JP4707158B1 - Joining structure of hollow square material and bathroom unit installation table - Google Patents

Joining structure of hollow square material and bathroom unit installation table Download PDF

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JP4707158B1
JP4707158B1 JP2010216250A JP2010216250A JP4707158B1 JP 4707158 B1 JP4707158 B1 JP 4707158B1 JP 2010216250 A JP2010216250 A JP 2010216250A JP 2010216250 A JP2010216250 A JP 2010216250A JP 4707158 B1 JP4707158 B1 JP 4707158B1
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joining
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弘修 吉岡
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葛城工業株式会社
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Abstract

【課題】中空角材、特に角鋼管をT字型に接合する際に、部材の加工を簡素化し、溶接や別途の接合部材を使用せず、最小限の工数で、非熟練作業者でも容易かつ正確に組み立てができ、かつ十分な強度を有する低コストの接合構造と、該接合構造を適用した浴室ユニット設置台を提供する。
【解決手段】中空角材から成る第1部材と第2部材の軸線を交差させて接合する構造であって、第1部材に設けたホゾ孔に、第2部材のホゾ部を嵌合させ、両部材を貫通するボルトナットで締結する。第1部材のホゾ孔は略長方形の上下辺それぞれに一つ又は複数の爪部を有する形状とし、第2部材のホゾ部の断面は該ホゾ孔に対応する。第一部材上下の水平壁面には中空角材内部方向に陥没した凹面を設け、締結時にはホゾ孔に嵌合したホゾ部の上下面に該凹面を密着させて固定する。上部の凹面の幅はボルトの頭部を固定できる幅とし、下部凹面の幅はナットの直径に対して余裕を持たせる。
【選択図】図5
[PROBLEMS] To simplify processing of a member when joining a hollow square member, in particular, a square steel pipe, to a T-shape, without using welding or a separate joining member, and with a minimum number of man-hours. Provided are a low-cost joining structure that can be accurately assembled and has sufficient strength, and a bathroom unit installation table to which the joining structure is applied.
A structure in which a first member made of hollow square material and an axis of a second member are crossed and joined to each other, and a relief portion of the second member is fitted into a relief hole provided in the first member. Fasten with bolts and nuts that penetrate the member. The tenon hole of the first member has a shape having one or a plurality of claw portions on the upper and lower sides of a substantially rectangular shape, and the cross section of the tenon portion of the second member corresponds to the tenon hole. Concave surfaces that are recessed toward the inside of the hollow square member are provided on the upper and lower horizontal wall surfaces of the first member, and at the time of fastening, the concave surfaces are fixed in close contact with the upper and lower surfaces of the ridge portion fitted in the ridge holes. The width of the upper concave surface is a width that can fix the head of the bolt, and the width of the lower concave surface has a margin with respect to the diameter of the nut.
[Selection] Figure 5

Description

本発明は、中空角材、特に角鋼管からなる部材を相互にそれぞれの軸線を交差させて接合する接合構造に関し、また、該接合構造により中空角材を接合して成る、建築物内に設置する浴室ユニットを支承する浴室ユニット設置台に関する。   TECHNICAL FIELD The present invention relates to a joining structure for joining hollow square members, particularly members made of square steel pipes, with their axes crossing each other, and a bathroom installed in a building, which is formed by joining hollow square members by the joining structure. It is related with the bathroom unit installation stand which supports a unit.

建築物や構造物、仮設物、あるいは各種の什器等の骨格には、軽量化と強度確保の目的から中空角材、特に角鋼管からなる部材を接合する構造が多く用いられている。かかる中空角材の接合構造における接合形態としては、主に二つの部材の軸線を同一面で交差させて接合する構造が用いられるが、大別すれば、部材の端部同士をL字型に接合する形態、一方の部材の側面に他方の部材の端部をT字型に接合する形態とがあり、必要に応じてそれらの形態が組み合わされる。   For structures such as buildings, structures, temporary structures, and various types of fixtures, a structure in which a member made of a hollow square member, in particular, a square steel pipe, is used for the purpose of reducing the weight and securing the strength. As a joining form in the joining structure of such hollow square members, a structure is mainly used in which the axes of two members are joined on the same plane and joined, but if roughly divided, the end portions of the members are joined in an L shape. And the form which joins the edge part of the other member to the T shape at the side of one member, and those forms are combined as needed.

前記L字型とT字型を比較すると、L字型は比較的変形しやすい中空角材の端部同士を接合するためT字型に比べて強度を確保しにくく、接合点となる部材の端部の形状の加工もより複雑となりコスト増となる場合が多い。また、L字型は主に骨格の隅部において部材長を余らせることなく接合する必要がある箇所に用いられるのに対して、T字型は、隅部はもとより幅広い接合箇所において用いられ、部材点数が増加するほどT字型の接合点が増加する傾向がある。そのため、中空角材の接合による骨格構造の構築においては、可能な限り部材の接合にT字型接合を用い、かつ、簡易で確実な接合構造を採用することによりコストダウンを図ることができる。   Comparing the L-shape and the T-shape, the L-shape joins the ends of hollow square materials that are relatively easily deformed, so that it is difficult to ensure strength compared to the T-shape, and the end of the member that becomes the joining point The processing of the shape of the part is also more complicated and often increases costs. In addition, the L-shape is mainly used at the corner of the skeleton where it is necessary to join without leaving a member length, whereas the T-shape is used at a wide joint as well as the corner. As the number of members increases, T-shaped joint points tend to increase. Therefore, in the construction of the skeleton structure by joining the hollow square members, the cost can be reduced by using T-shaped joining for joining the members as much as possible and adopting a simple and reliable joining structure.

かかるT字型接合の構造として、部材となる中空角材が角鋼管である場合は、主に溶接、又はボルトナット等による締結、あるいはそれらが併用されてきた。しかし、建築現場での溶接作業は、ガスボンベ等の危険物を含む溶接機材と溶接の技能を有する作業員が必要となり、安全対策や人件費等の面でコストを増加させる。あらかじめ接合部分の溶接を済ませた半完成部材を現場で組み立てれば現場でのコストは抑制できるが、半完成部材は嵩張るため現場への輸送や搬入が不便であり、やはりコスト増加の要因となる。 As a structure of such T-shaped joining, when the hollow square member used as a member is a square steel pipe, it has mainly been welded or fastened by bolts and nuts, or these have been used together. However, welding work at a construction site requires welding equipment including dangerous materials such as gas cylinders and workers having welding skills, which increases costs in terms of safety measures and personnel costs. If a semi-finished member that has been welded to the joint portion in advance is assembled at the site, the cost at the site can be suppressed. However, the semi-finished member is bulky and is inconvenient to transport and carry to the site, which also causes an increase in cost.

一方、部材相互をボルトナット等で締結して接合する構造としては、相互の部材を何らかの形で直接嵌合させてからボルトナットで締結する構造と、別途の接合用部材、たとえば「当て板」等を介して相互の部材を間接的に接合する構造、あるいはそれらを併用する構造がある。ちなみに、直接嵌合させる構造は双方の部材の接合部の形状の加工により部材の強度が低下するため、建築物や構造物の躯体など大きな荷重や応力が想定される接合部においては間接的に接合する構造が用いられ、床面や天井材、内装材の支承や仮設物、什器等の骨格等の接合部においては直接嵌合させる構造が用いられることが一般的である。直接嵌合させる構造では双方の部材の接合部の形状の加工工程がコスト増の要因となり、別途の接合用部材を介して間接的に接合する構造では、部材点数と締結箇所の増加、締結作業の工程の増加がコスト増の要因となる。   On the other hand, as a structure in which the members are fastened and joined with bolts and nuts, etc., a structure in which the members are directly engaged with each other and then fastened with bolts and nuts, and a separate joining member, for example, a “plate” There is a structure in which mutual members are indirectly joined through, for example, or a structure in which they are used in combination. By the way, in the structure that is directly fitted, the strength of the member decreases due to the processing of the shape of the joint part of both members, so it is indirectly in the joint part where a large load or stress is assumed, such as a housing of a building or structure. A structure to be joined is used, and a structure to be directly fitted is generally used at a joint portion such as a floor surface, a ceiling material, a support for an interior material, a temporary structure, a frame such as a fixture. In the structure that directly fits, the processing process of the shape of the joint part of both members causes a cost increase, and in the structure that is indirectly joined via a separate joining member, the number of members and the number of fastening points are increased, and fastening work is performed. The increase in the number of processes becomes a factor of cost increase.

