JP4995598B2 - Liquid state detection sensor - Google Patents

Liquid state detection sensor Download PDF

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JP4995598B2
JP4995598B2 JP2007051880A JP2007051880A JP4995598B2 JP 4995598 B2 JP4995598 B2 JP 4995598B2 JP 2007051880 A JP2007051880 A JP 2007051880A JP 2007051880 A JP2007051880 A JP 2007051880A JP 4995598 B2 JP4995598 B2 JP 4995598B2
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享史 山本
威夫 笹沼
美邦 佐藤
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NGK Spark Plug Co Ltd
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本発明は、液体の状態を検知する液体状態検知センサに関し、特に、液体中の特定成分の濃度を検知する液体濃度検知素子を備える液体状態検知センサに関する。   The present invention relates to a liquid state detection sensor that detects a liquid state, and more particularly, to a liquid state detection sensor that includes a liquid concentration detection element that detects the concentration of a specific component in a liquid.

近年、ディーゼル機関、例えば、ディーゼルエンジンを搭載した自動車から排出される窒素酸化物(NOx)を還元して無害化する排ガス浄化装置にNOx選択還元触媒(SCR)を用いる場合がある。この装置では、還元剤として尿素水溶液が用いられるが、この装置で窒素酸化物を効果的に還元するには、尿素水溶液が適正な濃度範囲(尿素水溶液中の尿素液度の範囲)であることが必要である。   In recent years, a NOx selective reduction catalyst (SCR) may be used in an exhaust gas purification device that reduces and renders harmless nitrogen oxide (NOx) discharged from a diesel engine, for example, an automobile equipped with a diesel engine. In this device, an aqueous urea solution is used as a reducing agent. However, in order to effectively reduce nitrogen oxides in this device, the aqueous urea solution must be in an appropriate concentration range (the range of urea liquidity in the aqueous urea solution). is required.

しかし、この尿素水溶液を貯溜する尿素水タンクに適正濃度の尿素水溶液を収容した場合でも、経時変化等に起因して尿素濃度が適正範囲を逸脱してしまうことがある。また、尿素水タンクに、水道水など、適正な尿素濃度の尿素水溶液以外の液体を注入してしまう場合もあり得る。   However, even when a urea aqueous solution having an appropriate concentration is stored in the urea aqueous tank that stores the urea aqueous solution, the urea concentration may deviate from the appropriate range due to a change over time or the like. Moreover, liquids other than urea aqueous solution of appropriate urea concentration, such as tap water, may be injected into the urea water tank.

そこで、尿素水タンクに、尿素水溶液の尿素濃度を検知する濃度センサを取り付け、尿素水溶液の尿素濃度が適正範囲から逸脱した場合など、異常時に警告等を発し、排ガス浄化装置における窒素酸化物の還元(浄化)が適切に行えなくなっていることを運転者に知らせるシステムが提案されている(特許文献1、2参照)。
特開2000−371831号公報 WO 2007/004543 A1公報
Therefore, a concentration sensor that detects the urea concentration of the urea aqueous solution is attached to the urea water tank, and when the urea concentration of the urea aqueous solution deviates from the appropriate range, a warning or the like is issued when there is an abnormality, and nitrogen oxides are reduced in the exhaust gas purification device. Systems have been proposed that inform the driver that (purification) cannot be performed properly (see Patent Documents 1 and 2).
JP 2000-371831 A WO 2007/004543 A1 publication

ところで、液体中の特定成分の濃度を検知する液体状態検知センサであって、その検知手段をなす液体濃度検知素子をその液中に液没させてその濃度を検知するものにおいては、次のような解決すべき課題がある。というのは、このような液体濃度検知素子(以下、単に素子とも言う)を用いて、尿素水溶液などの液体における尿素などの特定成分の濃度を検知するに当たっては、液体に含まれる気泡とくに多数の気泡(群)が、測定の妨げとなることがあるという点である。これは、液体中の特定成分の濃度を測定するのに、液体濃度検知素子に気泡が付着していたのでは、液体の濃度を検知するのに気泡の影響が重畳するなどの不具合を生じさせるからである。   By the way, a liquid state detection sensor that detects the concentration of a specific component in a liquid and that detects the concentration by submerging a liquid concentration detection element forming the detection means in the liquid is as follows. There is a problem to be solved. This is because when detecting the concentration of a specific component such as urea in a liquid such as an aqueous urea solution using such a liquid concentration detection element (hereinafter also referred to simply as an element), a large number of bubbles contained in the liquid, The bubble (group) may interfere with the measurement. This is because when bubbles are attached to the liquid concentration detecting element to measure the concentration of a specific component in the liquid, the influence of the bubbles is superimposed on detecting the concentration of the liquid. Because.

一方、液体濃度検知素子のうち液中に配置される部分の周囲には、液体の流れの制御や素子の保護等を目的として、液の流動ないし出入りを許容する貫通部(貫通穴)付きの素子保護カバー(プロテクタ)を設ける場合がある。また、このような素子保護カバーに加えて、その貫通部からカバー内に入り込む液が素子に直接衝突するのを防止するなどの目的から、或いは、液体状態検知センサの構成ないし構造上から、液体濃度検知素子又は素子を包囲する素子保護カバーの外側(周囲)に、筒状部材又は環状部材などからなる外側包囲部材を支持部材を介在させて配置する構造としたい場合もある。さらに、液体状態検知センサが、特許文献2のように、導体からなる筒状の外筒電極と、この外筒電極内でその軸線方向に沿って設けられた導体からなる内部電極とを有し、この両電極の間で前記液体のレベルに応じて静電容量が変化するコンデンサを形成してなるレベル(液位)検知部を備えているものであり、素子が内部電極の先端に取付けられるものでは、液流などから素子をさらに保護するため、外筒電極の先端を延設して、外側包囲部材と同様の役割を担うことになる外側包囲部を形成し、この外側包囲部にて素子を包囲することもある。   On the other hand, around the portion of the liquid concentration detecting element that is arranged in the liquid, there is a through-hole (through hole) that allows the liquid to flow or go in and out for the purpose of controlling the flow of the liquid or protecting the element. An element protection cover (protector) may be provided. In addition to such an element protective cover, the liquid that enters the cover through the penetration portion is prevented from directly colliding with the element, or from the configuration or structure of the liquid state detection sensor. In some cases, it may be desired to have a structure in which an outer surrounding member made of a cylindrical member or an annular member is disposed with a support member interposed outside (periphery) of the density detection element or an element protective cover surrounding the element. Further, as in Patent Document 2, the liquid state detection sensor has a cylindrical outer cylinder electrode made of a conductor, and an inner electrode made of a conductor provided along the axial direction in the outer cylinder electrode. And a level (liquid level) detecting unit formed by forming a capacitor whose capacitance changes according to the level of the liquid between the electrodes, and the element is attached to the tip of the internal electrode. In order to further protect the element from the liquid flow, the tip of the outer cylinder electrode is extended to form an outer surrounding portion that plays the same role as the outer surrounding member. The element may be surrounded.

ところが、このように外側包囲部材又は外側包囲部(以下、外側包囲部ともいう)を設ける場合には、その外側包囲部で包囲される空間(領域)内に、液中に侵入或いは含まれる気泡或いは気泡群(以下、単に気泡とも言う)が滞留することがある。このように外側包囲部内に侵入した気泡は、液の流動或いは揺れに伴って、素子保護カバーの貫通部を通ってその内側に入り込むことがある。その場合には、入り込んだ気泡が、液体濃度検知素子の周囲を取り囲むことになり、その結果として濃度の誤検知を招いたりする。このように、外側包囲部を配置する場合には、その存在ゆえに、その内側に気泡が滞留し易く、結果として濃度検知に悪影響が生じることがあるといった問題があった。   However, in the case where the outer surrounding member or the outer surrounding portion (hereinafter also referred to as the outer surrounding portion) is provided in this way, bubbles that enter or are contained in the liquid in the space (region) surrounded by the outer surrounding portion. Or a bubble group (henceforth only a bubble) may stay. As described above, the bubbles that have entered the outer enclosure portion may enter the inside of the element protection cover through the penetrating portion of the device protection cover as the liquid flows or shakes. In that case, the bubble that has entered encloses the periphery of the liquid concentration detecting element, resulting in erroneous detection of the concentration. As described above, when the outer surrounding portion is disposed, there is a problem that bubbles are likely to stay inside due to the presence of the outer surrounding portion, and as a result, the density detection may be adversely affected.

なお、このような気泡対策としては、外側包囲部材又は外側包囲部自体の壁面に貫通部を設けて気泡の排出路を設けることが提案される。このようにすれば、その貫通部から外側包囲部の外側に気泡を排出(ないし誘導)できるため、素子保護カバーの有無にかかわらず、気泡が素子に接するのが防止される。しかし、そのような貫通部を設けることは本来、外側包囲部を設ける目的からすれば好ましいものではない。また、単に貫通部を設けたとしても、気泡の円滑な排出は容易でないし、一掃することは達成されない。   As a countermeasure against such bubbles, it is proposed to provide a bubble discharge path by providing a through portion on the wall surface of the outer surrounding member or the outer surrounding portion itself. In this way, since the bubbles can be discharged (or guided) from the penetrating portion to the outside of the outer surrounding portion, it is possible to prevent the bubbles from coming into contact with the element regardless of the presence or absence of the element protective cover. However, providing such a penetrating portion is not originally preferable for the purpose of providing the outer surrounding portion. Moreover, even if a through-hole is simply provided, smooth discharge of bubbles is not easy, and sweeping out is not achieved.

本発明は、このような問題点に鑑みてなされたものであって、液体中の特定成分の濃度を検知する液体濃度検知素子を備える液体状態検知センサにおいて、気泡による濃度検知に対する悪影響を低減できるようにすることをその目的とする。   The present invention has been made in view of such problems, and in a liquid state detection sensor including a liquid concentration detection element that detects the concentration of a specific component in a liquid, it is possible to reduce adverse effects on concentration detection caused by bubbles. The purpose is to do so.

請求項1に記載の本発明は、導体からなる筒状の外筒電極と、
この外筒電極内でその軸線方向に沿って設けられた導体からなる内部電極とを有し、
この両電極の間で液体のレベルに応じて静電容量が変化するコンデンサを形成してなるレベル検知部を備えており、
さらに、前記内部電極の先端部に取付けられたホルダ部材と、
該ホルダ部材の下端から、自身の先端部を突出させた状態でそのホルダ部材に保持されてなる、液体中の特定成分の濃度を検知する液体濃度検知素子と、
自身の下向き面が前記ホルダ部材の下端より低位置とならないようにして前記ホルダ部材の外周面に外嵌されてなると共に、前記外筒電極に内嵌されてなる筒状ないし環状をなす支持部材と、を備える液体状態検知センサであって、
前記外筒電極は、前記支持部材の下向き面よりも下方に延びて前記素子の先端部の外側と自身の内側に空間を形成する外側包囲部を有し、
該外側包囲部の側壁には内外に通じる気泡排気用の貫通部が1又は複数形成されて、前記素子がその先端部を下方にして液体中に液没された際に、前記外側包囲部の内側の前記空間にある液体中に侵入した気泡が、前記貫通部を通過して該外側包囲部の外側に排出されるように構成されており、
しかも、前記支持部材における下向き面と外周面とのなす交差稜部のうち、前記外側包囲部の周方向における前記貫通部に対応する部位に、切欠き部が形成されているか、或いは、周方向に沿って面取り部が形成されており、
前記貫通部の少なくとも一部が、前記切欠き部又は前記面取り部における高さの範囲内に配置されていることを特徴とする。
The present invention according to claim 1 is a cylindrical outer cylinder electrode made of a conductor;
It has an internal electrode made of a conductor provided along the axial direction in the outer cylinder electrode,
It has a level detector formed by forming a capacitor whose capacitance changes according to the level of the liquid between the two electrodes,
Furthermore, a holder member attached to the tip of the internal electrode;
A liquid concentration detection element for detecting the concentration of a specific component in the liquid, which is held by the holder member in a state where the tip of the holder member protrudes from the lower end of the holder member;
A cylindrical or annular support member that is externally fitted to the outer peripheral surface of the holder member so that its downward surface does not become lower than the lower end of the holder member, and is internally fitted to the outer cylindrical electrode. A liquid state detection sensor comprising:
The outer cylindrical electrode has an outer surrounding portion that extends below the downward surface of the support member and forms a space on the outside and the inside of the tip of the element,
One or a plurality of bubble exhaust penetrating portions that communicate with the inside and outside are formed on the side wall of the outer surrounding portion, and when the element is submerged in the liquid with its tip portion downward, Bubbles that have penetrated into the liquid in the space inside are configured to pass through the through portion and be discharged to the outside of the outer enclosure portion,
Moreover, a notch portion is formed in a portion corresponding to the penetrating portion in the circumferential direction of the outer surrounding portion of the intersecting ridge portion formed by the downward surface and the outer peripheral surface of the support member, or in the circumferential direction. A chamfer is formed along
At least a part of the penetrating portion is disposed within a height range of the notch portion or the chamfered portion.

