JP4719570B2 - Liquid state detection sensor - Google Patents

Liquid state detection sensor Download PDF

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JP4719570B2
JP4719570B2 JP2005375803A JP2005375803A JP4719570B2 JP 4719570 B2 JP4719570 B2 JP 4719570B2 JP 2005375803 A JP2005375803 A JP 2005375803A JP 2005375803 A JP2005375803 A JP 2005375803A JP 4719570 B2 JP4719570 B2 JP 4719570B2
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享史 山本
威夫 笹沼
美邦 佐藤
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Niterra Co Ltd
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Description

本発明は、液体収容容器内に収容される液体中の特定成分の濃度を少なくとも検出するための液体性状検出素子を備える液体状態検知センサに関するものである。   The present invention relates to a liquid state detection sensor including a liquid property detection element for detecting at least the concentration of a specific component in a liquid stored in a liquid storage container.

近年、例えば、ディーゼル自動車から排出される窒素酸化物(NOx)を無害なガスに還元する排ガス浄化装置にNOx選択還元触媒(SCR)を用いる場合があるが、その還元剤として尿素水溶液が用いられる。この尿素水溶液は、窒素酸化物を効果的に還元するにあたって、適正な濃度範囲(尿素水溶液中に含まれる尿素の濃度範囲)があることが知られている。しかし、尿素水タンクに適正な濃度の尿素水溶液を収容した場合であっても、経時変化等に起因して尿素濃度が適正な範囲を逸脱してしまうことがある。また、尿素水タンクに誤って適正な尿素水溶液以外の液体(例えば、純水)が収容される可能性もある。そこで、尿素水タンクに尿素水溶液の濃度を検知する濃度センサを取り付け、尿素水溶液の濃度が適正範囲から逸脱した場合などの異常時に警告等を発し、排ガス浄化装置による窒素酸化物の還元が適切に行えなくなっていることを運転者に知らせるシステムが提案されている(例えば、特許文献1参照)。   In recent years, for example, a NOx selective reduction catalyst (SCR) may be used in an exhaust gas purification device that reduces nitrogen oxide (NOx) discharged from a diesel vehicle to a harmless gas, and an aqueous urea solution is used as the reducing agent. . It is known that this aqueous urea solution has an appropriate concentration range (the concentration range of urea contained in the aqueous urea solution) for effectively reducing nitrogen oxides. However, even when a urea aqueous solution having an appropriate concentration is accommodated in the urea water tank, the urea concentration may deviate from an appropriate range due to a change with time. Further, there is a possibility that liquid (for example, pure water) other than the appropriate urea aqueous solution is erroneously stored in the urea water tank. Therefore, a concentration sensor that detects the concentration of the urea aqueous solution is attached to the urea water tank, and a warning is issued in the event of an abnormality such as when the concentration of the urea aqueous solution deviates from the appropriate range. There has been proposed a system that informs the driver that it is no longer possible (see, for example, Patent Document 1).

また、尿素水溶液に含まれる尿素濃度を検出するセンサとして、後端部に尿素水タンク取り付け用の取付部が形成された支持部の先端部に、センサ部を取り付けたものが知られている(例えば、特許文献2参照)。この特許文献2では、センサ部が、発熱体を含む濃度検知部と尿素水溶液との熱交換のための濃度検知部用熱伝達部材とから構成されており、濃度検知部用熱伝達部材を囲むように尿素溶液導入路を形成するカバー部材が設けられている。このようにカバー部材を設けることで、センサ部周囲の尿素水溶液に振動等に基づく激しい流動が生じ難く、センサ部による濃度検知の精度を高めることが可能となる。   Further, as a sensor for detecting the urea concentration contained in the urea aqueous solution, a sensor in which a sensor part is attached to the front end part of a support part in which a urea water tank attachment part is formed at the rear end part is known ( For example, see Patent Document 2). In this patent document 2, the sensor part is comprised from the density | concentration detection part containing a heat generating body, and the heat transfer member for density | concentration detection parts for heat exchange with urea aqueous solution, and surrounds the heat transfer member for density | concentration detection parts. Thus, a cover member that forms the urea solution introduction path is provided. By providing the cover member in this manner, it is difficult for the aqueous urea solution around the sensor unit to vigorously flow due to vibration or the like, and it is possible to improve the accuracy of concentration detection by the sensor unit.

特開2000−371831公報JP 2000-371831 A 特開2005−84026公報JP-A-2005-84026

しかし、特許文献2に開示された濃度センサでは、カバー部材を取り付けるにあたって、取付ネジを複数用いて取り付ける構成であるため、部品点数が多くなりがちで組み立て作業が厄介であり、構造自体も複雑となる。   However, since the concentration sensor disclosed in Patent Document 2 is configured to be mounted using a plurality of mounting screws when mounting the cover member, the number of parts tends to increase and the assembly work is complicated, and the structure itself is complicated. Become.

本発明は、こうした問題点に鑑みてなされたもので、液体中の特定成分の濃度を少なくとも検出するための液体性状検出素子を備える液体状態検知センサにおいて、組み立て上の問題がなく、とくに、液体性状検出素子をその先端部を突出させた状態で保持するホルダに包囲部材を取付ける構造が複雑とならない液体状態検知センサを提供することを目的とする。   The present invention has been made in view of such problems, and there is no problem in assembly in a liquid state detection sensor including a liquid property detection element for detecting at least the concentration of a specific component in a liquid. It is an object of the present invention to provide a liquid state detection sensor in which a structure for attaching an enclosing member to a holder that holds a property detection element in a state in which a tip end portion is protruded is not complicated.

請求項1に記載の本発明は、収容容器内に収容される液体中の特定成分の濃度を少なくとも検出するための液体性状検出素子を備える液体状態検知センサであって、
前記液体性状検出素子の先端部を自身の先端より突出させた状態で当該液体性状検出素子を保持するホルダと、該ホルダを取付けることによって前記液体性状検出素子を支持するホルダ取付け部材と、
前記液体性状検出素子の先端部を包囲するように前記ホルダの先端部又は先端寄り部位に外嵌されて取付けられてなる、前記液体が流通する流通孔が形成された包囲部材とを備えており、
前記ホルダは、その先端部又は先端寄り部位の外周面に凹部が形成される一方、前記包囲部材は、該ホルダに外嵌される基端部又は基端寄り部位に、その内側に突出すると共に弾性変形することで前記凹部に嵌合可能の凸部を備えており、該凸部が前記凹部に嵌合されて該包囲部材が前記ホルダに抜け止め状に取付けられてなり、しかも、前記包囲部材の外周面のうちの前記凸部に対応する部位と、前記ホルダの外周面のうち前記包囲部材が外嵌されていない部位とに跨るようにして、ゴム製でリング状をなす支持部材を前記包囲部材と前記ホルダとの外周面に締り嵌め状に取付けてなることを特徴とする。
The present invention according to claim 1 is a liquid state detection sensor including a liquid property detection element for detecting at least the concentration of a specific component in a liquid stored in a storage container.
A holder that holds the liquid property detection element in a state in which the tip of the liquid property detection element protrudes from its tip, a holder attachment member that supports the liquid property detection element by attaching the holder,
An enclosing member formed with a flow hole through which the liquid flows, and is attached to the front end portion or a portion near the front end of the holder so as to surround the front end portion of the liquid property detecting element. ,
The holder has a recess formed on the outer peripheral surface of the distal end portion or a portion near the distal end, while the surrounding member protrudes inward to a proximal end portion or a proximal end portion fitted on the holder. A convex part that can be fitted into the concave part by elastic deformation is provided, the convex part is fitted into the concave part, and the surrounding member is attached to the holder in a retaining shape , and the enclosure A support member that is made of rubber and has a ring shape so as to straddle a portion corresponding to the convex portion of the outer peripheral surface of the member and a portion of the outer peripheral surface of the holder where the surrounding member is not externally fitted. It is characterized by being attached to the outer peripheral surfaces of the surrounding member and the holder in an interference fit.

請求項2に記載の本発明は、前記凸部は、凸部自身の端部を先端側に位置させて内側に斜めに突出するように、包囲部材自身の壁を切起こして形成されてなる突出片部であることを特徴とする請求項1に記載の液体状態検知センサである。   According to a second aspect of the present invention, the convex portion is formed by raising the wall of the surrounding member itself so that the end portion of the convex portion itself is positioned on the tip side and protrudes obliquely inward. It is a protrusion piece part, It is a liquid state detection sensor of Claim 1 characterized by the above-mentioned.

請求項1に記載の本発明は、上記したように、前記包囲部材の外周面のうちの前記凸部に対応する部位と、前記ホルダの外周面のうち前記包囲部材が外嵌されていない部位とに跨るようにして、ゴム製でリング状をなす支持部材を前記包囲部材と前記ホルダとの外周面に締り嵌め状に取付けてなることを、その技術的事項として含んでいる液体状態検知センサである。 In the first aspect of the present invention, as described above, a portion of the outer peripheral surface of the surrounding member corresponding to the convex portion and a portion of the outer peripheral surface of the holder where the surrounding member is not externally fitted. A liquid state detection sensor including , as a technical matter , a rubber-made support member that is ring-shaped and attached to the outer peripheral surface of the surrounding member and the holder in an interference-fitted manner. It is.

請求項3に記載の本発明は、収容容器内に収容される液体中の特定成分の濃度を少なくとも検出するための液体性状検出素子を備える液体状態検知センサであって、
長手方向に延びる筒状の第1部材と、
前記第1部材の内側に配置されると共に、当該第1部材の長手方向に沿って延びる筒状または中実状の第2部材と、
前記液体性状検出素子の先端部を自身の先端より突出させた状態で当該液体性状検出素子を保持すると共に、前記第2部材の先端部に装着されるホルダと、
前記液体が流通する流通孔が形成されると共に、前記ホルダの先端から突出する前記液体性状検出素子の前記先端部の径方向周囲を覆う包囲部材とを備えており、
前記ホルダは、その先端部又は先端寄り部位の外周面に凹部が形成される一方、前記包囲部材は、該ホルダに外嵌される基端部又は基端寄り部位に、その内側に突出すると共に弾性変形することで前記凹部に嵌合可能の凸部を備えており、該凸部が前記凹部に嵌合されて該包囲部材が前記ホルダに抜け止め状に取付けられ、
前記第2部材の外側と前記第1部材の内側との間には、前記第2部材を前記第1部材に対して支持するゴム製でリング状をなす支持部材が介在され、しかも、該支持部材は、前記包囲部材の外周面のうちの前記凸部に対応する部位と、前記ホルダの外周面のうち前記包囲部材が外嵌されていない部位とに跨るようにして、前記包囲部材と前記ホルダとの外周面に締り嵌め状に取付けられてなることを特徴とする。
The present invention described in claim 3 is a liquid state detection sensor including a liquid property detection element for detecting at least the concentration of a specific component in a liquid stored in a storage container,
A cylindrical first member extending in the longitudinal direction;
A cylindrical or solid second member that is disposed inside the first member and extends along the longitudinal direction of the first member;
Holding the liquid property detection element in a state where the tip of the liquid property detection element protrudes from its own tip, and a holder attached to the tip of the second member;
A flow hole through which the liquid flows is formed, and an enclosing member covering a radial periphery of the tip portion of the liquid property detection element protruding from the tip of the holder,
The holder has a recess formed on the outer peripheral surface of the distal end portion or a portion near the distal end, while the surrounding member protrudes inward to a proximal end portion or a proximal end portion fitted on the holder. It is provided with a convex part that can be fitted into the concave part by elastic deformation, the convex part is fitted into the concave part, and the surrounding member is attached to the holder in a retaining shape,
Between the outer side of the second member and the inner side of the first member, a rubber-made support member that supports the second member with respect to the first member is interposed, and the support The member straddles the surrounding member and the surrounding member so as to straddle the portion corresponding to the convex portion of the outer peripheral surface of the surrounding member and the portion of the outer peripheral surface of the holder where the surrounding member is not externally fitted. It is characterized by being attached to the outer peripheral surface of the holder in an interference fit.

請求項4に記載の本発明は、前記凸部は、凸部自身の端部を先端側に位置させて内側に斜めに突出するように、包囲部材自身の壁を切起こして形成されてなる突出片部であることを特徴とする請求項3に記載の液体状態検知センサである。 According to a fourth aspect of the present invention, the convex portion is formed by raising the wall of the surrounding member itself so that the end portion of the convex portion itself is positioned on the tip side and protrudes obliquely inward. It is a protrusion piece part, It is a liquid state detection sensor of Claim 3 characterized by the above-mentioned.

請求項5に記載の本発明は、請求項3又は請求項4のいずれか1項に記載の液体状態検知センサであって、前記第1部材の先端部は、前記包囲部材の径方向周囲を覆う位置まで延設されていることを特徴とする液体状態検知センサである。 The present invention according to claim 5 is the liquid state detection sensor according to any one of claim 3 or claim 4 , wherein the tip end portion of the first member extends around the radial direction of the surrounding member. The liquid state detection sensor is extended to a covering position.

