer to form a protrusion, and is expanded from the end center of the protrusion to be hollow, A cylindrical female terminal for inserting the male terminal member is formed in the protruding portion, and the female terminal is fastened to the outer periphery of the female terminal when connected to the male terminal member, thereby fastening the male terminal member It is the conductor connection structure which provided the fastening member slidably.

前記メス端子は、前記突出部の端部の撚線導体を拡径して筒状に成型した筒部を含み、前記筒部に、軸方向に沿って複数のスリットを形成し、前記筒部を周方向に分割するようにしてもよい。   The female terminal includes a cylindrical portion formed by expanding the stranded wire conductor at the end of the protruding portion into a cylindrical shape, and forming a plurality of slits along the axial direction in the cylindrical portion. May be divided in the circumferential direction.

前記スリットは、前記筒部を周方向に偶数個、均等に分割するよう形成されてもよい。   The slits may be formed to evenly divide the cylindrical portion evenly in the circumferential direction.

前記メス端子の筒部は、その端部に向けて末広がり形状に形成されてもよい。   The tube portion of the female terminal may be formed in a divergent shape toward its end portion.

前記締結部材は、その内壁が前記メス端子の端部に向けて拡がるテーパ状に形成されてもよい。   The fastening member may be formed in a tapered shape whose inner wall extends toward the end of the female terminal.

前記メス端子は、前記突出部の周囲にメス端子成型器を配置すると共に、前記突出部の端部に、先端が尖った突起部を有する押し込み部材を押し込み、前記突出部の複数の素線導体を内側から拡げると共に、前記メス端子成型器と前記押し込み部材間で加圧成型して形成されてもよい。   The female terminal has a female terminal molding machine disposed around the protruding portion, and a pushing member having a protruding portion with a sharp tip is pushed into an end portion of the protruding portion, and a plurality of wire conductors of the protruding portion May be formed by press molding between the female terminal molding device and the pushing member.

前記メス端子の筒部は、前記加圧成型後、その端部を外側に拡げて末広がり形状に形成されてもよい。   The cylindrical portion of the female terminal may be formed in a divergent shape by expanding its end portion outward after the pressure molding.

前記メス端子は、前記突出部の複数の素線導体を内側から拡げて加圧成型した後、導電性の金属を付着させて形成されてもよい。   The female terminal may be formed by spreading a plurality of wire conductors of the protruding portion from the inside and press-molding, and then attaching a conductive metal.

前記メス端子は、前記撚線導体端部の複数の素線導体に導電性の金属を付着させた後、前記複数の素線導体を内側から拡げて加圧成型して形成されてもよい。   The female terminal may be formed by attaching a conductive metal to the plurality of strand conductors at the ends of the stranded conductor, and then expanding the plurality of strand conductors from the inside and performing pressure molding.

前記締結部材が、前記撚線導体と同じ材料、またはステンレスからなってもよい。   The fastening member may be made of the same material as the stranded wire conductor or stainless steel.

前記オス端子部材が、ピン端子であってもよい。   The male terminal member may be a pin terminal.

前記オス端子部材が、複数の素線導体を撚り合わせた撚線導体と該撚線導体の外周に形成された絶縁層とからなるケーブルであり、該ケーブルの端部の撚線導体を絶縁層から突出させて突出部を形成すると共に、その突出部の端部を圧縮して縮径して、前記突出部に前記メス端子に嵌合するオス端子を形成したものであってもよい。   The male terminal member is a cable composed of a stranded conductor formed by twisting a plurality of strand conductors and an insulating layer formed on the outer periphery of the stranded conductor, and the stranded conductor at the end of the cable is an insulating layer. The projecting portion may be formed by projecting from the end, and the end portion of the projecting portion may be compressed to reduce the diameter, and the projecting portion may be formed with a male terminal that fits into the female terminal.

本発明によれば、導体同士の接続箇所を小型化でき、部品点数を削減することができ、挿入・抜出に伴う導体同士の接点部分の摩耗速度を抑えることが可能となる。   According to the present invention, the connection location between conductors can be reduced in size, the number of parts can be reduced, and the wear rate of contact portions between conductors accompanying insertion / extraction can be suppressed.

(a)は、本発明の一実施形態に係る導体接続構造に用いるメス端子形状ケーブルの正面図であり、(b)はその側端面図、(c)はオス端子形状ケーブルの側端面図であり、(d)はその正面図、(e)はピン端子の側端面図であり、(f)はその正面図である。(A) is a front view of the female terminal shape cable used for the conductor connection structure concerning one embodiment of the present invention, (b) is the side end view, and (c) is the side end view of the male terminal shape cable. (D) is a front view thereof, (e) is a side end view of the pin terminal, and (f) is a front view thereof. (a)〜(c)は、図1(a)のメス端子形状ケーブルの製造方法を説明する図である。(A)-(c) is a figure explaining the manufacturing method of the female terminal shape cable of Fig.1 (a). メス端子形状ケーブルを製造する際に用いる押し込み部材を示す図であり、(a)は縦断面図、(b)はその3B−3B線断面図である。It is a figure which shows the pushing member used when manufacturing a female terminal shape cable, (a) is a longitudinal cross-sectional view, (b) is the 3B-3B sectional view taken on the line. 本発明の一実施形態に係る導体接続構造を説明する図であり、(a)は締結前の正面図、(b)はその縦断面図である。It is a figure explaining the conductor connection structure which concerns on one Embodiment of this invention, (a) is the front view before fastening, (b) is the longitudinal cross-sectional view. 本発明の一実施形態に係る導体接続構造を説明する図であり、(a)は締結後の正面図、(b)はその縦断面図である。It is a figure explaining the conductor connection structure which concerns on one Embodiment of this invention, (a) is the front view after fastening, (b) is the longitudinal cross-sectional view. 本発明の一実施形態に係る導体接続構造に用いるメス端子形状ケーブルの正面図である。It is a front view of the female terminal shape cable used for the conductor connection structure concerning one embodiment of the present invention. 本発明の一実施形態に係る導体接続構造に用いるメス端子形状ケーブルの正面図である。It is a front view of the female terminal shape cable used for the conductor connection structure concerning one embodiment of the present invention.

