JP4691443B2 - brake disc - Google Patents

brake disc Download PDF

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JP4691443B2
JP4691443B2 JP2005362708A JP2005362708A JP4691443B2 JP 4691443 B2 JP4691443 B2 JP 4691443B2 JP 2005362708 A JP2005362708 A JP 2005362708A JP 2005362708 A JP2005362708 A JP 2005362708A JP 4691443 B2 JP4691443 B2 JP 4691443B2
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peripheral flange
coupling pin
brake
flange portion
mounting member
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JP2007002998A (en
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真年 狩野
光貴 結城
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Aisin Takaoka Co Ltd
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Aisin Takaoka Co Ltd
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本発明は、ディスクブレーキ用のブレーキディスクに関するものである。   The present invention relates to a brake disc for a disc brake.

ディスクブレーキ装置の主要な構成要素であるブレーキディスクは、環状の制動体(制動部材又は摺動部材ともいう)と、その制動体の中心域に設けられた車軸への取り付け用の取付部材とから構成されている。一般にブレーキディスクにあっては、制動時の摩擦熱で制動体が熱膨張するときに、環状の制動体が取付部材に強固に拘束されていることに起因して制動体の回転軸線方向へのモーメントが生じ、制動体が軸方向に傾くように変形する現象(この現象を「熱倒れ」と呼ぶ)が知られている。熱倒れは、ブレーキディスクに偏摩耗を生じさせ、ひいては制動時における制動トルクの不安定化や不快なブレーキ振動の原因となる。このため、熱倒れを極力防止するための対策が種々提案されている。   A brake disc, which is a main component of the disc brake device, includes an annular braking body (also referred to as a braking member or a sliding member) and an attachment member for mounting on an axle provided in the central region of the braking body. It is configured. In general, in a brake disk, when the braking body thermally expands due to frictional heat during braking, the annular braking body is firmly restrained by the mounting member, and therefore the braking body in the direction of the rotation axis of the braking body. There is known a phenomenon in which a moment is generated and the braking body is deformed so as to be inclined in the axial direction (this phenomenon is referred to as “heat collapse”). The thermal collapse causes uneven wear on the brake disc, which in turn causes unstable braking torque and unpleasant brake vibration during braking. For this reason, various measures for preventing thermal collapse as much as possible have been proposed.

特許文献1のディスクブレーキ用ディスクプレートは、「円環状の制動部材の内周部に、制動部材と別体にされた取付部材の端部が重ねられ、前記両部材がそれらを貫通する連結ピンで連結されたものにおいて、連結ピンを挿通する両部材の孔の一方または両方が径方向に長い長孔になっている」(実用新案登録請求の範囲参照)。つまり、特許文献1の第2図及び第3図にあるように、連結ピン7用の孔6を径方向に長孔化することで、制動部材の熱膨張時における取付部材による拘束を緩和し、制動部材がディスクの半径方向外向きに熱膨張することを容易にして、制動部材の熱倒れを防止している。   The disk plate for a disk brake disclosed in Patent Document 1 is “a connecting pin through which an end portion of a mounting member separated from a braking member is superimposed on an inner peripheral portion of an annular braking member, and the both members pass through them. ”, One or both of the holes of both members through which the connecting pin is inserted are elongated holes in the radial direction” (see the claims of the utility model registration). That is, as shown in FIGS. 2 and 3 of Patent Document 1, the hole 6 for the connecting pin 7 is elongated in the radial direction, so that the restraint by the mounting member during thermal expansion of the braking member is alleviated. The brake member can be easily thermally expanded outwardly in the radial direction of the disk to prevent the brake member from falling over.

しかしながら、特許文献1の明細書第4頁によれば、「連結孔4と長孔6に挿通したカシメピンなどの連結ピン7で、制動部材1と取付部材5とが互いに固着連結されて、ディスクプレートが構成されている。」とのことである。つまり、ディスクプレートの半径方向に長くなるように形成された長孔6と連結ピン7との間に意図されたクリアランスが存在することに加えて、連結孔4とそれに単純挿通された連結ピン7との間にも、微小ながらクリアランスが不可避的に存在する。このため、車輌の制動時や加速時に、長孔6が設けられた部材の長孔内壁と連結ピン7との間で振動的連続接触が生じてカタカタという異音が発生するだけでなく、連結孔4が設けられた部材の孔内壁と連結ピン7との間でも同様に振動的連続接触が生じてカタカタという異音が発生する。   However, according to page 4 of the specification of Patent Document 1, “the brake pin 1 and the attachment member 5 are fixedly connected to each other by a connection pin 7 such as a caulking pin inserted through the connection hole 4 and the long hole 6, The plate is made up. " That is, in addition to the existence of the intended clearance between the long hole 6 formed so as to be long in the radial direction of the disk plate and the connecting pin 7, the connecting hole 4 and the connecting pin 7 simply inserted through the connecting hole 4 are provided. A clearance is unavoidably present between the two. For this reason, when braking or accelerating the vehicle, not only a vibration continuous contact occurs between the inner wall of the long hole of the member provided with the long hole 6 and the connecting pin 7, but an abnormal noise is generated. Similarly, a continuous vibration contact is generated between the inner wall of the member provided with the hole 4 and the connecting pin 7, and an abnormal noise is generated.

このように連結ピン7が、長孔6のみならず連結孔4との間でも振動的連続接触にさらされると、連結ピン7の表面や相手方の孔(特に連結孔4)の内壁面が損傷又は摩耗し、クリアランスが意図せずして拡大するおそれがある。その結果、連結ピン7と特に連結孔4の内壁面との振動的連続接触が助長され、異音の発生が益々増大するという悪循環に陥ってしまう。本発明はかかる事情に鑑みてなされたものである。   Thus, when the connecting pin 7 is exposed to vibration continuous contact not only with the long hole 6 but also with the connecting hole 4, the surface of the connecting pin 7 and the inner wall surface of the other hole (particularly the connecting hole 4) are damaged. Or it may be worn out and the clearance may unintentionally expand. As a result, the continuous vibration contact between the connecting pin 7 and in particular the inner wall surface of the connecting hole 4 is promoted, and a vicious circle occurs in which the generation of abnormal noise increases more and more. The present invention has been made in view of such circumstances.

実開昭61−104842号(全文明細書及び図面)Japanese Utility Model Publication No. 61-104842 (full text description and drawings)

本発明の目的は、制動時の摩擦熱による制動体の熱倒れを防止すべく制動体と取付部材との間に所定のクリアランスを確保しつつ両者を連結する構成を採用したブレーキディスクにおいて、制動時等における異音の発生を従来よりも抑制することにある。また、本発明の更なる目的は、制動時等における異音の発生を抑制すべく取付部材に結合ピンを圧入する構成を採用したことに付随して生ずる不都合や問題点を解決したブレーキディスクを提供することにある。   SUMMARY OF THE INVENTION An object of the present invention is to provide a brake disc that employs a configuration in which a predetermined clearance is secured between a brake body and a mounting member so as to prevent thermal collapse of the brake body due to frictional heat during braking. The purpose is to suppress the generation of abnormal noise at times, etc., as compared with the conventional case. A further object of the present invention is to provide a brake disc that solves the disadvantages and problems associated with adopting a configuration in which a coupling pin is press-fitted into a mounting member in order to suppress the occurrence of abnormal noise during braking or the like. It is to provide.

請求項1の発明は、環状の制動体と、その制動体の中心に配置される取付部材と、制動体と取付部材との結合に関与する複数の結合ピンとを備えたブレーキディスクにおいて、前記結合ピンは、制動体側に位置する制動体側軸部及び取付部材側に位置する取付部材側軸部を有し、前記制動体の内周部には、当該ブレーキディスクの回転軸線(C)を取り囲む内周フランジ部が設けられ、その内周フランジ部には、前記回転軸線(C)と平行に延び且つ前記結合ピンの制動体側軸部の外径(D3)よりも大きな内径(D1)を持った複数の結合ピン挿通穴が形成されており、前記取付部材の外周部には、当該ブレーキディスクの回転軸線(C)を取り囲むと共に前記制動体の内周フランジ部に接合可能な外周フランジ部が設けられ、その外周フランジ部には、回転軸線(C)と平行に延び且つ前記結合ピンの取付部材側軸部の外径(D4)よりも小さな内径(D2)を持った複数の結合ピン圧入穴が形成されており、前記制動体の内周フランジ部には、前記回転軸線(C)に対し直交関係にある内周フランジ接合面が形成されており、前記取付部材の外周フランジ部には、前記回転軸線(C)に対し直交関係にあると共に前記制動体の内周フランジ接合面に接合可能な外周フランジ接合面が形成されており、前記取付部材の外周フランジ部には更に、結合ピン圧入穴の外周フランジ接合面側開口部の周辺を部分的に肉盗みした形状とすることにより、前記外周フランジ接合面に対して凹んだ圧入穴周辺凹部が形成されており、前記制動体の内周フランジ部と前記取付部材の外周フランジ部とを接合した状態で、前記外周フランジ部の結合ピン圧入穴に結合ピンの取付部材側軸部を圧入すると共に、前記内周フランジ部の結合ピン挿通穴に同結合ピンの制動体側軸部を挿通し、その結合ピンの制動体側端部を直接又は間接的に前記制動体の内周フランジ部に係止させて前記制動体と前記取付部材とを結合したことを特徴とするブレーキディスクである。 The invention according to claim 1 is a brake disk comprising an annular braking body, a mounting member disposed at the center of the braking body, and a plurality of coupling pins involved in coupling of the braking body and the mounting member. The pin has a brake member side shaft portion located on the brake member side and an attachment member side shaft portion located on the attachment member side, and an inner peripheral portion of the brake member surrounds the rotation axis (C) of the brake disc. A peripheral flange portion is provided, and the inner peripheral flange portion has an inner diameter (D1) that extends in parallel with the rotation axis (C) and that is larger than the outer diameter (D3) of the brake member side shaft portion of the coupling pin. A plurality of connecting pin insertion holes are formed, and an outer peripheral flange portion that surrounds the rotation axis (C) of the brake disc and can be joined to the inner peripheral flange portion of the brake body is provided on the outer peripheral portion of the mounting member. The outer peripheral A plurality of coupling pin press-fitting holes extending in parallel with the rotation axis (C) and having an inner diameter (D2) smaller than the outer diameter (D4) of the mounting member side shaft of the coupling pin are formed in the flange portion. The inner peripheral flange portion of the braking body is formed with an inner peripheral flange joint surface orthogonal to the rotational axis (C), and the outer peripheral flange portion of the mounting member has the rotational axis ( C) and an outer peripheral flange joint surface that is orthogonal to the brake member and that can be joined to the inner peripheral flange joint surface of the braking body is formed, and the outer peripheral flange portion of the mounting member is further provided with an outer peripheral flange of a coupling pin press-fitting hole By adopting a shape in which the periphery of the joint surface side opening is partially stealed, a recessed portion around the press-fitting hole that is recessed with respect to the outer peripheral flange joint surface is formed, and the inner peripheral flange portion of the braking body and the Peripheral flange of mounting member In the state where the connecting portion is joined, the connecting pin press-fitting hole of the outer peripheral flange portion is press-fitted into the connecting pin side shaft portion of the connecting pin, and the braking pin side shaft portion of the connecting pin is inserted into the connecting pin insertion hole of the inner peripheral flange portion. A brake disc characterized in that the brake body and the mounting member are coupled by directly or indirectly engaging the brake body side end portion of the coupling pin with the inner peripheral flange portion of the brake body. is there.

請求項1によれば、取付部材の外周フランジ部の結合ピン圧入穴及び制動体の内周フランジ部の結合ピン挿通穴に対して結合ピンをブレーキディスクの回転軸線(C)と平行に圧入及び挿通した後、その結合ピンの制動体側端部を直接又は間接的に制動体の内周フランジ部に係止させることにより、取付部材と制動体とが結合される。この結合構造では、制動体の内周フランジ部の結合ピン挿通穴の内径(D1)は結合ピンの制動体側軸部の外径(D3)よりも大きく設定され、結合ピン挿通穴の内壁面と結合ピンとの間には所定のクリアランスが確保されている。このクリアランスの存在により、制動時に制動体が半径方向に熱膨張することが許容され、制動体の熱倒れが防止又は抑制される。   According to the first aspect, the coupling pin is press-fitted in parallel with the rotation axis (C) of the brake disk with respect to the coupling pin press-fitting hole of the outer peripheral flange portion of the mounting member and the coupling pin insertion hole of the inner peripheral flange portion of the brake member. After the insertion, the attachment member and the braking body are coupled by directly or indirectly locking the end of the coupling pin on the braking body side to the inner peripheral flange portion of the braking body. In this coupling structure, the inner diameter (D1) of the coupling pin insertion hole of the inner peripheral flange portion of the braking body is set to be larger than the outer diameter (D3) of the braking body side shaft portion of the coupling pin, and the inner wall surface of the coupling pin insertion hole and A predetermined clearance is secured between the connecting pins. Due to the presence of this clearance, the braking body is allowed to thermally expand in the radial direction during braking, and thermal collapse of the braking body is prevented or suppressed.