請求項6に記載の本発明は、請求項3〜請求項5のいずれか1項に記載の液体状態検知センサであって、前記第1部材は、導体からなる外筒電極である一方、前記第2部材は、導体からなる内部電極であり、前記第1部材と第2部材とによって、前記収容容器内に収容される前記液体のレベルに応じて静電容量が変化するレベル検知部を形成してなることを特徴とする液体状態検知センサである。 The present invention according to claim 6 is the liquid state detection sensor according to any one of claims 3 to 5 , wherein the first member is an outer cylindrical electrode made of a conductor, The second member is an internal electrode made of a conductor, and the first member and the second member form a level detection unit that changes in capacitance according to the level of the liquid stored in the storage container. This is a liquid state detection sensor.

請求項1に記載の液体状態検知センサは、上記したように包囲部材を備えているところ、前記ホルダは、その先端部又は先端寄り部位の外周面に凹部が形成される一方、前記包囲部材は、該ホルダに外嵌される基端部又は基端寄り部位に、その内側に突出すると共に弾性変形することで前記凹部に嵌合可能の凸部を備えている。これより、該包囲部材を前記ホルダに外嵌して押込むことで該凸部を弾性変形させて前記凹部に嵌合させるだけで、該包囲部材を前記ホルダに抜け止め状に取付けることができる。このような包囲部材は、特許文献2におけるカバー部材に相当するものであるが、その取り付けに当っては、それ自体を押込むことで抜け止め状に取付けられている。すなわち、本発明では、構造の複雑化を招くこともなく、しかも、ネジ部材等の別部材を要することもなく、押込むことのみにより簡易迅速に包囲部材の取付けができる。このため、包囲部材を固定するための工数が従来に比して大きく低減され、組み立て上も容易となるし、また構成が簡素化するため、安価な液体状態検知センサとすることができる。   The liquid state detection sensor according to claim 1 is provided with the surrounding member as described above, and the holder is formed with a concave portion on the outer peripheral surface of the distal end portion or a portion closer to the distal end. The base end portion or the proximal end portion that is externally fitted to the holder is provided with a convex portion that can be fitted into the concave portion by projecting inward and elastically deforming. Thus, the surrounding member can be attached to the holder in a retaining manner simply by elastically deforming the convex portion by fitting the surrounding member into the holder and pushing it into the concave portion. . Such an encircling member corresponds to the cover member in Patent Document 2, but is attached in a retaining shape by pushing in itself when attached. That is, according to the present invention, the surrounding member can be simply and quickly attached only by pushing it in without causing a complicated structure and without requiring another member such as a screw member. For this reason, the man-hour for fixing the surrounding member is greatly reduced as compared with the conventional one, the assembly is facilitated, and the configuration is simplified, so that an inexpensive liquid state detection sensor can be obtained.

さらに、本発明では、液体性状検出素子を包囲部材により包囲しているので、振動等に起因して収容容器内の液体が激しく流動しても、包囲部材が防壁となり液体性状検出素子を保護するので、流動に伴う圧力が液体性状検出素子に直接及ぶのを軽減することができる。これにより、液体性状検出素子の耐久性を向上させることができ、また液体性状検出素子の周囲を取り巻く液体が激しく入れ替わることがないため、安定した濃度検知を行うことができる。   Furthermore, in the present invention, since the liquid property detecting element is surrounded by the surrounding member, the surrounding member acts as a barrier and protects the liquid property detecting element even if the liquid in the storage container flows vigorously due to vibration or the like. Therefore, it is possible to reduce the pressure accompanying the flow from directly reaching the liquid property detecting element. As a result, the durability of the liquid property detecting element can be improved, and the liquid surrounding the liquid property detecting element is not vigorously replaced, so that stable concentration detection can be performed.

なお、液体性状検出素子(以下、単に素子ともいう)及び液体状態検知センサは、少なくとも液体に含まれる特定成分の濃度を検出するものであればよく、濃度以外に液体の温度や、液体の下限レベルを下回ったか否かを検知するものであっても良い。また、液体としては、尿素水溶液、金属粉やセラミック粉が含有された溶液やスラリーなどが挙げられ、それら液体に含まれる特定成分としては、尿素水溶液であれば尿素を例示することができる。   The liquid property detection element (hereinafter also simply referred to as element) and the liquid state detection sensor may be any sensor that detects at least the concentration of a specific component contained in the liquid. In addition to the concentration, the temperature of the liquid and the lower limit of the liquid You may detect whether it fell below the level. Examples of the liquid include an aqueous urea solution, a solution or slurry containing metal powder or ceramic powder, and the specific component contained in the liquid may be urea as long as it is an aqueous urea solution.

前記凸部は、ダボ状のものないし突起でもよいなど、該凸部を弾性変形させて前記凹部に嵌合させることによって、該包囲部材を前記ホルダに抜け止め状に取付けられるものであればよく、その形状、構造は格別限定されるものではない。しかし、請求項2に記載のもののように、凸部自身の端部(先端部)を先端側(素子の先端側)に位置させて内側に斜めに突出するように、包囲部材自身の壁を切起こして形成されてなる突出片部としたものでは、包囲部材を金属板をプレス成形で成形する際には、その凸部の形成が容易であると共に、ホルダに取付けた際には高い抜け止め性を付与できる。なお、凹部、凸部の数は適宜に設定すればよい。   The convex portion may be a dowel shape or a protrusion, as long as the surrounding member can be attached to the holder in a retaining manner by elastically deforming the convex portion and fitting the convex portion into the concave portion. The shape and structure are not particularly limited. However, as in the second aspect, the wall of the surrounding member itself is arranged so that the end portion (tip portion) of the convex portion itself is located on the tip side (tip side of the element) and protrudes obliquely inward. In the projecting piece formed by cutting and raising, when the surrounding member is formed by press forming a metal plate, it is easy to form the convex portion, and when it is attached to the holder, the protruding portion is high. Stopping property can be imparted. In addition, what is necessary is just to set the number of a recessed part and a convex part suitably.

さらに、請求項1に記載のように、前記包囲部材の外周面のうちの前記凸部に対応する部位と、前記ホルダの外周面のうち前記包囲部材が外嵌されていない部位とに跨るようにして、ゴム製でリング状をなす支持部材を前記包囲部材と前記ホルダとの外周面に締り嵌め状に取付けてなるものであることから、包囲部材がホルダに遊嵌状で外嵌(隙間嵌め)されているとしても、ガタツクことなくその取付けの安定が図られる。すなわち、包囲部材の取付けは嵌合部の精度を考慮すると、隙間嵌めとするのが好ましいが、その場合には緩みがあることから取付けが不安定となる。しかし、このように支持部材が取付けられていれば、包囲部材の強固な固定が得られるため、その安定性ないし信頼性の高い取付けが得られる。すなわち、本発明では、自動車に搭載される場合のように、絶えず振動を受けるような使用環境におかれるものにおいても、その耐久性が高められる。 Furthermore, as described in claim 1, the outer peripheral surface of the surrounding member extends over a portion corresponding to the convex portion and a portion of the outer peripheral surface of the holder where the surrounding member is not externally fitted. The ring-shaped support member made of rubber is attached to the outer peripheral surface of the surrounding member and the holder in an interference fit , so that the surrounding member is loosely fitted to the holder (clearance gap). Even if it is fitted, the mounting can be stabilized without rattling. That is, in consideration of the accuracy of the fitting portion, the surrounding member is preferably fitted with a gap, but in that case, the attachment becomes unstable due to looseness. However, if the support member is attached in this way, the surrounding member can be firmly fixed, and thus the attachment with high stability or high reliability can be obtained. That is, according to the present invention, the durability is enhanced even in a usage environment that is constantly subjected to vibration, such as when mounted on an automobile.

そして、請求項3に記載の発明は、その構成に基づいて、包囲部材の取り付け上、及びその取付け後の効果については請求項1におけるのと同様の効果が得られる。また、請求項3に記載の発明は、請求項1におけるホルダ取付け部材に代えて、それに相当する第2部材の先端部にホルダを装着し、この第2部材を長手方向に延びる筒状の第1部材の内側に配置するとともに、前記第2部材の外側と前記第1部材の内側との間には、前記第2部材を前記第1部材に対して支持するゴム製でリング状をなす支持部材が介在されている。このため、請求項1におけるのと同様の効果に加えて、第2部材の支持の安定化が図られるという効果も得られる。しかも、該支持部材は、前記包囲部材の外周面のうちの前記凸部に対応する部位と、前記ホルダの外周面のうち前記包囲部材が外嵌されていない部位とに跨るようにして、前記包囲部材と前記ホルダとの外周面に締り嵌め状に取付けられていることから、包囲部材の取付けの安定も図られている。 The invention described in claim 3, based on its configuration, the mounting of the enclosing member, and the effect of the post-mounting obtain the same effect as in claim 1. According to a third aspect of the present invention, in place of the holder mounting member according to the first aspect, a holder is attached to the tip of the second member corresponding thereto, and the second member extends in the longitudinal direction. A rubber-made support that is arranged inside one member and that supports the second member with respect to the first member between the outside of the second member and the inside of the first member. A member is interposed. For this reason, in addition to the effect similar to that in claim 1, the effect of stabilizing the support of the second member is also obtained. Moreover, the support member straddles a portion corresponding to the convex portion of the outer peripheral surface of the surrounding member and a portion of the outer peripheral surface of the holder where the surrounding member is not externally fitted, Since it is attached to the outer peripheral surfaces of the surrounding member and the holder in an interference fit, the attachment of the surrounding member is also stable.

また、このような本発明の液体状態検知センサによれば、第2部材をゴム製の支持部材により第1部材の内側に弾性的に支持するものであるから、振動等による内部応力の発生や共振等の発生を抑制することができ、第1部材、第2部材の変形を有効に抑制することができる。これにより、安定してホルダを支持部材に支持させることができ、ひいては液体性状検出素子のホルダによる保持を長期にわたって良好に維持することができる。さらに、請求項4に記載の発明においては、請求項2に記載の発明と同様の効果が得られる。 Further, according to the liquid state detection sensor of the present invention, the second member is elastically supported on the inner side of the first member by the rubber support member. Generation | occurrence | production of resonance etc. can be suppressed and a deformation | transformation of a 1st member and a 2nd member can be suppressed effectively. Accordingly, the holder can be stably supported by the support member, and as a result, the holding of the liquid property detection element by the holder can be favorably maintained over a long period of time. Furthermore, in the invention described in claim 4, the same effect as that of the invention described in claim 2 can be obtained.

そして、請求項5に記載のように、前記第1部材の先端部が、前記包囲部材の径方向周囲を覆う位置まで延設されているものでは、包囲部材に加えて液体性状検出素子の周囲が第1部材の先端部にも覆われることになる。このため、振動等に起因して収容容器内の液体が激しく流動しても、包囲部材及び第1部材の先端部が防壁となるため、流動に伴う圧力が液体性状検出素子に直接及ぶのをより一層軽減することができる。これにより、液体性状検出素子の耐久性をさらに向上させることができ、また液体性状検出素子の周囲を取り巻く液体が激しく入れ替わることがないため、より安定した濃度検知を行うことができる。 Further, as described in claim 5, in the case where the tip end portion of the first member is extended to a position covering the circumference of the surrounding member in the radial direction, the periphery of the liquid property detecting element is added to the surrounding member. Is also covered at the tip of the first member. For this reason, even if the liquid in the storage container flows violently due to vibration or the like, the front end portion of the surrounding member and the first member serves as a barrier, so that the pressure accompanying the flow directly reaches the liquid property detection element. This can be further reduced. As a result, the durability of the liquid property detecting element can be further improved, and the liquid surrounding the liquid property detecting element is not vigorously replaced, so that more stable concentration detection can be performed.

さらに、請求項6に記載の発明では、第1部材及び第2部材を導体から構成し、この第1部材と第2部材とによって、収容容器内に収容される液体のレベルに応じて静電容量が変化するレベル検知部(即ち、コンデンサ)を形成している。このように、液体性状検出素子を収容容器内の狙い位置に配置させるための第1部材及び第2部材をレベル検知部として兼用させることで、1つの液体状態検知センサを用いて、少なくとも液体の特定成分の濃度検知と液体のレベル変化の検知を行うことができる。これにより、収容容器内に収容される液体の濃度検知とレベル変化の検知を行う必要がある場合にも、1つのセンサを取り付けるだけで両検知を行うことができる。なお、液体が尿素水溶液のように導電性を呈する場合には、第1部材と第2部材との間での短絡防止のために、第2部材のうちで液体に接触する予定の部位の表面に絶縁性の被膜をコーティングすることで、導電性の液体のレベル変化を検知することが可能となる。 Furthermore, in the invention described in claim 6 , the first member and the second member are made of conductors, and the first member and the second member are used to electrostatically change the level of the liquid stored in the storage container. A level detector (that is, a capacitor) in which the capacitance changes is formed. In this way, by using the first member and the second member for disposing the liquid property detection element at the target position in the container as the level detection unit, a single liquid state detection sensor is used, so that at least the liquid state is detected. It is possible to detect the concentration of the specific component and the change in the level of the liquid. Thereby, even when it is necessary to detect the concentration of the liquid stored in the storage container and to detect the level change, both detections can be performed by attaching only one sensor. When the liquid exhibits conductivity like an aqueous urea solution, the surface of the portion of the second member that is to come into contact with the liquid in order to prevent a short circuit between the first member and the second member. By coating with an insulating film, it is possible to detect a level change of the conductive liquid.