以下、本発明の好適な実施の形態を添付図面にしたがって説明する。   Preferred embodiments of the present invention will be described below with reference to the accompanying drawings.

本発明の導体接続構造は、ケーブルをオス端子部材(他のケーブル又はピン端子)に接続するための構造であり、例えば、ハイブリッド車、電気自動車などに用いられる大電流用ワイヤハーネスのコネクタなどに用いる構造である。   The conductor connection structure of the present invention is a structure for connecting a cable to a male terminal member (another cable or pin terminal). For example, in a connector of a large current wire harness used in a hybrid vehicle, an electric vehicle, or the like. The structure used.

図1(a)は、本実施形態に係る導体接続構造に用いるメス端子形状ケーブルの正面図であり、図1(b)はその側端面図である。   Fig.1 (a) is a front view of the female terminal shape cable used for the conductor connection structure which concerns on this embodiment, FIG.1 (b) is the side end elevation.

図1(a),(b)に示すように、メス端子形状ケーブル1は、ケーブル6の端部にメス端子5を一体に形成し、そのメス端子5の外周にスライド自在に締結部材(スプリング)8を設けたものである。   As shown in FIGS. 1 (a) and 1 (b), a female terminal-shaped cable 1 has a female terminal 5 integrally formed at the end of a cable 6, and a slidable fastening member (spring) on the outer periphery of the female terminal 5. ) 8 is provided.

ケーブル6は、複数の素線導体2を撚り合わせた撚線導体3と、撚線導体3の外周に形成された絶縁層4とからなる。   The cable 6 includes a stranded wire conductor 3 formed by twisting a plurality of strand conductors 2 and an insulating layer 4 formed on the outer periphery of the stranded wire conductor 3.

ケーブル6の撚線導体3としては、多数の素線導体2を撚り合わせたものを用いることが望ましく、少なくとも20本以上、好ましくは50本以上の素線導体2を撚り合わせたものを用いるとよい。素線導体2としては、例えば、外径φ0.1〜1.0mm程度のものを用いるとよい。撚線導体3の外径は、例えば、4.0〜10mmであり、全体として剛性を有していることが望ましい。   As the stranded conductor 3 of the cable 6, it is desirable to use a twisted strand conductor 2, and at least 20 strands, preferably 50 strand twisted strand conductors 2 are used. Good. As the strand conductor 2, for example, a conductor having an outer diameter of about 0.1 to 1.0 mm may be used. The outer diameter of the stranded wire conductor 3 is, for example, 4.0 to 10 mm, and desirably has rigidity as a whole.

素線導体2は、銅、銅合金、アルミニウム、アルミニウム合金などからなり、絶縁層4は、ゴム材料やプラスチック材料からなる。図1(a),(b)では、絶縁層4を1層としているが、多層構造であってもよい。   The strand conductor 2 is made of copper, copper alloy, aluminum, aluminum alloy, etc., and the insulating layer 4 is made of rubber material or plastic material. In FIGS. 1A and 1B, the insulating layer 4 is a single layer, but a multilayer structure may be used.

メス端子5は、後述するオス端子部材を挿入、嵌合するためのものであり、突出部7の先端側の一部であって突出部7の端部の撚線導体3を拡径して筒状に成型した筒部5aと、突出部7と絶縁層4との境目である突出部7の基端部7aと筒部5aとの間であって基端部7aから徐々に拡径されたテーパ状の基部5cとからなる。メス端子5の端部には、筒部5aに囲まれた中空部5bが形成される。また、メス端子5の筒部5aは、その端部に向けて末広がり形状に形成される。   The female terminal 5 is for inserting and fitting a male terminal member, which will be described later. The female terminal 5 is a part of the tip side of the protruding portion 7 and the diameter of the stranded conductor 3 at the end of the protruding portion 7 is increased. The diameter of the cylindrical portion 5a is gradually increased from the proximal end portion 7a between the cylindrical portion 5a and the proximal end portion 7a of the protruding portion 7 which is the boundary between the protruding portion 7 and the insulating layer 4 and the cylindrical portion 5a. And a tapered base portion 5c. At the end of the female terminal 5, a hollow portion 5b surrounded by the cylindrical portion 5a is formed. Moreover, the cylinder part 5a of the female terminal 5 is formed in the shape which spreads toward the end part.

メス端子5の筒部5aには、軸方向に沿って複数のスリット9が形成され、筒部5aを周方向に分割するようにされる。   A plurality of slits 9 are formed in the cylindrical portion 5a of the female terminal 5 along the axial direction, and the cylindrical portion 5a is divided in the circumferential direction.

スリット9は、筒部5aを周方向に偶数個、均等に分割するよう形成されることが好ましい。このように構成することにより、分割された筒部5aの各々の内面がオス端子部材(中空部5b)を挟んで直線上に相対する位置に配置されることになるため、メス端子5とオス端子部材とをしっかり嵌合させることができる。また、スリット42もオス端子部材(中空部5b)を挟んで直線上に相対する位置に配置されることになるため、例えば、スリット42にオス端子部材が嵌り込んでしまい、メス端子5の形状が変形してしまうということを抑制することができる。   The slits 9 are preferably formed so as to evenly divide the cylindrical portion 5a evenly in the circumferential direction. By configuring in this way, each inner surface of the divided cylindrical portion 5a is arranged at a position on the straight line across the male terminal member (hollow portion 5b). The terminal member can be firmly fitted. In addition, since the slit 42 is also disposed at a position opposite to the straight line across the male terminal member (hollow portion 5b), for example, the male terminal member is fitted into the slit 42, and the shape of the female terminal 5 Can be prevented from being deformed.

メス端子5の外周には、スライド自在に締結部材8が設けられる。締結部材8は、メス端子5とオス端子部材とを接続する際に、メス端子5を締め付けてオス端子部材を締結するためのものであり、リング状、あるいは横断面視でC状に形成される。本実施形態では、リング状の締結部材8を用いる場合を説明する。締結部材8の内壁(内周面)8aは、メス端子5の端部に向けて拡がるテーパ状に形成される。   A fastening member 8 is slidably provided on the outer periphery of the female terminal 5. The fastening member 8 is used to fasten the female terminal 5 and fasten the male terminal member when connecting the female terminal 5 and the male terminal member, and is formed in a ring shape or a C shape in a cross-sectional view. The In the present embodiment, a case where a ring-shaped fastening member 8 is used will be described. The inner wall (inner peripheral surface) 8 a of the fastening member 8 is formed in a tapered shape that expands toward the end of the female terminal 5.