また、この結合構造によれば、取付部材の外周フランジ部の結合ピン圧入穴の内径(D2)は結合ピンの取付部材側軸部の外径(D4)よりも小さく設定され、結合ピンは外周フランジ部の結合ピン圧入穴に圧入されている。つまり、結合ピン圧入穴において結合ピンと取付部材とは緊密に一体化されており、結合ピン圧入穴の内側には、結合ピンが半径方向及び周方向に微動又は変位するのを許容するような隙間は存在しない。このため、車輌の制動時や加速時に結合ピン圧入穴と結合ピンとの間で振動的連続接触は発生せず、従ってそのような振動的連続接触に起因して異音が生ずることもない。このように、少なくとも取付部材と結合ピンとの間では振動的連続接触は起こり得ないため、振動的連続接触に基づく異音の発生は、結合ピン挿通穴において上記クリアランスが意図的に確保された制動体と結合ピンとの間での振動的連続接触に基づく異音だけにとどまる。それ故、このブレーキディスクによれば、制動時等における異音の発生が従来よりも抑制される。   Further, according to this coupling structure, the inner diameter (D2) of the coupling pin press-fitting hole of the outer peripheral flange portion of the mounting member is set to be smaller than the outer diameter (D4) of the mounting member side shaft portion of the coupling pin. It is press-fitted into the connecting pin press-fitting hole of the flange. In other words, the coupling pin and the mounting member are tightly integrated in the coupling pin press-fitting hole, and there is a gap inside the coupling pin press-fitting hole that allows the coupling pin to be finely moved or displaced in the radial direction and the circumferential direction. Does not exist. For this reason, vibration continuous contact does not occur between the coupling pin press-fitting hole and the coupling pin during braking or acceleration of the vehicle, and therefore no abnormal noise is generated due to such vibration continuous contact. As described above, since vibration continuous contact cannot occur at least between the mounting member and the coupling pin, the occurrence of abnormal noise based on the vibration continuous contact is a braking in which the clearance is intentionally secured in the coupling pin insertion hole. It stays only in abnormal noise based on the continuous vibration contact between the body and the connecting pin. Therefore, according to this brake disk, the occurrence of abnormal noise during braking or the like is suppressed more than in the past.

更に請求項1によれば、取付部材の外周フランジ部の外周フランジ接合面に、制動体の内周フランジ部の内周フランジ接合面を接合したときでも、取付部材外周フランジ部の結合ピン圧入穴の外周フランジ接合面側開口部の周辺には、圧入穴周辺凹部に基づく隙間空間が確保されている。このため、外周フランジ部の結合ピン圧入穴に対し、外周フランジ接合面と反対側から外周フランジ接合面側に向けて結合ピンを圧入し、その結果、結合ピン圧入穴の外周フランジ接合面側開口部の周辺に結合ピン圧入の影響による盛り上がり変形が仮に生じたとしても、その盛り上がり変形は前記圧入穴周辺凹部に基づく隙間空間内に収められる。故に、結合ピン圧入の影響によって取付部材の外周フランジ接合面の平面性が阻害されることはなく(つまりデコボコは発生せず)、取付部材の外周フランジ部と制動体の内周フランジ部との接合が正確且つ確実に行われて、制動体が取付部材に対して正確に位置決めされると共に制動体の摺動面の面振れ精度が高められる。 Further , according to claim 1 , even when the inner peripheral flange joint surface of the inner peripheral flange portion of the braking body is joined to the outer peripheral flange joint surface of the outer peripheral flange portion of the mounting member, the coupling pin press-fitting hole of the outer peripheral flange portion of the mounting member A clearance space based on the press-fitting hole peripheral recess is secured around the outer peripheral flange joint surface side opening. For this reason, the coupling pin is press-fitted into the coupling pin press-fitting hole of the outer peripheral flange portion from the side opposite to the outer peripheral flange joint surface toward the outer peripheral flange joint surface. Even if swell deformation due to the influence of the press-fitting of the connecting pin occurs around the portion, the swell deformation is accommodated in the gap space based on the concave portion around the press-fitting hole. Therefore, the flatness of the outer peripheral flange joint surface of the mounting member is not hindered by the influence of the coupling pin press-fitting (that is, no unevenness is generated), and the outer peripheral flange portion of the mounting member and the inner peripheral flange portion of the braking body are not The joining is performed accurately and reliably, the braking body is accurately positioned with respect to the mounting member, and the surface runout accuracy of the sliding surface of the braking body is enhanced.

請求項2の発明は、請求項1に記載のブレーキディスクにおいて、前記結合ピンは金属製であると共に、前記制動体側軸部及び取付部材側軸部の他に、取付部材側の端部には取付部材側軸部の外径(D4)よりも大径の平頭部を有し、制動体側の端部には折り曲げ可能な程度に薄肉な円筒状のカシメ部を有しており、前記取付部材の外周フランジ部の結合ピン圧入穴に結合ピンの取付部材側軸部を圧入し且つ前記平頭部を外周フランジ部に係合させたときに、制動体の内周フランジ部の結合ピン挿通穴から突出する結合ピンの円筒状カシメ部をその半径方向に押し広げるように折り曲げることにより、当該カシメ部を直接又は間接的に制動体の内周フランジ部に係止させて、制動体と取付部材とをカシメ結合したことを特徴とする。 According to a second aspect of the invention, the brake disk according to claim 1, together with the coupling pin is made of metal, in addition to the brake-side shaft portion and the mounting member side shaft portion, the end portion of the mounting member side The mounting member side shaft portion has a flat head having a diameter larger than the outer diameter (D4), and the end portion on the braking body side has a cylindrical caulking portion that is thin enough to be bent. Inserting the connecting pin of the inner peripheral flange portion of the braking body when the shaft side of the mounting member side of the connecting pin is press-fitted into the connecting pin press-fitting hole of the outer peripheral flange portion of the member and the flat head is engaged with the outer peripheral flange portion Bending the cylindrical caulking portion of the coupling pin protruding from the hole so as to push it out in the radial direction, the caulking portion is directly or indirectly engaged with the inner peripheral flange portion of the braking body, and attached to the braking body. It is characterized by caulking the member.

請求項2によれば、結合ピンを取付部材の外周フランジ部及び制動体の内周フランジ部に圧入及び挿通した状態で結合ピンの円筒状カシメ部をその半径方向に押し広げるように折り曲げることにより、当該結合ピンを介して制動体と取付部材とがカシメ結合される。その際、取付部材の外周フランジ部に係合する結合ピンの平頭部と、折り曲げられたカシメ部との間で、取付部材外周フランジ部及び制動体内周フランジ部が強く締め付けられることで、両フランジ部の密接状態で制動体と取付部材とのカシメ結合が実現する。 According to the second aspect of the present invention, the coupling pin is bent so as to push and expand the cylindrical caulking portion of the coupling pin in the radial direction in a state where the coupling pin is press-fitted and inserted into the outer peripheral flange portion of the mounting member and the inner peripheral flange portion of the braking body. The brake body and the mounting member are caulked and coupled via the coupling pin. At that time, the mounting member outer peripheral flange portion and the brake inner peripheral flange portion are strongly tightened between the flat head of the coupling pin that engages with the outer peripheral flange portion of the mounting member and the crimped crimped portion. The caulking connection between the brake body and the mounting member is realized with the flange portion in close contact.

請求項3の発明は、請求項2に記載のブレーキディスクにおいて、前記結合ピンの円筒状カシメ部には皿バネが装着されており、結合ピンの半径方向に押し広げるように折り曲げられたカシメ部によって前記皿バネを制動体の内周フランジ部に押圧していることを特徴とする。 According to a third aspect of the present invention, in the brake disk according to the second aspect , a conical spring is attached to the cylindrical caulking portion of the coupling pin, and the caulking portion is bent so as to be pushed and expanded in the radial direction of the coupling pin. The disc spring is pressed against the inner peripheral flange portion of the braking body.

請求項3によれば、折り曲げられたカシメ部によって制動体の内周フランジ部に押圧された皿バネの作用により、制動体が取付部材に向けて付勢され、内周及び外周フランジ部が密接した状態での制動体と取付部材とのカシメ結合が実現する(即ち、結合ピンの制動体側端部が皿バネを介して制動体の内周フランジ部に間接的に係止される)。また、制動時の発熱で制動体が熱膨張したときでも、その熱膨張に対応して皿バネが適度に弾性変形することで、制動体と結合ピンとの間に過度な応力が作用することを回避しながら、制動体と取付部材との間の密接状態が保たれる。 According to the third aspect , the brake body is urged toward the mounting member by the action of the disc spring pressed against the inner peripheral flange portion of the brake body by the bent crimping portion, and the inner periphery and the outer peripheral flange portion are in close contact with each other. In this state, the caulking connection between the braking body and the mounting member is realized (that is, the braking body side end portion of the coupling pin is indirectly locked to the inner peripheral flange portion of the braking body via the disc spring). Further, even when the brake body is thermally expanded due to heat generated during braking, excessive stress is applied between the brake body and the coupling pin due to the elastic deformation of the disc spring in response to the thermal expansion. While avoiding, the close state between the brake body and the mounting member is maintained.

請求項4の発明は、環状の制動体と、その制動体の中心に配置される取付部材と、制動体と取付部材との結合に関与する偶数本の結合ピンとを備えたブレーキディスクにおいて、前記結合ピンは、制動体側に位置する制動体側軸部及び取付部材側に位置する取付部材側軸部を有し、前記制動体の内周部には、当該ブレーキディスクの回転軸線(C)を取り囲む内周フランジ部が設けられ、その内周フランジ部には、前記回転軸線(C)と平行に延び且つ前記結合ピンの制動体側軸部の外径(D3)よりも大きな内径(D1)を持った偶数個の結合ピン挿通穴が形成されており、前記取付部材の外周部には、当該ブレーキディスクの回転軸線(C)を取り囲むと共に前記制動体の内周フランジ部に接合可能な外周フランジ部が設けられ、その外周フランジ部には、回転軸線(C)と平行に延び且つ前記結合ピンの取付部材側軸部の外径(D4)よりも小さな内径(D2)を持った偶数個の結合ピン圧入穴が形成されており、前記制動体の内周フランジ部に形成された偶数個の結合ピン挿通穴の一群、及び、前記取付部材の外周フランジ部に形成された偶数個の結合ピン圧入穴の一群のうちの一方の群を構成する各穴は、その対応するフランジ部の周方向に沿って所定間隔(L)で等間隔配置されているのに対し、前記偶数個の結合ピン挿通穴の一群及び前記偶数個の結合ピン圧入穴の一群のうちの他方の群を構成する各穴は、その対応するフランジ部の周方向に沿って、前記所定間隔(L)よりも所定長さ(m)だけ短い短間隔(L−m)と、前記所定間隔(L)よりも前記所定長さ(m)だけ長い長間隔(L+m)とが交互に現れるように不等間隔配置されており、前記制動体の内周フランジ部と前記取付部材の外周フランジ部とを接合した状態で、前記外周フランジ部の結合ピン圧入穴に結合ピンの取付部材側軸部を圧入すると共に、前記内周フランジ部の結合ピン挿通穴に同結合ピンの制動体側軸部を挿通し、その結合ピンの制動体側端部を直接又は間接的に前記制動体の内周フランジ部に係止させて前記制動体と前記取付部材とを結合したことを特徴とするブレーキディスクである。 According to a fourth aspect of the present invention, there is provided a brake disc comprising: an annular braking body; an attachment member disposed at the center of the braking body; and an even number of coupling pins involved in coupling of the braking body and the attachment member. The coupling pin has a brake body side shaft portion located on the brake body side and an attachment member side shaft portion located on the attachment member side, and an inner peripheral portion of the brake body surrounds the rotation axis (C) of the brake disc. An inner peripheral flange portion is provided, and the inner peripheral flange portion extends in parallel with the rotation axis (C) and has an inner diameter (D1) that is larger than the outer diameter (D3) of the brake member side shaft portion of the coupling pin. An even number of connecting pin insertion holes are formed, and an outer peripheral flange portion that surrounds the rotational axis (C) of the brake disc and can be joined to an inner peripheral flange portion of the brake body on the outer peripheral portion of the mounting member Is provided outside The flange portion is formed with an even number of coupling pin press-fitting holes extending in parallel with the rotation axis (C) and having an inner diameter (D2) smaller than the outer diameter (D4) of the coupling pin side shaft portion of the coupling pin. A group of even-numbered coupling pin insertion holes formed in the inner peripheral flange portion of the braking body, and a group of even-numbered coupling pin press-fitting holes formed in the outer peripheral flange portion of the mounting member. The holes constituting one group are equally spaced at a predetermined interval (L) along the circumferential direction of the corresponding flange portion, whereas the group of the even number of coupling pin insertion holes and the even number Each of the holes constituting the other group of the one group of the coupling pin press-fitting holes is shorter than the predetermined interval (L) by a predetermined length (m) along the circumferential direction of the corresponding flange portion. The interval (L−m) and the predetermined length than the predetermined interval (L) m) are arranged at unequal intervals so that long intervals (L + m) that are longer than each other appear alternately, and the outer peripheral flange in the state where the inner peripheral flange portion of the braking body and the outer peripheral flange portion of the mounting member are joined. The coupling member press-fitting hole of the coupling pin is press-fitted into the coupling pin press-fitting hole, and the braking-body-side shaft portion of the coupling pin is inserted into the coupling pin insertion hole of the inner peripheral flange portion, so that the braking-body-side end of the coupling pin The brake disc is characterized in that the brake member and the mounting member are joined by directly or indirectly engaging the inner peripheral flange portion of the brake member.