ところで、建築物の内装工事、特に床工事や一般住宅や集合住宅における浴室ユニットの設置工事においては、角鋼管を接合して構成する面一なフレームで床や浴室ユニットを支承する床架台や浴室ユニット設置台を組み立て、それを土台間に吊架し、あるいは支持柱によってスラブ面から浮かせて支持する工法が用いられている。特に、建築躯体ほどの耐荷重性は要求されないものの、ユニット自体の重量や人間の体重に加えて浴槽内の水の重量をも支え、かつユニットの床下に排水管等を設置するための間隙を確保する必要がある浴室ユニット設置台においては、角鋼管を接合したフレーム構造が多く用いられている。   By the way, in interior construction of buildings, especially floor construction and installation of bathroom units in ordinary houses and apartment houses, floor mounts and bathroom units that support the floor and bathroom units with a flat frame made by joining square steel pipes A method of assembling an installation stand and suspending it between the bases or supporting it by lifting it from the slab surface with a support column is used. In particular, although load resistance is not required as much as the building frame, it supports not only the weight of the unit itself and the weight of the human body but also the weight of water in the bathtub, and a gap for installing a drain pipe etc. under the floor of the unit. In a bathroom unit installation table that needs to be secured, a frame structure in which square steel pipes are joined is often used.

かかる浴室ユニット設置台は、浴室ユニットのサイズや形状に対応した製品が製造されているが、最小限の部材点数で施工工程を簡略化してコストダウンを図る目的で、たとえば一般住宅用には、特許文献1(特開2008−214927号公報)に開示されている如く、並行する水平土台材の間に渡した角鋼管に、他の角鋼管をT字型に接合して設置台のフレームを形成する構造が知られている。また、集合住宅用としては、非特許文献1(従来の集合住宅用浴室ユニット設置台の事例、図18参照)の如く、浴室ユニットの浴槽側と洗い場側それぞれの床部を支承する二つの半完成部材を、角鋼管をやはりT字型に溶接することによって製作して工事現場に搬入し、それらを接合部材を用いて合体し、設置する工法が一般的である。
特開2008−214927号公報 従来の集合住宅用浴室ユニット設置台の事例(図18)
Such a bathroom unit installation table is manufactured in accordance with the size and shape of the bathroom unit, but for the purpose of simplifying the construction process with a minimum number of members and reducing costs, for example, for general housing, As disclosed in Patent Document 1 (Japanese Patent Laid-Open No. 2008-214927), another square steel pipe is joined in a T-shape to a square steel pipe passed between parallel horizontal base materials, and the frame of the installation table is attached. The structure to be formed is known. In addition, as for an apartment house, as shown in Non-Patent Document 1 (example of a conventional apartment house bathroom unit installation table, see FIG. 18), two half-pieces for supporting the bath unit on the bathtub side and the washroom side respectively. A construction method in which a completed member is manufactured by welding a square steel pipe to a T-shape, is carried into a construction site, and they are combined using a joining member and installed.
JP 2008-214927 A Example of a conventional bathroom unit installation table for an apartment (Fig. 18)

前述のいずれの先行技術においても、角鋼管同士をT字型に接合する構造が必要となるが、特許文献1ではT字型の縦棒に当たる角鋼管に接合端に断面逆L字型の接合部材を溶接した上で、接合部材の平面板と横棒に当たる角鋼管とを貫通するボルトナットにより締結しており、また、非特許文献1では、二つの角鋼管を単純に溶接してT字型に接合している。これらはいずれも溶接工程がコスト増要因となるだけでなく、前者においては溶接個所や接合部材の耐久性や精度が問題となり、後者については半完成部材が嵩張るため、施工現場への輸送コストや集合住宅の狭い浴室への搬入や施工の面で不便である。   In any of the above-described prior arts, a structure in which square steel pipes are joined to each other in a T-shape is required. However, in Patent Document 1, a square steel pipe that hits a T-shaped vertical bar is joined to a joint end having an inverted L-shaped cross section at the joint end. After the members are welded, they are fastened by bolts and nuts that penetrate the flat plate of the joining member and the square steel pipe that hits the horizontal bar. In Non-Patent Document 1, two square steel pipes are simply welded to form a T-shape. It is joined to the mold. In both cases, not only the welding process increases the cost, but also the durability and accuracy of the welded part and joint member are problematic in the former, and the semi-finished member is bulky in the latter. It is inconvenient in terms of carrying in and construction in a narrow bathroom of an apartment house.

また、かかる中空角材のT字型接合の構造としては、前述したもののほかにも、たとえば特許文献2(特開2008−115934号公報)の図6、図7の如き接合構造を用いることも考えられるが、該構造では、中空角材という部材の性質上、接合部における部材相互の接触面積が極めて小さく、限られた接触部分に荷重が集中するため強度的に不利である。
2008−115934号公報
Further, as the structure of the T-shaped joining of such hollow square members, in addition to those described above, it is also conceivable to use a joining structure as shown in FIGS. 6 and 7 of Patent Document 2 (Japanese Patent Laid-Open No. 2008-115934), for example. However, this structure is disadvantageous in terms of strength because the contact area between the members at the joint is extremely small due to the property of the hollow square member, and the load concentrates on a limited contact portion.
2008-115934 gazette

部材の接合箇所に可能な限りT字型を採用する場合においては、部材の接合部の加工を簡素化し、施工現場へは部材を分解状態で搬入し、溶接や別途の接合部材を使用せず、最小限の工数で非熟練作業者でも容易かつ正確に組み立て施工ができ、かつ十分な強度を有する接合構造を実現できれば、部材の製造、施工現場への輸送・搬入、組み立て施工の全工程を通じてコストを削減できる。本発明が解決しようとする課題は、かかる要件をすべて満たす新たな中空角材の接合方法と、それを適用した浴室ユニット設置台を提供することである。   When adopting a T-shape as much as possible at the joint location of the member, simplify the processing of the joint portion of the member, carry the member to the construction site in a disassembled state, and do not use welding or a separate joining member If a non-skilled worker can assemble and construct it easily and accurately with a minimum number of man-hours and realize a joint structure with sufficient strength, it will be possible to manufacture parts, transport and carry it to the construction site, and complete the assembly process. Cost can be reduced. The problem to be solved by the present invention is to provide a new method for joining hollow square members that satisfies all the requirements, and a bathroom unit installation table to which the method is applied.

上記の課題を解決するために、請求項1に記載した発明は、中空角材から成る第1部材と第2部材がその軸線を交差させて接合された構造であって、第1部材の壁面のうち二面の垂直壁には略長方形のホゾ孔を有し、該ホゾ孔はその上下辺それぞれに一つ又は複数の爪部を有する形状とし、二面の水平壁にはそれぞれ角材内部方向に陥没した凹面を有し、第2部材の端部は前記ホゾ孔に対応する断面形状のホゾ部を有し、該ホゾ部は水平壁の全部と垂直壁の一部を屈曲させて絞り込むことで前記ホゾ孔に対応する断面形状とし、前記ホゾ部は前記ホゾ孔を貫通して嵌合し、前記凹面と前記ホゾ部の水平壁面に設けられたボルト孔を垂直に貫通するボルトとナットにより第1部材と第2部材とが締結されることを特徴とする中空角材の接合構造である。 In order to solve the above-mentioned problem, the invention described in claim 1 is a structure in which a first member and a second member made of a hollow square member are joined with their axes intersecting, and the wall surface of the first member is Of these, the two vertical walls have a substantially rectangular ridge hole, and the ridge hole has a shape having one or a plurality of claw portions on each of the upper and lower sides thereof, and the two horizontal walls are respectively in the direction of the inside of the square member. It has a recessed surface that is depressed, and the end of the second member has a cross-sectional shape corresponding to the above-mentioned relief hole, and the relief portion is narrowed down by bending all of the horizontal wall and a part of the vertical wall. A cross-sectional shape corresponding to the relief hole is formed, the relief portion is fitted through the relief hole, and a bolt and a nut vertically penetrated through the bolt hole provided in the concave wall surface and the horizontal wall surface of the relief portion. Hollow square member joining structure characterized in that one member and second member are fastened A.