以下、本発明を具体化した液体状態検知センサの一実施の形態について、図面を参照して説明する。図1〜図12を参照し、一例としての液体状態検知センサ100の構造について説明する。   Hereinafter, an embodiment of a liquid state detection sensor embodying the present invention will be described with reference to the drawings. With reference to FIGS. 1-12, the structure of the liquid state detection sensor 100 as an example is demonstrated.

図1は、液体状態検知センサ100の縦断正面図である。図2は、液体状態検知センサ100の液体性状検知部30付近の拡大断面図及びその要部のさらなる拡大図である。図3は、セラミックヒータ110のヒータパターン115を示す模式図である。図4は、セラミックヒータ110の先端を突出させて保持するホルダ120を先端側から見た斜視図及びこれに取付けられるプロテクタ130を先端側から見た斜視図である。図5は、セラミックヒータ110の先端を突出させて保持するホルダ120を内部電極20に取付けた状態の破断正面図、及びこれに取付けられるプロテクタ130の破断正面図である。図6は、図5においてプロテクタ130をホルダ120の先端寄り部位に外嵌して取付けた状態の破断正面図である。図7は、図6におけるX1−X1断面図である。図8は、ゴムブッシュ80を斜め下方からみた斜視図である。図9は、ゴムブッシュ80の側面図である。図10は、ゴムブッシュ80の平面図である。図11は、図10の一点鎖線A−Aにおいて矢視方向からみたゴムブッシュ80の断面図である。図12は、図1に示す液体状態検知センサ100を先端側から軸線O方向に見た液体状態検知センサ100の底面図である。なお、液体状態検知センサ100において、レベル検知部70(外筒電極10および内部電極20から構成されるコンデンサ)の長手方向を軸線O方向とし、液体性状検知部30が設けられる側を先端側、そして、取付部40が設けられる側を後端側とする。   FIG. 1 is a longitudinal front view of the liquid state detection sensor 100. FIG. 2 is an enlarged cross-sectional view in the vicinity of the liquid property detection unit 30 of the liquid state detection sensor 100 and a further enlarged view of the main part. FIG. 3 is a schematic diagram showing the heater pattern 115 of the ceramic heater 110. FIG. 4 is a perspective view of the holder 120 that protrudes and holds the tip of the ceramic heater 110 as viewed from the tip side, and a perspective view of the protector 130 attached thereto as viewed from the tip side. FIG. 5 is a cutaway front view of the state in which the holder 120 that holds the tip of the ceramic heater 110 protruding is attached to the internal electrode 20, and a cutaway front view of the protector 130 attached thereto. FIG. 6 is a cutaway front view of the state in which the protector 130 is externally fitted to and attached to the distal end portion of the holder 120 in FIG. 7 is a cross-sectional view taken along line X1-X1 in FIG. FIG. 8 is a perspective view of the rubber bush 80 as viewed obliquely from below. FIG. 9 is a side view of the rubber bush 80. FIG. 10 is a plan view of the rubber bush 80. FIG. 11 is a cross-sectional view of the rubber bush 80 as viewed from the direction of the arrows along the one-dot chain line AA in FIG. FIG. 12 is a bottom view of the liquid state detection sensor 100 when the liquid state detection sensor 100 shown in FIG. 1 is viewed in the direction of the axis O from the front end side. In the liquid state detection sensor 100, the longitudinal direction of the level detection unit 70 (capacitor composed of the outer cylinder electrode 10 and the internal electrode 20) is the axis O direction, and the side where the liquid property detection unit 30 is provided is the tip side, The side on which the mounting portion 40 is provided is the rear end side.

本実施の形態の液体状態検知センサ100は、ディーゼル自動車の排気ガス中に含まれる窒素酸化物(NOx)の還元に使用される尿素水溶液の状態、つまりは尿素水溶液のレベル(液位)と、その尿素水溶液に含まれる特定成分としての尿素の濃度を検知するためのセンサである。図1に示すように、液体状態検知センサ(以下、単にセンサともいう)100は、円筒形状を有する外筒電極10、および、その外筒電極10の内部にて外筒電極10の軸線O方向に沿って設けられた円筒状の内部電極20から構成されるレベル検知部70と、内部電極20の先端側に設けられた液体性状検知部30と、液体状態検知センサ100を、尿素水溶液の収容容器としての尿素水タンク(図示外)に取り付けるための取付部40などから、以下に詳述するように構成されている。なお、本形態における外筒電極10は、請求項3に記載の本発明をなすところの、長手方向に延びる筒状の第1部材であり、また、内部電極20が、第1部材の内側に配置され、第1部材の長手方向に沿って延びる筒状または中実状の第2部材である。そして、ここに内部電極20が、請求項1に記載の本発明をなすところの、ホルダ取付け部材をなしている。 The liquid state detection sensor 100 of the present embodiment includes a state of an aqueous urea solution used for reduction of nitrogen oxide (NOx) contained in exhaust gas of a diesel vehicle, that is, the level (liquid level) of the aqueous urea solution, It is a sensor for detecting the concentration of urea as a specific component contained in the urea aqueous solution. As shown in FIG. 1, a liquid state detection sensor (hereinafter also simply referred to as a sensor) 100 includes an outer cylinder electrode 10 having a cylindrical shape, and the direction of the axis O of the outer cylinder electrode 10 inside the outer cylinder electrode 10. A level detector 70 composed of a cylindrical internal electrode 20 provided along the line, a liquid property detector 30 provided on the distal end side of the internal electrode 20, and a liquid state detection sensor 100 are accommodated in an aqueous urea solution. It is comprised so that it may explain in full detail below from the attaching part 40 etc. for attaching to the urea water tank (not shown) as a container. In addition, the outer cylinder electrode 10 in this embodiment is a cylindrical first member extending in the longitudinal direction according to the third aspect of the present invention, and the internal electrode 20 is disposed inside the first member. A cylindrical or solid second member that is disposed and extends along the longitudinal direction of the first member. Here, the internal electrode 20 constitutes a holder mounting member according to the first aspect of the present invention.

本形態におけるセンサ100をなす外筒電極10は金属材料からなり、軸線O方向に延びる長細い円筒形状を呈している。外筒電極10の外周上における周方向に等間隔となる3本の母線上には、各母線に沿ってそれぞれ複数の細幅のスリット15が断続的に開口されている。また、外筒電極10の先端部11において、上記スリット15が形成された各母線上には、後述する内部電極20との間に介在され、支持部材をなすゴムブッシュ80の抜け防止のための開口部16がそれぞれ設けられている。さらに、外筒電極10の後端側の基端部12に近い位置で、スリット15が形成された各母線とは異なる母線上には、1つの空気抜き孔19が形成されている。また、外筒電極10の先端部11は、後述するセラミックヒータ110の径方向周囲を覆って保護する包囲部材をなすプロテクタ130ごと包囲するように、開口部16の位置よりさらに軸線O方向先端側に延長されている。そして最先端部は開口されており、液体性状検知部30を構成するプロテクタ130が開口側(図1下側)から視認可能な状態となっている。なお、前記もしたように、外筒電極10が、本発明における「第1部材」に相当する。   The outer cylinder electrode 10 constituting the sensor 100 in this embodiment is made of a metal material and has a long and thin cylindrical shape extending in the axis O direction. A plurality of narrow slits 15 are intermittently opened along each bus bar on three bus bars that are equally spaced in the circumferential direction on the outer periphery of the outer cylindrical electrode 10. Further, at the distal end portion 11 of the outer cylinder electrode 10, on each bus bar in which the slit 15 is formed, it is interposed between the inner electrode 20 to be described later and is used for preventing the rubber bush 80, which forms a support member, from coming off. Each opening 16 is provided. Furthermore, one air vent hole 19 is formed on a bus bar different from each bus bar in which the slits 15 are formed at a position close to the base end portion 12 on the rear end side of the outer cylinder electrode 10. Further, the distal end portion 11 of the outer cylinder electrode 10 is further distal to the axial O direction from the position of the opening portion 16 so as to surround the protector 130 that forms an enclosing member that covers and protects the periphery of the ceramic heater 110 described later in the radial direction. Has been extended. And the most advanced part is opened, The protector 130 which comprises the liquid property detection part 30 is in the state which can be visually recognized from the opening side (FIG. 1 lower side). As described above, the outer cylinder electrode 10 corresponds to the “first member” in the present invention.

次に、外筒電極10は、基端部12が金属製の取付部40の電極支持部41の外周に係合した状態で溶接されている。取付部40は尿素水タンク(図示外)に液体状態検知センサ100を固定するための台座として機能し、取り付けボルトを挿通するための取り付け孔(図示外)が鍔部42に形成されている。また、取付部40の鍔部42を挟んで電極支持部41の反対側には、液体状態検知センサ100と外部回路(図示外)との電気的な接続を行うために設けられた中継用の回路基板60などを収容する収容部43が形成されている。   Next, the outer cylinder electrode 10 is welded in a state in which the base end portion 12 is engaged with the outer periphery of the electrode support portion 41 of the metal attachment portion 40. The attachment portion 40 functions as a base for fixing the liquid state detection sensor 100 to the urea water tank (not shown), and an attachment hole (not shown) for inserting the attachment bolt is formed in the flange portion 42. Further, on the opposite side of the electrode support portion 41 with the flange portion 42 of the mounting portion 40 interposed therebetween, a relay is provided for electrical connection between the liquid state detection sensor 100 and an external circuit (not shown). A housing portion 43 for housing the circuit board 60 and the like is formed.

回路基板60は、収容部43の内壁面の四隅より突出する基板載置部(図示外)上に載置されている。収容部43はカバー45に覆われ保護されており、そのカバー45は、鍔部42に固定されている。また、カバー45の側面にはコネクタ62が固定されており、コネクタ62の接続端子(図示外)と回路基板60上のパターンとが配線ケーブル61によって接続されている。このコネクタ62を介し、回路基板60と外部回路(図示外)との接続が行われている。   The circuit board 60 is placed on a board placement portion (not shown) protruding from the four corners of the inner wall surface of the housing portion 43. The accommodating portion 43 is covered and protected by a cover 45, and the cover 45 is fixed to the flange portion 42. Further, a connector 62 is fixed to the side surface of the cover 45, and a connection terminal (not shown) of the connector 62 and a pattern on the circuit board 60 are connected by a wiring cable 61. The circuit board 60 and an external circuit (not shown) are connected via the connector 62.

取付部40の電極支持部41には収容部43内に貫通する孔46が開口されており、この孔46内に、内部電極20の基端部22が挿通されている。本実施の形態の内部電極20は軸線O方向に延びる長細い円筒形状をした金属材料からなっている。この内部電極20の外周面上には、PTFE、PFA、ETFE等のフッ素系樹脂やエポキシ樹脂、ポリイミド樹脂などからなる絶縁性被膜23が形成されている。絶縁性被膜23は、このような樹脂をディッピングもしくは静電粉体塗装により内部電極20の外表面上に塗布し、熱処理することにより、樹脂コーティング層の形態で形成される。後述するが、この内部電極20と外筒電極10との間で、尿素水溶液のレベルに応じて静電容量が変化するコンデンサを形成してなるレベル検知部70が構成されている。なお、上記もしたように、内部電極20が、本発明における「第2部材」に相当する。   A hole 46 penetrating into the accommodating portion 43 is opened in the electrode support portion 41 of the attachment portion 40, and the base end portion 22 of the internal electrode 20 is inserted into the hole 46. The internal electrode 20 of the present embodiment is made of a long and thin cylindrical metal material extending in the direction of the axis O. On the outer peripheral surface of the internal electrode 20, an insulating film 23 made of a fluorine resin such as PTFE, PFA, ETFE, an epoxy resin, a polyimide resin, or the like is formed. The insulating coating 23 is formed in the form of a resin coating layer by applying such a resin on the outer surface of the internal electrode 20 by dipping or electrostatic powder coating and heat-treating it. As will be described later, a level detector 70 is formed between the internal electrode 20 and the outer cylinder electrode 10 by forming a capacitor whose capacitance changes according to the level of the urea aqueous solution. As described above, the internal electrode 20 corresponds to the “second member” in the present invention.