請求項4のブレーキディスクによれば、請求項1に記載のブレーキディスクと同様の作用効果を奏することに加えて、以下に述べるような作用効果を奏する。即ち、制動体内周フランジ部における偶数個の結合ピン挿通穴の一群、及び、取付部材外周フランジ部における偶数個の結合ピン圧入穴の一群のうち、一方の群を構成する各穴をその対応するフランジ部の周方向に沿って所定間隔(L)で等間隔配置すると共に、他方の群を構成する各穴をその対応するフランジ部の周方向に沿って短間隔(L−m)と長間隔(L+m)とが交互に現れるように不等間隔配置することにより、制動体内周フランジ部の各結合ピン挿通穴に挿通されている結合ピンの制動体側軸部が、当該結合ピン挿通穴に対して周方向に偏心配置される状況が生まれる。より具体的には図8に示すように、偶数個(N)の結合ピン挿通穴(17A,17B)のうち、一つおきに位置する半数(N/2)の結合ピン挿通穴(17A)において結合ピンの制動体側軸部(33)が制動体回転方向の前寄り側に偏心すると共に、一つおきに位置する残り半数(N/2)の結合ピン挿通穴(17B)において結合ピンの制動体側軸部(33)が制動体回転方向の後寄り側に偏心するという状況が生まれる。特に、結合ピンの制動体側軸部(33)が制動体回転方向の前寄り側に偏心している半数の結合ピン挿通穴(17A)では、これら各挿通穴(17A)の制動体回転方向前寄り側の内壁部に対して結合ピンの制動体側軸部(33)がほぼ当接又は極接近した状態にあり、結合ピン(30)の制動体回転方向への相対変位が極力規制される。このため、このディスクブレーキを実車に装着した状態での制動時等において、制動体と取付部材との間で一方を他方に対して周方向に相対変位させようとする慣性力が働いたとしても、制動体と取付部材との間で周方向相対変位はほとんど発生しない。従って、制動体と取付部材との間の周方向相対変位に起因する衝突音もほとんど発生せず、衝突による損傷も極力回避される。 According to the brake disk of the fourth aspect , in addition to the same effects as the brake disk according to the first aspect, the following effects can be obtained. That is, among the group of even-numbered coupling pin insertion holes in the braking body peripheral flange portion and the group of even-numbered coupling pin press-fitting holes in the mounting member outer peripheral flange portion, each hole constituting one group corresponds to it. Along the circumferential direction of the flange portion, the holes are arranged at equal intervals (L), and the holes constituting the other group are arranged at short intervals (Lm) and long intervals along the circumferential direction of the corresponding flange portion. By arranging them at unequal intervals so that (L + m) appears alternately, the braking body side shaft portion of the coupling pin inserted into each coupling pin insertion hole of the peripheral flange portion in the braking body is in relation to the coupling pin insertion hole. This creates a situation where it is eccentrically placed in the circumferential direction. More specifically, as shown in FIG. 8, of the even number (N) of the coupling pin insertion holes (17A, 17B), half (N / 2) of the coupling pin insertion holes (17A) located every other one. In FIG. 3, the brake member side shaft portion (33) of the connecting pin is eccentric to the front side in the direction of rotation of the brake member, and the other half (N / 2) of the connecting pin insertion holes (17B) are located in the other half. A situation occurs in which the brake body side shaft portion (33) is eccentric to the rear side in the braking body rotation direction. In particular, in the half of the coupling pin insertion holes (17A) in which the brake body side shaft portion (33) of the coupling pin is eccentric to the front side in the braking body rotation direction, the insertion holes (17A) of these insertion holes (17A) are closer to the front in the braking body rotation direction. The brake member side shaft portion (33) of the coupling pin is substantially in contact with or extremely close to the inner wall portion on the side, and the relative displacement of the coupling pin (30) in the braking member rotation direction is restricted as much as possible. For this reason, even when braking with the disc brake mounted on an actual vehicle, even if an inertial force is exerted between the brake body and the mounting member to relatively displace one in the circumferential direction with respect to the other. The circumferential relative displacement hardly occurs between the braking body and the mounting member. Therefore, almost no collision noise caused by the circumferential relative displacement between the braking body and the mounting member is generated, and damage due to the collision is avoided as much as possible.

なお、請求項4のブレーキディスクが上述のような作用効果を最も効果的に発揮するためには、上記所定長さ(m)を、結合ピン挿通穴の内径(D1)と結合ピンの制動体側軸部の外径(D3)との差に設定すること(即ちm=D1−D3)、又は、結合ピン挿通穴の内径と結合ピンの制動体側軸部の外径との差(D1−D3)未満で且つその差(D1−D3)に近い値に設定することが好ましい。また、結合ピン、結合ピン挿通穴及び結合ピン圧入穴の数については、とりわけ「6本(又は個)以上の偶数本(又は個)」であることが好ましい。 In order for the brake disk of claim 4 to exhibit the above-mentioned operation and effect most effectively, the predetermined length (m) is set so that the inner diameter (D1) of the coupling pin insertion hole and the coupling pin side of the coupling pin. It is set to the difference from the outer diameter (D3) of the shaft portion (ie, m = D1-D3), or the difference between the inner diameter of the coupling pin insertion hole and the outer diameter of the coupling pin-side shaft portion of the coupling pin (D1-D3) ) And a value close to the difference (D1-D3) is preferable. The number of the coupling pins, the coupling pin insertion holes, and the coupling pin press-fitting holes is particularly preferably “an even number (or number) of six (or number) or more”.

請求項5の発明は、請求項4に記載のブレーキディスクにおいて、前記制動体の内周フランジ部には、前記回転軸線(C)に対し直交関係にある内周フランジ接合面が形成されており、前記取付部材の外周フランジ部には、前記回転軸線(C)に対し直交関係にあると共に前記制動体の内周フランジ接合面に接合可能な外周フランジ接合面が形成されており、前記取付部材の外周フランジ部には更に、結合ピン圧入穴の外周フランジ接合面側開口部の周辺を部分的に肉盗みした形状とすることにより、前記外周フランジ接合面に対して凹んだ圧入穴周辺凹部が形成されていることを特徴とする。 According to a fifth aspect of the present invention, in the brake disk according to the fourth aspect, an inner peripheral flange joint surface that is orthogonal to the rotation axis (C) is formed on the inner peripheral flange portion of the braking body. The outer peripheral flange portion of the mounting member is formed with an outer peripheral flange joint surface that is orthogonal to the rotation axis (C) and that can be joined to the inner peripheral flange joint surface of the braking body. Further, the outer peripheral flange part of the outer peripheral flange part of the connecting pin press-fitting hole has a shape in which the periphery of the outer peripheral flange joint surface side opening part is partially stealed so that a concave part around the press-fitted hole is recessed with respect to the outer peripheral flange joint surface. It is formed.

請求項5のブレーキディスクによれば、請求項1に記載のブレーキディスクと同様の作用効果を奏する。 According to the brake disk of the fifth aspect, the same effect as the brake disk according to the first aspect is obtained.

[付記]本発明の更に好ましい態様や追加的構成要件を以下に列挙する。
・請求項1〜5において、制動体は鋳鉄で構成され、取付部材はアルミニウム又はその合金で構成されていること。
請求項4及び請求項5に対して、請求項2及び請求項3の内容を従属させること。
[Additional remarks] Further preferable aspects and additional constituent elements of the present invention are listed below.
-In Claims 1-5 , a braking body is comprised with cast iron and an attachment member is comprised with aluminum or its alloy.
The contents of claims 2 and 3 are made dependent on claims 4 and 5 .

請求項1〜5に記載のブレーキディスクによれば、制動体の結合ピン挿通穴と結合ピンとの間に、制動時、制動体が半径方向に熱膨張することを許容する所定のクリアランスを確保することで制動体の熱倒れを防止又は抑制することができると共に、取付部材の結合ピン圧入穴に対し結合ピンを圧入して結合ピンが微動又は変位する余地をなくしたことで制動時等における異音の発生を従来よりも抑制することができる。 According to the brake disk according to any one of claims 1 to 5 , a predetermined clearance is secured between the coupling pin insertion hole of the braking body and the coupling pin to allow the braking body to thermally expand in the radial direction during braking. This can prevent or suppress the thermal collapse of the braking body, and press the coupling pin into the coupling pin press-fitting hole of the mounting member to eliminate the room for the fine movement or displacement of the coupling pin. Generation of sound can be suppressed as compared with the conventional case.

また請求項4に記載のブレーキディスクによれば、制動体の結合ピン挿通穴と結合ピンとの間に、制動時、制動体が半径方向に熱膨張することを許容する所定のクリアランスを確保しながらも、制動体内周フランジ部の各結合ピン挿通穴に挿通されている結合ピンの制動体側軸部が、当該結合ピン挿通穴に対して周方向に偏心配置される状況を作り出すことにより、制動時等において、制動体と取付部材との間で一方を他方に対して周方向に相対変位させようとする慣性力が働いたとしても、制動体と取付部材との間で周方向相対変位はほとんど発生しない構造となっている。このため、制動体の熱倒れを防止又は抑制しながらも、制動体と取付部材との間の周方向相対変位に起因する衝突音の発生や、そのような衝突による損傷を極力回避することができる。 According to the brake disk of the fourth aspect of the present invention, a predetermined clearance that allows the braking body to thermally expand in the radial direction during braking is secured between the coupling pin insertion hole of the braking body and the coupling pin. In addition, the brake body side shaft portion of the coupling pin inserted into each coupling pin insertion hole of the peripheral flange portion in the braking body creates an eccentric arrangement in the circumferential direction with respect to the coupling pin insertion hole. Even if an inertial force is applied between the brake body and the mounting member to cause relative displacement in the circumferential direction between the brake body and the mounting member, the circumferential relative displacement between the brake body and the mounting member is almost It has a structure that does not occur. For this reason, while preventing or suppressing the thermal collapse of the braking body, it is possible to avoid as much as possible the generation of a collision sound caused by the circumferential relative displacement between the braking body and the mounting member and the damage caused by such a collision. it can.