木造建築の分野では、材木を前記T字型に接合する場合において伝統的に「ホゾ組み構造」が用いられている。周知の通り「ホゾ組み構造」は、第1部材の垂直面にホゾ孔を設け、第2部材の端部を上下方向のみ段差を設けた横凸型に加工して形成したホゾ部を該ホゾ孔に嵌合することで両部材を接合させる、簡易で強度に優れた構造である。   In the field of wooden construction, the “hozo-braided structure” is traditionally used when joining timbers to the T-shape. As is well known, the “hozo-assembled structure” is a structure in which a tenon portion formed by processing a side-convex shape in which an end portion of a second member is provided with a step in the vertical direction is provided in the vertical surface of the first member. It is a simple and excellent structure in which both members are joined by fitting into a hole.

かかる「ホゾ組み構造」は、本発明の技術分野である中空角材、特に角鋼管からなる部材を相互にそれぞれの軸線を交差させて接合する接合構造にも応用可能であり、例えば、図1に示す如く、第1部材の壁面のうち二面の垂直壁に略長方形のホゾ孔を設け、第2部材の接合端部を前記ホゾ孔に対応する断面形状のホゾ部を設け、前記ホゾ部を前記ホゾ孔に挿入して嵌合させることにより両部材を接合することができる。木造建築におけるホゾ孔には第1部材を貫通させる場合と盲管状とする場合があるが、角鋼管に代表される中空角材の場合は内部が中空であるため、ホゾ孔は貫通孔とし、第2部材のホゾ部を該ホゾ孔に貫通させて嵌合させる。Such a “hozo-assembled structure” can be applied to a joining structure in which hollow square members, particularly members made of square steel pipes, which are technical fields of the present invention, are joined with their respective axes crossing each other. As shown in the drawing, a substantially rectangular relief hole is provided in two vertical walls of the wall surface of the first member, a joining end portion of the second member is provided with a sectional shape corresponding to the relief hole, and the relief portion is Both members can be joined by being inserted and fitted into the relief holes. There are cases where the first member penetrates the first hole in a wooden building and a blind tube, but in the case of a hollow square material represented by a square steel pipe, the inner hole is hollow. The tenon portions of the two members are inserted through the tenon holes and fitted.

ここで、前記図1に示したホゾ部の構造は、第2部材の端部を上下方向のみ段差を設けた横凸型に加工して形成しているが、中空角材をかかる断面長方形のホゾ形状に成形しようとすると必ず部材の壁面に余分な部分が生じるため、たとえばこの余分な部分を一旦切除した上で再接合するといった複雑な加工が必要となりコスト増の要因となる。Here, the structure of the tenon portion shown in FIG. 1 is formed by processing the end of the second member into a laterally convex shape having a step only in the vertical direction. If an attempt is made to form a shape, an extra part is always generated on the wall surface of the member. For example, this extra part must be cut once and then rejoined, resulting in an increase in cost.

この問題を解決するために、請求項1に記載の発明では、第1部材のホゾ孔の形状を、たとえば図2に示す如く略長方形の上下辺にそれぞれ2つづつの爪部を有する上下対称形とし、第2部材のホゾ部の断面をこれに嵌合する形状としている。ホゾ部の断面がかかる形状であれば、まず、第2部材のホゾ部の始点において水平壁の全部と垂直壁の一部に渡る切り込みを入れた上で、プレス機を用いてホゾ部を上下方向から圧縮して壁面を屈曲させて一気に絞り込むことができ、最小限の加工コストでホゾ部を形成することが可能となる。しかも、ホゾ部には部材の軸線方向に沿って断面が前記爪部に対応する溝が上下二本づつ形成されるため、ホゾ部自体の屈曲又は捻じれに対する強度が向上する効果も奏するのである。なお、ホゾ孔を構成する爪部の形状や上下辺それぞれに設ける数及び位置は任意であるが、ホゾ部の絞り込み加工の容易性の観点からは、前述の通り上下辺にそれぞれ2つづつ上下対称に配置することが適当である。In order to solve this problem, in the invention described in claim 1, the shape of the relief hole of the first member is a vertically symmetric shape having two claw portions on the upper and lower sides of a substantially rectangular shape as shown in FIG. And the cross section of the relief part of the 2nd member is made into the shape fitted to this. If the cross-section of the ridge part is such a shape, first cut the entire horizontal wall and a part of the vertical wall at the start point of the ridge part of the second member, and then use a press to move the ridge part up and down. By compressing from the direction and bending the wall surface, it is possible to narrow down at a stretch, and it is possible to form the relief portion with a minimum processing cost. In addition, since the groove is formed in the upper and lower portions along the axial direction of the member, the grooves corresponding to the claw portions are formed in the upper and lower portions, so that the strength against bending or twisting of the upper portion itself is also improved. . In addition, the shape and the number and position of the claw portions constituting the burrow hole are arbitrary, but from the viewpoint of ease of narrowing of the burrow portion, two each of the upper and lower sides are vertically moved as described above. It is appropriate to arrange them symmetrically.

一方、両部材は第1部材の貫通孔において垂直壁の厚さのみで接触することとなるため、強度が不足する。また、単にホゾ部をホゾ孔に嵌合しただけでは、結合後の両部材は容易に抜脱してしまうので、両部材の接合部は、別途ボルトナット等の締結部材により締結する必要があるが、その場合、ボルトの頭部及びナットが、それぞれ第1部材の上面と下面に突出する形となり、それらが外部の他の部材等と抵触して不便を生じる場合が考えられる。On the other hand, since both members come into contact with each other only with the thickness of the vertical wall in the through hole of the first member, the strength is insufficient. Moreover, since both members after joining are easily pulled out simply by fitting the tenon portion into the tenon hole, the joint portion of both members needs to be fastened separately by a fastening member such as a bolt and nut. In that case, the bolt head and nut may protrude from the upper surface and the lower surface of the first member, respectively, which may cause inconvenience due to contact with other external members.

これらの問題を解決するために、第1部材の上下の水平壁にそれぞれ部材の内部方向に陥没させた凹面を設け、該凹面の裏面と第2部材のホゾ部上下の水平面とを密着させる。これにより、両部材は広範囲に接触して嵌合が緊密となる。さらに、前記凹面と前記ホゾ部の水平壁面のそれぞれの所定の位置に設けられたボルト孔にボルトを上部凹面から垂直に貫通させて下部凹面においてナットで固定することにより、両部材は完全に締結され接合を完了する。かかる接合構造によれば、施工現場では単に両部材を完全に嵌合させるだけでボルト孔が一致し、後はボルトを通してナットを締めるだけの最小の工程で接合を完了させることができるため施工が極めて容易である。なお、前記凹面の裏面と前記ホゾ部の水平壁面の両面間には、両部材の嵌合を容易にするために必要な最小限の隙間が生じるようにすることが望ましい。その場合、ボルトとナットでの締結時の第1部材内部方向への緊張力によって前記両面は密着し固定される。In order to solve these problems, the upper and lower horizontal walls of the first member are each provided with a concave surface that is recessed in the inner direction of the member, and the back surface of the concave surface is in close contact with the horizontal surfaces of the upper and lower portions of the second member. As a result, both members come into contact with each other over a wide range, and the fitting becomes tight. Further, the bolts are vertically penetrated from the upper concave surface to the bolt holes provided at predetermined positions on the concave surface and the horizontal wall surface of the ridge portion, and are fixed with nuts on the lower concave surface, so that both members are completely fastened. To complete the joining. According to such a joint structure, the bolt holes can be matched by simply fitting the two members completely at the construction site, and then the construction can be completed with the minimum process of tightening the nut through the bolt. Very easy. In addition, it is desirable that a minimum gap necessary for facilitating the fitting of the two members is formed between the back surface of the concave surface and the horizontal wall surface of the ridge portion. In that case, the both surfaces are brought into close contact and fixed by the tension force toward the inside of the first member at the time of fastening with the bolt and the nut.