この内部電極20の軸線O方向の後端側の基端部22の外周には、内部電極20を取付部40に固定するためにフランジ状をなすパイプガイド55が固定されており、電極支持部41における孔46内に上端部を係合して配置された筒状のインナーケース50の内側に配置され、パイプガイド55を介して係合されている。すなわち、このパイプガイド55は、内部電極20の基端部22の端縁寄りに接合された環状のガイド部材である。一方、インナーケース50は内部電極20と外筒電極10とが確実に絶縁されるように内部電極20を位置決め支持する鍔付き筒状の樹脂製部材であり、先端側が取付部40の電極支持部41の孔46に内挿されている。そして、このインナーケース50には径方向外側に向かって突出する鍔部51が形成されており、インナーケース50が電極支持部41に係合される際には、収容部43側から電極支持部41の孔46に挿通される。そして、鍔部51が収容部43内の底面に当接することで、インナーケース50が孔46内を通り抜けることが防止されている。また、内部電極20は、収容部43側からインナーケース50の内側に挿通されるが、パイプガイド55が鍔部51に当接することで、インナーケース50からの脱落が防止されている。   A flange-shaped pipe guide 55 is fixed to the outer periphery of the base end portion 22 on the rear end side in the axis O direction of the internal electrode 20 to fix the internal electrode 20 to the mounting portion 40. 41 is disposed inside a cylindrical inner case 50 that is disposed with the upper end engaged in a hole 46 in 41, and is engaged via a pipe guide 55. That is, the pipe guide 55 is an annular guide member joined to the end edge of the base end portion 22 of the internal electrode 20. On the other hand, the inner case 50 is a flanged cylindrical resin member that positions and supports the internal electrode 20 so that the internal electrode 20 and the outer cylindrical electrode 10 are reliably insulated, and the tip side is an electrode support portion of the mounting portion 40. 41 is inserted into the hole 46. The inner case 50 is formed with a flange portion 51 that protrudes radially outward. When the inner case 50 is engaged with the electrode support portion 41, the electrode support portion is inserted from the housing portion 43 side. 41 is inserted through the hole 46. The flange 51 is brought into contact with the bottom surface of the housing 43 to prevent the inner case 50 from passing through the hole 46. Further, the internal electrode 20 is inserted into the inner case 50 from the accommodating portion 43 side, but the pipe guide 55 is brought into contact with the flange portion 51 so that the inner electrode 20 is prevented from falling off from the inner case 50.

さらに、インナーケース50の外周と内周とには、それぞれ、Oリング53とOリング54とが設けられている。Oリング53は、インナーケース50の外周と取付部40の孔46との間の隙間を密閉し、Oリング54は、インナーケース50の内周と内部電極20の基端部22の外周との間の隙間を密閉している。これにより、液体状態検知センサ100が尿素水タンク(図示外)の天板又は上蓋に取り付けられた際に、尿素水タンクの内部と外部とが収容部43を介して連通しないようにその水密性および気密性が保たれるように構成されている。なお、取付部40の鍔部42の先端側の面(図1下面)には図示外の板状のシール部材が装着され、液体状態検知センサ100を尿素水タンクに取り付けた際に、鍔部42と尿素水タンクとの間の水密性および気密性が保たれるようになっている。   Further, an O-ring 53 and an O-ring 54 are provided on the outer periphery and the inner periphery of the inner case 50, respectively. The O-ring 53 seals a gap between the outer periphery of the inner case 50 and the hole 46 of the mounting portion 40, and the O-ring 54 is formed between the inner periphery of the inner case 50 and the outer periphery of the base end portion 22 of the internal electrode 20. The gap between them is sealed. Thereby, when the liquid state detection sensor 100 is attached to the top plate or upper lid of the urea water tank (not shown), the water tightness is prevented so that the inside and the outside of the urea water tank do not communicate with each other through the accommodating portion 43. And airtightness is maintained. A plate-like seal member (not shown) is attached to the tip side surface (the lower surface in FIG. 1) of the flange portion 42 of the attachment portion 40, and the flange portion when the liquid state detection sensor 100 is attached to the urea water tank. The watertightness and airtightness between 42 and the urea water tank are maintained.

そして、内部電極20の取付部40への組み付けは、図1に示したように、2枚の押さえ板56,57によって、パイプガイド55がインナーケース50の鍔部51に対して押圧されることによっている。押さえ板56は、パイプガイド55との間に絶縁性のある押さえ板57を挟み、パイプガイド55を押圧した状態で、ネジ58による締付けによって収容部43内に固定されている。これにより、パイプガイド55に接合された内部電極20が電極支持部41に固定されている。この固定に使用している押さえ板56,57には中央に孔59が開口されており、内部電極20の電極引出線52と、後述するセラミックヒータ110との電気的な接続を行う2本のリード線90(図1では一方のリード線90のみを表示している。)を内包する2芯のケーブル91とが挿通され、それぞれ回路基板60上のパターンに電気的に接続されている。回路基板60のグランド側の電極(図示外)は取付部40に接続されており、これにより、取付部40に溶接された外筒電極10がグランド側に電気的に接続されるように構成されている。   As shown in FIG. 1, the pipe guide 55 is pressed against the flange 51 of the inner case 50 by the two pressing plates 56 and 57 as shown in FIG. It depends on. The holding plate 56 is fixed in the housing portion 43 by tightening with a screw 58 with an insulating holding plate 57 sandwiched between the pipe guide 55 and the pipe guide 55 being pressed. Thereby, the internal electrode 20 joined to the pipe guide 55 is fixed to the electrode support portion 41. A hole 59 is opened in the center of the holding plates 56 and 57 used for fixing, and two electrical connections are made between the electrode lead wire 52 of the internal electrode 20 and a ceramic heater 110 described later. A two-core cable 91 containing lead wires 90 (only one lead wire 90 is shown in FIG. 1) is inserted and electrically connected to the pattern on the circuit board 60, respectively. An electrode (not shown) on the ground side of the circuit board 60 is connected to the mounting portion 40, whereby the outer cylinder electrode 10 welded to the mounting portion 40 is configured to be electrically connected to the ground side. ing.

さて次に液体性状検知部30について詳述するが、この液体性状検知部30は、内部電極20の先端部21に連結されている。そして、図2に拡大して示したように、液体性状検知部30は、本実施の形態では尿素水溶液中の尿素の濃度検出を行う液体性状検出素子としてのセラミックヒータ110と、このセラミックヒータ110をその先端部を突出させた状態で保持すると共に、内部電極20の先端部21に装着される絶縁性樹脂製のホルダ120と、このホルダ120から露出されたセラミックヒータ110の先端部の周囲を覆って保護するプロテクタ130とを備えて構成されている。   Next, the liquid property detection unit 30 will be described in detail. The liquid property detection unit 30 is connected to the tip 21 of the internal electrode 20. As shown in FIG. 2 in an enlarged manner, in this embodiment, the liquid property detection unit 30 includes a ceramic heater 110 as a liquid property detection element that detects the concentration of urea in the urea aqueous solution, and the ceramic heater 110. Is held in a state in which the tip portion is protruded, and the periphery of the tip portion of the ceramic heater 110 exposed from the holder 120 and the holder 120 made of an insulating resin attached to the tip portion 21 of the internal electrode 20 is held. And a protector 130 that covers and protects.

このうちセラミックヒータ110は、図3に示したように、絶縁性セラミックからなる板状のセラミック基体111上にPtを主体とするヒータパターン115を形成し、対となるセラミック基体(図示せず)で挟んだ状態でヒータパターン115を埋設した状態で形成したものである。ここでは発熱抵抗体114を構成するパターンの断面積を、電圧印加のための両極となるリード部112,113のパターンよりも小さくするようにして、通電時、主に発熱抵抗体114において発熱が行われるようにしている。また、リード部112,113の両後端には、それぞれセラミック基体111の表面に貫通するビア導体(図示外)が設けられており、2本のリード線90との接続を中継する2つの端子119(図2では共に一方のみを表示している。)のそれぞれと電気的に接続されている。なお、セラミックヒータ110が、本発明における「液体性状検出素子」に相当する。   Among these, as shown in FIG. 3, in the ceramic heater 110, a heater pattern 115 mainly composed of Pt is formed on a plate-shaped ceramic base 111 made of an insulating ceramic, and a ceramic base (not shown) forming a pair. The heater pattern 115 is embedded in a state of being sandwiched between. Here, the cross-sectional area of the pattern constituting the heating resistor 114 is made smaller than the pattern of the lead portions 112 and 113 serving as both poles for voltage application, so that heat is generated mainly in the heating resistor 114 during energization. To be done. In addition, via conductors (not shown) penetrating the surface of the ceramic base 111 are provided at both rear ends of the lead portions 112 and 113, and two terminals that relay the connection with the two lead wires 90. 119 (only one of them is shown in FIG. 2) is electrically connected. The ceramic heater 110 corresponds to the “liquid property detecting element” in the present invention.

また、セラミックヒータ110を支持する絶縁性樹脂製のホルダ120は、図2及び図4〜図6に示したように、同心で、大径をなす大径円筒部122と小径をなす小径円筒部121との径違いの円筒状に形成されており、その大径円筒部122の内側に内部電極20の先端部21を挿入させてその外周から覆うように構成されている。なお、このホルダ120における大径円筒部122と小径円筒部121とを接続する部位の外周面は先端に向かって縮径するテーパー状の段部(テーパ部)123とされている。そして、ホルダ120の先端寄り部位をなす小径円筒部121の外周面には、周方向に本形態では等角度間隔で4箇所、凹部124が一定深さで形成(凹設)されている。ただし、この凹部124は正面視において略矩形をなすように構成されている(図5参照)。また、ホルダ120の小径円筒部121の先端(面)125の外周寄り部位にはテーパが付されている。   Further, as shown in FIGS. 2 and 4 to 6, the holder 120 made of an insulating resin that supports the ceramic heater 110 is concentric and has a large diameter cylindrical portion 122 having a large diameter and a small diameter cylindrical portion having a small diameter. The tip portion 21 of the internal electrode 20 is inserted inside the large-diameter cylindrical portion 122 and covered from the outer periphery thereof. In addition, the outer peripheral surface of the site | part which connects the large diameter cylindrical part 122 and the small diameter cylindrical part 121 in this holder 120 is made into the taper-shaped step part (taper part) 123 which diameter-reduces toward a front-end | tip. In the outer circumferential surface of the small-diameter cylindrical portion 121 that forms a portion closer to the tip of the holder 120, four concave portions 124 are formed (recessed) at a constant depth in the circumferential direction at equal angular intervals in this embodiment. However, the recess 124 is configured to be substantially rectangular in a front view (see FIG. 5). Further, a taper is attached to the outer peripheral portion of the tip (surface) 125 of the small diameter cylindrical portion 121 of the holder 120.

一方、ホルダ120の内周面は、小径円筒部121、段部123、そして大径円筒部122に向けて、段付き状に拡径する横断面円形に形成されている。ただし、小径円筒部121の先端125には、セラミックヒータ110の先端部110bが略隙間なく突出可能に軸線O方向から見て(横断面において)矩形をなす開口126が形成されている(図2、図7参照)。この開口126の横断面における矩形の短辺及び長辺は、それぞれセラミックヒータ110の厚み及び幅の各寸法に対応するように設定されている。そして、図7に示したように、横断面において、この開口126の各辺の中心が、上記した4箇所の凹部124の中心に対応するように形成されている。なお、セラミックヒータ110は、長手方向のリード部112,113(図3参照)側を小径円筒部121内に挿入し、発熱抵抗体114の埋設された先端部110b側をホルダ120の先端125から露出させ、その状態で、接着剤又は樹脂129を小径円筒部121の内周面127内に充填して固化させることにより、セラミックヒータ110はホルダ120の開口126内にシールを保持して固定されている。   On the other hand, the inner peripheral surface of the holder 120 is formed in a circular cross section that expands in a stepped shape toward the small diameter cylindrical portion 121, the step portion 123, and the large diameter cylindrical portion 122. However, an opening 126 that forms a rectangle when viewed from the direction of the axis O (in the cross section) is formed at the tip 125 of the small-diameter cylindrical portion 121 so that the tip 110b of the ceramic heater 110 can protrude without any gap (FIG. 2). FIG. 7). The short side and the long side of the rectangle in the cross section of the opening 126 are set so as to correspond to the dimensions of the thickness and width of the ceramic heater 110, respectively. As shown in FIG. 7, the center of each side of the opening 126 is formed so as to correspond to the centers of the four recesses 124 described above in the cross section. In the ceramic heater 110, the lead portions 112 and 113 (see FIG. 3) in the longitudinal direction are inserted into the small-diameter cylindrical portion 121, and the tip portion 110b side in which the heating resistor 114 is embedded extends from the tip 125 of the holder 120. In this state, the ceramic heater 110 is fixed by holding a seal in the opening 126 of the holder 120 by filling and solidifying the adhesive or resin 129 in the inner peripheral surface 127 of the small-diameter cylindrical portion 121. ing.