特に請求項1,2,3及び5に記載のブレーキディスクによれば、取付部材の外周フランジ部に、結合ピン圧入穴の外周フランジ接合面側開口部の周辺を部分的に肉盗みした形状とすることにより、外周フランジ接合面に対して凹んだ圧入穴周辺凹部を形成したことで、結合ピン圧入の影響によって取付部材の外周フランジ接合面の平面性が阻害されることがなく、取付部材の外周フランジ部と制動体の内周フランジ部との接合を正確且つ確実に行うことができる。 In particular, according to the brake disk according to claim 1, 2, 3, and 5 , the outer peripheral flange portion of the mounting member has a shape in which the periphery of the peripheral flange joint surface side opening portion of the coupling pin press-fitting hole is partially stealed. By forming the concave portion around the press-fitting hole that is recessed with respect to the outer peripheral flange joint surface, the flatness of the outer peripheral flange joint surface of the mounting member is not hindered by the influence of the coupling pin press-fitting, and the mounting member The outer peripheral flange portion and the inner peripheral flange portion of the braking body can be joined accurately and reliably.

本発明をベンチレーテッド型ブレーキディスクに具体化した基本の実施形態(図1〜図6)及び追加の実施形態(図8〜図10)を図面を参照しつつ説明する。   A basic embodiment (FIGS. 1 to 6) and an additional embodiment (FIGS. 8 to 10) in which the present invention is embodied in a ventilated brake disc will be described with reference to the drawings.

[基本の実施形態(図1〜図6)]
図1に示すように、ブレーキディスクは、環状の制動体10と、その制動体10の中心に配置される取付部材20と、複数の結合ピン30とを備えている。
[Basic Embodiment (FIGS. 1 to 6)]
As shown in FIG. 1, the brake disc includes an annular braking body 10, a mounting member 20 disposed at the center of the braking body 10, and a plurality of coupling pins 30.

図1並びに図2(A)及び(B)に示すように、環状の制動体10は、鋳造により鋳鉄(例えば片状黒鉛鋳鉄)を一体成形したものである。この制動体10は、第1の環状円板部11と第2の環状円板部12とを、両環状円板部11,12間にあって半径方向に放射状に延びる複数の連結リブ13で相互に連結したものであり、隣り合う連結リブ13間には放射状に延びる通気路14が確保されたベンチレート構造を有するものである。第1及び第2の環状円板部11,12のそれぞれの外側面が、ブレーキキャリパの制輪子と摩擦接触する制動面(摺動面)になる。   As shown in FIG. 1 and FIGS. 2 (A) and 2 (B), the annular braking body 10 is formed by integrally casting cast iron (for example, flake graphite cast iron) by casting. The braking body 10 includes a first annular disc portion 11 and a second annular disc portion 12 that are connected to each other by a plurality of connecting ribs 13 that extend radially between the annular disc portions 11 and 12. They are connected, and have a ventilated structure in which air passages 14 extending radially are secured between adjacent connecting ribs 13. The outer side surfaces of the first and second annular disk portions 11 and 12 serve as braking surfaces (sliding surfaces) that make frictional contact with the brake caliper brake brake.

第1の環状円板部11の内周部にはその全周にわたって、内周フランジ部15が、制動体10の中心軸線C(ブレーキディスクの回転軸線Cでもある)を取り囲むように突設されている。この内周フランジ部15には、取付部材20と対向する側において内周フランジ接合面16aが形成され、その反対側において内周フランジ係止面16bが形成されている。少なくとも前記内周フランジ接合面16aを含む平面は、中心軸線Cに対し直交する関係にある。また、内周フランジ部15には、複数の結合ピン挿通穴17(本例では12個)が中心軸線Cを中心として等角度間隔(本例では30°間隔)にて配列・形成されている。各結合ピン挿通穴17は、中心軸線Cと平行に延び、内周フランジ部15を貫通している。結合ピン挿通穴17の内径はD1(例えばD1=7.20mm)である。   An inner peripheral flange portion 15 is provided on the inner peripheral portion of the first annular disc portion 11 so as to surround the central axis C (also the rotation axis C of the brake disc) of the brake body 10 over the entire circumference. ing. An inner peripheral flange joint surface 16 a is formed on the inner peripheral flange portion 15 on the side facing the mounting member 20, and an inner peripheral flange locking surface 16 b is formed on the opposite side. A plane including at least the inner peripheral flange joint surface 16a is orthogonal to the central axis C. In addition, a plurality of connecting pin insertion holes 17 (12 in this example) are arranged and formed in the inner peripheral flange portion 15 at equiangular intervals (30 ° intervals in this example) with the central axis C as the center. . Each coupling pin insertion hole 17 extends in parallel with the central axis C and penetrates the inner peripheral flange portion 15. The inner diameter of the coupling pin insertion hole 17 is D1 (for example, D1 = 7.20 mm).

図1並びに図3(A)及び(B)に示すように、取付部材20は、鋳造によりアルミニウム合金を一体成形したものである。取付部材20は、円板状の車軸取付け用フランジ21と、そのフランジ21の外周縁部に設けられた短円筒状の円筒壁22と、その円筒壁22の周囲に鍔状に設けられた外周フランジ部23とを有している。車軸取付け用フランジ21は、この取付部材20及び制動体10に共通の中心軸線(回転軸線C)に対して直交する方向(半径方向)に展開する。円筒壁22は、車軸取付け用フランジ21の外周縁から回転軸線Cと平行に後方に向かって延設されている。車軸取付け用フランジ21には、その中心位置において車軸を通すための中央大穴24が形成されると共に、その中央大穴24を取り囲む位置において複数のボルト挿通孔25(本例では4つ)が等角度間隔で配列・形成されている。   As shown in FIG. 1 and FIGS. 3A and 3B, the mounting member 20 is formed by integrally molding an aluminum alloy by casting. The mounting member 20 includes a disc-shaped axle mounting flange 21, a short cylindrical cylindrical wall 22 provided on the outer peripheral edge of the flange 21, and an outer periphery provided in a bowl shape around the cylindrical wall 22. And a flange portion 23. The axle mounting flange 21 extends in a direction (radial direction) orthogonal to the central axis (rotation axis C) common to the mounting member 20 and the braking body 10. The cylindrical wall 22 extends rearward from the outer peripheral edge of the axle mounting flange 21 in parallel with the rotation axis C. The axle mounting flange 21 is formed with a central large hole 24 for passing the axle at the center position, and a plurality of bolt insertion holes 25 (four in this example) are equiangular at positions surrounding the central large hole 24. Arranged and formed at intervals.

取付部材20の外周フランジ部23は、円筒壁22の後端部近傍においてその全周にわたって半径方向外向きに突設され、中心軸線Cを取り囲んでいる。この外周フランジ部23には、制動体10と対向する側において外周フランジ接合面26aが形成され、その反対側において外周フランジ係止面26bが形成されている。少なくとも前記外周フランジ接合面26aを含む平面は、中心軸線Cに対し直交する関係にある。この外周フランジ接合面26aは、制動体10の内周フランジ接合面16aに接合可能である。   The outer peripheral flange portion 23 of the mounting member 20 protrudes radially outward over the entire circumference in the vicinity of the rear end portion of the cylindrical wall 22 and surrounds the central axis C. An outer peripheral flange joint surface 26a is formed on the outer peripheral flange portion 23 on the side facing the braking body 10, and an outer peripheral flange locking surface 26b is formed on the opposite side. A plane including at least the outer peripheral flange joint surface 26a is orthogonal to the central axis C. The outer peripheral flange joint surface 26 a can be joined to the inner peripheral flange joint surface 16 a of the braking body 10.

取付部材20の外周フランジ部23には、複数の結合ピン圧入穴27(本例では12個)が中心軸線Cを中心として等角度間隔(本例では30°間隔)にて配列・形成されている。各結合ピン圧入穴27は、中心軸線Cと平行に延び、外周フランジ部23を貫通している。結合ピン圧入穴27の内径はD2(例えばD2=7.40mm)である。なお、取付部材20の中心軸線Cから各結合ピン圧入穴27までの距離は、制動体10の中心軸線Cから各結合ピン挿通穴17までの距離に一致又は略一致しており、結合ピン挿通穴17と結合ピン圧入穴27とを一致又は略一致させつつ、制動体10内周フランジ部15と取付部材20の外周フランジ部23とを相互に接合可能となっている(図1参照)。   A plurality of coupling pin press-fitting holes 27 (12 in this example) are arranged and formed in the outer peripheral flange portion 23 of the mounting member 20 at equal angular intervals (30 ° intervals in this example) with the central axis C as the center. Yes. Each coupling pin press-fit hole 27 extends parallel to the central axis C and penetrates the outer peripheral flange portion 23. The inner diameter of the coupling pin press-fitting hole 27 is D2 (for example, D2 = 7.40 mm). The distance from the central axis C of the mounting member 20 to each coupling pin press-fitting hole 27 matches or substantially coincides with the distance from the central axis C of the braking body 10 to each coupling pin insertion hole 17. The brake member 10 inner peripheral flange portion 15 and the outer peripheral flange portion 23 of the mounting member 20 can be joined to each other while the hole 17 and the connecting pin press-fitting hole 27 are matched or substantially matched (see FIG. 1).

図1、図3及び図4に示すように、取付部材20の外周フランジ部23には更に、各結合ピン圧入穴27の外周フランジ接合面26a側開口部の周辺において、圧入穴周辺凹部28が形成されている。この圧入穴周辺凹部28は、外周フランジ接合面26a側において当該外周フランジ部23を部分的に肉盗みすることにより、外周フランジ接合面26aに対して凹んだ形状に形成されている。   As shown in FIGS. 1, 3, and 4, the outer peripheral flange portion 23 of the mounting member 20 further includes a press-fitting hole peripheral recess 28 around the opening on the outer peripheral flange joint surface 26 a side of each coupling pin press-fitting hole 27. Is formed. The press-fitting hole peripheral concave portion 28 is formed in a shape recessed with respect to the outer peripheral flange joint surface 26a by partially stealing the outer peripheral flange portion 23 on the outer peripheral flange joint surface 26a side.

図1並びに図5(A)及び(B)に示すように、結合ピン30は、その中心を軸方向に貫通する貫通孔31を持った中空パイプ状のステンレススチール製ピンである。特に図5(B)に示すように、結合ピン30は、使用時に制動体10側に位置する端部であるカシメ部32と、制動体10側寄りに位置する制動体側軸部33と、取付部材20側寄りに位置する取付部材側軸部34と、使用時に取付部材20側に位置する端部である平頭部35とを有している。   As shown in FIG. 1 and FIGS. 5A and 5B, the coupling pin 30 is a hollow pipe-shaped stainless steel pin having a through hole 31 penetrating the center in the axial direction. In particular, as shown in FIG. 5 (B), the coupling pin 30 includes a caulking portion 32 that is an end portion that is positioned on the braking body 10 side during use, a braking body side shaft portion 33 that is positioned closer to the braking body 10 side, It has the attachment member side axial part 34 located near the member 20 side, and the flat head 35 which is an edge part located in the attachment member 20 side at the time of use.

カシメ部32は、結合ピン30の一端部において比較的薄肉(制動体側軸部33の外径D3よりも小径で薄肉)な円筒状部分として構成されており、その肉薄度合い(肉厚)はカシメ機によって無理なく折り曲げ可能な程度である。結合ピン30の制動体側軸部33の外径はD3(例えばD3=7.00mm)であり、取付部材側軸部34の外径はD4(例えばD4=7.42mm)である。本実施形態では、D3<D4となっている。なお、前記結合ピン挿通穴17の内径D1は、結合ピンの制動体側軸部33の外径D3よりも大きく設定されている。また、前記結合ピン圧入穴27の内径D2は、結合ピンの取付部材側軸部34の外径D4よりも僅かに小さく設定されている。   The caulking portion 32 is configured as a cylindrical portion that is relatively thin (smaller and thinner than the outer diameter D3 of the brake-body-side shaft portion 33) at one end of the coupling pin 30, and the degree of thinness (thickness) is caulking. It can be bent without difficulty by a machine. The outer diameter of the brake member side shaft portion 33 of the coupling pin 30 is D3 (for example, D3 = 7.00 mm), and the outer diameter of the mounting member side shaft portion 34 is D4 (for example, D4 = 7.42 mm). In the present embodiment, D3 <D4. The inner diameter D1 of the connecting pin insertion hole 17 is set to be larger than the outer diameter D3 of the brake member side shaft portion 33 of the connecting pin. The inner diameter D2 of the coupling pin press-fitting hole 27 is set to be slightly smaller than the outer diameter D4 of the mounting member side shaft portion 34 of the coupling pin.