請求項2に記載の本発明は、前記支持部材における下向き面は、全体が平坦面か、内側から外周縁に向かうに従い上位となる上向き傾斜面か、或いは、少なくとも外周縁寄り部位において内側から外周縁に向かうに従い上位となる上向き傾斜面に形成されていることを特徴とする請求項1に記載の液体状態検知センサである。そして、請求項3に記載の本発明は、前記支持部材における前記切欠き部又は前記面取り部が傾斜面取り状に形成されていることを特徴とする請求項1に記載の液体状態検知センサである。 According to the second aspect of the present invention, the downward surface of the support member may be a flat surface as a whole, an upward inclined surface that becomes higher as it goes from the inside toward the outer peripheral edge, or at least a portion near the outer peripheral edge. The liquid state detection sensor according to claim 1, wherein the liquid state detection sensor is formed on an upward inclined surface that becomes higher as it goes toward the periphery. According to a third aspect of the present invention, in the liquid state detection sensor according to the first aspect, the notch or the chamfered portion of the support member is formed in an inclined chamfered shape. .

請求項4に記載の本発明は、前記支持部材の下向き面側であって前記外筒電極の内側には、該支持部材をその下向き面において位置決めするための位置決め板部を有する位置決め部材が取付けられており、
前記位置決め板部は、その外周縁又は外周縁寄り部位のうち、前記外側包囲部に形成されたその周方向における前記貫通部に対応する部位に、気泡が通過可能の切欠き部を備えていることを特徴とする請求項1〜3のいずれか1項に記載の液体状態検知センサである。
According to a fourth aspect of the present invention, there is provided a positioning member having a positioning plate portion for positioning the support member on the downward surface thereof on the downward surface side of the support member and inside the outer cylindrical electrode. And
The positioning plate portion includes a notch portion through which bubbles can pass in a portion corresponding to the penetrating portion in the circumferential direction formed in the outer surrounding portion of the outer peripheral edge or a portion near the outer peripheral edge. It is a liquid state detection sensor of any one of Claims 1-3 characterized by the above-mentioned.

請求項5に記載の本発明は、液体中の特定成分の濃度を検知する液体濃度検知素子と、
前記素子の下端に位置する先端部を、自身の下端から突出させた状態で該素子を保持してなるホルダ部材と、
自身の下向き面が前記ホルダ部材の下端より低位置とならないようにして前記ホルダ部材の外周面に外嵌されてなる筒状ないし環状をなす支持部材と、
前記支持部材の下向き面の下方であって前記素子の先端部の外側と自身の内側に空間が形成されるように、該支持部材の外周面に外嵌されてなる筒状又は環状に形成された外側包囲部材と、を備える液体状態検知センサであって、
該外側包囲部材の側壁には内外に通じる貫通部が1又は複数形成されて、前記素子がその先端部を下方にして液体中に液没された際に、前記外側包囲部材の内側の前記空間内にある液体中に侵入した気泡が、前記貫通部を通過して該外側包囲部材の外側に排出されるように構成されており、
しかも、前記支持部材における下向き面と外周面とのなす交差稜部のうち、前記外側包囲部材の周方向における前記貫通部に対応する部位に、切欠き部が形成されているか、或いは、周方向に沿って面取り部が形成されており、
前記貫通部の少なくとも一部が、前記切欠き部又は前記面取り部における高さの範囲内に配置されていることを特徴とする。
The present invention according to claim 5 is a liquid concentration detecting element for detecting the concentration of a specific component in the liquid;
A holder member configured to hold the element in a state where a tip portion located at the lower end of the element is protruded from the lower end of the element;
A cylindrical or annular support member that is externally fitted to the outer peripheral surface of the holder member so that its downward surface does not become lower than the lower end of the holder member;
It is formed in a cylindrical or annular shape that is externally fitted to the outer peripheral surface of the support member so that a space is formed below the downward surface of the support member and outside the tip of the element and inside the element. A liquid state detection sensor comprising:
One or a plurality of penetrating portions leading to the inside and the outside are formed on the side wall of the outer surrounding member, and the space inside the outer surrounding member when the element is submerged in the liquid with its tip portion downward. Air bubbles that have entered into the liquid inside is configured to pass through the penetrating portion and be discharged to the outside of the outer surrounding member,
Moreover, a notch portion is formed in a portion corresponding to the penetrating portion in the circumferential direction of the outer surrounding member among the intersecting ridge portions formed by the downward surface and the outer peripheral surface of the support member, or in the circumferential direction. A chamfer is formed along
At least a part of the penetrating portion is disposed within a height range of the notch portion or the chamfered portion.

請求項6に記載の本発明は、前記支持部材における下向き面は、全体が平坦面か、内側から外周縁に向かうに従い上位となる上向き傾斜面か、或いは、少なくとも外周縁寄り部位において内側から外周縁に向かうに従い上位となる上向き傾斜面に形成されていることを特徴とする請求項5に記載の液体状態検知センサである。そして、請求項7に記載の本発明は、前記支持部材における前記切欠き部又は前記面取り部が傾斜面取り状に形成されていることを特徴とする請求項5に記載の液体状態検知センサである。 According to a sixth aspect of the present invention, the downward surface of the support member is a flat surface as a whole, an upward inclined surface that becomes higher as it goes from the inner side toward the outer peripheral edge, or at least a portion near the outer peripheral edge from the outside. The liquid state detection sensor according to claim 5, wherein the liquid state detection sensor is formed on an upward inclined surface that becomes higher as it goes toward the periphery. The present invention according to claim 7 is the liquid state detection sensor according to claim 5, wherein the notch portion or the chamfered portion of the support member is formed in an inclined chamfered shape. .

本発明の作用ないし効果について、図2〜図4を参照して説明すると、本発明の液体状態検知センサでは、支持部材であるゴム状弾性部材80における切欠き部(又は面取り部)80kと、外側包囲部(以下、外側包囲部材又は外側包囲部ともいう)11bにおける貫通部18との位置関係が、その貫通部18の少なくとも一部が、切欠き部80kにおける高さHの範囲内に存在するように設けられている。このため、本液体状態検知センサの使用過程で、液体中の気泡Wが外側包囲部11bの内側の空間(以下、包囲空間とも言う)に入り込んだとしても、その気泡Wは、外側包囲部材11b内に入って液体中を上昇する過程においてゴム状弾性部材80における下向き面80a(又は位置決め板部152)に突き当り、その下向き面の外周縁に至ると、切欠き部80kに案内され、外側包囲部11bの側壁に形成された貫通部18を通って外側に排出され得る。すなわち、本発明の液体状態検知センサでは、液体中の気泡Wが包囲空間内に入り込んだとしても、その内部の上方に位置するゴム状弾性部材80の下向き面80aのうち、外周に形成された切欠き部80kに案内され、貫通部18を気泡の通過路として外側包囲部11bの外側に排出されるため、気泡Wが包囲空間内に滞留するのが防止される。このように本発明の液体状態検知センサによれば、外側包囲部11b内に入り込んだ気泡が、液体濃度検知素子110の先端部に付着することが防止される。これにより、液体中の特定成分の濃度検知に対する支障の発生防止に効果的である。なお、ここでは支持部材としてゴム状弾性部材からなるものを示したが、支持部材の材質がこれに限定されるものでないことは言うまでもない。   The operation or effect of the present invention will be described with reference to FIGS. 2 to 4. In the liquid state detection sensor of the present invention, a notch (or chamfer) 80 k in the rubber-like elastic member 80 that is a support member; The positional relationship between the outer surrounding portion (hereinafter also referred to as the outer surrounding member or the outer surrounding portion) 11b and the through portion 18 is such that at least a part of the through portion 18 is within the range of the height H at the notch 80k. It is provided to do. For this reason, even if the bubble W in the liquid enters the space inside the outer surrounding portion 11b (hereinafter also referred to as the surrounding space) in the process of using the present liquid state detection sensor, the bubble W remains in the outer surrounding member 11b. In the process of entering the liquid and rising in the liquid, the rubber-like elastic member 80 hits the downward surface 80a (or the positioning plate portion 152) and reaches the outer peripheral edge of the downward surface, and is guided by the notch 80k to be surrounded by the outer side. It can be discharged to the outside through the penetrating part 18 formed in the side wall of the part 11b. That is, in the liquid state detection sensor of the present invention, even if the bubble W in the liquid enters the enclosed space, it is formed on the outer periphery of the downward surface 80a of the rubber-like elastic member 80 located above the inside. Since the gas is guided to the notch 80k and discharged to the outside of the outer surrounding portion 11b using the penetrating portion 18 as a passage of bubbles, the bubbles W are prevented from staying in the surrounding space. As described above, according to the liquid state detection sensor of the present invention, bubbles that have entered the outer surrounding portion 11 b are prevented from adhering to the tip of the liquid concentration detection element 110. This is effective in preventing the occurrence of troubles in detecting the concentration of the specific component in the liquid. In addition, although the thing which consists of a rubber-like elastic member was shown as a supporting member here, it cannot be overemphasized that the material of a supporting member is not limited to this.

本発明においては、貫通部の少なくとも一部が、前記切欠き部(又は前記面取り部)における高さの範囲内に存在するように設けられていればよい。この場合、気泡の排出性能の点からは、貫通部は、その上端縁が前記切欠き部(又は前記面取り部)における上端縁より上に位置させることが好ましい。さらに、この位置関係に加えて、貫通部の下端縁が前記切欠き部(又は前記面取り部)における下端縁より下に位置させることが好ましい。ただし、貫通部の下端縁が下方に位置するほど、素子を包囲する外側包囲部の本来の目的を損ねることにもなるため、貫通部はこれらを考慮して、その上端縁及び下端縁の位置、さらには形状や寸法を設定するのが好ましい。   In the present invention, it suffices that at least a part of the penetrating part is provided so as to exist within the height range of the notch part (or the chamfered part). In this case, it is preferable that the upper end edge of the penetrating portion is positioned above the upper end edge of the cutout portion (or the chamfered portion) from the viewpoint of bubble discharge performance. Furthermore, in addition to this positional relationship, it is preferable that the lower end edge of the penetrating portion is positioned below the lower end edge of the notch (or the chamfered portion). However, the lower the lower end edge of the penetrating part is, the more the original purpose of the outer surrounding part surrounding the element is impaired. Furthermore, it is preferable to set the shape and dimensions.

なお、前記支持部材における下向き面は、請求項2又は請求項6に記載したように、全体が平坦面(水平の平面)か、内側から外周縁に向かうに従い上位となる上向き傾斜面か、或いは、少なくとも外周縁寄り部位において内側から外周縁に向かうに従い上位となる上向き傾斜面に形成されていると、気泡が外側に円滑に案内される。このような傾斜面に形成することで、下向き面は、円錐形状、円錐台形状などのテーパ形状となる。   The downward surface of the support member is a flat surface (horizontal plane) as a whole as described in claim 2 or claim 6, or an upward inclined surface that becomes higher as it goes from the inside toward the outer periphery, or When at least a portion near the outer peripheral edge is formed on the upward inclined surface that becomes higher as it goes from the inner side to the outer peripheral edge, the bubbles are smoothly guided to the outer side. By forming such an inclined surface, the downward surface has a tapered shape such as a conical shape or a truncated cone shape.

なお、本発明において、前記支持部材における前記切欠き部又は前記面取り部は、請求項3又は請求項7に記載したように、傾斜面取り状に形成されているのが、気泡の排出性能の点から好ましいが、円弧面取り状に形成してもよい。もっとも本発明の前記支持部材における前記切欠き部又は前記面取り部は、図3に示したような縦断面において、階段状をなしていてもよいなど、その形は限定されるものではない。   In the present invention, the cutout portion or the chamfered portion of the support member is formed in an inclined chamfered shape as described in claim 3 or claim 7 in terms of bubble discharge performance. However, it may be formed in a circular chamfered shape. However, the shape of the notched portion or the chamfered portion of the support member of the present invention is not limited, for example, may have a stepped shape in the longitudinal section as shown in FIG.

さらに、本発明の液体濃度検知素子は、少なくとも液体中の特定成分の濃度を検知するセンサであればよい。ただし、この濃度のほか、液体の温度や、液体の有無(液位が下限レベルを下回ったか否かを検知するもの)、或いは液体の種類、或いはこれらを併せて検知するものであってもよい。請求項1〜4に記載したセンサは、内外両電極を有してなるレベル検知部を備えたセンサであり、液位を検知することもできるものであるが、請求項5〜7に記載したセンサは、このようなレベル検知部を備えないセンサである。   Furthermore, the liquid concentration detection element of the present invention may be a sensor that detects at least the concentration of a specific component in the liquid. However, in addition to this concentration, the temperature of the liquid, the presence / absence of the liquid (which detects whether the liquid level falls below the lower limit level), the type of liquid, or a combination of these may be detected. . The sensor described in claims 1 to 4 is a sensor including a level detection unit having both inner and outer electrodes, and can detect the liquid level, but is described in claims 5 to 7. The sensor is a sensor that does not include such a level detection unit.

以下に、本発明を実施するための最良の形態について、図1〜図11に基づいて説明するが、本実施の形態の液体状態検知センサ100は、ディーゼル自動車の排気ガス中に含まれる窒素酸化物(NOx)の還元に使用される尿素水溶液に含まれる尿素の濃度検知素子等からなる濃度検知部に加えて、尿素水溶液のレベル(液位)の検知部(レベル検知部)を備えているものである。すなわち、図1及び図2に示すように、液体状態検知センサ(以下、単にセンサともいう)100は、円筒形状を有する外筒電極10、および、その外筒電極10の内部にて外筒電極10の軸線O方向に沿って設けられた円筒状の内部電極20から構成されるレベル検知部70と、内部電極20の下端側(図1,2下端側)に設けられた濃度検知部30を主体として、以下に詳述するように構成されている。   In the following, the best mode for carrying out the present invention will be described with reference to FIGS. 1 to 11. The liquid state detection sensor 100 according to the present embodiment is a nitrogen oxidation contained in exhaust gas of a diesel vehicle. In addition to a concentration detection unit composed of a urea concentration detection element or the like contained in a urea aqueous solution used for reduction of substances (NOx), a urea aqueous solution level (liquid level) detection unit (level detection unit) is provided. Is. That is, as shown in FIGS. 1 and 2, a liquid state detection sensor (hereinafter also simply referred to as a sensor) 100 includes an outer cylinder electrode 10 having a cylindrical shape, and an outer cylinder electrode inside the outer cylinder electrode 10. 10 includes a level detection unit 70 constituted by a cylindrical internal electrode 20 provided along the direction of the axis O, and a concentration detection unit 30 provided on the lower end side (the lower end side in FIGS. 1 and 2) of the internal electrode 20. The main body is configured as described in detail below.