他方、大径円筒部122の内径は、内部電極20の先端部21の外径より若干大きく構成されており、その内周面128には本形態では2つの凹溝128bがその周方向に形成されている。しかして、このようなホルダ120が大径円筒部122側から内部電極20の先端部21に外嵌状に装着される際には、大径円筒部122の内周面128の2つの凹溝128bに装填されたそれぞれのシールリング(例えばゴム製のOリングパッキン)140を介して、その内周面128と内部電極20の外周面との間のシールが確保され、内部電極20の内部にこの間を通って測定対象をなす液が侵入することが防止されるように構成されている。また、ホルダ120の段部123の内周面には、環状の棚段部128cが形成されており、ホルダ120が内部電極20の先端部21に装着される際には、その先端部21の端面21bがこの棚段部128cに当接して軸線O方向の位置決めがされるように構成されている。なお絶縁性被膜23は、内部電極20の外周面において、内部電極20先端側の先端部21にてこのシールリング140が配置される位置よりも先端側から、後端側の基端部22にてOリング54が配置される位置にかけて形成されており、尿素水タンク(図示外)内にてレベル検知部70が尿素水溶液に浸漬されても、内部電極20が尿素水溶液に直接接触することがないようにされている。   On the other hand, the inner diameter of the large-diameter cylindrical portion 122 is configured to be slightly larger than the outer diameter of the tip portion 21 of the internal electrode 20, and two concave grooves 128b are formed on the inner peripheral surface 128 in the circumferential direction in this embodiment. Has been. Thus, when such a holder 120 is externally fitted to the distal end portion 21 of the internal electrode 20 from the large-diameter cylindrical portion 122 side, two concave grooves on the inner peripheral surface 128 of the large-diameter cylindrical portion 122 are provided. A seal between the inner peripheral surface 128 and the outer peripheral surface of the internal electrode 20 is ensured via each seal ring (for example, rubber O-ring packing) 140 loaded in the 128b, and the internal electrode 20 has an internal seal. It is configured to prevent the liquid constituting the measurement object from entering through this interval. Further, an annular shelf step portion 128 c is formed on the inner peripheral surface of the step portion 123 of the holder 120, and when the holder 120 is mounted on the tip portion 21 of the internal electrode 20, The end surface 21b is in contact with the shelf step portion 128c so as to be positioned in the axis O direction. The insulating coating 23 is provided on the outer peripheral surface of the internal electrode 20 from the distal end side to the proximal end portion 22 on the rear end side from the position where the seal ring 140 is disposed at the distal end portion 21 on the distal end side of the internal electrode 20. Even if the level detector 70 is immersed in the urea aqueous solution in the urea water tank (not shown), the internal electrode 20 may be in direct contact with the urea aqueous solution. Not to be.

なお、ホルダ120の装着前に、セラミックヒータ110の端子119にはケーブル91の2本のリード線90の芯線がそれぞれ加締めまたは半田付けにより接合される。さらに絶縁性の保護部材95により、端子119とリード線90とが接合部位ごと覆われ保護される。そして、2つのリード線90は筒形状の内部電極20内を挿通され、上記回路基板60に接続されている。   Before the holder 120 is mounted, the core wires of the two lead wires 90 of the cable 91 are joined to the terminals 119 of the ceramic heater 110 by caulking or soldering, respectively. Furthermore, the insulating protection member 95 covers and protects the terminal 119 and the lead wire 90 together with the joint portion. The two lead wires 90 are inserted through the cylindrical internal electrode 20 and connected to the circuit board 60.

さて次に、液体性状検出素子であるセラミックヒータ110の先端部の周囲を覆って保護する包囲部材であるプロテクタ130について、図2及び図4〜図7に基づいて詳細に説明する。このプロテクタ130は、例えば金属板をプレス成形により、有底円筒形状に形成されてなる、ヒータ110の露出部の保護部材であり、底部132と胴部133との間の稜角部分は曲面状に面取りされ、剛性が高められている。また、プロテクタ130の胴部133の外周上にて、本形態では周方向に等間隔となる4本の母線上に、それぞれ2つの円形に開口された測定対象をなす液の流通孔135が形成されている。そして、底部132にはその中心に同様に開口された流通孔136が形成されている。このようなプロテクタ130は、その胴部133の内径が、上記したホルダ120における小径円筒部121の外径と同じか若干大きくなるように設定されている。   Next, the protector 130 that is an enclosing member that covers and protects the periphery of the tip of the ceramic heater 110 that is a liquid property detecting element will be described in detail with reference to FIGS. 2 and 4 to 7. The protector 130 is a protective member for the exposed portion of the heater 110 formed by pressing a metal plate into a bottomed cylindrical shape, for example, and the ridge angle portion between the bottom portion 132 and the body portion 133 is curved. Chamfered and stiffened. In addition, on the outer periphery of the body portion 133 of the protector 130, in the present embodiment, two circulation holes 135 for forming a measurement object are formed on four bus bars that are equally spaced in the circumferential direction. Has been. The bottom portion 132 is formed with a flow hole 136 that is similarly opened at the center thereof. Such a protector 130 is set so that the inner diameter of the body part 133 is the same as or slightly larger than the outer diameter of the small-diameter cylindrical part 121 in the holder 120 described above.

そして、プロテクタ130は、その胴部133のうち、ホルダ120に外嵌される基端(後端)又は基端寄り部位であって、周方向に等角度間隔で4箇所の部位には、その内側に突出すると共に弾性変形することで、ホルダ120における凹部124に嵌合可能の凸部137を備えている。この凸部137は、円ドーム状に又は球面状(半球面状)に膨らむように突出形成させたものでもよいが、本形態では、その端部137bを先端側に位置させて内側に斜めに突出するように、プロテクタ130自身の壁を切起こして形成されてなる突出片部とされ、舌片状の爪を呈している。なお、凸部137は、プロテクタ130を軸線O方向から見たとき、胴部133に設けた流通孔135の各母線の中間に位置するように形成されている。すなわち、流通孔135は、図7における1点鎖線L方向を軸として開口されている。なお、本形態では、包囲部材であるプロテクタを円筒形状のもので具体化したが、角筒形状のものとしてもよい。   And the protector 130 is a proximal end (rear end) or a proximal end portion of the body portion 133 that is externally fitted to the holder 120, and is provided at four locations at equal angular intervals in the circumferential direction. By projecting inward and elastically deforming, a convex portion 137 that can be fitted into the concave portion 124 of the holder 120 is provided. The convex portion 137 may be formed to protrude so as to swell in a circular dome shape or a spherical shape (semispherical shape), but in this embodiment, the end portion 137b is positioned on the distal end side and obliquely inward. A protruding piece formed by cutting and raising the wall of the protector 130 itself so as to protrude and presents a tongue-like nail. In addition, the convex part 137 is formed so that it may be located in the middle of each bus-line of the flow hole 135 provided in the trunk | drum 133, when the protector 130 is seen from the axis line O direction. That is, the flow hole 135 is opened with the direction of the one-dot chain line L in FIG. 7 as an axis. In the present embodiment, the protector that is the surrounding member is embodied in a cylindrical shape, but may be a rectangular tube shape.

しかして、このプロテクタ130は、ホルダ120の先端125側の小径円筒部121に、その胴部133の基端部を外嵌して押込むことで凸部137を、外方に弾性変形させ、押込み後においてその変形を復元させる形で凹部124に嵌合させるように構成されており、その嵌合状態においてプロテクタ130はホルダ120に抜け止め状に、しかも軸線O回りに回転不能に取付けられるように構成されている。すなわち、図2及び図6に示すように、プロテクタ130は、これを押込むだけでホルダ120の小径円筒部121の外周に、開口側の内周が嵌合されて取付けられるため、その組付け作業の簡易迅速化とともに効率化が図られる。しかも、このようにして取付けた後は、その嵌合が例え隙間嵌め(緩み嵌め)であるとしても、プロテクタ130はホルダ120から分離しないので、その後、この中間組立て品の取り扱いを容易にすることができる。こうしてホルダ120にプロテクタ130が取付けられることで、発熱抵抗体114側がホルダ120から露出されたセラミックヒータ110は、プロテクタ130内に収容されることになる。   Thus, the protector 130 elastically deforms the convex portion 137 outward by externally fitting and pushing the base end portion of the body portion 133 into the small diameter cylindrical portion 121 on the distal end 125 side of the holder 120. It is configured to be fitted into the recess 124 in such a manner that its deformation is restored after being pushed in, and in the fitted state, the protector 130 is attached to the holder 120 so as not to be detached and to be non-rotatable around the axis O. It is configured. That is, as shown in FIG. 2 and FIG. 6, the protector 130 is attached by fitting the inner periphery on the opening side to the outer periphery of the small-diameter cylindrical portion 121 of the holder 120 simply by pushing it in. The efficiency is improved while simplifying and speeding up the work. Moreover, after the attachment, the protector 130 is not separated from the holder 120 even if the fitting is a clearance fit (slack fit), and thereafter, the handling of the intermediate assembly is facilitated. Can do. By attaching the protector 130 to the holder 120 in this way, the ceramic heater 110 whose heating resistor 114 side is exposed from the holder 120 is accommodated in the protector 130.

本形態では、このような取り付け状態において、胴部133の流通孔135は、セラミックヒータ110の基板面に対し正対することなく、凸部137の回り止め作用により、常に45度の角度で対向している。したがって、センサ100として液没されて使用される際において、液が流通孔135からプロテクタ130内に充満した後、液が激しく流動してセラミックヒータ110の基板面(主面)に衝突するとしても、その衝突は正面衝突にはならない。したがって、その衝撃を緩和することができるため、好ましくない急激な熱変化が防止できるから、測定精度の低下防止も図られる。なお、本形態では45度の角度で対向するようにしたが、流通孔135は素子に対する液の正面衝突の防止が図られるように設けれていれば、こうした効果が期待される。また、本形態では、上記もしたように、外筒電極10の先端部11が、プロテクタ130を包囲するように、軸線O方向先端側に延設されているため、セラミックヒータ110はいわば2重に覆われている。このため、流動に伴う圧力が液体性状検出素子に直接及ぶのをより一層軽減することができる。本形態では包囲部材を金属板からなる筒状のプロテクタとして、その胴部などに流通孔を開口させたものとして具体化したが、例えば、網状板から有底円筒形状など、網目の大きさ次第ではザル構造に形成してもよい。このような場合には網目が流通孔となる。   In this embodiment, in such an attached state, the flow hole 135 of the body portion 133 does not face the substrate surface of the ceramic heater 110 and always faces at an angle of 45 degrees by the anti-rotation action of the convex portion 137. ing. Accordingly, when the sensor 100 is immersed and used, even if the liquid fills the protector 130 from the flow hole 135, the liquid may flow violently and collide with the substrate surface (main surface) of the ceramic heater 110. The collision is not a frontal collision. Therefore, since the impact can be mitigated, an undesired sudden change in heat can be prevented, thereby preventing measurement accuracy from being lowered. In this embodiment, they are opposed to each other at an angle of 45 degrees. However, if the flow holes 135 are provided so as to prevent the frontal collision of the liquid against the element, such an effect is expected. In the present embodiment, as described above, the tip 11 of the outer cylinder electrode 10 is extended to the tip of the axis O direction so as to surround the protector 130. Covered with For this reason, it can further reduce that the pressure accompanying a flow reaches a liquid property detection element directly. In this embodiment, the surrounding member is embodied as a cylindrical protector made of a metal plate, and a through hole is opened in the trunk portion, etc., but depending on the size of the mesh, for example, from a mesh plate to a bottomed cylindrical shape. Then, you may form in a monkey structure. In such a case, the mesh becomes a flow hole.