平頭部35は、取付部材側軸部34の外径D4よりも大径となっていて、結合ピン30の他端部において最も厚肉なリング状部分として構成されている。この平頭部35は、取付部材20の外周フランジ係止面26bに当接して結合ピン30の軸方向スライドを規制する規制部として機能する。   The flat head portion 35 has a larger diameter than the outer diameter D4 of the attachment member side shaft portion 34, and is configured as the thickest ring-shaped portion at the other end portion of the coupling pin 30. The flat head 35 functions as a restricting portion that abuts on the outer peripheral flange engaging surface 26b of the mounting member 20 and restricts the axial sliding of the coupling pin 30.

本実施形態のブレーキディスクにおいては、結合ピン30の他に、結合ピン30と同数の皿バネ41及び平ワッシャー42が併用される(図1参照)。図6に示すように、皿バネ41は、テーパーな傘形のリング状本体部41aと、その本体部41aの内周部に形成されたフランジ状のストレートリング部41bとからなる。   In the brake disc of this embodiment, the same number of disc springs 41 and flat washers 42 as the coupling pins 30 are used in addition to the coupling pins 30 (see FIG. 1). As shown in FIG. 6, the disc spring 41 includes a tapered umbrella-shaped ring-shaped main body portion 41 a and a flange-shaped straight ring portion 41 b formed on the inner peripheral portion of the main body portion 41 a.

本実施形態のブレーキディスクは図1のように組み立てられている。即ち、制動体10の結合ピン挿通穴17と取付部材20の結合ピン圧入穴27とをそれぞれ一致又は略一致させつつ、制動体10の内周フランジ接合面16aに対して取付部材20の外周フランジ接合面26aを接合する。そして、これらの穴(27,17)に対し、取付部材の外周フランジ係止面26bの側から制動体の内周フランジ係止面16bの側に向けて結合ピン30を挿入すると共に、結合ピン30の平頭部35が外周フランジ係止面26bに当接するまで結合ピン30を強く差し込む。すると、結合ピン30の取付部材側軸部34が結合ピン圧入穴27に圧入され、結合ピン30が取付部材10の外周フランジ部23に一体化する。また、結合ピン30の制動体側軸部33が結合ピン挿通穴17内に配置されると共に、カシメ部32が結合ピン挿通穴17を通りぬけて内周フランジ係止面16b側に突出する。   The brake disc of this embodiment is assembled as shown in FIG. That is, the outer peripheral flange of the mounting member 20 with respect to the inner peripheral flange joint surface 16a of the braking body 10 while the connecting pin insertion hole 17 of the braking body 10 and the connecting pin press-fitting hole 27 of the mounting member 20 are matched or substantially matched. The joining surface 26a is joined. Then, the coupling pin 30 is inserted into the holes (27, 17) from the outer peripheral flange locking surface 26b side of the mounting member toward the inner peripheral flange locking surface 16b side of the braking body, and the coupling pin The coupling pin 30 is inserted firmly until the flat head 35 of the 30 comes into contact with the outer peripheral flange locking surface 26b. Then, the mounting member side shaft portion 34 of the coupling pin 30 is press-fitted into the coupling pin press-fitting hole 27, and the coupling pin 30 is integrated with the outer peripheral flange portion 23 of the mounting member 10. Further, the brake member side shaft portion 33 of the coupling pin 30 is disposed in the coupling pin insertion hole 17, and the crimping portion 32 passes through the coupling pin insertion hole 17 and protrudes toward the inner peripheral flange locking surface 16 b side.

結合ピン挿通穴17から突出した円筒状のカシメ部32に対し、皿バネ41及び平ワッシャー42を外嵌装着した後、カシメ機を用いて、円筒状カシメ部32をその半径方向外向きに押し広げるように折り曲げる(図1中の部分拡大図参照)。カシメ部32を押し広げるに従い、平ワッシャー42を介して皿バネ41の外周端が内周フランジ係止面16bに押圧されると共に、皿バネ41が適度に弾性変形する。そして、結合ピン30の円筒状カシメ部32と制動体側軸部33との境界に位置する段差部と、平ワッシャー42との間に皿バネ41のストレートリング部41bを挟み込むようにして皿バネ41を位置決めする。こうして、結合ピン30のカシメ部32が平ワッシャー42及び皿バネ41を介して制動体10の内周フランジ係止面16bに間接的に係止される結果、結合ピン30を介しての制動体10と取付部材20とがカシメ結合され、ブレーキディスクの組立てが完了する。   After the disc spring 41 and the flat washer 42 are fitted on the cylindrical caulking portion 32 protruding from the coupling pin insertion hole 17, the cylindrical caulking portion 32 is pushed outward in the radial direction by using a caulking machine. Bend to widen (see partially enlarged view in FIG. 1). As the crimping portion 32 is pushed and spread, the outer peripheral end of the disc spring 41 is pressed against the inner peripheral flange locking surface 16b via the flat washer 42, and the disc spring 41 is elastically deformed appropriately. Then, the disc spring 41 is configured such that the straight ring portion 41 b of the disc spring 41 is sandwiched between the flat washer 42 and the step portion located at the boundary between the cylindrical caulking portion 32 of the coupling pin 30 and the brake body side shaft portion 33. Positioning. Thus, the caulking portion 32 of the coupling pin 30 is indirectly locked to the inner peripheral flange locking surface 16b of the braking body 10 via the flat washer 42 and the disc spring 41, so that the braking body via the coupling pin 30 is obtained. 10 and the mounting member 20 are caulked and the assembly of the brake disc is completed.

なお、完成したブレーキディスクにあっては、適度に弾性変形した皿バネ41が内周フランジ係止面16bを押圧するために、皿バネ41により内周フランジ部15(ひいては制動体10)は外周フランジ部23(ひいては取付部材20)に適度に付勢され続ける。また、取付部材20の外周フランジ部23に係合する結合ピン30の平頭部35と、折り曲げられたカシメ部32との間で、外周フランジ部23及び内周フランジ部15が強く締め付けられることから、両フランジ部の密接状態が保たれる。更に、制動時の発熱で制動体10が熱膨張したときでも、その熱膨張に対応して皿バネ41が弾性変形することで、制動体10と結合ピン30との間に過度な応力が作用することを回避しながら、制動体10と取付部材20との間の密接状態が保たれる。   In the completed brake disc, the disc spring 41 that is appropriately elastically deformed presses the inner peripheral flange engaging surface 16b, so that the inner peripheral flange portion 15 (and hence the braking body 10) is The flange portion 23 (and hence the attachment member 20) continues to be appropriately biased. Further, the outer peripheral flange portion 23 and the inner peripheral flange portion 15 are strongly tightened between the flat head portion 35 of the coupling pin 30 that engages with the outer peripheral flange portion 23 of the mounting member 20 and the crimped caulking portion 32. Therefore, the intimate state of both flange portions is maintained. Further, even when the braking body 10 is thermally expanded due to heat generated during braking, the disc spring 41 is elastically deformed in response to the thermal expansion, so that excessive stress acts between the braking body 10 and the coupling pin 30. The close state between the braking body 10 and the mounting member 20 is maintained while avoiding this.

[基本の実施形態の効果]
本実施形態によれば、制動体10の内周フランジ部15の結合ピン挿通穴17の内径D1は、結合ピン30の制動体側軸部33の外径D3よりも大きく設定され、結合ピン挿通穴17の内壁面と結合ピン30との間には、両径差(D1−D3)に相当するクリアランスが確保されている(図1参照)。このクリアランスの存在により制動時に制動体10が半径方向に熱膨張することが許容されるため、制動体10の熱倒れを防止又は抑制することができる。
[Effects of basic embodiment]
According to the present embodiment, the inner diameter D1 of the coupling pin insertion hole 17 of the inner peripheral flange portion 15 of the braking body 10 is set larger than the outer diameter D3 of the braking body side shaft portion 33 of the coupling pin 30, and the coupling pin insertion hole A clearance corresponding to a difference in both diameters (D1-D3) is secured between the inner wall surface 17 and the coupling pin 30 (see FIG. 1). Due to the presence of this clearance, the brake body 10 is allowed to thermally expand in the radial direction during braking, so that the thermal collapse of the brake body 10 can be prevented or suppressed.

本実施形態によれば、取付部材20の外周フランジ部23の結合ピン圧入穴27の内径D2は、結合ピン30の取付部材側軸部34の外径D4よりも小さく設定され、結合ピン30は結合ピン圧入穴27に圧入されている。つまり、結合ピン圧入穴27の内側には、結合ピン30が半径方向及び周方向に微動又は変位するのを許容するような隙間は存在しない。このため、車輌の制動時や加速時に結合ピン圧入穴27と結合ピン30との間で振動的連続接触は発生しない。少なくとも取付部材20と結合ピン30との間では振動的連続接触は起こり得ないため、振動的連続接触に基づく異音の発生は、結合ピン挿通穴17において上記クリアランスが意図的に確保された制動体10と結合ピン30との間での振動的連続接触に基づく異音だけにとどまる。それ故、制動時等における異音の発生を従来よりも抑制することができる。   According to this embodiment, the inner diameter D2 of the coupling pin press-fitting hole 27 of the outer peripheral flange portion 23 of the mounting member 20 is set smaller than the outer diameter D4 of the mounting member side shaft portion 34 of the coupling pin 30, and the coupling pin 30 is It is press-fitted into the connecting pin press-fitting hole 27. That is, there is no gap inside the coupling pin press-fitting hole 27 that allows the coupling pin 30 to be finely moved or displaced in the radial direction and the circumferential direction. For this reason, vibration continuous contact does not occur between the coupling pin press-fitting hole 27 and the coupling pin 30 during braking or acceleration of the vehicle. Since vibration continuous contact cannot occur at least between the mounting member 20 and the coupling pin 30, the occurrence of abnormal noise based on the vibration continuous contact is a braking in which the clearance is intentionally secured in the coupling pin insertion hole 17. Only abnormal noise based on vibrational continuous contact between the body 10 and the coupling pin 30 remains. Therefore, it is possible to suppress the occurrence of abnormal noise during braking or the like.

本実施形態によれば、取付部材20の外周フランジ部23の結合ピン圧入穴27の外周フランジ接合面26a側開口部の周辺には、圧入穴周辺凹部28に基づく隙間空間が確保されている(図1参照)。このため、結合ピン圧入穴27に対し、外周フランジ係止面26b側から外周フランジ接合面26a側に向けて結合ピン30を圧入し、その結果、結合ピン圧入穴27の外周フランジ接合面26a側開口部の周辺に結合ピン圧入の影響による盛り上がり変形が仮に生じたとしても、その盛り上がり変形は前記圧入穴周辺凹部28内にとどめられる(図4参照)。それ故、結合ピン圧入の影響によって、取付部材20の外周フランジ接合面26aがデコボコして平面性を失うことはない。つまり、相対的に小径な結合ピン圧入穴27に対し相対的に大径な結合ピン30を圧入するという圧入構造を採用したにもかかわらず、結合ピン圧入の悪影響が外周フランジ接合面26aに現れることがない。従って本実施形態によれば、制動体10の内周フランジ部15と取付部材20の外周フランジ部23との接合が正確且つ確実に行われ、制動体10が取付部材20に対して正確に位置決めされると共に、制動体10の摺動面の面振れ精度が高められる。   According to the present embodiment, a clearance space based on the press-fitting hole peripheral recess 28 is secured around the opening on the outer peripheral flange joint surface 26a side of the coupling pin press-fitting hole 27 of the outer peripheral flange 23 of the mounting member 20 ( (See FIG. 1). Therefore, the coupling pin 30 is pressed into the coupling pin press-fitting hole 27 from the outer peripheral flange locking surface 26b side toward the outer peripheral flange joint surface 26a. As a result, the outer peripheral flange joint surface 26a side of the coupling pin press-fit hole 27 is obtained. Even if swell deformation due to the influence of the coupling pin press-fitting occurs around the opening, the swell deformation remains in the press-fitting hole peripheral recess 28 (see FIG. 4). Therefore, the outer peripheral flange joint surface 26a of the mounting member 20 is not uneven and does not lose its flatness due to the influence of the coupling pin press-fitting. That is, despite the adoption of a press-fitting structure in which the relatively large-diameter coupling pin 30 is press-fitted into the relatively small-diameter coupling pin press-fitting hole 27, the adverse effect of the coupling pin press-in appears on the outer peripheral flange joint surface 26a. There is nothing. Therefore, according to the present embodiment, the inner peripheral flange portion 15 of the braking body 10 and the outer peripheral flange portion 23 of the mounting member 20 are joined accurately and reliably, and the braking body 10 is accurately positioned with respect to the mounting member 20. In addition, the surface runout accuracy of the sliding surface of the braking body 10 is increased.