まず、レベル検知部70について説明する。レベル検知部70をなす外筒電極10は金属材料(導体)からなり、軸線O方向に延びる長細い円筒形状を呈している。外筒電極10の外周上における周方向に等間隔となる例えば3本の母線(図示せず)上には、各母線に沿ってそれぞれ複数の細幅のスリット15が断続的に開口されている。また、外筒電極10の下端寄り部位11において、上記スリット15が形成された各母線上には、後述する内部電極20との間に介在される支持部材としてのゴム状弾性部材80の抜け防止のための開口部(円形穴)16が3つ、同寸で同一高さ位置にそれぞれ貫通して設けられている。さらに、外筒電極10の基端部(図示上端)12に近い位置で、スリット15が形成された各母線のうちの1つの母線上には、1つの空気抜き孔19が形成されている。   First, the level detection unit 70 will be described. The outer cylindrical electrode 10 forming the level detection unit 70 is made of a metal material (conductor) and has a long and thin cylindrical shape extending in the direction of the axis O. A plurality of narrow slits 15 are intermittently opened along each bus bar on, for example, three bus bars (not shown) that are equally spaced in the circumferential direction on the outer periphery of the outer cylindrical electrode 10. . Further, in the portion 11 near the lower end of the outer cylinder electrode 10, the rubber-like elastic member 80 as a support member interposed between the inner electrode 20 described later is prevented from coming off on each bus bar where the slit 15 is formed. Three openings (circular holes) 16 are provided in the same size and at the same height. Further, one air vent hole 19 is formed on one bus bar among the bus bars on which the slits 15 are formed at a position close to the base end portion (the upper end in the drawing) 12 of the outer cylinder electrode 10.

また、外筒電極10の下端寄り部位11は、後述する濃度検知部30をなす液体濃度検知素子(セラミックヒータ)110の先端部(下端部)110bを包囲するように延設されており、本例では素子110の先端部110bを覆って保護する素子保護カバー130ごと、自身の内側に空間を保持して包囲する外側包囲部11bをなしている。この外側包囲部11bは、開口部16の位置より下端側において、軸線O方向(図示下端側)に、本例では素子保護カバー130の下端を超えて延設(延長)されている。この外側包囲部11bは、外筒電極10をなす筒部材にて形成されており、その図示下端10aは開口されている。この外側包囲部11bのうち、抜け防止のための3つの開口部(円形穴)16の周方向における中間位置の側壁には、詳しくは後述するが、外側包囲部11bが液没された際に、外側包囲部11bの内外に気泡を通過可能な貫通部(円形穴)18が3つ、同寸で同一高さ位置にそれぞれ貫通して設けられている。ただし、この高さ位置は、開口部16より下に位置するように設定されている。なお、詳細は後述するが、この貫通部(円形穴)18は、図3及び図4に示したように、その下端縁18aが本形態ではゴム状弾性部材80の下向き面80aと略一致する位置に設定されている。   Further, the lower end portion 11 of the outer cylinder electrode 10 is extended so as to surround a front end portion (lower end portion) 110b of a liquid concentration detecting element (ceramic heater) 110 constituting a concentration detecting portion 30 described later. In the example, the element protection cover 130 that covers and protects the tip 110b of the element 110 is provided with an outer surrounding portion 11b that surrounds and surrounds the space. This outer surrounding portion 11b is extended (extended) beyond the lower end of the element protection cover 130 in the example in the axis O direction (lower end side in the figure) on the lower end side from the position of the opening 16. The outer surrounding portion 11b is formed of a cylindrical member that forms the outer cylindrical electrode 10, and its lower end 10a is opened. Of the outer surrounding portion 11b, the side wall at the intermediate position in the circumferential direction of the three openings (circular holes) 16 for preventing the slipping will be described in detail later, but when the outer surrounding portion 11b is submerged. In addition, three through portions (circular holes) 18 through which bubbles can pass are provided inside and outside of the outer surrounding portion 11b, each having the same size and the same height. However, this height position is set to be positioned below the opening 16. Although details will be described later, as shown in FIGS. 3 and 4, the penetrating portion (circular hole) 18 has a lower end edge 18a that substantially coincides with the downward surface 80a of the rubber-like elastic member 80 in this embodiment. Set to position.

他方、外筒電極10は、その図示上端である基端部12が、金属製の取付部(取付け部材)40の下部中央に下向きに突出する筒状(円筒状)の電極支持部41の外周に嵌合(係合)した状態で溶接されている。取付部40は尿素水タンク(図示せず)にセンサ100を固定するための取付けフランジとして機能するところであり、取り付けボルトを挿通するための取り付け孔(図示せず)が鍔部42に形成されている。また、取付部40の鍔部42を挟んで電極支持部41の反対側(図示上側)には、センサ100と外部回路(図示せず)との電気的な接続を行うために設けられた中継用の回路基板60などを収容する収容部43が立設形成されている。   On the other hand, the outer cylinder electrode 10 has an outer periphery of a cylindrical (cylindrical) electrode support portion 41 in which a base end portion 12 which is an upper end in the drawing protrudes downward to a lower center of a metal attachment portion (attachment member) 40. Are welded in a state of being fitted (engaged). The mounting portion 40 functions as a mounting flange for fixing the sensor 100 to a urea water tank (not shown), and a mounting hole (not shown) for inserting a mounting bolt is formed in the flange portion 42. Yes. Further, a relay provided to make electrical connection between the sensor 100 and an external circuit (not shown) on the opposite side (the upper side in the figure) of the electrode support part 41 with the flange part 42 of the attachment part 40 interposed therebetween. An accommodating portion 43 for accommodating the circuit board 60 for use is erected.

回路基板60は、収容部43の内壁面の四隅より突出する基板載置部(図示せず)上に載置されている。収容部43はカバー45に覆われ保護されており、そのカバー45は、鍔部42に固定されている。また、カバー45の側面にはコネクタ62が固定されており、コネクタ62の接続端子(図示せず)と回路基板60上の電極端子とが配線ケーブル61によって接続されており、このコネクタ62を介し、回路基板60と外部回路(図示せず)との接続が行われている。   The circuit board 60 is placed on a board placement part (not shown) protruding from the four corners of the inner wall surface of the housing part 43. The accommodating portion 43 is covered and protected by a cover 45, and the cover 45 is fixed to the flange portion 42. In addition, a connector 62 is fixed to the side surface of the cover 45, and a connection terminal (not shown) of the connector 62 and an electrode terminal on the circuit board 60 are connected by a wiring cable 61. The circuit board 60 and an external circuit (not shown) are connected.

また、取付部40における電極支持部41の内周面(孔)46は収容部43内に開口されており、この孔46内に、内部電極20の基端部22が挿通されている。本実施の形態の内部電極20は軸線O方向に延びる長細い円筒形状をした金属材料からなっている。なお、この内部電極20の外周面上には、PTFE、PFA、ETFE等のフッ素系樹脂やエポキシ樹脂、ポリイミド樹脂などからなる絶縁性被膜23が形成されている。後述するが、この内部電極20と外筒電極10との間で、尿素水溶液のレベルに応じて静電容量が変化するコンデンサを形成してなるレベル検知部70が構成されている。   Further, the inner peripheral surface (hole) 46 of the electrode support portion 41 in the attachment portion 40 is opened in the accommodating portion 43, and the base end portion 22 of the internal electrode 20 is inserted into the hole 46. The internal electrode 20 of the present embodiment is made of a long and thin cylindrical metal material extending in the direction of the axis O. An insulating coating 23 made of a fluorine resin such as PTFE, PFA, ETFE, an epoxy resin, a polyimide resin, or the like is formed on the outer peripheral surface of the internal electrode 20. As will be described later, a level detector 70 is formed between the internal electrode 20 and the outer cylinder electrode 10 by forming a capacitor whose capacitance changes according to the level of the urea aqueous solution.

この内部電極20の軸線O方向の図示上端側の基端部22の外周には、内部電極20を取付部40に固定するためにフランジ状をなすパイプガイド55が固定されており、電極支持部41における孔46内に配置された筒状のインナーケース50の内側に配置され、パイプガイド55を介して吊下げ状に係合されている。すなわち、このパイプガイド55は、内部電極20の基端部22の端縁寄りに接合された環状のガイド部材(吊下げ部)である。一方、インナーケース50は内部電極20と外筒電極10とが確実に絶縁されるように内部電極20を位置決め支持する鍔付き筒状の樹脂製部材であり、下端側が取付部40の電極支持部41の孔46に内挿されている。そして、このインナーケース50の上端部には径方向外側に向かって突出する鍔部51が形成されており、インナーケース50が電極支持部41に係合される際には、収容部43側から電極支持部41の孔46に挿通され、鍔部51が収容部43内の底面に当接することで、インナーケース50が孔46内を通り抜けることが防止されている。内部電極20は、収容部43側からインナーケース50の内側に挿通されており、パイプガイド55が鍔部51の上面に当接することで、脱落が防止されている。   A flange-shaped pipe guide 55 for fixing the internal electrode 20 to the mounting portion 40 is fixed to the outer periphery of the base end portion 22 on the upper end side of the internal electrode 20 in the direction of the axis O. 41 is disposed inside a cylindrical inner case 50 disposed in the hole 46, and is engaged in a suspended manner via a pipe guide 55. That is, the pipe guide 55 is an annular guide member (hanging portion) joined to the end edge of the base end portion 22 of the internal electrode 20. On the other hand, the inner case 50 is a flanged cylindrical resin member that positions and supports the internal electrode 20 so that the internal electrode 20 and the outer cylindrical electrode 10 are reliably insulated, and the lower end side is an electrode support portion of the mounting portion 40. 41 is inserted into the hole 46. A flange 51 protruding outward in the radial direction is formed at the upper end of the inner case 50, and when the inner case 50 is engaged with the electrode support part 41, The inner case 50 is prevented from passing through the hole 46 by being inserted into the hole 46 of the electrode support portion 41 and the flange portion 51 coming into contact with the bottom surface in the accommodating portion 43. The internal electrode 20 is inserted into the inner case 50 from the accommodating portion 43 side, and the pipe guide 55 is brought into contact with the upper surface of the flange portion 51, so that the internal electrode 20 is prevented from falling off.

さらに、インナーケース50の外周と内周とには、それぞれ、Oリング53とOリング54とが設けられており、その外周と取付部40の孔46との間の隙間、そしてその内周と内部電極20の基端部22の外周との間の隙間をそれぞれ密閉している。これにより、センサ100が尿素水タンク(図示せず)の天板又は上蓋に取り付けられた際に、尿素水タンクの内部と外部とが収容部43を介して連通しないようにその水密性および気密性が保たれている。なお、取付部40の鍔部42の下端側の面(図1下面)には図示せずの板状のシール部材が装着され、センサ100を尿素水タンクに取り付けた際に、鍔部42と尿素水タンクとの間の水密性および気密性が保たれるようになっている。   Further, an O-ring 53 and an O-ring 54 are provided on the outer periphery and the inner periphery of the inner case 50, respectively, and a gap between the outer periphery and the hole 46 of the mounting portion 40, and the inner periphery A gap between the base electrode 22 and the outer periphery of the internal electrode 20 is sealed. Thereby, when the sensor 100 is attached to the top plate or upper lid of the urea water tank (not shown), the inside and the outside of the urea water tank are prevented from communicating with each other via the housing portion 43. Sex is maintained. A plate-like seal member (not shown) is attached to the lower surface (bottom surface of FIG. 1) of the flange portion 42 of the attachment portion 40, and when the sensor 100 is attached to the urea water tank, Watertightness and airtightness with the urea water tank are maintained.

なお、内部電極20の取付部40への組み付けは、図1に示したように、2枚の押さえ板56,57によって、パイプガイド55がインナーケース50の鍔部51に対して押圧されることによっている。ただし、押さえ板56は、パイプガイド55との間に絶縁性のある押さえ板57を挟み込み、パイプガイド55を押圧した状態で、ネジ58による締付けによって収容部43内に固定されている。これにより、内部電極20が電極支持部41に固定されている。この固定に使用している押さえ板56,57には中央に孔59が開口されており、内部電極20の電極引出線52と、後述する液体濃度検出素子110との電気的な接続を行う2本のリード線90(図1では一方のリード線90のみを表示している。)を内包する2芯のケーブル91とが挿通され、それぞれ回路基板60上のパターンに電気的に接続されている。回路基板60のグランド側の電極(図示せず)は取付部40に接続されており、これにより、取付部40に溶接された外筒電極10がグランド側に電気的に接続されている。   In addition, as shown in FIG. 1, the pipe guide 55 is pressed against the flange 51 of the inner case 50 by the two pressing plates 56 and 57 as shown in FIG. It depends on. However, the presser plate 56 is fixed in the accommodating portion 43 by tightening with the screw 58 in a state where the presser plate 57 having an insulating property is sandwiched between the presser guide 55 and the pipe guide 55 is pressed. Thereby, the internal electrode 20 is fixed to the electrode support portion 41. A hole 59 is opened in the center of the holding plates 56 and 57 used for fixing, and an electrical connection between the electrode lead wire 52 of the internal electrode 20 and a liquid concentration detecting element 110 described later is performed 2. A two-core cable 91 containing one lead wire 90 (only one lead wire 90 is shown in FIG. 1) is inserted and electrically connected to the pattern on the circuit board 60, respectively. . An electrode (not shown) on the ground side of the circuit board 60 is connected to the mounting portion 40, whereby the outer cylinder electrode 10 welded to the mounting portion 40 is electrically connected to the ground side.