なお、前記二つの凹面の上下の水平壁面からの陥没深さは、少なくとも上部凹面においては、両部材を締結するボルトの頭部の高さと同一かそれ以上とすることが望ましい。それにより、ボルトの頭部が接合後の部材の上部水平壁面から突出させずに面一とすることができるため、部材が支承する物体、たとえば床材や浴室ユニットの底面との干渉を防ぐことができる。一方、下部凹面においては、ナットの全部又は一部を部材下部水平壁面から突出させるかどうかは任意であるが、接合時のナット締め付け作業の作業性を考慮すれば、ナットの突出による他の部材等との干渉が問題とならない限り、レンチ等での作業が容易な程度に突出させておくことが望ましい。In addition, it is desirable that the depression depth from the upper and lower horizontal wall surfaces of the two concave surfaces be equal to or higher than the height of the head of the bolt that fastens both members at least in the upper concave surface. As a result, the head of the bolt can be flush without protruding from the upper horizontal wall surface of the joined member, thus preventing interference with the object supported by the member, for example, flooring or the bottom surface of the bathroom unit. Can do. On the other hand, in the lower concave surface, whether or not all or part of the nut protrudes from the lower horizontal wall surface of the member is arbitrary, but considering the workability of the nut tightening work at the time of joining, other members due to the protrusion of the nut It is desirable to project the wrench so that it can be easily operated unless interference with the wrench becomes a problem.

次に、請求項2に記載した発明は、前記第1部材の二面の水平壁が有する凹面の部材軸線に対する幅は、一方が前記ボルトの頭部が密着して嵌合する幅とし、他方が前記ナットの外径に対して間隙を有する幅としたことを特徴とする請求項1に記載の中空角材の接合構造である。Next, in the invention described in claim 2, the width of the concave surface of the two horizontal walls of the first member with respect to the member axis is set such that one of the bolts is closely fitted to the head of the bolt, and the other 2. The hollow square member joining structure according to claim 1, wherein a width having a gap with respect to an outer diameter of the nut is set.

第1部材と第2部材は相互に嵌合後、ボルトナットにて最終的に締結される。ここで、通常のボルトをボルト孔に挿入した後でレンチ等の工具でナットをねじ込む作業は、片手でボルトの頭部を固定しつつ、もう一方の手でナットを回転させなければならない。施工現場の状況や部材の設置状況によっては、両手でボルト頭部とナットを保持しながらの作業が困難となって作業効率が低下する場合もある。   After the first member and the second member are fitted to each other, they are finally fastened with bolts and nuts. Here, after inserting a normal bolt into a bolt hole and screwing a nut with a tool such as a wrench, the nut must be rotated with the other hand while fixing the head of the bolt with one hand. Depending on the situation at the construction site and the installation situation of the members, it may be difficult to work while holding the bolt head and nut with both hands, and work efficiency may be reduced.

この問題を解決するために、請求項2に記載の発明では、前記第1部材の二面の水平壁が有する凹面のうち一方の部材軸線に対する幅を前記ナットが密着して嵌合する幅とすることで、施工者がボルトをボルト孔に挿入すると直ちに凹面の両縁の水平壁断面部がボルトの頭部を自動的に固定するため、施工者が片手で固定する必要がなくなる。一方、他方の凹面の幅はナットの外径に対して間隙を有する幅としているため、施工者がナットを回転させる際にレンチ等の工具を容易に凹部内に入れることができる。以上により、施工者はボルトナットの締結を片手で行えるため作業効率が向上する。 In order to solve this problem, in the invention according to claim 2 , the width with respect to one member axis of the concave surfaces of the two horizontal walls of the first member is a width with which the nut is closely fitted. By doing so, as soon as the installer inserts the bolt into the bolt hole, the horizontal wall cross-sections of both edges of the concave surface automatically fix the head of the bolt, so that it is not necessary for the installer to fix it with one hand. On the other hand, since the width of the other concave surface is a width having a gap with respect to the outer diameter of the nut, a tool such as a wrench can be easily put into the concave portion when the installer rotates the nut. As described above, since the installer can fasten the bolt and nut with one hand, the work efficiency is improved.

次に、請求項3に記載した発明は、前記第1部材の略長方形のホゾ孔は、その上下辺それぞれの中央部に部材垂直壁から突出する庇部を有することを特徴とする請求項1又は請求項2のいずれかに記載の中空角材の接合構造である。 Next, the invention described in claim 3, tenon hole of substantially rectangular said first member, according to claim 1, characterized in that it comprises an overhanging portion projecting from the member vertical wall in the center portion of each the upper and lower sides Or it is the joining structure of the hollow square material in any one of Claim 2 .

前記庇部は、第1部材のホゾ孔に第2部材のホゾ部の先端を挿入する際にガイドとしての役割を果たして両部材の嵌合作業を容易にするだけでなく、該庇部を前記ホゾ部の水平面に対応する位置に設けることで、前記第1部材の内部に設けた凹面とともに前記ホゾ部の支持面積を拡大し、両部材の嵌合をより強固にすることができる。該庇部は、前記第1部材の垂直壁を切除してホゾ孔を設ける際に壁面の一部を残して、それを庇状に折り曲げることで容易に形成することができる。   The flange portion serves not only as a guide when inserting the tip of the second portion of the second member into the first hole of the first member to facilitate the fitting operation of both members, By providing it at a position corresponding to the horizontal surface of the ridge part, the support area of the ridge part can be expanded together with the concave surface provided inside the first member, and the fitting of both members can be made stronger. The flange portion can be easily formed by cutting out the vertical wall of the first member and leaving a part of the wall surface when bending the hole, and bending it into a flange shape.

最後に、請求項4に記載した発明は、中空角材から成る部材を接合して成る浴室ユニット設置台であって、部材の接合部の少なくとも一か所を、請求項1乃至請求項3のいずれかに記載の中空角材の接合構造により接合して成る浴室ユニット設置台である。 Finally, the invention described in claim 4 is a bathroom unit installation base formed by joining members made of hollow square bars, and at least one of the joint portions of the members is provided in any one of claims 1 to 3 . It is a bathroom unit installation base joined by the joining structure of the hollow square material described in the above.

一般住宅用の浴室ユニットの場合、浴室ユニット設置台は、通常は土台となる木材等の間に吊架して浴室ユニットを支承するように取り付けられるため、設置台のフレームは強度確保の観点から一体的な構造とするのが一般的であり、土台間を吊架する主要構造部材に他の部材をT字型に接合する接合点において本発明による中空角材の接合方法を用いるのが好適である。一方、集合住宅用の浴室ユニットの場合、浴室ユニット設置台は、通常は床スラブ面から複数の支持柱により浮かせて設置される。そのため、強度上必ずしも一体的な構造を必要とせず、浴槽側と洗い場側に分割した構造とすることが一般的である。そのため、本発明による中空角材の接合方法は、すべての部材のT字型接合点において適用しても良いし、支承すべき荷重が比較的大きな浴槽側の部材のT字型接合点のみに適用しても良い。   In the case of a bathroom unit for general housing, the bathroom unit installation base is usually mounted so as to support the bathroom unit by suspending it between the base wood, etc. It is common to use an integral structure, and it is preferable to use the hollow square member joining method according to the present invention at the joining point where other members are joined in a T-shape to the main structural member suspended between the foundations. is there. On the other hand, in the case of a bathroom unit for an apartment house, the bathroom unit installation base is usually installed by being floated by a plurality of support pillars from the floor slab surface. Therefore, an integrated structure is not necessarily required in terms of strength, and it is general to have a structure that is divided into a bathtub side and a washing area side. Therefore, the hollow square member joining method according to the present invention may be applied to T-shaped joints of all members, or only to T-shaped joints of bathtub-side members that have a relatively large load to be supported. You may do it.