このような構成の液体性状検知部30は、内部電極20の先端部21にホルダ120が装着されることによって、レベル検知部70と絶縁された状態で連結されている。そして、図2に示したように、液体性状検知部30は、内部電極20の先端部21と共に、外筒電極10の内側と内部電極20の外側との間に介在するゴム製でリング状の支持部材であるゴムブッシュ80によって、外筒電極10内で位置決め支持されている。ただし、このゴムブッシュ80は本形態では、プロテクタ130の胴部133の外周面のうち、凸部137に対応する部位と、ホルダ120の大径円筒部122の外周面とに、軸線O方向の先後に跨るようにして、その胴部133と大径円筒部122との外周面に締り嵌め状に取付けられるように構成されている。詳細は後述するが、これにより、プロテクタ130のホルダ120に対する嵌合が隙間嵌めであっても、このゴムブッシュ80にてプロテクタ130はホルダ120に対してガタツクことなく、強固かつ安定して取り付けられるように構成されている。なお、プロテクタ130のホルダ120に対する嵌合が締り嵌めである場合には、さらに強固かつ安定した取り付けが得られる。   The liquid property detection unit 30 having such a configuration is connected to the level detection unit 70 in an insulated state by attaching the holder 120 to the distal end portion 21 of the internal electrode 20. As shown in FIG. 2, the liquid property detection unit 30 is made of a rubber ring-shaped member interposed between the inner side of the outer cylindrical electrode 10 and the outer side of the inner electrode 20 together with the tip portion 21 of the inner electrode 20. The rubber bush 80, which is a support member, is positioned and supported in the outer cylinder electrode 10. However, in this embodiment, the rubber bush 80 has a portion corresponding to the convex portion 137 in the outer peripheral surface of the body portion 133 of the protector 130 and an outer peripheral surface of the large-diameter cylindrical portion 122 of the holder 120 in the axis O direction. It is configured to be attached to the outer peripheral surfaces of the body portion 133 and the large-diameter cylindrical portion 122 in an interference fit manner so as to straddle the front and rear. Although details will be described later, even if the fitting of the protector 130 to the holder 120 is a clearance fit, the protector 130 is firmly and stably attached to the holder 120 by the rubber bush 80 without rattling. It is configured as follows. Note that when the fitting of the protector 130 to the holder 120 is an interference fit, a stronger and more stable attachment can be obtained.

なお、本形態に使用している支持部材であるゴムブッシュ80は次のように構成されている。すなわち、図8〜図11に示すように、ゴムブッシュ80は円筒形状を有し、その外周面89上にて周方向に等間隔となる3本の母線上に、外筒電極10の各開口部16にそれぞれ係合し抜け防止及び回転防止として機能する突起部87が設けられている。さらに、外周面89の周方向において各突起部87間には、それぞれ軸線O方向に沿った複数(本実施の形態では5本)の溝部88が溝設されている。   The rubber bush 80, which is a support member used in this embodiment, is configured as follows. That is, as shown in FIGS. 8 to 11, the rubber bush 80 has a cylindrical shape, and each opening of the outer cylinder electrode 10 is formed on three outer peripheral lines 89 on the outer peripheral surface 89 that are equally spaced in the circumferential direction. Protrusions 87 that are respectively engaged with the portions 16 and function as prevention of removal and prevention of rotation are provided. Further, a plurality of (five in the present embodiment) groove portions 88 are provided along the axis O direction between the protrusions 87 in the circumferential direction of the outer peripheral surface 89.

また、ゴムブッシュ80の内周側の面は、ホルダ120の外周面が係合するように形成された内径の異なる2つの内周面81,82と、両者を接続するテーパー状の内周面83とから構成される。そして、内周面81〜83上で、突起部87が形成された外周面89上の各母線に対応する位置には、小径の内周面81側から大径の内周面82側にかけて各内周面81,83,82上を連続する溝部84がそれぞれ溝設されている。なお、ゴムブッシュ80の小径の内周面81の形成部位は、大径の内周面82の形成部位よりも肉厚に形成されている。   Further, the inner peripheral surface of the rubber bush 80 includes two inner peripheral surfaces 81 and 82 having different inner diameters formed so that the outer peripheral surface of the holder 120 is engaged, and a tapered inner peripheral surface connecting the two. 83. Then, on the inner peripheral surfaces 81 to 83, the positions corresponding to the respective buses on the outer peripheral surface 89 on which the protrusions 87 are formed are respectively arranged from the small-diameter inner peripheral surface 81 side to the large-diameter inner peripheral surface 82 side. Groove portions 84 that are continuous on the inner peripheral surfaces 81, 83, and 82 are respectively provided. The formation part of the small-diameter inner peripheral surface 81 of the rubber bush 80 is formed thicker than the formation part of the large-diameter inner peripheral surface 82.

また、前述したように、内部電極20はパイプガイド55を介し2枚の押さえ板56,57により軸線O方向先端側に向け押圧される(図1参照)。これにより、図2に示すように、その内部電極20の先端部21に装着されたホルダ120の段部123が、ゴムブッシュ80の内周面83に押し付けられた状態となる。そしてホルダ120および内部電極20は、外筒電極10に位置決め保持されたゴムブッシュ80によって、外筒電極10の内側に弾性的に支持されることとなる。   Further, as described above, the internal electrode 20 is pressed toward the front end side in the direction of the axis O by the two pressing plates 56 and 57 through the pipe guide 55 (see FIG. 1). As a result, as shown in FIG. 2, the stepped portion 123 of the holder 120 attached to the tip 21 of the internal electrode 20 is pressed against the inner peripheral surface 83 of the rubber bush 80. The holder 120 and the internal electrode 20 are elastically supported on the inner side of the outer cylinder electrode 10 by the rubber bush 80 positioned and held on the outer cylinder electrode 10.

このような液体状態検知センサ100が尿素水タンク(図示外)に取り付けられ使用されたとき、図2に示すように、外筒電極10内には、ゴムブッシュ80よりも軸線O方向先端側のB部と、後端側のC部とに、それぞれ外筒電極10の軸線O方向最先端部の開口とスリット15とを介して尿素水溶液が流入する。また、プロテクタ130内のD部には、液体流通孔135,136を介してB部より尿素水溶液が流入する。そして、B部とC部とに流入した尿素水溶液は、ゴムブッシュ80の溝部88と外筒電極10の内周面とで形成された流通路85や、溝部84とホルダ120の外周面とで形成された流通路86を介して流通される。さらに、溝部84の形成位置に揃えられて配置されたプロテクタ130の液体流通孔135(図4〜図6参照)に、流通路86が連続している(図12参照)。これにより、流通路85,86を介してB部とC部との間およびD部とC部との間で尿素水溶液の流通が行われる。また、空の尿素水タンクに尿素水溶液を満たした場合にB部やD部に空気が残る虞があるが、この空気は流通路85,86を通じてC部に到達することができる。   When such a liquid state detection sensor 100 is attached to a urea water tank (not shown) and used, as shown in FIG. 2, the outer cylinder electrode 10 has a distal end side in the direction of the axis O with respect to the rubber bush 80. The urea aqueous solution flows into the B portion and the C portion on the rear end side through the opening and the slit 15 at the most distal portion in the axis O direction of the outer cylinder electrode 10. In addition, the aqueous urea solution flows into part D in the protector 130 from part B via the liquid circulation holes 135 and 136. Then, the urea aqueous solution that has flowed into the B part and the C part passes through the flow path 85 formed by the groove part 88 of the rubber bush 80 and the inner peripheral surface of the outer cylinder electrode 10, and between the groove part 84 and the outer peripheral surface of the holder 120. It is circulated through the formed flow passage 86. Further, the flow passage 86 is continuous with the liquid circulation hole 135 (see FIGS. 4 to 6) of the protector 130 arranged so as to be aligned with the formation position of the groove 84 (see FIG. 12). Accordingly, the urea aqueous solution is circulated between the B part and the C part and between the D part and the C part via the flow passages 85 and 86. In addition, when an empty urea water tank is filled with a urea aqueous solution, there is a possibility that air may remain in the B part and the D part, but this air can reach the C part through the flow passages 85 and 86.

次に、本実施の形態の液体状態検知センサ100により、尿素水溶液のレベルおよび濃度を検知する原理について説明する。まず、図13を参照し、レベル検知部70において尿素水溶液のレベルを検知する原理について説明する。図13は、外筒電極10と内部電極20とのギャップ間に満たされた尿素水溶液の水面近傍の拡大断面図である。   Next, the principle of detecting the level and concentration of the aqueous urea solution by the liquid state detection sensor 100 of the present embodiment will be described. First, the principle of detecting the level of the urea aqueous solution in the level detection unit 70 will be described with reference to FIG. FIG. 13 is an enlarged cross-sectional view of the vicinity of the water surface of the urea aqueous solution filled in the gap between the outer cylinder electrode 10 and the inner electrode 20.

液体状態検知センサ100は、尿素水溶液を収容した尿素水タンク(図示外)に、その底壁側に外筒電極10および内部電極20の先端側を向けた状態で組み付けられる。つまり液体状態検知センサ100のレベル検知部70は、尿素水タンク(図示外)内で容量の変化する尿素水溶液の変位方向(尿素水溶液のレベルの高低方向)を軸線O方向とし、外筒電極10および内部電極20の先端側が尿素水溶液の容量の少ない側(低レベル側)となるように、尿素水タンク(図示外)に組み付けられる。そして、外筒電極10と内部電極20とのギャップ間の静電容量を測定し、両者間に存在する尿素水溶液が軸線O方向においてどれだけのレベルまで存在しているか検知している。これは周知のように、径方向の電位の異なる2点間において、その径の差が小さくなるほど静電容量の大きさが大きくなることに基づく。   The liquid state detection sensor 100 is assembled in a urea water tank (not shown) containing a urea aqueous solution with the front end side of the outer cylinder electrode 10 and the internal electrode 20 facing the bottom wall side. That is, the level detection unit 70 of the liquid state detection sensor 100 sets the direction of displacement of the urea aqueous solution whose volume changes in the urea water tank (not shown) as the axis O direction, and the outer cylinder electrode 10. In addition, the internal electrode 20 is assembled to a urea water tank (not shown) so that the tip side of the internal electrode 20 is a side (low level side) with a small capacity of the urea aqueous solution. And the electrostatic capacitance between the gaps of the outer cylinder electrode 10 and the inner electrode 20 is measured, and it is detected to what level the urea aqueous solution existing between the two is present in the axis O direction. As is well known, this is based on the fact that the capacitance increases as the difference in diameter between two points having different potentials in the radial direction decreases.

すなわち、図13に示すように、尿素水溶液で満たされていない部分においては、ギャップ間で電位差の生じる部位の距離は、外筒電極10の内周面と絶縁性被膜23との間に介在する空気層の厚みに相当する距離(距離Fで示す)と、絶縁性被膜23の厚みに相当する距離(距離Gで示す)との合計の距離(距離Eで示す)となる。一方、尿素水溶液が満たされた部分において、ギャップ間で電位差の生じる部位の距離は、尿素水溶液が導電性を示すため外筒電極10と尿素水溶液との電位がほぼ等しくなることから、絶縁性被膜23の厚みに相当する距離Gとなる。   That is, as shown in FIG. 13, in the portion not filled with the urea aqueous solution, the distance of the portion where the potential difference occurs between the gaps is interposed between the inner peripheral surface of the outer cylinder electrode 10 and the insulating coating 23. This is the total distance (indicated by distance E) of the distance corresponding to the thickness of the air layer (indicated by distance F) and the distance corresponding to the thickness of the insulating coating 23 (indicated by distance G). On the other hand, in the portion filled with the urea aqueous solution, the potential difference between the gaps is such that the potential of the outer cylinder electrode 10 and the urea aqueous solution is almost equal because the urea aqueous solution exhibits conductivity. The distance G corresponds to a thickness of 23.

換言すれば、尿素水溶液で満たされていない部分におけるギャップ間の静電容量は、電極間の距離がFで空気を誘電体(不導体)とするコンデンサの静電容量と、電極間の距離がGで絶縁性被膜23を誘電体とするコンデンサとを直列に接続したコンデンサの合成の静電容量といえる。また、尿素水溶液で満たされた部分におけるギャップ間の静電容量は、電極間の距離がGで絶縁性被膜23を誘電体とするコンデンサの静電容量といえる。そして両者を並列に接続したコンデンサの静電容量が、レベル検知部70全体の静電容量として測定されることとなる。   In other words, the capacitance between the gaps in the portion that is not filled with the urea aqueous solution is that the distance between the electrodes is F and the capacitance between the capacitor using air as a dielectric (non-conductor) and the distance between the electrodes is It can be said that this is the combined capacitance of a capacitor in which a capacitor having the insulating coating 23 as a dielectric is connected in series with G. The capacitance between the gaps in the portion filled with the urea aqueous solution can be said to be the capacitance of a capacitor in which the distance between the electrodes is G and the insulating coating 23 is a dielectric. And the electrostatic capacitance of the capacitor | condenser which connected both in parallel will be measured as an electrostatic capacitance of the level detection part 70 whole.