さて、次に濃度検知部30について説明するが、この濃度検知部30は、内部電極20の下端部21に設けられている(図1、図2参照)。具体的には次のようである。濃度検知部30は、本例では尿素水溶液中の尿素の濃度検出を行う液体濃度検出素子(セラミックヒータ)110と、この液体濃度検出素子110をその先端部(下端部)110bを突出させた状態で保持すると共に、内部電極20の下端部21に取付けられた絶縁性樹脂製のホルダ部材120などから構成されている。ただし、本形態では、このホルダ部材120の下端から突出する液体濃度検出素子110の先端部110bは、素子保護カバー130により包囲されて保護されている。素子保護カバー130の詳細は後述する。   Now, the concentration detector 30 will be described. The concentration detector 30 is provided at the lower end 21 of the internal electrode 20 (see FIGS. 1 and 2). Specifically, it is as follows. In this example, the concentration detection unit 30 has a liquid concentration detection element (ceramic heater) 110 that detects the concentration of urea in the urea aqueous solution, and a state in which the tip (lower end) 110b of the liquid concentration detection element 110 protrudes. And a holder member 120 made of an insulating resin attached to the lower end portion 21 of the internal electrode 20. However, in this embodiment, the tip portion 110 b of the liquid concentration detection element 110 protruding from the lower end of the holder member 120 is surrounded and protected by the element protection cover 130. Details of the element protection cover 130 will be described later.

このうち液体濃度検出素子110は、図5に示したように、絶縁性セラミックからなる矩形板状のセラミック基体111上にPtまたはWを主体とするヒータパターン115を形成し、対となる矩形板状のセラミック基体(図示せず)で挟んだ状態でヒータパターン115を埋設状に形成したものである。ここでは発熱抵抗体114を構成するパターンの断面積を、電圧印加のための両極となるリード部112,113のパターンよりも小さくするようにして、通電時、主に発熱抵抗体114において発熱が行われるようにしている。また、リード部112,113の両端には、それぞれセラミック基体111の表面に貫通するビア導体またはスルーホール導体(図示せず)が設けられており、2本のリード線90との接続を中継する2つの端子119(図2では一方のみを表示している。)のそれぞれと電気的に接続されている。   Among these, as shown in FIG. 5, in the liquid concentration detecting element 110, a heater pattern 115 mainly composed of Pt or W is formed on a rectangular plate-like ceramic base 111 made of an insulating ceramic, and a pair of rectangular plates is formed. The heater pattern 115 is embedded in a state of being sandwiched by a ceramic substrate (not shown). Here, the cross-sectional area of the pattern constituting the heating resistor 114 is made smaller than the pattern of the lead portions 112 and 113 serving as both poles for voltage application, so that heat is generated mainly in the heating resistor 114 during energization. To be done. In addition, via conductors or through-hole conductors (not shown) penetrating the surface of the ceramic substrate 111 are provided at both ends of the lead portions 112 and 113, respectively, and the connection with the two lead wires 90 is relayed. Each of the two terminals 119 (only one is shown in FIG. 2) is electrically connected.

また、液体濃度検出素子110を支持する絶縁性樹脂製のホルダ部材120は、図2等に示したように、同心で、大径をなす大径円筒部122と小径をなす小径円筒部121との径違いの円筒状に形成されており、その大径円筒部122の内側に内部電極20の下端部21を挿入させてその外周を覆っている。なお、本形態では、このようにホルダ部材120を内部電極20の下端部21に取付けており、詳しくは後述するが、このホルダ部材120を介して、環状のゴム状弾性部材80の内側にて内部電極20の下端部21を弾性的に支持している。また、このホルダ部材120における大径円筒部122と小径円筒部121とを接続する部位の外周面は下端に向かって縮径するテーパー状の段部(テーパ部)123とされている。そして、ホルダ部材120の下端寄り部位をなす小径円筒部121の外周面には、周方向に等角度間隔で4箇所、正面視において略矩形をなす凹部124が形成(凹設)されている。また、ホルダ部材120の小径円筒部121の下端(面)125の外周寄り部位には上向きにテーパが付されたテーパ面を有している。なお、ゴム状弾性部材80の下向き面80aは、ホルダ部材120の下端(面)125より低位置とならない位置に保持されている。   In addition, as shown in FIG. 2 and the like, the holder member 120 made of an insulating resin that supports the liquid concentration detecting element 110 is concentric and includes a large diameter cylindrical portion 122 having a large diameter and a small diameter cylindrical portion 121 having a small diameter. The lower end portion 21 of the internal electrode 20 is inserted inside the large-diameter cylindrical portion 122 to cover the outer periphery thereof. In this embodiment, the holder member 120 is attached to the lower end portion 21 of the internal electrode 20 as described above, and will be described later in detail, but inside the annular rubber elastic member 80 via the holder member 120. The lower end 21 of the internal electrode 20 is elastically supported. Further, the outer peripheral surface of the portion connecting the large-diameter cylindrical portion 122 and the small-diameter cylindrical portion 121 in the holder member 120 is a tapered step portion (tapered portion) 123 that decreases in diameter toward the lower end. Then, on the outer peripheral surface of the small-diameter cylindrical portion 121 that forms a portion closer to the lower end of the holder member 120, four concave portions 124 that are substantially rectangular in front view are formed (recessed) at equal angular intervals in the circumferential direction. Further, a portion near the outer periphery of the lower end (surface) 125 of the small-diameter cylindrical portion 121 of the holder member 120 has a tapered surface that is tapered upward. The downward surface 80 a of the rubber-like elastic member 80 is held at a position that is not lower than the lower end (surface) 125 of the holder member 120.

一方、ホルダ部材120の内周面は、小径円筒部121、段部123、そして大径円筒部122に向けて、段付き状に拡径する横断面円形に形成されている。ただし、小径円筒部121の下端面125には、液体濃度検出素子110の先端部110bが略隙間なく突出可能に軸線O方向から見て(横断面において)矩形をなす開口126が形成されている。この開口126の横断面における矩形の短辺及び長辺は、それぞれ液体濃度検出素子110の厚み及び幅の各寸法に対応するように設定されている。そして、素子110は、長手方向のリード部112,113(図5参照)側を小径円筒部121内に挿入し、発熱抵抗体114の埋設された先端部110b側をホルダ部材120の下端面125から突出(露出)させ、その状態で、接着剤又は樹脂129を小径円筒部121の内周面127内に充填して固化させることにより、液体濃度検出素子110はホルダ部材120の開口126内にシールを保持して固定されている。   On the other hand, the inner peripheral surface of the holder member 120 is formed in a circular cross section that expands in a stepped shape toward the small diameter cylindrical portion 121, the stepped portion 123, and the large diameter cylindrical portion 122. However, the lower end surface 125 of the small diameter cylindrical portion 121 is formed with an opening 126 having a rectangular shape (in the cross section) when viewed from the direction of the axis O so that the tip end portion 110b of the liquid concentration detecting element 110 can protrude without a substantial gap. . The short side and long side of the rectangle in the cross section of the opening 126 are set to correspond to the dimensions of the thickness and width of the liquid concentration detection element 110, respectively. The element 110 has the longitudinal lead portions 112 and 113 (see FIG. 5) side inserted into the small-diameter cylindrical portion 121, and the distal end portion 110 b side in which the heating resistor 114 is embedded is the lower end surface 125 of the holder member 120. In this state, the liquid concentration detecting element 110 is placed in the opening 126 of the holder member 120 by filling and solidifying the adhesive or resin 129 into the inner peripheral surface 127 of the small-diameter cylindrical portion 121. The seal is held and fixed.

他方、大径円筒部122の内径は、内部電極20の下端部21の外径より若干大きく構成されており、その内周面128には本形態では2つの凹溝128bがその周方向に形成されている。しかして、このようなホルダ部材120が大径円筒部122側から内部電極20の下端部21に外嵌状に装着されている。ただし、その2つの凹溝128bに装填されたそれぞれのシールリング(例えばゴム製のOリングパッキン)140を介して、その内周面128と内部電極20の外周面との間のシールが確保され、内部電極20の内部にこの間を通って測定対象をなす液が侵入することが防止されている。また、ホルダ部材120の段部123の内周面には、環状の棚段部128cが形成されており、ホルダ部材120が内部電極20の下端部21に装着された状態において、その下端部21の端面21bがこの棚段部128cに当接して軸線O方向の位置決めがされている。なお絶縁性被膜23は、内部電極20の外周面における下端部から、上端側の基端部22にてOリング54が配置される位置にかけて形成されており、尿素水タンク(図示せず)内にてレベル検知部70が尿素水溶液に浸漬されても、内部電極20が尿素水溶液に直接接触することがないようにされている。   On the other hand, the inner diameter of the large-diameter cylindrical portion 122 is configured to be slightly larger than the outer diameter of the lower end portion 21 of the internal electrode 20, and in this embodiment, two concave grooves 128b are formed in the circumferential direction on the inner peripheral surface 128 thereof. Has been. Thus, such a holder member 120 is attached to the lower end portion 21 of the internal electrode 20 from the large-diameter cylindrical portion 122 side in an outer fitting manner. However, a seal between the inner peripheral surface 128 and the outer peripheral surface of the internal electrode 20 is ensured via the respective seal rings (for example, rubber O-ring packing) 140 loaded in the two concave grooves 128b. The liquid that forms the measurement object is prevented from entering the internal electrode 20 through this space. An annular shelf step portion 128 c is formed on the inner peripheral surface of the step portion 123 of the holder member 120, and the lower end portion 21 of the holder member 120 is attached to the lower end portion 21 of the internal electrode 20. The end surface 21b of this is in contact with the shelf step portion 128c and is positioned in the direction of the axis O. The insulating coating 23 is formed from the lower end portion on the outer peripheral surface of the internal electrode 20 to the position where the O-ring 54 is disposed at the base end portion 22 on the upper end side, and is in a urea water tank (not shown). Even if the level detector 70 is immersed in the urea aqueous solution, the internal electrode 20 is not directly in contact with the urea aqueous solution.

なお、ホルダ部材120の内部電極20への装着前において、液体濃度検出素子110の端子119にはケーブル91の2本のリード線90の芯線がそれぞれ加締めまたは半田付けにより接合される。そして、その装着状態において、絶縁性の保護部材95により、端子119とリード線90とが接合部位ごと覆われて保護されている。さらに、この2本のリード線90は筒形状の内部電極20内を挿通され、上記回路基板60に接続されている。   Before the holder member 120 is attached to the internal electrode 20, the core wires of the two lead wires 90 of the cable 91 are joined to the terminal 119 of the liquid concentration detecting element 110 by caulking or soldering, respectively. In the mounted state, the terminal 119 and the lead wire 90 are covered and protected by the insulating protection member 95 together with the joint portion. Further, the two lead wires 90 are inserted through the cylindrical internal electrode 20 and connected to the circuit board 60.

また、本例では、ホルダ部材120の下端側には、液体濃度検出素子110の下端部の周囲を覆って保護する素子保護カバー130がその上部を外嵌状にして取付けられている。この素子保護カバー130は、例えば金属板製で有底円筒形状に形成されている。また、素子保護カバー130の胴部133の外周上にて、本形態では周方向に等間隔となる4本の母線上に、それぞれ2つの円形に開口された測定対象をなす液の流通孔135が形成されている。そして、底部132にはその中心に同様に開口された流通孔136が形成されている。このような素子保護カバー130は、その胴部133の内径が、上記したホルダ部材120における小径円筒部121の外径と同じか若干大きくなるように設定されている。そして、素子保護カバー130は、その胴部133のうち、ホルダ部材120に外嵌される基端(上端)又は基端寄り部位であって、周方向に等角度間隔で4箇所の部位には、その内側に下向き突出する凸部(舌片状の爪)137が設けられており、弾性変形してホルダ部材120における凹部124に嵌合して、ホルダ部材120に抜け止め状に、しかも軸線O回りに回転不能とされている。   Further, in this example, an element protection cover 130 that covers and protects the periphery of the lower end portion of the liquid concentration detection element 110 is attached to the lower end side of the holder member 120 with the upper portion thereof being fitted externally. The element protection cover 130 is made of, for example, a metal plate and has a bottomed cylindrical shape. In addition, on the outer periphery of the body portion 133 of the element protection cover 130, in this embodiment, on the four bus bars that are equally spaced in the circumferential direction, the liquid circulation holes 135 that form the measurement target respectively opened in two circles. Is formed. The bottom portion 132 is formed with a flow hole 136 that is similarly opened at the center thereof. Such an element protection cover 130 is set so that the inner diameter of the body part 133 is the same as or slightly larger than the outer diameter of the small-diameter cylindrical part 121 in the holder member 120 described above. The element protection cover 130 is a base end (upper end) or a portion near the base end of the body portion 133 that is externally fitted to the holder member 120, and is provided at four locations at equal angular intervals in the circumferential direction. Further, a convex portion (tongue-like claw) 137 projecting downward is provided on the inside thereof, and is elastically deformed to fit into the concave portion 124 of the holder member 120 so as to prevent the holder member 120 from coming off, and the axis line. Rotation around O is impossible.