本発明によれば、中空角材、特に角鋼管をT字型に接合してなる骨格構造を構築する場合において、最小限の工程により製作・加工した部材を施工現場へ分解状態で搬入でき、各部材を単にホゾ孔にホゾ部を嵌合してボルトナットで締結するだけの簡易かつ最小限の工数の作業により、非熟練の作業者でも容易かつ確実に接合して高い強度を有する骨格構造の組立施工が可能となるから、部材の製造、施工現場への輸送・搬入、組み立て施工の全工程を通じてコストを削減できるという効果を奏する。本発明は、建築物や構造物、仮設物、あるいは各種の什器等の骨格など幅広い分野に適用可能であるが、建築物の内装工事、特に床工事や一般住宅や集合住宅における浴室ユニットの設置工事における床材や浴室ユニットの支承構造の構築に好適であり、とりわけ規格化された浴室ユニットの設置台の製造・施工におけるコストダウンに大きな効果を奏するものである。   According to the present invention, in the case of constructing a skeleton structure formed by joining hollow square members, in particular, square steel pipes, in a T-shape, members manufactured and processed by a minimum number of steps can be carried into the construction site in a disassembled state, With a simple and minimal man-hour work that simply fits the horn part into the hole and fastens it with bolts and nuts, even a non-skilled worker can easily and reliably join the skeleton structure with high strength. Since assembly work is possible, the cost can be reduced through the whole process of manufacturing the member, transporting / loading to the construction site, and assembly work. The present invention can be applied to a wide range of fields such as buildings, structures, temporary structures, and various skeletons of furniture, etc., but interior construction of buildings, particularly floor construction and installation of bathroom units in ordinary houses and apartment houses It is suitable for the construction of a floor structure and a bathroom unit support structure in construction, and has a great effect on cost reduction in the manufacture and construction of a standardized bathroom unit installation table.

以下では、本発明に係る中空角材の接合構造(以下、「本接合構造」という)及び、本発明に係る接合構造により中空角材から成る部材を接合して成る浴室ユニット設置台(以下「本浴室ユニット設置台」という)の実施の形態について、図2乃至図20に基づいて詳細に説明する。   Hereinafter, a hollow square member joining structure according to the present invention (hereinafter referred to as “main joining structure”) and a bathroom unit installation base (hereinafter referred to as “present bathroom”) formed by joining members made of hollow square members by the joining structure according to the present invention. An embodiment of a “unit installation base” will be described in detail with reference to FIGS.

図2乃至図5は、本接合構造の概略を示す斜視図である。まず図2は、中空角材からなる第1部材10を上方から観た斜視図であり、T字型接合においてはT字の横棒に当たる部材となる。第1部材10は二つの垂直壁11と12、上部水平壁13、下部水平壁14とからなる四角柱である。第1部材の断面は正四角形でも良いが、上方からの荷重を想定する構造の場合は垂直壁が水平壁よりも長い断面長方形とすることが望ましい。垂直壁11と12にはそれぞれ同形同大のホゾ孔15と16(図示せず)を設けており、両ホゾ孔15、16の中心を結ぶ軸線は第1部材10の中心軸線と直交する。前記ホゾ孔15、16の形状は略長方形の上辺と下辺にそれぞれ爪部17を二つづつ有する上下左右対称形とし、上辺と下辺の中央部には、それぞれ垂直壁11及び12の壁面の一部を残して外部に直角に折り曲げて形成した庇部18を設けている。かかるホゾ孔15、16は、金型を用いたプレス機により、垂直壁11と12の切り抜きと庇部18の折り曲げとを一工程で行うことで形成することができる。一方、上部水平壁13には上部凹面19を設けているが、該上部凹面19は上部水平壁13に第1部材10の軸線方向に適宜の長さで二本の並行する切り込みを入れた上で、第1部材10の内部方向へ断面逆台形状に陥没させることにより形成する。また、前記切り込みにより上部水平壁13に生じた二本の断面部には、第1部材10の内部方向へ平面略半円状に垂れ下がる対称形の下垂部20を設けている。この際、二つの下垂部20の間隔は、最終的に部材を締結するボルト(図示せず)の頭部を丁度挟み込んで固定できる幅とする。さらに、上部凹面19の中心部には、第1部材上部ボルト孔21を設けている。かかる上部凹面19も、金型を用いたプレス機により、前記切り込み、ボルト孔の形成、陥没、下垂部20の形成とを一工程で行うことで形成することができる。   2 to 5 are perspective views showing the outline of the present joining structure. First, FIG. 2 is a perspective view of the first member 10 made of a hollow square member as viewed from above. In T-shaped joining, the first member 10 is a member that hits a T-shaped horizontal bar. The first member 10 is a quadrangular prism composed of two vertical walls 11 and 12, an upper horizontal wall 13, and a lower horizontal wall 14. The cross section of the first member may be a regular square, but in the case of a structure that assumes a load from above, it is desirable that the vertical wall be a rectangular cross section that is longer than the horizontal wall. The vertical walls 11 and 12 are respectively provided with the same shape and size of the tenon holes 15 and 16 (not shown), and the axis connecting the centers of both the tenon holes 15 and 16 is orthogonal to the center axis of the first member 10. . The tenon holes 15 and 16 have a symmetrical shape with two claw portions 17 on the upper and lower sides of a substantially rectangular shape, and the central portions of the upper and lower sides are respectively one of the wall surfaces of the vertical walls 11 and 12. A collar portion 18 is formed by bending the outside at a right angle while leaving the portion. The tenon holes 15 and 16 can be formed by cutting out the vertical walls 11 and 12 and bending the flange 18 in one step by a press using a mold. On the other hand, the upper horizontal wall 13 is provided with an upper concave surface 19, and the upper concave surface 19 is obtained by making two parallel cuts with an appropriate length in the axial direction of the first member 10 in the upper horizontal wall 13. Thus, the first member 10 is formed by being recessed in an inverted trapezoidal shape in the inner direction. In addition, on two cross-sectional portions generated in the upper horizontal wall 13 by the above-described cutting, a symmetrical hanging portion 20 is provided that hangs down in a substantially semicircular plane toward the inside of the first member 10. At this time, the interval between the two drooping portions 20 is set to a width that allows the head portion of a bolt (not shown) that finally tightens the member to be sandwiched and fixed. Furthermore, a first member upper bolt hole 21 is provided at the center of the upper concave surface 19. The upper concave surface 19 can also be formed by performing the cutting, the formation of the bolt hole, the depression, and the formation of the hanging portion 20 in one step by a press machine using a mold.

図3は、同じ第1部材10を下方から観た斜視図である。下部水平壁14には図2における前記上部凹面19と対応する位置に第1部材下部ボルト孔23を有する下部凹面22を、上部凹面19と同様の方法により形成している。第1部材上部ボルト孔21と第1部材下部ボルト孔23は垂直方向に軸線が一致するとともに、上部凹面19と下部凹面22は互いに並行する。ただし下部凹面22の幅は上部凹面19のそれよりも広く、最終的に部材を締結するナット51(図示せず)の直径に対して余裕を持たせた幅としており、また、前記下垂部20は設けない。   FIG. 3 is a perspective view of the same first member 10 viewed from below. A lower concave surface 22 having a first member lower bolt hole 23 at a position corresponding to the upper concave surface 19 in FIG. 2 is formed on the lower horizontal wall 14 in the same manner as the upper concave surface 19. The first member upper bolt hole 21 and the first member lower bolt hole 23 have the same vertical axis, and the upper concave surface 19 and the lower concave surface 22 are parallel to each other. However, the width of the lower concave surface 22 is wider than that of the upper concave surface 19, and is a width having a margin with respect to the diameter of a nut 51 (not shown) for finally fastening a member. Is not provided.