締結部材8としては、通電性(導電性)の高い材料を用いることが望ましいが、異種金属接触腐食を防ぐため、撚線導体3が銅あるいは銅合金からなる場合は銅または銅合金、撚線導体3がアルミニウムあるいはアルミニウム合金からなる場合はアルミニウムまたはアルミニウム合金と、撚線導体3と同じ材料からなるものを用いるとよい。   As the fastening member 8, it is desirable to use a material having high electrical conductivity (conductivity). However, in order to prevent contact corrosion of different metals, when the stranded wire conductor 3 is made of copper or copper alloy, copper or copper alloy, stranded wire is used. When the conductor 3 is made of aluminum or an aluminum alloy, it is preferable to use aluminum or an aluminum alloy and the same material as the stranded wire conductor 3.

また、大電流用のケーブルなど発熱量の多い環境下に適用する場合は、熱による応力緩和によりバネ力が弱くなり接触抵抗が大きくなってしまうことが懸念されるため、特に横断面視でC状の締結部材8を用いる場合は、バネ性を長期間維持するという観点から、ステンレスなどのバネ性を有する鉄系の合金を用いることが好ましい。このように、締結部材8に用いる材料は、使用用途や撚線導体3の材質などに応じて適宜決定すればよい。   In addition, when applied to an environment with a large amount of heat generated, such as a cable for a large current, there is a concern that the spring force may be weakened due to thermal stress relaxation and the contact resistance may be increased. When using the fastening member 8 in a shape, it is preferable to use an iron-based alloy having a spring property such as stainless steel from the viewpoint of maintaining the spring property for a long time. As described above, the material used for the fastening member 8 may be appropriately determined according to the intended use, the material of the stranded wire conductor 3, and the like.

メス端子形状ケーブル1を製造する際は、図2(a)に示すように、まず、ケーブル6の端部の撚線導体3を絶縁層4から突出させて突出部7を形成し、その突出部7の周囲にメス端子成型器21を配置する。このとき、突出部7に予め締結部材8を通しておくとよい。ケーブル6の端部から突出させる撚線導体3の長さ(突出部7の長さ)は、例えば15〜20mmである。   When manufacturing the female terminal-shaped cable 1, as shown in FIG. 2A, first, the stranded wire conductor 3 at the end of the cable 6 is protruded from the insulating layer 4 to form the protruding portion 7, and the protruding portion A female terminal molding device 21 is disposed around the portion 7. At this time, the fastening member 8 may be passed through the protruding portion 7 in advance. The length of the stranded wire conductor 3 protruding from the end of the cable 6 (the length of the protruding portion 7) is, for example, 15 to 20 mm.

メス端子成型器21には、内径が略一定のメス端子成型用孔21aが形成されており、そのメス端子成型用孔21a内に、突出部7を配置する。   The female terminal molding machine 21 is formed with a female terminal molding hole 21a having a substantially constant inner diameter, and the protruding portion 7 is disposed in the female terminal molding hole 21a.

その後、図2(b)に示すように、突出部7の端部に、先端が尖った突起部22aを有する押し込み部材22を押し込み、突出部7の端部中心から拡げて中空にすると共に、メス端子成型器21と押し込み部材22間で加圧して成型し、突出部7に中空部5bを含むメス端子5を形成する。押し込み部材22の突起部22aは、後述するオス端子部材の外径(中空部5bに挿入、嵌合させる部分の外径)と等しいか、やや小さく形成される。   Thereafter, as shown in FIG. 2 (b), the pushing member 22 having a protruding portion 22a having a sharp tip is pushed into the end portion of the projecting portion 7, and is expanded from the end center of the projecting portion 7 to be hollow, The female terminal molding machine 21 and the pushing member 22 are pressed and molded to form the female terminal 5 including the hollow portion 5 b in the protruding portion 7. The protrusion 22a of the push-in member 22 is formed to be equal to or slightly smaller than the outer diameter of the male terminal member described later (the outer diameter of the portion inserted and fitted into the hollow portion 5b).

図3(a),(b)に示すように、押し込み部材22の突起部22aの外周には、軸方向に沿ってスリット形成用突起22bが形成されており、撚線導体3を加圧成型してメス端子5を形成する際に、スリット9も同時に形成される。撚線導体3は複数の素線導体2を撚り合わせたものであるが、突出させた部分の撚線導体3は短いため殆どストレートとなっており、スリット形成用突起22bを形成した押し込み部材22を差し込めばスリット9を成型することが可能である。   As shown in FIGS. 3A and 3B, slit forming protrusions 22 b are formed along the axial direction on the outer periphery of the protrusion 22 a of the push-in member 22, and the stranded wire conductor 3 is pressure-molded. When the female terminal 5 is formed, the slit 9 is also formed at the same time. The stranded wire conductor 3 is formed by twisting a plurality of strand conductors 2, but the protruding portion of the stranded wire conductor 3 is almost straight because it is short, and the pushing member 22 having the slit-forming projections 22 b is formed. It is possible to mold the slit 9 by inserting.

その後、図2(c)に示すように、メス端子成型器21および押し込み部材22を取り外し、筒部5aの端部を外側に拡げる。これにより、スリット9が拡がり、筒部5aの端部が末広がり形状に形成される。末広がり形状に加工する前の筒部5aの外径は例えばφ10mm、内径は例えばφ5mm、中空部5bの軸方向の長さ(嵌合長)は例えば10mmである。   Then, as shown in FIG.2 (c), the female terminal molding device 21 and the pushing member 22 are removed, and the edge part of the cylinder part 5a is expanded outside. As a result, the slit 9 expands, and the end of the cylindrical portion 5a is formed in a divergent shape. The outer diameter of the cylindrical portion 5a before being processed into a divergent shape is, for example, φ10 mm, the inner diameter is, for example, φ5 mm, and the axial length (fitting length) of the hollow portion 5b is, for example, 10 mm.