他方、ゴム状弾性部材80は、自身の下向き面80aがホルダ部材120の下端125より低位置とならないように、ホルダ部材120の外周面に外嵌されているが、同時に、その外周面89を外筒電極10の下端寄り部位11の内周面に内嵌している。これにより、内部電極20と外筒電極10とは、その下方において相互に支持しあう形を成している。ただし、ゴム状弾性部材80は、本形態では、図6、図7に示すように、それ自体全体が筒状又は環状をなすように構成されているが、その内周面は、素子保護カバー130の胴部133の外周面のうち、凸部137に対応する部位と、素子保護カバー130を避けたホルダ部材120の大径円筒部122の外周面とに、軸線O方向の先後に跨るようにして、その胴部133と大径円筒部122との外周面に締り嵌め状に取付けられるように、内径が径違いの筒状をなしている。そして、下端側の円筒部の内周面81が小径をなし、上端側の円筒部の内周面82が大径をなしている。小径の内周面81は、その内径が素子保護カバー130の胴部133の外径より若干小さくされており、大径の円筒部の内周面82は、その内径がホルダ部材120の大径円筒部122の外径より若干小さくされており、両者をテーパー状の内周面83にて接続している。ただし、この内周面83は、ホルダ部材120に外嵌される前は、若干、凸となす円弧状を呈している。   On the other hand, the rubber-like elastic member 80 is externally fitted to the outer peripheral surface of the holder member 120 so that its downward surface 80a does not become lower than the lower end 125 of the holder member 120. The outer cylinder electrode 10 is fitted into the inner peripheral surface of the portion 11 near the lower end. Thereby, the internal electrode 20 and the outer cylinder electrode 10 have the shape which mutually supports in the downward direction. However, in this embodiment, the rubber-like elastic member 80, as shown in FIGS. 6 and 7, is configured so as to be entirely cylindrical or annular, but the inner peripheral surface thereof is an element protective cover. Out of the outer peripheral surface of the body portion 133 of 130, the portion corresponding to the convex portion 137 and the outer peripheral surface of the large-diameter cylindrical portion 122 of the holder member 120 avoiding the element protection cover 130 are straddled forward and backward in the axis O direction. Thus, a cylindrical shape with different inner diameters is formed so that the body portion 133 and the large-diameter cylindrical portion 122 are attached to the outer peripheral surface in an interference fit. The inner peripheral surface 81 of the cylindrical portion on the lower end side has a small diameter, and the inner peripheral surface 82 of the cylindrical portion on the upper end side has a large diameter. The inner diameter surface 81 of the small diameter is slightly smaller in outer diameter than the outer diameter of the body portion 133 of the element protection cover 130, and the inner diameter surface 82 of the large diameter cylindrical portion is the inner diameter of the holder member 120. The outer diameter of the cylindrical portion 122 is slightly smaller, and both are connected by a tapered inner peripheral surface 83. However, the inner peripheral surface 83 has a slightly convex arc shape before being fitted onto the holder member 120.

このように、ゴム状弾性部材80の内周側の面は、ホルダ部材120および素子保護カバー130の外周面が締り嵌め状に嵌合するように形成された内径の異なる2つの内周面81,82と、両者を接続するテーパー状の内周面83とから構成される。ただし、その内周面82、83上で、外周面89上にて周方向に等間隔となる3本の各母線に対応する位置には、各内周面82,83上を連続する溝部84がそれぞれ溝設されている(図6,7参照)。   Thus, the inner peripheral surface 81 of the rubber-like elastic member 80 is formed so that the outer peripheral surfaces of the holder member 120 and the element protection cover 130 are fitted in an interference fit. , 82 and a tapered inner peripheral surface 83 connecting the two. However, on the inner peripheral surfaces 82 and 83, at positions corresponding to the three bus bars that are equally spaced in the circumferential direction on the outer peripheral surface 89, the groove portions 84 that continue on the inner peripheral surfaces 82 and 83 are provided. Are respectively provided with grooves (see FIGS. 6 and 7).

また、本形態のゴム状弾性部材80は、その溝部84に対応する外周面89上であって、周方向に等間隔となる3本の母線上に、外筒電極10の各開口部16にそれぞれ嵌合(係合)し、抜け防止及び回転防止として機能する突起部87が設けられている。本形態では、この突起部87は、正面は略円形とされているが、側面視においては、下端側に向かって高さが高くなる(突出量が大きくなる)鋸歯(又は人の鼻)形状を呈している。また、外周面89の周方向において各突起部87間には、それぞれ軸線O方向に沿った複数(本実施の形態では5本)の溝部88が溝設されている。しかして、このようなゴム状弾性部材80は、外筒電極10の内側へその下端10a側から圧入され、ホルダ部材120における小径円筒部121に嵌合された素子保護カバー130を下端側の円筒部の内周面81に臨ませると共に、外周面89の突起部87を外筒電極10の各開口部16にそれぞれ嵌合させている。これにより、内部電極20は外筒電極10の下端寄り部位において弾性的に支持されている。   Further, the rubber-like elastic member 80 of the present embodiment is formed on the outer peripheral surface 89 corresponding to the groove portion 84 and on each of the openings 16 of the outer cylindrical electrode 10 on three bus bars that are equally spaced in the circumferential direction. Protrusions 87 are provided which are fitted (engaged) and function to prevent disconnection and rotation. In this embodiment, the protrusion 87 has a substantially circular shape on the front surface, but in a side view, the height increases toward the lower end side (the amount of protrusion increases) and the shape of a saw tooth (or human nose). Presents. A plurality (five in the present embodiment) of groove portions 88 are provided along the axis O direction between the protrusions 87 in the circumferential direction of the outer peripheral surface 89. Thus, the rubber-like elastic member 80 is press-fitted into the outer cylinder electrode 10 from the lower end 10a side, and the element protection cover 130 fitted to the small diameter cylindrical portion 121 of the holder member 120 is inserted into the lower end side cylinder. The protrusions 87 of the outer peripheral surface 89 are fitted into the openings 16 of the outer cylindrical electrode 10 respectively. Thereby, the internal electrode 20 is elastically supported at a portion near the lower end of the outer cylinder electrode 10.

他方、このようなゴム状弾性部材80における下向き面80aと外周面89とのなす交差稜部には、周方向に沿って微小なアールの面取りが付与されているが、その交差稜部のうち、その周方向の各突起部87の中間に位置する部位には、部分的に切り欠かれてなる切欠き部80kが設けられている。これにより本形態では、ゴム状弾性部材80が外筒電極10の下端寄り部位に嵌合されている状態において、外側包囲部11bの周方向における貫通部18に対応する部位に切欠き部80kが設けられている。ただし、その切欠き部80kは所定の幅で傾斜面取り部をなすように形成されている。そして、本形態では、図3、図4に示したように、その切欠き部80kの下端縁(本形態では下端面80aと同位置)が貫通部18の下端縁18aと略一致し、しかも、切欠き部80kの上端縁80bが、貫通部18の上端縁18bと略一致するような位置関係となるように設定されている。これにより、切欠き部80kと貫通部18を介して、外側包囲部11bの内外に流路が形成されている。なお、本形態では、3箇所の貫通部18に対応する位置で、各切欠き部80kをなすものとして説明したが、このような切欠き部80kに代えて、周方向に沿って、その全体に面取り部を設けてもよいし、3箇所の貫通部18に対応するように断続的に、そのような面取り部を設けてもよい。   On the other hand, a minute round chamfer is given along the circumferential direction to the intersecting ridge formed by the downward surface 80a and the outer peripheral surface 89 in such a rubber-like elastic member 80. A cutout portion 80k that is partially cut out is provided at a position that is located in the middle of each protrusion 87 in the circumferential direction. Thereby, in this embodiment, in a state where the rubber-like elastic member 80 is fitted to the lower end portion of the outer cylindrical electrode 10, the notch portion 80k is provided at a portion corresponding to the through portion 18 in the circumferential direction of the outer surrounding portion 11b. Is provided. However, the notch 80k is formed so as to form an inclined chamfered portion with a predetermined width. In the present embodiment, as shown in FIGS. 3 and 4, the lower end edge of the notch 80k (in this embodiment, the same position as the lower end surface 80a) substantially coincides with the lower end edge 18a of the penetrating portion 18, and The upper end edge 80b of the notch 80k is set to have a positional relationship so as to substantially coincide with the upper end edge 18b of the penetrating part 18. Thereby, the flow path is formed inside and outside of the outer surrounding portion 11b via the notch portion 80k and the through portion 18. In the present embodiment, it has been described that the notches 80k are formed at positions corresponding to the three through portions 18, but instead of the notches 80k, the whole of the notches 80k is provided along the circumferential direction. A chamfered portion may be provided, or such a chamfered portion may be provided intermittently so as to correspond to the three through portions 18.

ただし、本形態では、このように外筒電極10の内側に取り付けられたゴム状弾性部材80の下向き面80a側であって外筒電極10の内側(外側包囲部11bの内側)には、図2に示したように、このゴム状弾性部材80をその下向き面80a側において位置決めするための位置決め板部152を有する位置決め部材150が取付けられている。この位置決め部材150は、図2及び、図8、図9に示したように形成されている。すなわち、この位置決め部材150は、環状をなす円形板における外周縁を、等角度間隔で3箇所、接線方向に平行に直線状にカットしてなる切欠き部153を有する位置決め板部152と、その外周のうちの切欠き部153のない部位においてその位置決め板部152と略直角で下端側に延びる3つの脚部154と、その脚部154の下端において外向きに突出するフック156とを有している。各フック156は、脚部154の下端の中央に設けられており、このフック156を外筒電極10における外側包囲部11bの下端10aに係合させて軸線O方向の位置決めをしつつ、その位置決め板部152にてゴム状弾性部材80の下向き面80aを支持して位置決めしている。   However, in this embodiment, the rubber-like elastic member 80 attached to the inner side of the outer cylindrical electrode 10 is on the downward surface 80a side and on the inner side of the outer cylindrical electrode 10 (inner side of the outer surrounding portion 11b). As shown in FIG. 2, a positioning member 150 having a positioning plate portion 152 for positioning the rubber-like elastic member 80 on the downward surface 80a side is attached. The positioning member 150 is formed as shown in FIGS. 2, 8, and 9. That is, the positioning member 150 includes a positioning plate portion 152 having a notch portion 153 that is formed by cutting the outer peripheral edge of a circular plate having an annular shape into a straight line parallel to the tangential direction at three equiangular intervals. It has three leg portions 154 that extend substantially at a right angle to the positioning plate portion 152 at the lower end side at a portion of the outer periphery where the notch portion 153 is not provided, and a hook 156 that protrudes outward at the lower end of the leg portion 154. ing. Each hook 156 is provided at the center of the lower end of the leg portion 154, and the hook 156 is engaged with the lower end 10a of the outer surrounding portion 11b of the outer cylinder electrode 10 to perform positioning in the axis O direction. The plate portion 152 supports and positions the downward surface 80a of the rubber-like elastic member 80.

この位置決め部材150の固定は、脚部154を外筒電極10における外側包囲部11bの下端10a寄り部位に溶接することによっている。また、この固定においては、位置決め部材150の切欠き部153が、外側包囲部11bの周方向の貫通部18に対応する位置に設定されており、図2に示したように、外側包囲部11b内に侵入した気泡Wが、位置決め板部152の切欠き部153及びゴム状弾性部材80の切欠き部80kを通過して貫通部18に至り、外側包囲部11bの外側に排出されるように構成されている。   The positioning member 150 is fixed by welding the leg portion 154 to a portion of the outer cylinder electrode 10 near the lower end 10a of the outer surrounding portion 11b. Further, in this fixing, the notch portion 153 of the positioning member 150 is set at a position corresponding to the circumferential through portion 18 of the outer surrounding portion 11b, and as shown in FIG. 2, the outer surrounding portion 11b The bubble W that has entered inside passes through the cutout portion 153 of the positioning plate portion 152 and the cutout portion 80k of the rubber-like elastic member 80, reaches the penetration portion 18, and is discharged to the outside of the outer enclosure portion 11b. It is configured.

なお、位置決め板部152の中央には円形穴152aが設けられており、ホルダ部材120の下端部に取付けられた素子保護カバー130の胴部133を挿通させている。また、この位置決め板部152は、外径が外筒電極10の内径より小さ目とされ、脚部154は外筒電極10の軸線方向にその内周面に沿うように設定されている。   A circular hole 152 a is provided in the center of the positioning plate portion 152, and the body portion 133 of the element protection cover 130 attached to the lower end portion of the holder member 120 is inserted therethrough. Further, the positioning plate portion 152 has an outer diameter smaller than the inner diameter of the outer cylindrical electrode 10, and the leg portion 154 is set along the inner peripheral surface in the axial direction of the outer cylindrical electrode 10.