[追加の実施形態(図8〜図10)]
図1〜図6に示した基本実施形態のブレーキディスクでは、制動体10の内周フランジ部15には、12個の結合ピン挿通穴17が中心軸線Cを中心として等角度間隔(30°間隔)にて配列・形成されており、他方、取付部材20の外周フランジ部23には、12個の結合ピン圧入穴27が中心軸線Cを中心として等角度間隔(30°間隔)にて配列・形成されている。つまり図7(A)に示すように、12個の結合ピン挿通穴17は、制動体10の内周フランジ部15における各挿通穴17の中心を通る仮想円(P.C.D)に沿って所定間隔Lで等間隔配置されている。同様に、12個の結合ピン圧入穴27にそれぞれ圧入された12個の結合ピン30は、取付部材20の外周フランジ部23における各圧入穴27の中心を通る仮想円(P.C.D)に沿って同じ所定間隔Lで等間隔配置されている。そして、12本の結合ピン30を用いて制動体10に取付部材20を組み付けた直後においては、図7(A)に示すように、内周フランジ部15の各結合ピン挿通穴17と、その挿通穴17に挿通されている結合ピン30の制動体側軸部33とは、それぞれの中心がほぼ一致して同心円の配置関係にあり、両者のうちの一方が他方に対して偏心する状況にはない。
[Additional Embodiment (FIGS. 8 to 10)]
In the brake disk according to the basic embodiment shown in FIGS. 1 to 6, twelve connecting pin insertion holes 17 are formed in the inner peripheral flange portion 15 of the braking body 10 at equiangular intervals (30 ° intervals) about the central axis C. On the other hand, twelve coupling pin press-fitting holes 27 are arranged at equiangular intervals (30 ° intervals) around the central axis C in the outer peripheral flange portion 23 of the mounting member 20. Is formed. That is, as shown in FIG. 7A, the twelve connecting pin insertion holes 17 are along a virtual circle (PCD) passing through the center of each insertion hole 17 in the inner peripheral flange portion 15 of the braking body 10. At equal intervals L. Similarly, the twelve coupling pins 30 that are respectively press-fitted into the twelve coupling pin press-fit holes 27 are virtual circles (PCD) that pass through the centers of the press-fit holes 27 in the outer peripheral flange portion 23 of the mounting member 20. Are equally spaced at the same predetermined interval L. Immediately after assembling the mounting member 20 to the braking body 10 using the twelve coupling pins 30, as shown in FIG. 7A, each coupling pin insertion hole 17 of the inner peripheral flange portion 15 and its In the situation in which the centers of the coupling pin 30 inserted through the insertion hole 17 are substantially coincident with each other and the concentric circles are disposed, and one of the two is eccentric with respect to the other. Absent.

ただし、各結合ピン挿通穴17内において、結合ピンの制動体側軸部33の両側(制動体10の回転方向に対して前寄り側及び後寄り側)には、結合ピン挿通穴17の内径D1と制動体側軸部33の外径D3との差の半分(即ち(D1−D3)/2)に相当する程度のクリアランスがそれぞれ存在する。このため、このブレーキディスクを実車に装着した後の制動時に、制動体10と取付部材20との間で周方向への相対変位が生じると共に、その際に耳障りな衝突音が発生することがある。つまり、ブレーキディスクの実車装着状態において制動がかけられると、ブレーキキャリパによるブレーキパッドの押圧を受けて制動体10は回転を停止しようとするのに対し、車軸に連結している取付部材20及びそれに圧入固定されている各結合ピン30は、慣性に基づき制動体10の回転方向へそのまま回転し続けようとする。その結果、図7(B)に示すように、各結合ピンの制動体側軸部33が、各結合ピン挿通穴17内において制動体10の回転方向に変位すると共に、各結合ピン挿通穴17において制動体回転方向前寄り側に位置する穴内壁部に衝突する。このときに「カチッ」という耳障りな衝突音が発生し、この音が搭乗者に不快感を与えるという問題がある。また、結合ピンの制動体側軸部33が結合ピン挿通穴17の内壁部に衝突することで、結合ピン30側及び結合ピン挿通穴17側の双方が損傷したり、衝突の繰り返しによって結合ピン30と結合ピン挿通穴17の内壁部との間のクリアランスが次第に増大して不快な衝突音が更に増大したりするおそれがある。   However, in each coupling pin insertion hole 17, the inner diameter D <b> 1 of the coupling pin insertion hole 17 is provided on both sides of the coupling pin on the braking body side shaft portion 33 (at the front side and the rear side with respect to the rotation direction of the braking body 10). And a clearance corresponding to a half of the difference between the outer diameter D3 of the brake member side shaft portion 33 (that is, (D1-D3) / 2). For this reason, relative braking in the circumferential direction occurs between the brake body 10 and the mounting member 20 during braking after the brake disk is mounted on the actual vehicle, and an irritating collision sound may occur at that time. . That is, when braking is applied in a state where the brake disc is mounted on the vehicle, the brake body 10 receives rotation of the brake pad by the brake caliper, and the brake body 10 tries to stop rotating. Each of the coupling pins 30 that are press-fitted and fixed tends to continue to rotate in the rotational direction of the braking body 10 based on inertia. As a result, as shown in FIG. 7B, the brake body side shaft portion 33 of each coupling pin is displaced in the rotation direction of the braking body 10 in each coupling pin insertion hole 17, and in each coupling pin insertion hole 17. It collides with the hole inner wall located on the front side in the direction of rotation of the braking body. At this time, there is a problem that an unpleasant collision sound such as “click” is generated, and this sound makes the passenger uncomfortable. Further, when the brake member side shaft portion 33 of the coupling pin collides with the inner wall portion of the coupling pin insertion hole 17, both the coupling pin 30 side and the coupling pin insertion hole 17 side are damaged, or the coupling pin 30 is caused by repeated collisions. And the inner wall portion of the connecting pin insertion hole 17 may gradually increase, which may further increase unpleasant collision noise.

図8〜図10に示す追加の実施形態のブレーキディスクは、上記問題点を解決するものである。以下、前記基本の実施形態と異なる点を中心に説明する。   The brake disc of the additional embodiment shown in FIGS. 8 to 10 solves the above-mentioned problems. The following description will focus on differences from the basic embodiment.

追加の実施形態のブレーキディスクを構成する取付部材20の外周フランジ部23にあっては、上記基本実施形態の図3(A)の場合と同様、12個の結合ピン圧入穴27が中心軸線Cを中心として等角度間隔(30°間隔)にて配列・形成されている。つまり、12個の結合ピン圧入穴27は、取付部材20の外周フランジ部23における各圧入穴27の中心を通る仮想円(P.C.D)に沿って、つまり外周フランジ部23の周方向に沿って、所定間隔Lで等間隔配置されている。従って、ブレーキディスクの組立時には、各結合ピン圧入穴27にそれぞれ圧入される合計12本の結合ピン30も、外周フランジ部23の周方向に沿って所定間隔Lで等間隔配置される(図8参照)。なお、追加の実施形態における取付部材20の外周フランジ部23には、上記基本実施形態と同様に、複数の圧入穴周辺凹部28が設けられている。   In the outer peripheral flange portion 23 of the mounting member 20 constituting the brake disk of the additional embodiment, as in the case of FIG. 3A of the basic embodiment, twelve coupling pin press-fitting holes 27 have the central axis C. Are arranged and formed at equiangular intervals (30 ° intervals). That is, the twelve coupling pin press-fitting holes 27 are along a virtual circle (PCD) passing through the center of each press-fitting hole 27 in the outer peripheral flange portion 23 of the mounting member 20, that is, in the circumferential direction of the outer peripheral flange portion 23. Are equally spaced at a predetermined distance L. Accordingly, when the brake disk is assembled, a total of twelve coupling pins 30 that are press-fitted into the respective coupling pin press-fitting holes 27 are also arranged at regular intervals L along the circumferential direction of the outer peripheral flange portion 23 (FIG. 8). reference). In addition, the outer peripheral flange portion 23 of the mounting member 20 in the additional embodiment is provided with a plurality of press-fitting hole peripheral recesses 28 as in the basic embodiment.

これに対し、追加の実施形態のブレーキディスクを構成する制動体10の内周フランジ部15にあっては、図8及び図9に示すように、12個の結合ピン挿通穴17A,17Bが周方向に不等間隔にて配列・形成されている。より具体的には、12個の結合ピン挿通穴17A,17Bの間にある12の穴間隔のうち、一つおきに位置する6つの穴間隔については短間隔(L−m)が採用され、一つおきに位置する残りの6つの穴間隔については長間隔(L+m)が採用されている。つまり12個の結合ピン挿通穴17A,17Bは、内周フランジ部15の周方向に沿って短間隔(L−m)と長間隔(L+m)とが交互に現れるように不等間隔配置されている。   On the other hand, in the inner peripheral flange portion 15 of the braking body 10 constituting the brake disk of the additional embodiment, as shown in FIGS. 8 and 9, twelve coupling pin insertion holes 17A and 17B are provided around the periphery. Arranged and formed at unequal intervals in the direction. More specifically, among the 12 hole intervals between the 12 coupling pin insertion holes 17A and 17B, a short interval (Lm) is adopted for every other 6 hole intervals. Long intervals (L + m) are adopted for the remaining six hole intervals located every other one. That is, the twelve coupling pin insertion holes 17A and 17B are arranged at unequal intervals so that short intervals (L−m) and long intervals (L + m) appear alternately along the circumferential direction of the inner peripheral flange portion 15. Yes.

ここで短間隔(L−m)とは、前記所定間隔Lよりも所定長さmだけ短い間隔をいい、長間隔(L+m)とは、前記所定間隔Lよりも前記所定長さmだけ長い間隔をいう。前記所定間隔Lは、取付部材20に圧入一体化される複数の結合ピン30において、隣り合う二つの結合ピン30間の周方向に沿った距離を意味する。上記所定長さmについては、理想的には、m=(D1−D3)に設定することが最も好ましいが、組立てに不可欠な公差等を考慮すると、現実的には、m<(D1−D3)に設定することが好ましい。   Here, the short interval (L−m) is an interval shorter than the predetermined interval L by a predetermined length m, and the long interval (L + m) is an interval longer than the predetermined interval L by the predetermined length m. Say. The predetermined interval L means a distance along the circumferential direction between two adjacent coupling pins 30 in the plurality of coupling pins 30 that are press-fitted and integrated with the mounting member 20. Ideally, the predetermined length m is most preferably set to m = (D1−D3). However, in consideration of tolerances indispensable for assembly, in reality, m <(D1−D3). ) Is preferable.

図8に示すように、隣り合う二つの結合ピン挿通穴17A,17Bの間隔が短間隔(L−m)に設定された箇所では、m=(D1−D3)、又はmが(D1−D3)未満で且つ(D1−D3)に近い値に設定されることで、制動体回転方向前寄り側に位置する結合ピン挿通穴17Aでは、結合ピンの制動体側軸部33が当該結合ピン挿通穴17Aの制動体回転方向前寄り側の内壁部にほぼ当接又は極接近する。その一方で、制動体回転方向後寄り側に位置する結合ピン挿通穴17Bでは、結合ピンの制動体側軸部33が当該結合ピン挿通穴17Bの制動体回転方向後寄り側の内壁部にほぼ当接又は極接近する。   As shown in FIG. 8, m = (D1-D3) or m is (D1-D3) at a place where the interval between two adjacent coupling pin insertion holes 17A, 17B is set to a short interval (L-m). ) And close to (D1-D3), the coupling pin insertion hole 17A located on the front side of the braking body rotation direction causes the braking body side shaft portion 33 of the coupling pin to be connected to the coupling pin insertion hole. It almost abuts on or comes close to the inner wall portion on the front side of the braking body rotation direction of 17A. On the other hand, in the coupling pin insertion hole 17B located on the rear side of the braking body rotation direction, the braking body side shaft portion 33 of the coupling pin substantially contacts the inner wall portion of the coupling pin insertion hole 17B on the rear side in the braking body rotation direction. Close or close.