以上により、図1(a),(b)のメス端子形状ケーブル1が得られる。ここでは、加圧成型後に筒部5aの端部を外側に拡げる場合を説明したが、メス端子5の加圧成型時に、筒部5aの端部を末広がり形状に成型することも可能である。   As described above, the female terminal shaped cable 1 shown in FIGS. 1A and 1B is obtained. Here, the case where the end portion of the cylindrical portion 5a is expanded outward after pressure molding has been described, but it is also possible to mold the end portion of the cylindrical portion 5a into a divergent shape when the female terminal 5 is pressure molded.

また、メス端子5には、メス端子5の機械的強度を補強すべく、導電性の金属を付着させてもよい。付着させる導電性の金属としては、ニッケル、ニッケル合金、銀、銀合金、錫、錫合金(例えば、半田など)、金、金合金、プラチナ、プラチナ合金、銅、銅合金、アルミニウム、アルミニウム合金、亜鉛、亜鉛合金などが挙げられる。   Further, a conductive metal may be attached to the female terminal 5 in order to reinforce the mechanical strength of the female terminal 5. The conductive metal to be deposited includes nickel, nickel alloy, silver, silver alloy, tin, tin alloy (eg, solder), gold, gold alloy, platinum, platinum alloy, copper, copper alloy, aluminum, aluminum alloy, Examples include zinc and zinc alloys.

メス端子5に導電性の金属を付着させる際は、メス端子5を加圧成型した後、押し込み部材22を押し込んだままの状態で、メス端子5を導電性の金属を溶融させた溶湯に浸漬して付着させ、その後、筒部5aの端部を拡げるようにすればよい。ここでは、メス端子5を形成した後に導電性の金属を付着させる場合を説明したが、先に突出部7の撚線導体3に導電性の金属を付着させ、その後、加圧成型によりメス端子5を形成するようにしてもよい。   When the conductive metal is attached to the female terminal 5, after the female terminal 5 is pressure-molded, the female terminal 5 is immersed in a molten metal in which the conductive metal is melted in a state where the pushing member 22 is pushed. And then, the end of the cylindrical part 5a may be expanded. Here, the case where the conductive metal is adhered after the female terminal 5 is formed has been described. However, the conductive metal is first adhered to the stranded wire conductor 3 of the protruding portion 7, and then the female terminal is formed by pressure molding. 5 may be formed.

図1(a),(b)のメス端子形状ケーブル1のメス端子5に接続されるオス端子部材としては、図1(c),(d)に示すオス端子形状ケーブル10や、図1(e),(f)に示すピン端子15を用いる。   As the male terminal member connected to the female terminal 5 of the female terminal-shaped cable 1 in FIGS. 1A and 1B, the male terminal-shaped cable 10 shown in FIGS. 1C and 1D and FIG. The pin terminals 15 shown in e) and (f) are used.

図1(c),(d)に示すオス端子形状ケーブル10は、複数の素線導体2を撚り合わせた撚線導体3と、撚線導体3の外周に形成された絶縁層4とを備えたケーブル6において、ケーブル6端部の撚線導体3を成型してオス端子11を形成したものである。ここでは、オス端子形状ケーブル10に用いるケーブル6として、メス端子形状ケーブル1と同じものを用いた場合を説明するが、寸法などは異なっていても構わない。   A male terminal-shaped cable 10 shown in FIGS. 1C and 1D includes a stranded wire conductor 3 formed by twisting a plurality of strand conductors 2 and an insulating layer 4 formed on the outer periphery of the stranded wire conductor 3. In the cable 6, the male terminal 11 is formed by molding the stranded conductor 3 at the end of the cable 6. Here, although the case where the same thing as the female terminal shape cable 1 is used as the cable 6 used for the male terminal shape cable 10, a dimension etc. may differ.

オス端子11は、ケーブル6端部の撚線導体3を絶縁層4から突出させて突出部7を形成すると共に、その突出部7の端部を圧縮して縮径して形成される。ケーブル6の端部から突出させる撚線導体3の長さ(突出部7の長さ)は、例えば15〜20mmである。   The male terminal 11 is formed by projecting the stranded wire conductor 3 at the end of the cable 6 from the insulating layer 4 to form the projecting portion 7 and compressing the end of the projecting portion 7 to reduce the diameter. The length of the stranded wire conductor 3 protruding from the end of the cable 6 (the length of the protruding portion 7) is, for example, 15 to 20 mm.

オス端子11は、突出部7の先端側の一部であって突出部7の端部を縮径した端子部11aと、突出部7と絶縁層4との境目である突出部7の基端部7aと端子部11aとの間であって基端部7aから徐々に縮径されたテーパ状の基部11bとからなる。また、オス端子11の端子部11aの先端部には、オス端子11をメス端子5に挿入し易くするため、オス端子11の先端部に向かってさらに縮径したテーパ状の端子先端部11cが形成される。オス端子11の端子部11aの外径は、例えばφ5mmである。   The male terminal 11 is a terminal portion 11 a which is a part of the distal end side of the projecting portion 7 and whose diameter is reduced at the end of the projecting portion 7, and the base end of the projecting portion 7 which is the boundary between the projecting portion 7 and the insulating layer 4 It consists of the taper-shaped base part 11b which was between the part 7a and the terminal part 11a, and was gradually diameter-reduced from the base end part 7a. Moreover, in order to make it easy to insert the male terminal 11 into the female terminal 5, a tapered terminal distal end portion 11 c that is further reduced in diameter toward the distal end portion of the male terminal 11 is provided at the distal end portion of the terminal portion 11 a of the male terminal 11. It is formed. The outer diameter of the terminal portion 11a of the male terminal 11 is, for example, φ5 mm.