図4は、中空角材からなる第2部材30を上方から観た斜視図であり、T字型接合においてはT字の縦棒に当たる部材となる。第2部材30も二つの垂直壁31、32と水平壁33と34とからなる四角柱であり、ホゾ部35を除く断面形状は第1部材10のそれと同形同大とする。第2部材30の端部はホゾ部35に形成されており、該ホゾ部35の長さは少なくとも第1部材10の水平幅の長さを有するものとし、さらに前記庇部18の突出長さを付加して、両部材を嵌合した際に第1部材10を貫通して突出する長さとすることが好適である。ホゾ部35の断面形状は、前記第1部材10に設けたホゾ孔15、16に対応して嵌合時に隙間なく密着する形状とする。そのため、ホゾ部35は上下各面に前記爪部17の形状に対応した断面形状の並行する溝部36を二つづつ有する上下左右対称形を成し、該溝部36に挟まれた水平面37、38を有する。また、前記水平面37、38には、それぞれ第2部材上部ボルト孔39と第2部材下部ボルト孔40を設けており、両部材の嵌合時には、両ボルト孔を結ぶ軸線が第1部材上部ボルト孔21と第1部材下部ボルト孔23の軸線と一致し、4つのボルト孔が完全に重なり合うとともに、前記水平面37の外面と前記上部凹面19の内面、及び前記水平面38の外面と前記下部凹面22の内面とがそれぞれ間隙なく密着することにより、ボルト締結時には両部材を完全に固定して強固に接合する。   FIG. 4 is a perspective view of the second member 30 made of a hollow square member as viewed from above. In the T-shaped joining, the second member 30 corresponds to a T-shaped vertical bar. The second member 30 is also a quadrangular column made up of two vertical walls 31 and 32 and horizontal walls 33 and 34, and the cross-sectional shape excluding the relief 35 is the same shape and size as that of the first member 10. The end portion of the second member 30 is formed in the ridge portion 35, and the length of the ridge portion 35 is at least the length of the horizontal width of the first member 10, and the protruding length of the flange portion 18. It is preferable that the length is such that the first member 10 penetrates and protrudes when the two members are fitted. The cross-sectional shape of the relief portion 35 is a shape that closely contacts with the relief holes 15 and 16 provided in the first member 10 with no gap when fitted. Therefore, the horizontal portion 35 has a vertically and horizontally symmetrical shape having two parallel groove portions 36 each having a cross-sectional shape corresponding to the shape of the claw portion 17 on each of the upper and lower surfaces, and horizontal planes 37 and 38 sandwiched between the groove portions 36. Have The horizontal planes 37 and 38 are provided with a second member upper bolt hole 39 and a second member lower bolt hole 40, respectively. When the two members are fitted, the axis connecting the bolt holes is the first member upper bolt. The four bolt holes are completely overlapped with the axis of the hole 21 and the first member lower bolt hole 23, and the outer surface of the horizontal surface 37 and the inner surface of the upper concave surface 19, and the outer surface of the horizontal surface 38 and the lower concave surface 22. When the bolts are fastened, the two members are completely fixed and firmly joined together.

図5は、前記第1部材10と第2部材30とをT字型に嵌合してボルト50により締結を完了した接合構造を上方から観た斜視図である。第2部材30のホゾ部35が第1部材10のホゾ孔15を貫通して突出しており、庇部18がホゾ部35の水平面37、38に密着している。また、ボルト50の頭部は第1部材の下垂部20に挟み込まれる形で固定されているため、作業者はボルトナットによる締結時にボルト頭部を片手で保持する必要がない。   FIG. 5 is a perspective view of the joining structure in which the first member 10 and the second member 30 are fitted in a T shape and fastened with the bolt 50, as viewed from above. The tenon part 35 of the second member 30 protrudes through the tenon hole 15 of the first member 10, and the flange part 18 is in close contact with the horizontal surfaces 37 and 38 of the tenon part 35. Further, since the head of the bolt 50 is fixed so as to be sandwiched between the hanging portions 20 of the first member, the operator does not need to hold the bolt head with one hand when fastening with the bolt nut.

図6は、前記接合構造を下方から観た斜視図である。ボルト50は、第1部材10の下部水平壁14に設けられた下部凹面22においてナット51とワッシャ52によって両部材を締結している。前述の通り、下部凹面22はナット51の直径に対して余裕を持たせた幅を有しているため、作業者がナット51の締め付け作業を容易に行うことができる。   FIG. 6 is a perspective view of the joint structure as viewed from below. The bolt 50 has both members fastened by a nut 51 and a washer 52 on a lower concave surface 22 provided on the lower horizontal wall 14 of the first member 10. As described above, since the lower concave surface 22 has a width with a margin with respect to the diameter of the nut 51, the operator can easily perform the tightening operation of the nut 51.

図7は、第1部材10を垂直壁11の方向から観た詳細な立面図である。図8は、同じく第1部材10を部材軸線方向から観た立面図である。図9は、同じく第1部材10を上部水平壁13方向から観た平面図である。図10は、同じく第1部材10を上方から観た平面図である。図11は、第2部材30を軸線のホゾ部35方向から観た立面図である。図12は、同じく第2部材30を上方から観た平面図である。図13は、同じく第2部材30を下方から観た平面図である。図14は、第1部材10に第2部材30が嵌合されボルト50、ナット51、ワッシャ52により締結して接合が完了した状態を第1部材10の垂直壁11方向から観た立面図である。図15は、同じく接合が完了した状態を第2部材の垂直壁31方向から観た立面図である。図16は、同じく接合が完了した状態を上方から観た平面図である。図17は、同じく接合が完了した状態を下方から観た平面図である。   FIG. 7 is a detailed elevation view of the first member 10 as viewed from the direction of the vertical wall 11. FIG. 8 is an elevational view of the first member 10 viewed from the member axial direction. FIG. 9 is a plan view of the first member 10 viewed from the direction of the upper horizontal wall 13. FIG. 10 is a plan view of the first member 10 viewed from above. FIG. 11 is an elevational view of the second member 30 as viewed from the direction of the axis portion 35. FIG. 12 is a plan view of the second member 30 viewed from above. FIG. 13 is a plan view of the second member 30 viewed from below. 14 is an elevation view of the first member 10 viewed from the direction of the vertical wall 11 when the second member 30 is fitted to the first member 10 and fastened by the bolt 50, the nut 51, and the washer 52. It is. FIG. 15 is an elevational view of the state in which the joining is completed as viewed from the direction of the vertical wall 31 of the second member. FIG. 16 is a plan view of the state where the joining is completed as viewed from above. FIG. 17 is a plan view of the state where joining is completed as viewed from below.