また、本形態の位置決め部材150には、平面視において前記した円形穴152aを閉塞するような底板157を脚部154の下端寄り部位に水平に備えている。ただし、この底板157は、その周縁において等角度間隔で3箇所、それぞれ「く」の字状に上向き屈曲形成された取付け片158を備えており、各取付け片158を各脚部154の上端寄り部位の内面に溶接により固定されている。この底板157は、液が外側包囲部11b内に下から上向きに流動する際、その液流が素子保護カバー130の底の流通孔136から素子110に直撃するのを防止するための役割を果たしている。しかして、このような位置決め部材150は、ゴム状弾性部材80を外筒電極10に取付けた後に、外筒電極10の下端10a側から内側に配置して、フック156を外筒電極10の下端10aに係合させ、その状態で、各脚部154を外筒電極10に例えば抵抗溶接で固定し、これによってゴム状弾性部材80の下向き面80aを支持している。   Further, the positioning member 150 of the present embodiment is provided with a bottom plate 157 that horizontally closes the circular hole 152a in a plan view at a position near the lower end of the leg portion 154. However, the bottom plate 157 is provided with mounting pieces 158 that are bent upwardly in a “<” shape at three equiangular intervals on the periphery thereof, and each mounting piece 158 is located near the upper end of each leg 154. It is fixed to the inner surface of the part by welding. The bottom plate 157 serves to prevent the liquid flow from directly hitting the element 110 from the flow hole 136 at the bottom of the element protection cover 130 when the liquid flows upward from the bottom into the outer surrounding portion 11b. Yes. Thus, the positioning member 150 is configured such that after the rubber-like elastic member 80 is attached to the outer cylinder electrode 10, the hook 156 is disposed on the inner side from the lower end 10 a side of the outer cylinder electrode 10, and the hook 156 is disposed at the lower end of the outer cylinder electrode 10. In this state, each leg 154 is fixed to the outer cylinder electrode 10 by resistance welding, for example, thereby supporting the downward surface 80a of the rubber-like elastic member 80.

上記した構成の本形態のセンサ100においては、次のような特有の作用効果が得られる。すなわち、このようなセンサ100は、図示しないタンクの例えば天板に、素子110が下端に位置するようにして垂下状に取り付けられ、タンク内の液体(尿素水溶液)中に両電極10,20及び素子110が液没させられる。各検知原理の詳細は後述するが、液位は両電極10,20の間で前記液体のレベルに応じて静電容量が変化することで検知される。また、液体中の尿素の濃度は液体の熱伝導率が異なることに基づいて検知される。そして、この濃度の検知においては、外側包囲部11bで包囲される空間(領域)内の液中に気泡が侵入して、液の流動等に伴って、素子保護カバー130の流通孔135、136を通ってその内側に入り込むと、入り込んだ気泡が、液体濃度検知素子110の周囲を取り囲むことになり、その結果として濃度の誤検知を招いたりする。   In the sensor 100 of the present embodiment having the above-described configuration, the following specific operational effects can be obtained. That is, such a sensor 100 is attached to a tank (not shown), for example, a top plate so that the element 110 is located at the lower end, and is suspended in the liquid (urea aqueous solution) in the tank. Element 110 is submerged. Although details of each detection principle will be described later, the liquid level is detected by changing the capacitance between the electrodes 10 and 20 in accordance with the level of the liquid. Further, the concentration of urea in the liquid is detected based on the difference in thermal conductivity of the liquid. In this concentration detection, bubbles enter the liquid in the space (region) surrounded by the outer surrounding portion 11b, and the flow holes 135, 136 of the element protection cover 130 are accompanied by the liquid flow. If it passes through and enters the inside, the bubble that has entered will surround the periphery of the liquid concentration detecting element 110, resulting in erroneous detection of the concentration.

ところが、本形態のセンサ100では、図2に示したように、このように外側包囲部11bの内側に液中の気泡Wが入り込んだとしても、その気泡Wは外側包囲部11bの側壁に設けられた気泡排出用の貫通部18から円滑にその外側に排出させることができる。すなわち、本形態のセンサ100では、ゴム状弾性部材80の下向き面80aと外周面89との交差稜部に切欠き部80kが設けられている。また、この切欠き部80kは、位置決め部材150における位置決め板部152の切欠き部153と、外側包囲部11bの気泡の排出用の貫通部18に対応する位置にある。しかも、貫通部18は上記したように切欠き部80kの高さHに略一致する位置関係において設けられている(図2〜図4参照)。このため、液体中の気泡Wが外側包囲部11bの内側(空間)に入り込んだとしても、その気泡Wは、外側包囲部11b内にて上昇する過程においてゴム状弾性部材80における下向き面80a又は位置決め板部152に当り、それらの外周縁側に至ると、切欠き部153及び切欠き部80kに案内され、外側包囲部11bの貫通部18を通ってその外側に排出される。このため、外側包囲部11b内に入り込んだ気泡Wが、液体濃度検知素子110の先端部110bに接触することが防止されるから、液体中の特定成分の濃度検知に対する支障の発生防止に効果的である。なお、本形態では、気泡の一部はゴム状弾性部材80に設けられた流通路85を通じて外筒電極10の内側に至り、スリット15からもその外側に排出される。   However, in the sensor 100 of this embodiment, as shown in FIG. 2, even if the bubbles W in the liquid enter the inside of the outer surrounding portion 11b as described above, the bubbles W are provided on the side wall of the outer surrounding portion 11b. The air bubble can be smoothly discharged to the outside from the bubble-passing through-hole 18. That is, in the sensor 100 of this embodiment, a notch 80 k is provided at the intersection ridge between the downward surface 80 a of the rubber-like elastic member 80 and the outer peripheral surface 89. Further, the notch portion 80k is located at a position corresponding to the notch portion 153 of the positioning plate portion 152 in the positioning member 150 and the through-hole portion 18 for discharging air bubbles of the outer surrounding portion 11b. Moreover, the penetrating portion 18 is provided in a positional relationship that substantially matches the height H of the notch portion 80k as described above (see FIGS. 2 to 4). For this reason, even if the bubble W in the liquid enters the inside (space) of the outer surrounding portion 11b, the bubble W is in the process of rising in the outer surrounding portion 11b, or the downward surface 80a of the rubber-like elastic member 80 or When it hits the positioning plate portion 152 and reaches the outer peripheral edge side thereof, it is guided by the notch portion 153 and the notch portion 80k, and is discharged to the outside through the penetrating portion 18 of the outer surrounding portion 11b. For this reason, since the bubbles W that have entered the outer surrounding portion 11b are prevented from coming into contact with the tip portion 110b of the liquid concentration detecting element 110, it is effective in preventing the occurrence of troubles in detecting the concentration of a specific component in the liquid. It is. In this embodiment, some of the bubbles reach the inner side of the outer cylinder electrode 10 through the flow passage 85 provided in the rubber-like elastic member 80 and are discharged from the slit 15 to the outer side.

上記形態では、ゴム状弾性部材80における下向き面80aと外周面89とのなす交差稜部のうち、外側包囲部11bの周方向における貫通部18に対応する部位に切欠き部80kが形成されているものとしたが、本発明では上記もしたように、このような部分的な切欠き部80kに代えて、交差稜部の周方向に沿う全体に面取り部を設けてもよい。ただし、この場合の面取り部は周方向の全体でなく、周方向の一部又は複数部位に断続的に設けてもよい。なお、面取り部を周方向に沿ってその一部に設けたものは、切欠き部ともなる。   In the above embodiment, a notch 80k is formed in a portion corresponding to the through-hole 18 in the circumferential direction of the outer surrounding portion 11b in the intersecting ridge formed by the downward surface 80a and the outer peripheral surface 89 of the rubber-like elastic member 80. However, in the present invention, as described above, a chamfered portion may be provided in the whole along the circumferential direction of the intersecting ridge portion instead of the partial notch portion 80k. However, the chamfered portion in this case may be provided intermittently in a part or a plurality of portions in the circumferential direction, not in the entire circumferential direction. In addition, what provided the chamfering part in the part along the circumferential direction becomes a notch part.

なお、ゴム状弾性部材80における切欠き部又は面取り部と、外側包囲部11bにおける貫通部18との高さH上の位置関係は、前記例では上下の各端縁が一致するものとして例示したが、本発明においては、貫通部の少なくとも一部が、切欠き部又は面取り部における高さの範囲内に存在するように設けられていればよい。因みに、これを模式的に表すとその代表例としては、図10のA〜Dに示したような4つの場合に分けられる。すなわち、同図−Aは、貫通部18の全部が、切欠き部80kにおける高さHの範囲内に存在する場合である。同図−Bは、貫通部18の下端縁18aが、切欠き部80kにおける高さHの範囲内に存在し、上端縁18bが、切欠き部80kにおける上端縁80bより上位に位置する場合である。同図−Cは、貫通部18の上端縁18bが、切欠き部80kにおける高さHの範囲内に存在し、下端縁18aが、切欠き部80kにおける下端縁より下位に位置する場合である。そして、同図−Dは、貫通部18の上端縁18bが、切欠き部80kにおける上端縁80bより上位に位置し、下端縁18aが、切欠き部80kにおける下端縁より下位に位置する場合である。気泡の排出性の点からは、上記もしたように、同図−Dに示したようにするのが好ましいが、素子110に対する液の直撃を防止する観点からは、同図−A又はBに示した位置関係とするのが好ましい。   The positional relationship on the height H between the notch or chamfered portion of the rubber-like elastic member 80 and the penetrating portion 18 of the outer surrounding portion 11b is exemplified as the upper and lower end edges matching each other in the above example. However, in the present invention, it is sufficient that at least a part of the penetrating portion is provided so as to exist within the height range of the cutout portion or the chamfered portion. Incidentally, when this is schematically represented, typical examples thereof are divided into four cases as shown in FIGS. That is, FIG. 1A shows a case where the entire penetrating portion 18 is within the range of the height H at the notch 80k. FIG. 7B shows a case where the lower end edge 18a of the penetrating portion 18 exists in the range of the height H at the notch portion 80k, and the upper end edge 18b is positioned higher than the upper end edge 80b at the notch portion 80k. is there. FIG. 5C shows a case where the upper end edge 18b of the penetrating portion 18 exists within the range of the height H at the notch 80k, and the lower end edge 18a is positioned lower than the lower end edge at the notch 80k. . And FIG. 4D shows the case where the upper end edge 18b of the penetrating portion 18 is positioned higher than the upper end edge 80b of the notch portion 80k, and the lower end edge 18a is positioned lower than the lower end edge of the notch portion 80k. is there. As described above, it is preferable that the bubble is discharged as shown in FIG. 4D. However, from the viewpoint of preventing the liquid from directly hitting the element 110, FIG. The positional relationship shown is preferable.

また、上記形態では、ゴム状弾性部材80における下向き面80aを、切欠き部80kを除いて平坦面としたが、これは、内側(中心)から外周縁に向かうに従い上位となる上向き傾斜面か、或いは、少なくとも外周縁寄り部位において、内側から外周縁に向かうに従い上位となる上向き傾斜面に形成してもよい。気泡の排出性の点からは、内側から外周縁に向かうに従い上位となる上向き傾斜面とするのが好ましい。すなわち、ゴム状弾性部材80における下向き面80aは、気泡の排出性の点からは、円錐又は円錐台等の形状とするのが好ましい。この場合、上記形態のように、位置決め部材を設ける場合には、その位置決め板部も、ゴム状弾性部材80における下向き面に倣う形状とするのが好ましい。   Moreover, in the said form, although the downward surface 80a in the rubber-like elastic member 80 was made into the flat surface except for the notch part 80k, this is an upward inclined surface which becomes higher as it goes to an outer periphery from the inner side (center). Or you may form in the upward inclined surface which becomes a high rank as it goes to an outer periphery from an inner side at least in the site | part near an outer periphery. From the viewpoint of bubble discharge properties, it is preferable to use an upwardly inclined surface that becomes higher as it goes from the inside toward the outer periphery. That is, it is preferable that the downward surface 80a of the rubber-like elastic member 80 has a shape such as a cone or a truncated cone from the viewpoint of bubble discharge. In this case, when the positioning member is provided as in the above embodiment, the positioning plate portion preferably has a shape that follows the downward surface of the rubber-like elastic member 80.

なお、上記した液体状態検知センサ100が尿素水タンク(図示せず)に取り付けられて使用されるときのセンサ内における液体の流れないし動きについて図2を参照して説明する。図2に示すように、外筒電極10内には、ゴム状弾性部材80よりも軸線O方向下端側のB部と、上端側のC部とに、それぞれ外筒電極10の軸線O方向最下端部の開口とスリット15とを介して尿素水溶液が流入する。また、素子保護カバー130内のD部には、液体の流通孔135,136を介してB部より尿素水溶液が流入する。   The flow or movement of the liquid in the sensor when the above-described liquid state detection sensor 100 is used while attached to a urea water tank (not shown) will be described with reference to FIG. As shown in FIG. 2, the outer cylindrical electrode 10 has an outermost B portion at the lower end side in the axis O direction and a C portion at the upper end side from the rubber-like elastic member 80, respectively. The aqueous urea solution flows in through the opening at the lower end and the slit 15. In addition, the urea aqueous solution flows into the part D in the element protection cover 130 from the part B through the liquid circulation holes 135 and 136.

次に、上記した液体状態検知センサ100により、尿素水溶液のレベルおよび尿素の濃度を検知する原理について説明する。まず、図11を参照し、レベル検知部70において尿素水溶液のレベルを検知する原理について説明する。図11は、外筒電極10と内部電極20とのギャップ間に満たされた尿素水溶液の水面近傍の拡大断面図である。   Next, the principle of detecting the urea aqueous solution level and urea concentration by the above-described liquid state detection sensor 100 will be described. First, the principle of detecting the level of the urea aqueous solution in the level detection unit 70 will be described with reference to FIG. FIG. 11 is an enlarged cross-sectional view of the vicinity of the water surface of the urea aqueous solution filled in the gap between the outer cylinder electrode 10 and the inner electrode 20.