図8に示すように、隣り合う二つの結合ピン挿通穴17A,17Bの間隔が長間隔(L+m)に設定された箇所では、m=(D1−D3)、又はmが(D1−D3)未満で且つ(D1−D3)に近い値に設定されることで、制動体回転方向前寄り側に位置する結合ピン挿通穴17Bでは、結合ピンの制動体側軸部33が当該結合ピン挿通穴17Bの制動体回転方向後寄り側の内壁部にほぼ当接又は極接近する。その一方で、制動体回転方向後寄り側に位置する結合ピン挿通穴17Aでは、結合ピンの制動体側軸部33が当該結合ピン挿通穴17Aの制動体回転方向前寄り側の内壁部にほぼ当接又は極接近する。   As shown in FIG. 8, m = (D1−D3) or m is less than (D1−D3) at a place where the interval between two adjacent coupling pin insertion holes 17A and 17B is set to a long interval (L + m). In addition, by setting the value close to (D1-D3), in the coupling pin insertion hole 17B located on the front side in the braking body rotation direction, the braking body side shaft portion 33 of the coupling pin is connected to the coupling pin insertion hole 17B. Almost abuts or comes close to the inner wall on the rear side in the rotation direction of the braking body. On the other hand, in the coupling pin insertion hole 17A located on the rear side in the braking body rotation direction, the braking body side shaft portion 33 of the coupling pin substantially contacts the inner wall portion on the front side in the braking body rotation direction of the coupling pin insertion hole 17A. Close or close.

図8のごとく制動体10と取付部材20とが結合されている追加実施形態のディスクブレーキを実車に装着した後、制動がかけられたとする。その場合でも、一つおきに位置する6つの結合ピン挿通穴17Aでは、各挿通穴17Aの制動体回転方向前寄り側の内壁部に対して結合ピンの制動体側軸部33がほぼ当接又は極接近した状態にあり、結合ピン30の制動体回転方向への相対変位が極力規制される。また、一つおきに位置する6つの結合ピン挿通穴17Bでも、各挿通穴17Bの制動体回転方向後寄り側の内壁部に対して結合ピンの制動体側軸部33がほぼ当接又は極接近した状態にあり、相対変位に起因する結合ピン挿通穴17Bの内壁部と結合ピンの制動体側軸部33との衝突はほとんどない。従って、制動時においても、制動体10と取付部材20との間で周方向への相対変位はほとんど生じず、上述したような制動時の耳障りな衝突音もほとんど発生しない。   Assume that the brake is applied after the disc brake of the additional embodiment in which the braking body 10 and the mounting member 20 are coupled as shown in FIG. Even in such a case, in the six connecting pin insertion holes 17A located at every other position, the brake member side shaft portion 33 of the connecting pin is substantially in contact with the inner wall portion of each insertion hole 17A on the front side in the braking member rotation direction. In a state of close proximity, the relative displacement of the coupling pin 30 in the braking body rotation direction is restricted as much as possible. In addition, even in the six coupling pin insertion holes 17B that are located at every other position, the braking body side shaft portion 33 of the coupling pin is substantially in contact with or in close proximity to the inner wall portion on the rear side in the braking body rotation direction of each insertion hole 17B. In this state, there is almost no collision between the inner wall portion of the coupling pin insertion hole 17B and the brake pin side shaft portion 33 of the coupling pin due to relative displacement. Accordingly, even during braking, relative displacement in the circumferential direction between the braking body 10 and the mounting member 20 hardly occurs, and the above-mentioned harsh collision noise during braking is hardly generated.

なお、上記所定長さmを、m=(D1−D3)ではなく、(D1−D3)未満で且つ(D1−D3)に近い値に設定した場合には、図10の拡大図に示すように、結合ピン挿通穴17A又は17Bにおいて、結合ピンの制動体側軸部33の両側(制動体10の回転方向に対して前寄り側及び後寄り側)には、相対的に狭いクリアランスC1と相対的に広いクリアランスC2とができる。ちなみに、m=(D1−D3)の場合には、C1=0、C2=(D1−D3)となる。このように狭広二つのクリアランスC1,C2が生じる場合において、例えば、結合ピン挿通穴17A,17Bの内径D1=7.20mm、結合ピン30の制動体側軸部33の外径D3=7.00mmのときには、狭いクリアランスをC1=0.02〜0.03mm程度(つまりD1−D3=0.20mmの10〜15%程度)にとどめることが好ましい。狭いクリアランスC1が(D1−D3)に比してあまり大きくなると、12個の結合ピン挿通穴17A,17Bを内周フランジ部15の周方向に沿って短間隔(L−m)と長間隔(L+m)とが交互に現れるように不等間隔配置することで、制動時における制動体10と取付部材20との周方向相対変位を極力防止する意味が薄れ、制動時の耳障りな衝突音を抑制又は低減することが難しくなるからである。   When the predetermined length m is set to a value less than (D1-D3) and close to (D1-D3), not m = (D1-D3), as shown in the enlarged view of FIG. In addition, in the coupling pin insertion hole 17A or 17B, relative to the relatively narrow clearance C1 on both sides of the coupling body side shaft portion 33 of the coupling pin (the front side and the rear side with respect to the rotation direction of the braking body 10). A wide clearance C2 can be obtained. Incidentally, when m = (D1-D3), C1 = 0 and C2 = (D1-D3). When two narrow clearances C1 and C2 are generated in this way, for example, the inner diameter D1 of the coupling pin insertion holes 17A and 17B is 7.20 mm, and the outer diameter D3 of the braking body side shaft portion 33 of the coupling pin 30 is 7.00 mm. In this case, it is preferable to limit the narrow clearance to about C1 = 0.02 to 0.03 mm (that is, about 10 to 15% of D1−D3 = 0.20 mm). When the narrow clearance C1 becomes too large compared to (D1-D3), the twelve coupling pin insertion holes 17A, 17B are arranged along the circumferential direction of the inner peripheral flange portion 15 with a short interval (Lm) and a long interval ( L + m) are arranged at unequal intervals so that they appear alternately, the meaning of preventing relative displacement in the circumferential direction between the braking body 10 and the mounting member 20 at the time of braking is lessened, and an unpleasant collision sound at the time of braking is suppressed. Or it is difficult to reduce.

[変更例]上記追加の実施形態では、制動体10の内周フランジ部15における12個の結合ピン挿通穴17を不等間隔配置した。これに代えて、制動体10の内周フランジ部15における12個の結合ピン挿通穴17については所定間隔Lで等間隔配置する一方、取付部材20の外周フランジ部23における12個の結合ピン圧入穴27については、外周フランジ部23の周方向に沿って短間隔(L−m)と長間隔(L+m)とが交互に現れるように不等間隔配置してもよい。その場合でも、上記追加の実施形態と同様の作用効果を奏する。   [Modification] In the above-described additional embodiment, the twelve connecting pin insertion holes 17 in the inner peripheral flange portion 15 of the braking body 10 are arranged at unequal intervals. Instead of this, the twelve coupling pin insertion holes 17 in the inner peripheral flange portion 15 of the braking body 10 are equally spaced at a predetermined interval L, while the twelve coupling pin press-fits in the outer peripheral flange portion 23 of the mounting member 20 are arranged. The holes 27 may be arranged at unequal intervals so that short intervals (L−m) and long intervals (L + m) appear alternately along the circumferential direction of the outer peripheral flange portion 23. Even in such a case, the same effects as those of the additional embodiment can be obtained.

[変更例]上記基本及び追加の各実施形態では、結合ピン30の制動体側軸部33の外径D3よりも取付部材側軸部34の外径D4を大きくしたが(D3<D4)、D3=D4となるような結合ピンであってもよい。本発明では、D3<D1、且つ、D2<D4であればよい。   [Modification] In the basic and additional embodiments described above, the outer diameter D4 of the mounting member side shaft portion 34 is larger than the outer diameter D3 of the braking body side shaft portion 33 of the coupling pin 30 (D3 <D4). It may be a coupling pin such that = D4. In the present invention, D3 <D1 and D2 <D4 may be satisfied.

[変更例]上記基本及び追加の各実施形態では、ピン中心を貫通孔31が貫通する結合ピン30を用いたが、少なくとも結合ピンの制動体側端部であるカシメ部32が円筒形状であればよく、その他の部位(33,34,35)は充実体として構成されてもよい。   [Modifications] In the basic and additional embodiments, the coupling pin 30 having the through hole 31 passing through the center of the pin is used. However, if at least the caulking portion 32 that is the brake-body-side end portion of the coupling pin is cylindrical. The other parts (33, 34, 35) may be configured as solid bodies.

[変更例]上記基本及び追加の各実施形態において、皿バネ41及び平ワッシャー42を省略し、結合ピン30のカシメ部32を制動体10の内周フランジ係止面16bに直接的に係止することにより、制動体10と取付部材20とをカシメ結合してもよい。あるいは、平ワッシャー42だけを省略してもよい。   [Modifications] In the basic and additional embodiments described above, the disc spring 41 and the flat washer 42 are omitted, and the caulking portion 32 of the coupling pin 30 is directly locked to the inner peripheral flange locking surface 16b of the braking body 10. By doing so, the brake body 10 and the mounting member 20 may be connected by caulking. Alternatively, only the flat washer 42 may be omitted.

[変更例]上記基本の実施形態では、結合ピン30、結合ピン挿通穴17及び結合ピン圧入穴27の数を偶数本又は個(具体的には12本又は個)としたが、奇数本又は個(例えば11又は13)としてもよい。その場合でも、上記基本の実施形態と同様の作用効果を奏する。   [Modification] In the above basic embodiment, the number of the coupling pins 30, the coupling pin insertion holes 17 and the coupling pin press-fitting holes 27 is an even number or pieces (specifically, twelve pieces or pieces). It is good also as a piece (for example, 11 or 13). Even in that case, the same effects as the above-described basic embodiment can be obtained.

ブレーキディスクの径方向の断面図及びその一部分の拡大断面図。Sectional drawing of the radial direction of a brake disc, and the expanded sectional view of the part. (A)は制動体の正面図、(B)は(A)のA−A線での断面図。(A) is a front view of a braking body, (B) is sectional drawing in the AA of (A). (A)は取付部材の背面図、(B)は(A)のB−B線での断面図。(A) is a rear view of an attachment member, (B) is sectional drawing in the BB line of (A). 取付部材の外周フランジの一部を拡大して示す斜視図。The perspective view which expands and shows a part of outer periphery flange of an attachment member. (A)は結合ピンの背面図、(B)は(A)のE−E線での断面図。(A) is a rear view of a coupling pin, (B) is sectional drawing in the EE line of (A). (A)は皿バネの背面図、(B)は(A)のF−F線での断面図。(A) is a rear view of a disc spring, (B) is sectional drawing in the FF line of (A). 基本の実施形態における制動体の内周フランジ部の一部を直線的な帯状態で示した部分正面図であり、(A)は組付時の部分正面図、(B)は制動時の部分正面図。It is the partial front view which showed a part of inner peripheral flange part of the braking body in basic embodiment in the linear strip | belt state, (A) is the partial front view at the time of an assembly | attachment, (B) is the part at the time of braking Front view. 追加の実施形態における制動体の内周フランジ部の一部を直線的な帯状態で示した部分正面図。The partial front view which showed a part of inner peripheral flange part of the braking body in additional embodiment in the linear strip | belt state. 追加の実施形態における制動体の一部を示す部分正面図。The partial front view which shows a part of braking body in additional embodiment. 追加の実施形態における制動体の内周フランジ部の一部を拡大して示す部分拡大正面図。The partial enlarged front view which expands and shows a part of inner peripheral flange part of the braking body in additional embodiment.

符号の説明Explanation of symbols

10…環状の制動体、15…内周フランジ部、16a…内周フランジ接合面、16b…内周フランジ係止面、17,17A,17B…結合ピン挿通穴、20…取付部材、23…外周フランジ部、26a…外周フランジ接合面、26b…外周フランジ係止面、27…結合ピン圧入穴、28…圧入穴周辺凹部、30…結合ピン、32…カシメ部(結合ピンの制動体側端部)、33…制動体側軸部、34…取付部材側軸部、35…平頭部(結合ピンの取付部材側端部)、41…皿バネ、42…平ワッシャー、C…中心軸線(回転軸線)。   DESCRIPTION OF SYMBOLS 10 ... Ring-shaped braking body, 15 ... Inner peripheral flange part, 16a ... Inner peripheral flange joint surface, 16b ... Inner peripheral flange locking surface, 17, 17A, 17B ... Connecting pin insertion hole, 20 ... Mounting member, 23 ... Outer periphery Flange part, 26a ... outer peripheral flange joint surface, 26b ... outer peripheral flange locking surface, 27 ... coupling pin press-fitting hole, 28 ... press-fitting hole peripheral recess, 30 ... coupling pin, 32 ... caulking part (brake body side end of coupling pin) 33 ... Brake body side shaft portion, 34 ... Mounting member side shaft portion, 35 ... Flat head (attachment member side end portion of the coupling pin), 41 ... Belleville spring, 42 ... Flat washer, C ... Center axis (rotation axis) .