このオス端子形状ケーブル10をメス端子形状ケーブル1と接続する場合、図4(a),(b)に示すように、まず、締結部材8を後方(オス端子形状ケーブル10と反対側)にスライドさせた状態で、オス端子形状ケーブル10のオス端子11の端子部11aを、メス端子形状ケーブル1のメス端子5の中空部5bに挿入する。メス端子5の筒部5aの端部は末広がり形状となっているため、オス端子11の端子部11aを中空部5b内に容易に、かつ、接点部を摩耗させることなく挿入することが可能である。   When this male terminal-shaped cable 10 is connected to the female terminal-shaped cable 1, first, as shown in FIGS. 4A and 4B, the fastening member 8 is slid backward (opposite to the male terminal-shaped cable 10). In this state, the terminal portion 11 a of the male terminal 11 of the male terminal shape cable 10 is inserted into the hollow portion 5 b of the female terminal 5 of the female terminal shape cable 1. Since the end portion of the cylindrical portion 5a of the female terminal 5 has a divergent shape, the terminal portion 11a of the male terminal 11 can be easily inserted into the hollow portion 5b without wearing the contact portion. is there.

その後、図5(a),(b)に示すように、締結部材8を前方(オス端子形状ケーブル10側)にスライドさせる。すると、スリット9が狭まって筒部5aが縮径され、オス端子11がメス端子5内に締結される。これにより、メス端子形状ケーブル1の撚線導体3とオス端子形状ケーブル10の撚線導体3とが電気的に接続された本発明の導体接続構造51が得られる。なお、締結の強さは、リング状の締結部材8を用いる場合は、締結部材8の内径(最小内径)を調整することにより、横断面視でC状の締結部材8を用いる場合は、締結部材8の内径(最小内径)を調整するか、あるいは締結部材8に用いる材料を適宜選択してバネ性を調整することにより調整可能である。   Then, as shown to Fig.5 (a), (b), the fastening member 8 is slid ahead (male terminal shape cable 10 side). Then, the slit 9 is narrowed and the cylindrical portion 5 a is reduced in diameter, and the male terminal 11 is fastened in the female terminal 5. Thereby, the conductor connection structure 51 of the present invention in which the stranded conductor 3 of the female terminal-shaped cable 1 and the stranded conductor 3 of the male terminal-shaped cable 10 are electrically connected is obtained. The fastening strength is determined by adjusting the inner diameter (minimum inner diameter) of the fastening member 8 when the ring-like fastening member 8 is used, and fastening when the C-shaped fastening member 8 is used in a cross-sectional view. Adjustment is possible by adjusting the inner diameter (minimum inner diameter) of the member 8 or by appropriately selecting the material used for the fastening member 8 and adjusting the spring property.

締結を解除する際は、締結部材8を後方にスライドすれば、筒部5aが外側に拡がり、メス端子5内からオス端子11を容易に、かつ、接点部を摩耗させることなく抜出できる。   When releasing the fastening, if the fastening member 8 is slid rearward, the cylindrical portion 5a expands to the outside, and the male terminal 11 can be easily pulled out from the female terminal 5 without wearing the contact portion.

また、メス端子形状ケーブル1とオス端子形状ケーブル10との接続箇所を保護するために、接続箇所に絶縁テープなどを巻き付けるか、あるいは接続箇所にケーシングなどを設けることで、接続箇所を保護するようにしてもよい。   Moreover, in order to protect the connection location of the female terminal shape cable 1 and the male terminal shape cable 10, the connection location is protected by wrapping an insulation tape or the like around the connection location or providing a casing or the like at the connection location. It may be.

図1(e),(f)に示すピン端子15は、メス端子形状ケーブル1のメス端子に嵌合する導体ピン部16と、導体ピン部16と一体に形成され、外部電気機器に接続される外部電気機器用端子部17とを備える。また、導体ピン部16の先端部には、ピン端子15をメス端子5に挿入し易くするため、導体ピン部16の先端部に向かって縮径したテーパ状の端子先端部18が形成される。ピン端子15は、例えば、銅、銅合金、アルミニウム、アルミニウム合金からなる。   A pin terminal 15 shown in FIGS. 1E and 1F is formed integrally with a conductor pin portion 16 and a conductor pin portion 16 that are fitted to the female terminal of the female terminal-shaped cable 1, and is connected to an external electric device. Terminal portion 17 for external electrical equipment. Further, in order to facilitate the insertion of the pin terminal 15 into the female terminal 5 at the tip end portion of the conductor pin portion 16, a tapered terminal tip portion 18 having a diameter reduced toward the tip portion of the conductor pin portion 16 is formed. . The pin terminal 15 is made of, for example, copper, copper alloy, aluminum, or aluminum alloy.

オス端子部材としてピン端子15を用いる場合、オス端子形状ケーブル10を用いる場合と同様に、ピン端子15の導体ピン部16を、メス端子形状ケーブル1のメス端子5の中空部5bに挿入、嵌合させて電気的に接続する。   When the pin terminal 15 is used as the male terminal member, the conductor pin portion 16 of the pin terminal 15 is inserted and fitted into the hollow portion 5b of the female terminal 5 of the female terminal shape cable 1 in the same manner as when the male terminal shape cable 10 is used. Connect them together electrically.

本実施形態の作用を説明する。   The operation of this embodiment will be described.

本実施形態に係る導体接続構造では、メス端子形状ケーブル1となるケーブル6の端部の撚線導体3を絶縁層4から突出させて突出部7を形成すると共に、その突出部7の端部中心から拡げて中空にして、オス端子部材を挿入するための筒状のメス端子5を形成し、そのメス端子5の外周に、オス端子部材との接続時にメス端子5を締め付けて、オス端子部材を締結する締結部材8をスライド自在に設けている。   In the conductor connection structure according to the present embodiment, the stranded wire conductor 3 at the end of the cable 6 to be the female terminal-shaped cable 1 is protruded from the insulating layer 4 to form the protrusion 7, and the end of the protrusion 7 A cylindrical female terminal 5 for inserting a male terminal member is formed by expanding from the center to be hollow, and the female terminal 5 is fastened to the outer periphery of the female terminal 5 when connected to the male terminal member. A fastening member 8 for fastening the members is slidably provided.

本実施形態では、ケーブル6の撚線導体3自体を端子化してメス端子形状ケーブル1を形成しているため、従来用いていた端子が不要となり、端子を設けていない分、導体同士の接続箇所(メス端子5とオス端子11又は導体ピン部16の接続箇所)をケーブル6の外径より小さくすることが可能となる。よって、接続箇所の小型化を図ることができる。   In this embodiment, since the stranded wire conductor 3 itself of the cable 6 is made into a terminal and the female terminal-shaped cable 1 is formed, the conventionally used terminal becomes unnecessary and the connection portion between the conductors is not provided because the terminal is not provided. It is possible to make (the connection point between the female terminal 5 and the male terminal 11 or the conductor pin portion 16) smaller than the outer diameter of the cable 6. Therefore, the connection portion can be reduced in size.