液体状態検知センサ100は、尿素水溶液を収容した尿素水タンク(図示せず)に、その底壁側に外筒電極10および内部電極20の下端側を向けた状態で組み付けられる。つまり液体状態検知センサ100のレベル検知部70は、尿素水タンク(図示せず)内で容量の変化する尿素水溶液の変位方向(尿素水溶液のレベルの高低方向)を軸線O方向とし、外筒電極10および内部電極20の下端側が尿素水溶液の容量の少ない側(低レベル側)となるように、尿素水タンク(図示せず)に組み付けられる。そして、外筒電極10と内部電極20とのギャップ間の静電容量を測定し、両者間に存在する尿素水溶液が軸線O方向においてどれだけのレベルまで存在しているか検知している。これは周知のように、径方向の電位の異なる2点間において、その径の差が小さくなるほど静電容量の大きさが大きくなることに基づく。   The liquid state detection sensor 100 is assembled in a urea water tank (not shown) containing an aqueous urea solution in a state where the lower end sides of the outer cylinder electrode 10 and the inner electrode 20 are directed to the bottom wall side. That is, the level detection unit 70 of the liquid state detection sensor 100 sets the displacement direction of the urea aqueous solution (the level of the urea aqueous solution level) in the urea water tank (not shown) as the axis O direction. 10 and the inner electrode 20 are assembled to a urea water tank (not shown) so that the lower end side of the urea aqueous solution is on the side with a low capacity of the urea aqueous solution (low level side). And the electrostatic capacitance between the gaps of the outer cylinder electrode 10 and the inner electrode 20 is measured, and it is detected to what level the urea aqueous solution existing between the two is present in the axis O direction. As is well known, this is based on the fact that the capacitance increases as the difference in diameter between two points having different potentials in the radial direction decreases.

すなわち、図11に示すように、尿素水溶液で満たされていない部分においては、ギャップ間で電位差の生じる部位の距離は、外筒電極10の内周面と絶縁性被膜23との間に介在する空気層の厚みに相当する距離(距離Fで示す)と、絶縁性被膜23の厚みに相当する距離(距離Gで示す)との合計の距離(距離Eで示す)となる。一方、尿素水溶液が満たされた部分において、ギャップ間で電位差の生じる部位の距離は、尿素水溶液が導電性を示すため外筒電極10と尿素水溶液との電位がほぼ等しくなることから、絶縁性被膜23の厚みに相当する距離Gとなる。   That is, as shown in FIG. 11, in the portion not filled with the urea aqueous solution, the distance of the portion where the potential difference occurs between the gaps is interposed between the inner peripheral surface of the outer cylindrical electrode 10 and the insulating coating 23. This is the total distance (indicated by distance E) of the distance corresponding to the thickness of the air layer (indicated by distance F) and the distance corresponding to the thickness of the insulating coating 23 (indicated by distance G). On the other hand, in the portion filled with the urea aqueous solution, the potential difference between the gaps is such that the potential of the outer cylinder electrode 10 and the urea aqueous solution is almost equal because the urea aqueous solution exhibits conductivity. The distance G corresponds to a thickness of 23.

換言すれば、尿素水溶液で満たされていない部分におけるギャップ間の静電容量は、電極間の距離がFで空気を誘電体(不導体)とするコンデンサの静電容量と、電極間の距離がGで絶縁性被膜23を誘電体とするコンデンサとを直列に接続したコンデンサの合成の静電容量といえる。また、尿素水溶液で満たされた部分におけるギャップ間の静電容量は、電極間の距離がGで絶縁性被膜23を誘電体とするコンデンサの静電容量といえる。そして両者を並列に接続したコンデンサの静電容量が、レベル検知部70全体の静電容量として測定されることとなる。   In other words, the capacitance between the gaps in the portion that is not filled with the urea aqueous solution is that the distance between the electrodes is F and the capacitance between the capacitor using air as a dielectric (non-conductor) and the distance between the electrodes is It can be said that this is the combined capacitance of a capacitor in which a capacitor having the insulating coating 23 as a dielectric is connected in series with G. The capacitance between the gaps in the portion filled with the urea aqueous solution can be said to be the capacitance of a capacitor in which the distance between the electrodes is G and the insulating coating 23 is a dielectric. And the electrostatic capacitance of the capacitor | condenser which connected both in parallel will be measured as an electrostatic capacitance of the level detection part 70 whole.

ここで、絶縁性被膜23を挟む電極間の距離Gと比べ、空気層を挟む電極間の距離Fは大きく構成されているため、空気を誘電体とする電極間の単位当たりの静電容量は、絶縁性被膜23を誘電体とする電極間の単位当たりの静電容量よりも小さい。このため、尿素水溶液で満たされていない部分の静電容量の変化よりも尿素水溶液で満たされた部分の静電容量の変化の方が大きく、外筒電極10および内部電極20からなるコンデンサ全体としての静電容量は、尿素水溶液のレベルに比例する。なお、本実施の形態では、尿素水溶液のレベル検知を回路基板60に搭載したマイクロコンピュータを含むレベル検知回路で行っており、レベル検知回路にて得られたレベル情報信号を、コネクタ62を介して外部回路(例えば、ECU)に対し出力している。外部回路は、入力されるレベル情報信号に基づき、尿素水溶液のレベルが適正か否かを判定し、適正では無い場合に運転者のその旨を通知する処理を適宜行う。   Here, since the distance F between the electrodes sandwiching the air layer is larger than the distance G between the electrodes sandwiching the insulating coating 23, the capacitance per unit between the electrodes using air as a dielectric is The capacitance per unit between the electrodes using the insulating coating 23 as a dielectric is smaller. For this reason, the change in the capacitance of the portion filled with the urea aqueous solution is larger than the change in the capacitance of the portion not filled with the urea aqueous solution. Is proportional to the level of the aqueous urea solution. In this embodiment, the level detection of the aqueous urea solution is performed by a level detection circuit including a microcomputer mounted on the circuit board 60, and the level information signal obtained by the level detection circuit is sent via the connector 62. It outputs to an external circuit (for example, ECU). The external circuit determines whether or not the level of the urea aqueous solution is appropriate based on the input level information signal, and appropriately performs a process of notifying the driver when it is not appropriate.

次に、液体性状検知部30を構成する液体濃度検出素子110において、尿素水溶液に含まれる特定成分としての尿素の濃度を検知する原理について説明する。一般に、液体に含まれる特定成分の濃度によって、液体の熱伝導率が異なることが知られている。つまり、発熱抵抗体を用い、その周囲の液体を一定時間加熱した場合、濃度の異なる液体では温度上昇率が異なってくる。また、発熱抵抗体に定電流を流した場合に、発熱抵抗体の周囲の温度の上昇に比例して、発熱抵抗体の抵抗値が上昇することも知られている。このことから発熱抵抗体を用い、その周囲の液体を一定時間加熱した場合に、発熱抵抗体の抵抗値変化の度合いが求まれば、周囲の液体の温度変化の度合いが求まり、液体中の特定成分の濃度を得ることができる。   Next, the principle of detecting the concentration of urea as a specific component contained in the urea aqueous solution in the liquid concentration detecting element 110 constituting the liquid property detecting unit 30 will be described. In general, it is known that the thermal conductivity of a liquid varies depending on the concentration of a specific component contained in the liquid. That is, when a heating resistor is used and the surrounding liquid is heated for a certain period of time, the temperature increase rate differs for liquids having different concentrations. It is also known that when a constant current is passed through the heating resistor, the resistance value of the heating resistor increases in proportion to an increase in the temperature around the heating resistor. From this, when a heating resistor is used and the surrounding liquid is heated for a certain period of time, if the degree of change in the resistance value of the heating resistor is found, the degree of temperature change in the surrounding liquid can be found and The concentration of the component can be obtained.

本実施の形態の液体状態検知センサ100では、発熱抵抗体114に定電流を流すように構成されており、発熱抵抗体114の両端には自身の抵抗値の大きさに応じた検出電圧Vdが発生する。なお、発熱抵抗体114の一端の電位をPinとし、発熱抵抗体114の他端の電位をPoutとしたとき、検出電圧Vdは、電位Pinと電位Poutの差分で求められる。具体的には、まず、発熱抵抗体114への通電開始直後の検出電圧Vdを測定し、一定時間後(例えば700ms後)に、再度検出電圧Vdの測定を行う。そして、予め実験等により作成したテーブル(図示せず)を用い、上記2つの検出電圧Vdの差分値をパラメータとして、尿素水溶液の濃度の決定を行っている。なお、本実施の形態では、尿素水溶液のレベル検知と同様に、尿素水溶液の濃度検知(算出)を回路基板60に搭載したマイクロコンピュータを含む濃度検知回路で行っており、濃度検知回路にて得られた濃度情報信号を、コネクタ62を介して外部回路(例えば、ECU)に対し出力している。外部回路は、入力された濃度情報信号に基づき、尿素水溶液の濃度が適正範囲にあるか否かを判定し、適正範囲に無い場合に運転者にその旨を通知する処理を適宜行う。   The liquid state detection sensor 100 according to the present embodiment is configured to flow a constant current through the heating resistor 114, and a detection voltage Vd corresponding to the magnitude of its own resistance value is applied to both ends of the heating resistor 114. appear. When the potential at one end of the heating resistor 114 is Pin and the potential at the other end of the heating resistor 114 is Pout, the detection voltage Vd is obtained by the difference between the potential Pin and the potential Pout. Specifically, first, the detection voltage Vd immediately after the start of energization of the heating resistor 114 is measured, and the detection voltage Vd is measured again after a certain time (for example, after 700 ms). Then, the concentration of the urea aqueous solution is determined using a table (not shown) created in advance by experiments or the like, using the difference value between the two detection voltages Vd as a parameter. In this embodiment, similarly to the level detection of the urea aqueous solution, the concentration detection (calculation) of the urea aqueous solution is performed by the concentration detection circuit including the microcomputer mounted on the circuit board 60, and is obtained by the concentration detection circuit. The obtained concentration information signal is output to an external circuit (for example, ECU) via the connector 62. The external circuit determines whether or not the concentration of the urea aqueous solution is within an appropriate range based on the input concentration information signal, and appropriately performs a process of notifying the driver when it is not within the appropriate range.

なお、上記の本実施の形態では、液体濃度検出素子110の発熱抵抗体114とリード部112,113とは同一の材料を用いパターンの断面積を異ならせたことによって主に発熱抵抗体114で発熱が行われるようにしたが、それぞれの材質を異ならせてもよい。   In the above-described embodiment, the heating resistor 114 of the liquid concentration detecting element 110 and the lead portions 112 and 113 are mainly the heating resistor 114 by using the same material and having different pattern cross-sectional areas. Although heat generation is performed, each material may be different.

さて、次に上記したセンサとは異なる本発明のセンサについて図12に基づいて説明する。上記形態では、レベル検知部70を備えたセンサの実施形態であったのに対し、本例は、そのようなレベル検知部を備えないで、液体中の特定成分の濃度を検知する液体濃度検知素子のみを設けてなるセンサ200である。図12は、その一例を示す要部断面図であるが、このものは、図2との関係で言うと、レベル検知部を形成ないし構成する手段を除去した点が相違するのみであるため、その相違点のみ説明し、同一の部位には同一の符号を付すに止める。   Now, a sensor of the present invention different from the above-described sensor will be described with reference to FIG. While the above embodiment is an embodiment of a sensor including the level detection unit 70, the present example does not include such a level detection unit and detects the concentration of a specific component in the liquid. This is a sensor 200 provided with only elements. FIG. 12 is a cross-sectional view of the main part showing an example of this, but this is only different in that the means for forming or configuring the level detection part is removed in relation to FIG. Only the difference will be described, and the same parts are designated by the same reference numerals.

すなわち、このセンサ200は、上記形態における外筒電極10及び内部電極20を除去し、外筒電極10の下端部寄り部位に延設してなる外側包囲部11bの代わりに、円筒状の独立の外側包囲部材11bを設けると共に、内部電極20に代えて、上下に延びる単なる円筒部材20の先端部に、上記したのとまったく同様にして素子110を設けたものである。より具体的には、外筒電極10を図2において、ゴム状弾性部材80の上端部において切断してその上部を除去するとともに、内部電極20に代えて、上下に延びる単なる円筒部材20としたものである。しかして、このセンサ200は、その液体濃度検知素子100を含む部位を液没して、その濃度の検知に供されるが、その使用過程において外側包囲部材11bの内側に侵入した気泡Wは上記した形態の場合と同様にして円滑にその外側に排出される。   That is, the sensor 200 removes the outer cylinder electrode 10 and the inner electrode 20 in the above-described form, and instead of the outer surrounding portion 11b extending near the lower end portion of the outer cylinder electrode 10, a cylindrical independent In addition to providing the outer surrounding member 11b, the element 110 is provided in the same manner as described above at the tip of a simple cylindrical member 20 that extends vertically instead of the internal electrode 20. More specifically, in FIG. 2, the outer cylinder electrode 10 is cut at the upper end portion of the rubber-like elastic member 80 to remove the upper portion, and instead of the internal electrode 20, a simple cylindrical member 20 extending vertically is used. Is. Thus, the sensor 200 is submerged in the portion including the liquid concentration detecting element 100 and used for detecting the concentration. In the process of use, the bubble W that has entered the inside of the outer surrounding member 11b In the same manner as in the case of the above-described form, it is smoothly discharged to the outside.