Claims (5)

環状の制動体と、その制動体の中心に配置される取付部材と、制動体と取付部材との結合に関与する複数の結合ピンとを備えたブレーキディスクにおいて、
前記結合ピンは、制動体側に位置する制動体側軸部及び取付部材側に位置する取付部材側軸部を有し、
前記制動体の内周部には、当該ブレーキディスクの回転軸線(C)を取り囲む内周フランジ部が設けられ、その内周フランジ部には、前記回転軸線(C)と平行に延び且つ前記結合ピンの制動体側軸部の外径(D3)よりも大きな内径(D1)を持った複数の結合ピン挿通穴が形成されており、
前記取付部材の外周部には、当該ブレーキディスクの回転軸線(C)を取り囲むと共に前記制動体の内周フランジ部に接合可能な外周フランジ部が設けられ、その外周フランジ部には、回転軸線(C)と平行に延び且つ前記結合ピンの取付部材側軸部の外径(D4)よりも小さな内径(D2)を持った複数の結合ピン圧入穴が形成されており、
前記制動体の内周フランジ部には、前記回転軸線(C)に対し直交関係にある内周フランジ接合面が形成されており、
前記取付部材の外周フランジ部には、前記回転軸線(C)に対し直交関係にあると共に前記制動体の内周フランジ接合面に接合可能な外周フランジ接合面が形成されており、
前記取付部材の外周フランジ部には更に、結合ピン圧入穴の外周フランジ接合面側開口部の周辺を部分的に肉盗みした形状とすることにより、前記外周フランジ接合面に対して凹んだ圧入穴周辺凹部が形成されており、
前記制動体の内周フランジ部と前記取付部材の外周フランジ部とを接合した状態で、前記外周フランジ部の結合ピン圧入穴に結合ピンの取付部材側軸部を圧入すると共に、前記内周フランジ部の結合ピン挿通穴に同結合ピンの制動体側軸部を挿通し、その結合ピンの制動体側端部を直接又は間接的に前記制動体の内周フランジ部に係止させて前記制動体と前記取付部材とを結合したことを特徴とするブレーキディスク。
In a brake disc comprising an annular braking body, a mounting member disposed at the center of the braking body, and a plurality of coupling pins involved in coupling of the braking body and the mounting member,
The coupling pin has a brake member side shaft portion located on the brake member side and an attachment member side shaft portion located on the attachment member side,
An inner peripheral flange portion surrounding the rotation axis (C) of the brake disc is provided on an inner peripheral portion of the brake body, and the inner peripheral flange portion extends in parallel with the rotation axis (C) and is coupled to the brake disc. A plurality of connecting pin insertion holes having an inner diameter (D1) larger than the outer diameter (D3) of the shaft on the brake body side of the pin are formed,
The outer peripheral portion of the mounting member is provided with an outer peripheral flange portion that surrounds the rotation axis (C) of the brake disc and can be joined to the inner peripheral flange portion of the brake body. The outer peripheral flange portion has a rotation axis ( A plurality of coupling pin press-fitting holes extending in parallel with C) and having an inner diameter (D2) smaller than the outer diameter (D4) of the mounting member side shaft portion of the coupling pin;
An inner peripheral flange joint surface that is orthogonal to the rotation axis (C) is formed on the inner peripheral flange portion of the braking body,
The outer peripheral flange portion of the mounting member is formed with an outer peripheral flange joint surface that is orthogonal to the rotation axis (C) and that can be joined to the inner peripheral flange joint surface of the brake member,
The outer peripheral flange portion of the mounting member further has a press-fitting hole that is recessed with respect to the outer peripheral flange joint surface by forming a shape that partially steals the periphery of the outer peripheral flange joint surface side opening of the coupling pin press-fitting hole. A peripheral recess is formed,
While the inner peripheral flange portion of the braking body and the outer peripheral flange portion of the mounting member are joined, the mounting member side shaft portion of the coupling pin is press-fitted into the coupling pin press-fitting hole of the outer peripheral flange portion, and the inner peripheral flange The brake body side shaft portion of the coupling pin is inserted into the coupling pin insertion hole of the portion, and the brake body side end portion of the coupling pin is directly or indirectly engaged with the inner peripheral flange portion of the brake body, A brake disc, wherein the mounting member is coupled.
前記結合ピンは金属製であると共に、前記制動体側軸部及び取付部材側軸部の他に、取付部材側の端部には取付部材側軸部の外径(D4)よりも大径の平頭部を有し、制動体側の端部には折り曲げ可能な程度に薄肉な円筒状のカシメ部を有しており、
前記取付部材の外周フランジ部の結合ピン圧入穴に結合ピンの取付部材側軸部を圧入し且つ前記平頭部を外周フランジ部に係合させたときに、制動体の内周フランジ部の結合ピン挿通穴から突出する結合ピンの円筒状カシメ部をその半径方向に押し広げるように折り曲げることにより、当該カシメ部を直接又は間接的に制動体の内周フランジ部に係止させて、制動体と取付部材とをカシメ結合したことを特徴とする請求項1に記載のブレーキディスク。
The coupling pin is made of metal, and in addition to the brake member side shaft portion and the mounting member side shaft portion, the end on the mounting member side has a flat diameter larger than the outer diameter (D4) of the mounting member side shaft portion. It has a head and has a cylindrical caulking portion that is thin enough to be bent at the end on the brake body side,
When the mounting member side shaft portion of the connecting pin is press-fitted into the connecting pin press-fitting hole of the outer peripheral flange portion of the mounting member and the flat head is engaged with the outer peripheral flange portion, the inner peripheral flange portion of the braking body is connected. By bending the cylindrical caulking portion of the coupling pin protruding from the pin insertion hole so as to push and expand in the radial direction, the caulking portion is directly or indirectly engaged with the inner peripheral flange portion of the braking body, and the braking body The brake disk according to claim 1 , wherein the mounting member and the mounting member are caulked.
前記結合ピンの円筒状カシメ部には皿バネが装着されており、結合ピンの半径方向に押し広げるように折り曲げられたカシメ部によって前記皿バネを制動体の内周フランジ部に押圧していることを特徴とする請求項2に記載のブレーキディスク。 A disc spring is attached to the cylindrical crimping portion of the coupling pin, and the disc spring is pressed against the inner peripheral flange portion of the braking body by a crimping portion that is bent so as to be pushed and expanded in the radial direction of the coupling pin. The brake disk according to claim 2 . 環状の制動体と、その制動体の中心に配置される取付部材と、制動体と取付部材との結合に関与する偶数本の結合ピンとを備えたブレーキディスクにおいて、
前記結合ピンは、制動体側に位置する制動体側軸部及び取付部材側に位置する取付部材側軸部を有し、
前記制動体の内周部には、当該ブレーキディスクの回転軸線(C)を取り囲む内周フランジ部が設けられ、その内周フランジ部には、前記回転軸線(C)と平行に延び且つ前記結合ピンの制動体側軸部の外径(D3)よりも大きな内径(D1)を持った偶数個の結合ピン挿通穴が形成されており、
前記取付部材の外周部には、当該ブレーキディスクの回転軸線(C)を取り囲むと共に前記制動体の内周フランジ部に接合可能な外周フランジ部が設けられ、その外周フランジ部には、回転軸線(C)と平行に延び且つ前記結合ピンの取付部材側軸部の外径(D4)よりも小さな内径(D2)を持った偶数個の結合ピン圧入穴が形成されており、
前記制動体の内周フランジ部に形成された偶数個の結合ピン挿通穴の一群、及び、前記取付部材の外周フランジ部に形成された偶数個の結合ピン圧入穴の一群のうちの一方の群を構成する各穴は、その対応するフランジ部の周方向に沿って所定間隔(L)で等間隔配置されているのに対し、前記偶数個の結合ピン挿通穴の一群及び前記偶数個の結合ピン圧入穴の一群のうちの他方の群を構成する各穴は、その対応するフランジ部の周方向に沿って、前記所定間隔(L)よりも所定長さ(m)だけ短い短間隔(L−m)と、前記所定間隔(L)よりも前記所定長さ(m)だけ長い長間隔(L+m)とが交互に現れるように不等間隔配置されており、
前記制動体の内周フランジ部と前記取付部材の外周フランジ部とを接合した状態で、前記外周フランジ部の結合ピン圧入穴に結合ピンの取付部材側軸部を圧入すると共に、前記内周フランジ部の結合ピン挿通穴に同結合ピンの制動体側軸部を挿通し、その結合ピンの制動体側端部を直接又は間接的に前記制動体の内周フランジ部に係止させて前記制動体と前記取付部材とを結合したことを特徴とするブレーキディスク。
In a brake disc including an annular braking body, an attachment member arranged at the center of the braking body, and an even number of coupling pins involved in coupling of the braking body and the attachment member,
The coupling pin has a brake member side shaft portion located on the brake member side and an attachment member side shaft portion located on the attachment member side,
An inner peripheral flange portion surrounding the rotation axis (C) of the brake disc is provided on an inner peripheral portion of the brake body, and the inner peripheral flange portion extends in parallel with the rotation axis (C) and is coupled to the brake disc. An even number of connecting pin insertion holes having an inner diameter (D1) larger than the outer diameter (D3) of the shaft on the brake body side of the pin are formed,
The outer peripheral portion of the mounting member is provided with an outer peripheral flange portion that surrounds the rotation axis (C) of the brake disc and can be joined to the inner peripheral flange portion of the brake body. The outer peripheral flange portion has a rotation axis ( C) and an even number of coupling pin press-fitting holes extending in parallel to the coupling pin and having an inner diameter (D2) smaller than the outer diameter (D4) of the mounting member side shaft portion;
One group of a group of even-numbered coupling pin insertion holes formed in the inner peripheral flange portion of the braking body and a group of even-numbered coupling pin press-fitting holes formed in the outer peripheral flange portion of the mounting member Are arranged at equal intervals (L) along the circumferential direction of the corresponding flange portion, whereas the even number of coupling pin insertion holes and the even number of couplings Each of the holes constituting the other group of the pin press-fitting holes has a short interval (L) shorter than the predetermined interval (L) by a predetermined length (m) along the circumferential direction of the corresponding flange portion. -M) and the long intervals (L + m) longer than the predetermined interval (L) by the predetermined length (m) are alternately arranged so as to appear alternately,
While the inner peripheral flange portion of the braking body and the outer peripheral flange portion of the mounting member are joined, the mounting member side shaft portion of the coupling pin is press-fitted into the coupling pin press-fitting hole of the outer peripheral flange portion, and the inner peripheral flange The brake body side shaft portion of the coupling pin is inserted into the coupling pin insertion hole of the portion, and the brake body side end portion of the coupling pin is directly or indirectly engaged with the inner peripheral flange portion of the brake body, A brake disc, wherein the mounting member is coupled.
前記制動体の内周フランジ部には、前記回転軸線(C)に対し直交関係にある内周フランジ接合面が形成されており、
前記取付部材の外周フランジ部には、前記回転軸線(C)に対し直交関係にあると共に前記制動体の内周フランジ接合面に接合可能な外周フランジ接合面が形成されており、
前記取付部材の外周フランジ部には更に、結合ピン圧入穴の外周フランジ接合面側開口部の周辺を部分的に肉盗みした形状とすることにより、前記外周フランジ接合面に対して凹んだ圧入穴周辺凹部が形成されていることを特徴とする請求項4に記載のブレーキディスク。
An inner peripheral flange joint surface that is orthogonal to the rotation axis (C) is formed on the inner peripheral flange portion of the braking body,
The outer peripheral flange portion of the mounting member is formed with an outer peripheral flange joint surface that is orthogonal to the rotation axis (C) and that can be joined to the inner peripheral flange joint surface of the brake member,
The outer peripheral flange portion of the mounting member further has a press-fitting hole that is recessed with respect to the outer peripheral flange joint surface by forming a shape that partially steals the periphery of the outer peripheral flange joint surface side opening of the coupling pin press-fitting hole. The brake disk according to claim 4 , wherein a peripheral recess is formed.
JP2005362708A 2005-05-23 2005-12-16 brake disc Expired - Fee Related JP4691443B2 (en)

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