また、端子が不要となるため、部品点数の削減を図ることができ、製造コストを抑制することが可能となる。さらには、小型化及び部品点数の削減を図ることにより、導体接続構造における軽量化を図ることができる。   Further, since terminals are not required, the number of parts can be reduced, and the manufacturing cost can be suppressed. Furthermore, weight reduction in the conductor connection structure can be achieved by reducing the size and the number of parts.

また、端子が不要となるため、撚線導体3と端子との接続部分で発生する接続抵抗の上昇を抑えることができ、接続箇所での発熱を抑えることが可能となる。   Moreover, since a terminal becomes unnecessary, the raise of the connection resistance which generate | occur | produces in the connection part of the stranded wire conductor 3 and a terminal can be suppressed, and it becomes possible to suppress the heat_generation | fever in a connection location.

さらに、メス端子5の外周に締結部材8をスライド自在に設け、オス端子部材との接続時にのみメス端子5を締め付けるようにしているため、オス端子部材の挿入・抜出に伴う接点部分の摩耗を抑えることが可能となり、かつ、メス端子5内にオス端子11を強固に固定することができる。そのため、接続箇所が振動による悪影響を受けることがなく、かつ、挿入・抜出時に接点部分が摩耗することがない導体接続構造を実現できる。よって、例えば、自動車など振動の多い環境で用いられる電線の導体接続構造として好適である。   Further, since the fastening member 8 is slidably provided on the outer periphery of the female terminal 5 so that the female terminal 5 is tightened only when connected to the male terminal member, the wear of the contact portion accompanying the insertion / extraction of the male terminal member The male terminal 11 can be firmly fixed in the female terminal 5. Therefore, it is possible to realize a conductor connection structure in which the connection portion is not adversely affected by vibration and the contact portion is not worn during insertion / extraction. Therefore, for example, it is suitable as a conductor connection structure of an electric wire used in an environment with much vibration such as an automobile.

また、本実施形態では、メス端子5の筒部5aをその端部に向けて末広がり形状に形成しているため、オス端子部材の挿入・抜出に伴う接点部分の摩耗をより抑えることができ、オス端子部材をメス端子5の中空部5bに容易に挿入することが可能となる
さらに、本実施形態では、締結部材8の内壁8aをメス端子5の端部に向けて拡がるテーパ状に形成しているため、締結時に締結部材8を容易にスライドさせることが可能となり、容易に筒部5aを縮径させてオス端子部材をメス端子5内に締結することが可能となる。
Moreover, in this embodiment, since the cylindrical part 5a of the female terminal 5 is formed in a divergent shape toward its end part, it is possible to further suppress wear of the contact part accompanying insertion / extraction of the male terminal member. The male terminal member can be easily inserted into the hollow portion 5b of the female terminal 5. Furthermore, in this embodiment, the inner wall 8a of the fastening member 8 is formed in a tapered shape that expands toward the end of the female terminal 5. Therefore, the fastening member 8 can be easily slid at the time of fastening, and the male terminal member can be fastened into the female terminal 5 by easily reducing the diameter of the cylindrical portion 5a.

本発明の他の実施形態を説明する。   Another embodiment of the present invention will be described.

図6に示すメス端子形状ケーブル61は、図1(a),(b)のメス端子形状ケーブル1において、メス端子5の筒部5aの端部に、締結部材8の抜けを防止するためのストッパ62を形成したものである。ストッパ62は、筒部5aの端部から径方向外側に突出するように設けられる。   The female terminal-shaped cable 61 shown in FIG. 6 is used to prevent the fastening member 8 from coming off at the end of the cylindrical portion 5a of the female terminal 5 in the female terminal-shaped cable 1 shown in FIGS. A stopper 62 is formed. The stopper 62 is provided so as to protrude radially outward from the end of the cylindrical portion 5a.

ストッパ62は、メス端子5の加圧成型後に筒部5aの端部を拡げて末広がり形状とする際に、筒部5aの端部の一部をさらに折り曲げて形成してもよいし、メス端子5の加圧成型と同時に形成するようにしてもよい。   The stopper 62 may be formed by further bending a part of the end portion of the tube portion 5a when the end portion of the tube portion 5a is expanded after the female terminal 5 is pressure-molded, and the end portion of the tube portion 5a is further bent. You may make it form simultaneously with the press molding of 5.

また、図6では、筒部5a端部の一部にストッパ62を形成する場合を示しているが、筒部5a端部の全周にわたってストッパを形成するようにしてもよい。   Further, FIG. 6 shows a case where the stopper 62 is formed at a part of the end portion of the cylindrical portion 5a, but the stopper may be formed over the entire circumference of the end portion of the cylindrical portion 5a.

ストッパ62を設けることで、締結時に締結部材8をスライドさせた際に、締結部材8が誤ってメス端子5から抜けてしまうことを防止できる。   By providing the stopper 62, it is possible to prevent the fastening member 8 from being accidentally detached from the female terminal 5 when the fastening member 8 is slid at the time of fastening.

上記実施形態では、筒状のメス端子5を形成する場合を説明したが、メス端子の形状はこれに限定されない。例えば、オス端子部材として断面矩形状(平角状)の端子部(あるいは導体ピン部)を有するものを用いる場合は、突出部7の撚線導体3を2分割してクレビス状に成型して横断面視で矩形状(平角状)の2つの端子部を形成し、両端子部の外周に角筒状の締結部材8を設けるようにしてもよい。この場合、両端子部の端部を外側に拡げるように形成することで、オス端子部材の挿入・抜出に伴う接点部分の摩耗を抑えるようにするとよい。   Although the case where the cylindrical female terminal 5 is formed has been described in the above embodiment, the shape of the female terminal is not limited to this. For example, when using a male terminal member having a terminal portion (or conductor pin portion) having a rectangular cross section (flat rectangular shape), the stranded wire conductor 3 of the projecting portion 7 is divided into two and molded into a clevis shape. Two rectangular (flat rectangular) terminal portions may be formed in a plan view, and a rectangular tube-shaped fastening member 8 may be provided on the outer periphery of both terminal portions. In this case, it is good to suppress the wear of the contact part accompanying insertion / extraction of a male terminal member by forming so that the edge part of both terminal parts may extend outside.