図18は、前述の非特許文献1に係る従来の集合住宅用浴室ユニット設置台の事例を下方から観た斜視図である。本事例では、設置台は浴槽側フレーム60と洗い場側フレーム61の二つのフレームに分割して構成されており、浴槽側フレーム60は前記第1部材10に相当する横桁材A62に前記第2部材30に相当する二本の縦桁材A63、横桁材B64がそれぞれ直接溶接されている。また、縦桁材A62と縦桁材B63は、その中央部に補助桁材65が渡されてその両端がそれぞれ挿入されている。一方、洗い場側フレーム61は、前記第1部材10に相当する横桁材B66と横桁材C67の間に前記第2部材30に相当する縦桁材C68、縦桁材D69、縦桁材E70が渡されて「日」の字型の構造としており、各縦桁材と横桁材は、溶接又はネジ留めで接合している。二つのフレームにはそれぞれ四本づつの支持柱71を取り付けており、施工現場では各フレームを裏返し状態で別個に組み立てた上で、最終的に接続材(図示せず)を介して両フレームをネジ留めし完成させる。この設置台では、洗い場側フレーム61はネジ留めの場合には分解状態で施工現場に搬入できるが、浴槽側フレーム60はあらかじめ溶接して組み立てた状態で搬入することとなるため、製造段階で溶接工程が必要となり、荷姿も嵩張ることとなる。   FIG. 18: is the perspective view which looked at the example of the conventional bathroom unit installation stand for apartment houses which concerns on the above-mentioned nonpatent literature 1 from the downward direction. In this example, the installation base is configured to be divided into two frames, a bathtub side frame 60 and a washing place side frame 61, and the bathtub side frame 60 is formed on the cross beam A62 corresponding to the first member 10 and the second girder A62. Two stringers A63 and crossbeams B64 corresponding to the member 30 are directly welded to each other. Further, the stringer material A62 and the stringer material B63 are respectively provided with the auxiliary beam member 65 at the center thereof and inserted at both ends thereof. On the other hand, the washing frame side frame 61 includes a stringer material C68, a stringer material D69, and a stringer material E70 corresponding to the second member 30 between the beam member B66 and the beam member C67 corresponding to the first member 10. Is passed to form a “day” -shaped structure, and each stringer and crossbeam are joined by welding or screwing. Four support pillars 71 are attached to each of the two frames. At the construction site, each frame is assembled separately in an inverted state, and finally both frames are connected via a connecting material (not shown). Screw and finish. In this installation stand, when the washing place side frame 61 is screwed, it can be brought into the construction site in a disassembled state, but since the bathtub side frame 60 is carried in a pre-welded and assembled state, it is welded at the manufacturing stage. A process is required, and the packaging is bulky.

一方、図19は、本浴室ユニット設置台の浴槽側フレーム80と洗い場側フレーム81のそれぞれの接合状態を下方から観た斜視図である。用いる部材は図18と共通であるが、合計8箇所の部材のT字型接合点のすべてに本発明に係る中空角材の接合構造を適用している。なお、本図では、各T字型接合点において、第1部材のホゾ孔から突出した第2部材のホゾ部の端部それぞれに略直方体形状の樹脂製キャップ72を挿入している。この樹脂製キャップ72は、前記ホゾ部の断面形状の変形を防止するための補強部材であるが、部材自体の剛性が十分であれば必須ではない。   On the other hand, FIG. 19 is the perspective view which looked at each joining state of the bathtub side frame 80 and the washing-room side frame 81 of this bathroom unit installation stand from the downward direction. The members used are the same as those in FIG. 18, but the joining structure of hollow square members according to the present invention is applied to all of the T-shaped joining points of a total of eight members. In this figure, a resin cap 72 having a substantially rectangular parallelepiped shape is inserted into each end portion of the tenon portion of the second member protruding from the tenon hole of the first member at each T-shaped joining point. The resin cap 72 is a reinforcing member for preventing the deformation of the cross-sectional shape of the tenon portion, but is not essential if the member itself has sufficient rigidity.

図20は、前記本浴室ユニット設置台の浴槽側フレーム80を施工現場に搬入する際の荷姿を下方から観た斜視図である。部材を分解したまま束ね、梱包用テープで結束してコンパクトにまとめることができることが分かる。 FIG. 20 is a perspective view of the packing state when the bathtub side frame 80 of the bathroom unit installation table is carried into the construction site as viewed from below. It can be seen that the members can be bundled in a disassembled state and bundled together with a packing tape to be compact.

以上、本発明に係る中空角材の接合構造及び該接合構造を適用した浴室ユニット設置台の実施の形態について説明したが、本発明は上記実施形態に限定されるものではなく、本発明の技術的思想の範囲内において改良又は変更が可能であり、それらは本発明の技術的範囲に属するものとする。 As mentioned above, although embodiment of the joining structure of the hollow square material which concerns on this invention, and the bathroom unit installation stand to which this joining structure was applied was described, this invention is not limited to the said embodiment, Technical of this invention Modifications or changes can be made within the scope of the idea, and they belong to the technical scope of the present invention.

本発明に係る中空角材の接合構造は、建築物や構造物、仮設物、あるいは各種の什器等の骨格など幅広い分野に適用可能である。特に、建築物の内装工事、特に床工事や一般住宅や集合住宅における浴室ユニットの設置工事における床材や浴室ユニットの支承構造の構築に好適であり、とりわけ規格化された浴室ユニットの設置台の製造・施工において、溶接を用いずとも簡易かつ最小限の工数で強固な設置台を構築することが可能となるため、コストダウンに大きな効果を奏する。   The joining structure of hollow square members according to the present invention can be applied to a wide range of fields such as buildings, structures, temporary structures, and various frames of furniture. In particular, it is suitable for building floor structures and bathroom unit support structures in interior construction of buildings, especially floor construction and installation of bathroom units in ordinary houses and apartment buildings. In manufacturing and construction, it is possible to construct a strong installation stand with simple and minimal man-hours without using welding, which is very effective in reducing costs.

「ホゾ組み構造」を適用した中空角材の接合構造を示す斜視図である。It is a perspective view which shows the joining structure of the hollow square material which applied the "hozo structure" . 第1部材10を上方から観た斜視図である。It is the perspective view which looked at the 1st member 10 from the upper part. 第1部材10を下方から観た斜視図である。It is the perspective view which looked at the 1st member 10 from the lower part. 第2部材30を上方から観た斜視図である。It is the perspective view which looked at the 2nd member 30 from the upper part. 第1部材10と第2部材30とをT字型に嵌合してボルト50により締結を完了した接合構造を上方から観た斜視図である。It is the perspective view which looked at the joining structure which fitted the 1st member 10 and the 2nd member 30 in the T shape, and completed fastening with the volt | bolt 50 from upper direction. 第1部材10と第2部材30とをT字型に嵌合してボルト50により締結した接合構造を下方から観た斜視図である。It is the perspective view which looked at the joining structure which fitted the 1st member 10 and the 2nd member 30 in the T shape, and was fastened with the volt | bolt 50 from the downward direction. 第1部材10を垂直壁11の方向から観た立面図である。FIG. 3 is an elevation view of the first member 10 viewed from the direction of the vertical wall 11. 第1部材10を部材軸線方向から観た立面図である。It is the elevation which looked at the 1st member 10 from the member axial direction. 第1部材10を上方から観た平面図である。It is the top view which looked at the 1st member 10 from the upper part. 第1部材10を水平壁14方向から観た立面図である。It is the elevation which looked at the 1st member 10 from horizontal wall 14 direction. 第2部材30を軸線のホゾ部35方向から観た立面図である。It is the elevation which looked at the 2nd member 30 from the direction of the axis part 35. 第2部材30を上方から観た平面図である。It is the top view which looked at the 2nd member 30 from the upper part. 第2部材30を下方から観た平面図である。It is the top view which looked at the 2nd member 30 from the lower part. 第1部材10に第2部材30が嵌合されボルト50、ナット51、ワッシャ52により締結して接合が完了した状態を第1部材10の垂直壁11方向から観た立面図である。FIG. 3 is an elevational view of a state in which the second member 30 is fitted to the first member 10 and fastened by a bolt 50, a nut 51, and a washer 52 to complete joining from the direction of the vertical wall 11 of the first member 10. 第1部材10に第2部材30が嵌合されボルト50、ナット51、ワッシャ52により締結して接合が完了した状態を第2部材の垂直壁31方向から観た立面図である。It is the elevation which looked at the state which the 2nd member 30 was fitted to the 1st member 10, and was fastened with the volt | bolt 50, the nut 51, and the washer 52, and was joined from the perpendicular wall 31 direction of the 2nd member. 第1部材10に第2部材30が嵌合されボルト50、ナット51、ワッシャ52により締結して接合が完了した状態を上方から観た平面図である。FIG. 3 is a plan view of a state in which the second member 30 is fitted to the first member 10 and fastened by a bolt 50, a nut 51, and a washer 52 to complete the joining from above. 第1部材10に第2部材30が嵌合されボルト50、ナット51、ワッシャ52により締結して接合が完了した状態を下方から観た平面図である。FIG. 4 is a plan view of a state in which the second member 30 is fitted to the first member 10 and fastened by a bolt 50, a nut 51, and a washer 52 to complete the joining, as viewed from below. 非特許文献1に係る従来の集合住宅用浴室ユニット設置台の事例を下方から観た斜視図である。It is the perspective view which looked at the example of the conventional bathroom unit installation stand for apartment houses concerning nonpatent literature 1 from the lower part. 本浴室ユニット設置台の接合状態を下方から観た斜視図である。It is the perspective view which looked at the joined state of this bathroom unit installation stand from the downward direction. 本浴室ユニット設置台の浴槽側フレーム80を施工現場に搬入する際の荷姿を下方から観た斜視図である。It is the perspective view which looked at the package at the time of carrying in the construction site the bathtub side frame 80 of this bathroom unit installation stand from the downward direction.