ここで、絶縁性被膜23を挟む電極間の距離Gと比べ、空気層を挟む電極間の距離Fは大きく構成されているため、空気を誘電体とする電極間の単位当たりの静電容量は、絶縁性被膜23を誘電体とする電極間の単位当たりの静電容量よりも小さい。このため、尿素水溶液で満たされていない部分の静電容量の変化よりも尿素水溶液で満たされた部分の静電容量の変化の方が大きく、外筒電極10および内部電極20からなるコンデンサ全体としての静電容量は、尿素水溶液のレベルに比例する。なお、本実施の形態では、尿素水溶液のレベル検知を回路基板60に搭載したマイクロコンピュータを含むレベル検知回路で行っており、レベル検知回路にて得られたレベル情報信号を、コネクタ62を介して外部回路(例えば、ECU)に対し出力している。外部回路は、入力されるレベル情報信号に基づき、尿素水溶液のレベルが適正か否かを判定し、適正では無い場合に運転者のその旨を通知する処理を適宜行う。   Here, since the distance F between the electrodes sandwiching the air layer is larger than the distance G between the electrodes sandwiching the insulating coating 23, the capacitance per unit between the electrodes using air as a dielectric is The capacitance per unit between the electrodes using the insulating coating 23 as a dielectric is smaller. For this reason, the change in the capacitance of the portion filled with the urea aqueous solution is larger than the change in the capacitance of the portion not filled with the urea aqueous solution. Is proportional to the level of the aqueous urea solution. In this embodiment, the level detection of the aqueous urea solution is performed by a level detection circuit including a microcomputer mounted on the circuit board 60, and the level information signal obtained by the level detection circuit is sent via the connector 62. It outputs to an external circuit (for example, ECU). The external circuit determines whether or not the level of the urea aqueous solution is appropriate based on the input level information signal, and appropriately performs a process of notifying the driver when it is not appropriate.

次に、液体性状検知部30を構成するセラミックヒータ110において、尿素水溶液に含まれる特定成分としての尿素の濃度を検知する原理について説明する。一般に、液体に含まれる特定成分の濃度によって、液体の熱伝導率が異なることが知られている。つまり、発熱抵抗体を用い、その周囲の液体を一定時間加熱した場合、濃度の異なる液体では温度上昇率が異なってくる。また、発熱抵抗体に定電流を流した場合に、発熱抵抗体の周囲の温度の上昇に比例して、発熱抵抗体の抵抗値が上昇することも知られている。このことから発熱抵抗体を用い、その周囲の液体を一定時間加熱した場合に、発熱抵抗体の抵抗値変化の度合いが求まれば、周囲の液体の温度変化の度合いが求まり、液体の濃度を得ることができる。   Next, the principle of detecting the concentration of urea as a specific component contained in the urea aqueous solution in the ceramic heater 110 constituting the liquid property detection unit 30 will be described. In general, it is known that the thermal conductivity of a liquid varies depending on the concentration of a specific component contained in the liquid. That is, when a heating resistor is used and the surrounding liquid is heated for a certain period of time, the temperature increase rate differs for liquids having different concentrations. It is also known that when a constant current is passed through the heating resistor, the resistance value of the heating resistor increases in proportion to an increase in the temperature around the heating resistor. From this, when a heating resistor is used and the surrounding liquid is heated for a certain period of time, if the degree of change in the resistance value of the heating resistor is obtained, the degree of temperature change in the surrounding liquid is obtained, and the concentration of the liquid is determined. Obtainable.

本実施の形態の液体状態検知センサ100では、発熱抵抗体114に定電流を流すように構成されており、発熱抵抗体114の両端には自身の抵抗値の大きさに応じた検出電圧Vdが発生する。なお、発熱抵抗体114の一端の電位をPinとし、発熱抵抗体114の他端の電位をPoutとしたとき、検出電圧Vdは、電位Pinと電位Poutの差分で求められる。具体的には、まず、発熱抵抗体114への通電開始直後の検出電圧Vdを測定し、一定時間後(例えば700ms後)に、再度検出電圧Vdの測定を行う。そして、予め実験等により作成したテーブル(図示外)を用い、上記2つの検出電圧Vdの差分値をパラメータとして、尿素水溶液の濃度の決定を行っている。なお、本実施の形態では、尿素水溶液のレベル検知と同様に、尿素水溶液の濃度検知(算出)を回路基板60に搭載したマイクロコンピュータを含む濃度検知回路で行っており、濃度検知回路にて得られた濃度情報信号を、コネクタ62を介して外部回路(例えば、ECU)に対し出力している。外部回路は、入力された濃度情報信号に基づき、尿素水溶液の濃度が適正範囲にあるか否かを判定し、適正範囲に無い場合に運転者にその旨を通知する処理を適宜行う。   The liquid state detection sensor 100 according to the present embodiment is configured to flow a constant current through the heating resistor 114, and a detection voltage Vd corresponding to the magnitude of its own resistance value is applied to both ends of the heating resistor 114. appear. When the potential at one end of the heating resistor 114 is Pin and the potential at the other end of the heating resistor 114 is Pout, the detection voltage Vd is obtained by the difference between the potential Pin and the potential Pout. Specifically, first, the detection voltage Vd immediately after the start of energization of the heating resistor 114 is measured, and the detection voltage Vd is measured again after a certain time (for example, after 700 ms). Then, the concentration of the urea aqueous solution is determined using a table (not shown) created in advance by experiments or the like, using the difference value between the two detection voltages Vd as a parameter. In this embodiment, similarly to the level detection of the urea aqueous solution, the concentration detection (calculation) of the urea aqueous solution is performed by the concentration detection circuit including the microcomputer mounted on the circuit board 60, and is obtained by the concentration detection circuit. The obtained concentration information signal is output to an external circuit (for example, ECU) via the connector 62. The external circuit determines whether or not the concentration of the urea aqueous solution is within an appropriate range based on the input concentration information signal, and appropriately performs a process of notifying the driver when it is not within the appropriate range.

なお、本発明は各種の変形が可能なことはいうまでもない。例えば、図14に示す、液体状態検知センサ300のホルダ350のように、内部電極320の先端部321の内周と、その先端部321内に挿入させるホルダ350の円筒部352との間にシールリング340を介在させ、内部電極320の内部の水密性を確保してもよい。この場合、内部電極320の先端部321において、絶縁性被膜323を内部電極320の外周側から内周側に折り返すように形成する。そして少なくとも内部電極320の先端部321の内周側に対してシールリング340が配置される位置まで絶縁性被膜323の形成を行えば、レベル検知部70が尿素水溶液に浸漬されても内部電極320が尿素水溶液に直接接触することはない。   Needless to say, the present invention can be modified in various ways. For example, like the holder 350 of the liquid state detection sensor 300 shown in FIG. 14, a seal is provided between the inner circumference of the tip 321 of the internal electrode 320 and the cylindrical part 352 of the holder 350 inserted into the tip 321. The water tightness inside the internal electrode 320 may be ensured by interposing the ring 340. In this case, the insulating coating 323 is formed so as to be folded back from the outer peripheral side to the inner peripheral side of the internal electrode 320 at the tip 321 of the internal electrode 320. If the insulating coating 323 is formed at least up to the position where the seal ring 340 is disposed on the inner peripheral side of the tip portion 321 of the internal electrode 320, the internal electrode 320 can be obtained even if the level detection unit 70 is immersed in the urea aqueous solution. Does not come into direct contact with the aqueous urea solution.

また、本実施の形態では、セラミックヒータ110の発熱抵抗体114とリード部112,113とは同一の材料を用いパターンの断面積を異ならせたことによって主に発熱抵抗体114で発熱が行われるようにしたが、それぞれの材質を異ならせてもよい。また、本実施の形態ではセラミックヒータ110の発熱抵抗体114の抵抗値を用い、テーブル参照により尿素水溶液中の尿素濃度を求めたが、抵抗値を変数として、予め実験等により求めた上記関係を表す計算式に代入することで、尿素水溶液の濃度を算出してもよい。   In the present embodiment, the heat generating resistor 114 of the ceramic heater 110 and the lead portions 112 and 113 use the same material and have different pattern cross-sectional areas so that the heat generating resistor 114 generates heat mainly. However, each material may be different. In this embodiment, the resistance value of the heating resistor 114 of the ceramic heater 110 is used and the urea concentration in the urea aqueous solution is obtained by referring to the table. The concentration of the urea aqueous solution may be calculated by substituting it into the calculation formula.

また、ゴムブッシュ80の溝部84,88は、ゴムブッシュ80の内周側や外周側に溝状に設けたが、肉厚部分を貫通する貫通孔として形成してもよい。さらに、溝部84,88のいずれかを省略してゴムブッシュ80を形成してもよい。また、外筒電極10や内部電極20を円筒形状としたが、角筒状であってもよい。   Moreover, although the groove parts 84 and 88 of the rubber bush 80 were provided in the shape of a groove on the inner peripheral side or the outer peripheral side of the rubber bush 80, they may be formed as through holes that penetrate the thick portion. Further, the rubber bush 80 may be formed by omitting any of the groove portions 84 and 88. Moreover, although the outer cylinder electrode 10 and the inner electrode 20 are cylindrical, they may be rectangular.

また、内部電極20に形成した絶縁性被膜23としては、液体の特性(例えば、酸化・還元性など)にあわせて腐食されにくい材質のものを選択するとよい。なお、絶縁性被膜の形成をディッピングや静電粉体塗装により行ったが、内部電極との間で空気層の混入が全くない状態となるようにすれば、絶縁チューブを用いて絶縁性被膜の形成を行ってもよい。さらに、外筒電極10、内部電極20によりレベル検知部70を形成せずに、両筒状部材を、液体液状検知部30を尿素水タンクの狙い位置に配置させるための位置決め部材として単に使用するようにし、セラミックヒータ110を用いて尿素水溶液の濃度のみを測定するセンサとしても具体化できる。   Further, as the insulating film 23 formed on the internal electrode 20, a material that is not easily corroded in accordance with the characteristics of the liquid (for example, oxidation / reduction properties) may be selected. The insulating film was formed by dipping or electrostatic powder coating. However, if the air layer is not mixed with the internal electrodes, the insulating film can be formed using an insulating tube. Formation may be performed. Furthermore, without forming the level detection unit 70 by the outer cylinder electrode 10 and the inner electrode 20, both cylindrical members are simply used as positioning members for disposing the liquid liquid detection unit 30 at the target position of the urea water tank. In this way, the sensor can be embodied as a sensor that uses the ceramic heater 110 to measure only the concentration of the urea aqueous solution.

これより理解されるように、本発明のセンサでは、上記形態における外筒電極10を除去するとともに、内部電極20に代えて、例えば単なる筒体(軸)または、タンク等の測定対象部位への取付け手段を直接或いは間接に備えた基台又はフランジ等の部材をホルダ取付け部材とし、例えば、そのホルダ取付け部材が筒体であるならば、その先端に上記した実施の形態におけるのと同様に、液体性状検出素子であるセラミックヒータ110の先端部を自身の先端より突出させた状態で同ヒータ110を保持するホルダ120を取付けることによって同ヒータ110を支持するものとし、そのホルダに上記した実施の形態におけるのと同様に、包囲部材であるプロテクタを取り付けてなるものとしても具体化できる。   As will be understood from the above, in the sensor of the present invention, the outer cylinder electrode 10 in the above embodiment is removed and, instead of the inner electrode 20, for example, a simple cylinder (shaft) or a measurement target site such as a tank. A member such as a base or a flange provided with attachment means directly or indirectly is used as a holder attachment member.For example, if the holder attachment member is a cylinder, the tip thereof is the same as in the above-described embodiment. The heater 110 is supported by attaching the holder 120 that holds the heater 110 in a state where the tip of the ceramic heater 110 that is a liquid property detection element protrudes from the tip of the ceramic heater 110, and the above-described implementation is performed on the holder. As in the embodiment, the present invention can be embodied by attaching a protector as an enclosing member.

図6は、そのようなセンサの具体例を示すものともいえる。すなわち、図6における内部電極20に代えて、これをそのような電極機能のない単なるホルダ取付け部材とした場合、セラミックヒータ110を用いて、尿素水溶液の濃度などの液体性状を測定するセンサとなり、請求項1ないし請求項2に記載のセンサが具体化されたものとなる。なお、この場合においても、プロテクタ130の取り付けの安定化を図るため、プロテクタ130の外周面のうちの凸部137に対応する部位と、ホルダ120の外周面のうちプロテクタ130が外嵌されていない部位とに、先後に跨るようにして、図6中に2点鎖線で示したように、ゴム製でリング状をなす支持部材80を、プロテクタ130とホルダ120との外周面に締り嵌め状に取付ける。このような場合に使用する支持部材は、プロテクタ130をホルダ120に強固に固定できさえすればよいから、その断面形状(特に外周面)は適宜の形状として具体化すればよい。プロテクタ130とホルダ120の形状に応じた適宜の断面形状を有するゴム輪とすればよい。 FIG. 6 can be said to show a specific example of such a sensor. That is, instead of the internal electrode 20 in FIG. 6, when this is a simple holder mounting member without such an electrode function, a ceramic heater 110 is used to measure a liquid property such as the concentration of urea aqueous solution, The sensor according to claim 1 or 2 is embodied. Even in this case, in order to stabilize the attachment of the protector 130, the protector 130 is not externally fitted to the portion corresponding to the convex portion 137 in the outer peripheral surface of the protector 130 and the outer peripheral surface of the holder 120. As shown by a two-dot chain line in FIG. 6, the support member 80 made of rubber and having a ring shape is tightly fitted to the outer peripheral surface of the protector 130 and the holder 120 so as to straddle the part. Install. The support member used in such a case only needs to be able to firmly fix the protector 130 to the holder 120, and therefore the cross-sectional shape (particularly the outer peripheral surface) may be embodied as an appropriate shape. What is necessary is just to set it as the rubber ring which has a suitable cross-sectional shape according to the shape of the protector 130 and the holder 120. FIG.