上記実施形態では、メス端子5の筒部5aにおける撚線導体3の厚さを一定としたが、図7に示すように、メス端子5の筒部5aにおける撚線導体3の厚さを、筒部5aの端部に向けて拡がるテーパ状に形成するようにしてもよい。すなわち、筒部5aの基部5c側の厚さd1よりも、筒部5aの端部の厚さd2が大きくなるよう、メス端子5の筒部5aをテーパ状に形成してもよい。   In the said embodiment, although the thickness of the strand wire conductor 3 in the cylinder part 5a of the female terminal 5 was made constant, as shown in FIG. You may make it form in the taper shape which spreads toward the edge part of the cylinder part 5a. That is, the cylindrical portion 5a of the female terminal 5 may be tapered so that the thickness d2 of the end portion of the cylindrical portion 5a is larger than the thickness d1 of the cylindrical portion 5a on the base 5c side.

この場合、中空部5bの径をオス端子11の端子部11aの外径よりもやや大きく形成することで、オス端子部材の挿入・抜出に伴う接点部分の摩耗を抑えることが可能である。図7のメス端子形状ケーブル71を形成する際は、メス端子成型器としてメス端子成型用孔がテーパ状に形成されたものを用い、加圧成型によりメス端子5を形成すればよい。   In this case, by forming the diameter of the hollow portion 5 b slightly larger than the outer diameter of the terminal portion 11 a of the male terminal 11, it is possible to suppress wear of the contact portion accompanying insertion / extraction of the male terminal member. When forming the female terminal-shaped cable 71 of FIG. 7, the female terminal 5 may be formed by pressure molding using a female terminal molding device having a female terminal molding hole formed in a tapered shape.

本発明の導体接続構造は、例えば、ハイブリット車や電気自動車などで採用されている大電流用ワイヤハーネスのコネクタに用いられる。大電流用ワイヤハーネスのコネクタに本発明の導体接続構造を適用する場合、メス端子形状ケーブル1(または61)のメス端子5を覆うようにメス側コネクタを設けると共に、オス側端子形状ケーブル10のオス端子11を覆うようにオス側コネクタを設け、メス側コネクタとオス側コネクタを嵌合させる際に、メス端子5内にオス端子11が挿入されるようにすればよい。また、締結部材8をスライドさせるために、メス側コネクタにロック機構を設けるとよい。   The conductor connection structure of the present invention is used for, for example, a connector of a high current wire harness employed in a hybrid vehicle or an electric vehicle. When the conductor connection structure of the present invention is applied to a connector for a large current wire harness, a female connector is provided so as to cover the female terminal 5 of the female terminal cable 1 (or 61), and the male terminal cable 10 is provided. A male side connector is provided so as to cover the male terminal 11, and the male terminal 11 may be inserted into the female terminal 5 when the female side connector and the male side connector are fitted. Moreover, in order to slide the fastening member 8, it is good to provide a lock mechanism in the female connector.

ここでは、一例として、ハイブリット車や電気自動車などで採用されている大電流用ワイヤハーネスのコネクタに本発明を適用する場合を説明したが、これに限定されるものではない。   Here, as an example, a case has been described in which the present invention is applied to a connector of a high-current wire harness employed in a hybrid vehicle, an electric vehicle, or the like, but the present invention is not limited to this.

本発明は上記実施形態に限定されるものではなく、本発明の要旨を逸脱しない範囲内で種々の変更を加え得ることは勿論である。   The present invention is not limited to the above-described embodiment, and it is needless to say that various modifications can be made without departing from the gist of the present invention.

1 メス端子形状ケーブル
2 素線導体
3 撚線導体
4 絶縁層
5 メス端子
5a 筒部
5b 中空部
5c 基部
6 ケーブル
7 突出部
8 締結部材
9 スリット
10 オス端子形状ケーブル
11 オス端子部
15 ピン端子
16 導体ピン部
17 端子部
DESCRIPTION OF SYMBOLS 1 Female terminal shape cable 2 Wire conductor 3 Stranded wire conductor 4 Insulation layer 5 Female terminal 5a Tube part 5b Hollow part 5c Base part 6 Cable 7 Protrusion part 8 Fastening member 9 Slit 10 Male terminal shape cable 11 Male terminal part 15 Pin terminal 16 Conductor pin part 17 Terminal part

Claims (12)