なお、液体濃度検出素子110は、上記もしたように、液体に含まれる特定成分(例えば、尿素)の濃度検出以外に、液体の温度や液体の下限レベルの検知を検出するために用いられてもよい。例えば、液体濃度検出素子110にて液体の温度を検出する場合には、発熱抵抗体114に定電流を流し始めた直後の当該発熱抵抗体114の抵抗値の大きさ(より詳細には、発熱抵抗体114の両端に生じる検出電圧Vdの大きさ)に基づき、液体の温度を検出することができる。発熱抵抗体114の通電直後の抵抗値は、液体の温度に対応した値を示していることから、このような手法により液体の温度を検出することができるのである。また、液体濃度検出素子110の周囲に液体が存在する場合と存在しない場合とでは、発熱抵抗体114の抵抗値の変化挙動が大きく異なることから、この違いを利用して液体の下限レベルの検知を行うようにしてもよい。   As described above, the liquid concentration detection element 110 is used to detect the detection of the temperature of the liquid and the lower limit level of the liquid in addition to the detection of the concentration of a specific component (for example, urea) contained in the liquid. Also good. For example, when the temperature of the liquid is detected by the liquid concentration detection element 110, the resistance value of the heating resistor 114 immediately after the constant current starts to flow through the heating resistor 114 (more specifically, the heating value) The temperature of the liquid can be detected based on the magnitude of the detection voltage Vd generated across the resistor 114. Since the resistance value immediately after the heating resistor 114 is energized shows a value corresponding to the temperature of the liquid, the temperature of the liquid can be detected by such a method. In addition, since the change behavior of the resistance value of the heating resistor 114 is greatly different between when the liquid is present around the liquid concentration detecting element 110 and when it is not present, the lower limit level of the liquid is detected using this difference. May be performed.

本発明の液状態検知センサの実施の形態を示す縦断正面図。The longitudinal section front view showing the embodiment of the liquid state detection sensor of the present invention. 図1の液状態検知センサの先端部(下端部)の拡大図。The enlarged view of the front-end | tip part (lower end part) of the liquid state detection sensor of FIG. 図2のA部拡大図。The A section enlarged view of FIG. 図3を矢印Bから見た図。The figure which looked at FIG. 3 from the arrow B. FIG. 液体濃度検知素子(セラミックヒータ)のヒータパターンを示す模式図。The schematic diagram which shows the heater pattern of a liquid concentration detection element (ceramic heater). 図1のセンサに使用した支持部材としてのゴム弾性部材の斜視図。The perspective view of the rubber elastic member as a supporting member used for the sensor of FIG. 図6の支持部材としてのゴム弾性部材の説明図であって、Aは正面図(側面図)、Bは平面図、CはBの中央水平断面図、Dは底面図。It is explanatory drawing of the rubber elastic member as a supporting member of FIG. 6, Comprising: A is a front view (side view), B is a top view, C is a center horizontal sectional view of B, D is a bottom view. 図1のセンサに使用した位置決め部材の斜視図。The perspective view of the positioning member used for the sensor of FIG. 図8の位置決め部材の説明図であって、Aは正面図(側面図)、Bは平面図、CはBの中央縦断面図、Dは底面図。It is explanatory drawing of the positioning member of FIG. 8, Comprising: A is a front view (side view), B is a top view, C is the center longitudinal cross-sectional view of B, D is a bottom view. 貫通部と、支持部材としてのゴム弾性部材の切欠き部との高さ関係を示す説明図。Explanatory drawing which shows the height relationship between a penetration part and the notch part of the rubber elastic member as a supporting member. 外筒電極と内部電極とのギャップ間に満たされた尿素水溶液の水面近傍の拡大断面図。The expanded sectional view of the water surface vicinity of the urea aqueous solution with which it filled between the gaps of an outer cylinder electrode and an internal electrode. 本発明の液状態検知センサの別例の要部拡大断面図。The principal part expanded sectional view of another example of the liquid state detection sensor of this invention.

符号の説明Explanation of symbols

10 外筒電極
11b 外側包囲部又は外側包囲部材
18 気泡排気用の貫通部
18b 貫通部の上端縁
18a 貫通部の下端縁
20 内部電極
70 レベル検知部
80 ゴム状弾性部材(支持部材)
80a ゴム状弾性部材の下向き面
80c ゴム状弾性部材における下向き面と外周面とのなす交差稜部
80k ゴム状弾性部材における切欠き部
89 ゴム状弾性部材の外周面
100 液体状態検知センサ
110 液体濃度検知素子
110b 液体濃度検知素子の先端部
120 ホルダ部材
125 ホルダ部材の下端
150 位置決め部材
152 位置決め板部
153 位置決め板部における気泡が通過可能の切欠き部
O 軸線
H 切欠き部における高さ
W 気泡
DESCRIPTION OF SYMBOLS 10 Outer cylinder electrode 11b Outer surrounding part or outer surrounding member 18 Bubble-penetrating penetration part 18b Upper part edge 18a of penetration part Lower edge 20 of penetration part Internal electrode 70 Level detection part 80 Rubber elastic member (supporting member)
80a Downward surface 80c of the rubber-like elastic member 80c intersecting ridge 80k formed by the downward surface and the outer peripheral surface of the rubber-like elastic member 89 Notch 89 in the rubber-like elastic member Outer surface 100 of the rubber-like elastic member Liquid state detection sensor 110 Liquid concentration Sensing element 110b Lead end 120 of liquid concentration sensing element Holder member 125 Lower end 150 of holder member Positioning member 152 Positioning plate 153 Notch portion through which air bubbles can pass through positioning plate portion O Axis line H Height at notch portion W Bubble

Claims (7)

導体からなる筒状の外筒電極と、
この外筒電極内でその軸線方向に沿って設けられた導体からなる内部電極とを有し、
この両電極の間で液体のレベルに応じて静電容量が変化するコンデンサを形成してなるレベル検知部を備えており、
さらに、前記内部電極の先端部に取付けられたホルダ部材と、
該ホルダ部材の下端から、自身の先端部を突出させた状態でそのホルダ部材に保持されてなる、液体中の特定成分の濃度を検知する液体濃度検知素子と、
自身の下向き面が前記ホルダ部材の下端より低位置とならないようにして前記ホルダ部材の外周面に外嵌されてなると共に、前記外筒電極に内嵌されてなる筒状ないし環状をなす支持部材と、を備える液体状態検知センサであって、
前記外筒電極は、前記支持部材の下向き面よりも下方に延びて前記素子の先端部の外側と自身の内側に空間を形成する外側包囲部を有し、
該外側包囲部の側壁には内外に通じる気泡排気用の貫通部が1又は複数形成されて、前記素子がその先端部を下方にして液体中に液没された際に、前記外側包囲部の内側の前記空間にある液体中に侵入した気泡が、前記貫通部を通過して該外側包囲部の外側に排出されるように構成されており、
しかも、前記支持部材における下向き面と外周面とのなす交差稜部のうち、前記外側包囲部の周方向における前記貫通部に対応する部位に、切欠き部が形成されているか、或いは、周方向に沿って面取り部が形成されており、
前記貫通部の少なくとも一部が、前記切欠き部又は前記面取り部における高さの範囲内に配置されていることを特徴とする液体状態検知センサ。
A cylindrical outer cylinder electrode made of a conductor;
It has an internal electrode made of a conductor provided along the axial direction in the outer cylinder electrode,
It has a level detector formed by forming a capacitor whose capacitance changes according to the level of the liquid between the two electrodes,
Furthermore, a holder member attached to the tip of the internal electrode;
A liquid concentration detection element for detecting the concentration of a specific component in the liquid, which is held by the holder member in a state where the tip of the holder member protrudes from the lower end of the holder member;
A cylindrical or annular support member that is externally fitted to the outer peripheral surface of the holder member so that its downward surface does not become lower than the lower end of the holder member, and is internally fitted to the outer cylindrical electrode. A liquid state detection sensor comprising:
The outer cylindrical electrode has an outer surrounding portion that extends below the downward surface of the support member and forms a space on the outside and the inside of the tip of the element,
One or a plurality of bubble exhaust penetrating portions that communicate with the inside and outside are formed on the side wall of the outer surrounding portion, and when the element is submerged in the liquid with its tip portion downward, Bubbles that have penetrated into the liquid in the space inside are configured to pass through the through portion and be discharged to the outside of the outer enclosure portion,
Moreover, a notch portion is formed in a portion corresponding to the penetrating portion in the circumferential direction of the outer surrounding portion of the intersecting ridge portion formed by the downward surface and the outer peripheral surface of the support member, or in the circumferential direction. A chamfer is formed along
At least a part of the penetrating portion is disposed within a height range of the notched portion or the chamfered portion.
前記支持部材における下向き面は、全体が平坦面か、内側から外周縁に向かうに従い上位となる上向き傾斜面か、或いは、少なくとも外周縁寄り部位において内側から外周縁に向かうに従い上位となる上向き傾斜面に形成されていることを特徴とする請求項1に記載の液体状態検知センサ。   The downward surface of the support member is a flat surface as a whole, an upward inclined surface that becomes higher as it goes from the inner side to the outer peripheral edge, or an upward inclined surface that becomes higher as it goes from the inner side to the outer peripheral edge at least at a portion near the outer peripheral edge The liquid state detection sensor according to claim 1, wherein the liquid state detection sensor is formed. 前記支持部材における前記切欠き部又は前記面取り部が傾斜面取り状に形成されていることを特徴とする請求項1に記載の液体状態検知センサ。 The liquid state detection sensor according to claim 1, wherein the notch portion or the chamfered portion of the support member is formed in an inclined chamfered shape. 前記支持部材の下向き面側であって前記外筒電極の内側には、該支持部材をその下向き面において位置決めするための位置決め板部を有する位置決め部材が取付けられており、
前記位置決め板部は、その外周縁又は外周縁寄り部位のうち、前記外側包囲部に形成されたその周方向における前記貫通部に対応する部位に、気泡が通過可能の切欠き部を備えていることを特徴とする請求項1〜3のいずれか1項に記載の液体状態検知センサ。
A positioning member having a positioning plate portion for positioning the support member on the downward surface thereof is attached to the downward surface side of the support member and inside the outer cylinder electrode.
The positioning plate portion includes a notch portion through which bubbles can pass in a portion corresponding to the penetrating portion in the circumferential direction formed in the outer surrounding portion of the outer peripheral edge or a portion near the outer peripheral edge. The liquid state detection sensor according to claim 1, wherein the liquid state detection sensor is a liquid state detection sensor.
液体中の特定成分の濃度を検知する液体濃度検知素子と、
前記素子の下端に位置する先端部を、自身の下端から突出させた状態で該素子を保持してなるホルダ部材と、
自身の下向き面が前記ホルダ部材の下端より低位置とならないようにして前記ホルダ部材の外周面に外嵌されてなる筒状ないし環状をなす支持部材と、
前記支持部材の下向き面の下方であって前記素子の先端部の外側と自身の内側に空間が形成されるように、該支持部材の外周面に外嵌されてなる筒状又は環状に形成された外側包囲部材と、を備える液体状態検知センサであって、
該外側包囲部材の側壁には内外に通じる貫通部が1又は複数形成されて、前記素子がその先端部を下方にして液体中に液没された際に、前記外側包囲部材の内側の前記空間内にある液体中に侵入した気泡が、前記貫通部を通過して該外側包囲部材の外側に排出されるように構成されており、
しかも、前記支持部材における下向き面と外周面とのなす交差稜部のうち、前記外側包囲部材の周方向における前記貫通部に対応する部位に、切欠き部が形成されているか、或いは、周方向に沿って面取り部が形成されており、
前記貫通部の少なくとも一部が、前記切欠き部又は前記面取り部における高さの範囲内に配置されていることを特徴とする液体状態検知センサ。
A liquid concentration detecting element for detecting the concentration of a specific component in the liquid;
A holder member configured to hold the element in a state where a tip portion located at the lower end of the element is protruded from the lower end of the element;
A cylindrical or annular support member that is externally fitted to the outer peripheral surface of the holder member so that its downward surface does not become lower than the lower end of the holder member;
It is formed in a cylindrical or annular shape that is externally fitted to the outer peripheral surface of the support member so that a space is formed below the downward surface of the support member and outside the tip of the element and inside the element. A liquid state detection sensor comprising:
One or a plurality of penetrating portions leading to the inside and the outside are formed on the side wall of the outer surrounding member, and the space inside the outer surrounding member when the element is submerged in the liquid with its tip portion downward. Air bubbles that have entered into the liquid inside is configured to pass through the penetrating portion and be discharged to the outside of the outer surrounding member,
Moreover, a notch portion is formed in a portion corresponding to the penetrating portion in the circumferential direction of the outer surrounding member among the intersecting ridge portions formed by the downward surface and the outer peripheral surface of the support member, or in the circumferential direction. A chamfer is formed along
At least a part of the penetrating portion is disposed within a height range of the notched portion or the chamfered portion.
前記支持部材における下向き面は、全体が平坦面か、内側から外周縁に向かうに従い上位となる上向き傾斜面か、或いは、少なくとも外周縁寄り部位において内側から外周縁に向かうに従い上位となる上向き傾斜面に形成されていることを特徴とする請求項5に記載の液体状態検知センサ。   The downward surface of the support member is a flat surface as a whole, an upward inclined surface that becomes higher as it goes from the inner side to the outer peripheral edge, or an upward inclined surface that becomes higher as it goes from the inner side to the outer peripheral edge at least at a portion near the outer peripheral edge The liquid state detection sensor according to claim 5, wherein the liquid state detection sensor is formed. 前記支持部材における前記切欠き部又は前記面取り部が傾斜面取り状に形成されていることを特徴とする請求項5に記載の液体状態検知センサ。 The liquid state detection sensor according to claim 5, wherein the cutout portion or the chamfered portion of the support member is formed in an inclined chamfered shape.
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