さらに、液体性状検出素子としてのセラミックヒータ110は、液体に含まれる特定成分(例えば、尿素)の濃度検出以外に、液体の温度や液体の下限レベルの検知を検出するために用いられてもよい。例えば、セラミックヒータ110にて液体の温度を検出する場合には、発熱抵抗体114に定電流を流し始めた直後の当該発熱抵抗体114の抵抗値の大きさ(より詳細には、発熱抵抗体114の両端に生じる検出電圧Vdの大きさ)に基づき、液体の温度を検出することができる。発熱抵抗体114の通電直後の抵抗値は、液体の温度に対応した値を示していることから、このような手法により液体の温度を検出することができるのである。また、セラミックヒータ110の周囲に液体が存在する場合と存在しない場合とでは、発熱抵抗体114の抵抗値の変化挙動が大きく異なることから、この違いを利用して液体の下限レベル(有無)の検知を行うようにしてもよい。   Furthermore, the ceramic heater 110 as a liquid property detecting element may be used for detecting detection of the temperature of the liquid or the lower limit level of the liquid in addition to detecting the concentration of a specific component (for example, urea) contained in the liquid. . For example, when the temperature of the liquid is detected by the ceramic heater 110, the resistance value of the heating resistor 114 immediately after the constant current starts to flow through the heating resistor 114 (more specifically, the heating resistor 114), the temperature of the liquid can be detected. Since the resistance value immediately after the heating resistor 114 is energized shows a value corresponding to the temperature of the liquid, the temperature of the liquid can be detected by such a method. Further, the change behavior of the resistance value of the heating resistor 114 is greatly different between the case where the liquid is present around the ceramic heater 110 and the case where the liquid is not present. Detection may be performed.

液体状態検知センサの縦断正面図。The longitudinal section front view of a liquid state detection sensor. 液体状態検知センサの液体性状検知部付近の拡大断面図及びその要部のさらなる拡大図。The expanded sectional view near the liquid property detection part of a liquid state detection sensor, and the further enlarged view of the principal part. セラミックヒータのヒータパターンを示す模式図。The schematic diagram which shows the heater pattern of a ceramic heater. セラミックヒータの先端を突出させて保持するホルダを先端側から見た斜視図及びこれに取付けられるプロテクタを先端側から見た斜視図。The perspective view which looked at the holder which protrudes and hold | maintains the front-end | tip of a ceramic heater from the front end side, and the perspective view which looked at the protector attached to this from the front end side. セラミックヒータの先端を突出させて保持するホルダを内部電極に取付けた状態の破断正面図、及びこれに取付けられるプロテクタの破断正面図。The fracture | rupture front view of the state which attached the holder which protrudes and hold | maintains the front-end | tip of a ceramic heater to the internal electrode, and the fracture | rupture front view of the protector attached to this. 図5においてプロテクタをホルダの先端寄り部位に外嵌して取付けた状態の破断正面図。The fracture | rupture front view of the state which externally fitted and attached the protector in the site | part near the front-end | tip of a holder in FIG. 図6におけるX1−X1断面図。X1-X1 sectional drawing in FIG. ゴムブッシュを斜め下方からみた斜視図。The perspective view which looked at the rubber bush from diagonally downward. ゴムブッシュの側面図。The side view of a rubber bush. ゴムブッシュの平面図。The top view of a rubber bush. 図10の一点鎖線A−Aにおいて矢視方向からみたゴムブッシュの断面図。Sectional drawing of the rubber bush seen from the arrow direction in the dashed-dotted line AA of FIG. 図1に示す液体状態検知センサを先端側から軸線O方向に見た液体状態検知センサの底面図。The bottom view of the liquid state detection sensor which looked at the liquid state detection sensor shown in FIG. 1 in the axis line O direction from the front end side. 外筒電極と内部電極とのギャップ間に満たされた尿素水溶液の水面近傍の拡大断面図。The expanded sectional view of the water surface vicinity of the urea aqueous solution with which it filled between the gaps of an outer cylinder electrode and an internal electrode. 変形例としての液体状態検知センサの液体性状検知部付近の拡大断面図。The expanded sectional view of the liquid property detection part vicinity of the liquid state detection sensor as a modification.

10 外筒電極(第1部材)
11 外筒電極の先端部
20 内部電極(第2部材、ホルダ取付け部材)
21 内部電極の先端部
23 絶縁性被膜
30 液体性状検知部
70 レベル検知部
80 ゴムブッシュ(支持部材)
100 液体状態検知センサ
110 セラミックヒータ(液体性状検出素子)
110b セラミックヒータの先端部
114 発熱抵抗体
120 ホルダ
124 ホルダの凹部
125 ホルダの先端
130 プロテクタ(包囲部材)
135、136 流通孔
137 凸部
137b 凸部自身の端部
10 Outer cylinder electrode (first member)
11 End portion 20 of outer cylinder electrode Internal electrode (second member, holder mounting member)
21 Front end portion 23 of internal electrode Insulating coating 30 Liquid property detection unit 70 Level detection unit 80 Rubber bush (support member)
100 Liquid state detection sensor 110 Ceramic heater (liquid property detection element)
110b Ceramic heater tip 114 Heating resistor 120 Holder 124 Holder recess 125 Holder tip 130 Protector (enclosing member)
135, 136 Flow hole 137 Convex part 137b End part of convex part itself

Claims (6)

収容容器内に収容される液体中の特定成分の濃度を少なくとも検出するための液体性状検出素子を備える液体状態検知センサであって、
前記液体性状検出素子の先端部を自身の先端より突出させた状態で当該液体性状検出素子を保持するホルダと、該ホルダを取付けることによって前記液体性状検出素子を支持するホルダ取付け部材と、
前記液体性状検出素子の先端部を包囲するように前記ホルダの先端部又は先端寄り部位に外嵌されて取付けられてなる、前記液体が流通する流通孔が形成された包囲部材とを備えており、
前記ホルダは、その先端部又は先端寄り部位の外周面に凹部が形成される一方、前記包囲部材は、該ホルダに外嵌される基端部又は基端寄り部位に、その内側に突出すると共に弾性変形することで前記凹部に嵌合可能の凸部を備えており、該凸部が前記凹部に嵌合されて該包囲部材が前記ホルダに抜け止め状に取付けられてなり、しかも、前記包囲部材の外周面のうちの前記凸部に対応する部位と、前記ホルダの外周面のうち前記包囲部材が外嵌されていない部位とに跨るようにして、ゴム製でリング状をなす支持部材を前記包囲部材と前記ホルダとの外周面に締り嵌め状に取付けてなることを特徴とする液体状態検知センサ。
A liquid state detection sensor comprising a liquid property detection element for detecting at least the concentration of a specific component in a liquid stored in a storage container,
A holder that holds the liquid property detection element in a state in which the tip of the liquid property detection element protrudes from its tip, a holder attachment member that supports the liquid property detection element by attaching the holder,
An enclosing member formed with a flow hole through which the liquid flows, and is attached to the front end portion or a portion near the front end of the holder so as to surround the front end portion of the liquid property detecting element. ,
The holder has a recess formed on the outer peripheral surface of the distal end portion or a portion near the distal end, while the surrounding member protrudes inward to a proximal end portion or a proximal end portion fitted on the holder. A convex part that can be fitted into the concave part by elastic deformation is provided, the convex part is fitted into the concave part, and the surrounding member is attached to the holder in a retaining shape , and the enclosure A support member that is made of rubber and has a ring shape so as to straddle a portion corresponding to the convex portion of the outer peripheral surface of the member and a portion of the outer peripheral surface of the holder where the surrounding member is not externally fitted. A liquid state detection sensor, wherein the sensor is attached to the outer peripheral surfaces of the surrounding member and the holder in an interference fit .
前記凸部は、凸部自身の端部を先端側に位置させて内側に斜めに突出するように、包囲部材自身の壁を切起こして形成されてなる突出片部であることを特徴とする請求項1に記載の液体状態検知センサ。   The convex portion is a projecting piece formed by cutting and raising the wall of the surrounding member so that the end portion of the convex portion itself is located on the tip side and projects obliquely inward. The liquid state detection sensor according to claim 1. 収容容器内に収容される液体中の特定成分の濃度を少なくとも検出するための液体性状検出素子を備える液体状態検知センサであって、
長手方向に延びる筒状の第1部材と、
前記第1部材の内側に配置されると共に、当該第1部材の長手方向に沿って延びる筒状または中実状の第2部材と、
前記液体性状検出素子の先端部を自身の先端より突出させた状態で当該液体性状検出素子を保持すると共に、前記第2部材の先端部に装着されるホルダと、
前記液体が流通する流通孔が形成されると共に、前記ホルダの先端から突出する前記液体性状検出素子の前記先端部の径方向周囲を覆う包囲部材とを備えており、
前記ホルダは、その先端部又は先端寄り部位の外周面に凹部が形成される一方、前記包囲部材は、該ホルダに外嵌される基端部又は基端寄り部位に、その内側に突出すると共に弾性変形することで前記凹部に嵌合可能の凸部を備えており、該凸部が前記凹部に嵌合されて該包囲部材が前記ホルダに抜け止め状に取付けられ、
前記第2部材の外側と前記第1部材の内側との間には、前記第2部材を前記第1部材に対して支持するゴム製でリング状をなす支持部材が介在され、しかも、該支持部材は、前記包囲部材の外周面のうちの前記凸部に対応する部位と、前記ホルダの外周面のうち前記包囲部材が外嵌されていない部位とに跨るようにして、前記包囲部材と前記ホルダとの外周面に締り嵌め状に取付けられてなることを特徴とする液体状態検知センサ。
A liquid state detection sensor comprising a liquid property detection element for detecting at least the concentration of a specific component in a liquid stored in a storage container,
A cylindrical first member extending in the longitudinal direction;
A cylindrical or solid second member that is disposed inside the first member and extends along the longitudinal direction of the first member;
Holding the liquid property detection element in a state where the tip of the liquid property detection element protrudes from its own tip, and a holder attached to the tip of the second member;
A flow hole through which the liquid flows is formed, and an enclosing member covering a radial periphery of the tip portion of the liquid property detection element protruding from the tip of the holder,
The holder has a recess formed on the outer peripheral surface of the distal end portion or a portion near the distal end, while the surrounding member protrudes inward to a proximal end portion or a proximal end portion fitted on the holder. It is provided with a convex part that can be fitted into the concave part by elastic deformation, the convex part is fitted into the concave part, and the surrounding member is attached to the holder in a retaining shape,
Between the outer side of the second member and the inner side of the first member, a rubber-made support member that supports the second member with respect to the first member is interposed, and the support The member straddles the surrounding member and the surrounding member so as to straddle the portion corresponding to the convex portion of the outer peripheral surface of the surrounding member and the portion of the outer peripheral surface of the holder where the surrounding member is not externally fitted. A liquid state detection sensor, wherein the liquid state detection sensor is attached to an outer peripheral surface of the holder in an interference fit.
前記凸部は、凸部自身の端部を先端側に位置させて内側に斜めに突出するように、包囲部材自身の壁を切起こして形成されてなる突出片部であることを特徴とする請求項3に記載の液体状態検知センサ。 The convex portion is a projecting piece formed by cutting and raising the wall of the surrounding member so that the end portion of the convex portion itself is located on the tip side and projects obliquely inward. The liquid state detection sensor according to claim 3 . 請求項3又は請求項4のいずれか1項に記載の液体状態検知センサであって、
前記第1部材の先端部は、前記包囲部材の径方向周囲を覆う位置まで延設されていることを特徴とする液体状態検知センサ。
The liquid state detection sensor according to any one of claims 3 and 4 ,
The liquid state detection sensor according to claim 1, wherein a distal end portion of the first member extends to a position covering a circumference of the surrounding member in a radial direction.
請求項3〜請求項5のいずれか1項に記載の液体状態検知センサであって、
前記第1部材は、導体からなる外筒電極である一方、前記第2部材は、導体からなる内部電極であり、前記第1部材と第2部材とによって、前記収容容器内に収容される前記液体のレベルに応じて静電容量が変化するレベル検知部を形成してなることを特徴とする液体状態検知センサ。
The liquid state detection sensor according to any one of claims 3 to 5 ,
The first member is an outer cylindrical electrode made of a conductor, while the second member is an inner electrode made of a conductor, and is housed in the housing container by the first member and the second member. A liquid state detection sensor, comprising: a level detection unit whose capacitance changes in accordance with a liquid level.
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