複数の素線導体を撚り合わせた撚線導体と該撚線導体の外周に形成された絶縁層とからなるケーブルを、オス端子部材に接続するための導体接続構造において、
前記ケーブルの端部の撚線導体を前記絶縁層から突出させて突出部を形成すると共に、その突出部の端部中心から拡げて中空にして、前記突出部に前記オス端子部材を挿入するための筒状のメス端子を形成し、
前記メス端子の外周に、前記オス端子部材との接続時に前記メス端子を締め付けて、前記オス端子部材を締結する締結部材をスライド自在に設けたことを特徴とする導体接続構造。
In a conductor connection structure for connecting a cable composed of a stranded conductor formed by twisting a plurality of strand conductors and an insulating layer formed on the outer periphery of the stranded conductor, to a male terminal member,
To project the stranded wire conductor at the end of the cable from the insulating layer to form a projecting portion, and expand the hollow from the center of the end of the projecting portion to insert the male terminal member into the projecting portion A cylindrical female terminal,
A conductor connection structure characterized in that a fastening member for fastening the male terminal member is slidably provided on the outer periphery of the female terminal at the time of connection with the male terminal member.
前記メス端子は、前記突出部の端部の撚線導体を拡径して筒状に成型した筒部を含み、前記筒部に、軸方向に沿って複数のスリットを形成し、前記筒部を周方向に分割するようにした請求項1記載の導体接続構造。   The female terminal includes a cylindrical portion formed by expanding the stranded wire conductor at the end of the protruding portion into a cylindrical shape, and forming a plurality of slits along the axial direction in the cylindrical portion. The conductor connection structure according to claim 1, wherein the conductor is divided in a circumferential direction. 前記スリットは、前記筒部を周方向に偶数個、均等に分割するよう形成される請求項2記載の導体接続構造。   The conductor connection structure according to claim 2, wherein the slit is formed so as to evenly divide the cylindrical portion evenly in the circumferential direction. 前記メス端子の筒部は、その端部に向けて末広がり形状に形成される請求項1〜3いずれかに記載の導体接続構造。   The conductor connection structure according to any one of claims 1 to 3, wherein the tube portion of the female terminal is formed in a divergent shape toward an end portion thereof. 前記締結部材は、その内壁が前記メス端子の端部に向けて拡がるテーパ状に形成される請求項1〜4いずれかに記載の導体接続構造。   The conductor connection structure according to any one of claims 1 to 4, wherein the fastening member is formed in a tapered shape whose inner wall expands toward an end of the female terminal. 前記メス端子は、前記突出部の周囲にメス端子成型器を配置すると共に、前記突出部の端部に、先端が尖った突起部を有する押し込み部材を押し込み、前記突出部の複数の素線導体を内側から拡げると共に、前記メス端子成型器と前記押し込み部材間で加圧成型して形成される請求項1〜5いずれかに記載の導体接続構造。   The female terminal has a female terminal molding machine disposed around the protruding portion, and a pushing member having a protruding portion with a sharp tip is pushed into an end portion of the protruding portion, and a plurality of wire conductors of the protruding portion The conductor connection structure according to claim 1, wherein the conductor connection structure is formed by press molding between the female terminal molding device and the pushing member. 前記メス端子の筒部は、前記加圧成型後、その端部を外側に拡げて末広がり形状に形成される請求項6記載の導体接続構造。   The conductor connection structure according to claim 6, wherein after the pressure molding, the cylindrical portion of the female terminal is formed in an end-spread shape by expanding an end portion thereof outward. 前記メス端子は、前記突出部の複数の素線導体を内側から拡げて加圧成型した後、導電性の金属を付着させて形成される請求項1〜7いずれかに記載の導体接続構造。   The said female terminal is a conductor connection structure in any one of Claims 1-7 formed by making the some metal wire conductor of the said protrusion part expand from the inside, and press-molding, and making a conductive metal adhere. 前記メス端子は、前記撚線導体端部の複数の素線導体に導電性の金属を付着させた後、前記複数の素線導体を内側から拡げて加圧成型して形成される請求項1〜7いずれかに記載の導体接続構造。   2. The female terminal is formed by attaching a conductive metal to a plurality of strand conductors at the end of the stranded conductor, and then expanding and pressing the plurality of strand conductors from the inside. Conductor connection structure in any one of -7. 前記締結部材が、前記撚線導体と同じ材料、またはステンレスからなる請求項1〜9いずれかに記載の導体接続構造。   The conductor connection structure according to claim 1, wherein the fastening member is made of the same material as the stranded conductor or stainless steel. 前記オス端子部材が、ピン端子である請求項1〜10いずれかに記載の導体接続構造。   The conductor connection structure according to claim 1, wherein the male terminal member is a pin terminal. 前記オス端子部材が、複数の素線導体を撚り合わせた撚線導体と該撚線導体の外周に形成された絶縁層とからなるケーブルであり、該ケーブルの端部の撚線導体を絶縁層から突出させて突出部を形成すると共に、その突出部の端部を圧縮して縮径して、前記突出部に前記メス端子に嵌合するオス端子を形成したものである請求項1〜10いずれかに記載の導体接続構造。   The male terminal member is a cable composed of a stranded conductor formed by twisting a plurality of strand conductors and an insulating layer formed on the outer periphery of the stranded conductor, and the stranded conductor at the end of the cable is an insulating layer. 11. A projecting portion is formed by projecting from an end of the projecting portion, and an end portion of the projecting portion is compressed and reduced in diameter to form a male terminal fitted to the female terminal on the projecting portion. The conductor connection structure according to any one of the above.
JP2009044270A 2009-02-26 2009-02-26 Conductor connecting structure Pending JP2010198979A (en)

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CN201010121319.1A CN101826673B (en) 2009-02-26 2010-02-22 Conductor connection structure

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010212151A (en) * 2009-03-11 2010-09-24 Hitachi Cable Ltd Connector
CN107959272A (en) * 2016-10-17 2018-04-24 国家电网公司 Current conversion station is with sliding/be fixedly connected overcurrent gold utensil

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Publication number Priority date Publication date Assignee Title
JPS4877679U (en) * 1971-12-25 1973-09-25
JPH05290933A (en) * 1992-04-13 1993-11-05 Hitachi Ltd Connector
JP2007059204A (en) * 2005-08-24 2007-03-08 Chugoku Electric Power Co Inc:The Connection sleeve
JP2008103153A (en) * 2006-10-18 2008-05-01 Auto Network Gijutsu Kenkyusho:Kk Socket terminal
JP2008103152A (en) * 2006-10-18 2008-05-01 Auto Network Gijutsu Kenkyusho:Kk Socket terminal

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Publication number Priority date Publication date Assignee Title
JPS4877679U (en) * 1971-12-25 1973-09-25
JPH05290933A (en) * 1992-04-13 1993-11-05 Hitachi Ltd Connector
JP2007059204A (en) * 2005-08-24 2007-03-08 Chugoku Electric Power Co Inc:The Connection sleeve
JP2008103153A (en) * 2006-10-18 2008-05-01 Auto Network Gijutsu Kenkyusho:Kk Socket terminal
JP2008103152A (en) * 2006-10-18 2008-05-01 Auto Network Gijutsu Kenkyusho:Kk Socket terminal

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010212151A (en) * 2009-03-11 2010-09-24 Hitachi Cable Ltd Connector
CN107959272A (en) * 2016-10-17 2018-04-24 国家电网公司 Current conversion station is with sliding/be fixedly connected overcurrent gold utensil
CN107959272B (en) * 2016-10-17 2023-05-30 国家电网公司 Sliding/fixed connection overcurrent fitting for convertor station

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