10 第1部材
11 垂直壁
12 垂直壁
13 上部水平壁
14 下部水平壁
15 ホゾ孔
16 ホゾ孔
17 爪部
18 庇部
19 上部凹面
20 下垂部
21 第1部材上部ボルト孔
22 下部凹面
23 第1部材下部ボルト孔
30 第2部材
31 垂直壁
32 垂直壁
33 水平壁
34 水平壁
35 ホゾ部
36 溝部
37 水平面
38 水平面
39 第2部材上部ボルト孔
40 第2部材下部ボルト孔
50 ボルト
51 ナット
52 ワッシャ
60 従来の集合住宅用浴室ユニット設置台の事例における浴槽側フレーム
61 従来の集合住宅用浴室ユニット設置台の事例における洗い場側フレーム
62 横桁材A
63 縦桁材A
64 縦桁材B
65 補助桁材
66 横桁材B
67 横桁材C
68 縦桁材C
69 縦桁材D
70 縦桁材E
71 支持柱
72 樹脂製キャップ
80 本浴室ユニット設置台の浴槽側フレーム
81 本浴室ユニット設置台の洗い場側フレーム

DESCRIPTION OF SYMBOLS 10 1st member 11 Vertical wall 12 Vertical wall 13 Upper horizontal wall 14 Lower horizontal wall 15 Relief hole 16 Relief hole 17 Claw part 18 Gutter part 19 Upper concave surface 20 Drop part 21 First member upper bolt hole 22 Lower concave surface 23 First member Lower bolt hole 30 Second member 31 Vertical wall 32 Vertical wall 33 Horizontal wall 34 Horizontal wall 35 Hose portion 36 Groove portion 37 Horizontal surface 38 Horizontal surface 39 Second member upper bolt hole 40 Second member lower bolt hole 50 Bolt 51 Nut 52 Washer 60 Conventional Bathtub side frame in an example of a bathroom unit installation table for an apartment house in Japan 61 In a case of a bathroom unit installation table for a conventional apartment house
63 Stringer A
64 Stringer B
65 Auxiliary girder 66 Horizontal girder B
67 Cross girder C
68 Stringer C
69 Stringer D
70 Stringer E
71 Support pillar 72 Resin cap 80 Bath unit side frame of the bathroom unit installation table 81 Washing station side frame of the bathroom unit installation table

Claims (4)

中空角材から成る第1部材と第2部材がその軸線を交差させて接合された構造であって、第1部材の壁面のうち二面の垂直壁には略長方形のホゾ孔を有し、該ホゾ孔はその上下辺それぞれに一つ又は複数の爪部を有する形状とし、二面の水平壁にはそれぞれ角材内部方向に陥没した凹面を有し、第2部材の端部は前記ホゾ孔に対応する断面形状のホゾ部を有し、該ホゾ部は水平壁の全部と垂直壁の一部を屈曲させて絞り込むことで前記ホゾ孔に対応する断面形状とし、前記ホゾ部は前記ホゾ孔を貫通して嵌合し、前記凹面と前記ホゾ部の水平壁面に設けられたボルト孔を垂直に貫通するボルトとナットにより第1部材と第2部材とが締結されることを特徴とする中空角材の接合構造。 Hollow first member and a second member made of square timber is a structure that is joined by intersecting its axis, has a substantially rectangular pivot hole in the vertical wall of the dihedral of the wall surface of the first member, the The tenon hole has a shape having one or a plurality of claw portions on the upper and lower sides thereof, and the two horizontal walls have concave surfaces recessed in the direction of the inside of the square member, and the end of the second member is formed in the tenon hole. The horn portion has a corresponding cross-sectional shape, and the horn portion has a cross-sectional shape corresponding to the horn hole by bending and narrowing all of the horizontal wall and a part of the vertical wall. A hollow square member characterized in that the first member and the second member are fastened by bolts and nuts that pass through and fit and vertically penetrate the bolt holes provided in the concave wall and the horizontal wall surface of the horn part. Bonding structure. 前記第1部材の二面の水平壁が有する凹面の部材軸線に対する幅は、一方が前記ボルトの頭部が密着して嵌合する幅とし、他方が前記ナットの外径に対して間隙を有する幅としたことを特徴とする請求項1に記載の中空角材の接合構造。 The width of the concave surface of the two horizontal walls of the first member with respect to the member axis is set such that one of the bolts is in close contact with the head of the bolt and the other has a gap with respect to the outer diameter of the nut. 2. The joined structure of hollow square members according to claim 1 , wherein the structure is a width. 前記第1部材の略長方形のホゾ孔は、その上下辺それぞれの中央部に部材垂直壁から突出する庇部を有することを特徴とする請求項1乃至請求項2のいずれかに記載の中空角材の接合構造。 3. The hollow square member according to claim 1, wherein the substantially rectangular hollow hole of the first member has a flange portion protruding from a member vertical wall at a central portion of each of the upper and lower sides thereof. Bonding structure. 中空角材から成る部材を接合して成る浴室ユニット設置台であって、部材の接合部の少なくとも一か所を、請求項1乃至請求項3のいずれかに記載の中空角材の接合構造により接合して成る浴室ユニット設置台。 It is a bathroom unit installation stand formed by joining members made of hollow square material, and at least one part of the joint part of the members is joined by the joint structure of hollow square materials according to any one of claims 1 to 3. A bathroom unit installation stand.
JP2010216250A 2010-09-27 2010-09-27 Joining structure of hollow square material and bathroom unit installation table Active JP4707158B1 (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103195170A (en) * 2013-04-03 2013-07-10 中铁建设集团有限公司 Prefabricated reinforced concrete frame structure system
CN106759950A (en) * 2017-01-12 2017-05-31 江苏工程职业技术学院 A kind of prefabricated assembled board wall I-steel welding node construction technology
CN115095045A (en) * 2022-07-29 2022-09-23 中铁第四勘察设计院集团有限公司 Full-assembly type passenger platform wall

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103195170A (en) * 2013-04-03 2013-07-10 中铁建设集团有限公司 Prefabricated reinforced concrete frame structure system
CN106759950A (en) * 2017-01-12 2017-05-31 江苏工程职业技术学院 A kind of prefabricated assembled board wall I-steel welding node construction technology
CN106759950B (en) * 2017-01-12 2020-06-19 江苏工程职业技术学院 Construction process for prefabricated plate wall I-shaped steel welding joint
CN115095045A (en) * 2022-07-29 2022-09-23 中铁第四勘察设计院集团有限公司 Full-assembly type passenger platform wall

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